Zoomlion 47 M Manual

Spare Parts Manual
of ZLJ5335THB 47X-5RZ
Truck-mounted Concrete Pump
ZOOMLION HEAVY INDUSTRY SCIENCE AND TECHNOLOGY CO.,LTD.

Spare Parts Manual of
ZLJ5335THB 47X-5RZ Truck-mounted Concrete Pump
(Only applicable for Truck-mounted Concrete Pump of machine NO. 001609600A0000000 , factory No. 0160960*****)
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Preface
The manual elaborates on the structure of the Truck-mounted Concrete Pump, and offers the reference to
operators, maintenance personnel and purchasing agents to search for spare parts of the machine.
The manual is devided into drawing part and list part; drawing part describes configuration of machine and
assembly connection of spare parts; list part consists of parts information including code, standard number, name,
specification and quantity etc. .
For easy finding, the maunal is arranged as left drawing part and right list part.In the case of more than one
drawing and one list, drawings or lists may be repeated, or one spart part may be devided into several drawings,
pay attention for it.
It is easy to find code using the manual, and acquire original parts by the code in our company or local after
service department, which will offer help to ensure your rights.
Because of improvement and upgrade of design, the drawing detail or part instruction may differ from the
machine; if you have any question about it, please contact our service man in time.
Please read this manual carefully and acquire the content of it totally before operating the machine. Locate the
manual in the cab to refer to it at any moment.

˚Ø Pump
Guide
Spare parts manual is one part of material along with the machine, customer and after service personnel can
acquire information of spare part through the manual:
The spare parts manual is specialized for ZLJ5335THB 47X-5RZ truck-mounted concrete pump, and consists of
: boom, boom and outrigger cylinder ASSY., pumping unit, concrete pipe ASSY., chassis and truck frame protective
device, hydraulic system, electrical system, list of straight concrete pipe, hose list.
1. Boom: boom ASSY., swivel device, base structure and outriggers.
2. Boom and outrigger cylinder ASSY.: boom cylinder ASSY. and outrigger cylinder ASSY..
3. Pumping unit: pumping unit (hopper, distributing valve system, pumping system, concrete piston, pumping
cylinder, mixing mechanism, concrete cylinder, water tank).
4. Concrete pipe ASSY.: boom concrete pipe and undercarriage concrete pipe.
5. Chassis and truck frame protective device: chassis refit (PTO system, driven shaft, pneumatic device and
spare wheel support ASSY.), truck and frame protective device ASSY. ( auxiliary frame ASSY., frame
protective, walk platform and accessories, tool box, backing board support ASSY.).
6. Hydraulic system: pumping hydraulic system, pumping pipeline, distributing system, mixing and cleaning
pipeline, base structure hydraulic system, base structure pipeline, boom hydraulic system, boom pipeline,
cleaning system, lubrication system.
7. Electrical system: wiring harness, cab electric, outrigger control box and integrated control box, coder and
sensor, proximity switch, limit switch, valve block ASSY., lamp ASSY., remote control and GPS, electric
control box.
8. List of concrete straight pipe: nonstandard concrete straight pipe within boom and undercarriage concrete
pipe ASSY..
9. Hose list: superstructure hose and undercarriage hose in the machine.

˚Ø Pump
Contents
Chapter 1 Boom.................................................................................................................................................. 1-1
Boom assembly ..................................................................................................................................................... 1-2
1st boom section ................................................................................................................................................... 1-4
2nd boom section .................................................................................................................................................. 1-6
3rd boom section ................................................................................................................................................... 1-8
4th boom section ................................................................................................................................................. 1-10
5th boom section ................................................................................................................................................. 1-12
Swivel assembly .................................................................................................................................................. 1-14
Swivel reducer assembly..................................................................................................................................... 1-16
Base structure and outriggers assembly ............................................................................................................. 1-18
Front left outrigger ............................................................................................................................................... 1-20
Front right outrigger ............................................................................................................................................. 1-22
Base structure ..................................................................................................................................................... 1-24
Traction chain wheel mechanism ........................................................................................................................ 1-26
Rear left outrigger................................................................................................................................................ 1-28
Rear right outrigger.............................................................................................................................................. 1-30
Support bracket of 2nd boom .............................................................................................................................. 1-32
Chapter 2 Cylinder assembly of boom and outriggers.................................................................................... 2-1
Boom cylinder assembly........................................................................................................................................ 2-2
Cylinder of 1st section ........................................................................................................................................... 2-4
2nd boom cylinder ................................................................................................................................................. 2-6
Cylinder of 3rd section........................................................................................................................................... 2-8
Cylinder of 4th section ......................................................................................................................................... 2-10
Cylinder of 5th section ......................................................................................................................................... 2-12
Outrigger cylinder ASSY...................................................................................................................................... 2-14
Front outrigger cylinder(V)................................................................................................................................... 2-16

˚Ø Pump
Rear outrigger swing cylinder .............................................................................................................................. 2-18
Rear outrigger cylinder(V) ................................................................................................................................... 2-20
Horizontal dilation cylinder(right) ......................................................................................................................... 2-22
Horizontal dilation cylinder(left) ........................................................................................................................... 2-24
Chapter 3 Pumping unit ...................................................................................................................................... 3-1
Pumping unit.......................................................................................................................................................... 3-2
Hopper assembly................................................................................................................................................... 3-4
Mixing mechanism................................................................................................................................................. 3-8
Distribution valve assembly ................................................................................................................................. 3-12
S-pipe assembly .................................................................................................................................................. 3-18
Left swing cylinder ............................................................................................................................................... 3-20
Right swing cylinder............................................................................................................................................. 3-22
Pumping mechanism ........................................................................................................................................... 3-24
Concrete piston ................................................................................................................................................... 3-28
Pumping cylinder assembly................................................................................................................................. 3-30
Left cylinder ......................................................................................................................................................... 3-32
U pipe 1 ............................................................................................................................................................... 3-34
Cylinder ............................................................................................................................................................... 3-36
U pipe 2 ............................................................................................................................................................... 3-40
Right cylinder....................................................................................................................................................... 3-42
U pipe 1 ............................................................................................................................................................... 3-44
Cylinder ............................................................................................................................................................... 3-46
U pipe 2 ............................................................................................................................................................... 3-50
Chapter 4 Concrete pipe assembly.................................................................................................................... 4-1
Boom pipe assembly ............................................................................................................................................. 4-2
Undercarriage concrete pipe assembly ................................................................................................................. 4-4
Chapter 5 Chassis and frame protective device............................................................................................... 5-1
Chassis refit........................................................................................................................................................... 5-2

˚Ø Pump
PTO assembly ....................................................................................................................................................... 5-4
P.T.O ...................................................................................................................................................................... 5-6
Pneumatic mechanism ........................................................................................................................................ 5-10
Drive shaft A ........................................................................................................................................................ 5-12
Drive shaft B ........................................................................................................................................................ 5-14
Frame protective device assembly ...................................................................................................................... 5-16
Secondary frame assembly ................................................................................................................................. 5-18
Walk platform and attachment............................................................................................................................. 5-20
Boom support assembly ...................................................................................................................................... 5-22
Toolbox assembly ................................................................................................................................................ 5-24
Support plate ....................................................................................................................................................... 5-26
Chapter 6 Hydraulic system ............................................................................................................................... 6-1
Hydraulic schematic of pumping system ............................................................................................................... 6-2
Accumulator........................................................................................................................................................... 6-6
Solenoid reversal valve ......................................................................................................................................... 6-8
Accumulator......................................................................................................................................................... 6-10
Solenoid reversal valve ....................................................................................................................................... 6-12
Mixing motor ........................................................................................................................................................ 6-14
Water suction filter............................................................................................................................................... 6-18
Oil return filter ...................................................................................................................................................... 6-20
Oil suction filter .................................................................................................................................................... 6-22
Pipelaying of pumping system............................................................................................................................. 6-28
Vents layout on oil tank........................................................................................................................................ 6-32
A4VG180 pump unit ............................................................................................................................................ 6-36
High-low pressure valve ...................................................................................................................................... 6-40

˚Ø Pump
Diagram of signal Valve....................................................................................................................................... 6-44
Controller valve unit(HC) ..................................................................................................................................... 6-46
Multichannel of piston side .................................................................................................................................. 6-48
Pipelaying of distribution circuit ........................................................................................................................... 6-50
Distributing valve block........................................................................................................................................ 6-54
Pipelaying of rabbling and cleaning circuit .......................................................................................................... 6-58
Rabbling and cleaning valve block ...................................................................................................................... 6-62
Hydraulic schematic of boom .............................................................................................................................. 6-64
Bent axis axial piston pump................................................................................................................................. 6-66
Compressed oil filter............................................................................................................................................ 6-68
Multi-channel valve assembly (7 times)............................................................................................................... 6-70
Multi-valve blade.................................................................................................................................................. 6-72
Final block ........................................................................................................................................................... 6-80
Pipelaying of boom circuit.................................................................................................................................... 6-84
Pipelaying of 1st section...................................................................................................................................... 6-90
Pipelaying of 2nd section..................................................................................................................................... 6-92
Pipelaying of 3rd section ..................................................................................................................................... 6-94
Pipelaying of 4th section...................................................................................................................................... 6-96
1st boom cylinder piping...................................................................................................................................... 6-98
2nd boom cylinder piping................................................................................................................................... 6-100
3rd boom cylinder piping ................................................................................................................................... 6-102
4th boom cylinder piping.................................................................................................................................... 6-104
5th boom cylinder piping.................................................................................................................................... 6-106
Hydraulic schematic of base structure............................................................................................................... 6-108

˚Ø Pump
Pipelaying of base structure circuit.....................................................................................................................6-110
Pipelaying of base structure ...............................................................................................................................6-112
Pipelaying of front left outrigger..........................................................................................................................6-116
Pipelaying of front right outrigger........................................................................................................................6-118
Pipelaying of rear left outrigger.......................................................................................................................... 6-120
Pipelaying of rear right outrigger ....................................................................................................................... 6-122
Lubrication system............................................................................................................................................. 6-124
Pneumatic lubricant pump ................................................................................................................................. 6-128
Mesh filter .......................................................................................................................................................... 6-130
Cleaning system ................................................................................................................................................ 6-132
Water pump ....................................................................................................................................................... 6-134
Filter of water pipe ............................................................................................................................................. 6-136
Chapter 7 Electrical system................................................................................................................................ 7-1
Outrigger e-box wiring harness ............................................................................................................................. 7-2
Remote device wiring harness .............................................................................................................................. 7-4
Multi-valve wiring harness ..................................................................................................................................... 7-6
Main valve block wiring harness............................................................................................................................ 7-8
Wiring harness near swivel table......................................................................................................................... 7-10
Wiring harness at hopper .................................................................................................................................... 7-12
Filter and sensor wiring harness.......................................................................................................................... 7-14
Driving cab harness............................................................................................................................................. 7-16
Chassis wiring harness........................................................................................................................................ 7-18
Remote control and GPS wiring harness ............................................................................................................ 7-20
Water tank proximity switch wiring harness......................................................................................................... 7-22
1st boom limit wiring harness .............................................................................................................................. 7-24
Minor support wiring harness .............................................................................................................................. 7-26
Level wiring harness............................................................................................................................................ 7-28
Boom horn wiring harness................................................................................................................................... 7-30

˚Ø Pump
Boom height light wiring harness......................................................................................................................... 7-32
Outrigger control box and integrated control box ................................................................................................ 7-34
Coders and sensors ............................................................................................................................................ 7-36
Proximity switch................................................................................................................................................... 7-38
Limit switch .......................................................................................................................................................... 7-40
Integration of valve plug ...................................................................................................................................... 7-42
Lights and horns of truck concreted pump .......................................................................................................... 7-44
Main control cabinet ............................................................................................................................................ 7-46
Electricity of driving cab....................................................................................................................................... 7-50
Remote control device......................................................................................................................................... 7-52
GPS ..................................................................................................................................................................... 7-54

Chapter 1 Boom
Chapter 1
!!!!!!!!!!!!!!
˚Ø Pump
Boom assembly 001609606A0000000

Boom
1-2
˚Ø Pump
Boom assembly 001609606A0000000

POS. CODE STANDARD NO. DESCRIPTION SPEC QTY
Boom
1 001609606A0500000 0169645B0000 5th boom section 1
2 001609606A0400000 4th boom section 1
3 001609606A0300000 3rd boom section 1
4 001609606A0200000 2nd boom section 1
5 001609606A0100000 1st boom section 1
6 001610206A1000000 Up swivel table 1
7 001615106A0001000 4th boom limit support 1
8 001609606A0004000 Clamp pedestal I 1
9 001609606A0005000 Clamp pedestal II 1
1-3
˚Ø Pump
1st boom section 001609606A0100000
mooB
1-4
˚Ø Pump
1st boom section 001609606A0100000

Boom
1 1040000169 GB/T5783-2000 Bolt M12×45-8.8 10
2 1040300054 GB/T93-1987 Washer 12 10
3 001609106A0000002 0165940A0003 Shaft end cover plate I t5 2
4 001609906A0000002 0169940B0008 Clipring t20 1
5 001609906A0000001 0169940A0001 Round nut 1
6 001610906A0000030 0168840A0002 Stop ring of round nut t2.5 1
7 001609606A0000045 Concrete pipe pad 2

Bronze bushing
8 001609606A0000002 0169640A0024 φ270×70 2
9 001609606A0003000 Hollow shaft 1
10 001609606A0000001 0169640A0040 Clipboard t15 2
11 1080000007 JB/T7940.1-1995 Grease gun nipple M10×1 4
12 001609606A0000021 0169640A0022 Pin φ120×525 1
13 001609606A0000020 0169640A0023 Pin φ120×550 1
14 001609606A0000044 0169640B0041 Shaft end baffle B t12 4
15 1040500311 GB/T91-2000 Pin 10×150 2
16 001609606A0103000 0169641B3000 Support I 1
17 001607206A0100001 0161541C0089 Support enforcement t6 2

cone
18 1040100071 GB/T70.1-2000 Screw M10×25-8.8 4
19 1040300067 GB/T93-1987 Washer 10 4
20 001609606A0102000 0169641A2000 Welding diagram of 1

hydraulic attachment
21 001609606A0100001 Support plate t20 1
22 001609606A0101000 1st boom structure 1
23 001609606A0104000 0169641B4000 Support II 1
24 001609606A0105000 0169641B5000 Support III 1
25 001609606A0106000 0169641B6000 Support IV 1

Mounting structure
26 001607106A0106000 0167141A0500 of height light
1
1-5
˚Ø Pump
2nd boom section 001609606A0200000
mooB
1-6
˚Ø Pump
2nd boom section 001609606A0200000

Boom
1 001605106A0200012 0160142D0045 Support enforcement 1
cone IV
2 001609606A0206000 0169642A6000 Support D 1
3 001609606A0205000 0169642A5000 Support C 1
4 001609606A0207000 3rd boom support 1
5 001615106A0201100 Boat support 1
6 001609606A0203000 0169642A3000 Support A 1
7 001609606A0204000 0169642A4000 Support B 1
8 001609606A0202000 0169642B2000 Welding diagram of 1

9 001609606A0201000 2nd boom structure 1
11 001609606A0000007 0169640A0028 Bronze bushing

φ110×45 2
12 001609606A0000026 0169640A0018 Pin φ100×451 1
13 1040500311 GB/T91-2000 Pin 10×150 3
15 001609606A0000003 0169640B0043 Round buffer I t10 1

φ130×39 2
17 001609606A0000023 0169640A0017 Pin φ120×374 1
18 001605906A0000002 0161540A0056 Support plate 121 t8 1
19 1040100370 GB/T78-2000 Screw M12×16 3
20 001607206A0000018 0161540A0029 Round nut M100×2×20 1
21 001609606A2100000 0169640A0200 Straight rod I 1

Bronze bushing
22 001609606A0000005 0169640A0026 2
φ120×45
23 001609606A0000024 0169640A0020 Pin φ110×523 1
24 001609606A2000000 0169640A0100 Bent rod I 1
25 001607206A0000024 0161540A0023 Round nut M72×2×20 2
26 001607206A0000027 0161540A0024 Support plate φ91 2

Bronze bushing
27 001609606A0000006 0169640A0027 φ100×58
2
28 001609606A0000025 0169640A0019 Pin φ90×172 2
29 001609606A0000022 0169640A0021 Pin φ100×453 1
1-7
˚Ø Pump
3rd boom section 001609606A0300000
mooB
1-8
˚Ø Pump
3rd boom section 001609606A0300000

Boom
1 001609606A0306000 0169643B6000 Support D 1
2 001609606A0301000 3rd boom structure 1
3 001609606A0305000 0169643B5000 Support C 1
4 001615106A0300001 Support plate 1
5 1040000703 GB/T5783-2000 Bolt M12×20-10.9 2
6 1040300041 GB/T97.1-2002 Washer 12-200HV 2
7 001609606A0307000 Support E 1
8 001609606A0302000 0169643B2000 Welding diagram of 1 1

9 001609606A0303000 0169643B3000 Support A 1
10 001607206A0100001 0161541C0089 Support enforcement t6 1

cone
12 001609606A0000043 0169640A0013 Pin φ85×381 1
13 1040500179 GB/T91-2000 Pin 10×120 1

φ95×42 2
15 001609606A2300000 0169640A0400 Straight rod II 1
17 001607206A0000018 0161540A0029 Round nut M100×2×20 1
18 1040100370 GB/T78-2000 Screw M12×16 6

Bronze bushing
20 001609606A0000031 0169640A0029 2
φ120×39
21 001609606A2200000 0169640A0300 Bent rod II 1
22 001609606A0000040 0169640A0012 Pin φ110×300 1
23 001609606A0000032 0169640B0042 Round buffer II t10 1
24 001609606A0000041 0169640A0015 Pin φ95×421 1
25 1040500311 GB/T91-2000 Pin 10×150 2

Bronze bushing
26 001609606A0000033 0169640A0030 φ105×45
2
27 001607206A0000024 0161540A0023 Round nut M72×2×20 2

Bronze bushing
29 001609606A0000034 0169640A0031 φ100×40
2
30 001609606A0000042 0169640A0014 Pin φ90×150 2
31 001609606A0000039 0169640A0016 Pin φ90×356 1
1-9
˚Ø Pump
4th boom section 001609606A0400000
mooB
1-10
˚Ø Pump

Boom
2 001607206A0000042 0160140C0066 Nut M42×2×19 2

Bronze bushing
4 001609606A0000029 0169640A0034 φ75×34 2
5 001609606A2500000 Straight rod III 2
6 001609606A0000028 0169640A0006 Pin φ65×372 2
7 001609606A0000016 0169640B0039 Shaft end baffle t10 10
8 1040100370 GB/T78-2000 Screw M12×16 4
9 001607206A0000048 0161540A0043 Round nut M68×2×20 2
10 001607206A0000049 0161540A0044 Support plate φ70.5 2
11 001609606A0000038 0169640A0007 Pin φ80×111 2

φ92×41 2

φ75×50 2

φ95×49 2
16 001607206A0000036 0161540B0040 Pin φ85×365 1
17 1040500179 GB/T91-2000 Pin 10×120 3
18 001609606B2400000 Bent rod III 1
19 001609606A0000037 0169640A0010 Pin φ70×205 1
20 001609606A0000036 0169640A0011 Pin φ70×282 1
21 001609606A0402000 0169644B2000 Welding diagram of 1

22 001609606A0408000 5th boom support 1
23 001605106A0300020 0160143D0060 Speaker fixing plate t4 1
24 001609606A0401000 4th boom structure 1
25 001609606A0403000 0169644B3000 Pipe support A 1
26 001609606A0404000 0169644B4000 Pipe support B 1
27 001609606A0405000 0169644B5000 Pipe support C 1
28 001609606A0406000 0169644B6000 Pipe support D 1
1-11
˚Ø Pump

Boom
1-12
˚Ø Pump

Boom
1 1040000101 GB/T5783-2000 Bolt M12×40-8.8 4
2 1040200096 GB/T6170-2000 Nut M12-8 4
3 1040300054 GB/T93-1987 Washer 12 4
4 1040300041 GB/T97.1-2002 Washer 12-200HV 8
5 001693301A0004000 0160140D0052 Pipe clamp 125B IV 1
6 001609606A0501000 5th boom structure 1
7 001609606A0507000 0169645A7000 Support E 1
8 001609606A0506000 0169645A6000 Support D 1
9 001609606A0500001 0169645A0001 Hose clip φ20 1
10 001609606A0505000 0169645B5000 Support C 1
11 001609606A0504000 0169645B4000 Support B 1
12 001609606A0503000 0169645A3000 Support A 1
14 001609606A0000016 0169640B0039 Shaft end baffle t10 10
15 001609606A0000012 0169640A0001 Pin φ50×244 1

