Spray Systems,

Chain Lubrication and

Specialty Systems
Product Catalogue - Second Edition 2005

Productivity is key in today's global

economy. Proper lubrication increas-
es uptime and makes maintenance
routines simple.
Lincoln Company Profile

Our Experience
Lincoln was established in 1910
and is the long-standing world
leader in grease lubrication sys-
tems and equipment. Decades
of business experience have
provided us with a high level of
expertise and know-how within
the lubrication system industry.
As a pioneer in the industry, we
will continue being a trendsetter
confidently providing our customers
with the best lubrication system
solutions in both price and quality.

Our Service
Our customer service includes
the consulting, engineering and
planning of customer-oriented
systems for all applications,
the manufacturing of standard
components such as pumps,
metering devices or control
equipment, the installation and
start up of lubrication systems
on site in all parts of the world,
as well as the customer training,
and after-market service.

Our Quality
Our certified Quality Management
System according to DIN EN ISO
9001, our expertise, consulting
qualities and inventiveness, lead
the way for future customer-orien-
ted, economical and intelligent
solutions.
Our Product
Our Environmental Our Motto
Lincoln lubrication systems
Management System Keep in motion –
reduce friction and wear; thereby,
Our Environmental Management Bleiben Sie mit uns in Bewegung!
decreasing maintenance costs,
System according to DIN EN ISO
improving productivity, ensuring
14001 and EMAS, is an integral
a higher level of safety and
part of our company philosophy
contribution to the environment.
that reflects Lincoln’s future
orientation.

2
Table of Contents
Spray Systems, Chain Lubrication
and Specialty Systems

Schematic Spray System 4-5

Schematic

SAF Pumps 6-7

Example

Spray Nozzles 8

Accessories 9 - 10
Accessories, Mounting Plates, Lubricant Filters, Pressure Relief

EOS 10 - 11
Single-line Oil System for Lubrication of Slow Moving Chains

Contact Lubrication 12

Quicklub 13
Progressive System for Grease or Oil - for Slow Moving, Small Chains

Centro-Matic 14

PMA 2 Solenoid Pump 15 - 16

ORSCO 17

Cobra Chain Lubricator 18

CRL 101 19
For Rail and Wheel Flange Lubrication

Hydrostatic Bearing Lubrication (Oil) 20

Supply Systems 21

Index 22 Part No.

112-35255-3
Page
11
112-35255-4 11
515-30955-1 6
515-31224-1 10
515-31225-1 10

3
Spray Lubrication Systems

Schematic Spray System

4
Applications Capabilities
● Pinion lubrication ● Controlled nozzles provide

● Open gears 100% monitoring of air-flow

and lubricant supply as
Industries opposed to air pressure and
Cement, mills, pulp and paper lubricant flow
● Repeatability of spray pattern
Spray systems use compressed
air to spray the lubricant deliv- ● Complete air control possibility
ered by the pump on parts sliding to reduce consumption
against one another or rolling
across one another. * see Progressive &
Multi-line catalogue
Common Components ** not covered in this catalogue –
● Pumps ask your Lincoln representative
215 electric pump* for details
● SAF and
Lubrigun pneumatic pumps
● Ejectors
(mini pneumatic pump)**

Nozzles
● HSA wide-angle spray nozzles

5
SAF Pumps

These pneumatic barrel pumps,

SAF1-YL with one outlet and
SAF2-YL with two outlets are
designed for use in spray
systems for the supply of adhesive
lubricants (NLGI 0 and 00).
SAF pumps are placed directly
into 200 liter drums. They do not
require a follower plate, thus the
supply of lubricant is possible
even if the drum is severely dent-
ed. With the aid of an optional
stand and winch unit, it is easy to
exchange barrels.

SAF1-YL SAF Pump with Stand and Winch

(Drum Supplied by Lubricant Supplier)

Models
Part No. Description Number of Outlets Lubricant Output/Stroke Low-level
615-26392-3 SAF1-YN 1 1,1 cm3 no
615-26393-4 SAF1-YL 1 1,1 cm3 ja
615-26394-3 SAF2-YN 2 2 x 1,1 cm3 nein
615-26395-4 SAF2-YL 2 2 x 1,1 cm3 ja

Technical Data
maximum operating pressure 300 bar (4350 psi)
driving pressure minimum 4 bar (58 psi) maximum 10 bar (145 psi)
air inlet connection 1/4 NPT female
pneumatic drive ratio 40:1
sound level < 70 dB(A)
lubricant outlet G 1/4 f (BSPP)
drum type for 200 l lidded barrels acc. to DIN 6644
dimensions (L x W x H) 610 x 610 x 985 mm (24 x 24 x 38.8 in)
Note: A 3/2 way air solenoid valve is required.

