Tiger 800 ABS User manual-UK
Tiger 800 ABS User manual-UK
Tiger 800 ABS User manual-UK
FOREWORD
This handbook contains information on the Triumph Tiger 800 and Tiger 800XC motorcycles.
Always store this owner's handbook with the motorcycle and refer to it for information
whenever necessary.
1
Foreword
2
Foreword
Owner's Handbook
Thank you for choosing a Triumph Warning
motorcycle. This motorcycle is the product of
Triumph's use of proven engineering, This owner's handbook, and all other
exhaustive testing, and continuous striving for instructions that are supplied with your
superior reliability, safety and performance. motorcycle, should be considered a
permanent part of your motorcycle and
Please read this owner's handbook before
should remain with it even if your
riding in order to become thoroughly familiar
motorcycle is subsequently sold.
with the correct operation of your
motorcycle's controls, its features, capabilities All riders must read this owner's handbook
and limitations. and all other instructions which are
supplied with your motorcycle, before
This handbook includes safe riding tips, but
riding, in order to become thoroughly
does not contain all the techniques and skills
familiar with the correct operation of your
necessary to ride a motorcycle safely.
motorcycle's controls, its features,
Triumph strongly recommends that all riders capabilities and limitations. Do not lend
undertake the necessary training to ensure your motorcycle to others as riding when
safe operation of this motorcycle. not familiar with your motorcycle's
This handbook is also available from your controls, features, capabilities and
local dealer in: limitations can lead to an accident.
• Dutch;
• French; Talk to Triumph
• German; Our relationship with you does not end with
• Italian; the purchase of your Triumph. Your feedback
on the buying and ownership experience is
• Japanese;
very important in helping us develop our
• Spanish; products and services for you. Please help us
• Swedish. by ensuring your dealership has your E-mail
address and registers this with us. You will
then receive an online customer satisfaction
survey invitation to your E-mail address
where you can give us this feedback.
Your Triumph Team.
3
Foreword
Information
The information contained in this publication is based on the latest information available at the
time of printing. Triumph reserves the right to make changes at any time without prior notice, or
obligation.
Not to be reproduced wholly or in part without the written permission of Triumph Motorcycles
Limited.
© Copyright 10.2010 Triumph Motorcycles Limited, Hinckley, Leicestershire, England.
Publication part number 3855153 issue 1.
Table of Contents
This handbook contains a number of different sections. The table of contents below will help
you find the beginning of each section where, in the case of the major sections, a further table
of contents will help you find the specific subject required.
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Warning Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Serial Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
How to Ride the Motorcycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Accessories, Loading and Passengers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Maintenance and Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117
4
Foreword - Safety First
The Motorcycle
Warning
Warning This motorcycle is designed for use as a
two-wheeled vehicle capable of carrying a
The Tiger 800XC is designed for light off-
rider on his/her own, or a rider and one
road use. Extreme off-road use could lead
passenger.
to loss of motorcycle control and an
accident. The total weight of the rider, and any
passenger, accessories and luggage must
not exceed the maximum load limit of:
Tiger 800 - 225 kg (496 lb);
Warning Tiger 800XC - 223 kg (492 lb).
The Tiger 800 is designed for on-road use
only. It is not suitable for off-road use.
Off-road operation could lead to loss of Warning
control of the motorcycle resulting in an
accident causing injury or loss of life. This motorcycle is fitted with a catalytic
converter below the engine, which along
with the exhaust system reaches very high
temperature during engine operation.
Warning Flammable materials such as grass,
This motorcycle is not designed to tow a hay/straw, leaves, clothing and luggage etc.
trailer or be fitted with a sidecar. Fitting a could ignite if allowed to come into contact
sidecar and/or a trailer may result in loss of with any part of the exhaust system and
control and an accident. catalytic converter; always ensure
flammable materials are not allowed to
contact the exhaust system or catalytic
converter.
5
Foreword - Safety First
Warning Warning
PETROL IS HIGHLY FLAMMABLE: When riding the motorcycle, both rider
Always turn off the engine when refuelling. and passenger must always wear a
Do not refuel or open the fuel filler cap motorcycle helmet, boots, eye protection,
gloves, trousers (close fitting around the
while smoking or in the vicinity of any
knee and ankle) and a brightly coloured
open (naked) flame.
jacket. Brightly coloured clothing will
Take care not to spill any petrol on the considerably increase a rider's (or
engine, exhaust pipes or silencers when
passenger's) visibility to other operators of
refuelling.
road vehicles. Although full protection is
If petrol is swallowed, inhaled or allowed to not possible, wearing correct protective
get into the eyes, seek immediate medical clothing can reduce the risk of injury when
attention. riding.
Spillage on the skin should be immediately
washed off with soap and water and
clothing contaminated with petrol should
immediately be removed. Warning
Burns and other serious skin conditions A helmet is one of the most important
may result from contact with petrol. pieces of riding gear as it offers protection
against head injuries. You and your
passenger's helmet should be carefully
chosen and should fit you or your
Warning passenger's head comfortably and
Never start your engine or let it run for any securely. A brightly coloured helmet will
length of time in a closed area. The increase a rider's (or passenger's) visibility
exhaust fumes are poisonous and may to other operators of road vehicles.
cause loss of consciousness and death An open face helmet offers some
within a short time. Always operate your protection in an accident though a full face
motorcycle in the open-air or in an area helmet will offer more.
with adequate ventilation. Always wear a visor or approved goggles
to help vision and to protect your eyes.
cbma
6
Foreword - Safety First
Warning Warning
Always turn off the engine and remove the Owners should be aware that the only
ignition key before leaving the motorcycle approved parts, accessories and
unattended. By removing the key, the risk conversions for any Triumph motorcycle
of use of the motorcycle by unauthorised are those which carry official Triumph
or untrained persons is reduced. approval and are fitted to the motorcycle
When parking the motorcycle, always by an authorised dealer.
remember the following: In particular, it is extremely hazardous to fit
Engage first gear to help prevent the or replace parts or accessories whose fitting
motorcycle from rolling off the stand. requires the dismantling of, or addition to,
The engine and exhaust system will be hot either the electrical or fuel systems and any
such modification could cause a safety
after riding. DO NOT park where
hazard.
pedestrians, animals and/or children are
likely to touch the motorcycle. The fitting of any non-approved parts,
Do not park on soft ground or on a steeply accessories or conversions may adversely
affect the handling, stability or other aspect
inclined surface. Parking under these
of the motorcycle operation that may result
conditions may cause the motorcycle to fall
in an accident causing injury or death.
over.
For further details, please refer to the 'How Triumph does not accept any liability
to Ride the Motorcycle' section of this
whatsoever for defects caused by the fitting
owner's handbook.
of non-approved parts, accessories or
conversions or the fitting of any approved
parts, accessories or conversions by
non-approved personnel.
7
Foreword - Safety First
Maintenance/Equipment Riding
Warning Warning
Consult your authorised Triumph dealer Never ride the motorcycle when fatigued
whenever there is doubt as to the correct or under the influence of alcohol or other
or safe operation of this Triumph drugs.
motorcycle. Riding when under the influence of alcohol
Remember that continued operation of an or other drugs is illegal.
incorrectly performing motorcycle may Riding when fatigued or under the
aggravate a fault and may also influence of alcohol or other drugs reduces
compromise safety. the rider's ability to maintain control of
motorcycle and may lead to loss of control
and an accident.
Warning
Ensure all equipment that is required by
law is installed and functioning correctly. Warning
The removal or alteration of the All riders must be licenced to operate the
motorcycle's lights, silencers, emission or motorcycle. Operation of the motorcycle
noise control systems can violate the law. without a licence is illegal and could lead to
Incorrect or improper modification may prosecution.
adversely affect the handling, stability or Operation of the motorcycle without
other aspect of the motorcycle operation,
formal training in the correct riding
which may result in an accident causing
techniques that are necessary to become
injury or death. licenced is dangerous and may lead to loss
of motorcycle control and an accident.
Warning
If the motorcycle is involved in an accident, Warning
collision or fall, it must be taken to an Always ride defensively and wear the
authorised Triumph dealer for inspection
protective equipment mentioned
and repair. Any accident can cause
elsewhere in this foreword. Remember, in
damage to the motorcycle that, if not
an accident, a motorcycle does not give the
correctly repaired, may cause a second same impact protection as a car.
accident that may result in injury or death.
8
Foreword - Safety First
Warning Warning
This Triumph motorcycle should be Banking to an unsafe angle may cause
operated within the legal speed limits for instability, loss of motorcycle control and
the particular road travelled. Operating a an accident.
motorcycle at high speeds can be
potentially dangerous since the time Handlebars and Footrests
available to react to given traffic situations
is greatly reduced as road speed increases.
Always reduce speed in potentially Warning
hazardous driving conditions such as bad
weather or heavy traffic. The rider must maintain control of the
vehicle by keeping hands on the
handlebars at all times.
The handling and stability of a motorcycle
Warning will be adversely affected if the rider
Continually observe and react to changes removes his hands from the handlebars,
in road surface, traffic and wind conditions. resulting in loss of motorcycle control and
All two-wheeled vehicles are subject to an accident.
external forces which may cause an
accident. These forces include but are not
limited to: Warning
• Wind draft from passing vehicles;
The rider and passenger must always use
• Potholes, uneven or damaged
the footrests provided, during operation of
road surfaces;
the vehicle.
• Bad weather;
By using the footrests, both rider and
• Rider error. passenger will reduce the risk of
Always operate the motorcycle at inadvertent contact with any motorcycle
moderate speed and away from heavy components and will also reduce the risk of
traffic until you have become thoroughly injury from entrapment of clothing.
familiar with its handling and operating
characteristics. Never exceed the legal
speed limit.
9
Warning Labels
WARNING LABELS
The labels detailed on this and the following pages draw your attention to important safety
information in this handbook. Before riding, ensure that all riders have understood and
complied with all the information to which these labels relate.
R.P.M.
