DC-6

Diagnostic Ultrasound System

Service Manual
© 2007 Shenzhen Mindray Bio-medical Electronics Co., Ltd. All rights Reserved.

Product Information:
Product Name: Diagnostic Ultrasound System
Model: DC-6
Issued Date of this manual: 2007-01
Version: 1.0, Software version: 01.01.00

Intellectual Property Statement

SHENZHEN MINDRAY BIO-MEDICAL ELECTRONICS CO., LTD. (hereinafter called

Mindray) owns the intellectual property rights to this Mindray product and this manual. This
manual may refer to information protected by copyrights or patents and does not convey any
license under the patent rights of Mindray, nor the rights of others. Mindray does not assume
any liability arising out of any infringements of patents or other rights of third parties.

Mindray intends to maintain the contents of this manual as confidential information.

Disclosure of the information in this manual in any manner without the written permission of
Mindray is strictly forbidden.

Release, amendment, reproduction, distribution, rent, adaptation and translation of this

manual in any manner whatsoever without the written permission of Mindray is strictly
forbidden.

, , , , are the registered

trademarks or trademarks owned by Mindray in China and other countries. All other
trademarks that appear in this manual are used only for editorial purposes without the
intention of improperly using them. They are the property of their respective owners.

Responsibility on the Manufacturer Party

Contents of this manual are subject to changes without prior notice.

All information contained in this manual is believed to be correct. Mindray shall not be liable
for errors contained herein nor for incidental or consequential damages in connection with
the furnishing, performance, or use of this manual.

Mindray is responsible for safety, reliability and performance of this product only in the
condition that:

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 all installation operations, expansions, changes, modifications and repairs of this
product are conducted by Mindray authorized personnel;
 the electrical installation of the relevant room complies with the applicable national and
local requirements;
 the product is used in accordance with the instructions for use.

WARNING: It is important for the hospital or organization that employs this

equipment to carry out a reasonable service/maintenance plan.

Neglect of this may result in machine breakdown or injury of
human health.

Warranty
THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES,
EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR
FITNESS FOR ANY PARTICULAR PURPOSE.

Exemptions

Mindray's obligation or liability under this warranty does not include any transportation or
other charges or liability for direct, indirect or consequential damages or delay resulting from
the improper use or application of the product or the use of parts or accessories not
approved by Mindray or repairs by people other than Mindray authorized personnel.

This warranty shall not extend to:

 any Mindray product which has been subjected to misuse, negligence or accident;
 any Mindray product from which Mindray's original serial number tag or product
identification markings have been altered or removed;
 any product of any other manufacturer.

Return Policy

Return Procedure

In the event that it becomes necessary to return this product or part of this product to
Mindray, the following procedure should be followed:
1. Obtain return authorization: Contact the Mindray Service Department and obtain a
Customer Service Authorization (Mindray) number. The Mindray number must appear
on the outside of the shipping container. Returned shipments will not be accepted if
the Mindray number is not clearly visible. Please provide the model number, serial

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 number, and a brief description of the reason for return.
2. Freight policy: The customer is responsible for freight charges when this product is
shipped to Mindray for service (this includes customs charges).
3. Return address: Please send the part(s) or equipment to the address offered by
Customer Service department

Company Contact
Manufacturer: Shenzhen Mindray Bio-Medical Electronics Co., Ltd.

Address: Mindray Building, Keji 12th Road South, Hi-tech Industrial

Park, Nanshan, Shenzhen,518057, P.R.China

Phone: +86 755 26582479 26582888

Fax: +86 755 26582934 26582500

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Safety Precautions
Please observe the following precautions to ensure patient and operator safety when using
this system.

DANGER: Do not use flammable gasses such as anesthetic gas, oxygen

or hydrogen, or flammable liquids such as ethanol, near this product,

because there is danger of explosion.

WARNING:

1. Do connect the plug of this equipment to the wall receptacle, and

the plug must meet the ratings indicated on the rating nameplate.
Using an adapter or multi-functional receptacle may affect the
system grounding performance and thus causing the leakage
current to exceed safety requirements.
In addition, do connect the video printer to the auxiliary power
socket of this system. And use the printing cable provided by this
system to connect the printer. Otherwise, it may cause electric
shock.

2 ． Be sure to connect the potential-equalization lead wire before

inserting the equipment power plug into the receptacle. Also, be
sure to remove the equipment power plug from the receptacle
before disconnecting the wire to avoid electric shock.

3 ．Connect the earth conductor only before turning ON the system.

Disconnect the grounding cable only after turning OFF the system.
Otherwise, electric shock may result.

4 ． For the connection of power and grounding, follow the

appropriate procedures described in this operation manual.
Otherwise, there is risk of electric shock. Do not connect the
grounding cable to a gas pipe or water pipe, otherwise functional
grounding may not be effective or there may be risk of a gas
explosion.

5 ．Before cleaning the system, be sure to disconnect the power cable

from the outlet. If the system is defective, there is risk of electric
shock.

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6 ． No waterproof device is applied to this equipment. Do not use
this equipment in any place with the possibility of water ingress.
There is risk of electric shock if any water is sprayed on or into the
equipment. If carelessly spray any water onto the equipment,
contact the Mindray sales office, customer service department or
representative.

7 ． Use the transducer carefully. In case that the body contacts the
scratched transducer surface, immediately stop using the
transducer and contact the Mindray sales office, customer service
department or representative. There is risk of electric shock if
using the scratched transducer.

8 ． Be careful not to let the patient contact the live parts of the
ultrasound equipment or other devices, such as signal I/O ports. If
the ultrasound equipment is defective, there is risk of electric
shock.

9. Do not use the transducers other than those specified by Mindray.

Otherwise, the equipment and the transducer may be damaged,
causing an accident such as a fire in the worst case.

10. Do not subject the transducers to knocks. Use of defective

transducers may cause an electric shock.

11. Do not open the shell or front panel. If you open the shell when the
system is powered on, there may be a short circuit or electric
shock.

12. Do not use this system with using equipment at the same time such
as an electrosurgical unit, high-frequency therapy equipment, or a
defibrillator, etc. otherwise it may result in electric shock to the
patient.

13. Use only the ECG leads provided with the ECG module, otherwise it
may result in electric shock.

14. If this system needs to be moved, please hold the handle. If other
parts of the system are held, it may cause damage due to the
abnormal force. Do not push the system from the left/right side;
otherwise it may be toppled over.

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 15. Accessory equipment connected to the analogue and digital
interfaces must be complied with the relevant IEC standards (e.g.,
IEC 60950 Safety of information technology Equipment Standard
and IEC 60601-1 Medical Equipment standard). Furthermore all
configurations should comply with the standard IEC60601-1-1. Any
person, who connects additional equipment to the signal input or
output ports and configures a medical system, is responsible for
ensuring that the system complies with the requirements of
IEC60601-1-1. If you have any problem, consult the technical
services department of your local representative.

16. Prolonged and repeated use of keyboards can result in hand or arm
nerve disorders for some individuals. Observe the local safety or
health regulations concerning the keyboard use.

CAUTION: 1 ．Precautions concerning clinical examination techniques:

(1) This system must be used only by qualified professionals.

(2) This operation manual does not describe clinical
examination techniques. Selection of the proper clinical
examination technique must be based on specialized
training and clinical experience.

2 ．Malfunctions due to radiowaves:

(1) Use of radiowave-emitting devices in the proximity of this
medical electronic system may interfere with its operation.
Do not bring or use devices that generate radio waves,
such as cellular telephones, transceivers, and radio
controlled toys, in the room where the system is installed.
(2) If a person brings a device that generates radio waves near
the system, ask him/her to immediately turn OFF the
device.

3 ． Precautions concerning installation and movement of the

system:
(1) Ensure to install the equipment horizontally and lock up the
casters securely. Otherwise, it may move to cause injury.
(2) Do not move the equipment from its sides; otherwise it may
be toppled over and may injure people.

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 (3) When you move the equipment on a slope, it shall be moved
slowly by two people; otherwise it may happen to slide
and severely injure people.
(4) Do not sit on the equipment, because it may move and make
people lose balance and fall.
(5) Dot not place any object on the monitor, because it may fall
and injure people.
(6) Fasten the peripheral devices before moving the equipment.
Otherwise, the peripheral devices may fall and injure
people.
(7) When moving the equipment on steps, you shall prevent it
from being toppled.

4 ．Do not vibrate the equipment excessively (when moving the

equipment); otherwise the mechanical parts (such as casters) may
be damaged. If the equipment is often moved on a bumpy floor,
contact the Mindray sales office, customer service department or
representative.

5. Do not connect this system to outlets with the same circuit breakers
and fuses that control the current of devices such as life-support
systems. If this system malfunctions and generates an
overcurrent, or when there is an instantaneous current at power
ON, the circuit breakers and fuses of the building’s supply circuit
may be tripped.

6 ．Always keep the machine dry. Avoid transporting this machine

quickly from the cold place to the warm place; otherwise
condensation or water drops may be formed, causing short circuit.

7 ．If the circuit breaker is tripped, it indicates that the machine or the
peripheral devices have problems. In these cases, you cannot
repair by yourself but should contact the Mindray sales office,
customer service department or representative.

8 ． There is no risk of high-temperature burns during routine

ultrasound examinations, even if, due to environment temperature
and exam modes, the surface temperature of the transducer
exceeds the body temperature of the patient. To prevent high-
temperature burns, do not apply the transducer to the same region
on the patient for a long time. Apply the transducer only for as long
as required time for diagnosis.

9 ． This device and its accessories are not disinfected and sterilized
when they are out of the factory, so the user shall disinfect and

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 sterilize transducers or biopsy brackets as per the manuals prior to
use of transducers or biopsy brackets. After the sterilization or
disinfection of accessories, chemicals must be washed out or
gases must be discharged thoroughly from the accessories.
Remaining residual chemicals or gases will not only result in
damage to the accessories but also can be harmful to human
bodies.

10 ．Before examining a new patient, press the key to delete

the patient information and data recorded in the image memory for
the previous patient. Otherwise, the new data may be confused
with the data of the previous patient.

11. Do not connect/disconnect the system and its accessories (such as

printers or DVD recorder) without turning OFF the power;
otherwise it may cause damage of the equipment or electric shock.

12. Do not turn OFF the power supply of the system during printing,
saving, or invoking; otherwise these processes may not be
completed normally or files may be lost.

13. During operation, if the system is improperly powered off, it may

result in data damage of the hard disk or system failure.

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NOTE: 1. Do not use the machine in the vicinity of strong electromagnetic field (such
as the transformer), which may affect the performance of the machine.

2. Do not use the machine in the vicinity of high-frequency radiation source,

which may affect the performance of the machine or even lead to failure.

3. To avoid damaging the machine, do not use the machine in following

environment:

(1) Locations exposed to direct sunlight;

(2) Locations subject to sudden changes in temperature;

(3) Dusty locations;

(4) Locations subject to vibration;

(5) Locations near heat generators;

(6) Locations with high humidity.

4. Turn ON the system only after the power has been OFF for more than 20
seconds. If the system is turned ON immediately after being turned OFF,
the system may malfunction.

5. Turn OFF the auxiliary power switch or stop transmission through

the 『Freeze 』 key before connecting or disconnecting a transducer.
If a transducer is connected or disconnected with an image displayed, the
system and/or the transducer may malfunction.

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 6. After using the transducer, remove the ultrasound gel on it and place the
transducer on the transducer holder. Otherwise, water in the gel may enter
the acoustic lens, thus adversely affecting the performance and safety of
the transducer.

7. You can record the registration data (including the hospital data and patient
data). To ensure the security of the data, be sure to back up the data on
external storage media. Data stored in the equipment may be lost due to
improper operation or an accident.

8. Do not apply external force to the control panel (e.g. leaning against it).
Otherwise it may damage the system.

9. If the system is used in a small room, the room temperature may rise.
Therefore, proper ventilation shall be provided.

10. When disposing the system or any part of it, contact your Mindray
representative. Do not dispose of this system without consulting Mindray.
Mindray would bear no responsibility for damages resulting from disposal
of this system without consulting Mindray.

11. Degradation of electrical and mechanical safety characteristics (such as

generation of a leakage current or deformation/abrasion of mechanical
parts) and of image sensitivity and resolution may occur after a period of
time. To ensure normal operation of the system, it is recommended to sign
a maintenance and service agreement to prevent accidents.

12. Output power outlet in the system is used to supply power for the
recommended peripheral devices. Do not connect other devices to the
outlet, otherwise the rated output power may be exceeded and failure may
result. Maximum output power of the power outlet for peripheral devices is
350VA.

1. Warning Labels

Various warning labels are attached to this system in order to call the user's attention to
potential hazards.

The symbol on the warning labels indicates safety precautions. The warning labels

use the same signal words as those used in the operation manual.
Detailed information about the warning labels is given in the operation manual. Read
operation manual carefully before using the system.
The name, pattern and the meaning of each warning label are described as follows:

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No Label Meaning
.

<1 (a) CAUTION: Do not sit on the system.

>
(b) Before using the system, be sure to carefully
read the relevant content of this operation
manual.

(c) DANGER: The system must not be used

around flammable gasses.

<2 (a) CAUTION: Do not place the system on a sloped

surface. Otherwise the system may slide
>
unexpectedly, resulting in person injury or the
system malfunction. The system should be
moved over a sloped surface by two persons
to ensure safety.

(b) CAUTION: The system shells must not be

opened, because the high voltage inside may
cause electric shock.

<3 Beware of excessive stress exerted to the system.