Accessories
Part No. Description
615-26739-1 stand with winch for SAF1 (1 pinion drive) with
air maintenance unit (FLR), pressure relief valve, air hoses and lubricant hoses
615-26740-1 stand with winch for SAF2 (2 pinion drive) with
air maintenance unit (FLR), 2 pressure relief valves, air hoses and lubricant hoses
515-30955-1 overpressure valve (120 bar) manifold with pressure gauge

6
Example:
Stand with Winch for SAF2

Abmessungen (L x B x H): 950 x 700 x 2200 mm

Item Designation Item Designation

A compressed air from compressor 1 maintenance unit
B compressed air to pump 2 pressure relief device HSA-TD21
C compressed air to spray unit 3 stand with winch
D lubricant from pump 4 low-pressure hose OD 16 x 1040 mm with 20 mm stud
E lubricant to spray unit 5 high-pressure hose OD 6 x 1540 mm with 10 mm stud
6 low-pressure hose OD 13 x 1040 mm with 15 mm stud
7 high-pressure hose OD 8 x 1040 mm with 10 mm stud
8 high-pressure hose OD 8 x 1540 mm with 10 mm stud

7
Spray Nozzles

Lincoln spray nozzles are

designed for the spraying of
adhesive lubricants on pinions
and open gears. The nozzles
are available in several versions
that cover a wide range of appli-
cations and functional features.
The SDLKR series are the only
nozzles that can monitor both the
flow of air and lubricant within SD (HSA-TD2)
the nozzle. The economically
priced SD series can be moni- an air solenoid valve. Complete
tored externally by means of a mounting plates are available for
progressive metering device and easy alignment. SDLKR (HSA-TD26)
the air can be controlled with

Nozzle Selection Guide & Part Numbers

Mounting Style Uncontrolled Nozzles Controlled Nozzles
Without Monitoring with Monitoring
Limit Switch Proximity Switch
(15-250 VAC) (15-250 VAC)
mounting plate HSA-TD2 HSA-TD27 HSA-TD25 HSA-TD26
SD SDLMNR SDLMKR-ES SDLMKR-EN
part no. 615-25677-2 part no. 615-27519-2 part no. 615-27518-2 part no. 615-27571-2
single HSA-TD2 HSA-TD30 HSA-TD28 HSA-TD29
mounted nozzle SD SDLHNR-G SDLHKR-ESG SDLHKR-ENG
(for brackets) part no. 615-25677-2 part no. 615-27583-2 part no. 615-27585-2 part no. 615-27586-2

Technical Data
lubricant output 0.2 – 20 cm3 (0.0122 – 1.22 in3) per minute
spray surface coverage approx. 150 mm (6.0 in) wide and 80 mm (3.3 in) high
mounting distance 150 – 200 mm (6 – 8 in) from nozzle to application point
air pressure uncontrolled nozzle: 3 bar (43 psi), controlled nozzle: 6 bar (87 psi)
air requirement approx. 200 Nl/min (free air) for uncontrolled nozzle
max. 40 Nl/min (free air) for controlled nozzle
operating pressure max. 200 bar (2900 psi) for uncontrolled nozzle
max. 120 bar (1740 psi) for controlled nozzle
connections air: G 1/4 female (BSPP)
HSA-TD25, 26, 27 lubricant: G 1/4 female (BSPP)
fastening: M 12
connections air: 8 mm tubing or hose stud
HSA-TD2, 28, 29, 30 lubricant: 6 mm tubing or hose stud
fastening: 8.5 mm dia.
Note: Air inlet is marked as "L” and lubricant inlet is marked as "S”.
Tightening torque for controlled nozzles = 20 Nm, electric monitoring signal = 20 ms.

