UPM304 User Manual v021 ENG
UPM304 User Manual v021 ENG
UPM304 User Manual v021 ENG
UPM304
UNIVERSAL POWER METER
USER MANUAL
1. INTRODUCTION
This manual provides information on the installation, configuration and use of the main instrument functions.
The manual is not intended for general use, but for qualified technicians.
This term indicates a professional and skilled technician, authorised to act in accordance with the safety
standards relating to the dangers posed by electric current.
This person must also have basic first aid training and be in possession of suitable Personal Protective
Equipment.
WARNING!
It is strictly forbidden for anyone who does not have the above-mentioned requites to install
or use the instrument.
The instrument complies with the European Union directives in force, as well as with the technical standards
implementing these requirements, as certified by the CE mark on the device and on this Manual.
Using the meter for purposes other than intended ones, understood by the manual content, is strictly
forbidden. The information herein contained shall not be shared with third parties. Any duplication of this
manual, either partial or total, not authorised in writing by the Manufacturer and obtained by photocopying,
duplicating or using any other electronic means, violates the terms of copyright and is punishable by law.
Any brands quoted in the publication belong to the legitimate registered owners.
NOTE
This manual describes the use of the main instrument functions.
2. GRAPHIC SYMBOLS
Some instructions in the manual and on the device are highlighted by graphic symbols to draw the reader’s
attention to the operational dangers. The following graphic symbols are used:
DANGER!
This warning indicates the possible presence of voltage higher than 1kV on the marked
terminals (even if for short periods).
WARNING!
This warning indicates the possible occurrence of an event which may cause a serious
accident or considerable damage to the device if suitable precautionary countermeasures
are not taken.
ATTENTION!
This warning indicates the possible occurrence of an event which may cause a light accident
or damage to the device if suitable precautionary countermeasures are not taken.
NOTE
This warning indicates important information which must be read carefully.
3. DESCRIPTION
UPM304 is a digital meter able to measure the main electrical parameters on three-phase systems. It
provides accurate measurements even for distorted waveform. Four high brightness LED displays ensure
maximum visibility even in difficult environment lighting condition. The working parameters can be easily
set up by instrument keypad.
UPM304 replaces multiple analog meters as well as single function meters such as voltmeters, ammeters,
wattmeters, varmeters, frequency-meters, powerfactor-meters, energy-meters, etc.
Standard configuration
3-Phase analyser, no. 2 digital outputs.
The basic instrument can be customized with some options to fit to the specific application.
UPM304 is a compact, cost effective meter operating both as a stand-alone device or as part of a more
extensive energy monitoring and management network.
4. PRELIMINARY VERIFICATION
NOTE
At the opening the box, check that the instrument has not been damaged during
transport.
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5. INSTALLATION
NOTE
The equipment complies with the 89/366/EEC, 73/23/EEC regulations and following
amendments. However, if not properly installed, it may generate a magnetic field and radio
interference. This is why compliance with EMC regulations on electromagnetic compatibility
is essential.
NOTE
The instrument must not be exposed to sun rays.
5.2 Mounting
The size of the hole must be 91x91 mm (tolerance: +0,8...-0 mm)
To mount this instrument, read carefully the following instructions:
1. Remove the mounting accessories from the instrument.
2. Insert the instrument into the hole by the front part of the panel.
3. Hold the instrument fixed against the panel and insert the two mounting
accessories into the fixing screws in the two corners of the unit.
4. Tighten the nuts until the instrument is fastened.
When several instruments are mounted close to each other, drill as indicated in the picture.
ATTENTION!
Tighten the nuts gradually until the instrument is fastened. Do not over-tighten to prevent
any damage to the instrument.
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6. SAFETY MEASURES
DANGER!
This warning means that a voltage exceeding 1kV (even if for short periods) may be present
on the terminals.
WARNING!
Electrical instrument connections must be carried out only by skilled technicans who
are aware of the risks involved to the presence of voltage. Before connecting, check the
following:
7. ELECTRICAL CONNECTIONS
WARNING!
Before making any connection, check that the control panel main switch is OFF.
1 1
4 4
3 5 3 5
4
PROFIBUS VERSION ETHERNET VERSION
7 8
1 1
4 4
3 5 3 5
The connections are made on the back side of the instrument according to the following order.