>

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CONTENTS

1 General Description..............................................................................1-1
1.1 System Characteristics.......................................................................................... 1-1
1.2 Applicable Scope................................................................................................... 1-1
2 System Overview...................................................................................2-1
2.1 System Appearance............................................................................................... 2-1
2.2 I/O Panel................................................................................................................ 2-3
2.3 Power Panel.......................................................................................................... 2-4
2.4 ECG Panel............................................................................................................. 2-5
2.5 Control Panel......................................................................................................... 2-6
2.5.1 Main panel............................................................................................................... 2-6
2.5.2 Minor panel.............................................................................................................. 2-9
2.5.3 Keyboard............................................................................................................... 2-10
2.6 Symbols............................................................................................................... 2-13
3 Principle Description............................................................................3-1
3.1 Electric Principle of the System.............................................................................3-1
3.2 Principle of Boards................................................................................................. 3-2
3.2.1 Transducer Board.................................................................................................... 3-2
3.2.2 Transmission board................................................................................................. 3-3
3.2.3 Amplifier board........................................................................................................ 3-3
3.2.4 Beamformer board................................................................................................... 3-4
3.2.5 DSP board............................................................................................................... 3-5
3.2.6 System motherboard............................................................................................... 3-7
3.2.7 IO module................................................................................................................ 3-8
3.2.8 ECG module.......................................................................................................... 3-10
3.2.9 Control panels and keyboard.................................................................................3-10
3.2.10 Detection board of Power Output........................................................................3-12
3.2.11 CRT..................................................................................................................... 3-13
3.3 Power Supply Principle........................................................................................ 3-14
3.3.1 Power supply system............................................................................................. 3-14
3.3.2 Principle of power boards......................................................................................3-16
3.4 System Software.................................................................................................. 3-20
3.4.1 Structure................................................................................................................ 3-20
3.4.2 Principle................................................................................................................. 3-21

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4 System Structure and Assembly/Disassembly...................................4-1
4.1 Exploded View....................................................................................................... 4-1
4.2 Disassembly and Replacement.............................................................................4-2
4.2.1 Disassembly of the monitor.....................................................................................4-2
4.2.2 Replacement of the bottom light..............................................................................4-5
4.2.3 Disassembly of the main panel................................................................................4-5
4.2.4 Disassembly of the minor panel..............................................................................4-7
4.2.5 Replacement of the trackball...................................................................................4-9
4.2.6 Replacement of the main panel PCBA...................................................................4-9
4.2.7 Replacement of the keyboard PCBA.....................................................................4-12
4.2.8 Replacement of the keyboard................................................................................4-13
4.2.9 Replacement of the light control PCBA.................................................................4-15
4.2.10 Replacement of the keyboard slide tracks...........................................................4-16
4.2.11 Replacement of the snap-close (lock head and lock seat)...................................4-17
4.2.12 Replacement of the travel switch (with the cable)................................................4-19
4.2.13 Disassembly of the system boards......................................................................4-20
4.2.14 Remove HDD...................................................................................................... 4-26
4.2.15 Remove the CD-R assembly...............................................................................4-27
4.2.16 Remove the ECG assembly................................................................................4-28
4.2.17 Remove the transducer board.............................................................................4-32
4.2.18 Replace the inlet dust net....................................................................................4-35
4.2.19 Remove the transformer......................................................................................4-37
4.2.20 Remove the fan assembly...................................................................................4-37
4.2.21 Replace casters................................................................................................... 4-40
4.3 Installation of Peripherals....................................................................................4-41
4.3.1 Installation of video printer.....................................................................................4-41
4.3.2 Installation of color video printer............................................................................4-44
4.3.3 Installation of VCR................................................................................................. 4-48
4.3.4 Installation of DVD................................................................................................. 4-52
5 Maintenance Requirements..................................................................5-1
5.1 Tools Required....................................................................................................... 5-1
5.1.1 Tools/measurement devices and consumables.......................................................5-1
5.1.2 Standard configuration of tools and consumables...................................................5-2
5.2 Maintenance Personnel......................................................................................... 5-3
6 Checks....................................................................................................6-1
6.1 Inspection Schedule.............................................................................................. 6-1
6.1.1 Checks before inspection........................................................................................ 6-1

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 6.1.2 Flowchart for function checks..................................................................................6-2
6.1.3 Content of the function checks................................................................................6-2
6.2 Safety Checks........................................................................................................ 6-3
6.2.1 Electric safety.......................................................................................................... 6-3
6.2.2 Checks for mechanical safety................................................................................6-12
6.3 Image Checks...................................................................................................... 6-15
6.3.1 B/W image phantom data checks and image records...........................................6-15
6.3.2 Check phantom data............................................................................................. 6-15
6.3.3 Final operation checks and image archive............................................................6-16
6.3.4 Checking color flow images...................................................................................6-17
7 System Maintenance.............................................................................7-1
7.1 Cleaning................................................................................................................ 7-1
7.1.1 Flowchart for cleaning............................................................................................. 7-1
7.1.2 Content of the cleaning............................................................................................7-1
7.2 Maintenance.......................................................................................................... 7-3
7.2.1 Back up the preset data........................................................................................... 7-3
7.2.2 Restore the preset data........................................................................................... 7-5
7.2.3 Upgrade the software.............................................................................................. 7-7
7.2.4 Install and uninstall the software of optional devices.............................................7-10
7.2.5 Monitor test............................................................................................................ 7-13
7.2.6 Self-test................................................................................................................. 7-15
8 Troubleshooting....................................................................................8-1
8.1 Troubleshooting for Power.....................................................................................8-1
8.2 Troubleshooting for Monitor...................................................................................8-1
8.3 Troubleshooting for the Power-up Process............................................................8-2
8.4 Troubleshooting for the Operation Process...........................................................8-3
8.5 Troubleshooting for Software.................................................................................8-3
8.6 Troubleshooting for Others....................................................................................8-4
Appendix A Spare Part List........................................................................A-1
Appendix B Interface Definition and Function List.................................B-1
B.1 System Motherboard................................................................................................. B-1
B.2 Interface definition and function of IO connecting board............................................B-3
B.3 Interface definition of IO interface board....................................................................B-3
B.4 Interface function of IO interface board......................................................................B-3
B.5 Power input connecting board...................................................................................B-4
B.6 Definition of power indicators.....................................................................................B-4
Appendix C Initial Data of the Hard Disk.......................................................C-1

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C-4
1 General Description

1.1 System Characteristics

The DC-6 Diagnostic Ultrasound System is a color Doppler system with features of all-digital
architecture and whole-body application, which is designed based on clinical needs. The
system supports a wide range of transducers its imaging modes include B-mode (B Mode),
M-mode (M mode), Pulsed Wave Doppler (PW), Color Doppler (Color), and Power Doppler
(Power); it supports single-frame files such as formats of DICOM, BMP and JPEG, and Cine
files such as CIN and AVI; the silicone keyboard and flexible trackball are adopted for the
system; the high-performance ICs are used to realize the front-end transmission and
reception and back-end software functions; the system is suitable for a wide variety of
hospitals and clinics.

1.2 Applicable Scope

The DC-6 Diagnostic Ultrasound System is applicable for adults, pregnant women, pediatric
patients and neonates, and it is intended for use in abdominal, cardiac, small parts (breast,
testes, thyroid, etc.), peripheral vascular, fetal, transrectal, transvaginal, pediatric, neonatal
cephalic, musculoskeletal (general and superficial), and intraoperative (liver, gallbladder,
pancreas） exams.

1
2 System Overview

2.1 System Appearance

1
 Troubleshooting

No Name Function

<1> Monitor Displays the images and parameters during scanning

<2> Minor panel Human-machine interface, operation control

<3> Main panel Human-machine interface, operation control

<4> Keyboard Human-machine interface, operation control

<5> CD-RW Rewritable CD drive

<6> Space for placing Used for placing B/W video printer
video printer

<7> Transducer socket Interface connecting transducers and the main unit

There are 3 active sockets and one dummy socket

<8> Casters Used for fixing or moving the system

<9> Handle Used for pushing the system

<10> Transducer holder Used for placing transducers temporarily

<11> ECG panel Used for connecting the ECG cable and footswitch, etc.

<12> Table for placing Used for placing color video printer
color printer

<13> I/O panel Interface panel for input and output signals

<14> Power panel Electrical interface panel

2
 Troubleshooting

<15> USB interface Used for USB devices

<16> MIC interface Used for connecting a microphone

<17> Space for placing Used for placing VCR

VCR

<18> Power switch Used for turning on/off the power supply

2.2 I/O Panel

<1> <9> <13> <17>

<2> <5> <10> <14> <18>

<3>
<6> <11> <15> <19>

<7> <12> <16> <20>

<4>

<8>

No Symbol Function

<1> Connects parallel port devices

<2>,<3> Ethernet interface

<4> System reset

<5> Serial port

<6> Control port for color video printer

<7>,<8> USB port (The lower is used for USB devices,

while the upper is for expansion.)

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 Troubleshooting

<9>,<10> Used for VGA I/O

<11>,<12> Used for RGB component video I/O

<13>,<14> Used for separate video I/O

<15>,<16> Used for compound video I/O

<17>,<18> Used for stereo audio I/O

<19>,<20>

4
 Troubleshooting

2.3 Power Panel

<1> <3> <5>

<4>

<2>

No Name Function

<1> Ground terminal Used for grounding connection

<2> Equipotential terminal Used for equipotential connection

<3> Power outlet Power supply for optional peripheral devices

<4> Circuit breaker Used for cutting off power supply of the system

<5> Power inlet AC power inlet

5
 Troubleshooting

2.4 ECG Panel

No Name Function

<1> ECG lead signal input Used for connecting ECG leads and acquiring
interface ECG signals

<2> External ECG signal Used for connecting the signal output port of
input port ECG monitor

<3> Footswitch interface Used for connecting the footswitch

6
 Troubleshooting

2.5 Control Panel

2.5.1 Main panel

No English Name Function

<1> Patient Starting an exam of a new patient
<2> Info Entering the patient information input screen
<3> / Power indicator
<4> / Hard disk indicator
<5> SV Adjusting the size of sample volume
<6> Filter Adjusting wall filter frequency in the PW mode
<7> PW Steer Adjusting SV steering angle of a linear transducer in the
PW mode
<8> Angle Adjusting SV corrected angle in the PW mode
<9> Scale Adjusting pulse repetition frequency in the
Color/Power/PW mode
<10> Baseline Adjusting baseline position in the PW/Color mode
<11> Doppler Freq Adjusting transmitting frequency in the Color/Power/PW
mode

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 Troubleshooting

<12> Color IP Selecting IP parameter combination in the Color/Power

mode
<13> Color Filter Selecting wall filter in the Color/Power mode
<14> Color Steer Adjusting ROI steering angle of a linear transducer in the
Color/Power mode
<15> Focus Adjusting focus position for B images
<16> IP Selecting IP for B images
<17> Freq/THI Adjusting the current transducer frequency and harmonic
frequency
<18> B Steer Adjusting steering scan of a linear transducer
<19> CW Reserved
<20> PW Press the key to enter the PW mode, and rotate the key
to adjust gain of a PW image
<21> B Entering the B mode by pressing it, and adjusting the
gain by turning it
<22> Color Entering the Color Doppler mode by pressing it, and
adjusting the gain by turning it
<23> M Pressing the key to enter the M mode, and rotate the key
to adjust gain of an M image
<24> Update Switching mode image in M/B mode or PW/B mode.
<25> Dual Entering Dual-split screen display, or switch live image
window in Dual.
<26> Quad Entering Quad-split screen display, or switch live image
window in Quad.
<27> Power Entering the Power Doppler mode by pressing it, and
adjusting the gain by turning it
<28> Save Cine Quickly saving cine files to the default region of the
internal hard disk in the preset image format
<29> Review Reviewing the image files of the current patient or the last
patient.
<30> Save Img Quickly saving image files to the default region of the
internal hard disk in the preset image format.
<31> Cine In the frozen status, entering/exiting the manual Cine
playback status.
<32> iTouch Optimizing images by pressing this key
<33> Depth/Zoom When the Depth indicator lights on, the knob is used for
adjusting image depth by turning it; when the knob is
pressed down and the Zoom indicator lights on, the knob
is used for adjusting magnification factor by turning it.
<34> Freeze Freezing or unfreezing an image
<35> Menu Invoking or closing the menu corresponding to the
current status

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 Troubleshooting

<36> The multifunction knob is used with the current status

and trackball, and it has many functions. Please refer to
the operation description for details.

<37> Back Returning to the previous operation

<38> Change Changing the active point of the caliper during
measurement; or opening the comment library in the
comment status
<39> Set Confirming, equivalent to the left-button of the mouse
<40> Caliper Starting general measurement function
<41> Print Printing the screen image (video print control)
<42> Trackball Adjusting the cursor’s position on the screen
<43> Arrow Adding comment arrows, and the arrow orientation is
adjusted through the multifunction knob.
<44> Comment Pressing the key to start the comment function, and the
sytem enters the comment status.
<45> Report Entering the current patient report
<46> Body Mark Starting the body mark function by pressing it and the
system enters the body mark edit status.
<47> Exit Exiting the current status and returning to the previous
status.
<48> Clear Clearing all comments, measurement calipers,
Clearing the selected body mark on image.
<49> Measure Starting application measurement functions.

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 Troubleshooting

2.5.2 Minor panel

No English Name Function

<1> / Reserved for future use, can be defined

<2> / Reserved for future use, can be defined

<3> / Reserved for future use, can be defined

<4> / Reserved for future use, can be defined

<5> Record Used for data recording, can be defined

<6> ECG Entering or exiting the ECG menu

<7> iStation Entering the patient files management

<8> Probe Switching between effective transducers connected

and its exam mode.

<9> TGC Adjusting time gain compensation

<10> A.Power Adjusting Acoustic Output

<11> ECG Adjusting ECG signal position and ECG gain

<12> Volume Adjusting Doppler sound volume

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 Troubleshooting

2.5.3 Keyboard

 Ejection of the keyboard

Push the edge of the keyboard inward slightly, and then the keyboard automatically ejects
outward. At this time the light under the main control panel is bright automatically to lighten
the keyboard.
 Retraction of the keyboard
Push the keyboard inward, and when a click sound is heard, the keyboard is retracted.

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 Troubleshooting

Functions of the keys

No Key Function
Receiving the input data; or moving the cursor to the head of
<1> Enter
next row of the text or the input field.
<2> Esc Same as that of the『Exit』key
<3> Tab Jumping to the next operation
<4> Space Inserting a space
<5> Caps Lock Switching between upper and lower case letters
<6> Num Lock Switching between numeric and other characters
Press the『Shift』key and another key simultaneously, and then
upper and lower case letters or upper and lower characters can
<7> Shift

be switched; Shift＋ ＋Set;

<8> Ctrl Combined shortcut, Ctrl＋ ＋Set;

<9> Alt Combined key

<10> Pause/Break /
Moving the cursor to the head of the row, or the leftmost side of
<11> Home
an edit unit.
Moving the cursor to the tail of the row, or the rightmost side of
<12> End
an edit unit.
<13> PgUp Turning pages upward or leftward
<14> PgDn Turning pages downward or rightward
<15> Arrow Moving the cursor when inputting a text
<16> Ins Switching between insertion and overwrite
<17> Del Deleting characters after the cursor
<18> Back Space Deleting characters before the cursor
<19> PrtSc /
<20> Win Logo /
<21> Application /
NOTE: ”/” symbols represent the keys are undefined.