Dimensions
Model Height Length Depth
nozzle SD 50 mm (2.0 in) 87 mm (3.4 in) 20 mm (0.8 in)
nozzle SDLMKR-EN 110 mm (4.3 in) 140 mm (5.5 in) 45 mm (1.8 in)
nozzle SDLMKR-ES 110 mm (4.3 in) 185 mm (7.3 in) 45 mm (1.8 in)
nozzle SDLMNR 110 mm (4.3 in) 140 mm (5.5 in) 45 mm (1.8 in)

8
Bracket Mounting,
Accessories, Mounting Plates

Bracket Mounting (Bracket 515-31224-1) of SD Nozzles

Bracket Mounting (Bracket 515-31225-1) of SDLH Nozzles

Mounting Plates with SDLM Nozzles

9
Accessories, Lubricant Filter,
Pressure Relief Unit

Compressed Air Block for 3 Nozzles Lubricant Filter Unit Pressure Relief Valve with Pressure Gauge

Models
Part No. Description
515-31224-1 bracket for nozzles SD
515-31225-1 bracket for nozzles SDLH...
615-25679-1 compressed air block for 2 nozzles air inlet: R 3/8 f (BSPT)
615-25680-1 compressed air block for 3 nozzles
615-25681-1 compressed air block for 4 nozzles air outlets: for 8 mm tube or hose stud
628-25530-4 lubricant filter unit with pressure gauge and 120 bar (1740 psi)
pressure relief valve (ideal for 215 pumps used for spray systems)
515-31252-2 pressure relief unit, 120 bar (1740 psi) with pressure gauge
threaded connections: G1/4 female (BSPP)

EOS
Single-line Oil System

EOS is the reliable and most The required metered quantity of

economical solution for the oil oil can be adjusted to properly
lubrication of chains. The sys- match the working condition, the
tem is a direct operating, elec- size and length of the chain. The
trically driven, single-line cen- metering range selection of 0.1,
tralized lubrication system. The 0.3, 0.4 or 0.5 ccm provides ver-
system is ideal for machines satility to ensure that require-
with chain drives and 12/24 ments are met.
VDC power supply - e.g. agri-
cultural equipment such as EOS Controller
balers. A typical industrial For machines without a controller,
application is for packaging e.g. balers in the agricultural
machine such as palletizers. industry, Lincoln offers a 12/24
Single-line Oil System VDC controller. The run time is
fixed at 4 seconds and the pause
The EOS metering elements sup- time is adjustable from 1 to 100
ply the required oil quantity in minutes. The controller enables a
time-controlled intervals to simple retrofit installment of the
brushes which evenly apply the EOS oil lubrication system.
oil to the chain.

10
EOS Single-line Oil Systems
for the lubrication
of Slow Moving Chains
Model
Part No. Description Motor
552-32404-1 Pump EOP-12 12 VDC
552-32405-1 Pump EOP-24 24 VDC
552-32397-1 Metering element EOE, complete. 0.1 cm3
552-32398-1 Metering element EOE, complete. 0.3 cm3
552-32399-1 Metering element EOE, complete. 0.4 cm3
552-32400-1 Metering element EOE, complete. 0.5 cm3
452-70235-1 Divider bar, double
452-70236-1 Divider bar, triple
452-70237-1 Divider bar, quatruple
307-19543-1 Bracket for Divider bars
112-35255-4 Tube, PA12 HL 8.0 x 1.0, black
112-35255-3 Tube, PA12 HL 4.0 x 0.65, black

Technical Data
Reservoir Size 5l
Dimensions (L x W x H) 180 x 205 x 302 mm
Power supply 12 or 24 VDC
Max. current at 12 VDC = 5 A / at 24 VDC = 2.5 A
Max. Operating pressure approx 4 bar
Theoretical output at 4 bar 0,5 l/min
Operating temperature 0 to 40 °C
Factory settinf* max run time 4 sec with a pause of 30 sec.
Suitable oils** mineral oil SAE OW-40
EMV acc. To DIN VDE 879/2: 1999 03 and acc. To EN ISO 14982: 1998

Metering elements Colour Ring Output / stroke

white 0,1 cm3
red 0,3 cm3
green 0,4 cm3
blue 0,5 cm3
Note: Please verify applications involving parameter variances with Lincoln GmbH & Co KG before commis-
sioning.
* With an increase in the number of lube lines – the run time and the pause time of the electrically driven
gear pump must be increased.
** The following oils may not be used in the EOS: used oil, gear oil, glucose oil and plant oil.

EOT Controller 12/24 VDC

Part No. Description
664-34135-3 Controller 12 VDC
664-34135-4 Controller 24 VDC
See technical manual for details

Technical Data
Power supply 12/24 VDC
Tolerance -15/+20 %
Power rating max. 0,65 KW
Operating temperature -20°C...60°C

11
Contact Lubrication
with Guide Blocks

The contact lubrication compris- The system has been designed

es 2 polymer-plastic blocks especially for chains in pallet
between which the chain runs. conveyor systems, e.g. in the
The guide blocks fit exactly to food and beverage industry.
the size and type of chain (roller Pallet systems for return goods
chains according. to DIN 8187). are particularly exposed to a high
grade of contamination: wood
The upper block has channels chips, broken glass, and in the
that direct the lubricant to the winter, ice particles stick to the
chain. The lubricant is distributed chain and result in premature
along the length of the block wear.
allowing it to penetrate the chain. Other applications for a contact
lubrication system are passenger
This system offers essential or freight elevators as well as
advantages - the worst of the dirt escalators.
on the chain is cleaned off, the
chain is guided and supplied with
continuous lubricant. The contact
lubrication has an extraordinary
long life thanks to highly wear-
resistant plastics that are very
robust and insensitive to contam-
ination and knocks.

