MTR - Terminales Eléctricos

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Set up in Corrèze (France) at Pompadour on a 6000 m2 site,

Mecatraction designs, develops and manufactures a complete


range of industrial electrical connections completed by a wide
offer of corresponding application tooling.

A policy built on performance, service and quality has enabled the company to
obtain AFAQ ISO9002, Railways AQF, automotive, aeronautics… certifications

Design and research

Mecatraction offers a range of products adapted to international market needs


by constant improving and innovating efforts.

Industrial electrical connections

Earthing and mechanical connectors

High speed presses


Heat shrinkable tubings

Cable ties and cabling accessories

Tools

In-chain electrical connections


160 T two con-rods machine
Railways connections

Automotive connections

Aeronautics and space connections

Domestic appliances connections Assembly machines


Pages

Connection solutions 5/7

Pages

Terminals, disconnects and Pages


preinsulated cable 10
Preinsulated terminals 30
Preinsulated terminals 10
Double crimp ring preinsulated terminals 30
Preinsulated terminals for thin
insulating conductors 11 Double crimp fork preinsulated terminals 31

Preinsulated disconnects 2,8 – 5 Double crimp copper tubular lugs 31


and 6,35 mm width 12
Double crimp preinsulated disconnects
Preinsulated disconnects 2,8 – 5 and 6,35 mm 2,8-5 and 6,35 mm width 32
width for thin insulating conductors 12
Double crimp preinsulated end-splices 32
Preinsulated cable and blade terminals,
preinsulated cable pins for thin insulating Double crimp preinsulated butt
conductors 13 and window connectors 33

Double crimp preinsulated butt


and window connectors 14 Tubular lugs and butt
connectors 34
Low power preinsulated Copper tubular lugs 34
copper tubular lugs 15 Copper butt connectors 34

Low power preinsulated copper tubular lugs 15/16

Medium power preinsulated copper tubular lugs 17

Copper tubular lugs 18/21

Copper tubular lugs with double stud 22

Copper tubular lugs with axial palm 23

Special copper tubular lugs 24

Aluminium tubular lugs 25


Aluminium tubular lugs 25/26

Shunts 27
Shunts 27
Pages

Special tables 36/37

Tools for preinsulated


terminals 38
Hand tools for preinsulated products
and double crimp preinsulated butt
and window connectors 38/39

Pneumatic tool for crimping 40

Compression tools for


crimping of tubular lugs 41
Mechanical hand compression tool 41

Cordless electro-hydraulic compression


tool - Crimping dies 42/43

Compression tools for


crimping of tubular lugs 44
Hydraulic hand compression tool 44

Hydraulic compression tool 44/45/46

Hydraulic pumps and sets 47


Hydraulic pumps 47

Hydraulic sets 47

Accessories for hydraulic tooling 48

Stripping tools 49
Cutting pliers 49

Plug pliers 49

Cable-cutter 50
Cordless electro-mechanical cable-cutter 50
The 5 key elements of crimping
An electrical connection should ensure an absolutely reliable link. A complete system
(terminal block, electric engine, automatism, lighting…) will work properly depending
on the quality of this connection.
In order to ensure the integrity of the connection the following five key rules should
be adhered to at all time.

The wire conductor A quality crimping connec- A quality crimping tool An operator with
should be correctly tion designed specifically designed specifically for experience in
stripped and prepared for the application should crimping the connection crimping techniques
for the application always be used should always be used

General features of an electrical crimping connection


An electrical crimping connection provides the link between the cable and the electrical
equipment.
The main features of these connections are to provide:
• a perfect conductivity • a good vibration strength
• a good tensile strength • should not produce voltage drop or temperature rise
• good corrosion resistance

Qualification of a crimping terminal


Mechanical tests Electrical tests

RESISTANCE VOLTAGE LOAD (2)


TENSILE
STRENGTH
VIBRATION
Kg STRENGTH

(2) for preinsulated terminals

SHORT CIRCUIT

INSERTION
EXTRACTION (1)

(1) for disconnects and tabs


Crimping of preinsulated terminals
Cables Crimping
Conformity visual Conformity visual
inspection inspection
Double crimp Terminal correctly crimped OK
Wire conductor
correctly stripped
double crimp type is particularly adapted 1 2
to electrical connections suffering stress
or vibrating stress

Insulation 3
badly cut
1 - Colour code marking
2 - Conductor wires exceeding
approximately 1mm
3 - flange from 1 to 1,5 mm

Conductor wires Wire conductor


damaged or cut not sufficiently
stripped

Insulation binding sleeve


Conductor wires Crimping not
un-stranted Insulation centralised

Connecting
palm

Conductor wires Crimping not


over-stranted centralised

Core crimping barrel


Insulation particles Marks
on bare part of inverted
cable

Cable insulation Wire conductor over


damaged stripped, difficult
to assemble
on the tab
Cables Crimping of tubular lugs Crimping
Conformity visual Conformity visual
inspection inspection

Wire conductor
correctly stripped
Tubular lugs Terminal correctly crimped OK

COPPER OR ALUMINIUM
Insulation
badly cut

Tubular barrel Presence of conductor wires.


Wire conductor correctly stripped
and sufficiently introduced into the
Inspection hole barrel, crimping mark correctly
centred on the barrel.

Conductor wires Bolt Wire conductor


damaged or cut not sufficiently
stripped

Conductor wires Crimping not


un-stranted centralised

Connecting palm

Conductor wires Crimping not


centralised
over-stranted
CRIMPING
Example of an hexagonal crimping
Crimp n°1

Insulation particles Crimp n°2 Inadapted or used


on bare part of die, handles appear
cable

Cable insulation Crimping marks


damaged not centred
Preinsulated 10
terminals

Double crimp 14
preinsulated butt
and window connectors

Copper tubular 15
lugs

Aluminium tubular 25
lugs

Shunts 27
Preinsulated terminals
from 0,34 to 6 mm2

Compliant with
General features NFF 00363

Material: tin-plated copper.

SNCF drawing: 10-5050-309.


RATP drawing: MR-3-52964.

Tooling: see pages 38/39/40

W W E

Ød
Ød B
L
F

Ø1

Wire range Dimensions (mm)


(mm2) Part SNCF part Tool part
(insulation number W L E Ød F B Ø1 number number
colour)
51143-2 5,6 17,3 0,80 3,2 14,5 3,5 3,6 7-847-4839 TH1 or TH1 S
51153-2 8 21 » » 17 6 » 7-847-5643 »
51153 R-2 6,5 20,5 » » 16,5 5,5 » 7-847-5603 »
51154-2 8 21 » 4,2 17 6 » 7-847-5028 »
0,34 - 1,5 51154 R-2 6,5 20,5 » » 16,5 5,5 » 7-847-4654 »
51155-2 8 21 » 5,2 17 6 » 7-847-1112 »
51134-2 12,5 27 » 4,2 20,7 6,5 » »
51135-2 » » » 5,2 » » » 7-847-4586 »
51136-2 » » » 6,3 » » » 7-847-4251 »
51138-2 » » » 8,4 » » » »
51183-2 8,6 21 0,80 3,2 16,7 6 4,8 7-847-5237 TH2 or TH2 S
51184-2 » » » 4,2 » » » 7-847-5532 »
51185-2 » » » 5,2 » » » 7-847-5483 »
51174-2 12,5 27 » 4,2 20,7 » » »
1 - 2,5 51175-2 » » » 5,2 » » » 7-847-5602 »
51176-2 » » » 6,3 » » » 7-847-5484 »
51178-2 » » » 8,4 » » » 7-847-4678 »
51183 R-2 6,4 20,5 » 3,2 16,5 5,5 » 7-847-4426 »
51184 R-2 » » » 4,2 » » » 7-847-4250 »
Note: part number with “R” suffix correspond to right-angled terminals.

SNCF drawing: 10-5206-826


Wire range Dimensions (mm)
(mm2) Part SNCF part Tool part
(insulation number W L E Ød F B Ø1 number number
colour)
STC2-8-4 J 13,8 32,5 1 8,3 25,5 8 6,8 7-847-4215 TH3
2,6 - 6
STC2-10-4 J » » » 10,3 » » » 7-847-4485 »
— 2,6 - 6 — STC2-8-2 JN 13,8 35 1 8,3 28 8 8,8 7-847-4363 TH3-2
STC2-10-2 JN » » » 10,3 » » » 7-847-5390 »

10 mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected]
Preinsulated terminals
for thin insulating conductors

Compliant with
General features NFF 00363

Material: tin-plated copper.

SNCF drawing: 10-5091-965.


RATP drawing: MR-3-53173.

Tooling: see pages 38/40


W W E

Ød
Ød B
L
F

Wire range Ø Ø insulation Dimensions (mm) SNCF Hand tool


(mm2) Part Reducer
maxi part part
(insulation number colour
colour) care Mini Maxi Ø d W E L F B number number
251153 1,04 1,2 2 3,2 8 0,8 21,5 17,5 6 TH1 or TH1 S
251153 R » » » » 6,5 » 21 17 5,5 »
251154 » » » 4,2 8 » 21,5 17,5 6 »
251154 R » » » » 6,5 » 21 17 5,5 7-847-7325 »
0,6 251155 » » » 5,2 8 » 21,5 17,5 6 »
251134 » » » 4,2 12,5 » 27 20,7 6,5 »
251135 » » » 5,2 » » » » » »
251136 » » » 6,3 » » » » » »
251138 » » » 8,4 » » » » » »
351153 1,3 1,4 2 3,2 8 0,8 21,5 17,5 6 TH1 or TH1 S
351153 R » » » » 6,5 » 21 17 5,5 7-847-1234 »
351154 » » » 4,2 8 » 21,5 17,5 6 »
351154 R » » » » 6,5 » 21 17 5,5 »
0,93 351155 » » » 5,2 8 » 21,5 17,5 6 »
351134 » » » 4,2 12,5 » 27 20,7 6,5 »
351135 » » » 5,2 » » » » » »
351136 » » » 6,3 » » » » » »
351138 » » » 8,4 » » » » » »
251183 1,5 1,6 2,6 3,2 8,6 0,8 21,5 17,2 6 TH2 or TH2 S
251183 R » » » » 6,5 » 21 17 5,5 »
251184 » » » 4,2 8,6 » 21,5 17,2 6 »
251184 R » » » » 6,5 » 21 17 5,5 »
1,34 251185 » » » 5,2 8,6 » 21,5 17,2 6 »
251174 » » » 4,2 12,5 » 27 20,7 » »
251175 » » » 5,2 » » » » » »
251176 » » » 6,3 » » » » » »
251178 » » » 8,4 » » » » » »
351183 1,73 1,9 2,6 3,2 8,6 0,8 21,5 17,2 6 TH2 or TH2 S
351183 R » » » » 6,5 » 21 17 5,5 »
351184 » » » 4,2 8,6 » 21,5 17,2 6 7-847-7038 »
351184 R » » » » 6,5 » 21 17 5,5 »
1,82 351185 » » » 5,2 8,6 » 21,5 17,2 6 »
351174 » » » 4,2 12,5 » 27 20,7 » »
351175 » » » 5,2 » » » » » »
351176 » » » 6,3 » » » » » »
351178 » » » 8,4 » » » » » »
Note: part number with “R” suffix correspond to right-angled terminals.

mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected] 11
Preinsulated disconnects 2,8-5 and 6,35 mm width
Preinsulated disconnects 2,8-5 and 6,35 mm
width for thin insulating conductors

Compliant with
General features NFF 00363

Material: tin-plated phosphorous bronze.


