. - ... . . .. - . ·. ; .

REBUILT MUNCIE PTO

, ~ , I I ~ I

For Muncie PTO parts or service call Pro Gear & Transmission, Inc.
877-776-4600 I 407-872-1901 I [email protected]

CLUTCH SHIFT PTO

CS20 & CS2~ SERIES
PARTS LIST AND SERVICE MANUAL

- - - - - - - - - Muncie Power Products, Inc. - - - - - - - - -

 CS20 SERIES PTO
EXPLODED VIEW

Clutch Pack
Disc Locations
see Page9

~
(-E!Y

STD. HYD. OPTIONS

?25ft.lb.

Q.
'
"I", "D" & "Z" OPTION

"C" & "2" OPTION

2 MUNCIE POWER PRODUCTS, INC.

 PARTS LIST AND DESCRIPTION
ITEM QTY PART NO. DESCRIPTION ITEM QTY PART NO. DESCRIPTION
1 1 SEE TABLE A Input Gear 35a 1 28T36546 Spacer (K, G, Q, P, S, T, 6)
28T39404 Spacer (I)
2 2 10T35776 Input Bearing
24T38347 Snapring (Z)
3 1 SEETABLEB Shim 35b 1 14T37378 Companion Fig "2"
14T37357 Companion Fig "C"
3a 1 SEETABLEC Cone Spacer 35c 1 21T20092 Flat Washer (2, C, X)
35d 1 19T38266 Capscrew (2, C, X)
4 4 19T36588 Capscrew
5 1 15T39314 Bearing Cover, Closed (9 /07 to 01 /08) 36 4 19T33233 Capscrew (''B")
w/scew-in solenoid. 37 4 19T34462 Socket Capscrew "K" &"P" HYD
15T40862 Bearing Cover, Closed (01 /08 &later) 19T39257 Socket Capscrew "G" "Q" &"S" HYD
w/drop-in solenoid 19M84478 Socket Capscrew "I" "D"
15T40478 Bearing Cover w/o solenoid prov. 19T38249 Socket Capscrew "Z"
(9 /07 &later) 38 1 25T35724 Capplug "K" "S" "Q" "G" (storage only)
CS20 units built after 09/07 have used the housing 01T39316 (1 arrg) or hsg 25T35725 Capplug "P" (storage only)
01 T39318 (3 arrg). This will require the use of these housing when needing 25T37769 Capplug "I" "D"
to replace a closed end cover shown above. 25T35936 Capplug "Z"

