Installation AIQ Core

Scope of delivery
2 4. Attach the mounting adapter with cylinder head bolt
(M6x14), paying attention to the orientation.
8. The temperature sensor is fed into the oil chamber
below the vent screw via the adapter. To do this, re-
move the breather on the gearbox (Pos. 1). Subse-
• AIQ Core Logic Module
Note: The final cable routing is specified hereby quently, the adapter (Pos. 2) is screwed into the
• AIQ Core Retrofit Kit Sensor Interface Before using the equipment for the first time, same place and the temperature sensor of the AIQ
• 3x mounting screw (M6x14) ensure that the equipment is not damaged Core is inserted into the tube via the Skintop screw
• 1x O-ring for sealing the device before installation. If in doubt, you should
connection (Pos. 3).
• 3x housing screw (2.5 x 10mm) contact a qualified electrician or your cus-
• 1x sticker tomer support representative (see Con-
• 1x mounting adapter AIQ Core tacts).
• 1x mounting Kit Temperature Sensor
• 1x mounting kit speed sensor
AIQ Core • 1x mounting tool Torx T8
Device Mounting
______________________________________________ 2.1
Quick Starting Guide If the sensor is ordered together with a 5. Attach sensor interface to mounting adapter (M6x14).
FLENDER gear unit, the sensor is already If the sensor is ordered together with a
mounted on the gear unit. FLENDER gearbox, the sensor is already
mounted on the gearbox. In this case, pro-
ceed to point 2.2.
When ordering the sensor for an operating
Display & Control Elements gearbox, a drawing is enclosed with the de-
General Information
IMPORTANT: Please refer to the documentation sup-
1 vice showing the best mounting position.

plied with the device before connecting and commis- 1. Prepare the mounting surface for installation of the 9. Mount the speed sensor with the gearbox-specific
sioning the device. You can find the complete documen- device. The device should ideally be mounted above mounting kit onto the input shaft of the gearbox and
tation for the device on the Internet at: the input shaft on the gearbox housing. A system fix the cable routing according to the specifications of
www.Flender.com structure that is as rigid as possible should be en- 6. Insert O-Ring (60x2mm) Pos.1 into the sealing the mounting kit. The speed sensor must be set to a
1 sured. The ideal positioning can be viewed in the en- groove. sensing distance of 5 mm.
The symbols refer to detailed information in closed sheet "Positioning".
the user manual. Note: Mounting on covers is not recommended and
3 leads to incorrect measurement results in vibration
measurement.
2
2. Prepare threaded hole according to sketch. A reduc-
Safety Notifications tion >Ø 25mm is recommended to compensate for
unevenness on the gearbox surface.
1. The device AIQ Core is not subject to the EC Machin-
Note: Alternatively, the mounting adapter can be
ery Directive 2006/42/EC.
glued using an adhesive suitable for vibration meas-
1. The AIQ Core device must not be used for safety-rel-
urements (e.g., Loctite 330).
evant tasks and critical switching operations. 7. Put on AIQ Core logic module and screw in housing
1. The device may only be used within the restrictions of screws with a torque of 0.8Nm.
use specified in the technical data. 1. LED: Power supply (Torx Plus 8).
1. AIQ Core equipment may only be installed, operated, 1Hz flash: Boot
and maintained by qualified personnel who have 5Hz flash: Sensor Error
been trained in accordance with the applicable regu- Permanent light: Device ready for operation
lations. 2. LED: Status
1 Hz flash: Action/Service at gear unit needed
2Hz flash: Alarm
Permanent light: Gear Unit is ok
The device is configured for a specific gearbox for monitor- 3. LED: Link
ing machine-related vibrations. Do not use this device on lights up when the network connection is active
another gearbox. 1 Hz flash: Bluetooth connection is active