Preinsulated disconnects for
thin insulating conductors
SNCF drawing: 10-5050-310.
RATP drawing: MR-3-52965.
SNCF drawing: 10-5091-966.
RATP drawing: MR-3-53172.
Preinsulated disconnects

Tooling: see pages 38/39/40


A E

Preinsulated disconnects 2,8-5 and 6,35 mm width Ø1


Wire range Dimensions (mm)
(mm2) Part Tabs SNCF Hand tool
(insulation number lxe A B C Ø1 E part number part number
colour)
51027 (doré) 2,8 x 0,5 3,7 18,5 6,5 3,6 0,25 7-847-4593 TH1 or TH1 S
0,34 - 1,5 51031-2 2,8 x 0,5 » » » » » 7-847-4609 »
51081-2 5 x 0,8 6,4 21 7,7 » 0,5 7-847-4728 »
51181-2 6,35 x 0,8 7,7 » » » » 7-847-4700 »
51131-2 5 x 0,8 6,4 21 7,7 4,8 0,5 7-847-4999 TH2 or TH2 S
51231-2 6,35 x 0,8 7,7 20,2 » » » 7-847-4797 »
1,0 - 2,5 51161-4 BC 5 x 0,8 6,4 25 » 6,8 » 7-847-4994 TH3
51161-2 NR 5 x 0,8 » 27,5 » 8,8 » TH3-2
51261-4 BC 6,35 x 0,8 7,7 25 » 6,8 » 7-847-5070 TH3
51261-2 NR 6,35 x 0,8 » 27,5 » 8,8 » 7-847-6798 TH3-2
2,6 - 6 51661-4 J 6,35 x 0,8 7,7 25 7,7 6,8 0,5 TH3
51661-2 JN 6,35 x 0,8 » » » 8,8 » TH3-2

A E

Preinsulated disconnects 2,8-5 and 6,35 mm


width for thin insulating conductors
Wire range Ø Ø insulation Dimensions (mm) SNCF Hand tool
(mm2) Part Tabs Reducer
maxi part part
(insulation number lxe colour
colour) care Mini Maxi A B C E number number
51032 2,8 x 0,5 1,04 1,2 2 3,7 18,5 6,5 0,25 TH1 or TH1 S
0,6 51082 5 x 0,8 » » » 6,4 21,5 7,7 0,5 0-847-6041 »
51182 6,3 x 0,8 » » » 7,7 » » » 0-847-6042 »
51033 2,8 x 0,5 1,3 1,4 2 3,7 18,5 6,5 0,25 TH1 or TH1 S
0,93 51083 5 x 0,8 » » » 6,4 21,5 7,7 0,5 0-847-6036 »
51183 6,3 x 0,8 » » » 7,7 » » » 0-847-6038 »
1,34 51132 5 x 0,8 1,5 1,6 2,6 6,4 21,5 7,7 0,5 TH2 or TH2 S
51232 6,3 x 0,8 » » » 7,7 » » » 0-847-6043 »
51133 5 x 0,8 1,73 1,9 2,6 6,4 21,5 7,7 0,5 0-847-6039 TH2 or TH2 S
1,82
51233 6,3 x 0,8 » » » 7,7 » » » 0-847-6040 »

12 mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected]
Preinsulated cable pins and blade terminals
Preinsulated cable pins
for thin insulating conductors

Compliant with
General features NFF 00363

Material: tin-plated copper.


preinsulated cable pins for
thin insulating conductors
SNCF drawing: 10-5100-991.
RATP drawing: MR-3-53170.

Preinsulated cable pins and


blade terminals

Tooling: see pages 38/39/40

W E W E

A
Ring A Notched blade
Fig. 1 L Fig. 2
L

Ø1 Ø1

Preinsulated cable pins and blade terminals


Wire range Dimensions (mm) SNCF Hand tool
(mm2) Part
Figure part part
(insulation number W A L Ø1 E
colour) number number
51220-2 Fig. 1 1,6 10 22,5 3,6 1,9 7-847-5051 TH1 or TH1 S
0,34 - 1,5
51225-2 Fig. 2 2,9 10,2 21 » 0,8 7-847-5556 »
51222-2 Fig. 1 1,8 10 22 4,8 1,8 7-847-5002 TH2 or TH2 S
1 - 2,5
51226-2 Fig. 2 3,9 11,5 » » 0,8 7-847-5555 »
51223-4 J Fig. 1 2,5 12 28 6,8 2,5 7-847-5003 TH3
2,6 - 6
51227-4 J Fig. 2 3,9 » 26,5 6,8 1,0 7-847-5561 »
— 2,6 - 6 — 51223-2 JN Fig. 1 2,5 » 28 8,8 2,5 7-847-5393 TH3-2
51227-2 JN Fig. 2 3,9 » 30,5 » 1,0 7-847-5370 »

Preinsulated cable pins for thin insulating conductors


Wire range Ø Ø insulation Dimensions (mm) SNCF Hand tool
(mm2) Part Reducer
maxi part part
(insulation number colour
colour) care Mini Maxi W A L E number number

0,6 251220 1,04 1,2 2 1,9 10 22,5 1,9 TH1 or TH1 S

0,93 351220 1,3 1,4 » » » » » »

mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected] 13
Preinsulated end to end connectors
with inspection window

Compliant with
General features NFF 00363

Material: tin-plated copper.

SNCF drawing: 10-5194-221.


RATP drawing: MR-3-53171.

Tooling: see pages 38/39

Wire range Dimensions (mm) SNCF


(mm2) Part
(insulation number Insulation part Tool part number
L number
colour) max Ø
0,34- 1,5
0,34 - 1,5 51 391 32 3,6 7-847-4323 TH 1 + stopper HF 20 or TH 1 S

1,0- 2,5
1,0 - 2,5 51 402 32 4 7-847-4344 TH 2 + stopper HF 20 or TH 2 S

2,6- 6- 6
2,6 51 413 41,5 5,5 7-847-4120 TH3

14 mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected]
Low power preinsulated
copper tubular lugs

Compliant with
General features NFF 00363

Material: tin-plated copper.

Note: double crimp preinsulated tubular lugs. 51190+ series


SNCF drawing: 10-5102-962.
RATP drawing: MR-3-52970.

Tooling: see pages 39/40

W E

I
Ød
L
A

Ø1
Ø2

Wire range Dimensions (mm) SNCF Hand tool


(mm2) Part
(insulation number part part
W L E Ød A I Ø1 Ø2 number number
colour)
51193-4 BC 11 32 1,6 3,2 25,8 13,6 2,8 6,8 7-847-7033 TH3
51193 R-4 BC 8,5 » 2,2 » » » » » 7-847-4628 »
51193 RR-4 BC » 29 » » 23,5 10 » » »
51194-4 BC 11 32 1,6 4,2 25,8 13,6 » » 7-847-7031 »
51194 R-4 BC 8,5 » 2,2 » » » » » 7-847-5040 »
51194 RR-4 BC » 29 » » 23,5 10 » » »
1 - 2,5 51195-4 BC 11 32 1,6 5,2 25,8 13,6 » » 7-847-4837 »
51195 R-4 BC 8,5 » 2,2 » » » » » 7-847-4540 »
51195 RR-4 BC » 29 » » 23,5 10 » » »
51196-4 BC 11 32 1,6 6,4 25,8 13,6 » » 7-847-7032 »
51198-4 BC 12,5 » 1,5 8,4 25,8 14 » » 7-847-5605 »
51193 RRS-4 BC 7,5 32 2,2 3,2 27,8 13,5 2,8 6,8 Hole 2 mm »
offset to the top
51194 RRS-4 BC » » » 4,2 » » » » »
51193-2 NR 11 34 1,6 3,2 27,8 13,6 2,8 8,8 TH3-2
51193 R-2 NR 8,5 » 2,2 » » » » » 7-847-5366 »
51193 RR-2 NR » 31 » » 25,5 10 » » »
51194-2 NR 11 34 1,6 4,2 27,8 13,6 » » »
51194 R-2 NR 8,5 » 2,2 » » » » » 7-847-5365 »
1 - 2,5 51194 RR-2 NR » 31 » » 25,5 10 » » »
51195-2 NR 11 34 1,6 5,2 27,8 13,6 » » 7-847-7034 »
51195 R-2 NR 8,5 » 2,2 » » » » » 7-847-5363 »
51195 RR-2 NR » 31 » » 25,5 10 » » »
51196-2 NR 11 34 1,6 6,4 27,8 13,6 » » 7-847-5362 »
51198-2 NR 12,5 » 1,0 8,4 » 14 » » 7-847-5364 »

mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected] 15
Low power preinsulated
copper tubular lugs

Compliant with
General features NFF 00363

Material: tin-plated copper.