φ60×38 4
17 001609606A2600000 0169640A0700 Bent rod IV 1
18 001609606A2700000 Straight rod IV 2
20 001607206A0000042 0160140C0066 Nut M42×2×19 3
21 1040100370 GB/T78-2000 Screw M12×16 3

Bronze bushing
22 001609606A0000008 0169640A0036 2
φ70×39
23 001609606A0000009 0169640A0002 Pin φ60×244 1
24 001609606A0000015 0169640A0003 Pin φ50×268 1

Bronze bushing
25 001609606A0000010 0169640A0037 φ60×34
2
26 001609606A0000014 0169640A0004 Pin φ50×243 1
27 1040500179 GB/T91-2000 Pin 10×120 2
28 001609606A0000013 0169640A0005 Pin φ60×239 1
1-13
˚Ø Pump
Swivel assembly 001609605A0000000

Boom
1-14
˚Ø Pump
Swivel assembly 001609605A0000000

Boom
1 1040300061 GB/T97.1-2002 Washer 10-200HV 6
2 1040300067 GB/T93-1987 Washer 10 9
3 1040000114 GB/T5783-2000 Bolt M10×25-8.8 6
4 1040000534 GB/T5782-2000 Bolt M27×200-10.9 103
5 1040300149 GB/T1230-1991 Washer 103
6 1040200119 GB/T6172.1-2000 Nut M27-04 103
7 1040200277 GB/T6170-2000 Nut M27-10 103
8 001607505A0000003 0165751A0007 Crescent plate t12 2
10 001607505A0000004 0165751C0006 Pin 2
11 001607505A0000002 0165751A0005 Small bronze bushing 2
12 001607505A0000005 0165751A0008 Copper gasket 2
13 1040500222 GB/T91-2000 Pin 8×80 2
14 1040300065 GB/T93-1987 Washer 16 10
15 1040300186 GB/T1230-1991 Washer 16 10
16 1040200110 GB/T6170-2000 Nut M16-8 10
17 1040000492 GB/T897-1988 Pillar bolt M16×55-8.8 10
18 1030200162 Swivel reducer 1

assembly
19 001605105A0000005 0160151C0106 Gear washer 1
20 1081000443 GB/T3452.1-1992 O-ring 112×3.55 2
21 001607505A0000001 0165751B0004 Idler pulley 2
22 001605105A0000004 0160151C0107 Gear 1
23 1040100046 GB/T70.1-2000 Screw M10×45-8.8 3
24 001607505A0200000 0167551B2000 Mounting device of 1

coder
25 001607505A0300000 0167551B0020 Pressure cover 1
26 1040100185 GB/T70.1-2000 Screw M5×45-8.8 2
27 1040300062 GB/T93-1987 Washer 6 2
28 001607505A0000007 Support plate t5 6
29 001607505A0100000 0165751C2000 Gear guard ring 1
30 1031500049 Swivel bearing 1
1-15
˚Ø Pump
Swivel reducer assembly 1030200162

Boom
1-16
˚Ø Pump
Swivel reducer assembly 1030200162

Boom
1 1030700118 Output shaft of ET3150 1
gearbox
2 1030200822 Pressure cover of 1
ET3150 gearbox
3 1081001978 Skeleton seal 1
4 1081000880 O-ring 1
5 1052000042 Bearing 1
6 1052000043 Bearing 1
8 1081000881 O-ring 4
9 1052000044 Bearing 1
10 001600001A0000085 ET3150 Repair kit of reducer 1
1-17
˚Ø Pump
Base structure and outriggers assembly 001610103A0000000
mooB
1-18
˚Ø Pump
Base structure and outriggers assembly 001610103A0000000

Boom
1 001610103D0200000 Front left outrigger 1
2 001610103D0300000 Front right outrigger 1
3 001610103B0100000 Base structure 1

Traction chain wheel
4 001610103A2000000 mechanism 1
5 001609303A0400000 0169382A1000 Rear left outrigger 1
6 001609303A0500000 0169382A2000 Rear right outrigger 1
7 001607703A0700000 0167783B1000 Rear outrigger lock 2
8 001609302A0400100 0169658A0100 Gasket of lock 2

Tri-angle connecting
9 001607702A0400001 0169658A0001 board t10 2
10 001607203A0000003 0162181A0114 Semicircle board t10 4
11 001604803A0000004 0164881A0002 Stop block 4
12 1040000090 GB/T5783-2000 Bolt M10×30-8.8 8
13 1040300067 GB/T93-1987 Washer 10 14
14 1040300061 GB/T97.1-2002 Washer 10-200HV 8
16 001610103A0100001 Pin 1 2
17 001609303A0000001 0169382A1002 Bronze bushing 4
18 001607503A0000009 0167551A0007 Shim 4
19 001610103A0100002 Pin 2 2
20 001605103A0000009 0160151C0093 Pin IV 2
21 1040500215 GB/T91-2000 Pin 5×63 4
22 001609303A0000002 0169382A1001 Pin of swing cylinders 2
23 001607703A0600000 0167783A0000 Outrigger lock 2
24 001610103A0800000 Support bracket of 1

2nd boom
25 1040100071 GB/T70.1-2000 Screw M10×25-8.8 6
1-19
˚Ø Pump
Front left outrigger 001610103D0200000
mooB
1-20
˚Ø Pump
Front left outrigger 001610103D0200000

Boom
1 1040300051 GB/T97.1-2002 Washer 6-200HV 2
2 1040100127 GB/T70.1-2000 Screw M6×12-8.8 2
3 1040000402 GB/T5786-2000 Bolt M20×1.5×40-8.8 1
4 1040200063 GB/T6173-2000 Nut M20×1.5-04 1
5 1st telescopic
001610103E0201000 outrigger(L) 1
6 2nd telescopic 1
001610103C0202000 outrigger(L)
7 1040000090 GB/T5783-2000 Bolt M10×30-8.8 2
8 1040300067 GB/T93-1987 Washer 10 2
9 1040300061 GB/T97.1-2002 Washer 10-200HV 2
10 001610103D0203000 Towline lower mounting 1

board A
11 001610103A0300005 Telescopic cylinder
pin A 1
12 1040300228 GB/T894.2-1986 Gasket 30 3
13 1040300050 GB/T97.1-2002 Washer 24-200HV 4
14 1040300049 GB/T93-1987 Washer 24 4
15 1040000507 GB/T5783-2000 Bolt M24×70-10.9 4
16 001610103A0204000 Welding diagram of 1

17 001616203A0200001 Pin 1
18 001607703A0103005 0167751A3005 Copper gasket 4
19 001610103A0300009 Steel bushing 2
20 001610103A0300011 Shaft sleeve 2
21 001610103A0300008 Middle steel sleeve 1
22 001616003A0300002 Washer 1
Telescopic cylinder
23 001607703A0303000 0167781C0002 pin C
1
24 1040300066 GB/T97.1-2002 Washer 8-200HV 2
25 1040300063 GB/T93-1987 Washer 8 2
26 1040000018 GB/T5783-2000 Bolt M8×30-8.8 2
1-21
˚Ø Pump
Front right outrigger 001610103D0300000
mooB
1-22
˚Ø Pump
Front right outrigger 001610103D0300000

Boom
Telescopic cylinder
1 001610103A0300005 pin A 1
2 1040300228 GB/T894.2-1986 Gasket 30 3

1st telescopic
3 001610103E0301000 1
outrigger(R)
4 1040000018 GB/T5783-2000 Bolt M8×30-8.8 2
5 1040300063 GB/T93-1987 Washer 8 2
6 1040300066 GB/T97.1-2002 Washer 8-200HV 2
7 001607703A0303000 Telescopic cylinder 1

0167781C0002 pin C
8 1040000402 GB/T5786-2000 Bolt M20×1.5×40-8.8 1
9 1040200063 GB/T6173-2000 Nut M20×1.5-04 1
10 1040300051 GB/T97.1-2002 Washer 6-200HV 2
11 1040100127 GB/T70.1-2000 Screw M6×12-8.8 2
12 001616203A0200001 Pin 1
13 001607703A0103005 0167751A3005 Copper gasket 4
14 001610103A0300009 Steel bushing 2
15 001610103A0300011 Shaft sleeve 2
16 001610103A0300008 Middle steel sleeve 1
17 001616003A0300002 Washer 1
18 1040000090 GB/T5783-2000 Bolt M10×30-8.8 2
19 1040300067 GB/T93-1987 Washer 10 2
20 1040300061 GB/T97.1-2002 Washer 10-200HV 2
21 001610103D0303000 Towline lower mounting

board A 1
2nd telescopic
22 001610103C0302000 1
outrigger(R)
23 001610103A0304000 Welding diagram of 1
24 1040000507 GB/T5783-2000 Bolt M24×70-10.9 4
25 1040300049 GB/T93-1987 Washer 24 4
26 1040300050 GB/T97.1-2002 Washer 24-200HV 4
1-23
˚Ø Pump
Base structure 001610103B0100000
mooB
1-24
˚Ø Pump
Base structure 001610103B0100000

Boom
1 001610103B0101000 Structure of base 1
structure
2 1140101652 Straight joint 8
3 1080400016 90°expanding core 4

1001 20 200
4 001604803A0100001 φ8.6×2.3×2000 High-pressure hose φ8.6×2.3×2000 4
5 1080400015 Straight expanding core 4
6 1080400021 Worm pipe sleeve 8
8 1040300061 GB/T97.1-2002 Washer 10-200HV 24
9 1040300067 GB/T93-1987 Washer 10 24
10 1040000114 GB/T5783-2000 Bolt M10×25-8.8 24
11 001607703A0100002 0167751A0002 Flange cover 4
12 1081000463 GB/T3452.1-1992 O-ring 165×7 4
13 001610103A0100100 Flange parts 1
14 1081000455 GB/T3452.1-1992 O-ring 150×5.3 1
15 001610103B0105000 Waterproff board of 1

base structure
16 1991800022 Gradienter 2
17 001605103A0110032 0160151C0068 Mounting plate of t3 2

gradienter
18 001610103A0104000 Door assembly 1
19 001610103A0100003 Seal plate t2 2
20 1040000096 GB/T5783-2000 Bolt M6×12-8.8 6
21 1040300062 GB/T93-1987 Washer 6 6
22 1040300248 GB/T96.1-2002 Washer 6-200HV 6
23 001607703A0103000 0167751A3000 Support wheel 4
24 001607503A0100003 0165751C0003 Round cover 1
25 001605103A0111301 0160451E0216 Locating block t20 4
1-25
˚Ø Pump
Traction chain wheel mechanism 001610103A2000000
mooB
1-26
˚Ø Pump
Traction chain wheel mechanism 001610103A2000000

Boom
1 1040000288 GB/T5783-2000 Bolt M8×25-8.8 4
2 1040300063 GB/T93-1987 Washer 8 4
3 001607703A1000006 0167780A1006 Cover 4
4 001607703A1000005 0167780A1005 Driver chain wheel 4
5 1040000620 GB/T71-1985 Screw M6×10-14H 4
6 1040000114 GB/T5783-2000 Bolt M10×25-8.8 4
7 1040300067 GB/T93-1987 Washer 10 4
8 1040300061 GB/T97.1-2002 Washer 10-200HV 4
9 001610103A2000002 Block B 2
10 001610103A2000001 Block A 2
11 001610103A2001000 Clip pedestal 2
12 1040200098 GB/T6172.1-2000 Nut M16-04 4
13 001610103A2002000 Chain unit 4
14 1040100054 GB/T70.1-2000 Screw M12×35-8.8 24
15 1040300054 GB/T93-1987 Washer 12 24
16 1040300233 GB/T96.1-2002 Washer 12-200HV 24
17 001610103A2003000 Clip pedestal B 1
18 001610103A2004000 Clip pedestal C 1
19 001607703A1000010 0167780A1010 Block 3 (L) 1
20 001607703A1000011 0167780A1011 Block 3 (R) 1
21 1040300051 GB/T97.1-2002 Washer 6-200HV 4
22 1040300062 GB/T93-1987 Washer 6 4
23 1040100055 GB/T70.1-2000 Screw M6×20-8.8 4
24 1040200110 GB/T6170-2000 Nut M16-8 12
25 1040300065 GB/T93-1987 Washer 16 4
26 1040300247 GB/T96.1-2002 Washer 16-200HV 12
27 001607703A1000004 0167780A1004 Press plate 4
28 001607703A1000003 0167780A1003 Copper ring 8
29 001607703A1000002 0167780A1002 Shaft sleeve 4
30 001607703A1000001 0167780A1001 Driven sprocket wheel 4
31 001607703A1001000 0167780A1100 Mounting pedestal 4
32 1040500254 GB/T91-2000 Pin 4×25 12
1-27
˚Ø Pump
Rear left outrigger 001609303A0400000

Boom
1-28
˚Ø Pump
Rear left outrigger 001609303A0400000

Boom
1 001609303A0401000 0169382A1100 Weldment of rear left 1
outrigger
2 1040300050 GB/T97.1-2002 Washer 24-200HV 4
3 1040300049 GB/T93-1987 Washer 24 4
4 1040000507 GB/T5783-2000 Bolt M24×70-10.9 4
5 001609303A0402000 0169382A1200 Support ring 1
1-29
˚Ø Pump
Rear right outrigger 001609303A0500000

Boom
1-30
˚Ø Pump
Rear right outrigger 001609303A0500000

Boom
1 001609303A0501000 0169382A2100 Weldment of rear 1
right outrigger
2 001605103A0100001 0161551C0003 Screw cap of inlet port 1
3 1019900075 Liquidometer 1
4 1040000614 GB/T70.3-2000 Screw M10×20-8.8 18
5 001607703A0500001 0166582A0001 Flange cover 3
6 1081000652 GB/T3452.1-1992 O-ring 160×3.55 3
7 1040300050 GB/T97.1-2002 Washer 24-200HV 4
8 1040300049 GB/T93-1987 Washer 24 4
9 1040000507 GB/T5783-2000 Bolt M24×70-10.9 4
10 001609303A0402000 0169382A1200 Support ring 1
1-31
˚Ø Pump
Support bracket of 2nd boom 001610103A0800000
mooB
1-32
˚Ø Pump
Support bracket of 2nd boom 001610103A0800000

Boom
1 001610103A0801000 Support 1
2 001610103A0800001 Support wheel 2
3 1040500216 GB/T91-2000 Pin 6.3×50 1
4 001613903A0800002 Pin 1
1-33
1-34
Chapter 2 Cylinder assembly of boom

and outriggers
Chapter 2
!!!!!!!!!!!!!!
˚Ø Pump
Boom cylinder assembly 001609607A0000000
moob fo ylbmessa rednilyC
sreggirtuo dna
2-2
˚Ø Pump
Boom cylinder assembly 001609607A0000000

1 001610207A0100000 Cylinder of 1st section 1
2 001610207A0200000 2nd boom cylinder 1
3 001610207A0300000 Cylinder of 3rd section 1
Cylinder assembly of boom

4 001607207A0400000 0164493C0000 Cylinder of 4th section 1
and outriggers
5 001607207A0500000 0161594G0000 Cylinder of 5th section 1
2-3
˚Ø Pump
Cylinder of 1st section 001610207A0100000

and outriggers
2-4
˚Ø Pump
Cylinder of 1st section 001610207A0100000

1 001600001A0000001 0161590E ( F G H) Repair kit 1
2 001610207A0100005 Spacer bush 1
3 001610207A0101000 Cylinder block 1

4 1040100467 GB/T78-2000 Screw M10×16 1
and outriggers
5 1081400571 Guide ring 2
6 1081000721 Combined seal 1
7 1040100741 GB/T78-2000 Screw M10×25-45H 2
8 001610207A0100001 Piston 1
9 1081000665 GB/T3452.1-1992 O-ring 155×5.3 1
10 1040300816 Gasket 2
11 1081000600 GB/T3452.1-1992 O-ring 265×7 1
12 1040300817 Gasket 1
13 1040300276 GB/T895.1-1986 Gasket 185 1
14 1054400005 Composite bush 1
15 1081000703 Seal of piston rod 1
17 1081200149 Dustproof ring 1
18 001610207A0100002 Guide sleeve 1
19 1081000666 GB/T3452.1-1992 O-ring 280×7 1
20 1081000457 GB/T3452.1-1992 O-ring 236×5.3 1
21 001610907A0200003 Pressure cover 1
22 001607207A0120000 Piston rod 1
23 001610207A0100004 Spacer bush 1

Double layer metal
24 011299902A0000024 bushing
4
2-5
˚Ø Pump
2nd boom cylinder 001610207A0200000

and outriggers
2-6
˚Ø Pump
2nd boom cylinder 001610207A0200000

1 001600001A0000130 001618907A0300000 Repair kit 1
2 001610207A0200004 Spacer bush 1
3 001610207A0201000 Cylinder block 1

4 1040100466 GB/T78-2000 Screw M10×12 1
and outriggers
5 1081400586 Guide ring 2
6 1089900014 Combined piston seal 1
7 1040100467 GB/T78-2000 Screw M10×16 1
8 001610207A0200001 Piston 1
9 1040300818 Gasket 2
10 1081000659 GB/T3452.1-1992 O-ring 115×5.3 1
11 1081000468 GB/T3452.1-1992 O-ring 224×7 1
12 1040300819 Gasket 1
13 1040300287 GB/T895.1-1986 Gasket 145 1
18 001610207A0200002 Guide sleeve 1
19 1081000457 GB/T3452.1-1992 O-ring 236×5.3 1
20 1081000645 GB/T3452.1-1992 O-ring 190×5.3 1
21 001610207A0200003 Pressure cover 1
22 001610207A0202000 Piston rod 1

Double layer metal
23 011299901A0000059 bushing
1
Double layer metal
24 011299902A0000017 bushing
2
2-7
˚Ø Pump
Cylinder of 3rd section 001610207A0300000

and outriggers
2-8
˚Ø Pump
Cylinder of 3rd section 001610207A0300000

1 001600001A0000007 0161592E ( H) Repair kit 1
2 001610207A0301000 Cylinder block 1
3 1040100368 GB/T78-2000 Screw M8×10 1

4 1040100369 GB/T78-2000 Screw M8×16 2
and outriggers
5 1081400554 Guide ring 2
7 001610207A0300001 Piston 1
8 1040300231 GB/T895.1-1986 Gasket 115 1
9 1040300814 Gasket 2
10 1081000655 GB/T3452.1-1992 O-ring 85×5.3 1
11 1081000601 GB/T3452.1-1992 O-ring 185×7 1
12 1040300298 Gasket 1
14 001610207A0400002 Guide sleeve 1
18 001610207A0300003 Pressure cover 1
19 1081000660 GB/T3452.1-1992 O-ring 200×5.3 1
20 1081000524 GB/T3452.1-1992 O-ring 160×5.3 1
21 001610207A0302000 Piston rod 1

Double layer metal
22 011299901A0000055 1
bushing
Double layer metal
23 011299901A0000043 bushing
1
2-9
˚Ø Pump
Cylinder of 4th section 001607207A0400000

and outriggers
2-10
˚Ø Pump

1 001600001A0000007 0161592E ( H) Repair kit 1
2 001607207A0410000 Cylinder block 1
3 1040101151 GB/T78-2000 Screw M8×8 1

4 1040101152 GB/T78-2000 Screw M8×20-45H 2
and outriggers
5 1081400554 Guide ring 2
7 001607207A0400001 Piston 1
8 1040300231 GB/T895.1-1986 Gasket 115 1
9 1040300814 Gasket 2
10 1081000655 GB/T3452.1-1992 O-ring 85×5.3 1
11 1081000601 GB/T3452.1-1992 O-ring 185×7 1
12 1040300298 Gasket 1
14 001607207A0400002 Guide sleeve 1
18 001607207A0400003 Pressure cover 1
19 1081000660 GB/T3452.1-1992 O-ring 200×5.3 1
20 1081000524 GB/T3452.1-1992 O-ring 160×5.3 1
21 001607207A0420000 Piston rod 1