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 Troubleshooting

Functions of the keys F1 to F12

No Key Function

<1> F1 /

<2> F2 Quickly starting the patient information screen (identical to the

『Info』 key)

<3> F3 Quickly starting the diagnosis report screen (identical to the

『Report』 key)

<4> F4 Quickly starting the comment status (identical to the

『Comment』 key)

<5> F5 /

<6> F6 /

<7> F7 /

<8> F8 /

<9> F9 Switching to the video replay menu

<10> F10 Quickly starting preset function

<11> F11 Turning on/off the display of biopsy guide line

<12> F12 /

NOTE: for the keys undefined, the user can define functions for them as per needs and habit.
Refer to the “Preset” chapter for details.

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 Troubleshooting

2.6 Symbols
This system uses the symbols listed in the following table, and their meanings are
explained as well. Refer to “Safety Precautions” for safety symbols.

Symbol Meaning

Type-BF device

Refer to relevant content in the Operation Manual, to avoid

safety accidents

Dangerous voltage

AC (alternate current)

Functional earth

Equipotentiality

Protective earth

Breaker ON/OFF

Power ON/OFF

Footswitch

Transducer socket

Network port

Parallel port

Serial port

S-VIDEO signal interface

VIDEO signal interface

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 Troubleshooting

VGA signal
RGB signal

External signal input

Remote control port

USB

System reset

Audio signal

Microphone input jack

Product serial number

Manufacture date

Manufacturer

Authorized representative in the European community

The device is fully in conformance with the Council Directive

Concerning Medical Devices 93/42/EEC. The number
adjacent to the CE marking (0123) is the number of the EU-
notified body.

15
3 Principle Description

3.1 Electric Principle of the System

The system consists of transducer module, transmission module, reception module, CW
module, beamformer module, B/M-mode signal processing module, color flow signal
processing module, Doppler signal processing module, DSC module, CPU system, ECG
module, and input/output module, etc.

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3.2 Principle of Boards

3.2.1 Transducer Board

The block diagram of the transducer board is shown as follows:

The transducer board is designed for switching between the transducers and recognition of
the transducer IDs. The transducer switching signal controls the relays to switch between the
transducers, and the ID reading circuit is independent of the transducer switching circuit and
can read out the IDs of the transducers.
For A, B, C, and D transducers, the channel, double-pole double-throw relays are respectively
adopted to control the status of the transducer. Now take relay drive of the transducer A as an
example to describe the principle of the transducer switching. After the transducer select
control signal D_Relay-ENA is driven by 245, the four-channel signal D_Relay-ENA is
obtained. The four-channel signals are respectively driven by four relays to generate the
eight-channel signals A The A signals respectively control channel relays, so that the element
of the transducer A can be selected.
The transducer ID codes are selected by the signal CS and read into CPLD. After the system
reads out a transducer’s ID code, the system software will set the D_Relay-ENX (X

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represents A, B or C) signal to select the corresponding transducer. Since the system may
read multiple transducer ID codes simultaneously, the system software will select the
corresponding transducer based on the current exam.
When transducers are disconnected or connected, the interrupt signal will be automatically
generated to notify the system software, so that the system software can obtain the current
status of transducer connection and provide the prompt message accordingly.

3.2.2 Transmission board

The block diagram of the transmission board is shown as follows:

The transmission board is designed for generation of high-voltage pulse and transmission
sequence. The transmission circuit consists of two parts: transmission sequence and
transmission drive. The transmission sequence circuit generates low-voltage transmission
pulse, which passes the transmission drive circuit and is converted to high-voltage pulse. The
transmission board is provided with four programmable transmission voltages by the power
supply, so that the board can generate different transmission waveforms depending on the
needs of the system.

3.2.3 Amplifier board

The block diagram of the amplifier board is shown as follows:

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The amplifier board is designed for voltage-controlled gain amplification of small signal echo.
The amplifier board consists of high-voltage isolation circuit, channel select circuit, primary
voltage-controlled gain amplification circuit and secondary fixed gain amplification circuit. The
control signal of the channel select logic is derived from the beamformer board, and this
signal controls the on-off of the reception channel. The primary gain amplification circuit
consists of AD8332 and the peripheral circuits. The AD8332 is a dual-channel voltage-
controlled gain amplifier, and the gain voltage is derived from DA conversion from the
beamformer board and ranges between 0.04V and 1V. The secondary fixed gain amplification
circuit consists of AD8132 and the peripheral circuits.

3.2.4 Beamformer board

The block diagram of the beamformer board is shown as follows:

The beamformer board consists of beamformer module, signal processing FPGA module, and
signal processing DSP module. The beamformer board is designed for AD sampling,
beamforming, radio frequency signal processing, Doppler signal processing, flow signal
processing, video signal processing, and generation of scan control signal, etc.
The channel difference analog signal, transmitted from the system motherboard, passes the
low-pass filter to avoid aliasing of subsequent AD sampling. The cut-off frequency is 15 MHz.
After the signal is filtered and passes 8 pieces of high-speed AD for sampling, the sampled

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 Troubleshooting

data is sent to FPGA U46 and U65 for beamforming.

The data, after beamforming, is sent to FPGA U4 for B/W signal processing.
At the same time the data is sent to FPGA U59 for color flow signal processing and partial
Doppler signal processing. Subsequently part of data is sent to FPGAU83 for remaining color
flow signal processing, and the other part of the data is sent to DSP U78 for remaining
Doppler signal processing. Then the B/W signal, color flow signal, Doppler signal pass the
system motherboard and are sent to the DSP board for the subsequent processing.

3.2.5 DSP board

The DSP board consists of Cine module (Cine), digital scan conversion module (DSC), back-
end display module (Display), and data capture module (Capture) and CPU system. Its block
diagram is shown as follows:

The Cine, DSC, 3D data capture and back-end display modules are designed for post
processing, and the FPGA is adopted for these functions.
The MCF5474 is used as the system CPU, to control the modules and whole system.
The functions of the modules are described as follows:

3.2.5.1 Cine module

 Pre-processing of echo data
 Cineloop storage and review in each mode
 DDR internal memory used for Cineloop storage
The Cine and DSC modules both have 4 parallel data channels for 2-D image, M image,
Doppler image and ECG waveform.

3.2.5.2 DSC module

The DSC module is designed for conversion from echo data format to VGA data format.

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3.2.5.3 Capture module

The up USB interface is used for transferring original image data to the PC platform.
The down USB interface is used for storage of 3D data calculated by the PC in the RAM.
The USB interface HDD can be realized.

3.2.5.4 Display module

 Processing of graphic and image integration and provision of control interface for main
CPU to graphic memory
 The graphic memory is directly accessed by CPU.
 Interface control of video input and output

3.2.5.5 CPU system

The CPU system is the control core of the ultrasound system, consisting of hardware system
and software system. The hardware provides support for functions of the system software,
and the software realizes the control of hardware modules. The functions of the CPU system
include:
 Image display and measurements, and human-machine interaction;
 Communicating with other MCU or DSP, and configuring, initializing, and monitoring each
hardware module;
 Initialization configuration for system FPGA and DSP;
 System control: parameter control for FPGA; management for system controllers; on-line
upgrading of each MCU.

3.2.5.6 Connectors of the DSP board

Connector Description Status Remarks
J1 USB IDE HDD interface Not supported
J2 Reserved FPGA serial port Not welded
J4 Reserved 1561 USB Host port Not supported
J6 CPU BDM and JTAG select No jumper for
jumper BDM
J7 Small HDD socket Not supported Either HDD socket or CF
socket is welded
J10 JTAG link of PLD Supported For JTAG configuration of
CPLD and FPGA
J11 JTAG link of CPU and PLD Not supported
J14 USB Device interface of CPU Not supported
J15 BDM socket interface of CPU Supported For CPU system debugging
and program downloading

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Connector Description Status Remarks

J166 CF card socket Not supported
JP1-4 Used for connecting CPU’s Not supported
JTAG link and PLD’s JTAG
link

3.2.5.7 Functions of LED indicators

Connector Description Connector Description
D1 3.3V power indicator D27 FPGA configuration
indicator
D2 5V power indicator D30 ISP1161 test output
indicator
D7 -5V power indicator D31-D34 Connection indicator of
network control
D8,D14,D15 FPGA debugging indicator D37,D39-D41 DSC FPGA debugging
indicator
D9,D10,D25 ISP1561 USBVBUS D38 Cine FPGA configuration
indicator status indicator
D11,D18,D36 Cine FPGA debugging D42-D44 ISP1583 Suspending
indicator status indicator
D12 DSC FPGA configuration D45-D48 Capture FPGA debugging
indicator status indicator
D13 12V power indicator D49 Capture FPGA
configuration status
indicator
D17, D26 CPU debugging indicator D50-D51 CPLD debugging status
indicator
D19-D24 ISP1561 status indicator

3.2.6 System motherboard

The system motherboard, serving as platform of the hardware system, provides power
channels and signal channels for modules.

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The IO signal connection diagram of the system motherboard is shown as follows:

I/O interface definition of the system motherboard:

Category Interface Socket Use
number
Interfaces with Hard- 5 Connecting transmission board, amplifier

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 Troubleshooting

Category Interface Socket Use

number
boards wired board, beamformer board, DSP board, and
the board reserved
Transducer Hard- 1 Transducer signal
connecting board wired power signal

ECG module Soft-wired 1 2 serial ports

footswitch
Powered by power supply
PC module Hard- 1 1 serial port
wired 3 USB ports
1 network interface
Reserved PS2 interface
Powered by power supply
USB, microphone Soft-wired 3 3 USB (one reserved), 1 microphone
interface
Footswitch signal Soft-wired 1 To ECG board
Power control Hard- 1 1 serial port, for power control
signal wired SW, SW－EN soft switch signal, PW－OFF

Power signal Hard- 4 For each channel of power

wired

3.2.7 IO module
The IO module consists of IO connecting board, IO adapter board, and IO interface board.
The connection relation between these boards is shown as follows:
1. One end of the IO connecting board is connected to the DSP board, and the other end is
connected to the IO adapter board; the standard 40PIN IDE HDD interface and 4PIN
power interface are provided, and the power socket for HDD cooling fan is reserved.
2. One end of the IO adapter board is connected to the IO connecting board, and the other
end is connected to the IO interface board; the adapter board serves as an extension
board.
3. The IO interface board is connected to the IO adapter board, and provides IO interfaces
and the power of the system; the IO interfaces are divided into internal IO (invisible for
the user) and external IO (visible for the user).
The block diagram of the IO module is shown as follows:

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3.2.8 ECG module

The ECG module is designed for monitoring of ECG signals and display of ECG waveforms,
which serve as reference of ultrasound images. The ECG module can synchronously trigger
display of 2-D images and color flow images. After the ECG signal is amplified, filtered and
sampled, through the RS232 serial port, the signal is sent to the DSC module; at the same
time the R-wave is detected, and the detected ECG-triggering signal is sent to the system
controllers through interrupt, to start the scan transmission. The ECG module communicates
with the main CPU system through the RS232 serial port.
The ECG signal can be inputted to the system, through an interface compatible with Mindray’s
monitoring products.

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 Troubleshooting

ECG lead Front

interface DSC module
Amplifier Filter Sampling
board

DC IN

Footswitch
HR
detect System
control

ECG module

Main CPU system

3.2.9 Control panels and keyboard

The control panels and keyboard are designed for key scanning, indicator control, buzzer
control, receiving and processing for encoder data, STC data, PS/2 data, and they
communicate with the main unit through serial ports. The control panels and keyboard consist
of main panel, minor panel, encoder panel, and light control board, etc. The block diagram is
shown as follows:

The block diagram of the main panel is shown as follows:

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 Troubleshooting

The keyboard plays an important role in information communication between the ultrasound
system and environment, and on the basis of functions it consists of: CPU circuit, DC/DC
conversion circuit, key control circuit, trackball control circuit, encoder control circuit, LED
drive circuit and STC A/D sampling circuit. The CPU circuit consists of one MCU chip and the
peripheral circuit, and it is the core of the keyboard, to process various types of information.
The DC/DC circuit is used to provide different levels required by the keyboard. The key
control circuit refers to the key processing hardware, which consists of CPLD and the
peripheral circuit. The trackball control circuit and encoder control circuit are used to convert
the external mechanical actions to signals which are recognizable by MCU, and the circuits
consist of trackball, encoder, waveform shaping circuit and hardware processing circuit. The
LED control circuit is used to indicate statuses of LEDs. The STC A/D sampling circuit
consists of sliding potentiometer, amplifier and AD sampling circuit, and it is used to convert
the analog signal from the sliding potentiometer to the digital signal which can be accepted by
MCU.

3.2.10 Detection board of Power Output

The detection board of power output is designed to precisely adjust the programmable high-
voltage and monitor other output voltage.
The programmable high-voltage is divided into PHV1, -PHV1, PHV2 and -PHV2, and the
adjustment ranges are between +5V and +80V and between -5V and -80V, and the
adjustment precision is 1％.
For other voltages, the digital voltages include: D+12V, D+5V, D+3.3V and D-12V; the analog

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voltages include: A+100V, A-100V, A+12V, A+5V and A-5V.

The block diagram of the detection board is shown as follows:

3.2.11 CRT
The CRT is used to convert electric signal, transmitted from the main board, to high-speed
electrons for impacting fluorescent screen, thus generating light signal to make images seen
on the screen. The external indicator of the CRT is designed to judge if the monitor works
normally. Generally if there is synchronous signal, this indicator is green; otherwise it is

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 Troubleshooting

yellow.

3.3 Power Supply Principle

3.3.1 Power supply system

The power system consists of connecting board, PFC board, +5V board, -5V board, PHV
board, adapter board of auxiliary output, LED board, adapter board of fans, power
motherboard and detection board of power output.
The AC line power passes the circuit breaker to enter the connecting board, and then, through
the isolation transformer, two isolated outputs are obtained. After filtered, one output serves
as AC auxiliary output for the monitor and printers, the other passes the power motherboard
to become the input power for the PFC board. After entering the PFC board, the power is
converted to a stable 390V high-voltage DC output through the BOOST PFC, and then
provided for the +5V board and -5V board to finally output +5V, +3.3V, -5V, 12V and -12V. The
12V serves as the input power of the PHV board, and it passes the FLYBACK converter in the
PHV board to output ±100V voltages; four programmable voltages are obtained through the
BOOST converter and BUCK-BOOST converter.
After passing the power motherboard, the outputs of the power system are connected to the
detection board of power output for filtering and monitoring. After the programmable voltages
are detected, they are outputted to the main unit for supplying power for relevant hardware
circuits. The outputs of the power system, after passing the fan adapter board, are connected
to the LED board. The LED board indicates the statuses of the outputs.