Note: double crimp preinsulated tubular lugs.


C3P+ series
SNCF drawing: 10-5102-963.
RATP drawing: MR-3-52969.

Tooling: see pages 39/40

W E

I
Ød
L
A

Ø1
Ø2

Wire range Dimensions (mm) SNCF Hand


(mm2) Part
(insulation number part tool part
W L E Ød A I Ø1 Ø2 number number
colour)
C3P 40-4 J 11 32 1,2 4,2 25,8 13,6 3,5 6,8 7-847-4955
C3P 40 R-4 J 8,5 » 1,5 » » » » »
C3P 40 RR-4 J » 28 » » 24 10 » »
C3P 40 RRS-4 J 7,5 32 1,9 4,2 27,8 14 » »
2,6 - 6 C3P 50-4 J 11 » 1,2 5,2 25,8 13,6 » » 7-847-4956 TH3
C3P 50 R-4 J 8,5 » 1,5 » » » » »
C3P 50 RR-4 J » 28 » » 22,8 10 » »
C3P 60-4 J 11 32 1,2 6,4 25,8 13,6 » » 7-847-4957
C3P 80-4 J 12,5 » » 8,4 » » » »
C3P 40-2 JN 11 34 1,2 4,2 27,8 13,6 3,5 8,8 7-847-5485
C3P 40 R-2 JN 8,5 » 1,5 » » » » »
C3P 40 RR-2 JN » 28 » » 24 10 » »
— 2,6 - 6 — C3P 50-2 JN 11 34 1,2 5,2 27,8 13,6 » » 7-847-5486
TH3-2
C3P 50 R-2 JN 8,5 » 1,5 » » » » »
C3P 50 RR-2 JN » 28 » » 22,8 10 » »
C3P 60-2 JN 11 34 1,2 6,4 27,8 13,6 » » 7-847-5487
C3P 80-2 JN 12,5 » » 8,4 » » » »

16 mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected]
Medium power preinsulated
copper tubular lugs

Compliant with
General features NFF 00363

Material: tin-plated copper.


ELP series NP series
Note: double crimp preinsulated tubular lugs.

SNCF drawing: 10-5050-317.


RATP drawing: MR-3-52971.

FLP series

Tooling: see pages 43/44

W E

I
Ød
L
A

Ø1
Ø2

Wire range Dimensions (mm)


(mm2) Part SNCF
(insulation number W L E Ød A I Ø1 Ø2 part number
colour)
ELP 40 14 42 2,0 4,2 34 17 5 11,2 7-847-5044
ELP 50 » » » 5,2 » » » » 7-847-4963
ELP 60 » » » 6,3 » » » » 7-847-4964
ELP 80 » » » 8,3 » » » » 7-847-4965
10 ELP 100 17 44 1,7 10,3 36 20 » » 7-847-4966
ELP 120 » » » 12,8 » » » »
ELPU 40 10 42 3,3 4,2 32 17 » »
ELPU 50 » » » 5,2 » » » »
ESPU 50 13 » 2,3 5,2 34 » » »
FLP 50 15 46 2,0 5,2 38 20 6 13 7-847-5734
FLP 60 » » » 6,3 » » » » 7-847-4969
16 FLP 80 » » » 8,3 » » » » 7-847-4970
FLP 100 18 » 1,8 10,3 » 21 » » 7-847-4971
FLP 120 » » » 12,6 » » » »
FLPU 50 12,5 » 3,0 5,2 » 20 » »
NP 50 15 53 2,5 5,2 43 23 7,7 13,8 7-847-5491
NP 60 » » » 6,3 » » » » 7-847-4974
25 NP 80 » » » 8,3 » » » » 7-847-4975
NP 100 17,5 » 2,2 10,3 » » » » 7-847-5589
NP 120 » » » 12,8 » » » »

mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected] 17
Copper tubular lugs

Compliant with
NFF 00363
BS 4579 pt2
General features RSE/STD/024/pt7

Material: tin-plated copper.

For bent terminals, specify _ and _'


(_ maxi: 90° - _' maxi: 30°).
ELS and FLS series

SNCF drawing: 10-5050-311.


RATP drawing: MR-3-52966.
Tooling: see pages 41 to 46

W
_ _'
Ød E

A
L
F

Øi
Øe

Dimensions (mm)
Wire range Part SNCF
(mm2) number W L E Ød A F Øi Øe part number

ELS 40 13,5 34 3 4,2 9 26 5 8 7-847-7211


ELS 50 » » » 5,2 » » » » 7-847-7212
ELS 60 » » » 6,4 » » » » 7-847-7213
10 ELS 80 » » » 8,3 » » » » 7-847-7214
ELS 100 16 36 1,9 10,3 12 28 » » 7-847-7215
ELS 120 » » » 12,8 » » » » 7-847-7216
ELSU 40 10 32 3,3 4,2 » 25 » »
FLS50 15 37 2,5 5,2 12 29 6 9
FLS 60 » » » 6,4 » » » » 7-847-7217
16 FLS 80 » » » 8,3 » » » » 7-847-7218
FLS 100 17 38 1,9 10,3 13 30 » » 7-847-7219
FLS 120 » » » 12,8 » » » » 7-847-7220
FLSU 50 12,5 37 3 5,2 » 29 » »

18 mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected]
Copper tubular lugs

Compliant with
NFF 00363
BS 4579 pt2
General features RSE/STD/024/pt7

Material: tin-plated copper.

For bent terminals, specify _ and _'


(_ maxi: 90° - _' maxi: 30°) TN series
- from 25 to 185 mm2: only one crimping
- from 240 to 300 mm2: two crimping

SNCF drawing: 10-5050-311.


RATP drawing: MR-3-52966.
Tooling: see pages 43 to 46

W
Crimping from 25 to 185 mm2 _'
_
Ød E

A
L
F
5 mini

5 mini

Øi
Øe

Dimensions (mm)
Wire range Part SNCF
(mm2) number W L E Ød A F Øi Øe part number

TN 25-5 15 45 2,8 5,2 13 35 7,7 10,5 7-847-5853


25 TN 25-6 » » » 6,4 » » » » 7-847-5854
TN 25-8 » » » 8,3 » » » » 7-847-5855
TN 25-10 17,5 » 2,3 10,3 » » » » 7-847-4147
TN 35-6 18 50 3,0 6,4 13 39 9,0 12 7-847-7222
35 TN 35-8 » » » 8,3 » » » » 7-847-7223
TN 35-10 » » » 10,3 » » » » 7-847-7224
TN 50-6 21 58 3,0 6,4 14 46 10,8 14 7-847-5860
50 TN 50-8 » » » 8,3 » » » » 7-847-5861
TN 50-10 » » » 10,3 » » » » 7-847-5862
TN 50-12 » » » 12,8 » » » » 7-847-5863
TN 60-8 22 60 3,2 8,3 14 42 11,8 15
60 TN 60-10 » » » 10,3 » » » »
TN 60-12 » » » 12,8 » » » »
TN 70-8 23 66 3,5 8,3 17 51 12,5 16 7-847-5864
70 TN 70-10 » » » 10,3 » » » » 7-847-5865
TN 70-12 » » » 12,8 » » » » 7-847-5866
TN 95-10 27 73 4,0 10,3 18 56,5 14,5 18,5 7-847-5868
95 TN 95-12 » » » 12,8 » » » » 7-847-5869
TN 95-14 » » » 14,5 » » » » 7-847-5870

mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected] 19
Copper tubular lugs

Compliant with
NFF 00363
BS 4579 pt2
General features RSE/STD/024/pt7

Material: tin-plated copper.

For bent terminals, specify _ and _'


(_ maxi: 90° - _' maxi: 30°) TN series
- from 25 to 185 mm2: only one crimping
- from 240 to 300 mm2: two crimping

SNCF drawing: 10-5050-311.


RATP drawing: MR-3-52966.
Tooling: see pages 43 to 46

Crimping Crimping
W
from 25 to 185 mm2 from 240 to 300 mm2 _'
_
Ød E

A
L
F
5 mini 5 mini

5 mini
5 mini
5 mini
Øi
Øe

Dimensions (mm)
Wire range Part SNCF
(mm2) number W L E Ød A F Øi Øe part number

TN 120-10 30 83,5 4,5 10,3 21 66 16,5 21


120 TN 120-12 » » » 12,8 » » » » 7-847-5871
TN 120-14 » » » 14,5 » » » » 7-847-5872
TN 120-16 » » » 16,5 » » » » 7-847-5873
TN 150-10 32 90 4,5 10,3 23 71 18 23
TN 150-12 » » » 12,8 » » » » 7-847-5620
150 TN 150-14 » » » 14,5 » » » » 7-847-5874
TN 150-16 » » » 16,5 » » » » 7-847-5875
TN 150-18 » » » 18,8 » » » » 7-847-5876
TN 185-12 38 102 5,5 12,8 23 78 20,5 26 7-847-5877
185 TN 185-14 » » » 14,5 » » » » 7-847-5878
TN 185-16 » » » 16,5 » » » » 7-847-5879
TN 185-18 » » » 18,8 » » » » 7-847-5880
TN 240-14 42 110 6 14,5 28 86 23 29 7-847-5881
240 TN 240-16 » » » 16,5 » » » » 7-847-5882
TN 240-18 » » » 18,8 » » » » 7-847-5883
TN 240-20 » » » 21 » » » »
TN 300-16 48 123 7 16,5 32 97 26 33 7-847-4146
TN 300-18 » » » 18,8 » » » » 7-847-5884
300
TN 300-20 » » » 21 » » » »
TN 300-22 » » » 22,9 » » » » 7-847-5885

20 mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected]
Copper tubular lugs

Compliant with
General features NFF 00363

Material: tin-plated copper.

For bent terminals, specify _ and _'


(_ maxi: 90° - _' maxi: 30°) TR series
Two hexagonal crimping operations.

SNCF drawing: 10-5050-312.