0-ring 39 1 SEEPAGE6 Solenoid

6 1 12T36081
7 1 12T36197 0-ring 40 1 49T39511 Protector
8 2 10T21017 Bearing (1 req. "I" "D" "Z" output) 41 4 25T21684 Pipe Plug
Ba 1 10T38248 Bearing ("I" "D" "Z" output) 42 2 19T36174 Setscrew
9 2 26T36175 Roll Pin (CS20, 22) 43 2 27T36173 Spring
10 1 21T36473 Plate (CS20,22) 44 1 13T35777 Gasket
11 1 21T36511 Thrust Washer (CS20, 22) 45 1 25T35999 Plug
12 1 21T36512 Plate (CS20, 22) 46 1 25T35784 Orifice
13 1 24T27240 Snap Ring 47 1 43T35867 Elbow
14 2 24T35480 Snap Ring 48 1 45T36308 Hose
15 2 21T29017 Thrust Race 49 1 43T36231 Tee
16 1 10T36285 Bearing 50 1 25T36726 Plug
17 1 SEE TABLED Bell Gear 51 1 SEEPAGE? HOSE KITS
N.S. 1 2DMK1001 Mounting Bolt Kit See pg.10
18 1 02T35454 Clutch Hub
18a 1 49T38819 Clutch Hub ("I" "D" "Z" output) N.S. 1 48TK5028 Installation Kit (12Voll) Includes:
18b 1 49T38818 Flange ("I" "D" "Z" output) Shift Kit, Gasket Pack, Stud Kit,
18c 1 21T38907 Washer ("I" "D" "Z" output) Std. Hose Kit
18d 1 24T37951 Snap Ring ("I" "D" "Z" output) 48TK5038 Installation Kit (24 Volt) Includes:
19 5 49T33564 Friction Disc Shift Kit, Gasket Pack, Stud Kit,
49T38231 Friction Disc (CS22 only) Std. Hose Kit
20 8 49T40641 Spacer Disc (only 4 req. "I" "D" "Z") 48TK4708 Installation Kil (P Shift Option)
4 49T38230 Spacer Disc CS22 Gasket Pack, Stud Kit,Std. Hose Kit
21 1 27T36112 Spring Pressure switch,Press Swt fittings
22 1 49T36463 Piston
N.S. 1 CS20-GSK Gasket Kit Includes:
49T38552 Piston ("I" "D" "Z" output)
(1 )6, (1 )7, (1 )23, (2)24, (2)27, (1 )33,
23 1 12T36472 0-ring
(1 )34, (1 )44, (1 )12TK3902
24 2 12T36471 0-ring
12T36053 0-ring ("I" "D" "Z" output) N.S. 1 CS20-GSK-IZ* Gasket Kil Includes:
25 1 49T36464 Piston Cup (1 )6, (1 )7, (1 )23, (2)24, (2)27, (1 )33,
49T38553 Piston Cup ("I" "D" "Z" output) (1 )34, (1 )44, (1 )12TK3902
26 1 24T36470 Snap Ring N.S. 1 CS20-RBK Rebuild Kit Includes:
24T36040 Snap Ring ("I" "D" "Z" output) (2)2, (1)3, (1)6, (1)7, (2)8, (1)11,
27 2 12T35774 0-ring (1 )13, (2)14, (2)15, (1 )16, (5)19, (8)20,
28 1 19T35785 Setscrew (1)21, (1)23, (2)24, (1)26, (2)27, (1)33,
29 1 07T35780 Idler Shaft (1 )34, (2)43, (1 )44, (1 )12TK3902
30 1 01T39316 Housing (1 arrng) N.S. 1 CS20-RBK-IZ* Rebuild Kil Includes:
01T39318 Housing (3 arrng) (2)2, (1)3, (1)6, (1)7, (1)8, (1)8a,
01T40238 Housing (1 arrng C95) (1)11, (1)13, (2)14, (2)15, (1)16,
01T40239 Housing (3 arrng C95) (5)19, (8)20, (1)21, (1)23, (2)24,
01T39793 Housing (1 Arr) ("I" "D" "Z" output) (1 )26, (2)27, (1 )33, (1 )34, (2)43,
01T39792 Housing (3 Arr) ("I" "D" "Z" output) (1 )44, (1 )12TK3902
31 1 SEETABLEE Output Shaft N.S. 1 CS22-RBK-IZ* Rebuild Kit Includes:
(2)2, (1)3, (1)6, (1)7, (1)8, (1)8a,
32 1 26T01627 Woodruff Key (1)11, (1)13, (2)14, (2)15, (1)16,
33 1 12T36751 0-ring (5)19, (8)20, (1)21, (1)23, (2)24,
12T38344 0-ring "I" "D" "Z" (1 )26, (2)27, (1 )33, (1 )34, (2)43,
34 1 11T37790 Seal (1 )44, (1 )12TK3902
11T37795 Seal "I" "D" "Z"
35 1 SEETABLEF Output Cover/Flange *Kits contain appropriate components for model &output.