6
Gear 5
4
Position 3
(page 56) 2
N Drive Chain Tyres
1 (page 85) (page 97)
cgjs_1
10
Warning Labels
Caution
All warning labels and decals, with the exception of the Running-in label, are fitted to the
motorcycle using a strong adhesive. In some cases, labels are installed prior to an application
of paint lacquer. Therefore, any attempt to remove the warning labels will cause damage to
the paintwork or bodywork.
Helmet
(page 6)
Engine Oil
(page 76)
cgjr_1
11
Parts Identification
PARTS IDENTIFICATION
Tiger 800
1 2 3 4 5 6 7
14 13 12 11 10 9 8
12
Parts Identification
PARTS IDENTIFICATION
15 16 17 18 19 20 21
28 27 26 25 24 23 22
13
Parts Identification
Tiger 800XC
1 2 3 4 5 6 7
14 13 12 11 10 9 8
14
Parts Identification
15 16 17 18 19 20 21 22
30 29 28 27 26 25 24 23
15
Parts Identification
1 2 3 4 5 6 7 8 9
cgjo
14 13 12 11 10
16
Serial Numbers
SERIAL NUMBERS
FJMI
cgiv
1. Engine serial number (Tiger 800
1. VIN number (Tiger 800 shown) shown)
The Vehicle Identification Number (VIN) is The engine serial number is stamped on the
stamped into the steering head area of the engine crankcase, immediately above the
frame. It is also displayed on a plate, riveted clutch cover.
to the frame, on the left hand side of the Record the engine serial number in the space
steering head. provided below.
Record the vehicle identification number in
the space provided below.
17
Serial Numbers
18
General Information
GENERAL INFORMATION
Table of Contents
Instrument Panel Layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Speedometer and Odometer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Tachometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Trip Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Odometer/Trip Meter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Trip Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Trip Meter Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Odometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Clock Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Changing Units (Imperial, US or Metric). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
ABS Disable (models with ABS only). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Service Interval Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Fuel Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Tyre Pressure Monitoring System (TPMS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Tyre Pressure Sensor Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
System Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Sensor Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Tyre Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Replacement Tyres. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Warning Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Direction Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
High Beam. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Low Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Neutral . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Low Oil Pressure Warning Light. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
High Coolant Temperature Warning Light. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Engine Management System Malfunction Indicator Light . . . . . . . . . . . . . . . . . . . . . . . . 32
Alarm/Immobiliser Indicator Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Tyre Pressure Warning Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
19
General Information
Ignition Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Ignition Switch/Steering Lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Ignition Switch Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Brake Lever Adjuster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Right Handlebar Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Engine Stop Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Starter Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Left Handlebar Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Headlight Dip Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Direction Indicator Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Horn Button. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Pass Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Handlebar Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Fuel Requirement/Refuelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Fuel Grade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Fuel Tank Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Filling the Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Tool Kit and Handbook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Side Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Seat Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Rear Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Rider's Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Rider’s Seat Height Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Helmet Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Triumph Accessory D-lock Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Electrical Accessory Socket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Running-In . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Safe Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Daily Safety Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
20
General Information
1 2 3 4 5 6 7 8 9 10 11 12
23
22 21 20 19 18 17 16 15 14 13
21
General Information
Tachometer
The tachometer shows the engine speed in 1
revolutions per minute - rpm (r/min). At the
cgjp_1
end of the tachometer range there is the
1. Display screen
'red zone'. Engine rpm (r/min) in the red
2. Button A
zone is above maximum recommended
engine speed and is also above the range for To access the trip computer information press
best performance. and release button 'A' until the desired
display is visible. The display will scroll
through in the following order:
Caution
• Trip Meter 1
Never allow engine rpm to enter the • Trip Meter 2
'red zone' as severe engine damage may
• Tyre Pressure Monitoring system -
result.
if fitted (available as an accessory on
Tiger 800 models only)
• Set up
Note:
• The tyre pressure monitoring
system (TPMS) is an accessory
which must be fitted by your
authorised Triumph dealer. The
TPMS display will then be
activated by your authorised
Triumph dealer (TPMS is not
available on Tiger 800XC models).
22
General Information
Odometer/Trip Meter Press and release button 'B' until the desired
display is visible. The display will scroll
through in the following order:
1 • Journey distance
• Range to empty
• Journey time
• Average fuel consumption
• Instantaneous fuel consumption
• Average speed
Each display provides the following
information all calculated since the trip meter
was last reset to zero:
3
2 Journey Distance
4 5
The total journey distance travelled.
cgjp_9 Range to Empty
1. Button A This is an indication of the probable distance
2. Button B that can be travelled on the remaining fuel in
3. Odometer/Trip meter display the tank.
4. Trip meter 1 display
5. Trip meter 2 display Journey Time
The total time elapsed.
Trip Meter
Average Fuel Consumption
Either trip meter shows the distance that the
motorcycle has travelled, journey time, An indication of the average fuel
average fuel consumption, instantaneous fuel consumption. After being reset the display
consumption and average speed, all since the will show dashes until 0.1 miles/km has been
trip meter on display was last reset to zero. covered.
To access the trip meter information, turn the Instantaneous Fuel Consumption
ignition to the ON position. Press and release An indication of the fuel consumption at an
button 'A' until the desired trip meter is instant in time.
visible in the display screen.
Average Speed
The average speed is calculated from when
the trip computer was last reset. After being
reset the display will show dashes until
1 mile/km has been covered.
23
General Information
Clock Adjustment
Warning
Do not attempt to switch between Warning
odometer and trip meter display modes or
Do not attempt to adjust the clock with the
reset the trip meter with the motorcycle in
motorcycle in motion as this may lead to
motion as this may lead to loss of
loss of motorcycle control and an accident.
motorcycle control and an accident.
To reset the clock; with the motorcycle
Trip Meter Reset stationary and in neutral turn the ignition to
To reset either of the trip meters, select and the ON position. Press and release button 'A'
display the trip meter to be zeroed then press until set up is visible in the display screen.
button 'B' for 2 seconds. After 2 seconds, the Press button 'B' and t-SEt will be visible.
trip meter on display will reset to zero.
Press button 'B' again and either 24 Hr or
Note: 12 Hr clock will be shown. Press button 'A' to
select the desired clock display and then
• When a trip meter is reset to zero,
press button 'B'. The hour display will start to
the journey time, average fuel flash and the word Hour is visible in the
consumption and average speed
display screen.
will also be set to zero for that trip
To reset the hour display, ensure that the
meter.
hour display is still flashing and the word
To exit the trip meter, press and release
Hour is visible. Press button 'A' to change the
button 'A' until the desired display is visible. setting. Each individual button press will
change the setting by one digit. If the button
Odometer
is held, the display will continuously scroll
When the ignition is switched on, the through in single digit increments.
odometer will be displayed for 3 seconds
When the correct hour display is shown,
then the last selected trip meter will be
press button 'B'. The minutes display will
shown.
begin to flash and the word Min is visible in
The odometer shows the total distance that the display screen. The minutes display is
the motorcycle has travelled. adjusted in the same way as for the hours.
To access the odometer, with the motorcycle
stationary and in neutral press and release
button 'A' until set up is visible in the display
screen then press button 'B'. Press and
release button 'A' until odometer is visible.
To exit odometer, press and release
button 'A' until rEturn is visible then press
button 'B'. Trip 1 will be visible in the display
screen.
24
General Information
Once both hours and minutes are correctly Changing Units (Imperial, US
set, press button 'B' to confirm and t-SEt will
be visible in the display screen. Press and
or Metric)
release button 'A' until rEturn is visible then Units has four selectable display modes as
press button 'B'. Trip 1 will be visible in the described below:
display screen. • mpg - Imperial gallons;
• mpg US - US gallons;
2
3 • L/100 km - Metric;
5
• km/L - Metric.
Warning
Do not attempt to change the units display
with the motorcycle in motion as this may
lead to loss of motorcycle control and an
accident.
25
General Information
To access the units display; with the Models without TPMS: Press button 'B'
motorcycle stationary and in neutral press and do not touch buttons 'A' or 'B' again until
and release turn the ignition to the ON UnitS is visible in the display screen. When
position. UnitS is visible in the display screen, press
Press and release button 'A' until set up is and release button 'A' until rEturn is visible
visible in the display screen then press then press button 'B'. Trip 1 will be visible in
button 'B'. the display screen.
Press and release button 'A' until UnitS is Models with TPMS: Press button 'B' and do
visible then press button 'B'. not touch buttons 'A' or 'B' again until PSI or
bAr is displayed. Press and release button 'A'
until the desired tyre pressure units are
visible. Press button 'B' and wait until UnitS is
2 displayed, then press button ’A’ and when
rEturn is displayed press button B. Trip 1 will
be visible in the display screen.
3 1
cgjp_3
1. Display screen
2. Button A
3. Button B
Press and release button 'A' until the desired
display is visible. The display will scroll
through in the following order:
• mpg - Imperial gallons;
• mpg US - US gallons;
• L/100 km - Metric;
• km/L - Metric.
26
General Information
Warning
If the ABS is disabled, the brake system will
function as a non-ABS braking system. In
this situation braking too hard will cause
the wheels to lock, and may result in loss of 1
control and an accident. cgjp_4
1. Service indicator
To Disable the ABS 2. Remaining distance
To access the ABS Disable function, turn the When the ignition is switched on and the
ignition to the ON position. distance to the next service is 500 miles
Press and release button 'A' until set up is (800 km) or less, the service symbol will be
visible in the display screen then press displayed for 3 seconds and the clock will
button 'B'. show the distance remaining before the next
Press and release button 'A' until ABS is service.
visible. When the remaining distance is 0 miles
Pressing button 'B' will disable the ABS (0 km) the service symbol will remain on until
system; the message ABS OFF will be the service has been carried out and the
displayed for 2 seconds, and the ABS system has been reset by your authorised
warning light will be illuminated. Triumph dealer. If the service is overdue, the
distance will be displayed as a negative
To Enable the ABS number.
To enable the ABS system again, turn the
ignition off and on.