RATP drawing: MR-3-52967.
Tooling: see page 46
Crimping W
from 95 to 500 mm2 _ _'
Ød E

A
L
5 mini F
5 mini

5 mini
Øi
Øe
Dimensions (mm)
Wire range Part SNCF
(mm2) number W L E Ød A F Øi Øe part number

TR 95-10 30,5 80 6 10,3 18,3 64 15,5 21,5


TR 95-12 » » » 12,8 » » » »
95 TR 95-14 » » » 14,5 » » » »
TR 95-16 » » » 16,5 » » » »
TR 95-18 » » » 18,8 » » » »
TR 120-10 34 88,5 6,6 10,3 24 70,5 17,6 24,5
TR 120-12 » » » 12,8 » » » »
120 TR 120-14 » » » 14,5 » » » »
TR 120-16 » » » 16,5 » » » »
TR 120-18 » » » 18,8 » » » »
TR 150-10 37 96 7 10,3 21 75 19 26
TR 150-12 » » » 12,8 » » » »
150 TR 150-14 » » » 14,5 » » » »
TR 150-16 » » » 16,5 » » » »
TR 150-18 » » » 18,8 » » » »
TR 150-20 » » » 21 » » » »
TR 185-12 40 104,5 7 12,8 27 82,5 21 28
TR 185-14 » » » 14,5 » » » »
185 TR 185-16 » » » 16,5 » » » »
TR 185-18 » » » 18,8 » » » »
TR 185-20 » » » 21 » » » »
TR 185-22 » » » 22,9 » » » »
TR 240-16 44 112 7 16,5 27 88 24 31
240 TR 240-18 » » » 18,8 » » » »
TR 240-20 » » » 21 » » » »
TR 240-22 » » » 22,9 » » » »
TR 300-16 50 130 8,5 16,5 28 103 26,5 35
TR 300-18 » » » 18,8 » » » »
300 TR 300-20 » » » 21 » » » »
TR 300-22 » » » 22,9 » » » »
TR 300-24 » » » 25 » » » »
400 TR 400-24 60,5 130 9 24,9 28 100 33 42
500 TR 500-30 72 140 10 30,9 32 110 40 50

mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected] 21
Two hole copper
tubular lugs

Compliant with
General features NFF 00363

Material: tin-plated copper.


For bent terminals, specify _ and _' TRS series
(_ maxi: 90° - _' maxi: 30°)

Note: TN series
Series TN: two hexagonal crimping operations from 240 mm2.
Series TRS: two hexagonal crimping operations.
Tooling: see pages 45/46
_ _’
W
E
Ød

Two hole narrow palm terminals Øi


Øe

Dimensions (mm)
Wire range Part SNCF
(mm2) number W L E Ød A F Øi Øe part number

185 TRS 185 34,5 151 7 12,8 40 90 21,8 28,5


240 TRS 240 34,5 150 7 12,8 40 90 24 30,6
400 TRS 400 49,5 180 9 14,8 50 105 26,5 35
_ _’
W
E
Ød

Two hole foolproofing lugs


for motor terminal box Øi
Øe

Dimensions (mm)
Wire range Part SNCF
(mm2) number W L E Ød A F Øi Øe part number

TN50-10-24 20 86 3 10,3 24 47 10,8 14


50 TN50-10-29 » 91 » » 29 » » »
TN50-10-34 » 96 » » 34 » » »
TN70-10-24 23 87 3,5 10,3 24 51 12,5 16
70 TN70-10-29 » 94 » » 29 » » »
TN70-10-34 » 99 » » 34 » » »
TN95-10-24 27,5 93 4 10,3 24 56,5 14,5 18,5
95 TN95-10-29 » 98 » » 29 » » »
TN95-10-34 » 103 » » 34 » » »
TN120-10-24 30 105 4,5 10,3 24 68 16,5 21
120 TN120-10-29 » » » » 29 63 » »
TN120-10-34 » » » » 34 58 » »

Two hole terminals according to NEMA standard


Dimensions (mm)
Wire range Part SNCF
(mm2) number W L E Ød A F Øi Øe part number

70 TN70-10-25,4 23 87 3,5 10,3 25,4 49,5 12,5 16


95 TN95-10-25,4 26,5 94 4 » » 53,5 14,5 18,5
120 TN120-10-25,4 30 102 4,5 » » 61,5 16,5 21
150 TN150-10-25,4 33 109 5 » » 67,5 18 23
240 TN240-10-25,4 42 113,5 6 » » 73 23 29

22 mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected]
Copper tubular lugs
with axial palm

Compliant with
General features NFF 00363

Material: tin-plated copper.

SNCF drawing: 10-5050-313.


RATP drawing: MR-3-52968. TRS series
Note: two hexagonal crimping operations from 185 mm2

Tooling: see page 46

W E

Ød

L
F

Øi
Øe

Dimensions (mm) SNCF


Wire range Part
(mm2) number part Comments
W L E Ød A F Øi Øe number
TRS95-10 24 82 6 10,3 30 67 15,5 21,5 narrow palm
95
TRS95-12 » » » 12,8 » » » » »
TRS446-10 23 73 » 10,3 18 56 16,5 22,5 narrow palm
TRS446-12 » » » 12,8 » » » » 0-847-6109 »
120 TRS446-14 » » » 14,5 » » » » 0-847-6107 »
TRS448-10 » 86 » 10,3 28 67 » » »
TRS448-12 » » » 12,8 » » » » »
TRS448-14 » » » 14,5 » » » » »
150 TRS450 30 90 » 12,8 27 71 18,5 24,5 narrow palm
TRS450-14 » » » 14,5 » » » » »
TRS452-12 32 107 7 12,8 40 87 21 21 narrow palm
185 TRS452 » » » 14,5 » » » 27 »
TRS452-16 » » » 16,5 » » » » »
TRS452OBL » » » 17/19 » » » » oblong hole
according to drawing
TRS455 32 107 8 14,5 27 85 23 29
240 10-5091834
TRS453 40 112 6,5 14,5 27 87 » »
narrow palm
400 TRS456 50 130 8,5 21 25 105 31 39

Note: two hole copper tubular lugs with axial palm on demand.

mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected] 23
Special copper tubular lugs

Compliant with
General features NFF 00363

Material: tin-plated copper.

Tooling: see pages 45/46

Crimping W
from 95 to 500 mm2 E

A
L
F

Øi
Terminals with narrow palm Øe

Dimensions (mm)
Wire range Part
(mm2) number Comments
W L E Ød A F Øi Øe
185 TRS185-1B 34,5 111 7 12,8 20,5 92 21,8 28,5 die TRS185, double crimp
240 TRS240-1B 34,5 110 » » 21,5 90,5 24 30,6 die TRS240, double crimp
» TRS242-12 38 110 6 » 28 86 23 30 die TRS258, double crimp
W E W
E
Ød

A
A

L Ø3 L F
F Ø3

Ø1

Ø1

Ø4 Ø2 Ø4 Ø2

Back traction copper lug with insulation crimping


TRS 262: SNCF Sign 7-847-7035 (SNCF Drawing 10-5050-314 - RATP MR-3-53174)
Dimensions (mm)
Wire range Part
(mm2) number Comments
W L E Ød A F Ø1 Ø2 Ø3 Ø4
50 TRS262 23,3 115 6 10,6 13 100,5 10,6 16,2 17 21,5 one crimp on the
95 TRS246 30 82 6 12,8 15 70 15,5 19,5 21,5 25,5 core and one crimp
» TRS246-10-25 » 107 6 10,3 25,2 70 » » » » on insulation
B
Ø2 Ø1

F
Ød

Specific bent lugs W

Dimensions (mm)
Wire range Part
(mm2) number Comments
W B E Ød A F Ø1 Ø2
TRS95-12-90E 26,5 40 4 12,8 16 75 14,5 18,5 die TN95, one crimp
95
TRS95-14-90E » » » 14,8 » 75 » » »
120 TRS120-12-90E 30,2 55 4,5 12,8 16 65 16,5 21 die TN120, one crimp
150 TRS150-12-90E 33 56 5 12,8 19 65 18 23 die TN150, one crimp
185 TRS185-12-90E 37,5 70 5,5 12,8 24 70 20,6 26 die TN185, one crimp
240 TRS240-12-90E 42 75 6 12,8 24 75 23 29 die TN240, double crimp

24 mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected]
Aluminium tubular lugs

Compliant with
General features NFF 00363

Material: 1050 aluminium.

SNCF drawing: 10-5089-290.


RATP drawing: MR-3-53175.

Note: from 50 to 150, two hexagonal crimping operations.

Tooling: see pages 45/46

W E

Ød

L “Contactal” grease
F

Øi

End cap
Øe

Dimensions (mm) SNCF


Wire range Part
(mm2) number part
W L E Ød A F Øi Øe number
AL 50-6 20,6 65 5 6,4 17 52 10,8 15,8
AL 50- 8 » » » 8,3 » » » »
50
AL 50-10 » » » 10,3 » » » »
AL 50-12 » » » 12,8 » » » »
AL 60-8 20,6 69 5 8,3 20 56 11,6 16,3
60
AL 60-10 » » » 10,3 » » » » 7-847-4595
AL 70-8 21 82 4,6 8,3 22,5 65 12,5 17
70 AL 70-10 » » » 10,3 » » » »
AL 70-12 » » » 12,8 » » » »
AL 95-8 28 87 6 8,3 24,5 70,5 14 20
AL 95-10 » » » 10,3 » » » »
95
AL 95-12 » » » 12,8 » » » »
AL 95-14 » » » 14,5 » » » »
AL 120-10 28 87 6 10,3 24,5 70,5 16,5 22
120 AL 120-12 » » » 12,8 » » » »
AL 120-14 » » » 14,5 » » » »
AL 150-12 28,5 95 6 12,8 28 82 18,5 24
AL 150-14 » » » 14,5 » » » »
AL 150-16 » » » 16,5 » » » »
150
AL 150 B-14 » 110 » 14,5 25,5 90 » » 7-847-8251
AL 150 B-16 » » » 16,5 » » »
AL 150 B-18 » » » 18,8 » » »

mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected] 25
Aluminium tubular lugs

Compliant with
General features NFF 00363

Material: 1050 aluminium.