Double layer metal
22 011299901A0000028 2
bushing
2-11
˚Ø Pump

and outriggers
2-12
˚Ø Pump

1 001600001A0000013 Repair kit 1
2 001607207A0510000 Cylinder block 1
3 1040101151 GB/T78-2000 Screw M8×8 1

4 1081400554 Guide ring 2
and outriggers
6 1040100369 GB/T78-2000 Screw M8×16 2
7 001607207A0500001 Piston 1
8 1040300815 Gasket 2
9 1081000526 GB/T3452.1-1992 O-ring 58×5.3 1
10 1081000453 GB/T3452.1-1992 O-ring 118×5.3 1
11 1040300308 Gasket 1
12 1081400507 Guide ring 2
13 1081000501 BU piston rod seal 1
14 1081400653 Guide ring 1
15 1081000675 BS piston rod seal 1
17 001607207A0500002 Guide sleeve 1
18 1081000521 GB/T3452.1-1992 O-ring 132×3.55 1
19 1081000442 GB/T3452.1-1992 O-ring 106×3.55 1
20 001607207A0500003 Pressure cover 1
21 001607207A0520000 Piston rod 1

Double layer metal
22 011299901A0000019 2
bushing
2-13
˚Ø Pump
Outrigger cylinder ASSY 001610104A0000000
moob fo ylbmessa rednilyC
sreggirtuo dna
2-14
˚Ø Pump
Outrigger cylinder ASSY 001610104A0000000

Front outrigger
1 001609304A0300000 0169397A1000 cylinder(V) 2
Rear outrigger swing
2 001607504B0200000 2
cylinder
Rear outrigger
3 001609304A0500000 0169397C3000 2

cylinder(V)
Horizontal dilation
4 001610204B0800000 cylinder(right) 1
and outriggers
5 Horizontal dilation
001610204B0700000 cylinder(left) 1
2-15
˚Ø Pump
Front outrigger cylinder(V) 001609304A0300000

and outriggers
2-16
˚Ø Pump
Front outrigger cylinder(V) 001609304A0300000

1 001609304A0301000 Oil cylinder block 1
2 1081400654 Guide ring 1

4 1040100369 GB/T78-2000 Screw M8×16 2
and outriggers
5 001609304A0300001 Piston 1
6 1081000655 GB/T3452.1-1992 O-ring 85×5.3 2
7 1040300231 GB/T895.1-1986 Gasket 115 1
9 1081000676 Combined seal of 1

piston rod
12 1081000557 GB/T3452.1-1992 O-ring 128×5.3 1
13 1081000522 GB/T3452.1-1992 O-ring 140×3.55 1
14 001609304A0300002 End cap 1
15 1040300065 GB/T93-1987 Washer 16 10
16 1040100422 GB/T70.1-2000 Screw M16×35 10
17 001609304A0302000 Piston rod 1
18 1040000490 GB/T5783-2000 Bolt M12×30 4
19 1040300054 GB/T93-1987 Washer 12 4
20 001605104A0300007 Gemel sheild 2
21 001605104A0300008 Gemel pedestal 1
22 001600001A0000020 0169397A1000 Repair kit 1
2-17
˚Ø Pump
Rear outrigger swing cylinder 001607504B0200000

and outriggers
2-18
˚Ø Pump
Rear outrigger swing cylinder 001607504B0200000

1 1040300226 GB/T893.2-1986 Gasket 62 4
2 1050000081 GB/T9163-2001 Joint bearing GE40ES-2RS 2
3 001607504A0201000 Cylinder barrel 1

and outriggers
5 001607504A0200001 Piston 1
6 1040101151 GB/T78-2000 Screw M8×8 2
7 1081000568 GB/T3452.1-2005 O-ring 45×3.55 1
8 1081000998 GB/T3452.1-1992 O-ring 69×5.3 1
9 1040300821 Gasket 1
10 1081400656 Guide ring 2
13 001607504B0200002 Guide sleeve 1
14 001607504B0202000 Piston rod 1
15 001607504B0200004 Adjusting connection

pedestal 1
17 001600001A0000023 0165798A Repair kit 1
2-19
˚Ø Pump
Rear outrigger cylinder(V) 001609304A0500000

and outriggers
2-20
˚Ø Pump
Rear outrigger cylinder(V) 001609304A0500000

2 1081400654 Guide ring 1

4 1040100369 GB/T78-2000 Screw M8×16 2
and outriggers
5 001609304A0300001 Piston 1
6 1081000655 GB/T3452.1-1992 O-ring 85×5.3 2
7 1040300231 GB/T895.1-1986 Gasket 115 1
9 1081000676 Combined seal of 1

piston rod
12 1081000557 GB/T3452.1-1992 O-ring 128×5.3 1
13 1081000522 GB/T3452.1-1992 O-ring 140×3.55 1
14 001609304A0300002 End cap 1
15 1040300065 GB/T93-1987 Washer 16 10
16 1040100422 GB/T70.1-2000 Screw M16×35 10
17 001609304A0502000 Piston rod 1
18 1040000490 GB/T5783-2000 Bolt M12×30 4
19 1040300054 GB/T93-1987 Washer 12 4
20 001605104A0300007 Gemel sheild 2
21 001605104A0300008 Gemel pedestal 1
22 001600001A0000025 0169397C3000 Repair kit 1
2-21
˚Ø Pump
Horizontal dilation cylinder(right) 001610204B0800000

and outriggers
2-22
˚Ø Pump
Horizontal dilation cylinder(right) 001610204B0800000

1 001610204B0801000 Oil cylinder block 1
3 1040100366 GB/T78-2000 Screw M6×10 1

4 001605104A0700001 Piston 1
and outriggers
5 1081000427 GB/T3452.1-1992 O-ring 25×2.65 1
6 1081000436 GB/T3452.1-1992 O-ring 53×3.55 1
7 1081400655 Guide ring 2
10 001610204A0700002 Guide sleeve 1
11 001610204A0702000 Piston rod 1
12 001600001A0000086 Repair kit 1
2-23
˚Ø Pump
Horizontal dilation cylinder(left) 001610204B0700000

and outriggers
2-24
˚Ø Pump
Horizontal dilation cylinder(left) 001610204B0700000

1 001610204B0701000 Oil cylinder block 1
3 1040100366 GB/T78-2000 Screw M6×10 1

4 001605104A0700001 Piston 1
and outriggers
5 1081000427 GB/T3452.1-1992 O-ring 25×2.65 1
6 1081000436 GB/T3452.1-1992 O-ring 53×3.55 1
7 1081400655 Guide ring 2
10 001610204A0700002 Guide sleeve 1
11 001610204A0702000 Piston rod 1
12 001600001A0000086 Repair kit 1
2-25
2-26
Chapter 3 Pumping unit
Chapter 3
!!!!!!!!!!!!!!
˚Ø Pump
Pumping unit 001605101A0000000
tinu gnipmuP
3-2
˚Ø Pump
Pumping unit 001605101A0000000

Distribution valve
1 001690201A0000000 0167502A0000 assembly 1
2 001690101A0000000 Hopper assembly 1
3 001690301A0000000 0167903B0000 Pumping mechanism 1
4 001696901A0000000 0170569D0000 Concrete piston 2
5 001696301A0000000 0167963B0000 Water tank 1
6 001696101A0000000 0160461L0000 Pumping cylinder 1

assembly
7 001696201A0000000 0167562A0000 Concrete cylinder 2
8 001690401A0000000 0167504A0000 Mixing mechanism 1
Pumping unit
3-3
˚Ø Pump
Hopper assembly 001690101A0000000 1/2
tinu gnipmuP
3-4
˚Ø Pump

1 001690101A0300000 0167501A3000 Hopper cover unit 1
2 1040200289 GB/T923-1988 Nut M16-6 2
3 1040200110 GB/T6170-2000 Nut M16-8 2
4 1040300065 GB/T93-1987 Washer 16 2
5 1040300052 GB/T97.1-2002 Washer 16-200HV 2
6 001690101A0000014 0167501A0011 Clipboard 2
7 001690101A0000015 0167501A0012 Pin II 1
8 001690101A0000013 0167501A0010 Bushing 2
9 1040000288 GB/T5783-2000 Bolt M8×25-8.8 4
Pumping unit
10 1040300063 GB/T93-1987 Washer 8 30
11 1040300066 GB/T97.1-2002 Washer 8-200HV 32
12 1040000110 GB/T5783-2000 Bolt M8×35-8.8 21
13 1040200302 GB/T923-1988 Nut M8-6 26
14 001690101A0000008 0167501A0006 Rubber baffle 1
15 001690101A0200000 0167501A2000 Grille 1
16 1040000018 GB/T5783-2000 Bolt M8×30-8.8 6
17 001690101A0000007 0165501A0005 Side pressing board 6
18 001690101A0000009 0167501A0007 Small press plate 2
19 001690101A0000005 0167501A0004 Press plate 2
20 001690101A0000006 0167501A0005 Front press plate 1
21 001690101A0000004 0167501A0003 Vertical enforcement 2

board
22 001690101A0000003 0167501A0002 Rubber support block 2
23 1040100122 GB/T70.1-2000 Screw M8×25-8.8 2
24 001690101A0400000 0167501A5000 Discharge gate 1
25 001690101A0100000 0167501A1000 Weldment of hopper 1
26 1040000488 GB/T5783-2000 Bolt M24×70-8.8 4
27 1040300049 GB/T93-1987 Washer 24 4
28 1040300050 GB/T97.1-2002 Washer 24-200HV 4
29 001690101A0700000 Pedal 1
30 1040000114 GB/T5783-2000 Bolt M10×25-8.8 5
31 1040300067 GB/T93-1987 Washer 10 5
32 001690101A0000001 0160401B0010 Bolt 2
3-5
˚Ø Pump
tinu gnipmuP
3-6
˚Ø Pump

33 1040200099 GB/T6172.1-2000 Nut M20-04 2
34 001690101A0600000 0167501A6000 Pin 1
35 001690102A0000005 Mounting plate 1
36 1040200100 GB/T6170-2000 Nut M4-8 4
37 1040300044 GB/T93-1987 Washer 4 4
38 1040300045 GB/T97.1-2002 Washer 4-200HV 4
39 1040000514 GB/T5782-2000 Bolt M4×55-8.8 4
40 1040200288 GB/T923-1988 Nut M12-6 1
41 1040200096 GB/T6170-2000 Nut M12-8 1
Pumping unit
42 1040300054 GB/T93-1987 Washer 12 1
43 1040300041 GB/T97.1-2002 Washer 12-200HV 1
44 001690101A0000011 0160401G0001 Cam 1
45 001690101A0000012 0167501A0009 Pin I 1
46 1040600013 GB/T1096-2003 Key A5×12 1
47 001690101A0500000 0167501A4000 Sping & pin unit 2
48 1040300106 GB/T97.1-2002 Washer 20-200HV 4
49 001690101A0000002 0167501A0001 Pin 2
50 1040500214 GB/T91-2000 Pin 3.2×40 2
3-7
˚Ø Pump
Mixing mechanism 001690401A0000000 1/2
tinu gnipmuP
3-8
˚Ø Pump

1 1040000209 GB/T5783-2000 Bolt M16×70-8.8 4
2 1040300065 GB/T93-1987 Washer 16 4
3 1040200110 GB/T6170-2000 Nut M16-8 4
4 1040200185 GB/T812-1988 Nut M60×2 2
5 1040300216 GB/T858-1988 Washer 60 2
6 001690401A0000002 0167504A0014 Shaft sleeve 2
7 1089900003 JB/ZQ4606-1986 Felt ring 75 1
8 1040100122 GB/T70.1-2000 Screw M8×25-8.8 6
9 1040300063 GB/T93-1987 Washer 8 24
Pumping unit
10 001690401A0000003 0167504A0015 Cover 1
11 001690401A0000013 0167504A0017 Paper shim 1
12 1050200141 GB/T288-1994 Centering roller bearing 22212C/W33 2
13 1040000154 GB/T5783-2000 Bolt M12×55-8.8 12
14 1040300054 GB/T93-1987 Washer 12 12
15 001690401A0000014 0160402F0031 Screw plug 4
16 1140101584 JB/ZQ4450-1997 Outter hexagon plug M10×1 2

screw
17 1081000560 JB/T982-1977 Combined seal washer 10 2
18 001690401A0000001 0167504A0001 Bearing pedestal 1 1
19 1080000008 JB/T7940.2-1995 Grease gun nipple 45° M10×1 2
20 1040100210 GB/T70.1-2000 Screw M8×55-8.8 12
21 001690401A0000004 0167504A0002 Pressure cover 2
22 001690401A0000010 0167504A0011 L-type gasket ring 4
23 001690401A0000005 0167504A0003 Spacer bush 2
24 1081000449 GB/T3452.1-1992 O-ring 122×3.55 2
25 001690401A0000016 0167504A0018 Screw plug 2
26 001690401A0000009 0167504A0010 Shim 2
27 001690401A0000006 0167504A0004 Spacer flange 2
28 1081000552 GB/T3452.1-1992 O-ring 145×5.3 2
3-9
˚Ø Pump
tinu gnipmuP
3-10
˚Ø Pump

29 001690401A0100001 0167504A0012 Bushing 2
30 001690401A0100002 0167504A0009 Wearable sleeve 4
31 001690401A0100003 0167504A0005 Half shaft 1 1
32 1040200318 GB/T923-1988 Nut M20-6 12
33 1040300038 GB/T93-1987 Washer 20 24
34 001690401A0000007 0167504A0006 Blade 1 2
35 001690401A0000008 0167504A0007 Blade 2 2
36 1040100377 GB/T70.1-2000 Screw M20×120-8.8 12
37 001690401B0200000 Jackshaft 1
Pumping unit
38 001690401A0300001 0167504A0008 Half shaft 2 1
39 001690401A0000011 0167504A0013 Bearing pedestal 2 1
40 000190403A0000009 0010604A0011 Washer 1
41 001690401A0000012 0167504A0016 Cover 1
42 1040100403 GB/T818-2000 Screw M8×12-4.8 6
3-11
˚Ø Pump
Distribution valve assembly 001690201A0000000 1/3
tinu gnipmuP
3-12
˚Ø Pump

1 001690201A0300000 0161071A1000 150B cover 1
2 001693301A0009100 Pipe clamp 150B I 1
3 001693301A0009005 HBG3.3-5A Seal ring φ150 Φ150 1
4 001690201B0400000 0167502B3000 Outlet bend 1
5 1081000468 GB/T3452.1-1992 O-ring 224×7 1
6 001690201A0000013 Chain 5.0×18.8×28.2-300 1
7 001690201A0000008 0160402A0022 Chain ring 1
8 1999900000 Key ring 2
9 001605103A0700004 0161583C0006 Inserted pin 1
Pumping unit
10 001605103A0703000 0160183C0015 Wire sleeve 1
11 001690201A0000011 0167502A0016 Inclined block 1
12 001690201A0100000 0167502A1000 Outlet 1
13 000190201A0000008 0010202A0002 Yx-Seal ring d210 2
14 1081000456 GB/T3452.1-1992 O-ring 212×5.3 2
15 000190201A0000010 0010202A0004 Gasket 219.3×210×2 2
16 000190201A0000018 0167502A0001 Bearing pedestal 1
17 000190201A0000009 0010202A0003 Bearing 2
18 000190201A0000007 0010202A0001 J-dustproof ring d210 1
19 001690201A0000012 0167502A0019 Support seating 2 4
20 001690201A0000001 0167502A0002 Support seating 8
21 1040300054 GB/T93-1987 Washer 12 5
22 1040100259 GB/T70.1-2000 Screw M12×55-8.8 4
23 001690201A0000010 0167502A0015 Pin 1
24 1040500217 GB/T91-2000 Pin 8×63 1
25 1040000505 GB/T899-1988 Pillar bolt AYM20-M20×120-8.8 8
26 1040300038 GB/T93-1987 Washer 20 8
27 1040200097 GB/T6170-2000 Nut M20-8 8
28 000190201A0000019 0160402F0030 Screw cover 8
3-13
˚Ø Pump

Pumping unit
3-14
˚Ø Pump

29 1081000458 GB/T3452.1-1992 O-ring 250×5.3 2
30 001690201A0000002 0167502A0021 Transition bushing 2
31 1081000469 GB/T3452.1-1992 O-ring 250×7 2
32 1040000484 GB/T5782-2000 Bolt M16×120-8.8 10
33 1040300065 GB/T93-1987 Washer 16 16
34 001690201A0000004 0167502A0008 Spectacle wear plate 1
35 001690201A0000005 0167502A0009 Cutting ring 1
36 001690201A0000006 0167502A0010 Rubber spring 1
37 001690201A0200000 0167502A2000 S-pipe assembly 1
Pumping unit
38 000190201A0000011 0010202A0006 Bushing 1
39 001690201A0000007 0160402F0045 Limit board 4
40 000190201A0000014 0160402F0024 Ball bearing 4
41 000190201A0000016 0160402F0025 Adjusting shim 2
42 1080000008 JB/T7940.2-1995 Grease gun nipple 45° M10×1 4
43 1040000104 GB/T5783-2000 Bolt M8×80-8.8 8
44 1040300063 GB/T93-1987 Washer 8 16
3-15
˚Ø Pump

Pumping unit
3-16
˚Ø Pump

45 000190201A0000022 0167502A0006 Nut M80×3 1
46 1040000114 GB/T5783-2000 Bolt M10×25-8.8 2
47 1040300067 GB/T93-1987 Washer 10 2
48 000190201A0000023 0160402A0012 Stop block t10 1
49 000190201A0200000 Left swing cylinder 1
50 000190201A0000013 0167502A0003 Rocker 1
51 000190201A0000024 Shaft sleeve 1
52 000190201A0000025 0167502A0004 Collar 1
53 000190201A0000026 0160402A0010 End bearing 1
Pumping unit
54 1081000429 GB/T3452.1-1992 O-ring 95×2.65 2
55 1081000442 GB/T3452.1-1992 O-ring 106×3.55 1
56 000190201A0000033 0160402A0011 Gasket 110.5×105×1.5 1
57 000190201A0000032 0160402A0008 DU bearing 1
58 1040100381 GB/T70.1-2000 Screw M16×50-8.8 6
59 000190201A0000027 0167502A0011 Locating pin 1
60 001690201A0000009 0167502A0012 Washer 1
61 000190201A0000031 0160402A0015 Yx-Seal ring 1
62 1081000551 GB/T3452.1-1992 O-ring 125×5.3 1
63 000190201A0000030 0160402A0016 J-dustproof ring d105 1
64 000190201A0000021 0167502A0020 Bearing pedestal 1
65 000190201A0000028 0167502A0013 Screw plug 3
66 000190201A0000017 0160402F0026 Limit board t12 4
67 1040000098 GB/T5783-2000 Bolt M8×16-8.8 8
68 000190201A0300000 Right swing cylinder 1
69 1040100348 GB/T70.1-2000 Screw M4×12-8.8 2
70 1040300044 GB/T93-1987 Washer 4 2
71 000190201A0000029 0167502A0014 Key 2
3-17
˚Ø Pump
S-pipe assembly 001690201A0200000
tinu gnipmuP
3-18
˚Ø Pump
S-pipe assembly 001690201A0200000

1 1040000149 GB/T5783-2000 Bolt M12×50-8.8 2
2 1040300054 GB/T93-1987 Washer 12 2
3 1040200096 GB/T6170-2000 Nut M12-8 2
4 000190201A0000020 0167502A2001 Moving scraper 1
5 001690201A0201000 0167502A2100 S-pipe valve 1
6 000190201A0100001 0010302A0013 Shaft sleeve 1
Pumping unit
3-19
˚Ø Pump
Left swing cylinder 000190201A0200000

Pumping unit
3-20
˚Ø Pump
Left swing cylinder 000190201A0200000

1 001600001A0000029 0160402F6000 Repair kit 1
2 000190201A0300001 0160402F5001 Piston rod 1
3 1081400502 FR guide ring 1
5 1081200129 Dustproof ring A1 1
6 000190201A0300003 0160402E4002 Gasket 90×84.5×1.5 2
7 1081000439 GB/T3452.1-1992 O-ring 82.5×3.55 2
8 000190201A0300002 0160402F5002 Guide sleeve 1
9 1040300054 GB/T93-1987 Washer 12 14
Pumping unit
10 1040100562 GB/T70.1-2000 Screw M12×25-10.9 6
11 1081000480 Rhombus seal 1
12 1140101558 Screw plug 1
14 000190201A0300007 0160402F5006 Piston 1
15 1081000434 GB/T3452.1-1992 O-ring 37.5×3.55 1
16 1081400511 FR guide ring 2
17 1081000506 OK piston seal 1
18 1010300514 Check valve 1
19 000190201A0200001 0160402F6005 Flange on top of 1

cylinder
20 1040100482 GB/T78-2000 Screw M8×12 1
21 1040100453 GB/T70.1-2000 Screw M12×40-10.9 8
22 000190201A0300006 0160402F6003 Ajust bolt 1
23 000190201A0300005 0160402F6004 Locking nut 1
24 1081000424 GB/T3452.1-1992 O-ring 8×1.8 1
3-21
˚Ø Pump
Right swing cylinder 000190201A0300000