When Bluetooth teach-in mode is activated, the

LEDs flash clockwise one after the other.
3. Clean the attachment surface and protect it from cor- Use only suitable mounting material from
Read the user manual for more details on dis- rosion with suitable aids. the mounting kit! Material must be temper-
play and controls or use the HELP section of
ature and oil resistant.
the AIQ App
 Device Teaching AIQ App
10. Clean the top side of the device and seal it with the 2.3 2. If the pairing mode is to be achieved without reboot, 2.7
supplied sticker, observing the orientation. the digital input (DI1) can be supplied with 24V for 2
Connect the device to the power supply ac- seconds. This will activate the pairing mode for 3
cording to the specifications (16-32 VDC). The device monitors changes in the vibration behavior of minutes. The AIQ App supports you in using the device.
the gearbox. Therefore, an initial measurement is carried
out initially.
In the event of an alarm on the AIQ Core, the AIQ App
2.5.2 Wi-Fi provides detailed information.
This measurement starts automatically after approx. 100
operating hours.
If sensor signals are transmitted to a customer's controller,
As soon as the device is turned on, the power LED flashes the AIQ App makes it possible to set them customer-spe-
green. In this start-up phase, the device must not be dis- cifically.
connected from the power supply. Connecting the device to a network has the
advantage of being able to reach the sys- To use the AIQ App, download the app from your app
The learning mode should only be switched Store (iOS) or Play Store (Android) and follow the instruc-
on after the plant has been commissioned. tem online. Users do not need to be con-
tions. The following QR code will take you directly to the
Make sure the machine is in its normal op- nected locally to the sensor via Bluetooth app.
Warning: Risk of damage to the device by
erating condition (i.e., operating parameters
connection to an unsuitable power supply! such as temperature or oil pressure should
Only a power supply which complies with the be within the intended normal range) before
specifications in the technical data of the switching to learn mode.
If the device is connected to a Wi-Fi access point, it is pos-
equipment, and which complies with the rele-
sible to access the contents of the device online. When the
vant legal requirements for such components
synchronization function is released, measured values can
may be used.
be uploaded to the AIQ cloud portal and further functions
can be activated there.
Warning and Notification
2.4
To install a Wi-Fi connection, follow the installation instruc-
tions of the Wi-Fi access point.
Once the start-up phase of the device is over, the status If elevated readings are recorded, the device generates a
Device connection (Cable) warning. By default, the sensor displays a warning status
2.2 LED indicates the current alarm status:
on the status LED.
• Green: Device is ready
The electrical connection of the device is described below. In addition to the LED, the status can also be transmitted The Wi-Fi access point is not part of the de-
Ensure that the machine is in its normal operating condi- to a higher-level PLC via a digital output (DO1 / DO2) (see livery. It must be purchased separately.
tion (i.e., operating parameters such as temperature or oil 2.2.1). The alert can be assigned to the corresponding out-
pressure should be within the intended normal range).
put via the app (see 2.5).
Haftungsausschluss
When working on electrical equipment, ob-
serve the 5 safety rules of electrical engi-
To connect the device to an existing Wi-Fi infrastructure, it
3 Service & Support

neering. Always make sure that you are

is necessary to store the connection settings of the Wi-Fi
working in a de-energized state. 2.2.1 Digital / Analog Outputs network in the device. This can be done via the AIQ App The contents of this publication have been carefully
Connection (see 2.7). checked for consistency with hardware and software.
The device provides three digital (DO1, DO2, RPM) and 2.5 Since deviations cannot be completely excluded, we can-
two analog output signals (AO1, AO2), which can be con- not guarantee complete consistency. The information in
nected to a customer controller. This makes it possible to this publication is checked regularly, necessary corrections
1. Take the supplied connection cable and connect it to transmit signals such as transmission status to the cus- In addition to wired integration into a PLC, the AIQ Core are included in the following editions.
the M12 plug connection of the device. tomer control. The default configuration can be found in also offers the possibility of wireless communication via Factory - Reset
the table below and adjusted via the AIQ App: Bluetooth and Wi-Fi. 2.6
www.flender.de
2. Connect the cables to the system control system ac- At Industriepark 2
cording to the following connection overview. DO1, DO2: 24V DC / 200mA D-46562 Voerde, Germany
If the device is to be reset to its factory settings, the digital
RPM Output: 24V, 20mA (High Speed Output)
input (DI1) can be supplied with 24V for 15 seconds. This
AO1, AO2: 0-20mA
activates the "Factory Reset" function in the AIQ App. E-Mail: [email protected]
Pin Assignment Nr. Signal Color Pin Assignment Nr. Signal Color 2.5.1 Pairing Mode / Bluetooth
If the device is reset to its factory settings, all settings
1 Analog Output 1 white 1 AO1 (Temp. 0...20mA) white
2 +24VDC brown 2 +24VDC brown To connect the AIQ Core to the smartphone, start the pair- made by the customer will be lost. Further information on service and support can be found
3 Analog Output 2 green 3 AO2 (vRMS 4...20mA) green ing mode, there are two possibilities: on the Internet: www.flender.com
4 Digital Output 1 yellow 4 DO1 (Status) yel-
5 RPM Output grey low
6 Digital Output 2 pink 5 RPM Output grey
Front view of the 7 GND blue 6 DO2 (Oil Temp. Status) pink
Front view of the 1. If the device is powered, the pairing mode is acti-
device 8 Digital Input 1 red 7 GND blue
device vated for 3 minutes. If this time has elapsed, a new
8 Digital Input red
pairing mode can be activated by disconnecting and
reconnecting the power supply.