SNCF drawing: 10-5089-290.


RATP drawing: MR-3-53175.

Note: from 185 to 460, two hexagonal crimping operations.

Tooling: see page 46

W E

Ød

L “Contactal” grease
F

Øi

End cap
Øe

Dimensions (mm)
Wire range Part SNCF
(mm2) number W L E Ød A F Øi Øe part number

AL 185-10 34 130 6 10,3 25,5 110 21 27


185 AL 185-12 » » » 12,8 » » » »
AL 185-14 » » » 14,5 » » » »
AL 185-16 » » » 16,5 » » » »
AL 240-12 41 130 6,5 12,8 28 110 23 30
AL 240-14 » » » 14,5 » » » » 7-847-7355
240 AL 240-16 » » » 16,5 » » » »
AL 240-18 » » » 18,8 » » » »
AL 240-20 » » » 21 » » » »
AL 260-14 38,5 114 6,5 14,5 29 94 25,5 32
260 AL 260-16 » » » 16,5 » » » »
AL 260-18 » » » 18,8 » » » »
AL 300-14 46 136 8,8 14,5 30 113 27 34,6
AL 300-16 » » » 16,5 » » » »
300
AL 300-18 » » » 18,8 » » » »
AL 300-20 » » » 21 » » » »
AL 460-16 52 150 10 16,5 35 125 32,5 42
AL 460-18 » » » 18,8 » » » »
460 AL 460-20 » » » 21 » » » »
AL 460-22 » » » 23 » » » »
AL 460-24 » » » 25 » » » »

26 mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected]
Shunts

General features
Shunt manufacturing on request.

Part
Wire range L (mm) Connection with
number

1 conductor Y 1500 S 296 - 35 mm2


35 SCHT 10-8003 700
2 lugs TNS 70 R
SH 95-350 350 1 conductor Y 1500 S 296 - 95 mm2
95 SH 95-450 450 2 lugs TN 95-12
SH 95-600 600 2 heat-shrinkable tubing

mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected] 27
Preinsulated 30
terminals

Preinsulated 32
disconnects
and end-splices

Preinsulated butt 33
and window
connectors

Tubular lugs and 34


butt connectors
Double crimp preinsulated
ring terminals

Compliant with
General features NFF 00363

Double crimp preinsulated ring terminals

Material: tin-plated copper.

SNCF drawing: VZA 17692/000007.

Tooling: see pages 38/39

W E

Ød B
L
F

Ø1

Wire range SNCF Dimensions (mm) Tool SNCF


(mm2) Part
part part part
(insulation number W L E Ød F B Ø1
colour) number number number
51143-2 7-847-4839 5,6 17,3 0,8 3,2 14,5 3,5 3,6 TH1 S 0-0391-6840
51154-2 7-847-5028 8 21 » 4,2 17 6 » » »
0,34 - 1,5
51155-2 7-847-1112 » » » 5,2 » » » » »
51136-2 7-847-4251 12,5 27 » 6,3 20,7 6,5 » » »
51143-2 BC 7-847-5369 5,6 17,3 » 3,2 14,5 3,5 » » »
51154-2 BC 7-847-5368 8 21 » 4,2 17 6 » » »
0,34 - 1,5
51135-2 BC 7-847-4984 12,5 27 » 5,2 20,7 6,5 » » »
51136-2 BC 7-847-5367 » » » 6,3 » » » » »
51183-2 7-847-5237 8,6 21 0,8 3,2 16,7 6 4,8 TH2 S 7-847-7141
51184-2 7-847-5532 » » » 4,2 » » » » »
1 - 2,5 51185-2 7-847-5483 » » » 5,2 » » » » »
51176-2 7-847-5484 12,5 27 » 6,3 20,7 » » » »
51178-2 7-847-4678 » » » 8,4 » » » » »
STC 1-4-2 JN 7-847-5389 9,6 29,5 0,8 4,2 24,7 7 8,8 TH3-2 0-391-6837
STC 1-5-2 JN 7-847-4679 » » » 5,2 » » » » »
STC 1-6-2 JN 7-847-4216 » » » 6,3 » » » » »
— 2,6 - 6 —
STC 2-8-2 JN 7-847-4363 13,8 35 » 8,4 28,1 8 » » »
STC 2-10-2 JN 7-847-5390 » » » 10,3 » » » » »
STC 2-12-2 JN 7-847-4886 19 42 » 12,8 32,5 14 » » »

30 mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected]
Double crimp preinsulated fork terminals
Double crimp preinsulated tubular lugs

Compliant with
General features NFF 00363

Double crimp preinsulated fork terminals

Material: tin-plated copper.


SNCF drawing: VZA 17692/000002.

Double crimp preinsulated tubular lugs

Material: tin-plated copper.


SNCF drawing: VZA 17692/000008. Tooling: see pages 38/39

W E

B
L
A

Double crimp preinsulated fork terminals Ø1


Wire range SNCF Dimensions (mm) SNCF
(mm2) Part Tool part
part part
(insulation number W L E d A B Ø1 number
colour) number number
STRGFA1-3-2 7-847-5750 5,5 20 0,8 3,2 16,3 6 3,6 TH1 S 0-391-6840
0,34 - 1,5 STRGFA2-4-2 7-847-5006 8 » » 4,2 16,4 » » » »
STRGFA2-5-2 7-847-5007 » » » 5,3 » » » » »
0,34 - 1,5 STRGFA2-4-2 BC 7-847-5005 » » » 4,2 » » » » »
STRGFB1-3-2 7-847-4682 7,9 20,5 0,8 3,2 16,5 6 4,8 TH2 S 7-847-7141
1 - 2,5 STRGFB1-4-2 7-847-4683 » » » 4,2 » » » » »
STRGFB2-5-2 7-847-4684 9,5 23 » 5,3 18,8 8 » » »
STRGFC1-4-2 JN 7-847-5391 9,5 29 0,8 4,2 24,2 4,5 8,8 TH3-2 0-391-6837
— 2,6 - 6 — STRGFC1-5-2 JN 7-847-5392 » » » 5,2 24,2 » » » »
STRGFC1-6-2 JN 7-847-5119 » » » 6,2 24,2 » » » »

W E

d B

L
A

Double crimp preinsulated tubular lugs Ø1


Wire range SNCF Dimensions (mm) SNCF
(mm2) Part Tool part
part part
(insulation number W L E Ød A B Ø1 number
colour) number number
51193R-2 NR 7-847-5366 8,1 34 2,2 3,2 27,8 7,4 8,8 TH3-2 0-391-6837
1 - 3,18 51194R-2 NR 7-847-5365 » » » 4,2 » » » » »
51195R-2 NR 7-847-5363 » » » 5,2 » » » » »
51196-2 NR 7-847-5362 10,6 » 1,6 6,4 » » » » »
51198-2 NR 7-847-5364 11,6 » 1 8,4 » » » » »
C4P 60-2 G 7-847-5361 10,6 34 1,2 6,4 25,8 7,4 8,8 TH3-2 0-391-6837
7,40 C4P 80-2 G 7-847-5661 11,6 » » 8,4 22,8 » » » »

mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected] 31
Double crimp preinsulated
disconnects 2,8-5-6,35 mm width
Double crimp preinsulated blade and pin

Compliant with
General features NFF 00363

Double crimp preinsulated disconnects 2,8-5-6,35 mm width


Material: phosphorous bronze.
SNCF drawing: VZA 17692/000001.

Double crimp preinsulated end-splices


Material: tin-plated copper.
SNCF drawing: VZA 17692/000003.
Tooling: see pages 38/39
W E

Double crimp preinsulated


disconnects 2,8-5-6,35 mm width Ø
Wire range SNCF Male Dimensions (mm) Tool SNCF
(mm2) Part
part Coating disconnect part part
(insulation number A B C E Ø
colour) number (mm) number number
51027 7-847-4593 Dorure 2,8 x 0,5 3,8 19,5 6,5 0,25 3,6 TH1 90 0-391-6844
0,34 - 1,5 51081-2 7-847-4728 Etain 5 x 0,8 6,4 21 7,7 0,5 » TH1 S 0-391-6840
51181-2 7-847-4700 » 6,35 x 0,8 7,7 » » » » » »
51328 7-847-6210 Dorure 2,8 x 0,3 3,8 19,5 6,5 0,25 3,6 TH1 90 0-391-6844
0,34 - 1,5
51028 7-847-4591 » 2,8 x 0,5 » » » » » TH1-90 0-391-6844
51131-2 7-847-4999 Etain 5 x 0,8 7,7 21 7,7 0,5 4,8 TH2 S 7-847-7141
1 - 2,5
51231-2 7-847-4797 » 6,35 x 0,8 » 20,2 » » » » »
1 - 3,18 51261-2 NR 7-847-6798 Etain 6,35 x 0,8 7,7 27,5 7,7 0,5 8,8 TH3-2 0-391-6837

W E W E

A
A
L
L

Blade terminal
Notched cable pin terminal
Double crimp preinsulated end-splices Fig. 1 Ø1 Fig. 2 Ø1

Wire range SNCF Dimensions (mm) Tool SNCF


(mm2) Part
part Fig. part part
(insulation number W A L Ø1 E
colour) number number number
51220-2 7-847-5051 Fig. 1 1,9 10 22,5 3,6 1,9 TH1 S 0-391-6840
0,34 - 1,5
51225-2 7-847-5556 Fig. 2 2,9 10,2 21 » 0,8 TH1 S * 0-391-6840
51220-2 BC 7-847-5359 Fig. 1 1,9 10 22,5 » 1,9 TH1 S 0-391-6840
0,34 - 1,5
51225-2 BC 7-847-5890 Fig. 2 2,9 10,2 21 » 0,8 TH1 S * 0-391-6840
51222-2 7-847-5002 Fig. 1 1,8 10 22 4,8 1,8 TH2 S 7-847-7141
1 - 2,5
51226-2 7-847-5555 Fig. 2 3,9 11,5 » » 0,8 » »
1 - 3,18 53226-2 R 7-847-6038 Fig. 2 3,9 14 30 8,8 0,9 TH3-2 0-391-6837

1 - 3,18 53226-2 NR 7-847-6037 » » » » » » » »


51223-2 JN 7-847-5393 Fig. 1 2,5 12 28 8,8 2,5 TH3-2 0-391-6837
— 2,6 - 6 —
51227-2 JN 7-847-5370 Fig. 2 3,9 » 30,5 » 1,0 » »
7,40 51227-2G 7-847-6352 Fig. 2 3,9 16 32 8,8 1,2 TH3-2 0-391-6837
*For a 90°crimping, use the pliers part number TH1-90 (SNCF drawing: 0-391-6844).