7.1.1 RS 232
The RS232 interface allows a point to point connection: i.e.
instrument to PC or other device. The maximum recommended
length for this type of connection is about 5 m. For the connection
use a shielded cable with 3 conductors with a DB9 female connector
or DB25, according to the pictures below. The shield must be
connected to the frame of connector.
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7.1.2 RS 485
The easiest and cheapest way to connect different measuring devices in a network is the RS485 serial line.
The RS485 standard interface allows a multi-point connection. Between PC and the network, it is required a
Serial RS232 to RS485 Converter. If more than 32 instruments are to be connected, insert a signal repeater.
Each repeater can manage up to 32 instruments. For the connection among the different modules, use a
cable with a twisted pair and a third wire.
The type of connection shown in the following picture uses the third conductor to ensure that all the devices
on the network have the same reference level and improve the reliability of communication.
When there are strong electromagnetic disturbances, which may affect communication, a shielded cable
should be used.
The Rt termination resistance must be installed on the PC and the last instrument connected along the line.
Thanks to these resistances, the reflected signal along the line is reduced.
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7.3 RS485 PROFIBUS COMMUNICATION PORT (optional)
The PROFIBUS interface allows a point to point connection: i.e. instrument to PC or other device. For the
connection use a STD cable for PROFIBUS connection with a 9-pole male connector on the device side. If
the standard cable for PROFIBUS is not available, produce one according to the scheme in the picture. Pay
attention that the connectors at the two edges of the cable must comply to the scheme in the picture.
3 3 RxD/TxD-P
350 Ohm
220 Ohm
350 Ohm
5 5 DGND
6 6 VP
8 8 RxD/TxD-N
5
Cable picture to be produced Cable termination Male 9 pin connector
The following list describes the signals used on the PROFIBUS interface.
Pin. Signal name Meaning
1 SHIELD (1) Not Connected
2 M24V (1) Not Connected
3 RxD/TxD-P Receive/Transmit-Data-P
4 CNTR-P (1) Control-P
5 DGND Data Ground
6 VP (2) Voltage Plus
7 P24V (1) Not Connected
8 RxD/TxD-N Receive/Transmit-Data-N
9 CNTR-N (1) Not Connected
(1)
Signal is optional
(2)
Signal is only necessary at station at end of bus cable.
The instrument back side is provided with the PROFIBUS network connector and
two rotary BCD switches, for network address programming.
For the configuration of a device in a PROFIBUS DP network, the following items
RS485
are required:
connector
• Master PROFIBUS DP (e.g. PLC Siemens Simatic S7 300, 400 or PROFIBUS
interface for PC based control, to be plugged into the PC automation
system).
• PROFIBUS network configuration program (it is usually supplied with the Master
PROFIBUS DP)
• Device
LED
• “ALGO0509.GSD” file supplied with the instrument
Before using a DP system, all stations should be given one single address.
The range of addresses that can be given to a PROFIBUS DP node goes from 1 to
99. The instrument back side is equipped with two selectors which can be used Selector 1
to set the node address. (tens)
Selector 2
Example: node 15; with a screwdriver, select 1 on selector 1 and 5 on selector 2.
(unit)
ATTENTION!
When the module, equipped with VPC3+, is operating, it has to be taken into consideration that
a not conform to the standards behaviour might occur, if in a multi-master-system:
• at the same time DP masters class I and II accesses the slave with parametring/configura-
tion data (very low probability)
• other PROFIBUS Layer 2 based masters are involved
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7.4 ETHERNET COMMUNICATION PORT (optional)
The ETHERNET interface allows a connection between the instrument and an ETHERNET network. For the
connection use an HUB or a Switch. If the instrument is set on STANDARD protocol and it is connected to
the network, all instrument measurements can be displayed remotely on a PC by typing the IP address of
the instrument ETHERNET interface in the web address field.
The following list describes the pin meaning of the ETHERNET port.
Pin. Meaning
1 Tx+
2 Tx-
3 Rx+
4 Not used
5 Not used
6 Rx-
7 Not used
8 Not used
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7.5 Digital outputs
The instrument is equipped with two digital outputs. The digital outputs can be programmed for alarm
tripping or energy pulse emission.
WARNING!
Before connecting or disconnecting
the digital outputs, be sure that the
instrument is not powered. The power
supply line, the measurement inputs
and any other voltage source must be
disconnected.
B) NPN wiring
WARNING!
On request, the unit is supplied with the digital outputs for wiring A (PNP) or B (NPN). Refer
to the label on the back of the meter in order to identify its configuration.
WARNING!