27
General Information
1
Function
Tyre pressure sensors are fitted to the front
and rear wheels. These sensors measure the
cgjp_5
air pressure inside the tyre and transmit
1. Fuel gauge
pressure data to the instruments. These
The fuel gauge indicates the amount of fuel sensors will not transmit the data until the
in the tank. motorcycle is travelling at a speed greater
With the ignition switched on, the number of than 12 mph (20 km). Two dashes will be
bars shown in the display indicates the level visible in the display area until the tyre
of fuel. pressure signal is received.
When the fuel tank is full all 12 bars are The tyre pressure monitoring system (TPMS)
displayed and when empty, no bars are is an accessory fitted item and must be fitted
displayed. Other gauge markings indicate by your authorised Triumph dealer. The
intermediate fuel levels between full and TPMS display on the instruments will only be
empty. activated when the system has been fitted.
When 2 bars are displayed the low fuel An adhesive label will be fitted to the wheel
warning light will illuminate, 5 seconds later rim to indicate the position of the tyre
the display screen will switch to 'Range' pressure sensor which is near the valve.
display (see page 23). This indicates there are
approximately 4.5 litres of fuel remaining in
the tank and you should refuel at the earliest
opportunity.
After refuelling, the fuel gauge and range to
empty information will be updated only while
riding the motorcycle. Depending on the
riding style, updating could take up to five
minutes.
28
General Information
6 2
cgjp_6
1. TPMS symbol
2. Tyre pressure display
3. Front tyre, identified
4. Rear tyre, identified
5. Button A
6. Button B
To access the tyre pressure display, turn the
ignition to the ON position.
Press and release button 'A' until psi or bAr is
visible in the display screen.
Press and release button 'B' to select the front
or rear tyre pressure.
29
General Information
When the tyre pressure monitoring system With the ignition switch turned to the ON
has been selected, —— psi or bAr will be position, if the TPMS symbol flashes for
visible in the display screen until the 10 seconds and then remains on there is a
motorcycle is travelling at a speed greater fault with the TPMS system. Contact your
than 12 mph (20 km) and the tyre pressure authorised Triumph dealer to have the fault
signal is received. rectified.
To exit the tyre pressure display, press and
release button 'A' to the desired display. Tyre Pressures
The tyre pressures shown on your instrument
Sensor Batteries panel indicate the actual tyre pressure at the
When the battery voltage in a pressure time of selecting the display. This may differ
sensor is low, LO bAt will be displayed and from the inflation pressure set when the tyres
the TPMS symbol will indicate which wheel are cold because tyres become warmer
sensor has the low battery voltage. If the during riding, causing the air in the tyre to
batteries are completely flat, only dashes will expand and the inflation pressure to increase.
be visible in the display screen, the red TPMS The cold inflation pressures specified by
warning light will be on and the TPMS Triumph take account of this.
symbol will flash continuously. Contact your Owners must only adjust tyre pressures when
authorised Triumph dealer to have the sensor the tyres are cold using an accurate tyre
replaced and the new serial number pressure gauge (see page 99), and must not
recorded in the spaces provided on page 29. use the tyre pressure display on the
instruments.
5
1
Warning
3 The tyre pressure monitoring system is not
to be used as a tyre pressure gauge when
adjusting the tyre pressures. For correct
tyre pressures, always check the tyre
pressures when the tyres are cold and
4 using an accurate tyre pressure gauge (see
page 99).
Use of the TPMS system to set inflation
2 pressures may lead to incorrect tyre
cgjp_7
pressures leading to loss of motorcycle
1. TPMS symbol control and an accident.
2. Display screen
3. Front tyre, identified
4. Rear tyre, identified
5. TPMS warning light
30
General Information
High Beam
When the ignition is switched
on and the headlight dip switch
is set to 'high beam', the high
beam warning light will illuminate.
Low Fuel
The low fuel indicator will
illuminate when there are
approximately 4.5 litres of fuel
remaining in the tank.
Neutral
The neutral warning light
indicates when the transmission is
in neutral (no gear selected). The
warning light will illuminate when
the transmission is in neutral with the ignition
switch in the ON position.
31
General Information
32
General Information
33
General Information
Tyre Pressure Warning Light The tyre pressure at which the warning light
illuminates is temperature compensated to
Note: 20°C but the numeric pressure display
• TPMS is an accessory option on associated with it is not (see page 99). Even if
Tiger 800 models only. It is not the numeric display seems at or close to the
available on Tiger 800XC models. standard tyre pressure when the warning
The tyre pressure warning light light is on, a low tyre pressure is indicated
works in conjunction with the and a puncture is the most likely cause.
tyre pressure monitoring system
(see page 28).
Warning
The warning light will only illuminate when
the front or rear tyre pressure is below the Stop the motorcycle if the tyre pressure
recommended pressure. It will not illuminate warning light illuminates. Do not ride the
if the tyre is over inflated. motorcycle until the tyres have been
When the warning light is illuminated, the checked and the tyre pressures are at their
TPMS symbol indicating which is the deflated recommended pressure when cold.
tyre and its pressure will automatically be
visible in the display area.
3
cgjp_8
1. TPMS symbol
2. Rear tyre, identified
3. Tyre pressure
34
General Information
Caution
Do not store the spare key with the
motorcycle as this will reduce all aspects of
security.
1
ceom
35
General Information
Ignition Switch/Steering Lock TO LOCK: Turn the handlebar to the left until
the arrow on the upper yoke aligns with the
3 ignition key.
4
O FF
SH
PU
ON
P 1
2
5
1
1. Ignition switch/steering lock
2. LOCK position cgil
Note:
• Do not leave the steering lock in
the P position for long periods of
time as this will cause the battery
to discharge.
36
General Information
Warning
With the key in the LOCK or P position the
1. Adjuster wheel
steering will become locked.
2. Triangular mark
Never turn the key to the LOCK or
P positions while the motorcycle is moving An adjuster is fitted to the front brake lever.
as this will cause the steering to lock. The adjuster allows the distance from the
Locked steering will cause loss of handlebar to the lever to be changed to one
motorcycle control and an accident. of four positions, to suit the span of the
operator's hands.
To adjust the lever, push the lever forward
and turn the adjuster wheel to align one of
the numbered positions with the triangular
mark on the lever holder.
The distance from the handlebar grip to the
released lever is shortest when set to number
four, and longest when set to number one.
37
General Information
ccmh
2
1. Engine stop switch
2. Starter button
Note:
• Although the engine stop switch
stops the engine, it does not turn
off all the electrical circuits and
may cause difficulty in restarting
the engine due to a discharged
battery. Ordinarily, only the
ignition switch should be used to
stop the engine.
38
General Information
Starter Button
The starter button operates the electric
starter. For the starter to operate, the clutch
lever must be pulled to the handlebar. 1
Note:
ccmg 3 2
• Even if the clutch lever is pulled to
the handlebar, the starter will not
operate if the side stand is down 1. Headlight dip switch
and a gear is engaged. 2. Direction indicator switch
3. Horn button
With the engine running, the starter button
4. Pass button
functions as the lap timer 'trigger' button.
Momentarily pressing the starter button will Headlight Dip Switch
start the lap timer recording the next lap.
High or low beam can be selected with the
headlight dip switch. To select high beam,
push the switch forward. To select low beam,
push the switch rearwards. When the high
beam is turned on, the high beam indicator
light will illuminate.
Note:
• A lighting on/off switch is not
fitted to this model. The headlight,
rear light and licence plate light all
function automatically when the
ignition is turned to the ON
position.
39
General Information
Note:
• This procedure assumes the
handlebars are in the standard
position, as delivered from the
factory. If the handlebars have
already been adjusted as
described below, the bolt positions
will be reversed.
40
General Information
To adjust the handlebars, loosen and remove Rotate the handlebar so that the etched
the handlebar rear (8 mm threaded) clamp centre (longer) marking on the handlebar
bolts, and then the front (10 mm threaded) aligns with the split line on the upper clamps/
clamp and riser bolts. risers.
1
1
2
3
2
cgil ceic
1. 10 mm fixings 1. Upper clamp
2. 8 mm fixings 2. Clamp split line
3. Centre marking
Lift the handlebars out of the handlebar risers
and support with the aid of an assistant. Tighten the 10 mm bolts to 35 Nm.
Rotate both risers through 180° and align the Refit the 8 mm bolts to the front positions
bolt holes. and tighten to 26 Nm.
Reposition the handlebars to the risers.
Refit the upper clamps, and secure with the
two 10 mm threaded bolts in the rear bolt
positions. Do not fully tighten the bolts at this
stage.
41
General Information
Fuel Requirement/Refuelling
Fuel Grade
Warning
To help reduce hazards associated with
refuelling, always observe the following
Pb fuel safety instructions:
Petrol (fuel) is highly flammable and can be
explosive under certain conditions. When
Your Triumph engine is designed to use
refuelling, turn the ignition switch to the
unleaded fuel and will give optimum
OFF position.
performance if the correct grade of fuel is
used. Tiger 800 and Tiger 800XC models Do not smoke.
can use unleaded fuel with an octane rating Do not use a mobile telephone.
of 91 RON or higher. Make sure the refuelling area is well
ventilated and free from any source of
flame or sparks. This includes any
Caution appliance with a pilot light.
The exhaust system is fitted with a catalytic Never fill the tank until the fuel level rises
converter to help reduce exhaust emission into the filler neck. Heat from sunlight or
levels. The catalytic converter can be other sources may cause the fuel to
permanently damaged if the motorcycle is expand and overflow creating a fire
allowed to run out of fuel or if the fuel level hazard.
is allowed to get very low. Always ensure After refuelling always check that the fuel
you have adequate fuel for your journey. filler cap is correctly closed and locked.
Because petrol (fuel) is highly flammable,
any fuel leak or spillage, or any failure to
Caution observe the safety advice given above will
lead to a fire hazard, which could cause
The use of leaded fuel is illegal in most damage to property, injury to persons or
countries, states or territories. Use of death.
leaded fuel will damage the catalytic
converter.
