938H Wheel Loader LKM00001-UP (MACHINE) POWERED BY C6.6 Engine(...
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Product: WHEEL LOADER
Model: 938H WHEEL LOADER LKM
Configuration: 938H Wheel Loader LKM00001-UP (MACHINE) POWERED BY C6.6 Engine
Operation and Maintenance Manual
938H Wheel Loader and IT38H Integrated Toolcarrier
Media Number -SEBU8079-11 Publication Date -01/04/2012 Date Updated -17/04/2012
i04876454
Maintenance Interval Schedule
SMCS - 7000
Ensure that all safety information, warnings, and instructions are read and understood before
any operation or any maintenance procedures are performed.
The user is responsible for the performance of maintenance. All adjustments, the use of proper
lubricants, fluids, filters, and the replacement of components due to normal wear and aging are
included. Failure to adhere to proper maintenance intervals and procedures may result in
diminished performance of the product and/or accelerated wear of components.
Use mileage, fuel consumption, service hours, or calendar time, WHICH EVER OCCURS
FIRST, in order to determine the maintenance intervals. Products that operate in severe
operating conditions may require more frequent maintenance. Refer to the maintenance
procedure for any other exceptions that may change the maintenance intervals.
Note: The aftertreatment system can be expected to function properly for the useful life of the
engine (emissions durability period), as defined by regulation. All prescribed maintenance
requirements must be followed.
Note: Before each consecutive interval is performed, all maintenance from the previous
interval must be performed.
Note: If Cat HYDO Advanced hydraulic oils are used, the hydraulic oil change interval is
extended substantially. S·O·S services may extend the oil change even longer. Consult your
Cat dealer for details.
The following guidlines shoud be followed if the service hours are not met:
Items listed between 10 and 100 service hours should be performed at least every 3 months.
Items listed between 250 and 500 service hours should be performed at least every 6 months.
Items listed between 1000 service hours and 2500 service hours should be performed at least
every year.
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938H Wheel Loader LKM00001-UP (MACHINE) POWERED BY C6.6 Engine(... Page 2 of 4
When Required
Alternator Air Vent Line and Screen - Clean
Automatic Lubrication Grease Tank - Fill
Battery or Battery Cable - Inspect/Replace
Bucket Cutting Edges - Inspect/Replace
Bucket Hinge and Lift Arm Clearance Shims - Inspect/Adjust/Replace
Bucket Tips - Inspect/Replace
Bucket Wear Plates - Inspect/Replace
Camera - Clean
Circuit Breakers - Reset
Engine Air Filter Primary Element - Clean/Replace
Engine Air Filter Secondary Element - Replace
Ether Starting Aid Cylinder - Replace
Fuel System - Prime
Fuses - Replace
High Intensity Discharge Lamp (HID) - Replace
Oil Filter - Inspect
Pallet Fork - Inspect
Radiator Core - Clean
Ride Control Accumulator - Check
Secondary Steering - Test
Window Washer Reservoir - Fill
Window Wiper - Inspect/Replace
Every 10 Service Hours or Daily
Backup Alarm - Test
Cooling System Coolant Level - Check
Engine Air Filter Service Indicator - Inspect
Engine Oil Level - Check
Fuel System Primary Filter (Water Separator) - Drain
Hydraulic System Oil Level - Check
Quick Coupler - Check
Seat Belt - Inspect
Transmission Oil Level - Check
Windows - Clean
Every 50 Service Hours or Weekly
Bucket Lower Pivot Bearings - Lubricate
Cab Air Filter - Clean/Replace
Fuel Tank Water and Sediment - Drain
Tire Inflation - Check
Every 100 Service Hours or 2 Weeks
Axle Oscillation Bearings - Lubricate
Bucket Linkage and Loader Cylinder Bearings - Lubricate
Bucket Upper Pivot Bearings - Lubricate
Steering Cylinder Bearings - Lubricate
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938H Wheel Loader LKM00001-UP (MACHINE) POWERED BY C6.6 Engine(... Page 3 of 4
Initial 250 Service Hours
Transmission Oil Filter - Replace
Every 250 Service Hours
Drive Shaft Support Bearing - Lubricate
Engine Oil Sample - Obtain
Every 250 Service Hours or Monthly
Belt - Inspect/Adjust/Replace
Brake Accumulator - Check
Braking System - Test
Differential and Final Drive Oil Level - Check
Drive Shaft Spline - Lubricate
Engine Air Filter Service Indicator - Inspect/Replace
Quick Coupler - Lubricate
Every 250 Service Hours or 3 Months
Engine Oil and Filter - Change
Pallet Fork - Lubricate
Steering Column Play - Check
Initial 500 Service Hours
Engine Valve Lash - Check
Initial 500 Hours (for New Systems, Refilled Systems, and Converted
Systems)
Cooling System Coolant Sample (Level 2) - Obtain
Every 500 Service Hours
Cooling System Coolant Sample (Level 1) - Obtain
Differential and Final Drive Oil Sample - Obtain
Hydraulic System Oil Sample - Obtain
Open Crankcase Ventilation (OCV) Fumes Disposal Filter - Replace
Transmission Oil Sample - Obtain
Every 500 Service Hours or 3 Months
Engine Crankcase Breather - Clean
Engine Oil and Filter - Change
Fuel System Primary Filter (Water Separator) Element - Replace
Fuel System Secondary Filter - Replace
Fuel Tank Cap and Strainer - Clean
Hydraulic System Biodegradable Oil Filter Element - Replace
Hydraulic System Oil Filter - Replace
Transmission Oil Filter - Replace
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938H Wheel Loader LKM00001-UP (MACHINE) POWERED BY C6.6 Engine(... Page 4 of 4
Every 1000 Service Hours or 6 Months
Articulation Bearings - Lubricate
Axle Oil Cooler Magnetic Filter - Clean/Replace
Battery - Clean
Battery Hold-Down - Tighten
Drive Shaft Universal Joints - Lubricate
Roading Fender Hinges - Lubricate
Rollover Protective Structure (ROPS) - Inspect
Transmission Oil - Change
Every 2000 Service Hours or 1 Year
Brake Discs - Check
Differential and Final Drive Oil - Change
Engine Valve Lash - Check
Hood Tilt Actuator - Lubricate
Hydraulic System Oil - Change
Hydraulic Tank Breaker Relief Valve - Clean
Refrigerant Accumulator (With Desiccant) - Replace
Service Brake Wear Indicator - Check
Every 3000 Service Hours
Steering Column Spline (HMU Steering) - Lubricate
Every 3 Years
Seat Belt - Replace
Every 6000 Service Hours or 3 Years
Cooling System Coolant Extender (ELC) - Add
Every 12 000 Service Hours or 6 Years
Cooling System Coolant (ELC) - Change
Cooling System Water Temperature Regulator - Replace
Copyright 1993 - 2014 Caterpillar Inc. Sun Nov 16 15:31:22 UTC+0200 2014
All Rights Reserved.
Private Network For SIS Licensees.
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