The outputs are not protected against overloads and short-circuits.
NOTE
In case of Rogowski coils, please check that YELLOW cable edge is connected to S1 (signal)
and the WHITE cable edge is connected to S2 (common).
WARNING!
Check that:
1. if the instrument must carry out bi-directional measurements to obtain correct measurements, the
connections must respect the polarities.
2. the connections are made according to the diagrams in the following section, respecting the cyclic order
of phases (important: L1 of the voltage input = L1 of the current input)
3. when voltage or current transformers (PT / CT) are used, in the input and output polarities must be
respected.
4. before disconnecting current input the load power supply is cut off.
If this is not possible, the secondary CT must be short-circuited.
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WIRING DIAGRAMS WITH CURRENT TRANSFORMERS CONNECTION AND VOLTAGE DIRECT CONNECTION
WIRING DIAGRAMS WITH CURRENT TRANSFORMERS CONNECTION AND VOLTAGE TRANSFORMERS CONNECTION
WIRING DIAGRAMS WITH ROGOWSKI COILS CONNECTION AND VOLTAGE DIRECT CONNECTION (on request)
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7.6.1 Voltage specifications
The standard voltage specifications are listed below:
WARNING!
Before connecting the instrument to the network, check that the network voltage corresponds
to the value on the label.
It is recommended to install an external 315mA fuse (or equivalent protection circuit) as well as a switch
on power supply terminals.
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8. USE AND CONFIGURATION
NOTE
The main configuration parameters about the standard version of the meter are described
in this chapter. The pages described in this manual refer to the instrument programmed
in 3 PHASE – 4 WIRE/3CT wiring mode. Some pages may differ or disappear if the wiring
mode is different.
RIGHT key
a) Keep it pressed to display the peak values when available (if provided for the currently displayed page)
b) In programming mode (SET), moves the selection to the figure (or group of figures) to be changed
ENTER key
a) Displays the measurement unit of the displayed parameters. Enables or disables the automatic switching
to the measurement unit
b) In programming mode (SET), it allows to enable the modification of the parameter to be changed, or it
confirms the set parameters
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8.2.2 Symbols
Some pages may contain additional information.
The "-" sign indicates A blinking dot after the A dot after the figure A LED shows the
that the power or figure indicates that the indicates that the load is multiplication factor for
current is exported. displayed values are capacitive. unit of measure (k, M, G).
peak values.
ATTENTION!
Modifying this setting, the energy counters and the peak values will be cleared.
NOTE
CT value is factory preset in case of instruments with Rogowski inputs. Do not change this
CT value (200) otherwise the displayed current values will be incorrect.
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8.3.5 Input values [FSA]
It is possible to select between 2 nominal values for the current input. It allows to connect
to the instrument current transformers with 1 or 5 A secondary value. To set the values,
see section 8.3.3
ATTENTION!
Modifying this setting, the energy counters and the peak values will be cleared.
NOTE
In case of instruments with Rogowski inputs, FSA value can be set in this way:
FSA = 1 for 200 A Fullscale
FSA = 5 for 1000 A Fullscale
ATTENTION!
Modifying this setting the energy counters and the peak values will be cleared.
WARNING!
Check carefully the correspondance between the wiring diagram selected on the meter
and the real wiring.
ATTENTION!
Modifying this setting, the energy counters and the peak values will be cleared.
NOTE
For three-phase measurements, all parameters are shown only with the 3-phases
4-wires/3CTs wiring. In all other cases the parameters without sense will not be displayed.
By wiring 3-wires/3-CTs (without neutral) it is possible to connect the N terminal to ground.
In such a case it is possible to select the wiring 4-wire/3CT displaying all parameters. It is
recommended an efficient ground to reduce the measuring error. This suggestion cannot
be applied for IT systems, which are not referred to the ground.
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8.3.8 Serial communication port [bAUd/Addr] (optional)
Two pages allow to set the communication parameters. To set the values, see section 8.3.3
NOTE
For the meaning of the abbreviations on the display, refer to the list of parameters at page
17.
Example
Programming: Variable = AcE (active energy); pulse = 1,00; LED = [k];
Digital output : 1kWh / pulse.
For more information, see section 8.3.12 “Considerations on the pulse value calculation”.