42
General Information
1
Caution
2 Contaminated fuel may cause damage to
fuel system components.
Caution
Closing the cap without the key inserted
will damage the cap, tank and lock
cbdf
mechanism.
1. Maximum fuel level
2. Fuel filler neck
3. Air space
43
General Information
Stand
Warning Side Stand
Overfilling the tank can lead to fuel
spillage.
If fuel is spilled, thoroughly clean up the
spillage immediately and dispose of the
materials used safely.
Take care not to spill any fuel on the
engine, exhaust pipes, tyres or any other
part of the motorcycle.
Because fuel is highly flammable, any fuel
leak or spillage, or any failure to observe
the safety advice given above may lead to
1
a fire hazard, which could cause damage to
property and injury or death to persons.
Fuel spilled near to, or onto the tyres will cgiu
44
General Information
Note: Seats
• When using the side stand, always
turn the handlebars fully to the left Seat Care
and leave the motorcycle in first To prevent damage to the seat or seat cover,
gear. care must be taken not to drop or lean the
Whenever the side stand is used, before seat against any surface which may damage
riding, always ensure that the side stand is the seat or seat cover.
fully up after first sitting on the motorcycle. See page 113 for seat cleaning information.
For instructions on safe parking, refer to the
'How to Ride the Motorcycle' section.
Caution
To prevent damage to the seat or seat
cover, care must be taken not to drop the
seat. Do not lean the seat against the
motorcycle or any surface which may
damage the seat or seat cover. Instead,
place the seat, with the seat cover facing
upwards, on a clean, flat surface which is
covered with a soft cloth.
Do not place any item on the seat which
may cause damage or staining to the seat
cover.
45
General Information
1
2
cgie
1. Seat lock
The seat lock is located on the rear 2
1
mudguard, below the rear light unit. To cgif
remove the seat, insert the ignition key into 1. Rear seat brackets
the seat lock and turn it anti-clockwise while 2. Subframe loops
pressing down on the rear of the seat. This
will release the seat from its lock and allow it
to be slid rearwards for complete removal Warning
from the motorcycle.
To prevent detachment of the seat during
riding, after fitting always grasp the seat
and pull firmly upwards. If the seat is not
correctly secured, it will detach from the
lock. A loose or detached seat could cause
loss of motorcycle control and an accident.
46
General Information
2 1
1
5
3
4
cgig cgih
47
General Information
Helmet Hook
Warning A helmet can be secured to the motorcycle
using the helmet hook located on the left
Always adjust both seat height adjusters. hand side of the motorcycle, beneath the
Adjusting only one height adjuster may seat.
prevent correct fitment of the seat.
Riding the motorcycle with an incorrectly
fitted seat may cause loss of control or an
accident.
Warning
1
After adjusting the seat, operate the
motorcycle in an area free from traffic to
gain familiarity with the new seat position.
Riding the motorcycle with the seat in an
unfamiliar position may cause loss of
control or an accident.
cgif
1. Helmet hook
48
General Information
cgif
3
1. Helmet hook flat area
To secure the helmet, re-fit the seat and lock 2
into position.
2
Warning
Never ride the motorcycle with helmet(s)
secured to the helmet hook. Riding the
4
motorcycle with helmet(s) secured to the 1
helmet hook may cause the motorcycle to
become unstable leading to loss of control
and an accident. cgir
1. Lock U-section
2. Rear mudguard lock support features
Caution 3. Tool kit strap (tool kit shown
removed for clarity)
Do not allow helmets to rest against a hot 4. Lock body
silencer. The helmet may be damaged.
49
General Information
R.P.M.
1 cboa
50
General Information
Warning
Failure to perform these checks every day
before you ride may result in serious
motorcycle damage or an accident causing
serious injury or death.
Check:
Fuel: Adequate supply in tank, no fuel leaks
(page 42).
Engine Oil: Correct level on dipstick. Add
correct specification oil as required. No leaks
from the engine or oil cooler (page 76).
Drive Chain: Correct adjustment (page 85).
Tyres/Wheels: Correct inflation pressures
(when cold). Tread depth/wear, tyre/wheel
damage, punctures etc. (page 97).
51
General Information
Nuts, Bolts, Fasteners: Visually check that Front Forks: Smooth action. No leaks from
steering and suspension components, axles, fork seals (page 95).
and all controls are properly tightened or Throttle: Throttle grip free play 2 - 3 mm.
fastened. Inspect all areas for loose/damaged Ensure that the throttle grip returns to the
fixings. idle position without sticking (page 82).
Steering Action: Smooth but not loose from Clutch: Smooth operation and correct cable
lock to lock. No binding of any of the control free play (page 84).
cables (page 93).
Coolant: No coolant leakage. Check the
Brakes: Pull the brake lever and push the coolant level in the expansion tank (when the
brake pedal to check for correct resistance. engine is cold) (page 79).
Investigate any lever/pedal where the travel is Electrical Equipment: All lights and the
excessive before meeting resistance, or if
horn function correctly (page 35).
either control feels spongy in operation
Engine Stop: Stop switch turns the engine
(page 89).
off (page 54).
Brake Pads: There should be more than
Stands: Returns to the fully up position by
1.5 mm of friction material remaining on all
the pads (page 90). spring tension. Return springs not weak or
damaged (page 44).
Brake Fluid Levels: No brake fluid leakage.
Brake fluid levels must be between the MAX
and MIN marks on both reservoirs (page 90).
52
How to Ride the Motorcycle
Table of Contents
To Stop the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
To Start the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Moving Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Changing Gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
ABS (Anti-Lock Brake System) - (if fitted) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Parking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Considerations for High-Speed Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Luggage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Tyres. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Electrical Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
53
How to Ride the Motorcycle
PU
ON
P
ccmh 2 5
1. Engine stop switch To Start the Engine
2. Starter button
Check that the engine stop switch is in the
3. Neutral indicator light
RUN position.
4. ON position
5. Ignition switch Ensure the transmission is in neutral.
Turn the ignition switch on.
Close the throttle completely.
Select neutral. Note:
Turn the ignition switch off. • When the ignition is switched on,
Select first gear. the tachometer needle will quickly
sweep from zero to maximum and
Support the motorcycle on a firm, level
then return to zero. The
surface with the side stand.
instrument warning lights will
Lock the steering. illuminate and will then go off
(except those which normally
remain on until the engine starts -
Caution see 'Warning Lights' on page 31). It
The engine should normally be stopped by is not necessary to wait for the
turning the ignition switch to the needle to return to zero before
OFF position. The engine stop switch is for starting the engine.
emergency use only. Do not leave the
ignition switched on with the engine
stopped. Electrical damage may result.
54
How to Ride the Motorcycle
55
How to Ride the Motorcycle
Moving Off
Pull in the clutch lever and select first gear. Warning
Open the throttle a little and let out the clutch
lever slowly. As the clutch starts to engage, Take care to avoid opening the throttle too
open the throttle a little more, allowing far or too fast in any of the lower gears as
enough engine speed to avoid stalling. this can lead to the front wheel lifting from
the ground (pulling a 'wheelie') and to the
rear tyre breaking traction (wheel spin).
Changing Gears Always open the throttle cautiously,
particularly if you are unfamiliar with the
motorcycle, as a 'wheelie' or loss of traction
will cause loss of motorcycle control and an
accident.
Note:
1. Gear-change pedal
Close the throttle while pulling in the Warning
6
5 clutch lever. Change into the next Do not change to a lower gear at speeds
4 higher or lower gear. Open the throttle
3 that will cause excessive engine rpm
2 part way, while releasing the clutch (r/min). This can lock the rear wheel
N lever. Always use the clutch when
1 causing loss of control and an accident.
changing gear. Engine damage may also be caused.
Changing down should be done such that
low engine speeds will be ensured.
56
How to Ride the Motorcycle
Braking
1
1
cgit
57
How to Ride the Motorcycle
Warning Warning
For your safety, always exercise extreme When descending a long, steep gradient,
caution when braking (whether or not ABS use engine braking by down changing and
is fitted), accelerating or turning as any use the brakes intermittently. Continuous
incautious action can cause loss of control brake application can overheat the brakes
and an accident. Independent use of the and reduce their effectiveness.
front or rear brakes reduces overall Riding with your foot on the brake pedal
braking performance. Extreme braking or your hands on the brake lever may
may cause either wheel to lock, reducing actuate the brake light, giving a false
control of the motorcycle and causing an indication to other road users. It may also
accident (see ABS warnings below). overheat the brake, reducing braking
When possible, reduce speed or brake effectiveness.
before entering a turn as closing the Do not coast with the engine switched off,
throttle or braking in mid-turn may cause and do not tow the motorcycle. The
wheel slip leading to loss of control and an transmission is pressure-lubricated only
accident. when the engine is running. Inadequate
When riding in wet or rainy conditions, or lubrication may cause damage or seizure
on loose surfaces, the ability to manoeuvre of the transmission, which can lead to
and stop will be reduced. All of your sudden loss of motorcycle control and an
actions should be smooth under these accident.
conditions. Sudden acceleration, braking or
turning may cause loss of control and an
accident.
Warning
When using the motorcycle on loose, wet,
or muddy roads, braking effectiveness will
be reduced by dust, mud or moisture
collecting on the brakes. Always brake
earlier in these conditions to ensure brake
surfaces are cleaned by the braking action.
Riding the motorcycle with brakes
contaminated with dust, mud or moisture
may cause loss of control and an accident.
58
How to Ride the Motorcycle
59
How to Ride the Motorcycle
Parking
Warning
If the ABS is not functioning, the brake
system will continue to function as a non-
ABS braking system. Do not continue to
ride for longer than is necessary with the
indicator light illuminated. In the event of a
fault, contact an authorised Triumph dealer
as soon as possible to have the fault
checked and rectified. In this situation,
braking too hard will cause the wheels to
lock resulting in loss of control and an
accident.
ccms
60
How to Ride the Motorcycle
Warning Warning
This Triumph motorcycle should be
Do not park on a soft or on a steeply
inclined surface. Parking under these operated within the legal speed limits for
the particular road travelled. Operating a
conditions may cause the motorcycle to fall
motorcycle at high speeds can be
over causing damage to property and
personal injury. potentially dangerous since the time
available to react to given traffic situations
is greatly reduced as road speed increases.
