TECHNICAL DATA

OPTALIGN® touch
Setting the benchmark for solving common
alignment problems
Introducing OPTALIGN® touch

OPTALIGN® touch was designed by some of the world’s leading alignment

experts to solve problems in the easiest way possible. Featuring the
unique sensALIGN® 5 laser and sensor heads, it enables powerful, fast,
ADAPTIVE ALIGNMENT and efficient alignment on rotatable shafts and machines.
Adaptive alignment is a combi-
nation of software and hardware Designed for standard machines and everyday tasks, OPTALIGN® touch
evolutions, enabling maintenance combines hardware, software, and WiFi connectivity to deliver precise
and reliability teams to address alignment data via the cloud. Its intuitively guided user interface can be
the full variety of horizontal, operated by almost anyone – users just need to follow the three steps of
angular and vertical alignment shaft alignment: dimensions, measure, and result.
challenges.
You can upgrade OPTALIGN® touch by simply adding sensALIGN® 7 laser
With adaptive alignment solutions, and sensor heads to receive the unlimited power of PRUFTECHNIK’s
work is completed faster, results adaptive alignment world.
are superior, and team capabilities
are better utilized compared to
other market solutions. Key benefits at a glance

OPTALIGN® touch sets the • Work faster without sacrificing accuracy

benchmark on standard machine With intuitive setup and data acquisition and an easy-to-use
routines by featuring a powerful handheld device, even complex alignment jobs can be done quickly
set of features delivering new with no loss in accuracy and precision.
levels of accuracy, speed, and
elimination of human errors. • Leverage advanced laser shaft alignment capabilities
The powerful hardware and software features in the OPTALIGN® touch
simplify the way you perform mounting, measuring, and shimming.
With mistake-correcting capabilities, this tool adapts to both the
alignment challenge and experience level of the user.

• Transfer data to and from the cloud

Send and receive alignment data from and to the ARC 4.0 PC software
via an integrated WiFi connection. Monitor and trend your data for
analysis and action.

OPTALIGN® touch is pioneering

adaptive alignment and setting a
new benchmark.
A look behind the curtain Profit from ASI – Active Situational Intelligence

OPTALIGN® touch offers different measuring modes to

Why precision alignment is so crucial: align coupled and uncoupled shafts. It adapts to the user’s
experience and skill level as well as to the alignment
• Decreased power consumption challenge for virtually any industrial asset. Check out these
• Longer machine lifecycle features:
• Less vibration leading to less wear
• Lower temperatures on bearing, coupling • Continuous Sweep
and lubrication Rotate the coupled shaft with laser and sensor heads
• Reduced costs for spare parts storing mounted. Measurements are taken continuously over
the coupling rotated angle. Intelligence inside
OPTALIGN® touch calculates the misalignment which
has to be corrected.

• Pass Mode
This unique mode is for measuring uncoupled shafts.
The laser and sensor simply have to rotate past one
another to measure their positions.

• Multipoint Mode
The measurement mode is for machines with sleeve
bearings and can be utilized on both coupled and
uncoupled shafts.

2 Fluke Reliability OPTALIGN® touch

Simultaneous Live Move – an unbeatable benefit Single Laser Technology – the key to precision
alignment:
Simultaneous Live Move, another strong problem-solving
feature, allows the user to survey the physical alignment The sensALIGN® Series technology, based on the inherent
corrections in real time in both vertical and horizontal PRUFTECHNIK single-laser technology, provides precise
directions. No matter what measuring mode used or in what measurement results and the easiest mounting and
angle or direction the laser and sensor heads come to stop, measuring in the field. sensALIGN® 5 sensor includes two
leave them mounted as they shim and adjust the machine HD position sensitive detectors (PSD) and MEMS inclinom-
as proposed by the device. eters. These combined with detector extension capability
(InfiniRange) make it possible to measure and document
• Monitor the alignment process in real time the initial alignment condition, no matter how serious the
on the handheld device display misalignment. Furthermore, this technology allows the
• See the physical alignment result immediately simultaneous monitoring of the machine corrections in both
• Colored tolerance smiley faces show the degree of vertical and horizontal directions, starting from any angular
alignment quality position where the sensor comes to stop.
• Quickly re-measure to confirm the alignment result

OPTALIGN® touch adapts to almost any asset

driven by a rotating shaft.

Need a highly intelligent and versatile tool for your plant

floor? Contact us at PRUFTECHNIK.com and we will get back
to you promptly.

The secret is nested in the sensor

housing: the single laser beam is split
into two, hitting two different detectors
with an unvariable distance.

