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Operation

The document describes a software enhancement called i-Direct for remote monitoring of factory production lines. It allows reporting of complete machine operation status, records, history and data analysis. If an alarm is triggered, instant messages will be sent via email or SMS. The system includes user account administration, individual machine status display, and overall machine status display. It also has production data graphs and alarm and parameter settings.

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Abhishek Velaga
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0% found this document useful (0 votes)
51 views6 pages

Operation

The document describes a software enhancement called i-Direct for remote monitoring of factory production lines. It allows reporting of complete machine operation status, records, history and data analysis. If an alarm is triggered, instant messages will be sent via email or SMS. The system includes user account administration, individual machine status display, and overall machine status display. It also has production data graphs and alarm and parameter settings.

Uploaded by

Abhishek Velaga
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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OPERATION

Software enhancement exclusively from YCM

Multi-function Display
Easily select multiple windows from the following list of display for your
monitoring needs.

G-code Status Feedrate Parts Count Controller Running Hours


M-code Status Tool Data Machining Hours Spindle Load
Spindle Status Work Coordination Date and Time Function Display

High Speed Machining Mode: M400

+25%
Artificially intelligent machining function that is
developed from accumulation of all YCM knowledge
and experience on high speed to achieve the fastest
cycle time with best machining results.
Machining efficiency improved by 25% without
Efficiency increased by
sacrificing machining accuracy.

Wireless Message Notification (opt.)


Integrating GSM communication and CNC technology, YCM developed the
y
WMN system e and work status report.
for wireless notification of machine repor
p

M
YCM YC IECE
RK
P
S:
WO ATU TE
ST PLE
M
WORKPIECE CO

STATUS:
COMPLETE

A remote monitoring system

i-Direct, the latest YCM software enhancement


innovation is designed for remote monitoring of
factory production line. Its powerful features include User
U
User accountt ad
administration
dmiiniistrati
t ti
tio
on IIndividual
Individ
iduall machi
machine
hine st
hi status
tattus di
displ
display
lay
reporting back complete machine operation status,
record, history and data analysis. As soon as the
system gets an alarm signal, instant messages will
be sent thru e-mail or SMS (can input 3 sets of cell
phone numbers).

System Chart

Report Internet E-mail SMS


Ma
M chi
hine mod
Machine dell, numb
model, ber, e
number, -mail
il, C
e-mail, Comp
Complete
mpllette p
pro
production,
rod
ducti
tion
n, s
st
standby
tandb
dby
domain Policy SMS and IP setup and do
own time record
down

Data Program Alarm Parameter

4
Overall
O
Overall
ll ma
machines
chi
hines st
status
tattus di
displ
display
lay Pr
Production
P oduc
d cti
tion d
ti data
ata
t graphi
graphical
hicall an
hi analysis
alysi
l is
STANDARD ACCESSORIES
SPECIFICATIONS
SPINDLE
■ Tool Kit
■ Work Lamp
60~12,000rpm 60~10,000rpm
Spindle Speed (opt.) (15,000rpm) (6,000rpm) ■ Pilot Lamp

■ Coolant Equipment System


7.5/11/15kW 15/18.5/22kW 20/25/30HP
Spindle Power (opt.) ■ Hydraulic System (WV108B)
10/15/20HP (15/18.5kW 20/25HP)
■ Spindle Air Blast
Spindle Taper BBT40 BT50
■ Spindle Air Seal
TRAVEL ■ Guideway Cover on X/Y/Z

X-axis Travel 1,120mm 44.09” ■ Central Lubrication System

■ Spindle Cooling System


Y-axis Travel 762mm 30.00”
■ Leveling Blocks
Z-axis Travel 700mm 27.56”
■ Full Chip Enclosure

Distance Between 150~850mm 200~900mm ■ Dual Chip Augers (On Both Sides of Y-axis)
Spindle Nose & Table Top 5.91”~33.46” 7.87”~35.43”
■ Cutting Air Blast

■ Air Gun
TABLE
■ Coolant Gun
Table Size 1,300 x 820mm 51.18” x 32.28”
■ Heat Exchanger for Electrical Cabinet

No. T-slots x Size x Pitch 5 x 22mm x 150mm 5 x 0.87” x 5.91” ■ Rigid Tapping

Max. Load on Table 1,200kg 2,645.5 lb ■ Mechanical, Electrical & Operating Manuals

■ YCM MXP-200i Control by FANUC


FEEDRATE
Rapid Feedrate (X/Y/Z) 24/24/18 m/min. 945/945/709ipm

Cutting Feedrate 1~10,000mm/min. 0.04~394ipm

Rated Axial Thrust Force (X/Y/Z) 1,056/1,056/1,442kgf 2,328/2,328/3,179 lb OPTIONAL ACCESSORIES


