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NO. Table of Content: Project Code: Tt22124

This document outlines the scope of work for a boiler tube replacement and repair project during a major outage at a power plant. It includes 14 sections that cover the general scope, summary of work, repair procedures, inspection plans, quality control documents, preheat requirements, organizational structure, welding specifications, and other supporting documents. The quality control documents include joint summaries, inspection reports, non-destructive testing reports for ultrasonic and dye penetrant testing, and hardness test reports.

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22 views1 page

NO. Table of Content: Project Code: Tt22124

This document outlines the scope of work for a boiler tube replacement and repair project during a major outage at a power plant. It includes 14 sections that cover the general scope, summary of work, repair procedures, inspection plans, quality control documents, preheat requirements, organizational structure, welding specifications, and other supporting documents. The quality control documents include joint summaries, inspection reports, non-destructive testing reports for ultrasonic and dye penetrant testing, and hardness test reports.

Uploaded by

ah.farhan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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PU6-BPP-0721 BOILER TUBE REPLACEMENT AND

REPAIR WORKS DURING UNIT 6 MAJOR OUTAGE AT


KAPAR ENERGY VENTURES SDN BHD

PROJECT CODE: TT22124

NO. TABLE OF CONTENT VOLUME

1 GENERAL SCOPE VOLUME 1


1.1 PURCHASED ORDER
1.2 JOB COMPLETION CERTIFICATE & WARRANTY LETTER

2 SUMMARY OF WORK (SCHEDULE OF WORK) PENDING LATEST SCHEDULE VOLUME 1

3 METHOD OF STATEMENT / REPAIR PROCEDURE VOLUME 1

4 INSPECTION AND TEST PLAN (ITP) VOLUME 1

5 QAQC CHECKSHEET AND REPORTS


5.1 JOINT SUMMARY CONTROL VOLUME 1
5.2 REQUEST FOR INSPECTION (RFI) + INSPECTION REPORTS VOLUME 2 & 3
5.3 NON-DESTRUCTIVE REPORT
5.3.1 PHASE ARRAY ULTRASONIC TEST REPORT (PAUT) VOLUME 4 & 5
5.3.2 DYE PENETRANT TEST REPORT (DPT) VOLUME 6
5.3.3 HARDNESS TEST REPORT VOLUME 6

6 PREHEAT
TEMPERATURE RECORDER CHART AND REPORT VOLUME 6

7 ORGANIZATION CHART VOLUME 7

8 WELDING PROCEDURE SPECIFICATION (WPS) VOLUME 7

9 WELDER QUALIFICATION TEST (WQT) VOLUME 7

10 WELD MAP VOLUME 7

11 PROCEDURES VOLUME 7
11.1 PHASE ARRAY ULTRASONIC TEST PROCEDURE
11.2 DYE PENETRANT TEST PROCEDURE
11.3 HARDNESS TEST PROCEDURE
11.4 PRE-HEATING PROCEDURE

12 HAZARD IDENTIFICATION, RISK ASSESSMENT & RISK CONTROL (HIRARC) VOLUME 7

13 ATTACHMENT VOLUME 7
13.1 APPLICATION LETTER
13.2 LETTER FROM KEV
13.3 LICENSE OF BOILER REPAIR
13.4 DRAWING
13.5 MATERIAL RECEIVING INSPECTION PENDING D.O
13.6 TUBE BENDING REPORT & NDT REPORT (DYE PENETRANT TEST)

14 OTHERS VOLUME 7
14.1 SKIN CASING INSPECTION REPORT
14.2 STUB HAIRLINE CRACK SUMMARY

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