MUNCIE POWER PRODUCTS, INC. 3

 TABLES A, B, C, D, E, F

TABLE A TABLE B
INPUT GEAR ASSEMBLY - ITEM 1 (Sold only as assembly) SHIM - ITEM 3 (Shim Kit#18TK4586)
ASSY NO DESCRIPTION BASE GEAR PART NO DESCRIPTION DIMENSION
03TA4624 A1005 Input Gear (50/21) 03T35752 18T35783 BRG SPACER 0.1150 / 0.1130
03TA4625 A1006 Input Gear (50/23) 03T35919 18T38725 BRG SPACER 0.1175 / 0.1155
03TA4626 A1007 Input Gear (50/25) 03T35755 18T35782 BRG SPACER 0.1200 / 0.1180
03TA4627 A1008 Input Gear (50/27) 03T35758 18T38726 BRG SPACER 0.1225 / 0.1205
03TA4628 A1010 Input Gear (50/29) 03T35761 18T35781 BRG SPACER 0.1250/0.1230
03TA4629 A1012 Input Gear (50/32) 03T36545 18T38727 BRG SPACER 0.1275 / 0.1255
03TA4630 A1015 Input Gear (50/35) 03T38830 18T36230 BRG SPACER 0.1300 I 0.1280
18T38728 BRG SPACER 0.1325 / 0.1305
03TA4978 C9505 Input Gear (45/21) 03T40237 18T36229 BRG SPACER 0.1350/0.1330
03TA4979 C9506 Input Gear (45/23) 03T40217 18T38729 BRG SPACER 0.1375 / 0.1355
03TA4980 C9507 Input Gear (45/25) 03T40218 18T37151 BRG SPACER 0.1400 I 0.1380
03TA4981 C9508 Input Gear (45/27) 03T40219 18T38730 BRG SPACER 0.1425 / 0.1405
03TA4982 C9510 Input Gear (45/29) 03T40220 18T37152 BRG SPACER 0.1450 / 0.1430
03TA4983 C9512 Input Gear (45/32) 03T40221 18T38731 BRG SPACER 0.1475/0.1455
03TA4984 C9515 Input Gear (45/35) 03T40222 18T37153 BRG SPACER 0.1500 / 0.1480

TABLE C TABLED
CONE SPACER - ITEM 3a BELL GEAR- ITEM 17
PART NO DESCRIPTION "T" DIMENSION PART NO. DESCRIPTION
18T38748 Cone Spacer 0.743 I 0.741 02T39319 BELL GEAR 05 (38T)
18T38532 Cone Spacer 0.740/0.738 02T36466 BELL GEAR 06 (36T)
18T38533 Cone Spacer 0.737 I 0. 735 02T36467 BELL GEAR 07 (34T)
18T38534 Cone Spacer 0. 734 I 0. 732 02T36468 BELL GEAR 08 (32T)
18T38535 Cone Spacer 0.731 / 0. 729 02T36469 BELL GEAR 10 (30T)
18T38536 Cone Spacer 0. 728 / 0. 726 02T36542 BELL GEAR 12 (27T)
18T38537 Cone Spacer 0.725 / 0. 723 02T38832 BELL GEAR 15 (24T)
18T38538 Cone Spacer 0. 722 / 0. 720
18T38539 Cone Spacer 0.719 / 0.717
18T38540 Cone Spacer 0.716 / 0.714
18T38590 Cone Spacer 0.713 / 0. 711 TABLE E
18T38591 Cone Spacer 0. 710 / 0. 708 OUTPUT SHAFT - ITEM 31
18T38592 Cone Spacer 0.707 I 0. 704

CONE SPACER INSTALLS BETWEEN THE

PART NO. DESCRIPTION
TAPERED INPUT BEARINGS TO SET THE 06T36452 OUTPUT SHAFT "B" 1 1/4 RD
BEARING PRELOAD AT .002"-.006" LOOSE. 06T37373 OUTPUT SHAFT "C" or "2"
CRITICAL DIMENSION. 06T38557 OUTPUT SHAFT "Z"
06T39405 OUTPUT SHAFT "D" Euro
PURCHASE INPUT GEAR ASSEMBLY (ITEM 1) 06T36549 OUTPUT SHAFT "G" DANA SPECIAL
WHICH INCLUDES THE CORRECT CONE SPACER. 06T40728 OUTPUT SHAFT "I"
06T36547 OUTPUT SHAFT "K" 7/8 -13 SPL and "6"
06T36548 OUTPUT SHAFT "Q"&"S" 7/8-13 SPL
06T36550 OUTPUT SHAFT "P" 1"-15 SPL
06T37337 OUTPUT SHAFT "T"
"T"

TABLE F
OUTPUT COVER/FLANGE - ITEM 35
PART NO. DESCRIPTION
15T34576 BEARING COVER, OPEN "B"
14T37779 HYD FLANGE "K" & "P"
14T39137 HYD FLANGE "G" only
14T39141 HYD FLANGE "Q" & 'T'
14T35464 HYD FLANGE "S"
14T38981 HYD FLANGE "6"
14T39406 HYD FLANGE "D" & "I"
14T38343 HYD FLANGE "Z"