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How to set the threshold mode
In the first page of each output (identified in the first row, with the last digit=1), the
following values can be programmed in the listed order:
• Parameter assigned to the output
• Programmable threshold between 0% and 150% of the selected parameter
fullscale
Example 1
Parameter=A1; Ct=0001; FSA=1; selected threshold value= 60%
Absolute threshold value= FSA * Ct * 60% = 1 * 1 * 0.6 = 0.6 A
Example 2
Parameter=V1; Pt=0001; FSVLN=433V; selected threshold value=75%
Absolute threshold value= FSVLN * 75% = 433 * 0.75 = 324.75V
Example 3
Parameter=P; FSA=5A; FSVLL=150V*10; Ct=0100; Pt=0010; selected threshold value=45%
Absolute threshold value= (FSA * Ct * FSVLL * √3) * 45% = (5 * 100 * 150 * 10 * 1.73) * 0.45 =
583875 W = 583.8 kW
In the second page of each output (identified in the first row with the last digit=2) the
following values can be programmed in the listed order:
• Delay time: 0.00; 0.03; 0.30; 1.00; 3.00; 10.0; 30.0; 100 seconds
• Programmable hysteresis between 0% and 100%
Pmax is the maximum power on the measuring point controlled by the meter. The pulse value (emin) is
expressed in Wh, varh or VAh depending on the selected variable (P, Q or S).
Example 1
Pmax = 5MW
emin = 5000000/3600 = 1389 Wh/pulse (1.389 kW/p)
Example 2
Pmax = 800kW
emin = 800000/3600 = 222 Wh/pulse (0.222 kWh/p)
The result can be rounded off to a higher value for an easier calculation or totalization of the energy
consumption.
For example no.1 it is possible to select 1.5, 2 or 10 kWh/p.
For example no.2 it is possible to select 0.5 or 1 kWh/p.
The pulse emission frequency will be proportionally lower.
Higher pulse weight = lower emission frequency.
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9. CORRECT CONFIGURATION CHECK
If the meter configuration or wiring has not been configured properly, one of the following problems may
occur:
10. MAINTENANCE
The instrument does not require maintenance.
Clean the display and keyboard regularly using a clean cloth and non-aggressive cleaning liquid.
Do not use solvents or detergents that might damage the plastic.
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COMMUNICATION PORT (optional)
Type RS232 or RS485 on request
FTT-10, RS485PROFIBUS or ETHERNET (optional)
Baud Rate programmable among 300 and 57600 bps
78 kbps fixed, in case of LONBUS
up to 12 Mbps, in case of PROFIBUS
10/100 Mbps, in case of ETHERNET on LAN side
Protocol STANDARD or MODBUS RTU/ASCII on request
LONBUS, PROFIBUS, STANDARD over TCP/IP or
MODBUS over TCP/IP (optional)
I/O
Digital outputs 2 (100mA 50VDc max)
DISPLAY AND COMMANDS
Display High brightness 14 mm LED display
Keyboard 4 push buttons on front panel
ENVIRONMENT
Operating temperature from -15°C to +60°C (from 5°F to 140°F)
Storing temperature from -30°C to +75°C (from -22°F to 167°F)
Operating humidity Maximum 80% non condensing for temperatures up to 31°C (87.8°F), with
linear fall of a temperature up to 40°C (104°F)
Altitude up to 2000 m
MECHANICAL FEATURES
Material NORYL UL 94 V-0 self-extinguishing plastic case - Black
Protection degree IP54 (front panel) - IP20 (terminals)
Terminals wire 2.5 mm2 - 10 A rating
Size (mm) 96x96x60 (with rated voltage A-B), 96x96x100 (with rated voltage C-R)
Weight 300g max (with rated voltage A-B), 500g max (with rated voltage C-R)
STANDARD COMPLIANCE
Safety 73/23/EEC and 93/68/EEC directives, EN 61010.1 safety standard
Protection degree 89/366/EEC directive and following modifications 93/31/EEC and 93/68/EEC,
EN50081-2, EN50082-2, EN61326/A1
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12. PERFORMED MEASUREMENTS
STORED DATA
SYSTEM ACTIVE ENERGY [Wh]
SYSTEM APPARENT ENERGY [VAh]
SYSTEM LAGGING REACTIVE ENERGY [varh ind]
SYSTEM CAPACITIVE REACTIVE ENERGY [varh cap]
PEAK VALUES 3xVL-N - 3xVL-L - 3xIL - 3xIAVG - IN - PAVG - SAVG
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DISPLAYED PAGES (in case of 3phases, 4wires connection)
Measurement Units Peak Values
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