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 Troubleshooting

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 Troubleshooting

3.3.2 Principle of power boards

3.3.2.1 Connecting board

The block diagram of the connecting board is shown as follows.

The line power input passes the circuit breaker to enter the connecting board, passes the
surge current rejection circuit to reach an isolation transformer, and then the isolation
transformer generates two AC outputs which are isolated with the line power. After passing
one-level or multiple-level EMI filter, one output provides power for the PFC board, and the
other, through relay control, provides power for the monitor and printer. The high and low
voltages of the line power are selected by tieline of the transformer. After the system is turned
on, the PFC boards sends the relay shut-off signal, and bypasses the thermistor rejecting
surge current, and the AC auxiliary output is switched on.

3.3.2.2 PFC board

The PFC board consists of APFC power circuit, STANDBY power, control circuit of soft switch,
LED indicator circuit and protection circuit. The diagram is shown as follows.
The AC input power passes the EMI filter, and then passes the rectifier bridge to reach the
BOOST APFC power circuit. In the APFC control circuit, the APFC function of the input power
is completed, and a stable +390V DC current is outputted to the +5V board and -5V board.
The APFC control circuit is powered by the STANDBY power supply. The structure of the
STANDBY is single-end FLYBACK converter. The STANDBY not only provides +18V power
VCC for the APFC control circuit, but also outputs an isolated +5V voltage for control circuit of
soft switch and LED control circuit.

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 Troubleshooting

Besides OVP and OTP, the PFC board receives the fail protection signal PF from the +5V
board, the soft turn-off signal POFF and turn-off enable signal ENA, thus realizing the safe
turn-off of the entire power system.
The core ICs of the PFC board, PFC controller and PWM controller, are respectively UC3854
and 38HC43 made by TI.

3.3.2.3 +5V board

The structure of the +5V board is single-end forward active-clamp conversion.
The DC input voltage passes a LC filter and is sent to a transformer, and then passes PWM
control and is converted to square-wave voltage. After the square-wave voltage passes a
rectification filter, the stable +5V DC voltage is outputted. The duty cycle of PWM controller is
adjusted by error-amplifying signal of feedback network and transmission of a photocoupler.
The ＋5V passes a BUCK converter to output the ＋3.3V, and the control IC of the BUCK
converter is LTC1629EG made by LINEAR. The control IC of the PWM is U9, i.e., UCC2894
made by TI, and the switching tube is 2KS2611 made by TOSHIBA.

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 Troubleshooting

3.3.2.4 -5V board

The -5V board adopts the structure of single-end forward converter, and its block diagram is
shown as follows. The 390Vdc input enters the power board through the +5V board and a
connector, and it passes the LC filter to become the input of the FORWARD converter. After
passing the FORWARD converter, the DC voltage is converted to stable DC outputs of +12V,
-5V and -12V. The +12V is the main feedback output of the converter, the other two are
auxiliary outputs, and adjustment of magnetic amplifier is used as stabilizing method.

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 Troubleshooting

3.3.2.5 PHV board

After the 12V input voltage enters the PHV, it passes the FLYBACK converter to generate two
groups of positive and negative high voltages. After the 12V input voltage passes the BOOST
converters and BUCK-BOOST converters, PHV1, PHV3, PHV2 and PHV4 are outputted.
The control IC of the FLYBACK converter is UC3843 made by ONSEMI, and the main
switching tube is IRF3710 made by IR (100V/60A). The control IC o f the BOOST converter is
TL594 made by ONSEMI, and the switching tube is IRF52N15DPBF made by IR (150V/60A).
The control IC of the BUCK-BOOST converter is MAX1847 made by MAXIM, and the
switching tube is IRF6215PBF made by IR (150V/13A). The output voltage values have linear
relation with the programmable voltages. When the programmable voltages vary within the
range of 0 and 4V, the absolute values of the output voltages vary within the range of 5 and
80V.

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 Troubleshooting

3.3.2.6 Other boards

The principle of other boards is simple and all components on the boards are almost passive,
so it isn’t necessary to describe it.

3.4 System Software

3.4.1 Structure
The system software consists of hardware interface layer, medium support layer and upper
software layer. The upper software is comprised of patient information management system,
measurement and calculation, image mode control, peripheral control and preset, etc.

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 Troubleshooting

3.4.2 Principle
The entire software system runs through asynchronous processing mechanism of message
control. Commands are entered through GUI system and control panel, and stored in
mailboxes, so that the software system can obtain the commands from the mailboxes to
interpret and execute.

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22
4 System Structure and

Assembly/Disassembly

4.1 Exploded View

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No Part Number Name N Part Number Name

o
1 2105-20- monitor tail cover 1 2105-30- DVD assembly
40185 7 40252 (optional)
2 2105-20- monitor rear cover 1 2105-20- VCR cover plate
40184 8 40159
3 2105-20- Up/down pin roll 1 2105-30- VCR assembly
40198 9 40376 (optional)

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 Troubleshooting

No Part Number Name N Part Number Name

o
4 2105-30- Monitor supporting 2 2105-20- R1000 transformer
40392 and moving 0 40120 (1000VA)
assembly
5 2105-30- Bottom light 2 2105-20- Transformer
40389 assembly 1 40238 partition
6 2105-30- monitor front cover 2 2105-20- Air inlet dust net
40390 2 40170
7 2105-21- Monitor CRT 2 2105-30- main unit paddle
40391 assembly 3 40360 assembly
8 2105-30- minor panel rear 2 2105-30- main unit front
40437 cover assembly 4 40359 cover assembly
9 2105-30- minor panel 2 2105-30- video printer
40386 assembly 5 40373 assembly (optional)
10 2105-30- main panel 2 2105-30- CD-ROM assembly
40385 assembly 6 40375
11 2105-30- keyboard support 2 2105-30- System transducer
40388 assembly 7 40370 assembly
12 2105-30- keyboard 2 2105-30- main unit housing
40387 assembly 8 40366 assembly
13 2105-30- color printer 2 2105-30- power input
40374 assembly 9 40382 assembly
14 2105-30- main unit rear 3 2105-30- main unit neck front
40358 cover assembly 0 40361 cover assembly
15 2105-30- System main unit 3 2105-30- ECG assembly
40367 box assembly 1 40380/ 2105- (Chinese/English)
30-40489
16 2105-30- Power main unit 3 2105-20- CD-ROM front
40363 box assembly 2 40164 cover

4.2 Disassembly and Replacement

4.2.1 Disassembly of the monitor

a) Remove the monitor tail cover and minor panel rear cover, and rotate the monitor

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 Troubleshooting

90° clockwise, and remove the neck cable cover.

90°

Monitor
assembly
Monitor tail cover

M4X12 screw

Keyboard assembly
Minor panel
rear cover

Neck cable
cover

b) Remove the cable clip, disconnect the cables and take them out of the rear cover
and neck cover.

Cable clip
(2PCS)

M4X8 screw

Power cable,
signal cable and
speaker cable

c) Assemble the neck cable cover and monitor tail cover, and rotate the monitor 90°
counterclockwise.

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 Troubleshooting

90°

Monitor tail cover

Neck cable
cover
M4X12 screw

d) Loosen the screws fixing the monitor in two sides and back side, remove the
monitor assembly, put the cables inside the keyboard assembly, and install the
minor panel rear cover.

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 Troubleshooting

Monitor assembly

Keyboard assembly

Minor panel rear cover

M5 inner hexagonal screw

4.2.2 Replacement of the bottom light

a) Remove three M3X8 countersunk screws and the transparent cover of the
bottom light.
b) Gently take out the light and replace it with a new one.

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 Troubleshooting

Light

Transparent cover

M3X8 countersunk screw

4.2.3 Disassembly of the main panel

a) Remove the three holders on the right side of the main panel.

Holder

b) Remove three M3x8 screws on the side of the main panel assembly and five
M4x12 screws at the bottom (The figure below doesn’t show the main unit but
shows the positions of the screws.)

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 Troubleshooting

Five M4X12 screws

Three M3X8
screws

c) Draw out the handle of the main panel.

Main panel assembly

d) Lift the front end of the main panel, and disconnect the cables, and take out the
main panel.

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 Troubleshooting

4.2.4 Disassembly of the minor panel

a) Remove the main panel assembly as per the procedures described in section
4.2.3.
b) Loosen the “nondetachable screw”, and remove the minor panel rear cover
assembly.

Minor panel rear cover

Nondetachable screw

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 Troubleshooting

Nondetachable screw

c) Remove the two M4x8 screws fixing the sides of the minor panel assembly.

Screws fixing the sides

d) Remove the two M4x8 screws fixing the front of the minor panel assembly.

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 Troubleshooting

Screws fixing the front

e) Lift the minor panel assembly upward and take it out.

Minor panel assembly

4.2.5 Replacement of the trackball

a) Remove the main panel assembly as per the section 4.2.3.

b) Disconnect the cable of the trackball, remove the fixing screws to take out the
fixing bracket, than remove the trackball and replace it with a new one.

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 Troubleshooting

Screw

Fixing bracket

Trackball

Cable

4.2.6 Replacement of the main panel PCBA

(1) After the step 4.2.5 is completed and the trackball is removed, pull out
the knobs from the panel by hand.

Knob

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 Troubleshooting

(2) Turn over the main panel assembly, loosen the fixing plate and fixing
screws of encoders, and remove the fixing plate and encoders.

Fixing plate Fixing screws

Encode
r

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 Troubleshooting

(3) Loosen the fixing screws of the encoder PCBA and main panel PCBA,
and remove the encoder PCBA and main panel PCBA, and replace it with a
new one.

Main Encoder PCBA Fixing screws

panel
PCBA

(4) Remove silicone keys from the main panel PCBA:

a) The silicone keys are installed in the main panel PCBA through the
locating poles of the keys and the corresponding locating holes in the panel
PCB, and they can be pulled up from the panel by hand.

b) When the locating poles are pulled up for installation of a new panel,
note that each locating poles shall be pulled properly.

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 Troubleshooting

Locating pole

Silicone key

Locating
holes

Main panel PCBA

4.2.7 Replacement of the keyboard PCBA

a) Remove the keyboard assembly as per the section 4.2.4.

b) Pull out eight STC DIP switches, two encoder knobs and one double-layer knob.
STC DIP switch

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 Troubleshooting

Encoder knob
Double-layer knob

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 Troubleshooting

c) Remove the four screws, pull out encoder cable and take out the encoders.

Screw

Encoder

d) Remove the self-threading screws and grounding screw, remove the grounding
wire, and take out the keyboard PCBA for replacement.

Grounding wire keyboard

PCBA
Grounding screw
Self-threading screw

4.2.8 Replacement of the keyboard

Ejection and retraction of the keyboard assembly are both performed through pushing it
inward.

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 Troubleshooting

a) Push the keyboard assembly inward (as shown by ① arrow in the figure below),
and then the keyboard will eject outward (as shown by ② arrow in the figure).

Keyboard assembly

b) After the keyboard assembly ejects in position, as shown in the figure (seen from
the back surface), use two hands simultaneously to toggle the two plastic rods at the first
nodes of the slide tracks on the back surface of the keyboard assembly (squat down if
necessary), and slightly pull out the keyboard assembly; draw out the keyboard with the
first nodes of the sliding tracks.

Plastic rod

Direction of
Plastic rod Direction
of moving moving

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 Troubleshooting

c) Loosen the screw (M4X12) on the keyboard connector clip, and remove the
cable joint of the keyboard to take out the keyboard.

Slide track
Screw on the
Slide track keyboard
connector clip
Fixing screw of
slide track

d) Remove the fixing screws (4 M4X8 panhead screws with washers) of remaining
slide tracks and keyboard support, and install the slide tracks to the new keyboard
assembly.
e) Insert the connector of the keyboard cable to the new keyboard assembly, and
tighten the screw on the keyboard connector clip.
f) Hold the keyboard by hands, align the tracks, push the keyboard evenly to the
end, and repeatedly push and pull to check if the keyboard is properly installed.

4.2.9 Replacement of the light control PCBA

a) Remove the fixing screws of the main panel assembly (see 4.2.6), lift the front of
the main panel assembly, and remove the socket of the light control PCBA on the main
panel assembly.

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 Troubleshooting

Main panel assembly

Light control
PCBA

Socke
t

b) Use a screwdriver to remove two screws fixing the light control PCBA (2 M4X8
screws), remove the light control PCBA and replace it with a new one, and install the new
PCBA. (Note the light shall face right to the hole on the cast-aluminum panel).

4.2.10 Replacement of the keyboard slide tracks

a) Remove the main panel assembly and minor panel assembly (see section 4.2.3
and section 4.2.4), and disconnect the cables, as shown in the figure below.

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 Troubleshooting

Minor panel Fixing screws

rear cover of slide tracks

Minor panel
assembly
Slide track

Main panel
assembly

Keyboard
Cast-aluminum assembly
cover

b) Remove 13 M4x12 screws fixing the cast-aluminum cover, and remove the cast-
aluminum, as shown in the figure below.

13 M4x12 screws

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 Troubleshooting

c) After the keyboard ejects completely, remove the four screws fixing the slide

tracks (4 M3X8 screws) to take out the keyboard assembly and slide tracks.

d) Disassemble the slide tracks from the keyboard assembly, replace them with new

tracks and install on the keyboard assembly.

e) Align the new tracks with the locating poles on the cast-aluminum panel, place

the four screws loosened on the tracks, repeatedly push the keyboard assembly to confirm

that the keyboard can smoothly move and eject in position, and tighten the four screws.

f) According to the reversed order, install the cast-aluminum cover, minor panel

assembly, main panel assembly and minor panel rear cover.

4.2.11 Replacement of the snap-close (lock head and lock

seat)

4.2.11.1 Replacement of the lock seat

a) As per section 4.2.10 a) and b), remove the main panel and the minor panel,

remove the screws fixing the cast-aluminum cover, and remove the cast-aluminum cover.

b) Remove 4 screws fixing the lock seat (4 M3X10 cross panhead screws), and

replace it with a new lock seat.

c) Install the new lock seat properly.