Applications
Contact lubrication is ideal for
slow and fast moving chains (up
to a max. of 40 m/min). All types
of lubricant - from low viscosity
oil to lubrication greases can be
used. Lincoln centralized lubrica-
tion systems provide the opti-
mum lubricant supply.

Contact Lubrication Guide Blocks & Mounting

Selection of Available Guide Blocks for Single Roller Chains

Chain Size DIN ISO Nr. Type Guide Block Description Part No.
3/4” x 7/16” 12 B-1 upper* compl. 200 RK-1F 3/4 x 7/16 2S 526-32700-1
Lower** compl. 200 RK-1F 3/4 x 7/16 526-32699-1
1” x 17 mm 16 B-1 upper* compl. 200 RK-1F 1" x 17 mm 2S 526-32704-1
Lower** compl. 200 RK-1F 1" x 17 mm 526-32703-1
1 1/4” x 3/4” 20 B-1 upper* compl. 200 RK-1F 1 1/4 x 3/4 2S 526-32708-1
Lower** compl. 200 RK-1F 1 1/4 x 3/4 526-32707-1
1 1/2” x 1” 24 B-1 upper* compl. 200 RK-1F 1 1/2x 1 2S 526-32706-1
Lower** compl. 200 RK-1F 1 1/2x 1 526-32705-1

Selection of Available Guide Blocks for Double Roller Chains

Chain Size DIN ISO Nr. Type Guide Block Description Part No.
3/4” x 7/16” 12 B-2 upper* compl. 200 RK-2F 3/4 x 7/16 3S 526-32710-1
Lower** compl. 200 RK-2F 3/4 x 7/16 526-32709-1
2 1/2” x 1 1/2” 40 B-2 upper* compl. 200 RK-2F 2 1/2 x 1 1/2 3S 526-32714-1
Lower** compl. 200 RK-2F 2 1/2 x 1 1/2 3S 526-32713-1

* with lubricant connections M 6x1 (2S = 2 lubricant connections, 3S = 3 lubricant connections

** without lubricant connections

12
Quicklub
Progressive System for Grease or
Oil for Slow Moving, Small Chains

Chain Lubrication

The Lincoln brush lubrication Brush lubrication not only lubri- Optional system monitoring is
in conjunction with the cates the contact points of the offered with a 203 pump incorpo-
Quicklub 203 pump provides links, but rather the entire chain. rating the appropriate PCB and
an economical entry-level The pump supplies the lubricant corresponding progressive meter-
chain lubrication system. The either directly or via a progressive ing devices. Additional options
Quicklub range does however metering device to the brushes, include low level monitoring.
offer numerous add-on possi- which evenly apply the lubricant
bilities. As a result, it fulfils all to the chain. As a result, high-vis-
expectations for an easy, main- cous chain oils and lubricants up
tenance-friendly and high qual- to NLGI class 2 can be easily,
ity lubrication system. economically and reliably applied.

A progressive system can serve

up to 100 lubrication points, thus
several brushes may be posi-
tioned along the chains to ensure
sufficient lubricant supply.

13
Centro-Matic
Centralized Lubrication System

Oil Lubrication for slow moving

chains
● The chain speed can be up to
6 m/min if brushes are used.
● For contact-free squirt
applications, the chain speed is
dependent on the chain divi-
sion and the total number of
SL-43 lubricant injectors.

The Centro-Matic system is a

single-line system. One applica-
tion for a Centro-Matic system is
the oil lubrication of chains.