Pumping unit
3-22
˚Ø Pump
Right swing cylinder 000190201A0300000

1 001600001A0000029 0160402F6000 Repair kit 1
2 000190201A0300001 0160402F5001 Piston rod 1
3 1081400502 FR guide ring 1
5 1081200129 Dustproof ring A1 1
6 000190201A0300003 0160402E4002 Gasket 90×84.5×1.5 2
7 1081000439 GB/T3452.1-1992 O-ring 82.5×3.55 2
8 000190201A0300002 0160402F5002 Guide sleeve 1
9 1040300054 GB/T93-1987 Washer 12 14
Pumping unit
10 1040100562 GB/T70.1-2000 Screw M12×25-10.9 6
11 1081000480 Rhombus seal 1
12 1140101558 Screw plug 1
14 000190201A0300007 0160402F5006 Piston 1
15 1081000434 GB/T3452.1-1992 O-ring 37.5×3.55 1
16 1081400511 FR guide ring 2
18 1010300514 Check valve 1
19 000190201A0300004 0160402F6005 Flange on top of 1

cylinder
20 1040100482 GB/T78-2000 Screw M8×12 1
21 1040100453 GB/T70.1-2000 Screw M12×40-10.9 8
22 000190201A0300006 0160402F6003 Ajust bolt 1
23 000190201A0300005 0160402F6004 Locking nut 1
24 1081000424 GB/T3452.1-1992 O-ring 8×1.8 1
3-23
˚Ø Pump
Pumping mechanism 001690301A0000000 1/2

Pumping unit
3-24
˚Ø Pump

1 1100700007 JB/T7274.4-1994 Handle M10×40 1
2 001690301A0000001 0167903A0001 Screw 1
3 1040200113 GB/T6170-2000 Nut M10-8 1
4 001690301A0100000 0167903B1000 Water tank cover 1
5 001690301A0200000 0167903B2000 Pedestal of 1

approaching switch
6 1102500017 Hinge 2
7 1040200111 GB/T6170-2000 Nut M6-8 4
8 1040100149 GB/T819.1-2000 Screw M6×16-4.8 8
9 001605102A0102200 0161071B0210 U bolt unit E 2
Pumping unit
10 001605102A0102002 0167552B2002 Shim 2
11 1040200110 GB/T6170-2000 Nut M16-8 8
12 001690301A0000013 0167903B0003 Connecting plate 1
13 1040300065 GB/T93-1987 Washer 16 22
14 1040000082 GB/T5783-2000 Bolt M16×40-8.8 8
15 1040300063 GB/T93-1987 Washer 8 4
16 1040100062 GB/T70.1-2000 Screw M8×16-8.8 4
17 1040200097 GB/T6170-2000 Nut M20-8 16
18 1040300038 GB/T93-1987 Washer 20 20
19 1040300151 GB/T848-2002 Washer 20-200HV 16
20 1040000537 GB/T5782-2000 Bolt M20×210-8.8 16
21 1040300052 GB/T97.1-2002 Washer 16-200HV 10
22 1040000023 GB/T5782-2000 Bolt M16×65-8.8 6
23 001690301A0000014 Offlet pedestal 1
24 1040300067 GB/T93-1987 Washer 10 4
25 1040100166 GB/T70.1-2000 Screw M10×50-8.8 4
26 1081000518 GB/T3452.1-1992 O-ring 37.5×2.65 1
27 001690301A0000007 0167503A0001 Joint of water pipe 3
28 1990200130 Clamp 2
29 001690301A0000008 0166403A0004 Water pipe 31.5 1
30 1140101420 GB/T3287-2000 Elbow A1-1-Zn 1
31 1140101560 GB/T3287-2000 Female connector N8-1-Zn 1
32 1010300521 Ball valve 1
3-25
˚Ø Pump

Pumping unit
3-26
˚Ø Pump

33 001690301A0000003 0160403F0002 Bushing 2
34 1040300054 GB/T93-1987 Washer 12 2
35 001690301A0000004 0170503A0003 Press plate 2
36 001690301A0000002 0160403F0001 Plate pressing bolt 2
37 001790302A0000006 Locating sleeve 2
38 1040100094 GB/T70.1-2000 Screw M16×40-8.8 8
39 001690301A0000006 0167903B0002 Connection flange 2
40 1040100359 GB/T70.1-2000 Screw M20×50-8.8 8
41 1040300049 GB/T93-1987 Washer 24 8
Pumping unit
42 1040100289 GB/T70.1-2000 Screw M24×60-10.9 8
44 001690301B0000011 Tie rod 1 2
45 001690301B0000009 Tie rod 2 4
46 001690301A0000012 0167503A0002 Support seating 2
47 001690301A0000010 0160403F0003 Washer 36 6
48 1040200276 GB/T6170-2000 Nut M36-8 6
49 1040200280 GB/T6172.1-2000 Nut M36-05 6
3-27
˚Ø Pump
Concrete piston 001696901A0000000

Pumping unit
3-28
˚Ø Pump
Concrete piston 001696901A0000000

1 1040100358 GB/T70.1-2000 Screw M16×110-8.8 4
2 1040300065 GB/T93-1987 Washer 16 4
3 001696901A0000001 0170569C0001 Connection flange 1
4 001696901A0000003 0160469D0003 Guide ring 1
5 001696901A0000002 0160469B0002 Press plate 1
6 001696901A0000004 0160469D0004 Piston 1
7 001696901A0000005 0170569D0001 Pressure cover 1
Pumping unit
3-29
˚Ø Pump
Pumping cylinder assembly 001696101A0000000

Pumping unit
3-30
˚Ø Pump
Pumping cylinder assembly 001696101A0000000

1 001696101A1000000 Left cylinder 1
2 001696101A2000000 Right cylinder 1
Pumping unit
3-31
˚Ø Pump
Left cylinder 001696101A1000000

Pumping unit
3-32
˚Ø Pump
Left cylinder 001696101A1000000

1 001696101A0100000 0160461K4000 U pipe 1 1
2 001696101A0200000 0160461L5000 Cylinder 1
3 001696101A0300000 0160461H6000 U pipe 2 1
Pumping unit
3-33
˚Ø Pump
U pipe 1 001696101A0100000
tinu gnipmuP
3-34
˚Ø Pump
U pipe 1 001696101A0100000
1 001696101A0100001 0160461K4001 Long joint M18×1.5/M22×1.5 1
2 1081000483 Rhombus seal 1
3 1140101478 Elbow joint 2
4 1140101589 Nut 4
5 001696101A0100002 0160461K4002 Steel tube 1 φ15×2.5 1
6 1140101494 PSR cutting sleeve 4
8 1010300541 Ball valve 1
9 001696101A0100003 0160461K4003 Steel tube 2 φ15×2.5 1
Pumping unit
10 1010300577 Check valve 1
3-35
˚Ø Pump
Cylinder 001696101A0200000 1/2

Pumping unit
3-36
˚Ø Pump
Cylinder 001696101A0200000 1/2

1 001600001A0000150 0160461L Repair kit 1
2 1040100360 GB/T70.1-2000 Screw M20×100-8.8 8
3 1040300038 GB/T93-1987 Washer 20 8
4 001696101A0200001 0160461H5001 Rear cover 1
5 001696101A0201000 0160461L5100 Oil cylinder block 1
6 1040100369 GB/T78-2000 Screw M8×16 2
7 001696101A0200004 0160461L5004 Piston body 1
8 1081000446 GB/T3452.1-1992 O-ring 60×3.55 1
9 001696101A0200002 0160461H5002 Gasket 1 130×121.62×2 2
Pumping unit
10 1081000453 GB/T3452.1-1992 O-ring 118×5.3 3
11 1081400513 FR guide ring 2
12 001696101A0200003 0160461B0003 Piston ring 130×116×4 4
14 001696101A0200005 0167561A1001 Piston rod 1
15 1081000441 GB/T3452.1-1992 O-ring 92.5×3.55 1
16 1081000505 OD piston rod seal 1
17 1081000450 GB/T3452.1-1992 O-ring 109×3.55 1
18 001696101A0200007 0160461H5007 Gasket 3 116×110.52×1.5 1
19 1081400501 SBK guide ring 1
21 1081000504 BA piston rod seal 1
22 1081200133 AM dustproof ring 1
23 1040300224 GB/T895.1-1986 Gasket 90 1
24 1081000432 GB/T3452.1-1992 O-ring 118×2.65 1
25 001696101A0200006 0167561A1002 Guide sleeve 1
26 1040300054 GB/T93-1987 Washer 12 18
27 1040100245 GB/T70.1-2000 Screw M12×110-8.8 6
29 1040100054 GB/T70.1-2000 Screw M12×35-8.8 12
31 1140101545 GB/T5625.1-1985 Pipe joint A6 1
32 001696101A0000001 0160461D3000 Bronze pipe φ6×1-30 1
3-37
˚Ø Pump
Cylinder 001696101A0200000 2/2

Pumping unit
3-38
˚Ø Pump
Cylinder 001696101A0200000 2/2

33 1140101992 Screw plug 1
34 1081000490 Rhombus seal 1
35 1081000483 Rhombus seal 5
36 1140101566 Screw plug 5
Pumping unit
3-39
˚Ø Pump
U pipe 2 001696101A0300000
tinu gnipmuP
3-40
˚Ø Pump
U pipe 2 001696101A0300000
1 1010300577 Check valve 1
2 1140101478 Elbow joint 2
3 1140101589 Nut 2
5 001696101A0300001 0160461H6001 Steel tube 3 φ15×2.5 1
7 001696101A0300002 0160461H6002 Long joint 2 G1/2/M22×1.5 1
Pumping unit
3-41
˚Ø Pump
Right cylinder 001696101A2000000

Pumping unit
3-42
˚Ø Pump
Right cylinder 001696101A2000000

1 001696101A0100000 0160461K4000 U pipe 1 1
2 001696101A0200000 0160461L5000 Cylinder 1
3 001696101A0300000 0160461H6000 U pipe 2 1
Pumping unit
3-43
˚Ø Pump
U pipe 1 001696101A0100000
tinu gnipmuP
3-44
˚Ø Pump
U pipe 1 001696101A0100000
1 001696101A0100001 0160461K4001 Long joint M18×1.5/M22×1.5 1
3 1140101478 Elbow joint 2
4 1140101589 Nut 4
5 001696101A0100002 0160461K4002 Steel tube 1 φ15×2.5 1
8 1010300541 Ball valve 1
9 001696101A0100003 0160461K4003 Steel tube 2 φ15×2.5 1
Pumping unit
10 1010300577 Check valve 1
3-45
˚Ø Pump
Cylinder 001696101A0200000 1/2

Pumping unit
3-46
˚Ø Pump
Cylinder 001696101A0200000 1/2

1 001600001A0000150 0160461L Repair kit 1
2 1040100360 GB/T70.1-2000 Screw M20×100-8.8 8
3 1040300038 GB/T93-1987 Washer 20 8
4 001696101A0200001 0160461H5001 Rear cover 1
5 001696101A0201000 0160461L5100 Oil cylinder block 1
6 1040100369 GB/T78-2000 Screw M8×16 2
7 001696101A0200004 0160461L5004 Piston body 1
8 1081000446 GB/T3452.1-1992 O-ring 60×3.55 1
9 001696101A0200002 0160461H5002 Gasket 1 130×121.62×2 2
Pumping unit
10 1081000453 GB/T3452.1-1992 O-ring 118×5.3 3
11 1081400513 FR guide ring 2
12 001696101A0200003 0160461B0003 Piston ring 130×116×4 4
14 001696101A0200005 0167561A1001 Piston rod 1
15 1081000441 GB/T3452.1-1992 O-ring 92.5×3.55 1
16 1081000505 OD piston rod seal 1
17 1081000450 GB/T3452.1-1992 O-ring 109×3.55 1
18 001696101A0200007 0160461H5007 Gasket 3 116×110.52×1.5 1
19 1081400501 SBK guide ring 1
21 1081000504 BA piston rod seal 1
22 1081200133 AM dustproof ring 1
23 1040300224 GB/T895.1-1986 Gasket 90 1
24 1081000432 GB/T3452.1-1992 O-ring 118×2.65 1
25 001696101A0200006 0167561A1002 Guide sleeve 1
26 1040300054 GB/T93-1987 Washer 12 18
27 1040100245 GB/T70.1-2000 Screw M12×110-8.8 6
29 1040100054 GB/T70.1-2000 Screw M12×35-8.8 12
31 1140101545 GB/T5625.1-1985 Pipe joint A6 1
32 001696101A0000001 0160461D3000 Bronze pipe φ6×1-30 1
3-47
˚Ø Pump
Cylinder 001696101A0200000 2/2

Pumping unit
3-48
˚Ø Pump
Cylinder 001696101A0200000 2/2

33 1140101992 Screw plug 1
34 1081000490 Rhombus seal 1
35 1081000483 Rhombus seal 5
36 1140101566 Screw plug 5
Pumping unit
3-49
˚Ø Pump
U pipe 2 001696101A0300000
tinu gnipmuP
3-50
˚Ø Pump
U pipe 2 001696101A0300000
1 1010300577 Check valve 1
2 1140101478 Elbow joint 2
3 1140101589 Nut 2
5 001696101A0300001 0160461H6001 Steel tube 3 φ15×2.5 1
7 001696101A0300002 0160461H6002 Long joint 2 G1/2/M22×1.5 1
Pumping unit
3-51
3-52
Chapter 4 Concrete pipe assembly
Chapter 4
!!!!!!!!!!!!!!
˚Ø Pump
Boom pipe assembly 001609606A1100000

Concrete pipe assembly
4-2
˚Ø Pump
Boom pipe assembly 001609606A1100000

Lengthen Bent pipe
1 001693302A0802000 Φ125×R240B-20° 1
Lengthen Bent pipe
2 001693302A0302000 0164440C0100 2
φ125×R275B-45°
Bent pipe
3 001693302A0502000 0160471A0001 4
φ125×R275B-90°
4 001693304A0063000 Straight pipe 1
Φ133×4×2940B
5 001693304A0010000 Straight pipe 10
Φ133×4×3000B-2
6 001693302A0504000 0160476A0001 Bent pipe 4
φ125×R180B-90°
7 001693302A1201000 0161076A0004 Bent pipe 3
φ125×R240B-36°
8 001693304A0179000 Straight pipe 1
Φ133×4×1240B
9 001693304A0152000 Straight pipe 1
Φ133×4×1580B
10 001693304A0153000 Straight pipe 1
Φ133×4×2120B
11 001693302A0505000 0161076A0003 Bent pipe
φ125×R190.5B-90° 1
12 001693304A0219000 Straight pipe 1

Φ133×4×2540B
13 1999901197 Double layer bent pipe 2

14 001693301A0014100 Pipe clamp 125B VII 24
15 001693301A0004002 0019905A0016 Seal ring Φ125 Φ125 24
16 1990300040 Concrete hose 1
17 001605106A1101000 0160140C0048 Safety cable 1
18 001693301A0005100 Pipe clamp 125B V 1
4-3
˚Ø Pump
Undercarriage concrete pipe assembly 001609602B0200000
ylbmessa epip etercnoC
4-4
˚Ø Pump
Undercarriage concrete pipe assembly 001609602B0200000

1 1081000465 GB/T3452.1-1992 O-ring Φ180 1
2 001693301A0010000 0167571B0100 Pipe clamp 180A I 1
3 001693302A0509000 0167571B0001 Bent pipe 1
4 001609302A0201000 0169671B0600 Major bracket 1
5 001693301A0008000 HBG3.9A Pipe clamp 150A I 1
6 1081000464 GB/T3452.1-1992 O-ring Φ150 1
7 001693303A0007000 Cone pipe 1

150A-125B×1400-2
8 001604802A0201000 0168871A0700 Installation gasket A 1
9 001605102A0200001 0161071C0001 Connecting plate t16 1
10 001693302A1201000 0161076A0004 Bent pipe 1

φ125×R240B-36°
11 001609302A0202000 0169671B0100 Installation gasket A 1
12 001693304A0001000 Straight pipe 1

Φ133×4×3000B-1
13 001609602B0201000 Fixing bracket B 1

14 001693304A0127000 Straight pipe 1
Φ133×4×2600B
15 001605102A0200003 0160471A0003 Fixing bracket
connector A t16 2
16 001609302A0204000 Fixed bracket 1
17 001693302A0401000 0161071A0600 Bent pipe

φ125×R232B-60° 1
18 001693304A0140000 Straight pipe 1

Φ133×4×460B
19 1040000108 GB/T5783-2000 Bolt M12×30-8.8 12
20 1040300054 GB/T93-1987 Washer 12 12
21 001693301A0014100 Pipe clamp 125B VII 6
22 001693301A0004002 0019905A0016 Seal ring Φ125 Φ125 6
23 001609502A0202000 0169671B0400 Installation gasket D 1

Bent pipe
24 001693302A0502000 0160471A0001 φ125×R275B-90°
1
25 001609302A0206000 0169671B0500 Pipe clamp fixing 1

bracket
26 001693304A0174000 Straight pipe 126×110B 1
4-5
4-6
Chapter 5 Chassis and frame protective

device
Chapter 5
!!!!!!!!!!!!!!
˚Ø Pump
Chassis refit 001609353A0000000
emarf dna sissahC
ecived evitcetorp
5-2
˚Ø Pump
Chassis refit 001609353A0000000

1 1120300014 Chassis 1
2 001609053A0001000 0169353A0100 Drive shaft A 1
3 001609053A0010000 0169353A1000 PTO assembly 1
4 001609053A0000400 0169353A0600 Connection board D 1
5 001605153A0000004 0160452C0001 Bolt M14×55-10.9 62
6 1040200283 GB/T6177.1-2000 Nut M14-10 62
7 1040200278 GB/T6170-2000 Nut M14-10 66
8 001609053A0000200 0169353A0400 Connection board B 7
9 1040000250 GB/T5783-2000 Bolt M14×60-8.8 4
10 1040300068 GB/T93-1987 Washer 14 4
11 001609053A0002000 0169353A0200 Drive shaft B 1
12 001609053A0000300 0169353A0500 Connection board C 3
13 001607253A0800000 0162934A0000 Spare wheel bracket 1

assembly
14 001609053A0000001 0169753A0003 Mounting board of t10 1
washing system
15 001607253A0000003 0165253A0003 Connection board t12 2
16 001609353A0004000 0169353A4000 Rear light(R) 1
17 1040100069 GB/T70.1-2000 Screw M8×20-8.8 3
18 1040300063 GB/T93-1987 Washer 8 3
Chassis and frame

protective device
19 001605153A1000002 0162953F3001 License mounting plate t2.5 1
20 001605153A1002000 0162953F3100 Mounting plate 1
21 001609353A0000001 0169353A0010 Foglight bracket t3 1
22 001609353A0003000 0169353A3000 Rearlight(L) 1
23 001605153A0000003 0165153A0001 Support plate 1 t10 2
24 001605153A0600000 0165153B1000 Pneumatic mechanism 1
25 1990200030 Clamp 4
26 001605153A0000008 0165253A0006 Hose joint 2
27 001605153A0000009 0165253A0005 Canvas hose φ10×2B-1000 1
28 001609053A0000100 0169353A0300 Connection board A 1
5-3
˚Ø Pump
PTO assembly 001609053A0010000
emarf dna sissahC
ecived evitcetorp
5-4
˚Ø Pump
PTO assembly 001609053A0010000

