TSR

Doc No. 08/SVC DIV/iX/2013

Revision :
TECHNICAL SERVICE REPORT TSR No. TSR.TJE.003268
Customer Name : TABARA NEDDY ENERGI Branch/Site : TJE
Customer Business : MINING SR No : 360267466 WO No : 50695593
Machine Model : CWE370 Application Code : MINNING
Serial Number : JPCZM30D2JT021819 Working Condition : UP-HILL HAULING
Machine Code : 021819 Ground Condition : SOIL
Machine Location : Lahat Environment Degree : 0 TO 40 (1500)
SMR unit : 2537 KM : 20489 Standard √ Optional Maker PATRIA
Delivery Date : 21/02/2020 Attachment No : Opt. COAL HAULER
Machine Factory : UD TRUCK Attachment Name : Dump body
Pay Load (kg) 25000 Material Carriage : Coal Max Speed (km/hr) : 50 Avg Speed (km/hr) : 40
Transm/Transf/PTO B.Gear/Diff/
Lubricant used Engine M. Clutch/ TC Steering Final Drive Hydraulic Brake Oil Grease
DIISI OLEH SUPERIOR ( SDH/SPV/INST )

Case Gear Box

Lubricant maker Pertamina Pertamin Pertamina Pertamina Pertamina Pertamina
Type EO TO GO GO HO Lithium
SAE No. 15W40 ATF 85W140 85W140 DOT 3 85W140 10 NLGI
Class CF CF GL4 GL5 CF GL5 ISOVG 2
Start Date Time Finish Date time Machine Status √ Break Down Operation
Diagnose Ticket 17/09/2020 08:00 17/09/2020 11:00 Trouble Date : 17/09/2020
Waiting Part Tick. B'down Start Date: 04/10/2020 Time: 06:30
Resolution Ticket 04/10/2020 06:30 07/10/2020 17:30 Ready for Use Date: 07/10/2020 Time: 17:30
Subject/Masalah
(Jika lebih dari satu problem agar dibuat Vessel Crack
report terpisah)
DAMAGE PART MUST BE SPEND IN THE BRANCH OFFICE FOR 90 DAYS FROM THE REPAIR DATE

Symptom/Gejala yang
muncul Crack near cross member
(Data & hasil pemeriksaan)

Cause of Failure/ Analisa Improrer design Perlu Analisa Lebih Lanjut

MANDATORY (WAJIB DIISI OLEH MEKANIK

Correction Made/ Langkah

perbaikan Reinforce vessel

Recommendation/ Preventive
Maintenance Make genuine part

MECHANIC ACTIVITY REPORT (MAR)

Time Man Hours
Date Description of work (tindakan yang dilakukan) Man Power
Start End Actual Cust1 SPV1
04/10/2020 06:30 07:30 Prepare tools & part Salim, ibsar 1.0 1.0
04/10/2020 07:30 08:30 stand unit & make hook lever block Salim, ibsar 1.0 1.0
04/10/2020 08:30 16:30 Remove cylinder & arm dump body Salim, ibsar 8.0 8.0
05/10/2020 06:30 12:00 Welding area cross member Salim, ibsar 5.5 5.0
05/10/2020 13:00 17:30 install plate R81802-B1100XXX Salim, ibsar 4.5 4.5
06/10/2020 06:30 12:00 install doubler R82210-B1Z00XX Salim, ibsa 5.5 5.5
06/10/2020 13:00 17:30 Repair bracket dump cylinder Salim, ibsar 4.5 4.5
07/10/2020 06:30 14:00 install cylinder & bracket dump Salim, ibsar 7.5 7.5
DIISI OLEH MEKANIK

07/10/2020 14:00 16:30 Reporting Salim, ibsar 2.5 2.5

1
Jika beban customer
RECOMMENDED PARTS LIST (RPL)
RECOMMENDED PART INSTALLED PART Reaso
Plan Actual
No QTY QTY G NG n
Part Number Description Part Number Description Code2