Always reduce speed in consideration of
Warning weather and traffic conditions.
Petrol is extremely flammable and can be
explosive under certain conditions. If
parking inside a garage or other structure, Warning
be sure it is well ventilated and the
motorcycle is not close to any source of Only operate this Triumph motorcycle at
high speed in closed-course on-road
flame or sparks. This includes any
competition or on closed-course racetracks.
appliance with a pilot light.
High-speed operation should only then be
Failure to follow the above advice may attempted by riders who have been
cause a fire resulting in damage to
instructed in the techniques necessary for
property or personal injury.
high-speed riding and are familiar with the
motorcycle's characteristics in all
conditions.
Warning High-speed operation in any other
circumstances is dangerous and will lead to
The engine and exhaust system will be hot
loss of motorcycle control and an accident.
after riding. DO NOT park where
pedestrians and children are likely to touch
the motorcycle.
Touching any part of the engine or exhaust
system when hot may cause unprotected
skin to become burnt.
61
How to Ride the Motorcycle
Brakes
Warning Check that the front and rear brakes are
functioning properly.
The handling characteristics of a
motorcycle at high speed may vary from Tyres
those you are familiar with at legal road High-speed operation is hard on tyres, and
speeds. Do not attempt high-speed tyres that are in good condition are crucial to
operation unless you have received riding safely. Examine their overall condition,
sufficient training and have the required inflate to the correct pressure (when the tyres
skills as a serious accident may result from are cold), and check the wheel balance.
incorrect operation. Securely fit the valve caps after checking tyre
pressures. Observe the information given in
the Maintenance and Specification sections
on tyre checking and tyre safety.
Warning
The items listed are extremely important Fuel
and must never be neglected. A problem, Have sufficient fuel for the increased fuel
which may not be noticed at normal consumption that will result from high-speed
operating speeds, may be greatly operation.
exaggerated at high speeds.
General Caution
Ensure the motorcycle has been maintained The exhaust system is fitted with a catalytic
according to the scheduled maintenance converter to help reduce exhaust emission
chart. levels. The catalytic converter can be
permanently damaged if the motorcycle is
Steering allowed to run out of fuel or if the fuel level
Check that the handlebar turns smoothly is allowed to get very low. Always ensure
without excessive free play or tight spots. you have adequate fuel for your journey.
Ensure that the control cables do not restrict
the steering in any way.
Luggage
Make certain that any luggage containers are
closed, locked and securely fitted to the
motorcycle.
62
How to Ride the Motorcycle
Coolant Miscellaneous
Check that the coolant level is at the upper Visually check that all fixings are tight.
level line in the expansion tank. (Always
check the level with the engine cold.)
63
How to Ride the Motorcycle
64
Accessories and Loading
65
Accessories and Loading
Warning Warning
Your passenger should be instructed that The handling and braking capabilities of a
he or she can cause loss of motorcycle motorcycle will be affected by the presence
control by making sudden movements or of a passenger. The rider must make
by adopting an incorrect seated position. allowances for these changes when
The rider should instruct the passenger as operating the motorcycle with a passenger
follows: and should not attempt such operation
unless trained to do so and without
• It is important that the passenger
becoming familiar and comfortable with
sits still while the motorcycle is in
motion and does not interfere the changes in motorcycle operating
characteristics that this brings about.
with the operation of the
motorcycle. Motorcycle operation without making
allowances for the presence of a passenger
• To keep his or her feet on the
passenger footrests and to firmly could lead to loss of motorcycle control
and an accident.
hold onto the seat strap or the
rider's waist or hips.
• Advise the passenger to lean with
the rider when travelling around Warning
corners and not to lean unless the
Never attempt to store any items between
rider does so.
the frame and the fuel tank. This can
restrict the steering and will cause loss of
control leading to an accident.
Warning Weight attached to the handlebar or front
fork will increase the mass of the steering
Do not carry animals on your motorcycle.
assembly and can result in loss of steering
An animal could make sudden and
control leading to an accident.
unpredictable movements that could lead
to loss of motorcycle control and an
accident.
X X
66
Accessories and Loading
Warning Warning
Do not carry a passenger unless he or she If the passenger seat is used to carry small
is tall enough to reach the footrests objects, they must not exceed 5 kg in
provided. weight, must not impair control of the
A passenger who is not tall enough to motorcycle, must be securely attached and
reach the footrests will be unable to sit must not extend beyond the rear or sides
securely on the motorcycle and may cause of the motorcycle.
instability leading to loss of control and an Carriage of objects in excess of 5 kg in
accident. weight, that are insecure, impair control or
extend beyond the rear or sides of the
motorcycle may lead to loss of motorcycle
control and an accident.
Warning
Even if small objects are correctly loaded
Never ride an accessory equipped onto the rear seat, the maximum speed of
motorcycle, or a motorcycle carrying a the motorcycle must be reduced to
payload of any kind, at speeds above 80 mph (130 km/h).
80 mph (130 km/h). In either/both of
these conditions, speeds in excess of
80 mph (130 km/h) should not be
attempted even where the legal speed
limit permits this.
The presence of accessories and/or
payload will cause changes in the stability
and handling of the motorcycle.
Failure to allow for changes in motorcycle
stability may lead to loss of control or an
accident.
Remember that the 80 mph (130 km/h)
absolute limit will be reduced by the fitting
of non-approved accessories, incorrect
loading, worn tyres, overall motorcycle
condition and poor road or weather
conditions.
67
Accessories and Loading
68
Maintenance and Adjustment
Table of Contents
Scheduled Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Oil Level Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Oil and Oil Filter Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Disposal of Used Engine Oil and Oil Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Oil Specification and Grade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Cooling System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Corrosion Inhibitors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Coolant Level Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Coolant Level Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Coolant Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Radiator and Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Throttle Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Drive Chain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Chain Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Chain Free-Movement Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Chain Free-Movement Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Chain and Sprocket Wear Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Brake Wear Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Breaking-in New Brake Pads and Discs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Brake Pad Wear Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Disc Brake Fluid. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Front Brake Fluid Level Inspection and Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Rear Brake Fluid Inspection and Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Brake Light Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
69
Maintenance and Adjustment
Windscreen Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Steering/Wheel Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Steering Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Inspecting the Steering (Headstock) Bearings for Free Play . . . . . . . . . . . . . . . . . . . . . . . 94
Wheel Bearings Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Front Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Front Fork Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Rear Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Suspension Setting Chart - Tiger 800 only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Suspension Setting Chart - Tiger 800XC only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Rear Suspension Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Spring Pre-Load Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Rebound Damping Adjustment - Tiger 800XC models only . . . . . . . . . . . . . . . . . . . . . . 97
Tyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Tyre Inflation Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Tyre Wear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Minimum Recommended Tread Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Tyre Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Battery Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Battery Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Battery Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Battery Maintenance During Storage and Infrequent Use of the Motorcycle . . . . . . . . 105
Battery Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Fuse Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Fuse Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Headlight Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Headlight Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
Rear Light/Licence Plate Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
Rear Light/Licence Plate Light Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
70
Maintenance and Adjustment
71
Maintenance and Adjustment
Scheduled Maintenance
To maintain the motorcycle in a safe and Warning
reliable condition, the maintenance and
adjustments outlined in this section must be All maintenance is vitally important and
carried out as specified in the schedule of must not be neglected. Incorrect
daily checks, and also in line with the maintenance or adjustment may cause one
scheduled maintenance chart. The or more parts of the motorcycle to
information that follows describes the malfunction. A malfunctioning motorcycle
procedures to follow when carrying out the may lead to loss of control and an accident.
daily checks and some simple maintenance Weather, terrain and geographical location
and adjustment items. affects maintenance. The maintenance
schedule should be adjusted to match the
particular environment in which the vehicle
Warning is used and the demands of the individual
owner.
Special tools, knowledge and training are
required in order to correctly carry out the Since incorrect or neglected maintenance
maintenance items listed in the scheduled can lead to a dangerous riding condition,
maintenance chart. Only an authorised always have an authorised Triumph dealer
Triumph dealer will have this knowledge carry out the scheduled maintenance of
and equipment. this motorcycle.
Since incorrect or neglected maintenance
Triumph Motorcycles cannot accept any
can lead to a dangerous riding condition,
responsibility for damage or injury resulting
always have an authorised Triumph dealer
from incorrect maintenance or improper
carry out the scheduled maintenance of
adjustment carried out by the owner.
this motorcycle.
72
Maintenance and Adjustment
73
Maintenance and Adjustment
74
Maintenance and Adjustment
75
Maintenance and Adjustment
cbnz
Warning
Motorcycle operation with insufficient, cgii
Caution
Running the engine with insufficient oil will
cause engine damage. If the low oil
pressure indicator remains on, stop the
engine immediately and investigate the
cause.
76
Maintenance and Adjustment
Start the engine and run at idle for Oil and Oil Filter Change
approximately five minutes.
Stop the engine, then wait for at least three
minutes for the oil to settle.
Note the oil level visible in the sight glass.
When correct, oil should be visible in the
sight-glass at a point mid-way between the
upper (maximum) and lower (minimum)
horizontal lines marked on the crankcase.
2 1
Note:
• An accurate indication of the level
of oil in the engine is only shown
when the engine is at normal
operating temperature and the cgip
77
Maintenance and Adjustment
Warning Caution
The oil may be hot to the touch. Avoid If the engine oil pressure is too low, the low
contact with the hot oil by wearing suitable oil pressure warning light will illuminate. If
protective clothing, gloves, eye protection, this light stays on when the engine is
etc. Contact with hot oil may cause the skin running, stop the engine immediately and
to be scalded or burned. investigate the cause. Running the engine
with low oil pressure will cause engine
Unscrew and remove the oil filter using damage.