4 MUNCIE POWER PRODUCTS, INC.

 INSTALLATION KITS
CS20 INSTALLATION KIT- 48TK5017 (12V) CS20 INSTALLATION KIT
ITEM QTY PART NO. DESCRIPTION with DIRECT ACTIVATION SOLENOID
30T36270 Switch Ass'y (includes 1,2,4,5)
(No Hose Kit required)
1 1 36MA1005 Switch Bracket Transmission Main Pressure Connection
2 1 36T36271 Face Plate without light access
4 1 30T35687 Rocker Switch (12v)
5 1 37T35674 Grommet
6 1 33T36299 Fuse Assembly
7 1 30T37954 Pressure Switch Black

8 1 34M18250 Female Spade Connector Red

9 1 34M18009 Ring Terminal
10 2 34M18187 Female Spade Connector Blue

11 1 34M18002 Butt Splice Green

12 1 34T40902 Wire Harness
13 6 37M18000 Wire 12
14 1 43T37958 Pipe Nipple
15 1 43T37959 Pipe Elbow 15 7
N.S. 1 36MK1007 Bolt Kit Incl. w/30T36270 &30T36453 14

For 24v Option Kit No. 48TK5018 (substitute)

34T40902 Harness
30T36453 Switch Ass'y (includes 1,2, &5 from A
above and 3 &4 from below.)
3 1 32MSR24V Light Assembly
4 1 30T35712 Rocker Switch (24v)

CS21 INSTALLATION KIT

CS21 CONVERSION KIT - 48TK5076 (12V) with REMOTE ACTIVATION SOLENOID
Use with 48TK3882 (N.S.)
ITEM QTY PART NO. DESCRIPTION
15 1 43T37503 1/8" NPT/JIC Fitting
16 2 43T35867 1/8" NPT/JIC Elbow
17 4 45T36274 Hose Assembly
18 1 43T36231 Straight Branch Tee
19 3 43M68014 7/16-20 Str. Thread Elbow
20 1 35T37928 Valve 12v D.C.
21 1 15TA5075 Cover Assembly (Includes o-ring
(6 & 7) as shown on page 2.
N.S. 1 43T36445 Elbow (Use as needed)
N.S. 2 19T36623 Capscrew
N.S. 2 22T35140 Nut
N.S. 2 21T37991 Lockwasher

34T35872 Old Style

Harness

CIRCUIT INSTALLATION CIRCUIT INSTALLATION

When used without Overspeed Switch When used with Overspeed Switch
'\+7 RED light in rocker switch
V is to turn "ON" when PTO is
engaged and to turn "OFF" when ~ 1
PTO is disengaged.

• Battery Ground

~---W
CTQ
RED light in rocker switch
Is ID turn "ONn when PTO Is
Allison
PTO Enable engaged and to tum nOFP'
Circuit • Battery Ground Tach Output when PTO;. d ...ngeged.

MUNCIE POWER PRODUCTS, INC. 5

 COVERS AND SOLENOIDS
DROP-IN SOLENOID VALVE - JANUARY 2008 AND LATER - ITEM 39
HARNESS FOR DROP-IN VALVE - 34140902 ITEM QTY PART NO. DESCRIPTION
39 1 35140860 Solenoid 12v
35140864 Solenoid 24v
39a 2 19140859 5mm capscrew

Metri-Pack

HARNESS ADAPTER (Converts old to new) - 34140877

-------::;:-::::-::::-==------~
IL.Et:::._______:,-~
34T40877
SOLENOID Delta Hydroforce
Weather- Pak Metri-Pack