Failure Code : (A) Crack, (B) Dent, (C) Worn, (D) Short Circuit, (E) Burnt, (F) Bend, (G) Loose, (H) Scratch, (J) Rusty, (K) Pitting,
2
G = Genuine

(M) Broken, (N) Every Disassy, (O) Others . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NG = Non Genuine

Customer Comment :

Customer Acknowledgement (mengetahui) UT Service Department

Name : Yuli Date : 07/10/2020 NRP : 80194088 Date :
Position : Coordinator Name : GIYANTO
HP No.: HP No. :
Sign (ttd)
Sign (ttd) Service Dept Head
 TSR
Doc No. 08/SVC DIV/iX/2013
Revision :
Technical Service Report (Continuation Sheet) TSR No.
Halaman ini khusus untuk Laporan Internal - Wajib diperiksa/ mentoring Superior
REDO YES UT Cust. √ Manufacture Ticket No 95333 Date: 07/10/2020 Time : 08:00
DIISI OLEH SUPERIOR ( SDH/SPV/INST )

Manufac. Resp. KRA UTR √ Other EMR No U.284843 EMR Date 20/09/2020
Warranty Status √ Yes Mileage (PP): 120 KC No 3000116371 KC Date 09/10/2020
B'Down type : Product Issue √ Non Prod. Issue PO No 0080111906 PO Date 31/01/2020
Accident (Kecelakaan) Bad Material (Material Jelek) √ Bad Weld (Las Jelek) Defective Machining
Deterioration Dirty Fuel (Bahan Bakar Kotor Excessive Clearance √ Excessive Play
Fatique Fracture (Kelemahan Foreign Material (Benda Asin √ Improper Design Others . . . . . . . . . . . . . . . . . . . . . . . . . .
ROOT CAUSE PROBLEM SOLVING (RCPS)
Cause of Problem / Penyebab Utama dari Masalah
Fact Finding / Fakta dan temuan Root Cause Of Problem / Penyebab Utama
Fact Finding - Abnormality
DAMAGE PART MUST BE SPEND IN THE BRANCH OFFICE FOR 90 DAYS FROM THE REPAIR DATE

Environment (Working) Condition Photo

Vessel Abnormal
Maintenance Condition Photo
MANDATORY (WAJIB DIISI OLEH MEKANIK

Identity of Unit Photo Vessel Crack

Location/Position of Abnormal Part Photo

Crack in underneath vessel

Abnormality ( Worn, Crack, Leak; Measurement ) Photo

Crack in near cross member vessel

Damage Part/Component (after uninstalled) Photo

Improper design
Outcome Repair & Maintenance Photo

Component OTHER Phenomenon DAMAGE-BROKEN

Sub Component Dump Body Action REINFORCE
Component SN Main Cause Part No. R81802-B110XXX
Installed Date 05/10/2020 Part No. Description Plate
Installed SMR 2537 Hour on Part Component 2537
Rekomendasi/ preventive maintenance supaya problem tidak terjadi kembali Dead Line PIC
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Mechanic Superior TSR Score (diisi oleh Superior)

0 : Salah & tdk lengkap; 1 = Benar, tdk jelas & tdk lengkap;
Name : IBSAR DWI HADI S Name : OKTAVIO NURCAHYONO Pengisian data TSR 4 2 : Benar, tdk jelas & lengkap; 3:Benar, lengkap & kurang Jelas
4 : Benar, Jelas & lengkap
Position: SPV
0 : salah tdk & tdk jelas ; 1 : Benar, tdk lengkap & tdk jelas
Root Cause 2 2: Benar, tdk jelas & lengkap 3 : Benar, lengkap & Jelas
Problem Solving
0 : tdk terlaksana ; 1: terlaksana Sup-Mek;
Mentoring 2 2 : terlaksana Sup - All mek;
3 : terlaksana Sup - All Mek & Improvement
Date: 23/10/2020 Sign (ttd) Date: 08/10/2020 Sign (ttd)

NRP : 70213046 NRP : 80111370 8 Maksimum 10 point

Total Score