32 mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected]
Preinsulated end to end connectors
with inspection window

Compliant with
General features NFF 00363

Preinsulated end to end connectors with inspection hole

Material: tin-plated copper.

SNCF drawing: VZA 17692/000004.

Tooling: see pages 38/39

Wire range Dimensions (mm) Tool


(mm2) Part SNCF SNCF
(insulation number part number part
L Ø part number
colour) number

0,34 - 1,5 51391 7-847-4323 32 3,6 TH1 S 0-391-6840

1 - 2,5 51402 7-847-4344 » 4 TH2 S 7-847-7141

2,6 - 6 51413 7-847-4120 41,5 5,5 TH3-2 0-391-6837

mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected] 33
Copper tubular lugs
Copper connectors

Compliant with
General features NFF 00363

Copper tubular lugs


Material: tin-plated copper.
SNCF drawing: VZA 17692/000006.

Copper connectors
Material: tin-plated copper.
SNCF drawing: VZA 17692/000005.
Tooling: please contact us
L

W
F Ød
Copper tubular lugs
Dimensions (mm)
Wire range Part SNCF SNCF
(mm2) number part number W L Ød F part number

ELS 40 7-847-7211 13,5 34 4,2 26 0-391-6832 or 0-391-6850 + 0-391-6851


ELS 50 7-847-7212 » » 5,2 » »
ELS 60 7-847-7213 » » 6,4 » »
6,6 - 10
ELS 80 7-847-7214 » » 8,3 » »
ELS 100 7-847-7215 16 36 10,3 28 »
ELS 120 7-847-7216 » » 12,8 » »
FLS 60 7-847-7217 14,5 37 6,4 29 0-391-6832 or 0-391-6850 + 0-391-6852
16 FLS 80 7-847-7218 » » 8,3 » »
FLS 100 7-847-7219 16,5 38 10,3 30 »
FLS 120 7-847-7220 » » 12,8 » »
TN 25-5 7-847-5853 14,3 45 5,2 35 0-391-6832 or 0-391-6850 + 0-391-6853
TN 25-6 7-847-5854 » » 6,4 » »
25 TN 25-8 7-847-5855 » » 8,3 » »
TN 25-10 7-847-4147 17 » 10,3 » »
TN 25-12 7-847-7221 » » 12,8 » »
TN 35-6 7-847-7222 18 50 6,4 39 0-391-6832 or 0-391-6850 + 0-391-6851
TN 35-8 7-847-7223 » » 8,3 » »
35
TN 35-10 7-847-7224 » » 10,3 » »
TN 35-12 7-847-7225 » » 12,8 » »
TN 50-6 7-847-5860 19 58 6,4 46 0-391-6850 + 0-391-6852
TN 50-8 7-847-5861 » » 8,3 » »
50
TN 50-10 7-847-5862 » » 10,3 » »
TN 50-12 7-847-5863 » » 12,8 » »
TN 70-8 7-847-5864 22 66 8,3 51 0-391-6850 + 0-391-6853
70 TN 70-10 7-847-5865 » » 10,3 » »
TN 70-12 7-847-5866 » » 12,8 » »
L

Øe Øi
Copper connectors
Dimensions (mm)
Wire range Part SNCF SNCF
(mm2) number part number L Øi Øe part number

0,3 - 1,5 MJ 1,5 7-847-4598 14,5 1,7 3,2 7-931-0114


1 - 2,5 MJ 2,5 7-847-5358 » 2,2 3,9 »
2,6 - 6 MJ 3S 7-847-5357 » 3,2 4,9 »
6,6 - 10 MJ 10 SH 7-847-7200 30 4,7 8 0-391-6832 or 0-391-6850 + 0-391-6851
16 MJ 16 SH 7-847-7201 35 5,6 9 0-391-6832 or 0-391-6850 + 0-391-6852
25 MJ 25 SH 7-847-7202 » 7,4 10,4 0-391-6832 or 0-391-6850 + 0-391-6853
35 MJ 35 SH 7-847-7203 » 8,6 11,9 0-391-6832 or 0-391-6850 + 0-391-6851
50 MJ 50 SH 7-847-7204 45 10,4 13,9 0-391-6850 + 0-391-6852
70 MJ 70 SH 7-847-7205 50 12,1 15,9 0-391-6850 + 0-391-6853

34 mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected]
Selection tables 36

Tooling for 38
preinsulated
terminals

Tooling for tubular 41


lugs, sleeves
and splices

Cutting pliers, 50
plug pliers and
cable-cutters
Selection tables
for crimping tools

Hand tools and pneumatic tooling

Pneumatic
Hand tools tooling
Tooling TH1-TH1S TH1-90 TH2-TH2S TH3 TH3-2 AT 300

Preinsulated terminals
Pages
38 38 38 39 39 40
Terminals, disconnects, end-splices, butt and 0,34 to 1,5 1 to 2,5 0,34 to 6
window connector mm2 mm2 mm2

0,34 to 1,5
Gilt disconnects 2,8 and cable pin
mm2

Terminals series 51190+ and white 1 to 2,5 1 to 2,5


disconnects (insulating maxi 6,8mm) mm2 mm2

Terminals series C3P+ and yellow 2,6 to 6 2,6 to 6


disconnects (insulating maxi 6,8mm) mm2 mm2

Terminals series C3P+ and black 1 to 2,5 1 to 2,5


disconnects (insulating maxi 8,8mm) mm2 mm2

Terminals series 51190+, end-splices and yellow 2,6 to 6 2,6 to 6


disconnects striped black (insulating maxi 6,8mm) mm2 mm2

36 mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected]
Selection tables
for crimping tools

Mechanical, hydraulic, electro-hydraulic hand tools


and hydraulic sets

Hydraulic pumps Hydraulic sets


and sets 700 bars P39 K SPM 4091 K PA 133 K SPT 20-586 KCM

Pages 47 47 47 47
Hand Hydraulic and
Hydraulic heads
tool electro-hydraulic hand tools
Tooling PMM 1 CF ED 52 EU 137 TR 1461 TR 1462 SU 133 K VF 133 K SU 210 K VF 210 K

Tubular lugs
and connectors
Pages 41 42 43 44 44 45 45 46 46
Medium power preinsulated
10 to 25 10 to 25 10 to 25
copper tubular lugs series mm2 mm2 mm2
ELP-FLP-NP

Copper tubular lugs 10 to 70 10 to 70 10 to 240 10 to 95 10 to 95 10 to 150 10 to 150 10 to 300 10 to 300


series ELS-FLS-TN mm2 mm2 mm2 mm2 mm2 mm2 mm2 mm2 mm2

Copper tubular lugs 95 to 500 95 to 500


series TR mm2 mm2

Copper tubular lugs 95 to 400 95 to 400


series TRS mm2 mm2

Aluminium tubular 50 to 95 50 to 95 50 to 460 50 to 460


lugs series AL mm2 mm2 mm2 mm2

mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected] 37
Hand tools for preinsulated
terminals, disconnects, end-splices
and preinsulated butt and window connectors

Crimping of preinsulated products


Hand crimping tools for preinsulated products
• Crimping of preinsulated terminals, disconnects, end-splices and preinsulated
butt and window connectors from 0,34 to 1,5 mm2.
General features: 0,34 to 1,5 mm2
- aluminium body
- exceptional gearing-down
- high quality crimping by rectilinear removing of dies
- adjustment of binding height by an eccentric
- safety rack
- positioning stop
- crimping dies identification reference mark: 1 trait
Delivered in individual box with control and maintenance instructions
- Length: 290 mm
- Weight: 0,5 kg
TH 1: delivered with rack HD20 for terminals, disconnects and end-splices
TH 1 S: delivered with rack HF20 for terminals, disconnects, end-splices and connectors
Complementary material:
- PG 1: Go-No Go gauges SNCF part number: 7-847-7140 (TH1)
: 0-391-6840 (TH1S)
Part number: TH 1 ou TH 1 S

Hand tools for crimping on edge of preinsulated products


• Hand tools for crimping on edge of 2,8 gilt disconnects and 0,34 to 1,5 mm 2
end-splices.
General features: 0,34 to 1,5 mm2
- aluminium body
- exceptional gearing-down
- high quality crimping by rectilinear removing of dies
- adjustment of binding height by an eccentric
- safety rack
- positioning stop
- crimping dies identification reference mark: 1 trait
Delivered in individual box with control and maintenance instructions
- Length: 290 mm
- Weight: 0,5 kg
TH 1-90: delivered with rack HD28-90
Complementary material:
- PG 1: Go-No Go gauges
SNCF part number: 0-391-6844
Part number: TH 1-90

Hand tools for crimping of preinsulated products


• Hand tools for crimping of terminals, disconnects, end-splices and preinsulated
butt and window connectors from 1,0 to 2,5 mm2.
General features: 1 to 2,5 mm2
- aluminium body
- exceptional gearing-down
- high quality crimping by rectilinear removing of dies
- adjustment of binding height by an eccentric
- safety rack
- positioning stop
- crimping dies identification reference mark: 2 traits
Delivered in individual box with control and maintenance instructions
- Length: 290 mm
- Weight: 0,5 kg
TH 2: delivered with rack HD20 for terminals, disconnects and end-splices
TH 2 S: delivered with rack HF20 for terminals, disconnects, end-splices and connectors
Complementary material:
- PG 2: Go-No Go gauges
SNCF part number: 7-847-7141
Part number: TH2-TH2S