SCREW-IN SOLENOID VALVE - BEFORE 2008 - ITEM 39

HARNESS ADAPTER (Converts new to old)-34141074 HARNESS FOR OLD-STYLE

SCREW-IN VALVE - 34135872

Hydroforce 34T41074 Delta

Metri-Pack Weather-Pak

SCREW IN SOLENOID REPLACEMENT PARTS - BEFORE 2008

HYDROFORCE solenoid is replaced by DELTA. (Coils are NOT interchangeable)
Blue
HYDROFORCE - Replacement parts. COMPLETE CARTRIDGE ASSEMBLY
Green
ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION
1 22T36498 Nut 1 35T36092 Solenoid 12v
2 37T36496 12v Coil 35T36447A Solenoid 24v
37T36497 24v Coil
3* 35T37997 Stem DELTA- Replacement parts.
DIMA=1.50 DIM B = 1.47 ITEM PART NO. DESCRIPTION
1 22T39429 Nut
BLOCK TYPE VALVE - For CS11/CS21 2 37T39088A 12v Coil
37T38997A 24v Coil
PART NO. DESCRIPTION 3* 35T39577 Stem
35T37928 12v Valve with block 4 12T39408 0-ring
L __ (includes 35T36092)
35T37967 24v Valve with block DIM A= 1.84 DIM B = 1.77
SOLENOID (includes 35T36447A) *3 is NOT Sold Separately

DROP-IN -15140862 COVERS - ITEM 5 SCREW-IN -15139314

(January 2008 & L ~ (Before 2008)

~ N'
•ot ;;I
2-311.lb.
CS21 COVER -15140478

~~
43 40
39
42

41 43
12 ft.lb.
42
16 ft.lb. 50

43
41
42
16 ft.lb.
41 16 ft.lb.

43
6 MUNCIE POWER PRODUCTS, INC. 42
 ACCESSORY KITS
INSTALLATION HOSE KIT- ITEM 51
43TK3881 - HOSE KIT· STANDARD 28"
43TK3885 - HOSE KIT • FOR TOP R. S. 4000 SERIES 57" / .
43TK4545 - HOSE KIT • SPECIAL 17"
43TK5163- HOSE KIT - FOR TOP R.S. 3000 SERIES 36"
ITEM QTY PART NO. DESCRIPTION
1 1 45T36274 Hose Assembly - Std. 28"
45T36273 Hose Assembly - HD Top 57''
45T39186 Hose Assembly - Special 17" 43TK4036- HOSE KIT FOR CS21 SERIES
45T38840 Hose Assembly - 36"
2 43M68014 Elbow (Transmission) ITEM QTY PART NO. DESCRIPTION
3 43T36445 Elbow (use as needed)
(43TK3881 & 43TK4545 only) 1 4 45T36274 Hose Assembly - Std. 28"
2 3 43M68014 Elbow (Transmission)
3 1 43T36445 Elbow (use as needed)
N.S. 2 43T35867 Elbow
N.S. 1 43T36231 Tee Fitting

SPEED SENSOR KIT

31TK3873 - SPECIAL OPTION "U"
2
ITEM QTY PART NO. DESCRIPTION
1 1 31T351 08 Mag Pickup
2 1 21T35109 Jam Nut
1
3 1 34MA141 5 Wiring Harness
4 1 21T36099 Flat Washer
5 1 12T35774 0-ring

BOLT KIT
20MK1001 - BOLT KIT FOR CS20 The two(2) 25mm long capscrews are to be used in posi-
tions 1 and 3 as shown in diagram (Fig. 1). The six(6)
IMPORTANT
QTY PART NO. DESCRIPTION 30mm long cap screws and six(6) special lock washers The CS20 includes the mounting
6 19T40266 12pt. Capscrew - 30mm are used in positions 2, 4, 5, 6, 7, & 8.
kit, special shim/gasket, high
2 19T37727 12pt. Capscrew- 25mm Torque to 45 lb.Ft.
2 20T35779 Alignment Stud pressure hose hookup kit, wiring
6 21T40360 Nordlock Washer harness, dash bracket kit, and
installation instructions. The
25 mm 30mmw/LW PTO is available with a pulse

i ~--Nordlock
generator (pick-up) for use with
~ Washo,
the Muncie Digital Tachometer
• 38MK2000 (request MP92·04)
or use with the Muncie digital
switch SPD·1000A to control the
engagement or overspeed pro-
Outside Inside tection of the PTO. Contact your
Muncie Application Specialist for
assistance with these options.
Mount two halve of
washer with insides Figure 1. · CAPSCREW PLACEMENT
facing.