The Centro-Matic oil system

operates intermittently with a
change in pressure and pressure 83667 Single-stroke Pump
relief. Pneumatic drive
A centralized pump supplies the Air inlet pressure 2.9 - 3.4 bar
connected injectors with oil. The Ratio 20:1
injector supplies the metered Output 7.3 cm3
quantity of oil under pressure (52- Reservoir capacity 2 L
69 bar) and the metering cham- Height 470 mm
ber is filled. After the mainline
pressure has been relieved, the 82885 Single-stroke Pump
preset quantity of oil from the (not shown)
metering piston is forced in front As above, except
of the supply piston. The Lincoln Reservoir capacity 0.59 L
“SL” injectors are the key com-
ponent of a Centro-Matic system. Height 264 mm

The injectors are infinitely

adjustable and they are equipped Note: Controller and
with an indicator pin for visual pressure reducer required
monitoring. SL-43 injectors, with
a pneumatically driven single-
stroke centralized lubrication SL-43 Injectors
pump, are most commonly used Adjustable 0.016 to 0.131 cm3
for oil lubrication of chains. Manifolds available with 1 to 4
lubricant injectors
System Advantages
● Switching on and off of
individual chain groups is
possible
● Exact metering, independent
of oil viscosity and flow
resistance
● The high operating pressure
of the injector enables accurate
oil expulsion
● Lubricates without com-
pressed air
We design each Centro-Matic
chain lubrication system from
individual components to suit
your requirements.

14
PMA 2 Solenoid Pump
with Squirt Nozzles

PMA 2 Pump System

The PMA 2 solenoid pump is Double-nozzles are also available Other accessories include a 13 or
designed for a contact-free oil which further increase the num- a 36 litre reservoir for oil. Both
lubrication of chains. The exact ber of points served by the reservoirs are equipped with
metered quantity of oil is pump. The metered quantity of electrical low-level control and a
squirted without air (airless), oil per cycle is either 30 mm or large filling port comprising a
and without producing an oil 60 mm strainer.
mist, while the chain is in oper-
ation. The lubricant can also be The drive magnet is character- System Advantages & Features
directly applied via brushes or ized by its high performance and ● Metered oil quantity 30 mm
lubrication points. long duty-cycle, thus enabling a or 60 mm per cycle
reliable operation of the pump in ● Available in 24 VDC, 120 VAC
The pump’s fast cycle frequency extreme conditions. and 230 VAC versions
of 5 Hertz enables trouble-free The pump is available in 24 VDC, ● Optional electrical monitoring
lubrication of fast moving chains. 120 VAC and 230 VAC versions. via a proximity switch
A single pump can supply 1 to 6 An optional proximity switch for ● 1 to 6 outlets that can serve
oil squirt nozzles. the pump offers a simple method individual or double nozzles
to electrically monitor the func- ● Up to 5 lubrication cycles per
tion. second (depending on the
system)
● Airless lubrication – oil mist
free

15
PMA 2 Solenoid Pump
with Squirt Nozzles

Squirt Nozzle PMA 2 Pump

Models with 60 mm3 Output (0.0036 in3) - Standard Versions

Part No. Description Number of Supply Voltage Proximity
Outlets Switch
651-40947-1 PMA 2-...-1-60-230AC 1 230 VAC no
651-40947-3 PMA 2-...-2-60-230AC 2 no
651-40947-9 PMA 2-...-4-60-230AC 4 no
651-40948-2 PMA 2-...-6-60-230AC 6 no
651-40947-4 PMA 2-...-2-60-230AC-N 2 yes
651-40948-1 PMA 2-...-4-60-230AC-N 4 yes
651-40945-2 PMA 2-...-1-60-24DC 1 24 VDC no
651-40945-3 PMA 2-...-2-60-24DC 2 no
651-40945-4 PMA 2-...-4-60-24DC 4 no
651-40945-6 PMA 2-...-6-60-24DC 6 no
651-40945-8 PMA 2-...-2-60-24DC-N 2 yes
651-40945-5 PMA 2-...-4-60-24DC-N 4 yes
651-40946-1 PMA 2-...-2-60-120AC 2 120 VAC no

Models with 30 mm3 Output (0.0018 in3) - Standard Versions

Part No. Description Number of Supply Voltage Proximity
Outlets Switch
651-40947-3 PMA 2-...-2-30-230AC 2 230 VAC no
651-40947-7 PMA 2-...-4-30-230AC 4 230 VAC no
651-40947-2 PMA 2-...-2-30-230AC-N 2 230 VAC yes
651-40945-1 PMA 2-...-1-30-24DC 1 24 VDC no

Accessories
Part No. Description
615-28660-3 Squirt nozzle for 6 mm tube
615-29209-1 Double-nozzle, straight for 6 mm tube
615-29301-1 Double-nozzle, 90º for 6 mm tube
651-28691-1 13 l plastic reservoir with electric low-level (float switch)
651-28685-1 36 l plastic reservoir with electric low-level (float switch)

16
ORSCO
Minimum Quantity
Oil Spray System
The number and type of injector
pumps are selectable. The stan-
dard Series 170 system (see
photo) is available with up to 16
injector pumps with a choice of
15 mm or 60 mm output per
stroke.