38 mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected]
Hand tools for preinsulated
terminals, disconnects, end-splices
and preinsulated butt and window connectors

Crimping of preinsulated products


Hand tools for crimping of preinsulated products
Max insulating diameter: 6,8mm
1 to 6 mm2
• The crimping of terminals (51190 type) and white disconnects from 1 to 2,5 mm . 2

• The crimping of terminals (C3P type) end-splices and yellow disconnects from 2,6 to 6 mm .
2

General features:
- strong and practical steel tools
- high quality crimping by linear removing of dies
- adjustment of binding height by a pin
- safety rack
- positioning stop for terminals, disconnects, end-splices and sleeves with
inspection hole (part number ATH 23)
- crimping dies identification reference mark: 3 points
Delivered in individualbox with control and maintenance instructions
- Length: 330 mm - Weight: 0,9 kg
- handles colour: one yellow and one white
Complementary material:
- PGH 3: Go-No Go gauges
SNCF part number: 7-847-7142
Part number: TH 3

Hand tools for crimping of preinsulated products


Max insulating diameter: 8,8mm
• The crimping of terminals (51190 type) end-plices and black disconnects from 1 to 2,5 mm . 2 1 to 6 mm2
• The crimping of terminals (C3P type) end-splices and yellow disconnects black striped from
2,6 to 6 mm2.
General features:
- strong and practical steel tools
- high quality crimping by linear removing of dies
- adjustment of binding height by a pin
- safety rack
- positioning stop for terminals, disconnects, end-splices and sleeves
with inspection hole (part number ATH 23)
- crimping dies identification reference mark: 3 points
Delivered in individualbox with control and maintenance instructions
- Length: 330 mm - Weight: 0,9 kg
- handles colour: one yellow and one white
Complementary material:
- PGH 3: Go-No Go gauges

SNCF part number: 7-847-7143 or 0-391-6837


Part number: TH 3-2

mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected] 39
Crimping pneumatic tooling

Crimping of preinsulated terminals, disconnects and end-splices


Pneumatic tool for crimping preinsulated terminals, disconnects
and end-splices from 0,34 to 6 mm2
• General features:
- Accurate and powerful crimping
- crimping by rectilinear removing of dies
- working pressure: 7 bars

Delivered with working instructions and flex for coupling to compressed air
- Length: 320 mm
- Weight: 1,5 Kg

a pneumatic set consists of: • Complementary accessories:


• One pneumatic jack - PG 1: go-no go gauge for AT331 head
Part number: AT 201 - PG 2: go-no go gauge for AT332 head
- PGH 3: go-no go gauge for AT333 and AT333-2 heads

• One of the following crimping heads:


Part number: AT 331 Special stopper for wires with thin insulations from
0,6 to 1,82 mm2: ATBK 30 (terminals crimping)
- Crimping red products from 0,34 to 1,5 mm2
Part number: AT 332 Special stopper for wires with thin insulations from
0,6 to 1,82 mm2: ATBK 21-2,8/ATBK 21-5/ATBK 21-6,35
- Crimping blue products from 1 to 2,5 mm2 (disconnects crimping)
Part number: AT 333
Standard stopper for AT331 and AT332 heads: ATB 30
- Crimping yellow industrial products from 2,6 to 6mm2 (C3P type)
- Crimping raylways products from 1 to 2,5 mm2 Standard stopper for AT333 and AT333-2 heads: ATB 33
(white insulating) (51190 type)
- Maxi insulating diameter: 6,8 mm • Possibility of adjustment on the set for fixed-place
work, ref. ATBA, featuring:
Part number: AT 333-2
- A maintenance vice with a release jack.
- Crimping railways products from 1 to 2,5 mm2 (black insulating) - A foot control.
(51190 type) - Flexibles connections.
- and from 2,6 to 6 mm2 (yellow insulating black striped) (C3P type)
- max insulating diameter: 8,8 mm

40 mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected]
Mechanical hand compression tool

Crimping of tubular lugs and connectors


PMM 1 CF mechanical hand tool

• General features:
- Power: 50 KN
- Cap with opening head
- Fast lead system of dies
- Reverse-lock mechanism which guarantees the perfect crimping operation
- PVC insulated handles
- Single or reversible interchangeable dies

Delivered with technical instructions


- Length: 420 mm
- Weight: 2 Kg

• Accessories:
- Gauge part: PGM 1
SNCF part number: 7-847-7285
Part number: PMM 1 CF

Crimping dies

Conductor size (mm2) Terminals type Dies part number SNCF part number

10 ELS H1-10-35F 7.847.7286


16 FLS H1-16-50F 7.847.7287
25 TN25 H1-25-70F 7.847.7288
35 TN35 H1-10-35F 7.847.7286
50 TN50 H1-16-50F 7.847.7287
70 TN70 H1-25-70F 7.847.7288
In red: die side to be used.

mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected] 41
Cordless electro-hydraulic
compression tool

Crimping of tubular lugs and connectors


Hydraulic compression tool with integrated electric motor part ED52

• General features:
- power: 50 KN
- compact electro-hydraulic compression tool, supplied with 14,4 V
battery, BA14 type
- single-hand operated (right or left) thanks to control centralized in
the handle
- the ergonomic control and handle ensures that the tool is well
balanced with maximum handiness and operating convenience
- strengthened body-frame to protect against atmospheric influence
and shocks
- fast closing and opening head totally nickel plated, tilting on 180°
- new hydraulic circuit with two pressure stages enables a reduction
in crimping cycles and power consumption and therefore increases
autonomy
- the dies may be realigned during the preparation stage but once the
crimping operation has started this can not be altered
- when crimping has been completed, audible “click” and automatic
putting out of pressure of the circuit for energy saving
- an electronic control with LED on each side of the tool indicates
when the battery is completely discharging
- crimping capacity: 120 to 210 crimping operations using a new 2 Ah
battery
- operating temperature: from -20°C to +40°C
- dimensions (LxHxl): 340x310x75 mm with battery
- weight: 3,6 Kg with battery

* Accessories CMED52
- NI-Cd2 Ah battery part n°BA1420
- Fast charger for 50/60 Hz alternating current, part n°: CT1415HC
- Shoulder strap part n°: CDC2
- Carrying case for compression tool, dies, 2 batteries, 1 charger part
n°: CMED52
- Inspection dynamometer part n°: DY50-65CM

CT 1415 HC

Crimping dies

Conductor size (mm2) Terminals type Dies part number

10 non insulated ELS serie H1-10-35F


16 non insulated FLS serie H1-16-50F
25 non insulated TN25 serie H1-25-70F
35 non insulated TN35 serie H1-10-35F
50 non insulated TN50 serie H1-16-50F BA 1420
70 non insulated TN70 serie H1-25-70F
In red: die side to be used.

Part number: ED 52

* Accessories to be ordered separately.

42 mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected]
Cordless electro-hydraulic
compression tool

Crimping of tubular lugs and connectors


Hydraulic compression tool with integrated electric motor part EU137

• General features:
- power: 120 KN
- compact electro-hydraulic compression tool, supplied with
14,4 V battery, BA14 type
- single-hand operated (right or left) thanks to control centralized
in the handle
- the ergonomic control and handle ensures that the tool is well
balanced with maximum handiness and operating convenience
- strengthened body-frame to protect against atmospheric
influence and shocks
- totally nickel plated, tilting on 180°
- new hydraulic circuit with two pressure stages enables a reduction
in crimping cycles and power consumption and therefore increases
autonomy
- the dies may be realigned during the preparation stage but once
the crimping operation has started this can not be altered
- when crimping has been completed, audible “click” and automatic
putting out of pressure of the circuit for energy saving
- an electronic control with LED on each side of the tool indicates
when the battery is completely discharging
- crimping capacity: 105 to 190 crimping operations using
a new 2 Ah battery
- operating temperature: from -20°C to +40°C
- dimensions (LxHxl): 400x310x75 mm with battery
- weight: 5,8 Kg with battery

* Accessories CMEU 137


- NI-Cd2 Ah battery part n° BA1420
- Fast charger for 50/60 Hz alternating current, part n°: CT1415HC
- Shoulder strap part n°: CDC2
- carrying case for compression tool, dies, 2 batteries,
1 charger part n°: CMEU137
- die stopper ELP-FLP-NP-ELS-FLS460, part n°: U137-460

Crimping dies

Conductor Terminals type Dies part number


size (mm2) CT 1415 HC
10 preinsulated ELP serie ELP460 + die stopper U137-460
16 preinsulated FLP serie FLP460 + die stopper U137-460
25 preinsulated NP serie NP460 + die stopper U137-460
10 non insulated ELS serie ELS460 + die stopper U137-460 or C12 ELS
16 non insulated FLS serie FLS460 + die stopper U137-460 or C12 FLS
25 non insulated TN25 serie C12TN25
35 non insulated TN35 serie C12TN35
50 non insulated TN50 serie C12TN50
70 non insulated TN70 serie C12TN70
95 non insulated TN95 serie C12TN95
120 non insulated TN120 serie C12TN120
BA 1420
150 non insulated TN150 serie C12TN150
185 non insulated TN185 serie C12TN185
240 non insulated TN240 serie C12TN240
In red: die side to be used.

