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Scope: Caution

This document provides methods for analyzing the composition and properties of sodium silicate solutions and solids. It outlines procedures for determining specific gravity, viscosity, sodium oxide content, and silicon dioxide content. The methods involve using equipment like a Stormer viscometer, Baumé hydrometers, volumetric flasks, evaporating dishes, crucibles, and furnaces. Reagents include hydrochloric acid, hydrofluoric acid, sulfuric acid, and pH indicators. Sampling procedures are described for drums, tank cars, and solid materials.

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0% found this document useful (0 votes)
57 views5 pages

Scope: Caution

This document provides methods for analyzing the composition and properties of sodium silicate solutions and solids. It outlines procedures for determining specific gravity, viscosity, sodium oxide content, and silicon dioxide content. The methods involve using equipment like a Stormer viscometer, Baumé hydrometers, volumetric flasks, evaporating dishes, crucibles, and furnaces. Reagents include hydrochloric acid, hydrofluoric acid, sulfuric acid, and pH indicators. Sampling procedures are described for drums, tank cars, and solid materials.

Uploaded by

Sagirul Islam
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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T 632 cm-11

TENTATIVE STANDARD – 1946


REVISED – 1963
CLASSICAL TEST METHOD – 1984
REAFFIRMED – 2001
REVISED – 2011
©2011TAPPI
The information and data contained in this document were prepared
by a technical committee of the Association. The committee and the
Association assume no liability or responsibility in connection with
the use of such information or data, including but not limited to any
liability under patent, copyright, or trade secret laws. The user is
responsible for determining that this document is the most recent
edition published.

CAUTION:
This method may require the use, disposal, or both, of chemicals which may present serious health hazards to humans. Procedures for the handling
of such substances are set forth on Material Safety Data Sheets which must be developed by all manufacturers and importers of potentially
hazardous chemicals and maintained by all distributors of potentially hazardous chemicals. Prior to the use of this test method, the user should
determine whether any of the chemicals to be used or disposed of are potentially hazardous and, if so, must follow strictly the procedures specified
by both the manufacturer, as well as local, state, and federal authorities for safe use and disposal of these chemicals.

Analysis of sodium silicate

1. Scope

1.1 The sodium silicates in general use in the paper industry consist of chemical combinations of SiO2 and
Na2O in ratios varying from about 1:1 to about 4:1.
1.2 They are available as aqueous solutions, anhydrous solids, and crystalline hydrates depending upon their
chemical composition and the use for which they are intended. These uses will influence the tests which are required.
When the utility is based on their chemical nature, the essential determinations are the Na2O and SiO2 content; when used
as an adhesive, their viscosity and specific gravity become important.

2. Apparatus

2.1 Stormer viscometer, with special silicate test cup without central baffle plate and thermometer well.
2.2 Thermometer, ASTM Stormer 49c, range 20 to 70°C, graduated in 0.2° divisions, with immersion
distance of 65 mm, or other thermometer with similar range and a scale error of less than 0.1°C.
2.3 Baumé hydrometers (unless gravimetric method is used), a set of three, 30.5 cm (12 in.) long, graduated
in 0.1° Bé from 29.0 to 41.0, from 39.0 to 51.0, and from 49.0 to 61.0 and calibrated against National Bureau of
Standards certified instruments.
2.4 Hydrometer jar (unless gravimetric method is used), with lip, minimum inside dimensions 5.1 × 30.5 cm
(2 × 12 in.), and of such height that during use, the bottom of the hydrometer is not less than 5.1 cm (2 in.) from the
bottom of the jar.
2.5 Volumetric flask (for gravimetric test), 250 mL.
2.6 Evaporating dish, 15.2 cm (6 in.) diameter, porcelain, with smooth unbroken interior glaze. A dish made
of Teflon may be preferred.
2.7 Crucible, No. 00 porcelain with cover.
2.8 Platinum crucible, 25 mL or larger, and lid.
2.9 Sample jar, 1.9-L (2-qt) glass, with cover.
2.10 Other apparatus: steam bath; stirring rod with flattened end; 400-mL beaker; and filter paper, ash-free,
double acid-washed, having extremely fine retention properties for small particulate matter, of a type recommended for
use with the finest precipitates; rubber policeman; muffle furnace 925 to 1000°C; stopwatch or stopclock; hotplate.