Triumph service tool T3880313. Dispose of
the old filter in an environmentally friendly Ensure that the low oil pressure warning light
way. extinguishes shortly after starting.
Apply a thin smear of clean engine oil to the Stop the engine and re-check the oil level.
sealing ring of the new oil filter. Fit the oil Adjust if necessary.
filter and tighten to 10 Nm.
After the oil has completely drained out, fit a Disposal of Used Engine Oil and Oil
new sealing washer to the drain plug. Fit and Filters
tighten the plug to 25 Nm. To protect the environment, do not pour oil
Fill the engine with a 10W/40 or 10W/50 on the ground, down sewers or drains, or
semi or fully synthetic motorcycle engine oil into watercourses. Do not place used oil filters
that meets specification API SH (or higher) in with general waste. If in doubt, contact
and JASO MA, such as Castrol Power 1 your local authority.
Racing 4T 10W-40 (fully synthetic).
Oil Specification and Grade
Start the engine and allow it to idle for a
minimum of 30 seconds. Triumph high performance fuel injected
engines are designed to use 10W/40 or
10W/50 semi or fully synthetic motorcycle
Caution engine oil that meets specification API SH (or
higher) and JASO MA, such as Castrol
Raising the engine speed above idle before Power 1 Racing 4T 10W-40 (fully synthetic).
the oil reaches all parts of the engine can
Do not add any chemical additives to the
cause engine damage or seizure. Only
engine oil. The engine oil also lubricates the
raise engine speed after running the
clutch and any additives could cause the
engine for 30 seconds to allow the oil to
clutch to slip.
circulate fully.
Do not use mineral, vegetable, non-detergent
oil, castor based oils or any oil not
conforming to the required specification. The
use of these oils may cause instant, severe
engine damage.
78
Maintenance and Adjustment
Cooling System
To ensure efficient Warning
engine cooling, check HD4X Hybrid OAT coolant contains
the coolant level each corrosion inhibitors and anti-freeze suitable
day before riding the for aluminium engines and radiators.
motorcycle, and top up Always use the coolant in accordance with
the coolant if the level cbob
the instructions of the manufacturer.
is low.
Coolant that contains anti-freeze and
Note: corrosion inhibitors contains toxic
chemicals that are harmful to the human
• A year-round, Hybrid Organic Acid
body. Never swallow anti-freeze or any of
Technology (known as Hybrid OAT
the motorcycle coolant.
or HOAT) coolant is installed in the
cooling system when the
Note:
motorcycle leaves the factory. It is
coloured green, contains a 50% • HD4X Hybrid OAT coolant, as
solution of ethylene glycol based supplied by Triumph, is pre-mixed
antifreeze, and has a freezing and does not need to be diluted
point of -35°C (-31°F). prior to filling or topping up the
cooling system.
Corrosion Inhibitors
To protect the cooling system from corrosion,
the use of corrosion inhibitor chemicals in the
coolant is essential.
If coolant containing a corrosion inhibitor is
not used, the cooling system will accumulate
rust and scale in the water jacket and radiator.
This will block the coolant passages, and
considerably reduce the efficiency of the
cooling system.
79
Maintenance and Adjustment
1
3 1
cgii
1. Expansion tank
2. MAX mark
3. MIN mark
Position the motorcycle on level ground and
in an upright position. The expansion tank
can be viewed from the right hand of the cgis
80
Maintenance and Adjustment
81
Maintenance and Adjustment
Throttle Control
Warning
Always be alert for changes in the 'feel' of
2 the throttle and have the throttle system
checked by an authorised Triumph dealer
if any changes are detected. Changes can
1 be due to wear in the mechanism, which
could lead to a sticking throttle.
An incorrectly adjusted, sticking or stuck
throttle will lead to loss of motorcycle
control and an accident.
Inspection
cgjj
82
Maintenance and Adjustment
Warning
cgjj
Ensure that all the adjuster locknuts of all
1. Opening cable cables are tightened, as a loose locknut
2. Closing cable could result in a sticking throttle.
3. Opening cable adjuster locknuts
An incorrectly adjusted, sticking or stuck
4. Throttle grip
throttle can lead to loss of motorcycle
5. Opening cable – free play
control and an accident.
measurement point
6. Closing cable – free play
Refit the fuel tank.
measurement point
Reconnect the battery, positive (red) lead first.
Refit the rider’s seat.
83
Maintenance and Adjustment
1
ccpe
1. Clutch lever
2. 2 - 3 mm
84
Maintenance and Adjustment
Adjustment
For safety and to prevent excessive wear the
Turn the adjuster sleeve until the correct drive chain must be checked, adjusted and
amount of clutch lever free play is achieved. lubricated in accordance with scheduled
If correct adjustment cannot be made using maintenance requirements. Checking,
the lever adjuster, use the cable adjuster at adjustment and lubrication must be carried
the lower end of the cable. out more frequently for extreme conditions
Loosen the adjuster locknut. such as salty or heavily gritted roads.
Turn the outer cable adjuster to give If the chain is badly worn or incorrectly
2 - 3 mm of free play at the clutch lever. adjusted (either too loose or too tight) the
Tighten the locknut. chain could jump off the sprockets or break.
Therefore, always replace worn or damaged
chains using genuine Triumph parts supplied
by an authorised Triumph dealer.
Warning
A loose or worn chain, or a chain that
breaks or jumps off the sprockets could
catch on the engine sprocket or lock the
rear wheel.
A chain that snags on the engine sprocket
will injure the rider and lead to loss of
motorcycle control and an accident.
Similarly, locking the rear wheel will lead to
loss of motorcycle control and an accident.
85
Maintenance and Adjustment
Caution
Warning
Do not use a pressure wash to clean the
Before starting work, ensure the
chain as this may cause damage to the
motorcycle is stabilised and adequately
chain components.
supported. This will help prevent injury to
the operator or damage to the motorcycle.
86
Maintenance and Adjustment
Warning
cdga
3 It is dangerous to operate the motorcycle
1. Adjuster bolt with defective brakes; you must have your
2. Adjuster bolt locknut authorised Triumph dealer take remedial
3. Rear wheel spindle nut action before you attempt to ride the
motorcycle again. Failure to take remedial
Loosen the wheel spindle nut. action may reduce braking efficiency
Release the locknuts on both the left hand leading to loss of control or an accident.
and right hand chain adjuster bolts.
Moving both adjusters by an equal amount,
turn the adjuster bolts clockwise to increase
chain free-movement and anti-clockwise to
reduce chain free-movement.
87
Maintenance and Adjustment
Chain and Sprocket Wear Inspection Also inspect the sprockets for unevenly or
excessively worn or damaged teeth.
cgjt
If there is any irregularity, have the drive
1. Measure across 20 links
chain and/or the sprockets replaced by an
2. Weight
authorised Triumph dealer.
Remove the chain guard. Replace the chain guard.
Stretch the chain taut by hanging a
10 - 20 kg weight on the chain.
Measure the length of 20 links on the
Warning
straight part of the chain from pin centre of The use of non-approved chains may result
the 1st pin to the pin centre of the 21st pin. in a broken chain or may cause the chain
Since the chain may wear unevenly, take to jump off the sprockets.
measurements in several places. Use a genuine Triumph supplied chain as
If the length exceeds the maximum service specified in the Triumph Parts Catalogue.
limit of 319 mm, the chain must be replaced. Never neglect chain maintenance and
Rotate the rear wheel and inspect the drive always have chains installed by an
chain for damaged rollers, and loose pins and authorised Triumph dealer.
links.
Caution
If the sprockets are found to be worn,
always replace the sprockets and drive
chain together.
Replacing worn sprockets without also
replacing the chain will lead to premature
wear of the new sprockets.
88
Maintenance and Adjustment
Warning
1
Brake pads must always be replaced as a
wheel set. At the front, where two calipers
2 are fitted on the same wheel, replace all
the brake pads in both calipers.
Replacing individual pads will reduce
braking efficiency and may cause an
accident.
After replacement brake pads have been
cbmz fitted, ride with extreme caution until the
new pads have 'broken in'.
1. Brake pads
2. Minimum thickness line
89
Maintenance and Adjustment
90
Maintenance and Adjustment
Front Brake Fluid Level Inspection Rear Brake Fluid Inspection and
and Adjustment Adjustment
1 2 1
The brake fluid level in the reservoirs must be To inspect the fluid level:
kept between the upper and lower level lines The reservoir is visible from the right hand
(reservoir held horizontal). side of the motorcycle, forward of the exhaust
To inspect the fluid level, check the level of intermediate pipe, below the rider’s seat.
fluid visible in the window at the front of the To adjust the fluid level:
reservoir body. Remove the reservoir cap. Fill the reservoir to
To adjust the fluid level, release the cap the upper level line using new DOT 4 fluid
screws and detach the cover noting the from a sealed container.
position of the sealing diaphragm. Refit the reservoir cap ensuring that the
Fill the reservoir to the upper level line using diaphragm seal is correctly fitted.
new DOT 4 fluid from a sealed container.
Refit the cover, ensuring that the diaphragm
seal is correctly positioned between the cap
and reservoir body. Tighten the cap retaining
screws to 1.5 Nm.
91
Maintenance and Adjustment
Windscreen Cleaning
Warning
If there has been an appreciable drop in
the level of the fluid in either fluid
reservoir, consult your authorised Triumph
dealer for advice before riding. Riding with
depleted brake fluid levels, or with a brake
fluid leak is dangerous and will cause
reduced brake performance potentially Clean the windscreen with a solution of mild
leading to loss of motorcycle control and soap or detergent and lukewarm water. After
an accident. cleaning, rinse well and then dry with a soft,
lint free cloth.
Brake Light Switches
The brake light is activated independently by
Caution
either the front or rear brake. If, with the
ignition in the ON position, the brake light Products such as window cleaning fluids,
does not work when the front brake lever is insect remover, rain repellent, scouring
pulled or the rear brake pedal is pressed, compounds, petrol or strong solvents such
have your authorised Triumph dealer as alcohol, acetone, carbon tetrachloride,
investigate and rectify the fault. etc. will damage the windscreen. Never
allow these products to contact the screen.