MUNCIE POWER PRODUCTS, INC. 7

 CS20 DISASSEMBLY AND ASSEMBLY
(Reference Exploded View on page 2)

'\7 DENOTES SPECIAL SERVICE PROCEDURES

5
DISASSEMBLY PROCEDURE
1. Remove the CS20 input gear, by removing the set screw in the pad and driving the
idler shaft from the housing. (28,30)
2. Remove the set screws (42) from the bearing cover (5) which hold the drag brake
springs (43) . Position the housing so that the springs fall from housing.
3. Remove the four large socket capscrews (4) which hold the back cover to the PTO
housing.
4. Position the housing against a bench block and hit the end of the output shaft with a
soft face hammer to remove the entire output shaft assembly with bearing cover (5).
5. Remove the two pipe plugs (41) from the bearing cover. This exposes the ball bearing
assembly within the cover. 11
W Using a 1/4" punch and alternating between the two holes, drive the bearing and shaft
assembly from the bearing cover. DRAG BRAKE AND BELL GEAR REMOVAL
W Using a bearing puller remove the rear bearing (8) by grabbing the drag brake plate (10) and removing
both pieces. The bronze brake disk (11) can be removed.
W Insert four 1/4-20 capscrews into the drag brake rotor (12) until they just touch the back of the bell
gear. Using an "X" pattern screw the capscrews in at 1/4 turn intervals until the brake rotor is free of the
output shaft (29).
9. The piston and clutch pack may be serviced without removal of the drag brake. Using snap
ring pliers, remove the snap ring (26) located on the output shaft end while gently pushing
on the piston cup (24).
10. Pull the piston cup (25) from the shaft and the piston (22) will go with it.
11. Tap the piston cup on a wood surface to remove the piston.
12. Remove the spring (21 ). The clutch friction discs (19) and spacer discs (20) and inner
clutch hub (18) can be removed by pointing the shaft end down.
13. With the drag brake removed, the snap rings (13 & 14) on this end of the bell gear can be
removed with snap ring pliers. This allows the bell gear to be removed towards the closed
end. The internal bearing (16) of the bell gear can easily be removed.
REASSEMBLY PROCEDURE
14. The reassembly of the unit is made in reverse of the disassembly. The re-use of seals, or-
ings and snaprings are not recommended.
15. Be sure to lubricate the o-rings and all bearings upon installation. Torque capscrews to the
values shown or to the following values. 5/16 capscrews - 18 ft. lb.
3/8 capscrews - 36 ft. lb. 1/4 set screw - 9 ft. lb.
W The Input Gear is replaced as a set which includes the gear, cone spacer, & bearings. Slide
this sub-assembly into the housing to line up the idler shaft.
'W Tap the idler shaft into the housing and through both bearing races.
wTap the idler shaft in the reverse direction so that it is flush with the bearing in this assembly. Insert
the thickest shim that can be installed by hand in the gap between the bearing and
housing. Remove shim and select the next thicker shim and drive it into the gap.
Rotating the gear to make sure it easily rotates. The recommended bearing pre-load
is .002" to .006" loose. (The cone spacer sets this per-load and measurement is not
required.)
wTap the idler shaft into position and install set screw.
SCREW-IN SOLENOID VALVE INSTALLATION
WSeparate the coil from the valve assembly. Insert the valve cartridge into the rear
cover and torque to 20 ft. lb.
21. Slip one o-ring and the coil over the valve. Slip the second o-ring on.
'W' Place thread locking compound on the post threads and install nut. Torque the nut 4
to 5 ft. lb. max.
'W Place thread sealant on pipe plugs. Torque 10-16 ft. lb.
DROP-IN SOLENOID VAVLE INSTALLATION
24. Valve is pushed into housing cavity.
W Use two 5mm capscrews to mount solenoid. torque to 2 - 3 ft.lb.
DRAG BRAKE ADJUSTMENT
26. When installing the rear cover be sure to align the roll pins in the drag brake plate with SETSCREW
the holes in the rear cover. ADJUSTMENT
DRAG BRAKE ~......,...,... SETSCREW
27. After the cover has been attached to the housing insert the springs into the holes. ADJUSTMENT
28. Insert the setscrew over the spring and turn the screw seven (7) full turns. DRAG BRAKE
29. Follow the test and adjustment procedures in the CS20 owners manual.