The list of equipment for each

module can be individually config-
ured from standard components.
Please ask us for further details.
Oil Spray System for Production Lines Pump Series VS, Without Reservoir
Pump Series VSR, 4L Oil Reservoir
Oil Spray System for Extreme Orsco Spray Nozzles
Fast Moving Chains Numerous nozzle types, in various
ORSCO spray systems cover the versions, enable the ORSCO
entire oil lubrication range from spray system to cover most appli-
slow to fast moving chains. It is, cations.
however, especially ideal for the
lubrication of extreme fast moving The spray nozzles type "SWN" (as
chains or for critical applications shown) with different spray pat-
where over-lubrication or product terns are used for example in
contamination must be avoided. chain lubrication applications.
Spray nozzle SWN LP has the
Oil Spray Systems for connections on the side, while
Production Lines SWN IL has the connections at
A further application for the the back. Please inquire for further
ORSCO system is for the oiling of detailed information.
Spray Nozzle - SWN LP, Side Connections
components such as cylinders,
Spray Nozzle - SWN IP, Back Connections
shafts etc. in the production, as Compact Series Pumps
well as tool lubrication in the When an existing PLC is available, Please inquire about custom tai-
metal-forming industry. our standard components can be lored lubrication systems (Series
easily used. 200 & 300) with more than 16
Oil and spray-air are only first injector pumps, and/or customer
combined in a special mixing The standard series can accom- specific controllers, or with addi-
chamber within the nozzle. The modate up to 8 injector pumps - tional monitoring functions. We
compressed air acts merely as a with either 15 mm or 60 mm per will design a system to your
transport medium to carry the stroke. The modules are available specifications.
minute oil quantity to the point of with or without components such
lubrication (not an oil-mist lubrica- as air solenoids, pressure switch-
tion). es, air filter/regulator, etc.

Each nozzle is supplied intermit- Where required, we configure &

tently (minimum cycle frequency design each pump assembly to
of 2 Hz) by a pneumatically oper- exactly match your needs and
ated injector pump with a metered specific application.
amount of oil (15 mm or 60 mm ).
Lubrication System Series
Depending on the injector version These modules are complete pre-
and the cycle frequency, either an assembled lubrication system sta-
ultra-fine or a thicker oil film is tions that include a controller, air
applied. solenoid valves, air filter, oil reser-
voir and injector pumps.

Standard System Series 170 Typ 170

17
Cobra Lubricator

System Benefits
● For oil and grease up to NLGI
class 2
● Lubrication frequency of
1 cycle per second.
● Supply quantity of 0.2 cm to
2 cm per stroke
● Lubricant pressure of max.
150 bar
● For chain speeds up to
24 m/min
● Manual Start/Stop or optional
automated (electro pneumatic)
● Visual monitoring via indicator
pin
● No control cabinet required
(for the standard version)

Applications
● Mining
● Steel & iron industry
Cobra 1X
● Cement industry
The enhanced Cobra 1X from ● A higher maximum lubricant ● Automotive plants
Lincoln’s chain lubrication range is pressure of up to 150 bar ● Food processing operations
particularly suitable for conveyor
chains and conveyor lines, in The newly designed lubrication For complicated applications with
which the inner roller and stud of head enables an exact metering intricate access – we offer a com-
the chain are lubricated while the from 0.2 cm to 2 cm per lubrica- plete pneumatically controlled
chain is in operation. The system tion cycle, and the adjusting Cobra 501 unit.
can supply either NLGI class 2 screw permits infinite metering
grease or oil. adjusting within this range. Visual Cobra systems can be individual-
A new drive technology, which is a monitoring is performed via an ly designed to suit your applica-
combination of a pneumatic and indicator pin. tion. Our project & systems engi-
mechanical drive, as well as a neers will gladly offer you a cus-
newly designed lubrication head, tom-designed system to match
provides two key advantages: your requirements
• The load subjected to the chain
is substantially lower
Metering and Monitoring Unit

Technical Data
Max. lubrication cycle frequency 1 lube impluse every second
Max. chain speed 400 mm/s (24m/min)

The following information is necessary when requesting a quote for a Cobra system
● Number of chains ● Speed of chain ● Electrical supply
● Distance between the chains ● Pitch of chain ● Environmental influences –
● Deviations of lubricating nipple ● Total length of chain/conveyor humidity, aggressive
– horizontally and vertically ● Type of operation – continuous, environment, etc.
● Position of chain at Cobra interval (pause and run times ● Type of lubricant
mounting place needed)
● Number of lubricating points/ ● Type of lubricating nipple
chain ● Temperature in mounting area
● Does the chain move forward ● Compressed air supply
and backward? pressure

18
CRL 101 – Automated Wheel Flange
Lubrication for rails and wheels of cranes
and other Rail Vehicles

The Lincoln CRL 101 uses two

lubrication rollers for the left and
right flank of the crane rail to
evenly apply lubricant.

