Att 2 - Eds

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Element Data Sheets (EDS) Index

1. NAF1
2. NB01
3. NB02
4. NGA3
5. NGA4
6. NGA5
7. NGF1
8. NGZ1
9. NHF1
10. NHF2
11. NHF3
12. NHF6
13. NHF7
14. NIP1
15. NLB1
16. NOL1
17. NSM1
18. NSS1
19. NTR1
20. NTR2
21. NMJ1
22. NMJ3
Title: Piping and Valves EDS NAF1 Page 1 of 1

ASME B16.5, MSS-SP-44/ASME B16.47 Series A and ASME B16.36 welding neck
flanges.

a) Flanges shall be bored to pipe schedule (or wall thickness).


b) Outside cylindrical part of welding neck end of hub shall have Hmax as defined in fig.
and table.
c) Gasket surface finish shall be according to ASME B16.5 for raised face (RF) flanges.
d) d1. Maximum under tolerance of nominal pipe wall thickness T, shall be 0.3 mm for
MSS-SP-44 flanges when rating is higher than class 150.

Hmax - TABLE (mm)

Rating NOM SIZE (in)


LB 0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 30 to 48

150 20 20 20 20 20 20 20 20 20 20 20 20 20 25 25 25 20 Note 2

300 20 20 20 20 20 20 20 20 20 20 20 25 25 25 25 25 20
600 20 20 20 20 20 20 20 20 25 25 25 25 30 30 35 35
900 20 20 20 20 20 20 20 25 25 25 30 30 35 35 35 40 20 Note 1

1500 20 20 20 20 25 25 25 30 30 35 40 40 45 50 50 60
2500 25 25 30 35 40 50 55 80 80 120 120
0.5 0.75 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 30 to 48

NOTES

1. Maximum under tolerance of welding end thickness not to exceed 0.3 mm


2. Stainless steel flanges, use Hmax = 10 mm for 30" through 42” pipe.

RTJ DIMENSION ABOVE 36"


RTJ ring and groove shall be according to ASME B16.20 ring No. (in table below), except
that pitch diameter shall be according to table below:
Rating 600 900 1500
NOM SIZE (in) 42”
RTJ pitch diam. P(mm) Ring No. 1124, R105
Facing diam. K(mm) 1226
Title: Piping and Valves EDS NB01 Page 1 of 1

ELEMENT DATA SHEET FOR STUD BOLTS


1 Dimensions and shape
Stud bolt length:
Stud bolt length shall be calculated according to ANSI B16.5. At least 2 threads shall
extend out of the nut. Stud bolts of 1-1/2" diameter and larger shall be one diameter
longer to allow for the use of hydraulic tensioning equipment. Bolts to have plastic end
cap protection.
Bolts:
Threading shall be in accordance with ANSI B1.1, class 2A fit for diameters 1 inch and
smaller (UNC series) and 8 pitch thread series for 1 1/8 inch and larger
Nuts:
Threading shall be in accordance with ANSI B1.1, UNC series for diameters 1 inch and
smaller with a class 2B fit, and 8 UN series for diameter 1 1/8 inch and larger with a
class 2B fit.
Nuts shall be American national standard heavy HEX. Series, double chamfered or
single chamfered (washer face). Dimensions shall conform to ANSI B18.2.2.
2 Surface protection
All low-alloyed steel bolts, nuts and washers shall be hot dipped galvanized according to
ASTM A153.
Specified dimensions shall be met after galvanizing. The zinc coating on threads shall
not be subjected to cutting, rolling or finishing tool operation.
Nuts may be tapped after galvanizing.
All Stainless-steel bolts, nuts and washers on SS flanges are to be Xylan coated for
offshore weather protection.

3 Impact testing
ASTM A194 Gr. 7M nuts shall be impact tested as for ASTM A320 Gr. L7M bolts.
4 Certification requirements
Where no MDS is referred to, certification shall be in accordance with EN10204 type
3.1.
Title: Piping and Valves EDS NB02 Page 1 of 2

ELEMENT DATA SHEET FOR BODY / BONNET BOLTING FOR VALVES

1 SCOPE
This document specifies acceptable bolting materials for body/bonnet bolting
for valves in different body/bonnet materials.