1 001605153A0200003 0165153B0202 Hanger plate(L) t16 1
2 001605153A0200001 0160653A0003 Bolt M14×65-10.9 2
3 1040200283 GB/T6177.1-2000 Nut M14-10 24
4 1040200112 GB/T6170-2000 Nut M14-8 24
5 001605153A0200004 0160653C0303 Washer A t6 4
6 1040200282 GB/T6177.1-2000 Nut M16-8 4
7 1040000110 GB/T5783-2000 Bolt M8×35-8.8 8
8 1040200113 GB/T6170-2000 Nut M10-8 8
9 1040300067 GB/T93-1987 Washer 10 8
10 001605153A0203000 0160653D0201 Buffer 4
11 001605153A0200006 0160653C0305 Gasket 4
12 001605153A0200005 0160653C0304 Washer B t5 4
13 1040000039 GB/T5782-2000 Bolt M16×130-8.8 4
14 001609053A0011000 0169353A1100 Connection board A 1
15 001605153A0200002 0165153A0201 Hanger plate(R) t16 1
16 001605153A0000004 0160452C0001 Bolt M14×55-10.9 22
17 1040100375 GB/T70.1-2000 Screw M20×60-8.8 10
18 1040300038 GB/T93-1987 Washer 20 10
Chassis and frame

protective device
19 1030200159 P.T.O 1
20 001609053A0012000 0169353A1200 Connection board B 1
5-5
˚Ø Pump
P.T.O 1030200159 1/2

Chassis and frame
protective device
5-6
˚Ø Pump
P.T.O 1030200159 1/2

1 1039900327 Gear 1
2 1052000047 Bearing 1
3 1081000959 O-ring 1
4 1140105262 Installation flange 1
5 1999901378 Shell 1
6 1039900326 Gear 1
7 1030700120 Jackshaft 1
8 1999901376 Dustproff of PTO 1
9 1039900325 Gear 1
10 1140105261 Flange 2
11 1081000957 O-ring 2
12 1052000048 Bearing 2
13 1081000956 O-ring 2
14 1140105260 End flange 2
15 1052000045 Bearing 2
16 1040500938 Pin 2
17 1040700007 Bushing 2
Chassis and frame

protective device
19 1040100474 GB/T70.1-2000 Bolt M12×35-8.8 12
20 1040100659 GB/T70.1-2000 Bolt M5×100-8.8 2
21 1070300091 Switch air cylinder 1
22 1079900334 Piston 1
23 1081001985 Gasket 1
24 1081001987 O-ring 2
25 1990201079 Clamp 1
26 1081001988 O-ring 2
27 1140105271 Flange 1
28 1081400674 Locating ring 1
29 1109900077 Shifting fork 1
30 1039900324 Glide gear 1
31 1030700121 Half shaft 1
32 1999901373 End cap 1
5-7
˚Ø Pump
P.T.O 1030200159 2/2

Chassis and frame
protective device
5-8
˚Ø Pump
P.T.O 1030200159 2/2

33 1040100122 GB/T70.1-2000 Screw M8×25-8.8 2
34 1140105270 Hexagon plug 2
35 1040301015 Copper gasket 2
36 1030700122 Half axis of gear 1
37 1052000046 Bearing 1
38 1050100074 Glide bearing 1
39 1110800013 Spring 1
40 1054500039 Steel ball 1
41 1050100073 Glide bearing 2
42 1081000960 O-ring 1
43 1029900515 Connector 1
44 1052000047 Bearing 1
45 1999901375 Ventilate plug 1
46 1140105269 Hexagon plug 2
47 1089900306 Seal bar 2
48 1040100259 GB/T70.1-2000 Screw M12×55-8.8 4
49 1040100038 GB/T70.1-2000 Screw M12×50-8.8 20
50 1021402182 Power gaining sensor 1
Chassis and frame

protective device
5-9
˚Ø Pump
Pneumatic mechanism 001605153A0600000
emarf dna sissahC
ecived evitcetorp
5-10
˚Ø Pump
Pneumatic mechanism 001605153A0600000

1 1010300532 Check valve 1
Reducing valve with
2 1010300646 1
meter
3 1140101500 Quick joint 5
4 001605353A0600001 PLN-8×1.25-SW Plastic air pipe L=5000 2
5 001605153A0600001 WY-PP-AD 13.0 Corrugated tube L=5m 2
6 1140101502 L quick joint 2
7 000198920A1200001 0160453B0902 Double worm joint R1/8/R1/8 1
8 1000200005 Muffler 2
9 1040000235 GB/T5783-2000 Bolt M4×35-8.8 4
10 1040300044 GB/T93-1987 Washer 4 4
11 1040300045 GB/T97.1-2002 Washer 4-200HV 4
12 1010300533 Solenoid valve 1
13 1029900014 Coil 2
14 001607253A0700001 0165253A0801 Mounting plate of t12 1

power gaining air valve
Chassis and frame

protective device
5-11
˚Ø Pump
Drive shaft A 001609053A0001000
emarf dna sissahC
ecived evitcetorp
5-12
˚Ø Pump
Drive shaft A 001609053A0001000

1 001609053A0001100 Altered shaft A 1
2 001605153A0300002 0160653A0503 Shaft sleeve φ103×5 1
Chassis and frame

protective device
5-13
˚Ø Pump
Drive shaft B 001609053A0002000
emarf dna sissahC
ecived evitcetorp
5-14
˚Ø Pump
Drive shaft B 001609053A0002000

1 001609053A0002100 Altered shaft B 1
2 001605153A0300002 0160653A0503 Shaft sleeve φ103×5 1
Chassis and frame

protective device
5-15
˚Ø Pump
Frame protective device assembly 001609602B0000000
emarf dna sissahC
ecived evitcetorp
5-16
˚Ø Pump
Frame protective device assembly 001609602B0000000

1 001605102A0700000 0167572A0000 Support plate 2
2 Walk platform and 1

001609602C0400000
attachment
Boom support
3 001615102A0500000 1
assembly
4 001607202B0600000 0169232A0000 Toolbox assembly 1
5 001609602B0100000 Secondary frame 1

assembly
6 001609302A0300000 0169355A0000 Protective device 1
7 001609621A0000000 Attachment of chassis 1
Chassis and frame

protective device
5-17
˚Ø Pump
Secondary frame assembly 001609602B0100000
emarf dna sissahC
ecived evitcetorp
5-18
˚Ø Pump
Secondary frame assembly 001609602B0100000

1 001609602B0101000 Auxiliary frame 1
structure
2 1040000129 GB/T5783-2000 Bolt M20×70-8.8 4
3 1040300038 GB/T93-1987 Washer 20 4
4 1040300106 GB/T97.1-2002 Washer 20-200HV 4
5 001605102A0102000 0167552B2000 Pump unit support 1
6 001605102A0103000 0167252A3000 Mounting pedestal 2

of water tank
7 001607202A0407000 0164458E0400 Handrail 1
8 001603802A0103000 0167552B3000 Rear beam 1
9 1040300068 GB/T93-1987 Washer 14 8
10 1040000164 GB/T5783-2000 Bolt M14×30-8.8 8
11 1040100059 GB/T70.1-2008 Screw M10×20-8.8 4
12 1040000122 GB/T5783-2000 Bolt M10×35-8.8 4
13 1040300067 GB/T93-1987 Washer 10 8
14 1040200113 GB/T6170-2000 Nut M10-8 4
15 001607702A0407000 0167958A0700 Pipe support 1
16 001605102A0105000 0167958B1000 Stair ASSY. A 1
Chassis and frame

protective device
5-19
˚Ø Pump
Walk platform and attachment 001609602C0400000
emarf dna sissahC
ecived evitcetorp
5-20
˚Ø Pump
Walk platform and attachment 001609602C0400000

1 1999900009 Mudguard 4
2 1040200111 GB/T6170-2000 Nut M6-8 8
3 1040300062 GB/T93-1987 Washer 6 8
4 1040300051 GB/T97.1-2002 Washer 6-200HV 8
5 001605102A0400002 0161158A0009 Rubber mudguard 2
6 1040000107 GB/T5783-2000 Bolt M6×20-8.8 8
7 1040400041 GB/T12618-1990 Rivet 6.4×15 40
8 001609302A0400001 0169658A2001 Right interface A t4 1
9 001609302A0400002 0169658A2002 Right interface B t4 1
10 001607702A0407000 0167958A0700 Pipe support 2
11 001609602C0401000 Cover board ASSY 1
12 001605102A0402000 0167158B0700 Light bracket 1
13 001609302A0400004 0169658A2004 Left interface B t4 1
14 001609302A0400003 0169658A2003 Left interface A t4 1
15 1999900012 Mudguard fitting board 16
16 001605102A0400001 0166658A0001 Mudgurad support

board t20 8
17 1999900038 Mudgurad support 8
18 1040000090 GB/T5783-2000 Bolt M10×30-8.8 24
Chassis and frame

protective device
19 1040300067 GB/T93-1987 Washer 10 24
5-21
˚Ø Pump
Boom support assembly 001615102A0500000

Chassis and frame
protective device
5-22
˚Ø Pump
Boom support assembly 001615102A0500000

1 1040000114 GB/T5783-2000 Bolt M10×25-8.8 4
2 1040300061 GB/T97.1-2002 Washer 10-200HV 4
3 001609602A0500001 0169660A0002 Shim 1
4 001615102A0501000 Boom support 1
5 1040000065 GB/T5783-2000 Bolt M16×45-8.8 8
6 1040300052 GB/T97.1-2002 Washer 16-200HV 8
7 1040300065 GB/T93-1987 Washer 16 8
8 001607602A0500001 0164660A0001 Shim 1
Chassis and frame

protective device
5-23
˚Ø Pump
Toolbox assembly 001607202B0600000
emarf dna sissahC
ecived evitcetorp
5-24
˚Ø Pump
Toolbox assembly 001607202B0600000

1 001605102A0601000 0165132A0100 Tool box 1
2 1040200096 GB/T6170-2000 Nut M12-8 6
3 1040300054 GB/T93-1987 Washer 12 6
4 1040300041 GB/T97.1-2002 Washer 12-200HV 6
5 001605102A0600002 0160432A0002 Rubber support plate 2 t5 2
6 1040000216 GB/T5783-2000 Bolt M12×70-8.8 6
7 001605102A0600001 0160432A0001 Rubber support block 1 t5 2
8 001605102A0600004 Rubber support plate t3-590×390 2
9 001607202B0601000 0169232A1000 Tool box gasket 1
10 1040100006 GB/T70.1-2000 Screw M16×35-8.8 8
11 001607202B0600001 0169232A0001 Mounting plate t20 2
12 1040300065 GB/T93-1987 Washer 16 8
13 1040300052 GB/T97.1-2002 Washer 16-200HV 8
Chassis and frame

protective device
5-25
˚Ø Pump
Support plate 001605102A0700000

Chassis and frame
protective device
5-26
˚Ø Pump
Support plate 001605102A0700000

1 001605102A0700002 0161572A0102 Connection board A t10 2
2 1040300067 GB/T93-1987 Washer 10 8
3 1040100059 GB/T70.1-2008 Screw M10×20-8.8 8
4 1040500065 GB/T91-2000 Pin 2.5×20 1
5 1040200113 GB/T6170-2000 Nut M10-8 1
6 1040300041 GB/T97.1-2002 Washer 12-200HV 1
7 001605102A0700003 0160472B1001 Pin 1
8 001605102A0702000 0160472B1200 Baffle 1
9 001605102A0700001 0161172A0009 Support plate 2
10 001605102A0701000 0167572A1000 Support plate gasket 1

weldment
Chassis and frame

protective device
5-27
5-28
Chapter 6 Hydraulic system
Chapter 6
!!!!!!!!!!!!!!
˚Ø Pump
Hydraulic schematic of pumping system 001607217A0100000 1/2

Hydraulic system
6-2
˚Ø Pump

1 1010000096 Piston pump 1
2 1010000087 Constant pressure 1

valve
3 1010000085 Gear pump 1
4 1010300530 Flush valve 1
5 1010800027 Accumulator 1
6 1019900048 Pressure detecting joint 1
7 1010300542 Check valve 1
8 1010301554 Check valve 2
9 1019900049 Pressure switch 1
10 1010300526 Solenoid reversal valve 2
11 1010300581 Solenoid proportional 1

reducing valve
12 1010300529 Shuttle valve 1
13 1010300522 Overflow valve 1
14 1010300557 Check valve 2
15 1010302072 Hydraulic reversal

valve 1
16 1010300578 Ball valve 1
19 1021400068 Manometer 2
20 1010100059 Mixing motor 1
23 1010300541 Ball valve 2

Hydraulic system
24 1010300569 Additional overflow 2

valve
25 1019900050 Manometer 1
26 1010400019 Cooler 1
27 1060200000 Water suction filter 1
28 1010600052 Oil return filter 1
29 1029900008 Wire plug 13
30 1010300658 Dual-channel ball valve 1
31 1010300583 Logic valve 2
32 1010600435 Oil suction filter 1
6-3
˚Ø Pump

Hydraulic system
6-4
˚Ø Pump

34 1021400066 Pressure sensor 1
35 1010300577 Check valve 4
36 1010100065 Washing motor 1
38 1010300545 Hydraulic reversal 2

valve
Hydraulic system
6-5
˚Ø Pump
Accumulator 1010800027
metsys ciluardyH
6-6
˚Ø Pump
1 1070500226 Charging valve 1
2 1019900492 Balloon 1
3 1019801828 Rubber bow 1
4 1010800070 Seal kit of accumulator 1
5 1079900332 Charging tools 1
Hydraulic system
6-7
˚Ø Pump
Solenoid reversal valve 1010300526

Hydraulic system
6-8
˚Ø Pump

1 1019900491 Electromagnet 2
Hydraulic system
6-9
˚Ø Pump
metsys ciluardyH
6-10
˚Ø Pump
1 1019900483 Balloon 1
2 1070500227 Charging valve 1
3 1010800069 Seal kit of accumulator 1
4 1079900332 Charging tools 1
5 001600000A0000002 0166119A1100 Charging joint 1
6 001600000A0000003 0166119A1200 Mandril 1
Hydraulic system
6-11
˚Ø Pump
metsys ciluardyH
6-12
˚Ø Pump

Hydraulic system
6-13
˚Ø Pump
Mixing motor 1010100059

Hydraulic system
6-14
˚Ø Pump
Mixing motor 1010100059

1 1030700117 Output shaft of mixing 1
motor
2 1019900496 Repair kit 1
3 1081000437 O-ring 1
Hydraulic system
6-15
˚Ø Pump

Hydraulic system
6-16
˚Ø Pump

Hydraulic system
6-17
˚Ø Pump
Water suction filter 1060200000

Hydraulic system
6-18
˚Ø Pump
Water suction filter 1060200000

1 1010600424 Filter element 1
Hydraulic system
6-19
˚Ø Pump
Oil return filter 1010600052

Hydraulic system
6-20
˚Ø Pump
Oil return filter 1010600052

2 1019900490 Vacuum meter 1
Hydraulic system
6-21
˚Ø Pump
Oil suction filter 1010600435

Hydraulic system
6-22
˚Ø Pump

2 1019900554 Pressure difference 1

signal sender
Hydraulic system
6-23
˚Ø Pump

Hydraulic system
6-24
˚Ø Pump


signal sender
Hydraulic system
6-25
˚Ø Pump
metsys ciluardyH
6-26
˚Ø Pump

Hydraulic system
6-27
˚Ø Pump
Pipelaying of pumping system 001609318A0000000 1/2
metsys ciluardyH
6-28
˚Ø Pump

1 001605118A0010000 0169318A0100 Mounting bracket of 1
major valve board
2 001605119A0090100 0169318A0210 Minor valve separator 1
3 001609318A0001000 Vents layout on oil tank 1
4 001609318A0000001 Steel tube φ10×2 3
5 000198930A0200002 0169318A0004 Straight joint M12×1.5/M16×1.5 3
6 001605118A0002000 0169318A2000 A4VG180 pump unit 1
7 001609318A0004000 High-low pressure 1

valve
8 001605118A0004000 0169318A4000 Diagram of signal Valve 1
9 001605118A0005000 0169318A5000 Controller valve 1

unit(HC)
10 001605118A0006000 0169318A6000 Multichannel of piston 2
side
11 001605118A0070000 Pressure gauge
0164618C0100 mounting box 1
12 001605118A0000006 0161518A0900 Multi-channel block 1
13 000198930A0300001 0161518B0100 Neighbor joint G1/4/M16×1.5 1
15 000198930A1000009 0161518D5100 Dump joint 3/4-16UNF/M26×1.5 1
16 000198930A0100008 0161518E8100 Straight joint M42×2/M26×1.5 1
17 001605118A0040000 0167118A8000 Small accumulator 1

hoop
18 000198931A0600003 0161518D6000 Flange joint 1 1/4"/M52×2 2
20 000198930A0100006 0165020B0006 Straight joint M10×1/M16×1.5 2
23 1140101516 Straight clapboard joint 5

Hydraulic system
24 1140101598 Clapboard nut 1
25 1140101487 Combined T-joint 2
26 1140101632 Elbow joint 2
31 1140101588 Nut 6
6-29
˚Ø Pump
metsys ciluardyH
6-30
˚Ø Pump

34 1990200289 Pipe clamp 5
35 1019900061 Manometer line 3
36 1081000478 Rhombus seal 4
37 1081000483 Rhombus seal 2
38 1081000484 Rhombus seal 1
39 1040000114 GB/T5783-2000 Bolt M10×25-8.8 6
40 1040000076 GB/T5783-2000 Bolt M6×25-8.8 4
41 1040100349 GB/T70.1-2000 Screw M4×45-8.8 4
42 1040100355 GB/T70.1-2000 Screw M6×55-8.8 4
43 1040100017 GB/T70.1-2000 Screw M14×45-8.8 8
44 1040200111 GB/T6170-2000 Nut M6-8 2
45 1040300044 GB/T93-1987 Washer 4 4
46 1040300062 GB/T93-1987 Washer 6 10
47 1040300067 GB/T93-1987 Washer 10 6
48 1040300068 GB/T93-1987 Washer 14 8
49 1081000474 O-ring 2
50 1081000435 GB/T3452.1-1992 O-ring 47.5×3.55 2
51 1140101557 Screw plug 2
Hydraulic system
6-31
˚Ø Pump
Vents layout on oil tank 001609318A0001000 1/2

Hydraulic system
6-32
˚Ø Pump

2 1140101567 Screw plug 3
4 1140101568 Screw plug 3
5 001605119A0030000 0167118A0100 Suction joint of constant 1

pressure valve
6 1140101630 Flange half 3
7 1040000094 GB/T5783-2000 Bolt M12×35-8.8 12
8 1040300054 GB/T93-1987 Washer 12 16
9 1081000475 O-ring 4
10 1040100071 GB/T70.1-2000 Screw M10×25-8.8 16
11 1040300061 GB/T97.1-2002 Washer 10-200HV 16
12 1040300067 GB/T93-1987 Washer 10 28
13 001605120A0000002 0165020E0021 Transition flange plate 1
14 001605120A0000004 0165020E0022 Seal gasket 1
15 001605120A0020000 0160154C0110 Cover of airfilter 1
16 1040100103 GB/T818-2000 Screw M4×16-4.8 6
17 1040000304 GB/T5783-2000 Bolt M4×40-8.8 6
18 1040200100 GB/T6170-2000 Nut M4-8 6
19 1040300044 GB/T93-1987 Washer 4 6
20 1040300045 GB/T97.1-2002 Washer 4-200HV 6
21 000198930A0100026 0161518D8000 Straight joint M33×2/M45×2 1
22 001607219A0050000 0161518D1700 Diffuser 1
23 1081000488 Rhombus seal 2

Hydraulic system

Temperate sensor
28 000198930A1200001 0161518D9400 transit joint M33×2/G1/4 1
29 001605418A0020001 0165020E0002 Cover plate 2
30 1040000114 GB/T5783-2000 Bolt M10×25-8.8 8
31 1081000463 GB/T3452.1-1992 O-ring 165×7 2
32 000198930A0600008 0162118B1110 Flange joint 1 1/2/M52×2 1
6-33
˚Ø Pump