92
Maintenance and Adjustment
Steering/Wheel Bearings
Warning
Never attempt to clean the windscreen Caution
while the motorcycle is in motion as
releasing the handlebars may cause loss of To prevent risk of injury from the
vehicle control and an accident. motorcycle falling during the inspection,
ensure that the motorcycle is stabilised and
Operation of the motorcycle with a
secured on a suitable support. Do not
damaged or scratched windscreen will
exert extreme force against each wheel or
reduce the rider's forward vision. Any such
rock each wheel vigorously as this may
reduction in forward vision is dangerous
cause the motorcycle to become unstable
and may lead to an accident causing injury
and cause injury by falling from its support.
or death.
Ensure that the position of the support
block will not cause damage to the sump.
93
Maintenance and Adjustment
94
Maintenance and Adjustment
95
Maintenance and Adjustment
Warning
Ensure that the correct balance between
front and rear suspension is maintained.
Suspension imbalance could significantly
change handling characteristics leading to
loss of control and an accident. Refer to the 1
the front and rear suspension setting charts
for further information or consult your cgjm
96
Maintenance and Adjustment
cboa
cgji
97
Maintenance and Adjustment
Warning
Do not install tube-type tyres on tubeless
rims. The bead will not seat and the tyres
could slip on the rims, causing rapid tyre
deflation that may result in a loss of vehicle
control and an accident. Never install an
inner tube inside a tubeless tyre. This will
cause friction inside the tyre and the
resulting heat build-up may cause the tube
to burst resulting in rapid tyre deflation,
loss of vehicle control and an accident.
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Warning
Inner tubes must only be used on
motorcycles fitted with spoked wheels and
with tyres marked 'TUBE TYPE'.
Some brands of approved tyre marked
'TUBELESS' may be suitable for use with
an inner tube. Where this is the case, the
tyre wall will be marked with text
cfhb
permitting the fitment of an inner tube (see
Typical Tyre Marking - illustration below).
Tubeless Tyre Use of an inner tube with a tyre marked
'TUBELESS', and NOT marked as suitable
for use with an inner tube, or use of an
inner tube on an alloy wheel marked
'SUITABLE FOR TUBELESS TYRES' will
cause deflation of the tyre resulting in loss
of motorcycle control and an accident.
98
Maintenance and Adjustment
Warning
Tyre pressures which have been reduced
for off-road riding will impair on-road
stability. Always ensure the tyre pressure
are set as described in the Specification
section for on-road use.
Operation of the motorcycle with incorrect
tyre pressures may cause loss of
motorcycle control leading to an accident.
99
Maintenance and Adjustment
Tyre Wear
Warning
Only operate this Triumph motorcycle at
cboa
high speed in closed-course on-road
competition or on closed-course racetracks.
As the tyre tread wears down, the tyre
High-speed operation should only then be
becomes more susceptible to punctures. It is
attempted by riders who have been
estimated that 90% of all tyre problems occur
instructed in the techniques necessary for
during the last 10% of tread life (90% worn).
high-speed riding and are familiar with the
It is therefore not recommended to use tyres
motorcycle's characteristics in all
until they are worn to their minimum.
conditions. High-speed operation in any
other circumstances is dangerous and will
Minimum Recommended Tread
lead to loss of motorcycle control and an
Depth
accident.
In accordance with the periodic maintenance
chart, measure the depth of the tread with a
depth gauge, and replace any tyre that has
worn to, or beyond, the minimum allowable Warning
tread depth specified in the table below:
Operation with excessively worn tyres is
hazardous and will adversely affect
Under 130 km/h 2 mm (0.08 in) traction, stability and handling which may
(80 mph) lead to loss of control and an accident.
When tyres become punctured, leakage is
Over 130 km/h Rear 3 mm (0.12 in) often very slow. Always inspect tyres very
(80 mph) Front 2 mm (0.08 in) closely for punctures. Check the tyres for
cuts, embedded nails or other sharp
objects. Operation with punctured or
damaged tyres will adversely affect stability
Warning
and handling which may lead to loss of
This motorcycle must not be operated control or an accident.
above the legal road speed limit except in Check the rims for dents or deformation
authorised closed-course conditions. and spokes for looseness and damage.
Operation with damaged or defective
wheels, spokes or tyres is dangerous and
loss of control or an accident could result.
Always consult your authorised Triumph
dealer for tyre replacement, or for a safety
inspection of the wheels, spokes and tyres.
100
Maintenance and Adjustment
Note: Caution
• Some brands of approved tyre An adhesive label is fitted to the wheel rim
marked 'TUBELESS' may be to indicate the position of the tyre pressure
suitable for use with an inner tube. sensor. Care must be taken when replacing
Where this is the case, the tyre the tyres to prevent any damage to the tyre
wall will be marked with text pressure sensors. Always have your tyres
permitting the fitment of an inner fitted by your authorised Triumph dealer
tube. and inform them that tyre pressure sensors
are fitted to the wheels.
101
Maintenance and Adjustment
Warning Warning
If a tyre or inner tube sustains a puncture, When replacement tyres or inner tubes are
the tyre and inner tube must be replaced. required, consult your authorised Triumph
Failure to replace a punctured tyre and dealer who will arrange for the tyres and
inner tube, or operation with a repaired inner tubes to be selected, in a correct
tyre or inner tube can lead to instability, combination, from the approved list and
loss of motorcycle control or an accident. fitted according to the tyre and inner tube
manufacturer's instructions.
When tyres and inner tubes are replaced,
allow time for the tyres and inner tubes to
Warning
seat to the rim (approximately 24 hours).
If tyre or inner tube damage is suspected, During this seating period, ride cautiously
such as after striking the kerb, ask your as an incorrectly seated tyre or inner tube
authorised Triumph dealer to inspect the could cause instability, loss of motorcycle
tyre both internally and externally and to control and an accident.
also inspect the inner tube. Remember, Initially, the new tyres and inner tubes will
tyre damage may not always be visible not produce the same handling
from the outside. Operation of the characteristics as the worn tyres and inner
motorcycle with damaged tyres could lead tubes and the rider must allow adequate
to loss of control and an accident. riding distance (approximately 100 miles)
to become accustomed to the new
handling characteristics.
24 hours after fitting, the tyre pressures
must be checked and adjusted, and the
tyres and inner tubes examined for correct
seating. Rectification must be carried out as
necessary.
The same checks and adjustments must
also be carried out when 100 miles have
been travelled after fitting.
Use of a motorcycle with incorrectly seated
tyres or inner tubes, incorrectly adjusted
tyre pressures, or when not accustomed to
its handling characteristics may lead to loss
of motorcycle control and an accident.
102
Maintenance and Adjustment
Battery
Warning
Tyres and inner tubes that have been used Warning
on a rolling road dynamometer may
Under some circumstances, the battery can
become damaged. In some cases, the
give off explosive gases; keep sparks,
damage may not be visible on the external
flames and cigarettes away. Provide
surface of the tyre.
adequate ventilation when charging or
Tyres and inner tubes must be replaced using the battery in an enclosed space.
after such use as continued use of a
The battery contains sulphuric acid (battery
damaged tyre or inner tube may lead to
acid). Contact with skin or eyes may cause
instability, loss of motorcycle control and
severe burns. Wear protective clothing and
an accident.
a face shield.
If battery acid gets on your skin, flush with
water immediately.
Warning If battery acid gets in your eyes, flush with
Accurate wheel balance is necessary for water for at least 15 minutes and SEEK
safe, stable handling of the motorcycle. Do MEDICAL ATTENTION IMMEDIATELY.
not remove or change any wheel balance If battery acid is swallowed, drink large
weights. Incorrect wheel balance may quantities of water and SEEK MEDICAL
cause instability leading to loss of control ATTENTION IMMEDIATELY.
and an accident. KEEP BATTERY ACID OUT OF THE
When wheel balancing is required, such as REACH OF CHILDREN.
after tyre or inner tube replacement, see
your authorised Triumph dealer.
Only use self-adhesive weights. Clip on Warning
weights may damage the wheel, tyre or
inner tube resulting in tyre deflation, loss of The battery contains harmful materials.
motorcycle control and an accident. Always keep children away from the
battery whether or not it is fitted in the
motorcycle.
Do not attach jump leads to the battery,
touch the battery cables together or
reverse the polarity of the cables as any of
these actions may cause a spark which
would ignite battery gases causing a risk of
personal injury.
103
Maintenance and Adjustment
Battery Maintenance
3 Clean the battery using a clean, dry cloth. Be
sure that the cable connections are clean.
2
1
Warning
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The battery acid is corrosive and poisonous
1. Battery and will cause damage to unprotected
2. Negative (black) terminal skin. Never swallow battery acid or allow it
3. Positive (red) terminal to come into contact with the skin. To
4. Battery strap prevent injury, always wear eye and skin
protection when handling the battery.
Remove the rider's seat.
Remove the battery strap. The battery is a sealed type and does not
Disconnect the battery leads, negative (black) require any maintenance other than checking
lead first. the Voltage and routine recharging when
Take the battery out of the case. required, such as during storage.
It is not possible to adjust the battery acid
level in the battery; the sealing strip must not
Warning be removed.
Ensure that the battery terminals do not Battery Discharge
touch the motorcycle frame as this may
cause a short circuit or spark, which would
ignite battery gases causing a risk of Caution
personal injury.
The charge level in the battery must be
maintained to maximise battery life.
Failure to maintain the battery charge level
could cause serious internal damage to the
battery.
104
Maintenance and Adjustment
105
Maintenance and Adjustment
Fuse Boxes
Caution
Do not use an automotive quick charger as
it may overcharge and damage the battery.