Part number: EU 137

* Accessories to be ordered separately.

mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected] 43
Hydraulic hand compression tools
and hydraulic compression head

Crimping of terminals
Hydraulic hand tool
• General features:
- hydraulic hand tool
- power: 54 KN
- crimping of terminals from 10 to 70 mm2
- two pressure level
- automatic release
- die lock system
- head tilting on 180°

Delivered in individual box with technical instructions

SNCF part number: 7-847-7296


Part number: TR 1461

Hydraulic compression head

• General features:
- hydraulic compression head
- power: 100 KN
- crimping of non-insulated terminals from 10 to 95 mm2
- corrosion preventive protection (nickel plated cap)
- die locking system
- to be connected to 700 bars hydraulic pumps or sets (see page 47)
- delivered with female semi-coupler part n°: RKF-M38NPT

Part number: TR 1462

Crimping dies

Conductor size (mm2) Terminals type Dies part number SNCF part number

10 preinsulated ELP serie ELP460 7.847.7303


16 preinsulated FLP serie FLP460 7.847.7304
25 preinsulated NP serie NP460 7.847.7305
10 non insulated ELS serie ELS460 7.847.7297
16 non insulated FLS serie FLS460 7.847.7298
25 non insulated TN25 serie TN25-460 7.847.7299
35 non insulated TN35 serie TN35-460 7.847.7300
50 non insulated TN50 serie TN50-460 7.847.7301
70 non insulated TN70 serie TN70-460 7.847.7302
95 non insulated TN95 serie TN95-460

44 mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected]
Hydraulic compression heads

For crimping tubular lugs


For crimping tubular lugs SU 133 K and VF 133 K

VF 133 K
SU 133 K

• SU 133 K: shape opened shell


• VF 133 K: shape closed shell
• General features:
- Power: 130 KN
- crimping of non-insulated terminals from 10 to 50 mm2
- corrosion preventive protection: nickel plated shell and
chromium-plated piston
- dies indexation and locking system
- can be connected on 700 bars hydraupneumatic pump
- delivered with female semi-coupler part number
RFK-M38NPT
-length: 215 mm (SU 133 K) 220 mm (VF 133 K)
-weight: 3,2 Kg (SU 133 K) 3,4 Kg (VF 133 K)

Part number: SU 133 K/VF 133 K

Dies part
number
Conductor size Terminals
SU133K/VF133K
(mm2) type
For ELS/FLS serie terminals
10 ELS ELSV13
16 FLS FLSV13
For TN serie terminals
25 TN25 TN25V13
35 TN35 TN35V13
50 TN50 TN50V13
70 TN70 TN70V13
95 TN 95 TN95V13
120 TN120 TN120V13
150 TN150 TN150V13
For TRS serie terminals
95 TRS95 TRS95V13
120 TRS446 TRS446V13
120 TRS448 TRS448V13
For AL serie terminals
50 AL50 AL50V13
60 AL60 AL60V13
70 AL70 AL70V13
95 AL95 AL95V13

mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected] 45
Hydraulic compression heads

Hydraulic compression heads


For crimping tubular lugs SU 210 K and VF 210 K

VF 210 K
SU 210 K

• SU 210 K: shape opened shell


• VF 210 K: shape closed shell
• General features:
- power: 200 KN
- crimping of non-insulated terminals from 10 to 500 mm2
- corrosion preventive protection: nickel plated shell and chromium-plated piston
- dies indexation and locking system
- can be connected on 700 bars hydraupneumatic pump
- delivered with female semi-coupler part number RFK-M38NPT
- length: 260 mm (SU 210 K) 275 mm (VF 210 K)
- weight: 5,8 Kg (SU 210 K) 6,2 Kg (VF 210 K)
* Accessories
For the half-shell dies crimping, order the adapter part number S 21.

Part number: SU 210 K/VF 210 K

Dies part Dies part Dies part


number number number
Conductor Terminals SU210K/VF210K Conductor Terminals SU210K/VF210K Conductor Terminals SU210K/VF210K
size (mm2) type + S21 size (mm2) type + S21 size (mm2) type + S21
For ELS/FLS serie terminals For TRS serie terminals For AL serie terminals
10 ELS ELSV20 95 TRS95 TRS95V20 50 AL50 AL50V20
16 FLS FLSV20 120 TRS446 TRS446V20 60 AL60 AL60V20
For TN serie terminals 120 TRS448 TRS448V20 70 AL70 AL70V20
25 TN25 TN25V20 150 TRS450 TRS450V20 95 AL95 AL95V20
35 TN35 TN35V20 185 TRS452 TRS452V20 120 AL120 AL120V20
50 TN50 TN50V20 240 TRS455 TRS455V20 150 AL150 - AL150B AL150V20
70 TN70 TN70V20 240 TRS453 TRS453V20 185 AL185 AL185V20
95 TN 95 TN95V20 400 TRS456 TRS456V20 240 AL240 AL240V20
120 TN120 TN120V20 185 TRS185 - TRS185-1B TRS185V20 300 AL300 AL300V20
150 TN150 TN150V20 240 TRS240 - TRS240-1B TRS240V20 460 AL460 AL460V20
185 TN185 TN185V20 240 TRS242-12 TRS258V20
240 TN240 TN240V20 400 TRS400 TRS400V20
300 TN300 TN300V20 TRS262V20S
(core crimping)
For TR serie terminals 50 TRS262
TRS262V20F
95 TR95 TR95V20
(insulation crimping)
120 TR120 TR120V20
TRS246SV20
150 TR150 TR150V20 (core crimping)
95 TRS246
185 TR185 TR185V20 TRS246FV20
240 TR240 TR240V20 (insulation crimping)

300 TR300 TR300V20


400 TR400 TR400V20
500 TR500 TR500V20

46 mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected]
Hydraulic pumps and sets

P39 hydraulic pump


• General features:
- One gear hand pump
- Pressure: 700 bars
- Safety valve restricting maximum pressure
- Oil tank: 0,7 l
- Length: 400 mm
- Weight: 4,9 Kg VAL 29
- Box on request: part number VAL 29
- Fitted with a 1,8 m hydraulic flexible
with one semi-coupler RMK-F38NPT

Part number: P 39 K

SPM4091 hydraulic pump


• General features:
- two gear foot pump
- Pressure: 700 bars
- Automatic release
- “U” shape seating offering high steadiness
- Oil tank: 1 l
- Length: 700 mm
- Weight: 12,9 Kg VAL 22 CR
- Box on request, part n° VAL22CR
- Fitted with a 3 m hydraulic flexible with
one semi-coupler RMK-F38NPT

Part number: SPM 4091 K

PA 133 K hydraulic pump


• General features:
- Single stage pump with pneumatic engine
- Pressure: 700 bars
- Compressed air supply: 7 bars maxi
- Three ways distributors maintaining pressure
when air supply is interrupted
- Oil tank: 0,6 l
- Length: 700 mm
- Weight: 4,9 Kg
- Fitted with a female semi-coupling RFK-M38NPT
- Hydraulic hoses (see page 49)

Part number: PA 133 K

SPT20-586CM hydraulic set


• General features:
- Compact and portable electro-hydraulic set
- Electric engine: 220 V – 50 Hz
- Power: 0,34 kW
- 4 m low tension remote control (input-bearing-output)
- Flow: - 0-20 bars: 2,60 l/mn
- 20-700 bars: 0,32 l/mn
- Oil tank: 2 l
- Dimensions: 186x160x350 mm
- Weight: 15,5 Kg
- Fitted with a female semi-coupling RFK-M38NPT
- Hydraulic hoses (see page 49)

Part number: SPT 20-586 KCM

mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected] 47
Accessories for hydraulic tooling

Hydraulic coupling

Part number Dimensions


RMK-F38NPT 3/8 - 18 NPT
RFK-M38NPT 3/8 - 18 NPT

Type K
Compression
Pump RF RM RM RF
tool

Standard equipments of our tooling


Male coupling, assembly through 3/8 NPT threaded hole
Part number: RMK - F 38 NPT
Female coupling, assembly through 3/8 NPT threaded muff joint
Part number: RFK - M38 NPT

Hydraulic hoses

Part number Dimensions


F 4622 K 1,80 m
F 4623 K 3m
F 4626 K 6m
Other dimensions on request.

Hydraulic oils
Part number Applications Capacity (l)
HF 95 X PA 133 and P 39 1
BH-2 Other tools 2

48 mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected]
Cutting pliers / Plug pliers

HS 6000
The cutting pliers HS 600 has been designed for an easy and
precised cut thanks to its blades micro-serrated and its robustness.
Handles and the general form of this pliers enables excellent
handling.

Cannot cut steel.

- Length: 150 mm
- Weight: 0,09 Kg

Part number: HS 6000

MO 66105
The pliers MO 66105 enables the easy plug of red and blue
disconnects terminals of 2,8; 4,8; 5 and 6,35.

• General features:
- chrome-vanadium steel.
- insulated handles up to 1000 V.

ISOLATION COMPLIANT WITH CEI-60900

- Length: 210 mm
- Weight: 0,19 Kg

Part number: MO 66105

mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected] 49
Cordless electro-mechanical
cable-cutter

EK50 integrated electric motor cable-cutter


• Cutting capacity:
- Insulated or non insulated copper cables up to 500 mm2
- Insulated or non insulated aluminium cables up to 630 mm2

Cannot cut steel.

• General features:
- Electrical motor coupled with an epicyclical gear train speed reducer
- Mobile blade tilting on 360°
- Double control (forward/backward) with safety lock
- Equipped with a circuit-breaker to protect against the cutting of a cable larger
than tool capacity
- Dimensions: 370 x 150 x 100 mm.
- Weight: 2,700 Kg

* Accessories:
- Power supply: 14,4 V DC for Ni-Cd battery
Part n°BA1420: 2 Ah – Weight: 0,78 Kg. To be inserted in the handle EK 50
- Charger for 50/60 Hz alternating current for accelarated or boost charges,
part n°CT1415 HC
- Carrying case in option part n°CM EK50

CT 1415 HC

BA 1420 CMEK 50

part number: EK 50

* Accessories to be ordered separately.

50 mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France) • Tel.: +33 555 73 89 89 • Fax: +33 555 73 32 21 • Email: [email protected]
!
This documentation is not as per agreement.
Items represented are proposed while stock lasts.
MECATRACTION SA reserve the right to stop production
or modify specifications without prior notice.

Non-contractual pictures

!
© 2008 MECATRACTION S.A.
PRINTED IN FRANCE All rights of reproduction (in full or part), adaptation and translation reserved for any country. MTR08 FER1 COMST
A Groupe Sicame Company

Railways connections

mecatraction B.P.N°8 - 19231 POMPADOUR Cedex (France)


Tel. : +33 555 73 89 89 • Fax : +33 555 73 32 21
Email : [email protected] - http://www.mecatraction.com

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