8 MUNCIE POWER PRODUCTS, INC.

 CLUTCH ASSEMBLY/ SOLENOID
Standard clutch pack Modified clutch assembly for outputs
assembly stator plates I, D, orZ.
are stacked as pairs The output shaft for the I, D or Z
between the friction output option is a larger diameter
disc and arranged shaft and requires different clutch
on a 1-piece pack components. The clutch hub
clutch hub is assembled by inserting 18a into
18b and holding with snapring
18d. The spacer 18c is placed on the
output shaft before installing the clutch
hub assembly.
The friction and stator plates are alternated
starting with a friction disc.

Install 1 pin (item#9) per hole, BRAKE PLATE ASSEMBLY

in these two holes.
OR
These two holes.

BRAKE PLATE - ITEM 10 FINISHED ASSEMBLY

Detail shows Roll Pin locations.

CS20 SERIES CONVERSION TO REMOTE ACTIVATION SOLENOID

Screw-in Solenoid Conversion Kit 48TK4942
Transmission Main
Plug Press Connection

~~
2

Pressure one port,

plug other port
Block Valve must
be spaced off any
flat surface using
washers to prevent
CS21 WITH MANUAL OVER RIDE SOLENOID VALVE damage to solenoid. CONVERSION KIT - 48TK4942
(Remote Valve only)
48TK5005 Activation Kit ITEM QTY PART ND. DESCRIPTION
Replaces the 48TK4054 and includes 48TK3882 Installation
1·· 1 30T37954 Pressure Switch
Kit.
2·· 1 34T35872 Wire Harness
The solenoid valve (35T40956) supplied with this PTO has
3 1 43T37503 1/8" NPT/JIC Fitting
a manual override feature which will allow the PTO to be
4 2 43T35867 1/8" NPT/JIC Elbow
engaged without electrical power. Mount valve in a location
5 4 45T36274 Hose Assembly
that easily accessible to the operator and clear of any chassis
6 1 43T36231 Straight Branch Tee
moving parts, heat sources, pinch points, and clear of the PTO
7 3 43M68014 7/16-20 Str. Elbow
output shaft.
8 1 35T37928 Valve 12v D.C.
To activate:
9 1 25T40727 Cavity Plug
• Stay clear of any moving or potentially moving
10 2 25T36726 Str. Plug
components. Do not operate without blocking the
11 1 25T21684 Pipe Plug
vehicle wheels and any chassis/body lifts/cylinders as SOLENOID MOUNTING HARDWARE
these can cause serious injury or death.
• The manual override feature is intended for emergency
12 2 19T36623 Capscrew
situations only.
13 2 22T35140 Nut
• Pull knob and twist to hold valve in the "ON" position. Pull and twist in opposite
14 2 21T37991 Lockwasher
15 2 21T23153 Washer
direction to deactivate.
* * Included with original PTO, not included in this kit.