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 Troubleshooting

Screws fixing
lock seat

Magnify
Lock seat

4.2.11.2 Replacement of the lock head

a) The procedures are identical to section 4.2.8 a, b, and c (replacement of

keyboard assembly).

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 Troubleshooting

b) After removing the keyboard assembly, remove the screws fixing the lock head (2

M3X8 screws).

c) Replace it with a new lock head, and install it again.

Screws fixing lock head

Lock head

4.2.12 Replacement of the travel switch (with the cable)

a) Remove the main panel assembly and minor panel assembly (see section 4.2.3

and section 4.2.4), and remove the fixing screws of the cast-aluminum cover to

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 Troubleshooting

take out the cast-aluminum cover.

b) Remove two screws (M2X10 cross panhead screw) fixing the travel switch (with

cable), replace it with new cable of the travel switch, and connect the cable

properly.

c) According to the reversed order, install the travel switch properly.

Screw

Travel
switch

4.2.13 Disassembly of the system boards

Layout of the system boards

Amplifier board Transmission
CW board board

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 Troubleshooting

Beamformer board

DSP board

PHV board

-5V board

+5V board

PFC board

4.2.13.1 Press down the locks of the casters

Note: Lock the system immediately when it isn’t necessary to move it.

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 Troubleshooting

Press down the

locks.

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 Troubleshooting

4.2.13.2 Remove the screw caps, screws and rear cover

a) Remove 10 screw caps of the rear cover.

b) Remove 13 M4×8 screws connecting the rear cover and the main unit housing.

c) Push down the rear cover assembly, remove the handle of the main unit, and

remove the rear cover assembly.

10 screw caps

13 M4×8
screws

Rear cover assembly

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 Troubleshooting

4.2.13.3 Remove IO assembly

a) Remove the cables from the IO panel, i.e., remove the connectors from the IO

interfaces. Care shall be taken to avoid damage of the cables.

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 Troubleshooting

IO
cables

b) Remove the two rows of M3x8 screws fixing the IO assembly, hold the two grips

by hands, and take out the IO assembly.

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 Troubleshooting

Screws

Grips

c) Pull out the card detacher, and remove the boards one by one.

Boards

Card detacher

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 Troubleshooting

4.2.13.4 Remove the power boards

a) To remove the auxiliary output cables and shielding cover of the power main unit

box: disconnect the three power connectors of the auxiliary output assembly;

Remove six M3X8 screws fixing the shielding cover of the power box.

Screws

Power shielding
cover

Auxiliary output assembly

b) Pull out the card detacher, and remove the power boards one by one.

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 Troubleshooting

Power boards

Card detacher

4.2.14 Remove HDD

a) After removing the IO assembly, disconnect the HDD power cable and signal

cable, then remove HDD bracket and 4 M3x8 screws fixing IO shielding cover,

and remove HDD and its bracket.

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 Troubleshooting

IO
shielding
cover

Power cable &

signal cable
4 M3x8
screws

HDD and its bracket

b) Remove 4 screws fixing the HDD in its bracket to take out the HDD.

4 screws

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 Troubleshooting

4.2.15 Remove the CD-R assembly

a) Remove the CD/RW cover:

Press down the two buckles on the CD/RW cover, and draw it out at an angle to
take out the CD/RW cover.
Press down the two
buckles and draw it out
at an angle.

b) Remove the CD/RW assembly

(1) Remove the two M4×8 screws fixing the CD/RW assembly and main unit
housing.

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 Troubleshooting

2 M4×8 screws

(2) Remove the CD/RW assembly, and remove the power cable and signal cable.

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 Troubleshooting

Signal cable

CD/RW assembly

Power cable

c) Remove CD/RW: remove 4 M3x8 screws at the bottom of the CD/RW to take out

the CD/RW.

CD/RW

CD/RW bracket
bracket

4 M3x8 screws

4.2.16 Remove the ECG assembly

a) Remove the footplate.

(1) Remove 3 M4×8 screws at the bottom of the footplate assembly.

(2) Draw out the footplate assembly.

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 Troubleshooting

3 M4×8 screws

Footplate

b) Remove the front cover of the main unit.

(1) Remove 6 screw caps on the left and right side plates (3 on each side).
(2) Remove 6 M4×8 screws (3 on each side).

6 M4×8 screws

6 screw caps

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 Troubleshooting

(3) Remove 4 M4×8 screws at the bottom of the front cover assembly of the main
unit.
(4) First pull down the front cover assembly, and after it is detached from the buckle
of the neck front cover, remove the front cover assembly of the main unit.

Pull it down to
detach from the
buckle of the neck Main unit front cover
front cover.

4 M4×8
screws

c) Remove the cable of the ECG assembly.

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 Troubleshooting

Cable of ECG footswitch

d) Remove 4 M4  8 screws of the ECG assembly, pull it up until the ECG assembly

is detached from the main unit housing, and remove the ECG assembly.

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 Troubleshooting

Hook of the ECG

assembly.

ECG assembly

M4X8 screw

e) Remove the M3X8 screw, disconnect the cables, and remove the ECG base

assembly and ECG mounting cover.

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 Troubleshooting

M3X8 screw

ECG mounting cover

ECG base assembly

f) Remove M3X8 screws, and replace the ECG board or footswitch connecting
PCBA.

M3X8 screw

ECG base

ECG board or
footswitch connecting
board

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4.2.17 Remove the transducer board

a) Remove the transducer assembly: remove 22 M3x8 screws fixing the transducer

assembly and main unit, hold the two grips to draw out the board; care shall be

taken to avoid damage of interior connectors.

22 M3x8
screws

Grips

b) Remove the shielding cover of the transducer board and aluminum shielding

frames of the transducer sockets

1) Remove 19 M3x8 screws fixing the shielding cover of the transducer board
and aluminum shielding frames, remove 8 M3x8 screws fixing the transducer
board and shielding cover, and then remove the shielding cover of the
transducer board.

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 Troubleshooting

19 M3x8
screws

Shielding cover of
the transducer
board

8 M3x8
screws

2) Remove 6 M3x8 countersunk screws fixing the shielding frames and

shielding plates of the transducer sockets, and remove the shielding frames
of the transducer, 3 in total (do not remove the pseudo transducer at the
leftmost) ；

Shielding frame
Pseudo transducer

Shielding plate

3) Remove 2 M3X8 countersunk screws for each transducer mounting bracket

44

M2.5X8 panhead
screw
 Troubleshooting

and shielding plate, remove 2 M2.5X8 panhead screws for the transducer
socket and transducer mounting bracket, and remove the transducer
mounting brackets (6 in total).

M3X8
countersunk
screw

Transducer
mounting
bracket

4) Remove 12 M3x8 screws for the transducer board and shielding plates, and
separate the shielding plates and transducer board.

Shielding plate

Transducer board

4.2.18 Replace the inlet dust net

a) Loosen two nondetachable screws for two inlet dust nets and main unit housing,
and take out the inlet dust net from the left side of the system.

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 Troubleshooting

Loosen two
nondetachable screws

Inlet dust net

b) Move the dust net support to the side until it is detached from the hook, and take
out the net support.

Move the dust net

Inlet dust net support to the side
support

Dust net & support

尼龙丝网和尼龙丝网支架

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 Troubleshooting

Move the net support to the side

c) Replace the net and the net support with new ones.

Net and support

4.2.19 Remove the transformer

a) Remove the inlet dust net as per the step a in section 4.2.18.
b) Remove 4 M3x8 screws of the separating plate of the transformer, and take out
the separating plate.

4 M3x8 screws

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 Troubleshooting

c) Remove 4 inner hexagonal screws separating the transformer (2 screws at the

bottom of the right side), draw out the transformer from the left side, disconnect
the input and output cables of the transformer, and take out the transformer.

4 M5x10 inner hexagonal screws Cables

4.2.20 Remove the fan assembly

a) Remove the inlet fan of the power main unit box.

1) Remove the main unit rear cover.

2) Remove 2 M38 screws of the inlet fan assembly.

3) Hold the grips, and draw out the inlet fan assembly.

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 Troubleshooting

Inlet fan

M3X8 screw

b) Remove the outlet fan of the power main unit box.

1) Remove the main unit rear cover.

2) Remove 2 M38 screws of the inlet fan assembly.

3) Hold the grips, and draw out the outlet fan assembly.

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 Troubleshooting

Outlet fan

M3X8 screw

c) Remove the inlet fan of the system main unit housing.

1) Remove the main unit rear cover.

2) Remove 2 M3x8 screws fixing fan frame.

3) Hold the grips, and draw out the inlet fan assembly.

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 Troubleshooting

Inlet fan

2 screws

d) Remove the outlet fan of the system main unit housing.

1) Remove the main unit rear cover.

2) Remove 2 screws fixing fan frame.

3) Hold the grips, and draw out the outlet fan assembly.

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 Troubleshooting

Outlet fan

2 screws

4.2.21 Replace casters

a) Lock the two casters which aren’t to be replaced (front or rear).

b) Place a jack (maximum load: over 100 kg) in the mounting area of
casters, and lift the two casters at the same time, thus the system
doesn’t topple to one side.

c) Place a piece of wood in the middle of the front or rear bottom (width:
150 mm  length: 150 mm  height: 150 mm).

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 Troubleshooting

d) Use an inner hexagonal wrench to loosen 4 M8X16 inner hexagonal

screws, take out 4 M8 washers, and remove the casters for replacement.

M8 washer

4 M8×16 screws

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 Troubleshooting

e) Put washers on the new casters and use a torque wrench to tighten the
casters.

Torque: 15 Nm

If the torque wrench isn’t available, apply a force of 75 N to the wrench in the position 20 cm
away from the axis of rotation.

4.3 Installation of Peripherals

4.3.1 Installation of video printer

1. Remove 4 M3X8 cross panhead screws and 1 M4X8 cross panhead screws from the
bracket.
Note: the five screws mentioned above are all on the bracket of the printer for use.

2. Use the 4 M3X8 cross panhead screws to fix the printer and the bracket.

Installation of the P93W printer

Printer

Installation positions of screws

Mounting bracket

Screws
UP897MD video printer
装

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*
 Troubleshooting

3. Connect the power cable, control cable, and signal cable reserved in the peripheral
bay to the printer.
Control cable
Signal cable

Power cable

Video printer

4. Place the printer inside the peripheral space, lift it slightly to grab it (to avoid slippage
M4x8 screw
of the printer), and tighten the M4X8 screws for the video printer and the main unit.

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 Troubleshooting

4.3.2 Installation of color video printer

There are two steps for installation of the color printer: 1) installation of the printer cables; 2)
installation of the color printer. The optional printers are of two models: 1) Sony UP-20; 2)
MITSUBISHI CP-910E printer.
Note: For the MITSUBISHI CP-910E printer, set the parameter to "ON" via SERVICE MENU-
>KEY SET->MEM & PRN.

1. Remove four screw caps on the top from the system, and store them in a plastic bag.

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 Troubleshooting

2. Take out the fixing bracket and mounting bracket of the color printer, and remove 4
M3X8 screws on the mounting bracket.

M3X8 screw

3. Remove 2 screws fixing the fixing bracket and remove the fixing bracket.

Fixing bracket

Mounting bracket
Screw

4. Open the plastic bag to take out the four M5×25 screws, and install the mounting
bracket on the system. (Note: the side which has screw thread shall face to the left
side of the system.)

Inner hexagonal 57
M5X25 Mounting rack of color
printer
 Troubleshooting

5. Use the screws to fix the printer on the fixing bracket. Note that the side which has
holes shall face to the front of the printer.

Fixing bracket

M3X8 screw

6. Place the fixing bracket on the mounting bracket, and push it inside the mounting
bracket. Note the guides of the fixing bracket and mounting bracket shall match well
and be fixed with screws.

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 Troubleshooting

M3X8 screw

7. Connect the signal cable and power cable.

For S-Video out cable

For REMOTE cable

Connection of signal cables of the color printer

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 Troubleshooting

For power cable

4.3.3 Installation of VCR

1. First confirm the configuration of the VCR’s DIP switches.

 SONY SVO-9500MD

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1 2 3 4 5 6
ON

OFF

(ON, OFF) baud rate 9600 bps

(OFF)
(OFF)

(OFF)
(OFF)

2. Remove the two side covers of VCR.

VCR side cover

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 Troubleshooting

3. Take out the VCR mounting bracket from the package, and remove the screws fixed
on the mounting bracket.

M3X8 screw

M4X8 screw
VCR mounting bracket

4. Fix the VCR using four screws.

M3X8 screw

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 Troubleshooting

5. Push the VCR and bracket into the peripheral bay, ensuring that the two elbows
below the mounting bracket insert to the two bridges of the housing, and the other
side is fixed by two M4×8 screws.
Two bridges of the
housing

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 Troubleshooting

Elbow

6. Connect the power cable and signal cable (to alternative of S VIDEO connectors).
The audio IN/OUT and S VIDEO IN/OUT cables are integrated into one strand of
cables for the VCR module.

VCR serial port

S VIDEO input S VIDEO output

Audio input

Audio output

Power socket

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 Troubleshooting

7. Install the right cover, but store the left cover properly.

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 Troubleshooting

4.3.4 Installation of DVD

1. Install DVD as per steps 2 through 5 for installation of VCR.
2. Connect the power cable and signal cable. The audio IN/OUT and S VIDEO IN/OUT
cables are integrated into one strand of cables for the DVD module.

Power socket
DVD serial port

S VIDEO output

S VIDEO input Audio input

Audio output

3. Install the right cover, but store the left cover properly.

66
5 Maintenance Requirements

5.1 Tools Required

5.1.1 Tools/measurement devices and consumables

Table 5-1 Tools and measurement devices

Tools/measurement devices Quantity Remarks

Resin or stainless steel container 1 Large enough to accommodate two
transducers
Plastic bags 1 Approx. 2 m  2 m (0.3 mm in
thickness)
Vacuum cleaner 1
Blower (600W ～16000 mm/min) 1 Makita 4014NV or equivalent
Cleaner

Brush 1 As small as a toothbrush

Air spray or blower brush 1 For cleaning the fans

Table 5-2 Consumables

Consumable Quantity Remarks

Aluminum foil 1

Physiological saline solution (0.85 to - The saline container should be

0.95% saline solution) filled.

