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    Design of Machine Members: Part-A

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    Rkrishna A
    This document contains a board diploma examination for machine design with three parts: Part A contains 10 short answer questions testing knowledge of theories of elastic failure, design procedures, locking devices, drilling holes, riveted joint efficiency, welding terms, spring characteristics, and bearing classifications. Part B contains 5 long answer questions on topics like designing an eye bolt, stresses in a boiler stay, analyzing riveted joints, weld sizing, key functions and shaft failures, journal and thrust bearing calculations, and spring design. Part C contains 1 design question on selecting dimensions for a muff coupling connecting two shafts based on given torque and material properties.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Design of Machine Members: Part-A

    Uploaded by

    Rkrishna A
    124 views4 pages
    This document contains a board diploma examination for machine design with three parts: Part A contains 10 short answer questions testing knowledge of theories of elastic failure, design procedures, locking devices, drilling holes, riveted joint efficiency, welding terms, spring characteristics, and bearing classifications. Part B contains 5 long answer questions on topics like designing an eye bolt, stresses in a boiler stay, analyzing riveted joints, weld sizing, key functions and shaft failures, journal and thrust bearing calculations, and spring design. Part C contains 1 design question on selecting dimensions for a muff coupling connecting two shafts based on given torque and material properties.

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    Question paper

    Original Title

    C20-M-402-N-D-2022

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    This document contains a board diploma examination for machine design with three parts: Part A contains 10 short answer questions testing knowledge of theories of elastic failure, design procedures, locking devices, drilling holes, riveted joint efficiency, welding terms, spring characteristics, and bearing classifications. Part B contains 5 long answer questions on topics like designing an eye bolt, stresses in a boiler stay, analyzing riveted joints, weld sizing, key functions and shaft failures, journal and thrust bearing calculations, and spring design. Part C contains 1 design question on selecting dimensions for a muff coupling connecting two shafts based on given torque and material properties.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    124 views4 pages

    Design of Machine Members: Part-A

    Uploaded by

    Rkrishna A
    This document contains a board diploma examination for machine design with three parts: Part A contains 10 short answer questions testing knowledge of theories of elastic failure, design procedures, locking devices, drilling holes, riveted joint efficiency, welding terms, spring characteristics, and bearing classifications. Part B contains 5 long answer questions on topics like designing an eye bolt, stresses in a boiler stay, analyzing riveted joints, weld sizing, key functions and shaft failures, journal and thrust bearing calculations, and spring design. Part C contains 1 design question on selecting dimensions for a muff coupling connecting two shafts based on given torque and material properties.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    *

    C20-M–402
    7455

    7455
    BOARD DIPLOMA EXAMINATION, (C-20)
    NOVEMBER/DECEMBER—2022
    DME – FOURTH SEMESTER EXAMINATION
    DESIGN OF MACHINE MEMBERS
    Time : 3 hours ] [ Total Marks : 80

    PART—A 3×10=30

    Instructions : (1) Answer all questions.


    (2) Each question carries three marks.
    (3) Answers should be brief and straight to the point and shall
    not exceed five simple sentences.

    1. List out any three theories of elastic failures for a part subjected to
    bi-axial stresses.

    2. Briefly explain the general procedure involved while designing a new


    component.

    3. Name any six locking devices which are used to prevent loosening of nut
    under vibrations.
    * 4. Find the size of hole that must be drilled in M40 bolt to make it of
    uniform strength.

    5. Define the efficiency of a riveted joint.

    6. Define the following terms with respect to welding :

    (a) Toe (b) Throat (c) Leg

    7. State any three characteristics of good couplings.

    8. Give the classification of shafts.


    /7455 1 [ Contd...

    *
    9. State any*three functions of springs.
    10. Distinguish between sliding contact bearings and rolling contact bearings.

    PART—B 8×5=40

    Instructions : (1) Answer all questions.


    (2) Each question carries eight marks.
    (3) Answers should be comprehensive and the criteria for
    valuation are the content but not the length of the answer.

    11. (a) A gear box weighing 7·5kN is provided with a steel eye bolt for lifting
    and transporting on the shop floor. The eye bolt is made of plain
    carbon steel having yield strength of 480 N/mm 2 and the factor of
    safety is 6. Design the eye bolt and draw a proportionate sketch.