2 ACCEPTABLE BOLTING MATERIALS


The table below lists acceptable materials for body/bonnet bolting. Where a MDS is
referred to, the requirements on the MDS shall apply. The valve manufacturer shall
verify the suitability of material selection with respect to thermal expansion and
allowable stress.
Bolting that can be exposed directly to a sour environment, or buried, insulated,
equipped with flange protectors, or otherwise denied direct atmospheric
exposure, shall be in M-grade material.
"Through-bolted" fastener is used in through holes that are not threaded, while
"integrated" bolting is used in threaded holes.

Fastener material grade MDS Note Valve body & bonnet material
CS LTCS SS316 22Cr 25Cr Ti
duplex duplex
A 320 Gr L7/A 194 Gr 7 X07 1 I/TB I/TB I/TB I/TB I/TB
A 320 Gr L7M/A 194 Gr 7M X07 1 I/TB I/TB I/TB I/TB I/TB
A 320 Gr B8M/A 194 Gr 8M S03 3 I/TB
A 320/A 194 UNS S32750/ D59/ I/TB I/TB I/TB
S32760 D60
A 468/F 467 Gr Ni625 N03 I/TB I/TB
A 468/F 467 Gr Ti5 2 I/TB
A 453 Gr 660 Class D N04 3, 4 I I I
A 1014 UNS N07718 N05 I/TB I/TB I/TB I/TB
NOTES 6 6 5, 6 6 6 6
NOTES
1. All items shall be hot dip galvanized in accordance with ASTM A 153.
2. Each bolt and nut shall be marked on the end/head to ensure full traceability to melt and heat treatment lot.
3. Load bearing part of the bolt shall not be exposed to the marine environment.
4. Special considerations with respect to thermal expansion are required when used in ferritic and duplex
stainless steels. Stress rupture test is not required.
5. For integral bolting other type 316 bolting material from ASME B31.3 table A-2 is also considered acceptable.
6. Valve manufacturer to check the bolt material suitability with respect to thermal expansion and allowable stress.

LEGENDS:
CS - Carbon Steel, LTCS - Low Temperature Carbon Steel, Ti - Titanium Grade 2
I - Accepted for integrated fasteners, TB - Accepted for “Trough-bolted” fasteners, VDS – Valve Data Sheets
Title: Piping and Valves EDS NB02 Page 2 of 2

3 GENERAL REQUIREMENTS TO VALVE BOLTING

3.1 Dimensions and shape


Bolts: Threading shall be in accordance with ASME B1.1, class 2A fit for
diameters 1 inch and smaller (UNC series) and 8 pitch thread series for 1
1/8 inch and larger.
Nuts: Threading shall be in accordance with ASME B1.1, UNC series for diameters 1
inch and smaller with a class 2B fit, and 8 UN series for diameter 1 1/8 inch and
larger with a class 2B fit. Nuts shall be ASME heavy HEX. series, double
chamfered. Dimensions shall conform to ASME B18.2.2.

3.2 Hardness
Hardness shall be tested, and the maximum hardness shall not exceed 35 HRC or 328 HB.

3.3 Surface protection


All low alloyed steel bolts, nuts and washers shall be hot dipped galvanized
according to ASTM A153 or ISO 10684.
The zinc coating on threads shall not be subjected to cutting, rolling, or
finishing tool operation. Nuts may be tapped after galvanizing.

3.4 Valve design rules for bolting


For valves that are required to comply with ASME B16.34, rules of par. 6.4,
shall apply. Otherwise, allowable stress shall be evaluated according to ASME
VIII, Div. 1 or 2.

3.5 Certification
The material manufacturer shall have a quality system certified in accordance with ISO
9001 and the system shall have undergone a specific assessment for the relevant
materials.
The material certificate shall be issued in accordance with EN 10204 as follows:
- Studs Grade B7, B7M: Type 3.1
- Nuts Grade 2H, 2HM: Type 3.1
- Studs Grade L7, L7M: Type 3.1
- Nuts Grade 4, 7, 7M: Type 3.1
All stainless steel and non-ferrous grades and products: Type 3.1
Title: Piping and Valves EDS NGA3 Page 1 of 1

RING TYPE JOINT GASKET


Ring joint gaskets shall be octagonal type ‘R’ and ring material shall be as follows:
 CS/LTCS Piping - Soft Iron with Max BHN 90.
 SS Piping - SS316 with Max BHN 135.
 Duplex and Super Duplex Stainless Steel Piping - Inconel 625 with Max BHN 150.
Inconel 625 clad Piping - Inconel 625 with Max BHN 150.