Regular lubrication of rails consid-

erably increases the life expectan-
cy of the wheels and reduces the
wear on the rail itself. This lowers
repair costs and more importantly,
reduces costly downtime.

The system is suitable for all

types of cranes that operate on
a rail profile according to DIN
536 Part 1 (size A 45 to A 120).
It is especially ideal for harbour
cranes, as well as overhead or
gantry cranes.

The lubricant supply to the lubri-

cant rollers is typically provided
by a Lincoln multiline pump type
205 and a downstream progres-
sive metering device type SSV6-
K. The indicator pin on the meter-
ing device can be used to visually
determine if lubricant is evenly
flowing.
Wheel Flange Lubrication
The pump is available in different
ratios and with an adjustable
pump element, thus enabling the The pump reservoir is available in System Characteristics
exact matching of output versus 4, 8 or 30 liter capacity (with ● Reservoir capacity: 4l, 8l or 30l
requirement. As a result, in most optional low level control). – optional electric level control
cases an electrical control panel Biodegradable lubricants or lubri- ● For crane rail widths from 45 to
for the pump is not required. The cant with added solid particles 120mm
drive of the pump is simply run in may be used. Please contact us ● R 1/4” flexible lubrication line
tandem with that of the crane’s for queries on approved lubri- connection
drive. cants.

Schematic: Wheel Flange Lubrication

19
Hydrostatic
Bearing Lubrication (Oil)

Applications
● Hydrostatic and hydrodynamic
lubrication of large bearings
(Cement kilns)
● Turbines
● Steel mills
● Gears
● Paper machines
● Power stations

The systems may be classified into

the following groups:
● Oil supply systems - hydraulic
● Lubrication oil supply systems
● Blocking oil systems (used to
maintain separation points - e.g.
different pressures or mediums)
● Regulation / control oil systems

The systems differ largely depend-

ing on the requirements and
desired features of the customer. ZPU09
Our project engineers are always
pleased to provide you with a tai- ZPU09/09A Pump for Hydrostatic two outlets and is suitable
lor-made system to meet your Lubrication for the supply of oils with a vis-
application. This high pressure central lubrica- cosity of 20 to 460cSt.
tion pump is designed for use in
hydrostatic lubrication systems
only. It is available with one or

Models
Part No. Description Number of Outlets Motor
605-27545-1 ZPU09/08GT-380-415,420-480 1 3-phase gear motor,
multi-range 380-415/420-480 V
605-27546-1 ZPU09/08GT-500 1 3-phase gear motor, 500 V
605-27547-1 ZPU09A/08GT-380-415,420-480 2 3-phase gear motor,

605-27548-1 ZPU09A/08GT-500 2 3-phase gear motor, 500 V

605-28960-1 ZPU09/08ST-380-415,420-480 1 3-phase gear motor,
multi-range 380-415/420-480 V

605-28166-1 ZPU09/08GT-000 1 without motor

Technical Data
ZPU09 ZPU09 A
Number of outlets 1 2
Lubricant output 8 liters/hr. (2.1 U.S. gal/hr.) 2 x 4 liters/hr. (2 x 1 U.S. gal/hr.)
Max. operating pressure 400 bar (5800 psi)
Drive speed 60 rpm
Reservoir capacity 8l
Connection Threads Pressure line G 3/8 female (BSPP)
Filling line G 3/8 female (BSPP)

20
Supply Systems

Application
● Bulk supply systems
● Complete plant systems

We offer complete plant

lubrication supply systems that,
from a single source, supply an
entire network of systems.

Container pumps or, if needed,

booster pumps are used to supply
secondary pump stations.

Booster pumps are used to

assist in pumping lubricants over
extremely long distances. When
tube lengths exceed several
hundred meters, booster pumps
are required to boost the
pressure.

Lincoln’s lubrication supply

systems guarantee trouble-free
operation in all sorts
of applications.