Hydraulic system
6-34
˚Ø Pump

33 1040100054 GB/T70.1-2000 Screw M12×35-8.8 4
34 1040100122 GB/T70.1-2000 Screw M8×25-8.8 6
35 1040300063 GB/T93-1987 Washer 8 6
36 001605118A0000001 0167218A0006 1 1/4 flange plate 1
37 1040100111 GB/T70.1-2000 Screw M10×35-8.8 4
38 1081000474 O-ring 1
39 000198930A0600004 0167218A0007 Flange joint 1 1/2/M45×2 1
40 001605118A0000002 0169318A0003 Return transition flange 1
41 1081000569 GB/T3452.1-1992 O-ring 195×3.55 1
42 001607249A0010000 0161518D7000 Suction joint of inclined 1

shaft pump
46 1140101557 Screw plug 4
47 1081000478 Rhombus seal 4
48 1081000483 Rhombus seal 2
49 1140101566 Screw plug 2
50 1081000481 Rhombus seal 1
51 1140101569 Screw plug 1
53 001605149A0000005 0160218A0025 Offlet joint 2
54 1010300520 Ball valve 2
55 000198930A1200016 Offlet joint 2

Hydraulic system
56 1140101559 Screw plug 1
57 000198930A0100021 0161518D8400 Straight joint M33×2/M18×1.5 1
6-35
˚Ø Pump
A4VG180 pump unit 001605118A0002000 1/2

Hydraulic system
6-36
˚Ø Pump
A4VG180 pump unit 001605118A0002000 1/2

1 000198930A0520007 0161518D7300 Gemel joint M36×2 1
2 000198930A0510006 0163818A0600 Gemel bolt G1 1
3 1081000425 GB/T3452.1-1992 O-ring 34.5×1.8 2
4 1040100361 GB/T70.1-2000 Screw M14×100-8.8 4
5 1040300068 GB/T93-1987 Washer 14 4
6 000198931A0700002 0010318A0003 High-pressure flange 1 1/4 2

half
7 1081000474 O-ring 4
8 000198931A0600001 0161518D7900 Elbow flange joint 1 1/4/M52×2 2
10 1081000488 Rhombus seal 1
12 1081000485 Rhombus seal 4
14 1081000483 Rhombus seal 1
16 1140101558 Screw plug 1
17 1081000480 Rhombus seal 5
18 1140101632 Elbow joint 2
20 1081000479 Rhombus seal 2
21 000198930A1000006 0014918A0002 Dump joint R1/4/M12×1.5 1
23 000198930A1000005 0167218A0009 Dump joint G1/4/M16×1.5 1

Hydraulic system
24 1140101479 Elbow joint 1
27 000198930A0100056 Straight joint M14×1.5/M16×1.5 2
29 1081000489 Rhombus seal 1
31 1081000486 Rhombus seal 1
32 000198930A1200002 0160418A0048 Oil filling & M33×2/M12×1.5 1

pressure-detecting joint
6-37
˚Ø Pump
A4VG180 pump unit 001605118A0002000 2/2

Hydraulic system
6-38
˚Ø Pump
A4VG180 pump unit 001605118A0002000 2/2

33 1081000487 Rhombus seal 1
34 1040000556 GB/T5783-2000 Bolt M20×55-8.8 4
35 1040300106 GB/T97.1-2002 Washer 20-200HV 4
36 1040300038 GB/T93-1987 Washer 20 4
Hydraulic system
6-39
˚Ø Pump
High-low pressure valve 001609318A0004000 1/2
metsys ciluardyH
6-40
˚Ø Pump

1 1040100351 GB/T70.1-2000 Screw M5×30-8.8 4
2 1040300060 GB/T93-1987 Washer 5 4
5 1140101559 Screw plug 9
7 1040000209 GB/T5783-2000 Bolt M16×70-8.8 11
8 1040300065 GB/T93-1987 Washer 16 23
9 000198931A0600002 0165018B0003 Elbow flange joint 1 1/4/M52×2 4
10 000198930A1000012 0167218A0013 Dump joint M14×1.5/M16×1.5 1
11 1040100381 GB/T70.1-2000 Screw M16×50-8.8 8
12 1140101581 1 1/2"high-pressure 2
flange joint
13 1140101606 1 1/2"SAE 2
high-pressure flange
14 1081000475 O-ring 2
15 1040100017 GB/T70.1-2000 Screw M14×45-8.8 16
16 1040300068 GB/T93-1987 Washer 14 16
17 000198931A0700002 0010318A0003 High-pressure flange 4

half 1 1/4
18 1081000474 O-ring 4
20 1081000485 Rhombus seal 2
21 1140101583 Screw plug 6
22 1081000479 Rhombus seal 6
23 001609318A0004001 Cover plate 1

Hydraulic system
24 1040000277 GB/T5782-2000 Bolt M16×150-8.8 4
25 000198930A1000007 0162118B1500 Dump joint M14×1.5/M16×1.5 2
26 1040100122 GB/T70.1-2000 Screw M8×25-8.8 2
27 1040300063 GB/T93-1987 Washer 8 2
28 1140101558 Screw plug 1
29 1140101568 Screw plug 2
30 1081000487 Rhombus seal 2
31 1140101557 Screw plug 3
32 1081000478 Rhombus seal 3
6-41
˚Ø Pump
metsys ciluardyH
6-42
˚Ø Pump

33 001605118A0003002 0164618C0001 Main valve block 1
34 001605118A0003003 0167218A0002 Cover plate 1

High-low pressure
35 001605118A0003004 0014918C0001 1
control valve block
36 1081000428 GB/T3452.1-1992 O-ring 45×2.65 10
37 1040000645 GB/T5783-2000 Bolt M18×30-8.8 4
38 1040300028 GB/T93-1987 Washer 18 4
Hydraulic system
6-43
˚Ø Pump
Diagram of signal Valve 001605118A0004000

Hydraulic system
6-44
˚Ø Pump
Diagram of signal Valve 001605118A0004000

2 000198930A1000007 0162118B1500 Dump joint M14×1.5/M16×1.5 4
5 1140101557 Screw plug 6
9 000198930A1200003 FB78.0 Filter joint M18×1.5/M22×1.5 2
10 1081000485 Rhombus seal 2
11 1140101558 Screw plug 2
12 1040100180 GB/T70.1-2000 Screw M6×60-8.8 4
13 1040300062 GB/T93-1987 Washer 6 4
14 001605118A0004001 0014618A0001 Signal valve block 1
Hydraulic system
6-45
˚Ø Pump
Controller valve unit(HC) 001605118A0005000
metsys ciluardyH
6-46
˚Ø Pump
Controller valve unit(HC) 001605118A0005000

1 1140101557 Screw plug 6
3 1040100351 GB/T70.1-2000 Screw M5×30-8.8 4
4 1040300060 GB/T93-1987 Washer 5 12
5 001605118A0005001 0168818A0009 Cover of constant 1

power valve
6 1081000538 GB/T3452.1-1992 O-ring 8.75×1.8 4
7 1040100180 GB/T70.1-2000 Screw M6×60-8.8 4
8 1040300062 GB/T93-1987 Washer 6 4
9 1140101558 Screw plug 4
10 1081000480 Rhombus seal 10
11 001605118A0005002 0161518C2900 Mounting board of 1

reducing valve
12 1081000424 GB/T3452.1-1992 O-ring 8×1.8 3
13 000198930A1000003 0161518D7100 Dump joint M14×1.5/M16×1.5 1
14 1040101035 GB/T70.1-2000 Screw M4×50-8.8 4
15 1040300044 GB/T93-1987 Washer 4 4
16 1140101583 Screw plug 3
17 1081000479 Rhombus seal 3
18 000198930A1000007 0162118B1500 Dump joint M14×1.5/M16×1.5 3
20 000198930A1000004 0161518D4000 Dump joint G1/8/M16×1.5 2
21 1040100030 GB/T70.1-2000 Screw M5×50-8.8 4
22 001605118A0005003 0168818A0003 Controlling valve block 1 Hydraulic system
6-47
˚Ø Pump
Multichannel of piston side 001605118A0006000

Hydraulic system
6-48
˚Ø Pump
Multichannel of piston side 001605118A0006000

1 1040100381 GB/T70.1-2000 Screw M16×50-8.8 4
2 1040300065 GB/T93-1987 Washer 16 8
3 1140101581 1 1/2"high-pressure 1
flange joint
4 1140101606 1 1/2"SAE 1
high-pressure flange
5 1081000475 O-ring 1
6 1040000484 GB/T5782-2000 Bolt M16×120-8.8 4
7 1140101567 Screw plug 2
9 1140101583 Screw plug 1
10 1081000479 Rhombus seal 1
11 1140101558 Screw plug 1
12 1081000480 Rhombus seal 1
13 001605118A0006001 0169318A0001 Multichannel block of 1

piston side
Hydraulic system
6-49
˚Ø Pump
Pipelaying of distribution circuit 001609319A0000000 1/2

Hydraulic system
6-50
˚Ø Pump

1 001609319A0000001 Steel tube 1 φ10×2-3200 1
2 001609319A0000002 Steel tube 2 φ15×2 1
3 001609319A0000003 Steel tube 3 φ15×2-2200 1
4 001609319A0000004 Steel tube 4 φ10×2-1000 2
5 001609320A0000005 0169320A1005 Steel tube 5 φ15×2 1
6 001616219A0000001 Rubber bushing 2
7 000198930A0510007 0018618C0008 Gemel bolt M27×2/M36×2 1
8 000198930A0520008 0162119C2410 Gemel joint M22×1.5 1
9 001609319A0001000 0169319A1100 Accumulator pipe 1 φ28×3 1
12 001609319A0004000 0169319A1400 Distribution pipe φ28×3 2
13 001609319A0010000 Distributing valve block 1
14 000198930A0300002 0167219A0002 Neighbor joint G3/8/M16×1.5 1
15 001605119A0000003 0168819A0004 Joint 1
16 000198930A0600012 0165018E0001 Elbow flange joint 1 1/4/M52×2 1
17 000198931A0100001 0165018B0018 Straight joint M27×2/M42×2 2
18 000198930A0100014 0165018B0023 Straight joint 3/4-16UNF/M26×1.5 1
19 001607719A0005000 0167118A3000 Accumulator support 1
20 001607719A0006000 0167118A4000 Hoop 1
21 000198930A0100010 0014818C0002 Straight joint M27×2/M36×2 1
22 000198930A0700001 0010319A0019 Flange half 1 1/4 1
23 000198931A0600006 0161519D4300 Flange joint 3/4"/M36×2 1

Hydraulic system
24 001607221A0000005 0167219A0001 Mounting board of t8 1

sphere valve
25 1990200289 Pipe clamp 5
26 1990200302 Double clamp 4
27 1990200114 Pipe clamp 1
28 1040000114 GB/T5783-2000 Bolt M10×25-8.8 4
29 1040100407 Screw 4
30 1040100408 Screw 4
31 1040200192 GB/T6170-2000 Nut M8-8 2
32 1040200112 GB/T6170-2000 Nut M14-8 4
6-51
˚Ø Pump

Hydraulic system
6-52
˚Ø Pump

33 1040300063 GB/T93-1987 Washer 8 2
34 1040300067 GB/T93-1987 Washer 10 8
35 1040300054 GB/T93-1987 Washer 12 4
36 1040300068 GB/T93-1987 Washer 14 4
37 1040300055 GB/T97.1-2002 Washer 14-200HV 4
38 1081000479 Rhombus seal 1
39 1081000482 Rhombus seal 1
40 1081000484 Rhombus seal 1
41 1081000486 Rhombus seal 3
43 1140101589 Nut 6
45 1140101588 Nut 6
47 1140101476 Elbow joint 1
48 1140101563 Flange half 1
52 1140101429 Elbow joint 1

Hydraulic system
56 1140101597 Neighbor nut 1
59 1081000426 GB/T3452.1-1992 O-ring 28×1.8 2
60 1081000472 O-ring 1
61 1081000586 GB/T3452.1-1992 O-ring 67×2.65 1
62 1140101583 Screw plug 1
63 1081000474 O-ring 1
6-53
˚Ø Pump
Distributing valve block 001609319A0010000 1/2
metsys ciluardyH
6-54
˚Ø Pump

1 1140101557 Screw plug 11
2 1081000478 Rhombus seal 13
3 1040100380 GB/T70.1-2000 Screw M12×45-8.8 4
4 1040300054 GB/T93-1987 Washer 12 10
5 001605119A0010001 0168819A0001 Distributing valve block 1
6 000198930A1000003 0161518D7100 Dump joint M14×1.5/M16×1.5 1
9 000198930A0100015 0167719B0001 Straight joint M42×2/M45×2 1
10 1081000488 Rhombus seal 1
11 1081000477 O-ring 3
12 1140101490 High-pressure flange 1

joint
13 1140101564 Flange half 2
14 1040300067 GB/T93-1987 Washer 10 16
15 1040100097 GB/T70.1-2000 Screw M10×30-8.8 12
16 1040100259 GB/T70.1-2000 Screw M12×55-8.8 6
17 1040100351 GB/T70.1-2000 Screw M5×30-8.8 4
18 1040300060 GB/T93-1987 Washer 5 12
19 1040100030 GB/T70.1-2000 Screw M5×50-8.8 8
20 1081000479 Rhombus seal 3
21 1140101583 Screw plug 2
22 1040100166 GB/T70.1-2000 Screw M10×50-8.8 4
23 1081000486 Rhombus seal 4

Hydraulic system
24 1140101659 Screw plug 2
25 001605119A0010002 0168819A0002 Dump cover 1
26 1081000424 GB/T3452.1-1992 O-ring 8×1.8 2
27 1081000543 GB/T3452.1-1992 O-ring 25×1.8 1
28 000198931A0100003 0168819A0003 Straight joint M27×2/M36×2 1
30 1081000487 Rhombus seal 3
31 000198930A1200004 0010918A0011 Joint M33×2 M33×2/M33×2 1
6-55
˚Ø Pump
metsys ciluardyH
6-56
˚Ø Pump

33 000198931A0600007 0161519E0400 Flange joint 1"/G3/4 1
34 000198931A0600008 0161519D0900 Elbow flange joint M42×2 1
35 000198930A1000004 0161518D4000 Dump joint G1/8/M16×1.5 2
36 1140101558 Screw plug 1
Hydraulic system
6-57
˚Ø Pump
Pipelaying of rabbling and cleaning circuit 001609320A0000000 1/2

Hydraulic system
6-58
˚Ø Pump

1 001609320A0000001 0169320A1001 Steel tube 1 φ15×2 1
2 001609320A0000002 0169320A1002 Steel tube 2 φ15×2 1
3 001609320A0000003 0169320A1003 Steel tube 3 φ15×2-1400 2
4 001609320A0000004 0169320A1004 Steel tube 4 φ15×2 1
5 001609320A0000005 0169320A1005 Steel tube 5 φ15×2 1
6 001609320A0000006 0169320A1006 Steel tube 6 φ15×2-400 1
7 001609320A0000007 0169320A1007 Steel tube 7 φ15×2 1
8 001609320A0000008 0169320A1008 Steel tube 8 φ15×2-2300 1
9 001609320A0000009 0169320A1009 Steel tube 9 φ15×2-900 1
10 001609320A0000010 0169320A1010 Steel tube 10 φ15×2-150 1
11 001609320A0000011 0169320A1011 Steel tube 11 φ15×2 1
12 001609320A0000012 0169320A1012 Steel tube 12 φ15×2 1
13 001609320A0000013 0169320A1013 Steel tube 13 φ15×2 1
14 001607220A0010000 0169320A2000 Rabbling and cleaning

valve block 1
15 000198930A0600002 0165020B0004 Flange joint M36×2 1
16 000198930A0600003 0165020B0005 Flange joint M22×1.5 1
17 000198930A0100004 0165020B0007 Straight joint G1/M22×1.5 2
18 000198930A0100005 0165020B0008 Straight joint G1/4/M22×1.5 1
19 000198930A1000013 0168820A0020 Dump joint M10×1/M16×1.5 1
20 000198930A1000021 Dump joint 1
21 1990200115 Double clamp 8
22 1990200114 Pipe clamp 9
23 1040100105 GB/T70.1-2000 Screw M6×25-8.8 8

Hydraulic system
24 1040000114 GB/T5783-2000 Bolt M10×25-8.8 2
25 1040300062 GB/T93-1987 Washer 6 8
26 1040300067 GB/T93-1987 Washer 10 2
27 1081000478 Rhombus seal 1
28 1081000480 Rhombus seal 1
29 1081000487 Rhombus seal 2
31 1140101478 Elbow joint 1
32 1140101429 Elbow joint 8
6-59
˚Ø Pump

Hydraulic system
6-60
˚Ø Pump

38 1140101589 Nut 28
40 1081000476 O-ring 1
41 1081000529 O-ring 1
Hydraulic system
6-61
˚Ø Pump
Rabbling and cleaning valve block 001607220A0010000

Hydraulic system
6-62
˚Ø Pump
Rabbling and cleaning valve block 001607220A0010000

1 1140101557 Screw plug 5
3 1140101583 Screw plug 1
8 001607220A0010002 0169320A0011 Choke plug/end cap 1
9 1040000267 GB/T5783-2000 Bolt M8×20-8.8 4
10 1040300063 GB/T93-1987 Washer 8 4
11 001607220A0010001 0167520A1000 Mixing & Cleaning 1

valve block
12 1040100356 GB/T70.1-2000 Screw M6×90-8.8 8
13 1040300062 GB/T93-1987 Washer 6 8
Hydraulic system
6-63
˚Ø Pump
Hydraulic schematic of boom 001609350A0000000
metsys ciluardyH
6-64
˚Ø Pump
Hydraulic schematic of boom 001609350A0000000

Bent axis axial piston
1 1010000089 pump 1
3 1010600436 Compressed oil filter 1
4 1010300552 Counterbalance valve 1
5 Multi-channel valve
001612850A0010000 assembly (7 times) 1
6 1010300553 Slewing control valve 1
7 1010302089 Boom balance valve 1
8 1010302088 Boom balance valve 2
9 1010300546 Balance valve 1
13 1140101574 Manometer-test point 1

joint
15 1010500023 Air filter 1
16 1019900043 Level gauge 1
17 1019900040 Level switch 1
Hydraulic system
6-65
˚Ø Pump
Bent axis axial piston pump 1010000089

Hydraulic system
6-66
˚Ø Pump
Bent axis axial piston pump 1010000089

Hydraulic system
6-67
˚Ø Pump
Compressed oil filter 1010600436

Hydraulic system
6-68
˚Ø Pump
Compressed oil filter 1010600436

1 1019800514 Signal sender 1
Hydraulic system
6-69
˚Ø Pump
Multi-channel valve assembly (7 times) 001612850A0010000

Hydraulic system
6-70
˚Ø Pump
Multi-channel valve assembly (7 times) 001612850A0010000

Reversal multi-channel
1 1010300549 valve 1
2 1010300611 Multi-valve blade 1
7 1010300584 Final block 1
Hydraulic system
6-71
˚Ø Pump
Multi-valve blade 1010300615

Hydraulic system
6-72
˚Ø Pump

Multi-channel valve
1 1031700182 handle of boom 1
2 1999901338 Handle pedestal of 1

multi-channel valve
3 1010302631 Valve core 2
4 1081000993 O-ring 4
5 1081000941 O-ring 2
6 1081000971 O-ring 1
7 1081000973 O-ring 1
8 1081000970 O-ring 1
9 1081000992 O-ring 1
10 1999901339 Spring cover 1
11 1022200607 Socket 1
13 1081000854 O-ring 2
14 1081001020 O-ring 2
15 001600001A0000019 PSV 4S1F/370-3 Repair kit of multi-valve 1
Hydraulic system
6-73
˚Ø Pump

Hydraulic system
6-74
˚Ø Pump

Multi-channel valve

multi-channel valve
3 1010302631 Valve core 2
4 1081000993 O-ring 4
5 1081000941 O-ring 2
6 1081000971 O-ring 1
7 1081000973 O-ring 1
8 1081000970 O-ring 1
9 1081000992 O-ring 1
10 1999901339 Spring cover 1
11 1022200607 Socket 1
13 1081000854 O-ring 2
14 1081001020 O-ring 2
Hydraulic system
6-75
˚Ø Pump

Hydraulic system
6-76
˚Ø Pump

Multi-channel valve

multi-channel valve
3 1010302631 Valve core 2
4 1081000993 O-ring 4
5 1081000941 O-ring 2
6 1081000971 O-ring 1
7 1081000973 O-ring 1
8 1081000970 O-ring 1
9 1081000992 O-ring 1
10 1999901339 Spring cover 1
11 1022200607 Socket 1
13 1081000854 O-ring 2
14 1081001020 O-ring 2
Hydraulic system
6-77
˚Ø Pump