MUNCIE POWER PRODUCTS, INC. 9

 ARRANGEMENTS
CS20 ARRANGEMENT

NO. 1 ASSEMBLY NO. 3 ASSEMBLY

NO. 1 ASSEMBLY NO. 3 ASSEMBLY

CS21 ARRANGEMENT

NO. 1 ASSEMBLY NO. 3 ASSEMBLY

NO. 1 ASSEMBLY NO. 3 ASSEMBLY

10 MUNCIE POWER PRODUCTS, INC.

 MODEL NUMBER CONSTRUCTION

PTO TYPE
Clutch Shift CS
- ~j2 H 1 B X
GECIAL FEATURES
X - None (Pressure Lube is standard on all units)
A - Special SAE B 2-bolt flange for Parker
MOUNTING sculpted piston pump (used with "P" shaft only)
10-Bolt Mount, Design 2 - 20 - - - - - - - ~ B - Hose kit (HD Trans. R.S.)
10-Bolt Mount, Design 2 w/remote solenoid - 21 D - Pulse Generator & SPD-1001A
10-Bolt Mount, Special - 22 U - Pulse Generator
3 - Hose Kit Special 17"
TRANS. CS GEAR DATA 4 - Hose Kit deleted
Allison10.16PRH-A10 - - - - - - - - - - ~ 2 - Hose Kit Special 36"
Caterpillar 9.55P RH - C95
SPEED RATIO OUTPUT TYPE
05 - .55:1 ~ - - - 8-1-1/4 Round 5/16KW
06- .64:1 - - - - - - - - - - - - - - - - - ~ C-1-1/4 20 Spl. (1410 Flange)
07 - .74:1 D - DIN 5462 (European Mount)
08 - .84:1 G- Special (Dana Mount)
10 - .97:1 I - DIN 5462
12-1.19:1 K - SAE "B" 2&4 Bolt
15-1.46:1 P - SAE "B-8" 2&4 Bolt
Q - SAE "A" 2-Bolt
SHIFTER TYPE S - SAE "B" 2-Bolt
12 Volt Electric/Hydraulic - H _ _ _ _ _ _ _ _ _ _ _ _ ____, T - SAE "A" 2-Bolt (3/4 11 Spl.)
24 Volt Electric/Hydraulic - J X-1.3- 21 Spline
Less Activation Kit - P Z- SAE "B" 2&4 Bolt SAE "C" 1-1/4" 14 Spline
2 - 1-1/4" 20 Spl. (DIN 100 Flange)
ASSEMBLY ARRANGEMENT 6 - SAE "B" 2-Bolt
1 or3 - - - - - - - - - - - - - - - - - - - - - ~

DIMENSIONS
STANDARD 1-1/4 ROUND KEYED SHAFT ("B" OPTION) 1-1/4-20 SPLINE W/1410 SERIES FLANGE ("C" OPTION)
.31 WOODRUFF KEY 7.86 [199.6]
0.44[11.2]
4.71 [119.6] 1410 BOLT PATTERN
ON 3.75 [95.3] B.C.

3.94
4.53
7.87

SAE "B" 2 & 4 BOLT 7/8"-13 SPLINE ("K" OPTION) FLANGE ROTATION OPTIONS
SAE "B-B" 2 & 4 BOLT 1"-15 SPLINE ("P" OPTION) K, P, and Z OPTIONS
SAE "B" 2 & 4 BOLT 1.25"-14 SPLINE ("Z" OPTION)
6.58

2.00

0.64
1.89

POSITION HOLE

MUNCIE POWER PRODUCTS, INC. 11

 DIMENSIONS
SPECIAL 7/8-13 SPLINE ("G" OPTION) SAE "B" 2-BOLT 7/8-13 SPLINE ("6" OPTION,

0.81 6,58 1/2-13UNC-28 2PLS.

7/8" 13T INV.
SPLINE SHAFT EQ. SP. ON 5.75 OIA B.C
0.25
7/IJ" 13T INI/.
SP~INE SHAFT

2. &IA.

1.Q9
0,64
1.2.5 1.89

DIN 5462 36MM - 8 SPLINE ("I " 'OPTION) DIN 5462 36MM - 8 SPLINE ("D" OPTION)
6.26 [156,7J
I ,67 (42.3]

'2.24' [St0

SAE "A" 2-BOLT 7/8-1 3 SPLINE ("Q" OPTION) SAE "B" 2-BOLT 7/8-13 SPLINE ("S" OPTION-)
5 ,72
318-16UNC-2B 2PLS. 5.80 718 i3TIN¼
1.12 EO. SP. ON 4.1B8 DIA B.C. SPLINE SHAFT
7/IJ 13T INV.
SPWN E St1AFT AlTERNATE FLANGE
0.25
POSITION 'HOLE
OFFSET37.,

ALTERNATE FLANGE
POSITION HOLE
0,49 OFFSET 16'<>
1,7 4

1,67

SAE "A" 2-BOLT 3/4-11 SPLINE ("T" OPTION) 1-1/4-20 SPLINE WITH DIN 100 FLANGE ("2" OPTION)
5.72

1.12

0.2!>

0,42

1.67

Muncie ® Muncie Power Products, Inc. Member of the lnterpump Hydraulics Group
• Power General Ottlces and Distribution Center • P.O. Box548 • Muncie, IN 47308-0548
(765) 284-1721 • FAX (765) 284-6991 • f-ma/£1 [email protected]
Products Web site http;//Www.munciepower.com
SP96-01, (Rev. 6-09) Prioted In the U,S,A, Drive Produ9ts, Exel usive Agents tor Canada, ISOCertified by an Accredited Registl1lr
© Muncie Power Products, Inc. 2009