Warning
Ensure that the battery terminals do not
Warning
touch the motorcycle frame as this may Always replace blown fuses with new ones
cause a short circuit or spark, which would of the correct rating (as specified on the
ignite battery gases causing a risk of fuse box cover) and never use a fuse of
personal injury. higher rating. Use of an incorrect fuse
could lead to an electrical problem,
Place the battery in the battery case. resulting in motorcycle damage, loss of
Reconnect the battery, positive (red) lead first. motorcycle control and an accident.
Apply a light coat of grease to the terminals
to prevent corrosion.
Cover the positive terminal with the
protective cap.
Refit the battery strap.
Refit the rider's seat.
106
Maintenance and Adjustment
Fuse Identification
A blown fuse is indicated when all of the The fuse identification numbers listed in the
systems protected by that fuse become tables correspond with those printed on the
inoperative. When checking for a blown fuse, fuse box covers, as shown below. Spare fuses
use the tables to establish which fuse has are located at right angles to the main fuses
blown. and should be replaced if used.
1 2 4 5
20
OPEN 1 20A ABS
10
15
6 EMPTY 20
15 2 20A ABS
5 15A ACC 10 3 10A
10
15
4 10A
3
10
4 20A
20
3 10A 10 5 5A
2 15A 5
15 6 15A
20
5
1 15A 15 OPEN
15
cebw
Front of Motorcycle
1. Front fuse box cover 4. Rear fuse box
2. Front fuse box 5. Rear fuse box cover
3. Spare fuses
107
Maintenance and Adjustment
Note: Headlights
• The starter solenoid has an
additional 30 Amp fuse, attached Headlights
directly to the solenoid, beneath
the rider's seat.
Warning
Adjust road speed to suit the visibility and
weather conditions in which the motorcycle
is being operated.
Ensure that the beams are adjusted to
illuminate the road surface sufficiently far
ahead without dazzling oncoming traffic.
An incorrectly adjusted headlight may
impair visibility causing an accident.
Warning
Never attempt to adjust a headlight beam
when the motorcycle is in motion.
Any attempt to adjust a headlight beam
when the motorcycle is in motion may
result in loss of control and an accident.
Caution
If the motorcycle is to be used under
closed-course conditions, you may be
asked to tape the visible outer surface of
the headlight.
When taped, the headlight will overheat
and distort the outer surface. Therefore, to
avoid headlight distortion, always
disconnect the headlights when they are
taped for use under closed-course
conditions.
108
Maintenance and Adjustment
3 2
cgin
109
Maintenance and Adjustment
2
2
1
cgjn ccoj
110
Maintenance and Adjustment
2
celc
1. Indicator lens
2. Securing screw
111
Maintenance and Adjustment
112
Maintenance and Adjustment
113
Maintenance and Adjustment
Note: Caution
• The exhaust system must be cool
The use of abrasive cleaners and polishes
before washing to prevent water
will damage the system and must not be
spotting.
used.
114
Storage
STORAGE
Preparation for Storage Spray rust inhibiting oil (there are a host of
products on the market and your dealer will
Clean and dry the entire vehicle thoroughly.
be able to offer you local advice) on all
Fill the fuel tank with the correct grade of unpainted metal surfaces to prevent rusting.
unleaded fuel and add a fuel stabiliser (if Prevent oil from getting on rubber parts,
available), following the fuel stabiliser brake discs or in the brake calipers.
manufacturer's instructions.
Lubricate and if necessary adjust the drive
chain (see page 86).
Warning Make sure the cooling system is filled with a
50% mixture of coolant (noting that
Petrol is extremely flammable and can be HD4X Hybrid OAT coolant, as supplied by
explosive under certain conditions. Turn Triumph, is pre-mixed and requires no
the ignition switch off. Do not smoke. dilution) and distilled water solution (see
Make sure the area is well ventilated and page 79).
free from any source of flame or sparks;
Remove the battery, and store it where it will
this includes any appliance with a pilot
not be exposed to direct sunlight, moisture,
light.
or freezing temperatures. During storage it
should be given a slow charge (one ampere
Remove the spark plug from each cylinder
or less) about once every two weeks (see
and put several drops (5 ml) of engine oil into
page 103).
each cylinder. Cover the spark plug holes
with a piece of cloth or rag. With the engine Store the motorcycle in a cool, dry area, away
stop switch in the RUN position, push the from sunlight, and with a minimum daily
starter button for a few seconds to coat the temperature variation.
cylinder walls with oil. Install the spark plugs, Put a suitable porous cover over the
tightening to 12 Nm. motorcycle to keep dust and dirt from
Change the engine oil and filter (see collecting on it. Avoid using plastic or similar
page 77). non-breathable, coated materials that restrict
air flow and allow heat and moisture to
Check and if necessary correct the tyre
accumulate.
pressures (see page 121).
Set the motorcycle on a stand so that both
wheels are raised off the ground. (If this
cannot be done, put boards under the front
and rear wheels to keep dampness away
from the tyres.)
115
Storage
116
Specifications
SPECIFICATIONS
Tiger 800 Tiger 800XC
Dimensions
Weights
Engine
117
Specifications
Performance
Lubrication
Cooling
118
Specifications
Fuel System
Fuel
Tank Capacity
(motorcycle upright) . . . . . . . . . . . . . . . . . 19.0 litres 19.0 litres
Ignition
119
Specifications
Transmission
Final Drive Chain. . . . . . . . . . . . . . . . . . . . DID O-ring, 120 link DID O-ring, 122 link
Gear Ratios:
120
Specifications
Tyres
Tyre Sizes:
Warning
Use the recommended tyres ONLY in the combinations given. Do not mix tyres from
different manufacturers or mix different specification tyres from the same manufacturers as
this may result in loss of motorcycle control and an accident.
121
Specifications
Warning
The use of dual purpose tyres will result in reduced motorcycle stability. Always operate a
motorcycle equipped with dual purpose tyres at reduced speeds. The permissible maximum
speed (as shown below) must be indicated by a sticker, positioned so that it is clearly visible to
the rider. Operation of the motorcycle above the permissible maximum speed may result in
loss of motorcycle control and an accident.
*The permissible maximum speed for dual purpose tyres is 60 mph (96 kmh).
Warning
Tyre pressures which have been reduced for off-road riding will impair on-road stability.
Always ensure the tyre pressures are set as described on page 121 for on-road use.
Operation of the motorcycle with incorrect tyre pressures may cause loss of motorcycle
control leading to an accident.
122
Specifications
Electrical Equipment
Frame
123
Specifications
All Models
Tightening Torques
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Nm
Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Nm
124
Index
INDEX
A D
Accessories . . . . . . . . . . . . . . . . . . . . . . . . 65 Dimensions . . . . . . . . . . . . . . . . . . . . . . . 117
Direction Indicator Lights . . . . . . . . . . . . 111
B Drive Chain . . . . . . . . . . . . . . . . . . . . . . . . 85
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 Lubrication . . . . . . . . . . . . . . . . . . . . . 86
Charging . . . . . . . . . . . . . . . . . . . . . 105 Movement Adjustment . . . . . . . . . . . 87
Disposal . . . . . . . . . . . . . . . . . . . . . . 104 Movement Inspection . . . . . . . . . . . . 86
Installation . . . . . . . . . . . . . . . . . . . . 106 Wear Inspection . . . . . . . . . . . . . . . . . 88
Maintenance . . . . . . . . . . . . . . . . . . 104
Removal . . . . . . . . . . . . . . . . . . . . . . 104 E
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Electrical Equipment . . . . . . . . . . . . . . . . 123
Brake and Clutch Lever Adjusters . . 37 Engine
Braking. . . . . . . . . . . . . . . . . . . . . . . . 57 Serial Number . . . . . . . . . . . . . . . . . . 17
Disc Brake Fluid . . . . . . . . . . . . . . . . . 90 Specifications . . . . . . . . . . . . . . . . . . 117
Light Switches . . . . . . . . . . . . . . . . . . 92 To Start the Engine . . . . . . . . . . . . . . 54
Pad Wear Compensation . . . . . . . . . 90 To Stop the Engine . . . . . . . . . . . . . . 54
Wear Inspection. . . . . . . . . . . . . . . . . 89 Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . 76
Disposal of Oil and Filters . . . . . . . . . 78
C Grade and Specification. . . . . . . . . . . 78
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 112 Oil and Oil Filter Change . . . . . . . . . 77
After Washing . . . . . . . . . . . . . . . . . . 113 Oil Level Inspection . . . . . . . . . . . . . . 76
Drying . . . . . . . . . . . . . . . . . . . . . . . . 114
Exhaust System . . . . . . . . . . . . . . . . . 114 F
Preparation. . . . . . . . . . . . . . . . . . . . . 112 Fluids and Lubricants . . . . . . . . . . . . . . . 124
Protecting. . . . . . . . . . . . . . . . . . . . . . 114 Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Unpainted Aluminium Items. . . . . . . 114 Front Suspension. . . . . . . . . . . . . . . . . . . . 95
Washing. . . . . . . . . . . . . . . . . . . . . . . 114 Fork Inspection. . . . . . . . . . . . . . . . . . 95
Where to be Careful . . . . . . . . . . . . . 113 Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 Fuel Requirement . . . . . . . . . . . . . . . . . . . 42
Adjustment . . . . . . . . . . . . . . . . . . . . 85 Filling the Fuel Tank. . . . . . . . . . . . . . 43
Inspection. . . . . . . . . . . . . . . . . . . . . . 85 Fuel Grade . . . . . . . . . . . . . . . . . . . . . 42
Considerations for High-Speed Operation 61 Fuel Tank Cap . . . . . . . . . . . . . . . . . . 43
Cooling System. . . . . . . . . . . . . . . . . . . . . 79 Fuel System . . . . . . . . . . . . . . . . . . . . . . . 119
Change . . . . . . . . . . . . . . . . . . . . . . . . 81 Fuse Box . . . . . . . . . . . . . . . . . . . . . . . . . 106
Coolant Level Inspection . . . . . . . . . . 80
Corrosion Inhibitors. . . . . . . . . . . . . . 79
Level Adjustment. . . . . . . . . . . . . . . . 80
125
Index
126
Index
127
Index
128