Glass cleaner 1 For cleaning the monitor

Neutral detergent

Soft rag

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WARNING: 1. Do not use solvents (such as paint thinner or benzine) or

abrasive cleansers for cleaning the system. These substances

may cause deterioration in the system.

2 ． Do not use hydrocarbon glass cleaner or cleaner for the

OA equipment to clean the monitor. This substance may cause
deterioration in the monitor.

5.1.2 Standard configuration of tools and consumables

Table 5-3 Tools list

Tool Type Manufacturer Specifications/standards

Screwdriver (Not specified)

(various sizes and types)

Screwdriver (Not specified)

(various sizes and types)

Stubby Phillips (Not specified)

screwdriver (large)

Wire nipper (Not specified)

Needle nose pliers (Not specified)

Diagonal pliers (Not specified)

Soldering iron, stand (Not specified)

Desoldering tool (Not specified)

Wrench set (Not specified)

Adjustable wrench (Not specified)

Tweezers (Not specified)

Hammer (Not specified)

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 Troubleshooting

Wire (various types) (Not specified)

Cutter (Not specified)

Table 5-4 Consumables list

Consumables Type Manufacturer Specifications/standards

Insulation tape (Not specified)

Hishilite tube, Empire tube (Not specified)

(various types)

Wiring material (Not specified)

(various types)

Screws, nuts, washers (Not specified)

(various types)

Solder

Paper file (various types)

Ethanol for cleaning and

disinfection

5.2 Maintenance Personnel

To ensure the performance and safety of the system, the maintenance personnel shall
be technical professionals from Mindray or engineers who have been trained and have
capability of maintenance for this system.

3
6 Checks

6.1 Inspection Schedule

The inspection schedule for the first year after installation is shown below.

Inspection Schedule
Model Remarks
6 months after installation 12 months after installation

DC-6/DC-6T -- 1

6.1.1 Checks before inspection

6.1.1.1 Check the system conditions

Check the items below together with the user, thus confirming the system conditions. Check:

1) Any abnormality while the system is in operation;

2) Occasional abnormalities;

3) Other items requested by the user.

6.1.1.2 Check the operating environment

Check the temperature and humidity in the examination room. The measurements related to
electric safety are particularly sensitive to the humidity. These measurements are also
sensitive to the measuring location and measuring circuit.
If the insulation characteristics deteriorate due to the system changes over time or system
malfunctions, the measurement fluctuations are likely to increase with the increase in
humidity.

6.1.1.3 Check the system settings

Check the preset conditions of the system, brightness and contrast of the monitor, and
optional devices (including the transducer).

6.1.1.4 Check the system version

Press the F10 key on the keyboard to enter the preset menu, select the system preset item to
enter the system preset screen, and click the system information button to check the software

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 Troubleshooting

version.

6.1.1.5 Check the system operation

Check that the menus and windows can pop up normally.
Check that measurements can be performed in each exam mode, such as OB measurements
and cardiac measurements, etc.
Check that exam modes can be normally switched.
Check that display modes can be normally switched.
Check that the transducers can be normally switched.

6.1.2 Flowchart for function checks

Check the displayed time

and date



Check the initial operations



Check general operations



Check keys on the control
panel



Check the trackball



Check the peripherals of the
main unit



Check the fan

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 Troubleshooting

6.1.3 Content of the function checks

1) Checking displayed time and date

 Check that the displayed time and date are correct.

 If not, correct them.

2) Checking the initial operations

 Check the functions of each MODE key.

 Check and print out the images obtained by every transducer.

 Check the functions of the peripheral devices.

3) Checking general operations

 Check that the Freeze key can freeze or unfreeze an image.

 Check that the gain key can normally work.

 Check that the Power, Color, PW, M and B modes can be normally switched.

4) Checking keys on the control panel

 Check that the keys can normally work as per the order of left to right and up to down.

 Check that the print key can normally work.

5) Checking the trackball

 Pressing the Freeze key can enter the freeze status, and pressing the Measure key can
enter the measurement status.

 Measure the vertical distance and horizontal distance to confirm that the trackball can
normally work.

6) Checking peripherals of the main unit

 Check that the CD can normally eject.

 Check that the breaker can be normally turned on or off.

 Check that the transducer can be normally disconnected, and it can normally work after
connected to the socket.

7) Checking the fan

 Turn on the power of the main unit and check that the fan installed on it is running
smoothly.

 Check that the fan doesn’t give abnormal sound when running.

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 Troubleshooting

6.2 Safety Checks

6.2.1 Electric safety

The procedures for electric safety are shown as follows:
When the following measurements are performed, the measuring devices, which are
designated by the manufacturer, shall be used, such as electric safety tester (referred to as
tester thereafter), i.e., the 601 pro series tester made by BIO-TEK company.

 Flowchart for checks

1. measure the conductor resistance of protective

ground



2. measure the ground line leakage current



3. measure enclosure leakage current



4. measure patient leakage current



5. measure patient leakage current (application portion
added with line voltage of 110％)



6. measure patient auxiliary current

 The procedures for the above steps 1 through 6

Note: prior to the test, read the operation manual of the 601pro tester carefully; during the

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 Troubleshooting

process of the test, it is required that the accessory of the 601pro tester is used.
Note: prior to the test, set the test standard, lead number, type and degree of protection
against electric shock.
test standard: MAIN MENUSYSTEM SETUPTEST STANDARDIEC601-1
type and degree of protection against electric shock: MAIN MENUCLASS/TYPECALSS
I/TYPE BF
DC setting: MAIN MENUSYSTEM SETUPDC
Lead number: press the view present settings keyEDIT LEADSpress “5”

Note: when “Inv” is displayed in the [ ] on the screen of the tester, indicating that the
measurement is invalid, confirm that the setup is correct.
1. Correct the resistance of the conductor: press the shortcut key “3”, select the
current “25A”, and execute “correct lead” as per the operation manual of the
601pro tester.

2. Measure the ground line leakage current: press the shortcut key “4” on the tester,
under each status specified in Table I, press the soft key 4 to select the AP-Earth
and No AP-Earth to measure the ground line leakage current.

Table I Test status for ground line leakage current

status DUT OUTLET

Polarity Earth L2
normal status Nor Pol No Earth L2
normal status Rev Pol No Earth L2
single fault status Nor Pol No Earth No L2
single fault status Rev Pol No Earth No L2

3. Measure enclosure leakage current: press the shortcut key ”5” on the tester,
under each status specified in Table II, press the soft key 4 to select the AP-Earth
and No AP-Earth to measure enclosure leakage current.

NOTE: There shall be physiological saline between the transducer and aluminum foil.

Table II Test status for enclosure leakage current, patient leakage current and patient auxiliary
current
status DUT OUTLET
Polarity Earth L2
normal status Nor Pol Earth L2

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 Troubleshooting

normal status Rev Pol Earth L2

single fault status Nor Pol No Earth L2
single fault status Rev Pol No Earth L2
single fault status Nor Pol Earth No L2
single fault status Rev Pol Earth No L2

4. measure patient leakage current: press the shortcut key ”6” on the tester, under
each status specified in Table II, press the soft key 4 to select the RA-Earth (RA
for connecting the transducer) and V1-V6-Earth (V1/V2/V3 for connecting the
ECG electrode) to measure patient leakage current.

NOTE: physiological saline shall be placed between the transducer and aluminum foil.

5. measure patient leakage current (with application portion added line voltage of
110 ％ ): press the shortcut key ”7” on the tester, under each status specified in
Table II, press the soft key 4 to select the RA-Earth (RA for connecting the
transducer) and V1-V6-Earth (V1/V2/V3 for connecting the ECG electrode) to
measure patient leakage current (application portion added with line voltage of
110％).

WARNING: Care shall be taken when performing the measurement, since the

voltage of application portion is 10％ higher than that of the line

voltage.

NOTE: There shall be physiological saline between the transducer and aluminum foil.

Table III Test status for patient leakage current (application portion added with line voltage of
110％)
status DUT OUTLET
Polarity Earth L2
single fault status Nor Pol Earth L2
single fault status Rev Pol Earth L2
Note: in this status, the polarity of the voltage applied on the application portion is
automatically changed by the tester.

6. measure patient auxiliary current: press the shortcut key ”7” on the tester, under
each status specified in Table II, press the soft key 4 to select the RA-ALL to

6
 Troubleshooting

measure patient auxiliary current.

item check check procedure standard

content limit
Electrical conductor Perform the test while the system isn’t
safety resistance running.
of (1) Do not connect the device under

protective test (DUT) to the auxiliary power socket

ground on the front panel of the tester. Connect

the red lead (601pro accessory) to the less than
red input end on the front panel of the or equal
601PRO, and the black lead to the to 0.1 
green input end. Connect another end
of the red lead to the mounting screw of
the DUT control panel support, and
another end of the black lead to the
equipotential terminal (A2-A1).
Connect the DUT to the auxiliary power
socket on the front panel of the tester.
Connect the red lead to the mounting
screw of the transducer support of the
less than
DUT.
or equal
The measuring positions are from the
to 0.2 
mounting screw of the DUT control
panel support to the ground pin of the
DUT’s three-wire plug (A2-A3).
See Figure a.

7
 Troubleshooting

ground line Perform the test while the system is

normal
leakage running.
status:
current Connect the DUT power input plug to
less than
the 601PRO auxiliary power socket
or equal
(B1).
to 500 uA
Wrap the transducer with aluminum foil,
single
and place it in the container filled with
fault
physiological saline. Connect the
status:
aluminum foil to the RA input end of the
less than
tester, and connect the ECG leads to
or equal
other input ends (V1/V2/V3).
to 1000
(B2,B3,B4,B5)
uA
See Figure b.

8
 Troubleshooting

item check check procedure standard

content limit

enclosure
electrical Perform the test while the system is normal
leakage running.
safety status:
current
(1) Use the red lead to connect the
less than or
mounting screw of the control
equal to
panel support to the RED input
end of the tester (A2), and connect 100 uA
the power input plug of the DUT to
the auxiliary power socket of the single fault
601 PRO (B1). status:

(2) Wrap the transducer with less than or

aluminum foil, and place it in the
equal to
container filled with physiological
saline. Connect the aluminum foil 500 uA
to the RA input end of the tester,
and connect the ECG leads to
other input ends (V1/V2/V3).(B2,
B3, B4, B5).

(3) As per the requirement of the step

3, perform the test for the
enclosure leakage current.

See Figure b.

9
 Troubleshooting

item check check procedure standard

content limit

patient Perform the test while the system is normal

leakage running. status:
current (1) Wrap the transducer with AC less
aluminum foil, and place it in the than or
container filled with physiological
equal to
saline. Connect the aluminum foil
to the RA input end (B2) of the
100 uA
tester, and connect the three-
wire plug of the DUT to the DC less

auxiliary power socket (B1). than or

equal to
(2) Use the input clip of the tester to
connect the ECG electrode to the
10 uA
input ends V1/V2/V3 (B3, B4,
and B5). single fault

(3) As per the step 4, perform the test status:

for the patient leakage current.
AC less
See Figure b. than or
equal to
500 uA
DC less
than or
equal to 50
uA

10
 Troubleshooting

item check check procedure standard

content limit

patient Perform the test while the system is single fault

electrical
leakage running. status:
safety
current less than or
(1) Wrap the transducer with
(application aluminum foil, and place it in the equal to

portion container filled with physiological 5000 uA

saline. Connect the aluminum foil
added with
to the RA input end (B2) of the
line voltage tester, and connect the DUT
of 110％) power input end to the auxiliary
power socket (B1).

(2) Use the input clip of the tester to

connect the ECG electrode to the
input ends V1/V2/V3 (B3, B4, and
B5).

(3) After connecting the device,

perform the test as per the step 5.

See Figure b.

11
 Troubleshooting

item check check procedure standard

content limit

Perform the test while the system is

patient
running.
auxiliary
current (1) Wrap the transducer with
aluminum foil, and place it in the normal
container filled with physiological
status:
saline. Connect the aluminum foil
to the RA input end (B2) of the AC less
tester. than or
equal to
(2) Use the input clip of the tester to
connect the ECG electrode to the 100 uA
input ends V1/V2/V3 (B3, B4, and DC less
B5). than or

(3) Connect the DUT power input plug equal to 10

to the auxiliary power socket (B1) uA

of the tester. single fault
status:
(4) Perform the test as per the step 6.
AC less
(5) Connect one ECG electrode to the
than or
RA input end of the tester, and
equal to
other two electrodes to V1/V2, and
aluminum foil to V3. Connect the 500 uA
DUT’s three-wire power plug to DC less
the auxiliary power socket of the
than or
tester. Connect each of the ECG
equal to 50
electrodes in turn to RA, and
connect other application portion uA
as per the above connecting
method.

See Figure b.

12
 Troubleshooting

Figure a

13
 Troubleshooting

Figure b

6.2.2 Checks for mechanical safety

Evaluation

execute the evaluation by means of visual check and operating checks

 Flowchart for checks

Check casters



Check caster connection



Check the handles

14
 Troubleshooting



Check the control panel support



Check the push-pull mechanism of the keyboard



Check the fixing and rotating mechanism of the
monitor



Check the fixation of the peripherals



Check cable connection



Check appearance of the transducers



Check other mechanisms

If the check result cannot pass, it shows that the system is in the abnormal status. Now the
system shall be stopped and adequate measures shall be taken.

item check content procedure tool

Mechanical casters 1) Check the casters by eyes to

safety confirm that there is no crack.

2) Operate the casters to confirm

that the locking and releasing
functions are normal.

15
 Troubleshooting

item check content procedure tool

Caster connection 1) Check the casters by eyes to

confirm that there is no
skewness, and the
connecting screws are free of
breakage or falling off.

2) Use a wrench to check that the Inner

connecting screws of the hexagonal
casters and the base are free
wrench
of looseness.

handles 1) Check the handles by eyes to

confirm that the front and
rear handles are free of
crack.

2) Pull the rear handle by hand to

confirm that the handle is free of
looseness.

Control panel support Pull the control panel by hand to

confirm that the control panel is
free of looseness.

Push-pull mechanism of 1) Check the keyboard by eyes to

the keyboard confirm that its sliding tracks
are free of deformation and
crack.

2) Check that the push-pull function

of the keyboard is normal.

3) Pull the keyboard to confirm that

it is securely fixed on the
sliding tracks, free of
looseness.

4) Pull out the keyboard and check

it by eyes, to confirm that the
cable is free of looseness and
scratch.