Max. Axial Thrust Force (X/Y/Z) 2,592/2,592/5,184kgf 5,714/5,714/11,429 lb
■ Safety Door
ATC ■ Optical Scale
■ Foundation Bolts
Tool Magazine Capacity (opt.) 24T (30T) 24T (32T)
■ Chip Conveyor
Max. Tool Weight (opt.) 6kg 13.2 lb 15kg 33.1 lb (20kg 44.1 lb)
■ Chip Flush Coolant System

ø90 x 300mm ø3.54 x 11.81” ø110 x 350mm ø4.33 x 13.78” ■ Oil-mist Coolant System
Max. Tool Dimensions (opt.) (ø76 x 300mm ø3 x 11.81”) (ø120 x 350mm ø4.72 x 13.78”)
■ Oil-mist Collector

Max. Tool Diameter (opt.) (W/O Adjacent Tool) ø125mm ø4.92”


on Table
ø190mm ø7.48”
■ Oil Hole Holder Function
(ø240mm ø9.45”)
■ Oil Skimmer
Tool Changer Method Arm Type
■ A/C. Cooler for Electrical Cabinet
Tool Selection Method Random ■ Workpiece Measurement System

GENERAL ■ Auto Tool Length Measurement System

■ Coolant Through Spindle System


Pneumatic Supplier 5.5kg/cm2 78.2psi
■ 4th Axis Rotary Table
Power Consumption (Transformer) 34kVA (40kVA) 53kVA (65kVA)
■ Heavy Duty Coolant Pump

Machine Weight 11,000kg 24,251 lb 13,000kg 28,660 lb ■ Gearhead Spindle (WV108B)

■ Automatic Power Off Device


Note: The manufacturer reserves the right to modify the design, specifications, mechanisms,etc. to improve the performance of the machine
without notice. All the specifications shown above are just for reference. ■ HEIDENHAIN iTNC-530 Control

DIMENSIONS UNIT: mm (in)

YCM 3,335 (131.30”)


2,780 (109.45”)
1,035 (40.75”) 1,035 (40.75”)
3,300 (129.92”)
3,550 (139.76”)

1,900 (74.80”) 1,300 (51.18”)


2,730 (107.48”)
3,020 (118.90”)

2,650 (104.33”)
2,950 (116.14”)

Chip Chip R440


Conveyor(opt.) Conveyor(opt.) (17.32”)
2,180 (85.83”)

3,200 (125.98”)

3,350 (131.89”)
3,500 (137.80”)
245 (9.65”)

225 (8.86”)
WV108A WV108B 3,020 (118.90”)

YEONG CHIN MACHINERY INDUSTRIES CO., LTD.


SHENGANG Tel : +886-4-2562-3211
Web Page: Email: Fax: +886-4-2562-6479

042010-E05-2000
ULTRA WIDE HIGH RIGIDITY VERTICAL MACHINING CENTER
ULTRA WIDE HIGH RIGIDITY VERTICAL MACHINING CENTER

Axial Feed Configurations


WV108A/B is structurally designed for the High responsive servo motors
heavy-duty machining requirements with are directly coupled with
ultra wide machine base and column. precise ballscrews to provide
free backlash, fine accuracy,
The extended 762mm (30”) travel on and high responsive
movements to meet high
Y-axis is ideal for die mold applications and speed and high rigidity
oversize workpiece machining. machining requirements.
Double gibs structure provides optimal sup- WV108A (X/Y/Z axis) and WV108B (X/Y axis) are
port for the extended headstock. equipped with oversize roller type guideways to reinforce
loading capacity and cutting rigidity.

Chip Disposal System


T standard dual chip
The
augers can be equipped with
a
chip conveyor (opt.) and chip
ch
flush coolant system (opt.)
flu
which can remove the cutting
w
chips more effectively.
ch

/ ACCURACY
Standard ISO 10791-4 JIS B 6338
Tolerances (JIS B 6336-4) (1985)

Axial Travel Full Length 300mm 11.81"


Positioning A 0.014mm 0.00055" 0.004mm 0.00016"
Repeatability R 0.010mm 0.00039" 0.002mm 0.00008"
VDI/DGQ3441 is equivalent to A of ISO10791-4, and PS is equivalent to R.
All values shown above are measured for the machine in good air-conditioned environments.
Z 700mm
(27.56”)
Y 762m
(30.0”)
m X 1,120mm
(44.09”)
Force Force