Approved by the Standard Specific Interest Group for this Test Method
TAPPI
T 632 cm-11 Analysis of sodium silicate / 2

3. Reagents and materials

3.1 Standard viscosity mineral oil. Use standards with calibration values and certificates of standardization
traceable to the National Institute of Science and Technology (NIST). Use a standard having a value as close as possible
to the sample being tested.
3.2 Hydrochloric acid, concentrated and 0.5N HCl.
3.3 Hydrofluoric acid, concentrated HF.
3.4 Sulfuric acid, 1:1 H2SO4.
3.5 Indicator, methyl orange (see TAPPI T 610 “Preparation of Indicators and Standard Solutions”) or
methyl purple, pH 4.8-5.4.
3.6 Solvents: perchloroethylene and denatured alcohol or acetone, commercial grade.

4. Sampling

4.1 Any air bubbles present in the sample will cause errors in the specific gravity and viscosity
determinations and require removal either by allowing the sample to stand or by centrifuging.
4.2 Drums: Agitate thoroughly and withdraw approximately equal portions from 5 to 10% of the drums of
each batch number present. Thoroughly mix the samples and fill a moisture-tight 1.9-L (2-qt.) glass jar with the
composite.
4.3 Tank cars
4.3.1 Take samples at any desired level by lowering through the dome of the car a rod, to which is attached a
wide-mouthed bottle or other suitable container closed with a stopper to which a wire is attached. Collect the samples at
four different levels: 30.5 cm (1 ft) below the surface, 30.5 cm (1 ft) above the bottom, and at two equally spaced levels
representing the second and third fourths of the car. Thoroughly mix the samples and fill a moisture-tight 1.9-L (2-qt) jar
with the composite.
4.3.2 Alternatively, sample tank cars during unloading by collecting from the discharge line four samples
which are representative of each quarter of the car's contents.
4.4 Solid materials
4.4.1 Select 10 bags or packages from different locations in the shipment. Open the package, push aside the
first 15 cm (6 in.) of the silicate, and collect a 0.24-L (0.5-pt) sample from each bag at this level, equidistant from the side
walls. Place all the samples in a clean, dry, air-tight container of 3.8-L (1-gal) capacity, such as a friction-top can.
4.4.2 For less than carload shipments, sample 5 to 10 bags as directed above.

5. Specific gravity Baumé (liquid silicates)

5.1 Hydrometer method


5.1.1 Adjust the temperature of a representative specimen to 20°C (68°F) by placing in a cold water bath and
stirring gently with a thermometer. Fill a hydrometer jar with the specimen to within about 2.5 cm (1 in.) of the top, and
very slowly lower into the center of it a clean, dry Baumé hydrometer of suitable range and let it come to rest. Do not
push the hydrometer down into the silicate so that it rises when released, as such a procedure would probably cause an
error in the reading. Read the bottom of the meniscus to the nearest 0.05° Bé.
5.1.2 Wash the hydrometer thoroughly with warm water, rinse with distilled water, and dry with a soft towel.

NOTE 1: If the determination is made at a temperature above 20°C but not higher than 38°C, an approximate value, which is satisfactory for
routine determinations, may be obtained by adding 0.036° Bé for each degree Celsuis above 20 (0.02° Bé for each degree
Fahrenheit above 68).

5.2 Gravimetric method


5.2.1 Weigh, to the nearest 0.1 g, 250 mL of the solution in a weighed volumetric flask at 20 ± 0.5°C (68 ±
1°F). Divide the weight of the liquid by the weight of an equal volume of water at the same temperature to obtain the
specific gravity.
5.2.2 Convert the calculated specific gravity at 20/20°C (68/68°F) to degrees Baumé.

° Bé = 145 - (145/sp gr)


3 / Analysis of sodium silicate T 632 cm-11

5.3 Report. Report the specific gravity to the nearest 0.1° Bé.

6. Sodium oxide (alkalinity)

6.1 Accurately weigh 2 to 3 g of the sample into a tared No. 00 porcelain crucible (or glass-stoppered
weighing bottle), using a lid or watch glass as a cover during weighing. Use a fine stream of distilled water from a wash
bottle to rinse the entire specimen from the crucible into the evaporating dish, and warm with about 50 mL of water to
ensure complete solution.
6.2 Add 3 to 5 drops of methyl orange or methyl purple indicator and titrate with standard 0.5N HCl solution
to a reddish orange end point. Reserve the titrated solution for the determination of silica.

NOTE 2: With most silicates, methyl purple may be used, giving a sharper end point than methyl orange. The color change is from green to
purple. Only when the carbonate content of the sample is high is it necessary to use methyl orange.

Calculation: 1 mL 0.5N HCl = 0.0155 g Na2O

6.3 Report. Report the percentage of sodium oxide (Na2O) based on the weight of the specimen to three
significant figures.