Bulk Supply System

21
Index
Spray Systems and Special Systems

Part No. Page Part No. Page Part No. Page

112-35255-3 11 552-32399-1 11 651-28691-1 16
112-35255-4 11 552-32400-1 11 651-40945-1 16
307-19543-1 11 552-32404-1 11 651-40945-2 16
452-70235-1 11 552-32405-1 11 651-40945-3 16
452-70236-1 11 605-27545-1 20 651-40945-4 16
452-70237-1 11 605-27546-1 20 651-40945-5 16
515-30955-1 6 605-27547-1 20 651-40945-6 16
515-31224-1 10 605-27548-1 20 651-40945-8 16
515-31225-1 10 605-28166-1 20 651-40946-1 16
515-31252-2 10 605-28960-1 20 651-40947-1 16
526-32699-1 12 615-25679-1 10 651-40947-2 16
526-32700-1 12 615-25680-1 10 651-40947-3 16
526-32703-1 12 615-25681-1 10 651-40947-4 16
526-32704-1 12 615-26392-3 6 651-40947-7 16
526-32705-1 12 615-26393-4 6 651-40947-9 16
526-32706-1 12 615-26394-3 6 651-40948-1 16
526-32707-1 12 615-26395-4 6 651-40948-2 16
526-32708-1 12 615-26739-1 6 664-34135-3 11
526-32709-1 12 615-26740-1 6 664-34135-4 11
526-32710-1 12 615-28660-3 16 83667 14
526-32713-1 12 615-29209-1 16 82885 14
526-32714-1 12 615-29301-1 16
552-32397-1 11 628-25530-4 10
552-32398-1 11 651-28685-1 16

22
Information Is Key
to Productivity

Productivity is key in today’s Now you got our catalogue about For more information just get
global economy. Lincoln – the "Spray Systems, Chain Lubrication in touch – phone, fax, or click:
leader in knowledge, technology and Specialty Systems". Further www.lincolnindustrial.de
and service for lubrication sys- Lincoln catalo-gues, brochures, CONTACTS
tems – is key to your Total owner manuals and technical to find your nearest Lincoln repre-
Productivity Maintenance System. information are available at your sentative.
local Lincoln office, distributor or
sales agency, or at Lincoln GmbH You know: Information is key
& Co. KG, Walldorf, Germany (see to your productivity.
address on last page).

Accessorie
for Lubrica s
Multi-line tion System
Product Cat
alogue s
and Progressive Systems
Product Catalogue

Two-li
ne Sys
Produc
tems
t Catal
ogue
Productivity is
key in today’s
global econom
y. Proper lubr
increases upti ication
me and makes
maintenance
Productivity is key in today’s routines simple.
global economy. Proper lubrication
increases uptime and makes
maintenance routines simple.

Produc
tivity is
today’s key in
global
Proper econom
lubricat y.
increas ion
es uptim
makes e and
mainte
routine nance
s simple
.

23
Lincoln’s Global Distribution
and Service Network
The best in our Industry
Hundreds of Lincoln System Houses are available for you – worldwide

Lincoln Main Locations

Lincoln Offices
(Distributors, Agents & System House not shown)

In all levels of service – lubrica- Then they install the system at For the nearest authorized
tion system selection & evalua- your facility with experienced Lincoln sales and service
tion, custom-engineered system technicians or work with your representative, contact:
installation, or the supply of top- personnel to ensure the job is
Americas:
quality products – the employees done correctly. Each distributor
St. Louis, Missouri
of our Lincoln locations, offices, stocks a full inventory of pumps,
Phone +1 314.679.4200
agents and distributors make metering devices, controllers and
Fax +1 800.424.5359
certain you always get the very accessories. Each continues to
www.lincolnindustrial.com
best value. meet our stringent requirements
DistributorLocator
for product, systems and service
System House Distributors knowledge. From St. Louis to Europe/Middle East/Africa:
Our system house distributors Singapore, Walldorf and world- Walldorf, Germany
offer the highest level of exper- wide, Lincoln’s top-of-the-indus- Phone + 49.6227.33.0
tise available in the industry. They try system house distributors Fax + 49.6227.33.259
custom-design systems with the will be there when and where you www.lincolnindustrial.de
exact combination of Lincoln require them. CONTACTS
components you need.
Asia/Pacific:
Singapore
Phone + 65.65880188
Fax + 65.65883488
W-114-A-0305

Lincoln GmbH & Co. KG Phone + 49.6227.33.0 [email protected]

Heinrich-Hertz-Str. 2-8 Fax + 49.6227.33.259 © Copyright 2005
D-69190 Walldorf . Germany www.lincolnindustrial.de Printed in Germany