    ( OR )

    (b) Find the stress induced in a boiler stay supporting an area


    300 mm X 200 mm of the flat end surface. The nominal diameter of
    the stay is 50 mm and the pressure inside the boiler is 1·1MPa gauge.
    Consider the effect of initial tightening and the stiffness factor as
    0·6.

    12. (a) Find out the maximum safe load and maximum efficiency among the
    following riveted joints having thickness of 10 mm plates with 20 mm
    diameter of the rivets having a pitch of 60 mm :

    (i) Single riveted lap joint

    * (ii) Double riveted, single cover butt joint.


    (iii) Double riveted, double cover butt joint.
    (iv) Triple riveted, double cover butt joint
    Assume
    Permissible tensile stress in plate = 120 MPa
    Permissible shear stress in rivets = 90 MPa
    Permissible crushing stress in rivets = 180 MPa
    /7455 2 [ Contd...

    *
    * ( OR )
    (b) Find the length of the weld required for joining a plate of 50 mm
    width and 10 mm thick by a transverse fillet weld to another plate
    and is subjected to a static tensile load of 50 kN. Take the permissible
    stress equal to 100 MPa.

    Draw a legible sketch of double riveted single strap butt joint and
    indicate standard parameters on it. (4+4)

    13. (a) What are the basic functions of keys? Discuss various modes of failure
    of keys.
    ( OR )
    (b) A solid circular shaft is subjected to a bending moment of 3000 Nm
    and a torque of 10000 Nm. The shaft is having ultimate tensile stress
    of 700 MPa and ultimate shear stress of 500 MPa. Assume factor of
    safety as 6. Suggest suitable standard diameter of shaft for safe design.

    14. (a) A journal bearing, 30 mm in radius, runs at 12·5 revolutions per sec.
    The bearing pressure is 1·2 MPa. The length of the bearing is 2 times
    the shaft diameter. The ratio of journal diameter to the diametral
    clearance is 1000. The absolute viscosity of the lubricating oil is 0·011
    kg/m-s. End leakage factor is 0·002. Find the (i) Coefficient of friction,
    (ii) Rubbing velocity, (iii) Load on the bearing and (iv) Heat generated
    due to friction.
    ( OR )
    (b) A multi collar thrust bearing the axial load of 55 kN is taken up by a
    number of collars. The bearing pressure is 0·40 N/mm2. The shaft
    diameter is 125 mm and runs of 200 r.p.m. The collar diameter is 1·8
    times the diameter of the shaft. Take coefficient of friction as 0·022.
    * Calculate (i) Number of collars required (ii) Frictional torque (iii) Power
    lost in friction (iv) Heat generated at the bearing by using uniform
    pressure theory.

    15. (a) A railway wagon of 44 kN is moving at 7 kmph. How many springs


    each of 8 coils will the required in a buffer stop to absorb the energy
    of motion during a compression of 220 mm? The mean diameter of
    coils is 150 mm and the spring wire diameter is 25 mm. Take modulus
    of rigidity to the spring material as 84kN/mm2.

    /7455 3 [ Contd...

    *
    * ( OR )

    (b) A laminated spring 1m long is made up of plates each 50 mm wide


    and 10 mm thick. If the bending stress in the plates is limited to 100
    N/mm2, how many plates will be required to enable the spring to
    carry a central point load of 2000 N? If Young’s Modulus is 21×10 5
    N/mm2, what is the deflection under given load? Calculate radius of
    curvature of plates also.

    PART—C 10×1=10

    Instructions : (1) Answer the following question.


    (2) The question carries ten marks.
    (3) Answer should be comprehensive and the criterion for
    valuation is the content but not the length of the answer.

    16. Design and draw a muff coupling to connect two shafts transmitting
    40 kW and 150 rev/min. The allowable shear and crushing stresses for
    the shaft and key which are made of 50C8 steel are 37·0 N/mm2 and
    96·23 N/mm2 respectively. The material for the muff is FG150 cast iron
    with permissible shear strength of 17·3 N/mm2. Assume that the
    maximum torque transmitted is 20% greater than the mean torque.

    ★★★
    *

    /7455 4 AA22-PDF

    *
    COMPETITORS ACADEMY.IN

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