7. Silica

7.1 Add 25 mL of concentrated HCl to the titrated solution reserved from the Na2O determination, and
evaporate to dryness on the steam bath.
7.2 Take up the residue with 10 mL 1:1 HCl, breaking up any lumps with the stirring rod. Wash down the
sides of the dish with about 50 mL of distilled water, allow the mixture to digest on the steam bath for 5 to 10 min to
effect solution of soluble salts, and filter through an ashless filter paper into a 400-mL beaker. Wash out the dish with hot
water to transfer the residue to the filter, using the rubber policeman to dislodge any particles of SiO2 adhering to the
surface of the dish. Wash the residue on filter paper with a little hot water and transfer the combined filtrate and washings
from the receiving beaker to the evaporating dish; add 10 mL concentrated HCl, and evaporate to dryness on the steam
bath. Transfer the residue to the filter as before and wash on the filter paper with hot water until free from acid, from time
to time testing the washings with methyl purple or methyl orange indicator.
7.3 Transfer the paper and the residue to a previously ignited and weighed platinum crucible. Ignite in a
muffle until free from carbon, heating slowly at first to char the paper without flaming and gradually increase the
temperature to about 1000°C, a bright yellowish red heat. Cover with a platinum lid and heat at this temperature for 10
min. After cooling, moisten the residue in the crucible with 5 or 6 drops of 1:1 H2SO4. Evaporate carefully on the
hotplate until fumes of H2SO4 appear, fume off the H2SO4 over a burner, cover the crucible with a platinum lid, and
ignite at 1000°C for about 30 min. Cool the crucible and contents in a desiccator and weigh; record the weight of the
crucible and SiO2 plus occluded impurities to the nearest milligram. Moisten the residue in the crucible with about 5 mL
of water, add 5 to 6 drops of dilute H2SO4 (1:1) cautiously introduce about 10 mL of HF, and evaporate carefully on the
hotplate until fumes of SO3 appear. Add another portion of about 10 mL of HF and evaporate on the hotplate until the
SO3 fumes disappear.
7.4 Heat the crucible and contents to a bright yellowish red heat (1000°C) for 15 min to reproduce the
condition described above for the first ignition. Cool in a desiccator and weigh; record the weight of the crucible and
residue. Deduct the weight from that recorded previously to find the difference caused by the volatilization of the SiO2.
7.5 Report. Report the percentage of silica (SiO2) to three significant figures.

8. Viscosity (liquid silicates)

8.1 Standardization of viscometer.


8.1.1 Remove the weight cup from the cord and adjust to a total weight (including the screw cap) of 100 ± 0.1
g, using lead shot; replace the weight cup on the cord. With the water bath platform lowered, place the clean, dry, test
cup in position between the fixed prongs of the water bath shell so that the slot in the side of the cup engages with the
prong and seats firmly. Attach the cleaned and dried cylindrical rotor to the center shaft of the instrument so that the lock
screw engages with the recess in the rotor spindle and fasten securely. Raise the platform along the guide posts until in
contact with the stop and fasten it securely in position. The rotor will then extend into the test cup with the top of the
T 632 cm-11 Analysis of sodium silicate / 4

cylinder exactly level with the top of the side baffles in the cup. Check that the cylinder rotates freely and is equidistant
from the side baffles of the cup.
8.1.2 Fill the water bath to within about 6 mm (0.25 in.) of the top of the test cup with water at a temperature
within about 0.1°C (0.2°F) of that specified for the standard viscosity of oil L. Pour the oil L, having approximately the
specified temperature, into the test cup until the top of the cylinder is covered to a depth of about 5 mm (3/16 in.). Pour it
in a steady stream to avoid forming air bubbles. Check the temperature of the oil by inserting the thermometer into the oil
being tested, holding it there long enough to read the temperature accurately. Make such adjustments as may be
necessary to keep the temperature of the oil within ± 0.1°C (± 0.2°F).
8.1.3 Rotate the drum mounted on the top of the main gear casing so that the weight cord winds without
overlapping and until the weight cup is drawn up to within about 50 mm (2 in.) of the pulley cover which the cord passes.
Release the brake knob and let the weight fall freely over the edge of the bench or table.
8.1.4 Observe the indicator hand on the revolution counter and when 10 to 20 revs have been made, starting
with a major scale division, time the period required for 100 revs. Record the time to the nearest 0.2 s. Lock the
mechanism with the brake and rewind the cord on the drum to raise the weight. Repeat the operations as described until
four successive timings check to within 1.0% of the average value. Check the temperature immediately before and after
each test with a clean thermometer and adjust if necessary.