16
 Troubleshooting

item check content procedure tool

Fixing and rotating 1) Check the monitor by eyes to

mechanism of the confirm that it doesn’t tilt.

monitor

2) Check by manual operation to

confirm that the left/right and
up/down rotation functions are
normal, and there is no
abnormal sound from rotation.

3) Pull the monitor leftward and

rightward to confirm that
there is no looseness.

4) Remove the rear cover of the Philips

control panel and neck cover screwdrive
of the monitor, check by a
r, inner
wrench to confirm that the
fixing screws are free of hexagonal
looseness; check by eyes to wrench
confirm that the cables are
free of scratch.

Fixation of the Use the wrench to check and

peripherals confirm that the peripherals
are free of looseness.

Cable connection 1) Check by eyes to confirm that Philips

the cables, inside or outside screwdrive
the system, are free of
r
damage and scratch.

2) Check by hand to confirm that

the cables inside the system
are free of looseness and
falling off.

Appearance of the Check by eyes to confirm that the

transducers transducers are free of crack,
peeling, looseness or
damage.

17
 Troubleshooting

item check content procedure tool

Other mechanisms Check to confirm that other

mechanisms are free of crack
or exposure of conductive
parts.

6.3 Image Checks

6.3.1 B/W image phantom data checks and image records

6.3.1.1 System setups

The user-defined setups are adopted for all the setups which aren’t mentioned in this manual.
For the setups changed due to special reasons, they shall be recorded as added information.

6.3.1.2 Image records and archives

The printed images shall be archived with the recorded data.

6.3.1.3 Flowchart for checks

Check lateral and axial resolutions


Check penetration


Check spot characteristics


Record and check images
Perform the above checks for all transducers used.

6.3.2 Check phantom data

6.3.2.1 Lateral/axial resolutions

1. Smear ultrasound gel on the phantom, and use the transducer to examine.

2. After a good-quality image is obtained, freeze and record the image.

Condition: system preset parameters

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 Troubleshooting

6.3.2.2 Penetration

1) Smear ultrasound gel on the phantom, and use the transducer to examine.

2) Adjust GAIN to make the spots of soft tissue displayed in the deepest position.

3) Measure the noise and the depth of the soft tissue boundary, and record the image
for measuring the depth.

6.3.2.3 Spot characteristics

Evaluate the images for quality after the system has been used for a long period of time,
including gain and periodically recorded images.

6.3.2.4 Recorded images

The printed images shall be archived as per the above description.

6.3.3 Final operation checks and image archive

6.3.3.1 Image operation check

Check the image operations using each transducer in each mode.

6.3.3.2 Image printing and archiving

The printed images shall be archived with the recorded data.

6.3.3.3 Flowchart for checks

Check functions



Check image operations



Image archiving

Perform the above checks for each transducer.

6.3.3.4 Check content

1) Checking functions
Check the mode change, measurements and relevant information.

2) Checking image operations

Perform image operations using each transducer in each mode.

3) Image archiving
Print the images and archive the images.

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 Troubleshooting

6.3.4 Checking color flow images

The service engineers shall be trained by Mindray’s professionals, and the method is to use a
transducer to examine and capture a color carotid flow image. The color flow image shall be
evaluated depending on whether the flow is full, whether there is an artifact or overflow, and
whether the edge is smooth.

20
7 System Maintenance

7.1 Cleaning

7.1.1 Flowchart for cleaning

Unplug the power plug from the wall outlet



Remove the accessories



Remove the housing of the main unit



Clean interior of the system and fan



Clean covers and control panels



Clean the monitor



Clean peripherals and accessories



Clean the power cable and other cables

1
 Troubleshooting

7.1.2 Content of the cleaning

1) Interior of the system and fan

Unplug the power plug from the wall outlet.
Remove the accessories: transducer, transducer holder and printer, etc.
Remove the housing of the main unit and shielding covers and IO box, thus the internal
PCBAs, power module and monitor assembly can be seen. If the PCBAs are normal, do not
remove them.
Use a big plastic bag to cover the main unit.
Put the nozzle of the vacuum cleaner into the plastic bag, and turn on the vacuum cleaner to
vacuum dust.
Cut an opening at the top of the plastic bag to insert the pipe of the blower. Then use the
blower to clean the dust of the main unit.
Care shall be taken when the plastic bag is removed, to avoid the dust from leaking out of the
bag.
Vacuum all remaining dust with the vacuum cleaner.

2) Covers and control panels

Wipe off any dirt on the main unit covers and control panels using neutral detergent. If it is
difficult to clean the control panels, remove the switch covers first and then wash off the dirt
using neutral detergent.

3) Monitor
Check that the monitor is not skew and fixing mechanism is secured.

4) Transducer
Wipe off any dirt from the transducer, check it for abnormalities such as cracks, and then
connect it to the main unit. Wash the transducer holder with a soft brush to remove dirt.

5) Video printer
Clean the thermal head according to the operation manual for each printer.

6) Power cable and other cables

Wipe off any dirt from the main unit power cable and the signal cables using neutral
detergent.

7) Cleaning the trackball

a）Disassembling the trackball
Press the bulges on the clamping ring by both hands and turn the ring about 45°
clockwise until it lifts. Take out the ring and the rotary ball. Be careful not to drop the ball.

2
 Troubleshooting

Rotary ball

Clamping ring Top cover

b）Cleaning the trackball

Clean the two long shafts, the bearing and the rotary ball with clean soft dry cloth or
paper.

c）Installing the trackball

Put the rotary ball back in the trackball and then align the clamping ring click with the top
cover notch. Press the bulges on the ring with both hands and turn the ring about 45°
counterclockwise until the ring clicks. As the bulges are flush with the top cover, the ring is
secured.

3
 Troubleshooting

7.2 Maintenance

7.2.1 Back up the preset data

Prior to software maintenance, confirm that all relevant data must be those used in this
system; otherwise it may result in system damage. At the same time, the user shall back up
the preset data as per the procedures below.

a) Press the F10 key on the keyboard to enter the preset menu, as shown in the
figure below:

b) Move the cursor onto “Preset Data”, and select “Save”, as shown in the figure
below:

4
 Troubleshooting

c) After the Set key is pressed, a dialog box appears; select the storage path and
enter a filename, as shown in the figure below:

5
 Troubleshooting

d) Click the OK button, and the backup of preset data is completed.

7.2.2 Restore the preset data

After the software maintenance is completed, the user must restore the preset data as per the
procedures below.
a) Press the F10 key on the keyboard to enter the preset menu, as shown in the
figure below:

b) Move the cursor onto “Preset Data”, and select “Load”, as shown in the figure
below:

6
 Troubleshooting

c) After the Set key is pressed, a dialog box appears; select storage path and file, as
shown in the figure below:

d) Click the OK button, and the loading of preset data is completed.

7
 Troubleshooting

7.2.3 Upgrade the software

7.2.3.1 Upgrade files in batches

1. Enter the preset menu via F10 on the keyboard, as shown below:

2. Select Maintenance and press the Set key; after the dialog box below appears, enter
the password.

3. Press OK to enter the Maintenance menu, as shown below:

8
 Troubleshooting

4. Select Update and press the Set key to enter the dialog box shown below, and then
select the files with suffix TXT in the upgrading file folders on the corresponding
driver.

5. Select OK and press the Set key, and then the system starts to upgrade files in
batches.
6. After the system prompts “The upgrade is complete, please turn it off and restart it to
make the upgraded files effective”, the system finishes the upgrade and shuts down
and then restarts.

7.2.3.2 Upgrade files one by one

1. Enter the Maintenance menu as per section 7.2.3.1; press Shift ＋F8, and
then the menu item for upgrading files one by one appears, as shown below:

9
 Troubleshooting

2. Move the cursor on the Upgrade item, as shown in the figure below:

3. Select the system software item and press the Set button, as shown in the figure below:

4. In the upgraded file folder of the corresponding drive (the corresponding drive of the U
disk is G:) , select the files with suffix UPG, and then select OK and press the Set key. The
system starts to upgrade the system software. After the upgrading is completed, the
following dialog box appears:

10
 Troubleshooting

5. Move the cursor on OK and press the Set key, and the system will upgrade other files in
the upgrading package as per the above procedures. After the upgrading of other files is
completed, the system shall be restarted.
Note: only after the upgrading of all files is completed, will the system be restarted;
otherwise the system may not be initialized.

7.2.4 Install and uninstall the software of optional devices

1. Enter the preset menu as per the first step in section 7.2.1 and click the option item, and
the Input Password dialog box appears, as shown in the figure below:

2. After the password is entered and the OK button is clicked, a dialog box appears, as
shown in the figure below:

11
 Troubleshooting

3. Install the DICOM

a) In the dialog box, select the Install DICOM button and press the Set button, and
select the files with suffix “key” under the directory of the corresponding drive; the
following dialog box appears.

b) Click OK button, and the following dialog box appears.

12
 Troubleshooting

c) Click OK button, and the following dialog box appears.

d) Click OK button, and the installation of DICOM is completed.

4. Uninstall the DICOM
e) In the dialog box for installing and uninstalling the software, select the Uninstall
DICOM button and press the Set button, and the following dialog box appears.

f) Click OK button, and the following dialog box appears.

g) Click OK button, and the DICOM uninstall is completed.

5. Install the HPRF
h) In the dialog box for installing and uninstalling the software, select the Install HPRF
button and press the Set button. The installation of HPRF is completed.
i) In the dialog box for installing and uninstalling the software, select the Uninstall
HPRF button and press the Set button. The HPRF uninstall is completed.

13
 Troubleshooting

7.2.5 Monitor test

As per the step 1 in the section 7.2.1, enter the preset menu and select the monitor test item
and press the Set button to enter the monitor test.
The evaluating criterion is shown as follows:
1) The monitor shall display the four colors as shown in the figure above.
2) The brightness turns brighter from left to right.

1. After the left arrow key on the lower right part of the keyboard is pressed, and the monitor
displays as follows:

14
 Troubleshooting

The evaluating criterion is: the circles and squares displayed on the monitor shall be the same
as those in the figure, and no distortion is allowed.
2. After the right arrow key on the lower right part of the keyboard is pressed, and the
monitor displays as follows:

The evaluating criterion is: the characters and crosses displayed on the monitor shall be the
same as those in the figure, which are clearly recognizable.
3. Press the Exit key to exit the monitor test.

15
 Troubleshooting

7.2.6 Self-test
1. Enter the Maintenance menu as per steps 1, 2 and 3 in the section 7.2.3.1, select the
Selftest item and press Set to enter the system self-test.
2. Wait until the following dialog box appears, and click OK button to enter the depth test.

3. Wait until the following dialog box appears.

4. Click OK button, and the dialog box of self-diagnosis report appears.

5. Press the Save button to save the self-diagnosis report in the directory of D: \log; if press
the Cancel button, the system will not save the self-diagnosis report. The follow dialog

16
 Troubleshooting

box appears.

6. Restart the system.

17
8 Troubleshooting

8.1 Troubleshooting for Power

No. problem possible reason measure

1 When the circuit The voltage range is 1. Check if the voltage is correct.
breaker is turned on, incorrect or the primary side
2. Check if the connection wire of
it trips. is connected inversely.
the transformer is correctly
connected.

2 When the circuit Due to fault of the input 1. Check if the connection wires
breaker is turned on, connection wires or the are correctly connected.
the standby indicator PFC board.
2. Replace the PFC board.
isn’t on.

3 When the power Due to fault of switch 1. Check the switch connection
switch is turned on, connection wire or the PFC wire.
the power system board/+5V board.
2. Replace the PFC board/+5V
doesn’t work (The
board.
keyboard backlights
aren’t on)

4 The power can Due to fault of the power 1. Check the connection wire of
normally work, but cable of the monitor or the the monitor.
the monitor power connecting board.
2. Replace the connecting board.
indicator isn’t on.

5 The keyboard Due to fault of the fan 1. Replace the -5V board.
backlights are on, but connection wire or the -5V
2. Check the fan adapter board
the fan doesn’t run. board.
and connection wire.

6 The image is Due to fault of the PHV 1. Replace the PHV board.
abnormal and there is board or the -5V board.
2. Replace the -5V board.
no transmission.

1
 Troubleshooting

8.2 Troubleshooting for Monitor

Note: if the monitor cannot display, first check the contrast and brightness and adjust
them to the middle positions. If the monitor is still abnormal, use the following table to
locate problems.

No. problem possible reason measure

1 There is no display on the Due to fault of the Check the power cable.
monitor. monitor power.

The monitor indicator isn’t

on.

2 There is no display on the Due to fault of the 1. Check the signal cable.
monitor. monitor signal.
2. Check connection of the IO
The monitor indicator is in BOX.
yellow color.

3 There is no display on the Due to fault of setup 1． Check the contrast and
monitor. or DSP board. brightness knobs.

The monitor indicator is in 2． Replace the DSP board.

green color.

4 The image is abnormal. Due to fault of the Check the signal cable.
monitor signal.

5 The screen flickers. Due to fault of the 1. Check the signal cable.
monitor signal or
2. Replace CRT.
CRT.

8.3 Troubleshooting for the Power-up Process

No. problem possible reason measure

1 The power-up graphic 1. Due to fault of the DSP 1. Replace the DSP board.
isn’t displayed, and board.
2. Replace IOBOX.
there is no response
2. Due to fault of the
from the system.
IOBOX.

2 After the power-up 1. Due to fault of hard disk 1. Check the HDD cable,
graphic is displayed, drive. and remove the HDD to
there is no response rewrite data.
2. Due to fault of the DSP
from the system.
board. 2. Replace the DSP board.

2
 Troubleshooting

3 After the menu is 1. Due to fault of the 1. Replace the boards in

normally displayed, boards. the order of DSP,
there is no response beamformer, and
from the system. transmission boards.

4 After the menu is 1. Due to damage of the 1. Replace the transducer.

normally displayed, the transducer’s FLASH.
2. Copy transducer data to
system prompts the
2. Due to the HDD without the HDD.
error of transducer ID
corresponding
recognition.
transducer data.

8.4 Troubleshooting for the Operation Process

No. problem possible reason measure

1 There are minute dark 1. Due to fault of the 1. Replace the transducer.
stripes in the near field. transducer.
2. Replace the transmission
2. Due to fault of the board.
transmission circuit.

2 There are evident and 1. Due to fault of ADC. 1. Replace the beamformer
symmetrical dark areas in board.
2. Due to fault of
the near field.
amplifier. 2. Replace the amplifier
board.