Hydraulic system
6-78
˚Ø Pump

Multi-channel valve

multi-channel valve
3 1010302631 Valve core 2
4 1081000993 O-ring 4
5 1081000941 O-ring 2
6 1081000971 O-ring 1
7 1081000973 O-ring 1
8 1081000970 O-ring 1
9 1081000992 O-ring 1
10 1999901339 Spring cover 1
11 1022200607 Socket 1
13 1081000854 O-ring 2
14 1081001020 O-ring 2
Hydraulic system
6-79
˚Ø Pump
Final block 1010300584

Hydraulic system
6-80
˚Ø Pump
Final block 1010300584

1 1040002247 Bolt 2
2 1040300734 GB/T97.1-2002 Washer 10-200HV 2
3 1040200745 GB/T6170-2000 Nut M10 2
4 1040200294 GB/T923-1988 Cover nut M10 2
5 1040200454 GB/T923-1988 Cover nut M8 1
6 1040200764 Nut 1
7 1040300066 GB/T97.1-2002 Washer 8-200HV 1
8 1040002248 Bolt 1
Hydraulic system
6-81
˚Ø Pump

Hydraulic system
6-82
˚Ø Pump


signal sender
Hydraulic system
6-83
˚Ø Pump
Pipelaying of boom circuit 001609649A0000000 1/3

Hydraulic system
6-84
˚Ø Pump

1 001609649A0001000 0169649B1000 Pipelaying of 1st 1
section
2 001609649A0002000 0169649B2000 Pipelaying of 2nd 1
section
3 001609649A0003000 0169649B3000 Pipelaying of 3rd 1
section
4 001609649A0004000 0169649B4000 Pipelaying of 4th 1
section
5 1st boom cylinder
001609649A0005000 piping 1
6 001609649A0006000 2nd boom cylinder 1

piping
7 001609649A0007000 3rd boom cylinder 1
piping
4th boom cylinder
8 001609649A0008000 piping 1
5th boom cylinder
9 001609649A0009000 piping 1
10 001604649A0000001 0162149B0302 Sign: board of 1

multi-valve
11 000198930A0100020 0161518D8300 Straight joint M12×1.5/M18×1.5 1
12 000198930A0100034 0160149A0012 Straight joint M12×1.5/M16×1.5 1
13 1081000478 Rhombus seal 1
14 1081000436 GB/T3452.1-1992 O-ring 53×3.55 1
15 1081000427 GB/T3452.1-1992 O-ring 25×2.65 1
16 1140101664 Flange half 1

Hydraulic system
27 1140101559 Screw plug 1

Radius accomodating
29 1140101515 Joint
1
30 1140101512 Elbow joint 4
31 001609549A0500210 Collar 1
32 1140101476 Elbow joint 1
6-85
˚Ø Pump

Hydraulic system
6-86
˚Ø Pump

Manometer-test point
33 1140101574 joint 1
34 1140101482 Elbow joint 1
35 1140101588 Nut 2
38 1140101594 Nut 8
39 1140101586 Nut 2
41 1081000479 Rhombus seal 2
42 1990200284 Pipe clamp 5
43 1990200289 Pipe clamp 3
44 1990200052 Pipe clamp 2
45 1140103014 High-pressure flange 1

joint
46 1040300067 GB/T93-1987 Washer 10 11
47 1040300063 GB/T93-1987 Washer 8 2
48 1040000116 GB/T5783-2000 Bolt M10×20-8.8 7
49 1040300054 GB/T93-1987 Washer 12 8
50 1040000098 GB/T5783-2000 Bolt M8×16-8.8 2
51 1040100235 GB/T70.1-2000 Screw M10×40-8.8 4
52 1040000169 GB/T5783-2000 Bolt M12×45-8.8 4
53 1040000018 GB/T5783-2000 Bolt M8×30-8.8 4
54 001607549A0010000 0169349A0001 Suction flange of 1

inclined shaft pump
55 1081000488 Rhombus seal 3
Hydraulic system
58 1040000225 GB/T5782-2000 Bolt M12×90-8.8 4
60 1140101514 T-joint 1
61 1140101532 Straight combined joint 1
63 1140101439 Clapboard joint 1
64 1140101534 Elbow joint 1
6-87
˚Ø Pump

Hydraulic system
6-88
˚Ø Pump

66 1140101510 Elbow joint 1
67 001609649A0000006 Steel tube φ10×2 1
68 001609649A0000005 Steel tube φ12×2-1120 1
69 001609649A0000004 Steel tube φ20×3 1
70 001609649A0000003 Steel tube φ20×3-700 1
71 001609649A0000002 Steel tube φ20×3 1
72 001609649A0000001 Steel tube φ20×3 1
Hydraulic system
6-89
˚Ø Pump
Pipelaying of 1st section 001609649A0001000

Hydraulic system
6-90
˚Ø Pump
Pipelaying of 1st section 001609649A0001000


Fine-drawn steel
3 001609649A0001001 6
tube Φ12×2
4 001609649A0001002 Steel tube φ12×2-L=880 1
5 001609649A0001003 Steel tube φ16×2.5 2
6 1140101535 T-joint 2
7 001609649A0001004 Fine-drawn steel 1

tube Φ12×2
9 1140101590 Nut 8
11 001609649A0001005 Steel tube φ16×2.5 1
13 001609649A0001006 Fine-drawn steel

tube Φ12×2 6

tube Φ12×2 1
16 1140101593 Nut 30
17 001609649A0001008 Steel tube φ16×2.5 1
18 001609649A0001009 Steel tube φ16×2.5 1
19 1990200085 Pipe clamp 7
20 1990200068 Pipe clamp 7
21 1990200083 Pipe clamp 24
22 1990200052 Pipe clamp 34 Hydraulic system
6-91
˚Ø Pump
Pipelaying of 2nd section 001609649A0002000
metsys ciluardyH
6-92
˚Ø Pump
Pipelaying of 2nd section 001609649A0002000

Fine-drawn steel
2 001609649A0002001 4
tube Φ12×2
Fine-drawn steel
3 001609649A0002002 2
tube Φ12×2
Fine-drawn steel
4 001609649A0002003 tube Φ12×2 1
5 1140101535 T-joint 1

tube Φ12×2
tube Φ12×2
9 1140101593 Nut 24
10 001609649A0002006 Steel tube φ12×2-L=1150 4
11 1990200083 Pipe clamp 21
12 1990200052 Pipe clamp 29
14 001604806A0105100 0161549B0027 Collar 1 2
Hydraulic system
6-93
˚Ø Pump
Pipelaying of 3rd section 001609649A0003000
metsys ciluardyH
6-94
˚Ø Pump
Pipelaying of 3rd section 001609649A0003000

Fine-drawn steel
2 001609649A0003001 1
tube Φ12×2
Fine-drawn steel
3 001609649A0003002 4
tube Φ12×2
Fine-drawn steel
4 001609649A0003003 tube Φ12×2 1
5 Fine-drawn steel
001609649A0003004 tube Φ12×2 1
6 1140101510 Elbow joint 5
7 1140101535 T-joint 1
Fine-drawn steel
8 001609649A0003005 tube Φ12×2 1
Fine-drawn steel
9 001609649A0003006 tube Φ12×2 1

tube Φ12×2 1

tube Φ12×2 1

tube Φ12×2 1

tube Φ12×2 1

tube Φ12×2 1

tube Φ12×2 1
18 1140101593 Nut 24
19 1990200052 Pipe clamp 28
20 1990200083 Pipe clamp 5
21 001609606A0302001 0160154A0017 U-ring 1
Hydraulic system
6-95
˚Ø Pump
Pipelaying of 4th section 001609649A0004000

Hydraulic system
6-96
˚Ø Pump
Pipelaying of 4th section 001609649A0004000

Fine-drawn steel
2 001609649A0004001 1
tube Φ12×2
Fine-drawn steel
3 001609649A0004002 1
tube Φ12×2
5 1140101593 Nut 6
7 001609649A0004003 Steel tube 12×2 1
8 1990200052 Pipe clamp 12
9 1990200083 Pipe clamp 6
Hydraulic system
6-97
˚Ø Pump
1st boom cylinder piping 001609649A0005000
metsys ciluardyH
6-98
˚Ø Pump
1st boom cylinder piping 001609649A0005000

1 1140101533 Hinge joint 4
4 001609649A0005001 Steel tube φ12×2 1
6 001609649A0005002 Steel tube φ8×1 2
7 1990200068 Pipe clamp 1
8 001609649A0005003 Steel tube φ16×2.5 1
10 1140101590 Nut 2
13 1140101593 Nut 2
15 1140101595 Nut 4
Hydraulic system
6-99
˚Ø Pump
2nd boom cylinder piping 001609649A0006000

Hydraulic system
6-100
˚Ø Pump
2nd boom cylinder piping 001609649A0006000

1 1140101533 Hinge joint 4
4 001609649A0006001 Steel tube φ12×2 1
6 001609649A0006002 Steel tube φ8×1 2
7 001609649A0006003 Steel tube φ16×2.5 1
9 1140101590 Nut 2
12 1140101593 Nut 2
14 1140101595 Nut 4
Hydraulic system
6-101
˚Ø Pump
3rd boom cylinder piping 001609649A0007000
metsys ciluardyH
6-102
˚Ø Pump
3rd boom cylinder piping 001609649A0007000

1 1140101533 Hinge joint 4
4 001609649A0007001 Steel tube φ12×2 1
6 001609649A0007002 Steel tube φ8×1 2
7 001609649A0007003 Steel tube φ12×2 1
9 1140101593 Nut 4
12 1140101595 Nut 4
Hydraulic system
6-103
˚Ø Pump
4th boom cylinder piping 001609649A0008000
metsys ciluardyH
6-104
˚Ø Pump

1 1140101533 Hinge joint 4
4 001609649A0008001 Steel tube φ12×2 1
6 001609649A0008002 Steel tube φ8×1 2
7 001609649A0008003 Steel tube φ12×2 1
8 1140101593 Nut 4
11 1140101595 Nut 4
Hydraulic system
6-105
˚Ø Pump
metsys ciluardyH
6-106
˚Ø Pump

1 1140101533 Hinge joint 4
4 001609649A0009001 Steel tube φ12×2 1
6 001609649A0009002 Steel tube φ8×1 2
7 001609649A0009003 Steel tube φ12×2 1
9 1140101593 Nut 4
12 1140101595 Nut 4
Hydraulic system
6-107
˚Ø Pump
Hydraulic schematic of base structure 001607058A0000000
metsys ciluardyH
6-108
˚Ø Pump
Hydraulic schematic of base structure 001607058A0000000

1 1010300536 Outrigger directional 2
control block
2 1010300538 Outrigger hydraulic lock 4
Front outrigger drive
3 1010100071 4
motor
4 1010300539 Outrigger bidirectional 4
lock
5 1010300830 Overload valve 2
Hydraulic system
6-109
˚Ø Pump
Pipelaying of base structure circuit 001609357A0000000
metsys ciluardyH
6-110
˚Ø Pump
Pipelaying of base structure circuit 001609357A0000000

1 001609357A0000001 Steel tube φ16×2.5-900 1
2 001609357A0000002 Steel tube φ16×2.5-1150 1
3 001609357A0000003 Mounting board of 2

outrigger multivalve
4 001609357A0001000 Pipelaying of base 1
structure
5 001609357A0002000 Pipelaying of front 1
left outrigger
6 001609357A0003000 Pipelaying of front 1
right outrigger
7 001609357A0004000 Pipelaying of rear 1
left outrigger
8 001609357A0005000 Pipelaying of rear 1
right outrigger
9 1140101590 Nut 4
12 1040100122 GB/T70.1-2000 Screw M8×25-8.8 8
13 1040100060 GB/T70.1-2000 Screw M8×60-8.8 6
14 1040300066 GB/T97.1-2002 Washer 8-200HV 14
15 1040200192 GB/T6170-2000 Nut M8-8 14
16 1990200068 Pipe clamp 4
17 1140101431 Elbow joint 3
18 1140101632 Elbow joint 2
19 1140101478 Elbow joint 1

Hydraulic system
6-111
˚Ø Pump
Pipelaying of base structure 001609357A0001000 1/2
metsys ciluardyH
6-112
˚Ø Pump

1 1990200052 Pipe clamp 20
2 1140101807 T-joint 4
3 001609357A0001001 Steel tube φ12×2-1170 1
4 001609357A0001002 Steel tube φ12×2-1150 1
6 1990200083 Pipe clamp 16
7 001609357A0001003 Steel tube φ12×2 1
8 001609357A0001004 Steel tube φ12×2 1
9 001609357A0001005 Steel tube φ12×2 1
11 001609357A0001006 Steel tube φ12×2 1
12 001609357A0001008 Steel tube φ12×2 1
13 001609357A0001010 Steel tube φ12×2 1
14 001609357A0001007 Steel tube φ12×2 1
15 001609357A0001009 Steel tube φ12×2 1
16 1140101477 Elbow joint 11
17 1040000506 GB/T5783-2000 Bolt M6×45-8.8 4
18 1040300062 GB/T93-1987 Washer 6 4
19 001609357A0001015 Steel tube φ12×2-1140 1
20 001609357A0001016 Steel tube φ12×2-1090 1
22 001609357A0001011 Steel tube φ12×2 1
23 001609357A0001014 Steel tube φ12×2 1

Hydraulic system
25 001609357A0001021 Steel tube φ12×2 1
26 001609357A0001022 Steel tube φ12×2 1
27 001609357A0001012 Steel tube φ12×2 2
29 1140101600 Neighbor nut 2
30 1081000482 Rhombus seal 6
31 001609357A0001013 Steel tube φ12×2 2
32 001609357A0001018 Steel tube φ12×2 1
6-113
˚Ø Pump
metsys ciluardyH
6-114
˚Ø Pump

33 001609357A0001019 Steel tube φ12×2 1
34 1040000094 GB/T5783-2000 Bolt M12×35-8.8 6
35 1040300054 GB/T93-1987 Washer 12 6
36 1040300041 GB/T97.1-2002 Washer 12-200HV 6
37 001609357A0001017 Steel tube φ12×2 1
38 001609357A0001020 Steel tube φ12×2 1
39 1140101586 Nut 48
41 001600003A0000097 Straight joint 8
42 1081000485 Rhombus seal 8
43 001600003A0000105 Steel tube assembly 8
44 1140101730 Straight combined 8

T-joint
45 001600003A0000096 Dump joint 4
Hydraulic system
6-115
˚Ø Pump
Pipelaying of front left outrigger 001609357A0002000
metsys ciluardyH
6-116
˚Ø Pump
Pipelaying of front left outrigger 001609357A0002000

2 1140101477 Elbow joint 6
4 001609357A0002008 Steel tube φ12×2 1
7 001609357A0002001 Steel tube φ12×2-950 1
8 001609357A0002002 Steel tube φ12×2-1000 1
9 1140101510 Elbow joint 4
10 001609357A0002003 Steel tube φ12×2 1
11 001609357A0002004 Steel tube φ12×2 1
12 001609357A0002011 Steel tube φ12×2-195 1
13 001609357A0002012 Steel tube φ12×2-215 1
14 1031000021 Towline 1
15 1140101443 Right angle neighbor

joint 1
16 001609357A0002005 Steel tube φ12×2 1
17 001609357A0002006 Steel tube φ12×2 1
18 001609357A0002007 Steel tube φ12×2 1
19 1140101586 Nut 24
21 001609357A0002009 Steel tube φ12×2-1010 1
22 001609357A0002010 Steel tube φ12×2-1060 1
23 000198930A0100055 Straight joint 1

Hydraulic system
24 1081000482 Rhombus seal 1
25 1040100148 GB/T70.1-2000 Screw M8×45-8.8 4
26 1040300063 GB/T93-1987 Washer 8 4
6-117
˚Ø Pump
Pipelaying of front right outrigger 001609357A0003000
metsys ciluardyH
6-118
˚Ø Pump
Pipelaying of front right outrigger 001609357A0003000

1 1140101510 Elbow joint 4
2 001609357A0002001 Steel tube φ12×2-950 1
3 001609357A0002002 Steel tube φ12×2-1000 1
6 001609357A0003004 Steel tube φ12×2 1
8 1140101477 Elbow joint 7
10 001609357A0002003 Steel tube φ12×2 1
11 001609357A0003001 Steel tube φ12×2 1
12 001609357A0002011 Steel tube φ12×2-195 1
13 001609357A0002012 Steel tube φ12×2-215 1
14 1031000021 Towline 1
15 1140101443 Right angle neighbor

joint 1
16 001609357A0003002 Steel tube φ12×2 1
17 001609357A0003003 Steel tube φ12×2 1
18 001609357A0003005 Steel tube φ12×2 1
19 1140101586 Nut 24
21 001609357A0002009 Steel tube φ12×2-1010 1
22 001609357A0002010 Steel tube φ12×2-1060 1
23 000198930A0100055 Straight joint 1

Hydraulic system
24 1081000482 Rhombus seal 1
25 1040100148 GB/T70.1-2000 Screw M8×45-8.8 4
26 1040300063 GB/T93-1987 Washer 8 4
6-119
˚Ø Pump
Pipelaying of rear left outrigger 001609357A0004000
metsys ciluardyH
6-120
˚Ø Pump
Pipelaying of rear left outrigger 001609357A0004000

2 1140101586 Nut 10
4 001609357A0004003 Steel tube φ12×2 1
5 001609357A0004004 Steel tube φ12×2 1
6 1990200052 Pipe clamp 5
7 001609357A0004007 Steel tube φ12×2-4470 1
9 001609357A0004001 Steel tube φ12×2-3730 1
10 001609357A0004002 Steel tube φ12×2-3750 1
11 1990200075 Double clamp 5
12 1140101510 Elbow joint 2
13 001605157A0000001 0160154A1011 Hinge joint G3/8 2
14 001605157A0000003 0160154A2003 Dump plug of rear φ1 2

outrigger
15 001609357A0004005 Steel tube φ12×2 1
17 1040100148 GB/T70.1-2000 Screw M8×45-8.8 4
18 1040300063 GB/T93-1987 Washer 8 4
Hydraulic system
6-121
˚Ø Pump
Pipelaying of rear right outrigger 001609357A0005000
metsys ciluardyH
6-122
˚Ø Pump
Pipelaying of rear right outrigger 001609357A0005000

2 1140101586 Nut 10
4 001609357A0004003 Steel tube φ12×2 1
5 001609357A0004004 Steel tube φ12×2 1
6 1990200052 Pipe clamp 5
7 001609357A0004007 Steel tube φ12×2-4470 1
9 001609357A0004001 Steel tube φ12×2-3730 1
10 001609357A0004002 Steel tube φ12×2-3750 1
11 1990200075 Double clamp 5
12 1140101510 Elbow joint 2
13 001605157A0000001 0160154A1011 Hinge joint G3/8 2
14 001605157A0000003 0160154A2003 Dump plug of rear φ1 2

outrigger
15 001609357A0004005 Steel tube φ12×2 1
17 1040100148 GB/T70.1-2000 Screw M8×45-8.8 4
18 1040300063 GB/T93-1987 Washer 8 4
Hydraulic system
6-123
˚Ø Pump
Lubrication system 001692401A0000000 1/2
metsys ciluardyH
6-124
˚Ø Pump

1 001692401A0000024 19 958 0802 Straight soft pipe 5×8-15000 1
2 001692401A0000026 Hose (protecting the AD13-15000 1

air pipe)
3 1140101502 L quick joint 1
4 1019900038 Manometer 1
5 1019900039 Pressure regulator 1
6 1140101551 Double worm joint 2
7 1000200034 Muffler 2
8 1010300512 Solenoid valve 2
9 1029900009 Solenoid coil 2
10 1040100353 GB/T70.1-2000 Screw M5×40-8.8 4
11 1040300060 GB/T93-1987 Washer 5 29
12 1140101644 Double worm joint ESK 1
13 1140101415 T-joining part 1
14 1140101645 Double outward

worm joint 1
15 1010300601 Sphere valve 1
16 1140101413 Radius accomodating

Joint 1
17 1140101501 L-quick joint 2
18 001692401A0000020 19 958 0702 Straight soft pipe 4×6-500 1
19 1070000000 Pneumatic lubricant

pump 1
20 1040100122 GB/T70.1-2000 Screw M8×25-8.8 4
21 1040300063 GB/T93-1987 Washer 8 6
22 1040100272 GB/T70.1-2000 Screw M6×40-8.8 4
23 1040300062 GB/T93-1987 Washer 6 4