NOTE 3: The standard oils usually show certified viscosities for three different temperatures usually 20, 25°C and 100°F. Thus up to three
calibration points may be obtained with the same oil in the cup merely by adjusting the temperature to the specified value.

8.1.5 Detach the rotor from the shaft of the instrument, allowing the cylinder to remain in the test cup. Lower
the water bath platform, remove the cup and contents, wipe the outside of the cup dry, lift out the cylinder, and drain the
oil into a clean, dry, glass-stoppered bottle, appropriately labeled. This oil may be used for subsequent routine check
standardizations between periods of ultimate standardizations. However, an ultimate standardization should have been
made with fresh portions of the standard-viscosity oils, not longer than two weeks prior to any test.
8.1.6 Rinse the test cup and cylinder with perchloroethylene to remove the residual oil completely, flush with
hot water, rinse with denatured alcohol (or acetone), and dry the cup and rotor with a blast of compressed air. Wipe the
thermometer clean. Assemble the apparatus as directed above and, using the standard-viscosity oils M and N
respectively, repeat the described operations. Compute the average time in seconds, to the nearest 0.1 s, from the four
timings for each of the three standard-viscosity oils.
8.1.7 Prepare a calibration curve for the instrument to be used for the subsequent conversion of instrument
readings in seconds to viscosity in absolute units. On regular coordinate graph paper, plot the average times obtained for
the three standard-viscosity oils as one coordinate against the corresponding certified viscosities of these oils in
centipoise as the other coordinate. Draw two straight lines on the graph, one connecting the points obtained for the low
and medium viscosity oils, and the other connecting the points obtained for the medium and high viscosity oils. The
graph should be of such size and the coordinate scales so divided, that the viscosity coordinates can be read to the nearest
centipoise, and the time coordinate to the nearest 0.2 s.

NOTE 4: The calibration curve, prepared as described above, is independent of temperature, since it is the relationship between absolute
viscosity and the time for 100 revs of the viscometer.

8.1.8 Instead of preparing a calibration curve, use the calibration data to compute the equation for the two
straight lines expressed as:

V = aT - b (1)

where

V = viscosity, cp
T = time required for 100 revolutions of the cylinder, s
a, b = instrument constants under specified test conditions
8.1.9 Substitute the values for the viscosity and time for 100 revs for the low and medium viscosity oils for V
and T, respectively, to obtain two equations which are solved simultaneously for the constants a and b. Use the equation
obtained by substituting these values for a and b in Eq. 1 to convert instrument readings in seconds to centipoise within
the range covered by the two standard oils used. Obtain the equation for the relationship in the region between the
medium and high viscosity oils in a similar manner.
5 / Analysis of sodium silicate T 632 cm-11

8.2 Determination of viscosity in absolute units


8.2.1 Adjust the temperature of a representative specimen to approximately 20°C (68°F) and immerse the
container in the water bath at 20 ± 0.1°C (68 ± 0.2°F). Proceed through the manipulation exactly as described in 8.1,
using the specimen in place of standard-viscosity oil. Repeat the operations until three successive timings check to within
1.0% of the average. Remove any silicate scum from the surface of the solution around the rotor spindle before each
determination.
8.2.2 Following the determination, discard the silicate solution, flush the cup and cylinder with hot water until
free from silicate, rinse with denatured alcohol (or acetone) and dry the cup and rotor by blowing with compressed air.
Wash the thermometer with warm water and wipe dry.
8.2.3 Compute the average time in seconds, to the nearest 0.1 s, from the three recorded values. Convert this
average time to centipoise by means of the calibration curves or the equations.
8.3 Report. Report the viscosity at 20°C (68°F) in centipoise, to the nearest unit.

9. Keywords

Sodium silicate, Density, Sodium oxide, Alkalinity, Silica, Viscosity

10 Additional information

10.1 Effective date of issue: May 1, 2011.


10.2 This method, formerly T 632 ts-63, has been reclassified as a Classical Method. Such procedures are no
longer in common use or have been superceded by advanced technology; they are technically sound, have a history of
use, and contain a body of literature references that make their preservation valuable.
10.3 In this 2011 method update, the National Bureau of Standards (NBS) has been deleted as a source of
viscosity standards, as they no longer provide them. Viscosity standards used, however, must have calibration values
traceable to National Institute of Science and Technology (NIST) primary reference standards.

Your comments and suggestions on this procedure are earnestly requested and should be sent to the TAPPI Standards
Department. g

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