3 There are asymmetrical 1. Due to fault of the 1. Replace the transmission

dark areas in the near transmission board. board.
field.
2. Due to fault of the 2. Replace the transducer
transducer board. board.

4 The image is displayed 1．Due to fault of the 1. Execute self-diagnosis, and

with evident stripes, digital circuit. replace the
flickers, bright spots or corresponding board as
dark spots. per error prompts.

2. If there is no error prompt,

replace boards in the
order of the beamformer
board and the DSP board.

3
 Troubleshooting

8.5 Troubleshooting for Software

No. problem possible reason measure

1 The HDD cannot be 1． Due to CD 1． Disconnect the CD cable of

recognized, since the drive, the HDD is the IO box.
HDD indicator is always affected.
2． Replace the HDD.
on or off during start-up
2． Due to the
process, rather than
HDD fault.
flickers.

2 During the power-up 3． Due to fault of 1． Refer to the first point

process, if the process the HDD or CD above.
bar stops for a long time drive.
2． Change the ”preset”
(over 10s), the system
4． Due to error of directory of C disk to another
cannot normally be
HDD preset data; name or directly delete it
entered.
especially if the (Doing this can make the
preset data is previously preset data
recently disabled, but can restore the
changed. factory setups.)

5． Due to damage 3． Restore the system so as to

of other data than restore the factory setups.
preset data of
HDD.

3 After a U disk or USB 6． The model of the 1． The recommended models

portable HDD is U disk or HDD shall be used.
connected, the icon isn’t supported by
2． Under the Windows, format
doesn’t appear at the the system.
the file to FAT or FAT32.
lower right corner of the
7． The file format of
screen, thus the U disk 3． External power supply shall
the U disk is
or HDD cannot be used. be used.
neither FAT nor
FAT32.

8． For the portable

HDD, it may be
due to insufficient
power supply.

4 The graph/text printer 9． The print model 1． The supported models

cannot print reports isn’t supported by shall be used.
normally. the system.
2． Under Windows, print a
10． Fault of the report to confirm that the
printer occurs. printer can normally work.

4
 Troubleshooting

8.6 Troubleshooting for Others

No. problem possible reason measure

1 The fan cannot run. 1. fault of +12V 1. Check the +12V power.
power
2. Replace the cable.
2. fault of the cable
3. Replace the fan.
3. fault of the fan

2 An error of the reset 1. Due to bad 1. Check the ON/OFF situation.

switch occurs. contact of the
2. Replace the cable.
reset switch.

2. Fault of the cable.

3 An error of Ethernet 1. Fault of the 1. Replace the Ethernet cable.

connection occurs. Ethernet cable.
2. Replace IOBOX.
2. Abnormality of the
3. Replace the DSP board.
Ethernet
transformer.

3. Fault of the DSP

board.

4 An error of video 1. Inadequate 1. Check the cable.

input/output occurs. connection of
2. Replace the IOBOX.
connection of the
video cable. 3. Replace the DSP board.

2. Abnormality of the
IOBOX.

3. Due to fault of the

DSP board.

5
 Troubleshooting

No. problem possible reason measure

5 There is no response 1. Fault of the 1. Restart the system.

from the main panel. software.
2. Replace the power cable of
2. Fault of the power the main panel.
cable of the main
3. Replace the serial port cable
panel.
of the main panel.
3. Fault of the serial
4. Replace the main panel.
port cable of the
main panel.

4. Fault of the main

panel.

6 There is no response 1. Fault of the 1. Restart the system.

from the trackball. software.
2. Replace the cable of the
2. Fault of the cable trackball.
of the trackball.
3. Replace the trackball
3. Fault of the
trackball.

7 There is no response 1. Fault of the 1. Restart the system.

from the keyboard. software.
2. Replace the cable of the
2. Fault of the cable keyboard.
of the keyboard.
3. Replace the keyboard
3. Fault of the
keyboard.

8 The light for the 1. Fault of the cable 1. Replace the cable of the
keyboard isn’t bright or of the light for the light for the keyboard.
cannot be turned off. keyboard.
2. Replace the travel switch.
2. Fault of the travel
3. Replace the control board of
switch.
the light.
3. Fault of the
control board of
the light.

6
Appendix A Spare Part List

No Part Number Part Name Quantity Parent module

1. 2105-30-40101 +5V board 1
2. 2105-30-40108 -5V power board 1
3. 2105-30-40114 PHV power board 1
4. 2105-30-40095 PFC board 1
5. 2105-30-40433 Power output monitor board 1
6. 2105-30-40365 Power outlet fan assembly 1
7. 2105-30-40364 Power inlet fan assembly 1
8. 2105-30-40122 Power motherboard 1
9. 2105-20-40402 Cable between -5V board and 1
+5V board
Power main unit
10. 2105-20-40403 Cable between PFC board and 1
box assembly
+5V board
(2105-30-40363)
11. 2105-20-40307 AC input cable of the power 1
motherboard
12. 2105-20-40308 12V cable of power motherboard 1
to output board
13. 2105-20-40309 3.3V cable of power 1
motherboard to output board
14. 2105-20-40310 5V cable of power motherboard 1
to output board
15. 2105-20-40311 High-voltage cable of power 1
motherboard to output board
16. 2105-30-40071 Digital signal processing board 1
17. 2105-20-40064 Beamformer board. 1
18. 2105-30-40067 Transmission board. 1
System main unit
19. 2105-30-40069 Amplifier board. 1
housing assembly
20. 2105-30-40079 Transducer connecting board 1
(2105-30-40367)
21. 2105-30-40089 System motherboard 1
22. 2105-30-40368 System inlet fan assembly 1
23. 2105-30-40369 System outlet fan assembly 1
24. 2105-30-40081 IO interface board 1 System IO

1
 Interface Definition and Function List

No Part Number Part Name Quantity Parent module

25. 2105-30-40087 IO adapter board 1
26. 2105-30-40091 IO connecting board 1
27. 2105-20-40294 HDD power cable 1 assembly (2105-
28. 2105-20-40295 HDD signal cable 1 30-40371)
29. 2105-30-40592 HDD assembly (on-line 1
download)
30. 0000-10-10956 CD-RW 52x/32x/52x 1 CD-ROM module
EACRX230AE-S (2105-30-40375)
31. 2105-30-40075 Main panel 1
32. 2105-30-40303 Encoder control board PCBA 1
33. 2105-30-40594 Mindray-made trackball 1
assembly Main panel
34. 2105-20-40347 Encoder cable 1 assembly (2105-
35. 2105-20-40350 Cable of the light for the 1 30-40385)
keyboard
36. 2105-20-40353 Cable of functional encoder 2
37. 2105-20-40354 Cable of Angel encoder 1
38. 2105-30-40301 Minor panel PCBA 1
39. 2105-30-40344 Front output board 1 Minor panel
40. 2105-20-40345 Minor panel signal cable 1 assembly (2105-
41. 2105-20-40346 Cable of minor panel indicators 1 30-40386)
42. 2105-20-40354 Cable of Angel encoder 2
43. 2105-30-40393 Monitor assembly 1
44. 2105-30-40387 Keyboard assembly 1
45. 2105-30-40370 Transducer assembly 1
46. 2105-20-40281 Cable bundle of I/O interface 1
board
47. 2105-20-40282 Signal cable of CD-RW module 1 Main unit (2105-
48. 2105-20-40284 Cable of VCR module 1 30-40372)
49. 2105-20-40314 Power cable 1 of output board to 1
system motherboard
50. 2105-20-40317 Power cable 2 of output board to 1
system motherboard

2
 Interface Definition and Function List

No Part Number Part Name Quantity Parent module

51. 2105-20-40319 Cable of system motherboard to 1
ECG and footswitch
52. 2105-20-40320 Cable bundle of system 1
motherboard to front output
board
53. 2105-20-40322 Cable of system motherboard to 1
power monitor board
54. 2105-20-40349 SP/2 cable 1
55. 2105-20-40355 VCR power cable 1
56. 2105-20-40357 Monitor power cable 1
57. 2105-20-40412 Serial port cable of VCR module 1
58. TSB1-20-20511 Cable of peripheral power 1
59. 2105-20-40120 R1000 isolation transformer 1 Main unit housing
60. M6L-010001--- caster.125mm white medical flat 4 assembly (2105-
plate 30-40366)
61. 2105-21-40351 Cable of travel switch 1 Keyboard support
62. 2105-30-40305 Keyboard light control board 1 assembly (2105-
PCBA 30-40388)
63. M07-00100S--- SWITCH breaker 250V 13A 1
64. 2105-30-40119 Connecting board 1
65. 2105-20-40286 Connection cable 1 of 1
transformer
66. 2105-20-40287 Connection cable 2 of 1
transformer
67. 2105-20-40291 AC input cable of connecting 1 Power input
board assembly (2105-
68. 2105-20-40313 Output cable of connecting 1 30-40382)
board to main unit
69. 2105-20-40315 Ground line of line power supply 1
70. 2105-20-40318 Cable of line power input socket 1
to breaker
71. 2105-21-40406 Cable of connecting board to 1
auxiliary output
72. 2105-20-40293 Speaker and cable 2 Monitor front

3
 Interface Definition and Function List

No Part Number Part Name Quantity Parent module

73. 2105-30-40389 Bottom light assembly 1 cover assembly
(2105-30-40390)
Note: the optional modules, such as ECG and VCR, aren’t listed here.

4
Appendix B Interface Definition and Function

List

B.1 System Motherboard

B.1.1 Definition of P7 interface between power output board

connected to system motherboard

Pin Definition Pin Definition
1 GND 21 GND
2 GND 22 GND
3 +VH1 23 A-100
4 GND 24 GND
5 GND 25 GND
6 GND 26 GND
7 -VH1 27 5V2
8 GND 28 SW1
9 GND 29 GND
10 GND 30 GND
11 +VH2 31 PW-LED
12 GND 32 GND
13 GND 33 GND
14 GND 34 GND
15 -VH2 35 NPW-OFF
16 GND 36 GND
17 GND 37 GND
18 GND 38 NPW-EN
19 A+100 39 GND
20 GND 40 GND

B-1
 Interface Definition and Function List

B.1.2 Definition of P8 interface between power output board

connected to system motherboard

Pin Definition Pin Definition
1 GND 11 GND
2 3.3V 12 3.3V
3 GND 13 GND
4 D+12V 14 GND
5 D+12V 15 D+12V
6 GND 16 F+12V
7 -12V 17 GND
8 GND 18 GND
9 GND 19 -5V
10 A+12V 20 GND

B.1.3 Definition of P9 interface between power output board

connected to system motherboard

Pin Definition Pin Definition
1 D+5V 8 D+5V
2 GND 9 GND
3 D+5V 10 D+5V
4 GND 11 GND
5 GND 12 3.3V
6 3.3V 13 GND
7 GND 14 3.3V

B.1.4 Definition of P10 interface between power output board

connected to system motherboard

Pin Definition Pin Definition
1 GND 7 A+5V
2 GND 8 GND
3 A+5V 9 A+5V

B-2
 Interface Definition and Function List

4 GND 10 GND
5 GND 11 GND
6 D+5V 12 D+5V

B.1.5 Functions of other interfaces in system motherboard

No Interface Function
1 P11 PC module
2 P12 Soft switch
3 P13 Power monitor board
4 P14 ECG module
5 P15 Front output board
6 P16 Front output board
7 P17 Reserved for future use
8 P18 Lower fan
9 P19 Upper fan

B.2 Interface definition and function of IO connecting

board
Interface Pin Definition Interface Pin Definition Interface
J1 HDD 1 D+5V J9 reserved for 1 D+12V J2 HDD
power 2 GND HDD cooling fan 2 D+12V cables
3 D+12V power 3 GND
4 GND 4 GND

B.3 Interface definition of IO interface board

Interface Pin Definition
J1 CD power interface 1 D5V
2 D5V
3 GND
4 GND
5 D12V
6 D12V
7 GND

B-3
 Interface Definition and Function List

8 GND
J22 keyboard power 1 D5V
interface 2 D5V
3 GND
4 GND
5 D12V
6 D12V
7 GND
8 GND
J11 reserved for 8.4” 1 GND
LCD power interface 2 GND
3 D12V
4 D12V

B.4 Interface function of IO interface board

No Interface Function
1 J20 VCR/DVD control interface
2 J17 Monitor signal interface
3 J13 VCR video and audio input and output signal
4 J14 speaker
5 J31 B/W printer
6 J6 Reserved for 8.4” touchscreen module VGA
signal
7 J16 Touchscreen and keyboard control signal
8 J12 Reserved interface
9 J15 CD signal interface
10 J34 Reserved interface

B.5 Power input connecting board

Interface definition of P4 main unit
Interface power
P1 AC P2 P3 P5/P6 Pin Definition Pin Definition
power transformer transformer AC 1 AC_1 5 AC_2

input primary secondary auxiliary 2 AC_1 6 AC_2

output 3 NC 7 NC

B-4
 Interface Definition and Function List

Interface definition of P4 main unit

Interface power
interface interface interface interface 4 RY+ 8 VPP

B.6 Definition of power indicators

The numbers of the power indicators are shown in the sequence from left to right:
No. 1 2 3 4 5 6 7 8 9 10 11 12
Definition 12V PFL +5V +3.3V -12V -5V HV+ PHV1 PHV4 PHV2 PHV3 HV-

B-5
Appendix C Initial Data of the Hard Disk

Disk Directory Directory & Filename Description

Symbol
POD 3C5.pod
7L4.pod Transducer data
…..
System C6Prn_font.ttf Print font
C6Comm_font.ttf Comment font
C6Bodymark.bin Body mark data
ColorSpectrum Color spectrum
Preset MaintData.DTA Maintenance data
Current directory: Current preset data
Dicom_Preset.DTA (generated
PresetData.DTA automatically, no need
to copy)
Factory directory: Factory settings (Preset
FactoryData.DTA directory shall be
C: copied, while others are
automatically
generated)
SelfTest 2105Test_B.FP1 Self-test data
2105Test_C.FP1 Self-test data
2105Test.FP2 Self-test data
2105TEST.Dsp Self-test data
Picture Demo Demonstration of
pictures and Cin files
Video Test Video test
Dormancy Screen protection
picture
Logo Logo
KeyBoardMap.bmp Dialog box picture of
user-defined keys
D: Log PowerONOff Power ON/OFF log

1
Operation Operation log
SelfTest Self-test log

2
P/N: 2105-20-40473 (V1.0)