Hydraulic system
24 1080400017 90°expanding core 3
25 1080400021 Worm pipe sleeve 6
26 001692401A0000021 1001 20 200 High-pressure hose φ8.6×2.3-3000 1
27 001692401A0000022 1001 21 005 Protection cover d10.6-3000 1
28 1080400016 90°expanding core 1
29 1140101506 Cone worm straight 9

joint
30 1010600044 Mesh filter 1
31 1140101505 Bent joint 3
32 001692401A0000023 Bronze pipe φ6×1-16000 1
6-125
˚Ø Pump
metsys ciluardyH
6-126
˚Ø Pump

33 001692401A0000004 0011424B0002 Soleplate of 1st clamp 4
34 001692401A0000005 0011424B0001 Cover of 1st clamp 4
35 1040000151 GB/T5783-2000 Bolt M5×12-8.8 25
36 001692401A0000006 0011424B0004 Soleplate of 2nd clamp 6
37 001692401A0000007 0011424B0003 Cover of 2nd clamp 6
38 001692401A0000008 0011424B0006 Soleplate of 3rd clamp 5
39 001692401A0000009 0011424B0005 Cover of 3rd clamp 5

Eight-point distributor
40 1080400020 assembly 1
41 001692401A0000010 0011424B0008 Soleplate of 4th clamp 1
42 001692401A0000011 0011424B0007 Cover of 4th clamp 1
43 001692401A0000013 0160824D2101 Lengthen joint 1 1
44 001692401A0000014 Lengthen joint 2 1
46 1040100024 GB/T70.1-2000 Screw M8×65-8.8 2
47 001692401A0000015 Mounting plate of 1

double wire distributor
48 001692401A0000016 Greasing T-joint 2
50 1080400018 Double wire distributor 1
51 001692401A0000017 0018624A0003 Screw plug G1/4 2
52 1081000480 Rhombus seal 2
54 1080400015 Straight expanding core 2 Hydraulic system
6-127
˚Ø Pump
Pneumatic lubricant pump 1070000000

Hydraulic system
6-128
˚Ø Pump
Pneumatic lubricant pump 1070000000

1 1070000024 Pneumatic pump 1
2 1079900330 Transparent oil pot 1
3 1079900331 Oil pressing plate unit 1
Hydraulic system
6-129
˚Ø Pump
Mesh filter 1010600044

Hydraulic system
6-130
˚Ø Pump
Mesh filter 1010600044

Hydraulic system
6-131
˚Ø Pump
Cleaning system 001692504A0000000
metsys ciluardyH
6-132
˚Ø Pump
Cleaning system 001692504A0000000

1 1040200096 GB/T6170-2000 Nut M12-8 4
2 000192501A0100000 0167525B1000 Mounting board of 1

gasket
3 1040000101 GB/T5783-2000 Bolt M12×40-8.8 4
4 1040300054 GB/T93-1987 Washer 12 4
5 1040300067 GB/T93-1987 Washer 10 8
6 1040300211 GB/T96.1-2002 Washer 10-200HV 8
7 1060400088 Water pump 1
8 1040200113 GB/T6170-2000 Nut M10-8 2
9 001692501A0000003 0167125B0001 Joint of water pipe 2
10 001692501A0000006 0165525C0002 Filter hoisting board 1
11 1060200001 Filter of water pipe 1
12 001692501A0000001 0167525A0001 Exit flange 1
13 1040000090 GB/T5783-2000 Bolt M10×30-8.8 2
14 001692501A0000002 0160425C0006 Entrance flange 1
15 1040000152 GB/T5783-2000 Bolt M10×40-8.8 6
16 1140101420 GB/T3287-2000 Elbow A1-1-Zn 1
17 1140101560 GB/T3287-2000 Female connector N8-1-Zn 2
18 001692501A0000007 25M-5 Joint of water pipe 1
19 1010300521 Ball valve 1
20 1990200037 Clamp 2
Hydraulic system
6-133
˚Ø Pump
Water pump 1060400088

Hydraulic system
6-134
˚Ø Pump
Water pump 1060400088

1 1069900040 Manometer 1
Pressure-regulating
2 1060100144 1
valve
3 1069900041 Repair kit of water 1
pump
4 1140214824 Washing hose 1
5 1069900001 Squirt gun 1
Hydraulic system
6-135
˚Ø Pump
Filter of water pipe 1060200001

Hydraulic system
6-136
˚Ø Pump
Filter of water pipe 1060200001

Hydraulic system
6-137
6-138
Chapter 7 Electrical system
Chapter 7
!!!!!!!!!!!!!!
˚Ø Pump
Outrigger e-box wiring harness 001600027301A3D00

Electrical system
7-2
˚Ø Pump
Outrigger e-box wiring harness 001600027301A3D00

1 1022258111 Terminal 1
2 1020700262 Terminal 11
3 1029900261 Cable 6.6
4 1020701033 Cable 6.2
5 1022200009 Terminal 3
6 1029900079 GPRS locator 4
Electrical system
7-3
˚Ø Pump
Remote device wiring harness 001600027302E3A00

Electrical system
7-4
˚Ø Pump
Remote device wiring harness 001600027302E3A00

1 1022270782 Terminal 6
2 1022303045 Cable 13.2
Electrical system
7-5
˚Ø Pump
Multi-valve wiring harness 001600027303A3D00

Electrical system
7-6
˚Ø Pump
Multi-valve wiring harness 001600027303A3D00

1 1022305061 Wire 0.4
2 1022200774 Connector 1
3 1022200773 Connector 2
4 1022270782 Terminal 11
5 1020700918 Cable 9.1
6 1022200009 Terminal 28
Electrical system
7-7
˚Ø Pump
Main valve block wiring harness 001600027304A3C00

Electrical system
7-8
˚Ø Pump
Main valve block wiring harness 001600027304A3C00

1 1022200009 Terminal 17
2 1022200774 Connector 17
3 1022305057 Wire 0.6
4 1022305062 Wire 0.6
5 1020701034 Cable 4.9
6 1022200773 Connector 7
8 1020701033 Cable 5.5
9 1020701647 Terminal 2
10 1022200309 Valve plug 12
Electrical system
7-9
˚Ø Pump
Wiring harness near swivel table 001600027305A3D00

Electrical system
7-10
˚Ø Pump
Wiring harness near swivel table 001600027305A3D00

1 1022200009 Terminal 18
2 1022301169 Cable 13.8
3 1022301230 Cable 11.2
4 1020701031 Cable 10.7
5 1022200773 Connector 3
6 1020700262 Terminal 2
7 1020402087 Caution light 2
8 1999901203 Caution light section 2
9 1022260120 Terminal 2
10 1020701647 Terminal 2
11 1022305056 Wire 1
Electrical system
7-11
˚Ø Pump
Wiring harness at hopper 001600027306A3B00

Electrical system
7-12
˚Ø Pump
Wiring harness at hopper 001600027306A3B00

1 1022303093 Cable 3.75
2 1022200009 Terminal 5
3 1022258033 Terminal 2
4 1022301169 Cable 10.45
5 1022260015 Waterproof plug 1
6 1022258111 Terminal 1
7 1022258100 Terminal 9
8 1020515019 Limit switch 1
9 1020803054 Button box 3
10 1020501008 Push button 1
11 1020509003 Button membrane 1
12 1020806275 Support 1
13 1020509015 NO contact 1
14 1020519537 Emergency button 2
15 1020509002 Emergency stop holder 2
16 1020519281 Emergency stop

contact 2
17 1020509005 Emergency stop hat 2
18 1029802149 Emergency stop sign 2
Electrical system
7-13
˚Ø Pump
Filter and sensor wiring harness 001600027307A3D00

Electrical system
7-14
˚Ø Pump
Filter and sensor wiring harness 001600027307A3D00

2 1022200009 Terminal 12
3 1020701033 Cable 7.4
4 1022200323 Joint 1
5 1022200774 Connector 4
6 1022302040 Cable 7.3
7 1022200773 Connector 1
8 1022305062 Wire 2
9 1020701050 Elbow connector 1
Electrical system
7-15
˚Ø Pump
Driving cab harness 001600027308A3B00

Electrical system
7-16
˚Ø Pump
Driving cab harness 001600027308A3B00

1 1022258033 Terminal 1
2 1022200009 Terminal 16
3 1022303041 Control cable 12.5
Electrical system
7-17
˚Ø Pump
Chassis wiring harness 001600027309A3D00

Electrical system
7-18
˚Ø Pump
Chassis wiring harness 001600027309A3D00

1 1022200009 Terminal 14
2 1022200774 Connector 6
3 1020701033 Cable 18.2
4 1020701031 Cable 10.1
5 1022303096 Cable 8.5
6 1020700314 Terminal 1
7 1022305008 Wire 17
8 1020700251 Terminal 1
9 1022305056 Wire 0.6
10 1029900079 GPRS locator 1
11 1022200006 Valve plug 2
Electrical system
7-19
˚Ø Pump
Remote control and GPS wiring harness 001600027311A3D00

Electrical system
7-20
˚Ø Pump
Remote control and GPS wiring harness 001600027311A3D00

1 1022200009 Terminal 2
2 1022302040 Cable 12.5
3 1022302040 Cable 13.5
Electrical system
7-21
˚Ø Pump
Water tank proximity switch wiring harness 001600027313A3B00

Electrical system
7-22
˚Ø Pump
Water tank proximity switch wiring harness 001600027313A3B00

1 1022200009 Terminal 6
2 1020701050 Elbow connector 2
Electrical system
7-23
˚Ø Pump
1st boom limit wiring harness 001600027314A3C00

Electrical system
7-24
˚Ø Pump
1st boom limit wiring harness 001600027314A3C00

1 1022305057 Wire 1.6
2 1022305056 Wire 1.6
3 1022305062 Wire 1.6
4 1022258033 Terminal 2
5 1022200009 Terminal 7
6 1022303093 Cable 3.6
7 1022258010 Terminal 3
8 1022305056 Wire 0.8
9 1022200006 Valve plug 2
Electrical system
7-25
˚Ø Pump
Minor support wiring harness 001600027315A3B00

Electrical system
7-26
˚Ø Pump
Minor support wiring harness 001600027315A3B00

1 1022200009 Terminal 5
2 1022303045 Cable 4
3 1020700262 Terminal 13
4 1022305168 Wire 2
5 1022258111 Terminal 9
6 1020511283 Cam switch 1
7 1020803255 Support control box 1
Electrical system
7-27
˚Ø Pump
Level wiring harness 001600027316A3C00

Electrical system
7-28
˚Ø Pump
Level wiring harness 001600027316A3C00

1 1022200041 Terminal 2
2 1022258033 Terminal 1
3 1022200009 Terminal 4
4 1022305013 Wire 17
5 1022303044 Cable 8.7
6 1022258097 Terminal 1
7 1022305298 Wire 2.2
8 1022258010 Terminal 2
9 1022305058 Wire 1.4
10 1022305062 Wire 1.4
11 1022200827 Sheath 2
12 1021108081 Terminal 2
13 1022258018 Terminal 4
Electrical system
7-29
˚Ø Pump
Boom horn wiring harness 001600027321A3A00

Electrical system
7-30
˚Ø Pump
Boom horn wiring harness 001600027321A3A00

1 1022303094 Cable 41
2 1022200595 Terminal 2
Electrical system
7-31
˚Ø Pump
Boom height light wiring harness 001600027322A3B00

Electrical system
7-32
˚Ø Pump
Boom height light wiring harness 001600027322A3B00

1 1022303094 Cable 19
Electrical system
7-33
˚Ø Pump
Outrigger control box and integrated control

box 001609327A13000T2
Electrical system
7-34
˚Ø Pump
Outrigger control box and integrated control

box 001609327A13000T2
1 1020803358 Button box 1

Emergency stop
4 1020509014 contact 4
6 1020501010 Push button 4
7 1020806275 Support 6
8 1020509015 NO contact 6
9 1020509003 Button membrane 4
10 1020803359 Button box 1
11 1020514005 Key switch 1
12 1020509016 NC contact 1
13 1020803054 Button box 4
14 1020501008 Push button 1
15 1020803340 Support control box 1
16 1020511283 Cam switch 1
Electrical system
7-35
˚Ø Pump
Coders and sensors 001609327A13000T3

Electrical system
7-36
˚Ø Pump
Coders and sensors 001609327A13000T3

1 1022200625 Sensor connector(5 1
pin)
2 1021401019 Coder 1
3 1022200624 Sensor connector(5 1

pin)
4 1022396106 Cable ferrule plug 2
5 1021402043 Pressure sensor 1
6 1022200677 Joint 1
7 1021402079 Temperature sensor 1
Electrical system
7-37
˚Ø Pump
Proximity switch 001609327A13000T4

Electrical system
7-38
˚Ø Pump
Proximity switch 001609327A13000T4

1st boom proximity
1 1020519548 switch 1
2 1020702273 Joint 1
3 1020519549 Proximity switch 2
Electrical system
7-39
˚Ø Pump
Limit switch 001609327A13000T5

Electrical system
7-40
˚Ø Pump
Limit switch 001609327A13000T5

1 1020515019 Limit switch 1
2 1022260015 Waterproof plug 1
Electrical system
7-41
˚Ø Pump
Integration of valve plug 001609327A13000T6

Electrical system
7-42
˚Ø Pump
Integration of valve plug 001609327A13000T6

1 1020304275 Hydraulic valve plug 15
2 1022200006 Valve plug 4
Electrical system
7-43
˚Ø Pump
Lights and horns of truck concreted pump 001609327A13000T7

Electrical system
7-44
˚Ø Pump
Lights and horns of truck concreted pump 001609327A13000T7

1 1020519547 Working light 1
2 1020402087 Caution light 2
3 1020401090 Floodlight 1
4 1020401127 Portable light 1
5 1020403005 Horn 2
6 1020404140 License light 1
7 1020404141 License light 1
8 1020402194 Width light 10
9 1020402090 Clearance lamp 3
Electrical system
7-45
˚Ø Pump
Main control cabinet 001609327A13000T8 1/2

Electrical system
7-46
˚Ø Pump

Electrical control
1 1020802270 cabinet 1
Electrical control
2 1020804109 1
cabinet panel
3 1022002006 Touch screen 1
6 1020509014 Emergency stop 1

contact
7 1020513085 Button switch 3
8 1021102262 Potentionmeter 1
10 1020402125 Alarm light 1
14 1029802085 Nylon plug 1
15 1029804205 Lock nut 1
16 1020401090 Floodlight 1
17 1020100006 Controller 1
18 1022200574 Controller joint 3
19 1020102033 Controller 1
20 1029900203 Connection unit 1
21 1020102058 PWM rotation voltage

module 2
22 1020304280 Relay 3
23 1020701646 Plastic casing 18
24 1020602112 Breaker 3
25 1020602146 Breaker 1
26 1020602181 Breaker 2
27 1029100080 Signal board 1
28 1022270075 Terminal 6
Electrical system
29 1029100081 Chesses control 1

wire panel
30 1022200538 Plug 2
31 1022259053 Plug 3
32 1029100082 Relay board 1
7-47
˚Ø Pump

Electrical system
7-48
˚Ø Pump

33 1029100072 Filter warning monitor 1
34 1020304281 Relay 3
35 1020304287 Relay socket 3
36 1029902526 Metal protect clamp 3
37 1020300017 Relay 2
38 1020304286 Relay socket 2
39 1020300084 Metal protect clamp 2
40 1022270202 Terminal 6
41 1022270273 Grounding terminal 5
42 1022270201 Terminal 56
43 1022270218 Terminal 4
44 1022270219 Terminal 1
Electrical system
7-49
˚Ø Pump
Electricity of driving cab 0016ISU1029200134

Electrical system
7-50
˚Ø Pump
Electricity of driving cab 0016ISU1029200134

1 1029200134 Swtich panel for ISUZU 1
& HINO
2 1020511008 Switch 1
3 1020402026 Pilot light 1
4 1020513056 Selector 1
5 1020402025 Pilot light 2
6 1020804098 Transfer plate 1
7 1022200863 Connector 1
8 1022200830 Connector 1
9 1022303037 Cable 0.5
Electrical system
7-51
˚Ø Pump
Remote control device 0016RMD1020201022

Electrical system
7-52
˚Ø Pump
Remote control device 0016RMD1020201022

1 1020201022 Remote control device 1
2 1020519072 Linear rocker 5
3 1020519073 Linear rocker 1
4 1020519076 Toggle switch 3
5 1020519077 Transfer 1
potentionmeter
6 1020519075 Toggle switch 1
7 1020519079 Touch switch 1
8 1020519078 Emergency stop button 1
9 1020903045 Battery 1
Electrical system
7-53
˚Ø Pump
GPS 0016GPS1020103448
Electrical system
7-54
˚Ø Pump
GPS 0016GPS1020103448
2 1029801038 SIM card 1
Electrical system
7-55
ZOOMLION HEAVY INDUSTRY SCIENCE AND TECHNOLOGY CO.,LTD.
Address:No.677 Lugu Avenue,Yuelu District, Changsha, Hunan Province,China

Zip Code:410205
http://www.zoomlion.com

Zoomlion 47 M Manual

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Spare Parts Manual

ZOOMLION HEAVY INDUSTRY SCIENCE AND TECHNOLOGY CO.,LTD.

specification and quantity etc. .

pay attention for it.

service department, which will offer help to ensure your rights.

manual in the cab to refer to it at any moment.

acquire information of spare part through the manual:

1. Boom: boom ASSY., swivel device, base structure and outriggers.

cylinder, mixing mechanism, concrete cylinder, water tank).

cleaning system, lubrication system.

9. Hose list: superstructure hose and undercarriage hose in the machine.

Chapter 1 Boom.................................................................................................................................................. 1-1

Boom assembly ..................................................................................................................................................... 1-2

1st boom section ................................................................................................................................................... 1-4

2nd boom section .................................................................................................................................................. 1-6

3rd boom section ................................................................................................................................................... 1-8

4th boom section ................................................................................................................................................. 1-10

5th boom section ................................................................................................................................................. 1-12

Swivel assembly .................................................................................................................................................. 1-14

Swivel reducer assembly..................................................................................................................................... 1-16

Base structure and outriggers assembly ............................................................................................................. 1-18

Front left outrigger ............................................................................................................................................... 1-20

Front right outrigger ............................................................................................................................................. 1-22

Base structure ..................................................................................................................................................... 1-24

Traction chain wheel mechanism ........................................................................................................................ 1-26

Rear left outrigger................................................................................................................................................ 1-28

Rear right outrigger.............................................................................................................................................. 1-30

Support bracket of 2nd boom .............................................................................................................................. 1-32

Chapter 2 Cylinder assembly of boom and outriggers.................................................................................... 2-1

Boom cylinder assembly........................................................................................................................................ 2-2

Cylinder of 1st section ........................................................................................................................................... 2-4

2nd boom cylinder ................................................................................................................................................. 2-6

Cylinder of 3rd section........................................................................................................................................... 2-8

Cylinder of 4th section ......................................................................................................................................... 2-10

Cylinder of 5th section ......................................................................................................................................... 2-12

Outrigger cylinder ASSY...................................................................................................................................... 2-14

Front outrigger cylinder(V)................................................................................................................................... 2-16

Rear outrigger swing cylinder .............................................................................................................................. 2-18

Rear outrigger cylinder(V) ................................................................................................................................... 2-20

Horizontal dilation cylinder(right) ......................................................................................................................... 2-22

Horizontal dilation cylinder(left) ........................................................................................................................... 2-24

Chapter 3 Pumping unit ...................................................................................................................................... 3-1

Pumping unit.......................................................................................................................................................... 3-2

Hopper assembly................................................................................................................................................... 3-4

Mixing mechanism................................................................................................................................................. 3-8

Distribution valve assembly ................................................................................................................................. 3-12

S-pipe assembly .................................................................................................................................................. 3-18

Left swing cylinder ............................................................................................................................................... 3-20

Right swing cylinder............................................................................................................................................. 3-22

Pumping mechanism ........................................................................................................................................... 3-24

Concrete piston ................................................................................................................................................... 3-28

Pumping cylinder assembly................................................................................................................................. 3-30

Left cylinder ......................................................................................................................................................... 3-32

U pipe 1 ............................................................................................................................................................... 3-34

Cylinder ............................................................................................................................................................... 3-36

U pipe 2 ............................................................................................................................................................... 3-40

Right cylinder....................................................................................................................................................... 3-42

U pipe 1 ............................................................................................................................................................... 3-44