3 Fluke Reliability OPTALIGN® touch

OPTALIGN® touch device sensALIGN® 5 sensor
General specifications General specifications
CPU Processor 1.0 GHz quad core ARM® Cortex-A9 Type 5-axis sensor: 2 planes (4 displacement axes and angle)
Memory 2 GB RAM, 1 GB Internal Flash, 32 GB SD-Card Measurement unlimited, dynamically extendible
Memory area:
Display Technology Projective capacitive multi-touch screen Resolution: 1 μm (0.04 mil) and angular 10 μRad
Type Transmissive (sunlight-readable) backlit TFT Accuracy (avg): > 98%
color graphic display Optically bonded, protective Measurement approx. 20 Hz
industrial display, integrated light sensor for rate:
automated adjustment of the brightness to the
Inclinometer error 0.3% full scale
display
Inclinometer 0.1°
Resolution 800 x 480 Pixel
resolution
Dimensions 178 mm (7”) diagonal
LED indicators 1 LED for laser adjustment and battery status
LED indicators 3 LEDs for battery status, 1 LED for WiFi
1 LED for Bluetooth® communication
communication
Power supply Battery: Lithium-Ion rechargeable battery 3.7 V / 5 Wh
Power supply Operating 12 hours typical use (based upon an operating
time cycle of 25% measurement, 25% computation, Operating time: 10 hours (continuous use)
50% ‘sleep’ mode) Charging time: Using charger – 2.5 h for up to 90%; 3.5 h for
Battery Lithium-ion rechargeable battery 3.6 V / 80 Wh up to 100%; Using USB port – 3 h for up to
90%; 4 h for up to 100%
AC adapter/ 12 V / 36 W; standard barrel connector (5.5 x 2.1
charger x 11 mm) External interface Integrated Bluetooth 4.1 Smart Ready wireless
communication USB 2.0 Full Speed
External interface USB host for memory stick
Environmental IP 65 dustproof and water jets resistant, shockproof
USB slave for PC communication, charging (5 V DC
protection Relative 10% to 90%
/ 1.5 A) RS-232 (serial) for sensor, RS-485 (serial)
for sensor humidity
I-Data for sensor Ambient light Yes
protection
Integrated Bluetooth® wireless communication
(covers direct line of sight distances of up to 30 m Temperature range Operation -10°C to 50°C (14°F to 122°F)
/ 100 ft depending on the prevailing environmen- Charging 0°C to 40°C (32°F to 104°F)
tal conditions) Storage -20°C to 60°C (-4°F to 140°F)
Integrated Wireless LAN IEEE 802.11 b/g/n up to Dimensions Approx. 105 x 74 x 58 mm (4 9/64” x 2
72.2 Mbps (depending on configuration) 29/32” x 2 1/4”)
Integrated RFID with read and write capabilities Weight Approx. 235 g (8 1/3 oz.)
(depending on con-figuration)
CE conformity Refer to the CE compliance certificate in
Environmental IP 65 (dustproof and water jets resistant) as defined www.pruftechnik.com
protection in regulation DIN EN 60529 (VDE 0470-1),
shockproof
Relative 10% to 90%

Drop test
humidity
1 m (3 1/4 ft)
sensALIGN® 5 laser
Temperature range Operation 0°C to 40°C (32°F to 104°F) General specifications
Charging 0°C to 40°C (32°F to 104°F)
Type Semiconductor laser diode
Storage -10°C to 50°C (14°F to 122°F)
Beam power < 1mW
Dimensions Approx. 273 x 181 x 56 mm (10 3/4” x 7 1/8” x
Inclinometer error 0.3% full scale
2 3/16”)
Inclinometer 0.1°
Weight Approx. 1.88 kg (4.1 lbs)
resolution
Camera 5 MP built-in (depending on configuration)
Beam divergence 0.3 mrad
LEDs: Risk Group 1 according to IEC 62471:2006
Wavelength 630 – 680 nm (red, visible)
CE conformity Refer to the CE compliance certificate in
Laser class Class 2 according to IEC 60825-1:2014
www.pruftechnik.com
The laser complies with 21 CFR 1040.10
Carrying case Standard HPX® Harz, drop tested (2 m / 6 1/2 ft.) and 1040.11 except for deviations pursuant
Dimensions Approx. 551 x 358 x 226 mm to Laser Notice No. 50, dated June 24, 2007.
(21 11/16” x 14 3/32” x 8 29/32”) Safety precaution: Do not look into laser beam
Weight Including all standard parts - Approx. 11 kg Power supply Batteries 2 x 1.5 V IEC LR6 (“AA“)
(24.3 lb) Operating time: 180 hours
FCC compliance Requirements fulfilled (refer to the provided Protection IP 65 dustproof and water jets resistant, shockproof
document ‘Safety and general information’)
Relative 10% to 90%
humidity
PRUFTECHNIK Dieter Busch GmbH Temperature range Operation: -10 °C to 50 °C (14 °F to 122 °F)
Oskar-Messter-Str. 19-21 
 Storage: -20 °C to 60 °C (-4 °F to 140 °F)

85737 Ismaning, Germany    
  
Dimensions Approx. 105 x 74 x 47 mm
Phone: +49 89 99616 - 0
(4 9/64” x 2 29/32” x 1 27/32”)
www.pruftechnik.com   
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Weight Approx. 225 g (7 15/16 oz.)
©2020 Fluke Reliability CE conformity Refer to the CE compliance certificate in
Specifications subject to change without notice. www.pruftechnik.com
DOC 51.400.EN

Modification of this document is not permitted without

written permission from Fluke Reliability.

4 Fluke Reliability OPTALIGN® touch