Spindle
Force Force Force Force

Ballscrew

900mm
e Y-axis
Ultra Wid 5.43”) Double Gibs Design
(3

Column

YCM Conventional Design

Ultra Wid
Ult Wide B
Base D
Design
i
The ultra wide machine base structure via FEM analysis X 24m/min. 945ipm
provides the most stable construction rigidity to assure the Rapid Feedrate Y 24m/min. 945ipm
overall machine performance and accuracy.
Z 18m/min. 709ipm
1
Unique IDD Spindle
The unique IDD spindle design offers low spindle vibration and optimal heat isolation that result in excellent
surface finish while maximizing both spindle and tool life under hard machining conditions.
The oversize angular contact ceramic ball bearings generate very little heat and provide excellent radial and
axial rigidity for heavy-duty machining operations.
Powerful dual winding AC digital spindle motor provides high torque at low spindle speed and maximizes
horsepower output at high speed operation.

kgf-m lb-ft kW HP

9.74 70
10min.

10min.
30min. 15 20.12
7.14 52

30min.
11 14.75
cont.
4.87 35
cont.
7.5 10.1

1.22 8.82
0.89 6.44
0.61 4.41

20 HP
1,500 4,000 6,000 8,000 10,000 12,000 rpm

SPINDLE SPEED (std.) POWER TORQUE

indle
Unique IDD Spindle
High Torsion Gearhead Transmission Driven by powerful dual winding AC digital spindle
motor reaching max. 22kW (29.5HP) power and
Spindle (opt.) 36kgf-m (260 lb-ft) torque output.
6,000rpm spindle is available for diverse require-
ments The design of 2-step gearhead transmission is The spindle motor is directly coupled to the spindle
complimented with a powerful AC digital spindle to remove vibration caused by belt or gear driven
motor and oversize angular contact ceramic ball transmission and isolate the heat generated from
bearings delivering max. 18.5kW (25HP) power and the spindle motor.
48kgf-m (347 lb-ft) torque output.

Max. Torque
M Max. Torque

kgf-m kgf-m
347 lb-ft 260 lb-ft
kgf-m Ib-ft kW HP kgf-m lb-ft kW HP
30min. 18.5 25
36.03 260 30min. (S3-60%)
30min
cont. 22 29.50
30min. 15 20
48 347.19 S3-40%
cont. 18.5 (kW) cont.
39 282.09
29.21 211 18.5 24.81
cont.
15 (kW)

2.44 17.65

High Speed Low Speed


2.14 15.48
1.80 13.02
375 1,500 6,000 rpm 500 1,600 2,000 4,000 6,000 8,000 10,000 rpm

SPINDLE SPEED (opt.) POWER TORQUE SPINDLE SPEED (std.) POWER TORQUE
CONTROL
by

High performance AC digital servo & spindle drives


High responsive vector drives technology for high accuracy machining
Powerful servo motors with super precision absolute positioning encoders
High resolution 10.4”color LCD display with dynamic graphic display
Manual guide i conversational function greatly reduces programming and setup time
Built-in AI NANO CC and high-speed JERK function
High speed rigid tapping, helical interpolation, custom macro B, and tool path graphics
Large program capacity with 1,280 meters of memory
Full alphanumeric keyboard allows easy program editing
PCMCIA slot for easy file transfer and memory expansion
RS-232C interface ready for fast program transfer
Combined uses of many high performance microprocessors, high speed memory
and the adoption of Multi-CPU system for super high speed control processing
The most reliable CNC control, with the failure rate of under 0.01 per month

G-menu Function Calculator Function


User-friendly G-menu function Convenient calculator
provides multiple machining function provides fast
cycles that greatly simplifies calculation and setting
programming steps of workpiece offsets

Easy S
Shop-floor Programming Counter Function
Manual
Manua Guide i Allows user to easily keep
Easy to
t use conversational track on number of
software offers convenience
softwa workpieces with:
of part programming right on Main Counter
shop-floor with 3D
the sh Periodical Counter
graphical display and full
graphi Daily Counter
simulation function
simula Over Cycle Alarm

Intelligent
Intellig Tool Data High Performance Machining
Management
Manag Mode: M300
Comprehensive tool data
C High performance mode with
management function allows 5 settings that allows user to
operators to conveniently monitor select for the best machining
and efficiently manages all results
position in tool magazine

Pop-up Alarm Display Intelligent Maintenance


Detailed troubleshooting Reminder
procedures are automatically Pre-set maintenance
displayed when machine alarm schedules are programmed
occurs that allows users to to remind operators to
quickly restore machine status inspect periodically and
to minimize downtime to prolong machine life

Automatic Tool Length Manual Tool Length


Measurement Measurement
Pre-set macros and graphical Easy setup of tool length
procedure are provided for measurement provides
operation of automatic tool convenient setting
length measurement function of tool offsets data from
one tool to the other
3

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