In any case, the ring shall have a hardness at least 30 BHN lower than that of the flange ring
groove.
Title: Piping and Valves EDS NGA4 Page 1 of 1

FLANGE GASKETS
DIMENSIONS:
 Full face according to ASME B16.21
 Thickness 3 mm

Material and mech. properties:


 Hardness 65 +/- 5 ° Shore A to ASTM D2240
 Nitrile-based elastomer
Title: Piping and Valves EDS NGA5 Page 1 of 1

SPIRAL WOUND GASKETS


Spiral wound, 4.5mm nominal thickness, Windings filled with Flexite super filler or equal, CS
epoxy coated / SS outer ring designed and manufactured as per ASME B16.20.
Welded external ring is not acceptable.
Filler material shall be flexible graphite with extractable chloride content less than 50 ppm,
Sulphur content less than 700 ppm, minimum density of graphite shall be 1 g/cm3 and 98 %
minimum graphite purity. Suitable gaskets as alternatives to be used for the service.
Title: Piping and Valves EDS NGF1 Page 1 of 1

FLANGES
The outside diameter and drilling template of flanges shall be in accordance with ASME
B16.5 Class 150, Class 300, or Class 600, depending upon the specified pressure class.
The flange face shall be flat type. Both loose and fixed flanges are accepted. However, loose
metal flanges or heavy-duty GRE/GRVE flanges shall be used when connected to a wafer
type valve or to raced face flanges of equipment nozzles. Loose flange may be carbon steel
(ASTM A105 or equivalent), hot dip galvanized in accordance with ASTM A153.
For diameters above DN 600 mm (24 inch) reference is made to MSS SP-44/ ASME B16.47
Series A.
Title: Piping and Valves EDS NGZ1 Page 1 of 1

HOT DIP GALVANAZING


Pipe and large components to be hot dipped galvanized in accordance with ASTM A123. All
other items to be hot dipped galvanized in accordance with ASTM A153.
Title: Piping and Valves EDS NHF1 Page 1 of 2

HARDFACING BY OVERLAY WELDING


1 SCOPE
This document specifies requirements to hardfacing by overlay welding to components for
use within pressure containing equipment.
NOTE: Hard facing of small components in type 22Cr and 25Cr duplex should be avoided
due to high risk for impairing the material resulting in brittleness and reduced corrosion
properties.

2 GENERAL
Welding procedures shall be qualified according to ASME IX and according to
this EDS (NHF1).

3 WELDING CONSUMABLES
For general and hydrocarbon service the welding consumables shall be of type
Alloy 6 (Stellite 6 or equivalent).
For seawater service welding consumables such as Triballoy 800, Ultimet or
alloy with equivalent corrosion resistance should be used.

4 MANUFACTURE
The hard facing shall be made by overlay welding using PTAW (plasma
transferred arc), GTAW (gas tungsten inert gas) or LBW/EBW (laser/electro
beam welding).

5 HEAT TREATMENT
Heat treatment after hardfacing shall be carried out, as necessary, to meet specified
properties. Components to be exposed to H2S containing environment shall be heat
treated as required in ISO 15156.

6 WELDING AND WELD QUALIFICATION


6.1 General
The hardfacing shall be carried out according to qualified procedures according to
ASME IX modified as follows:
- Size and geometry of test plates shall be representative of the actual
components which shall be welded in production. This is especially
important for small components, which may suffer from overheating.
- The qualification shall be carried out on base material of same grade as used in
production.
- The testing shall be carried out according to ASME IX and the requirements in this
EDS.
A string technique is recommended used. If weaving is used, the width shall be within
qualified range taking into consideration risk for overheating of the material and
cracking.
Title: Piping and Valves EDS NHF1 Page 2 of 2

The temperature of the components shall be checked during welding, e.g., with
contact pyrometer at the start and end of each string.

For type 22 and 25Cr duplex the component temperature shall not exceed 350 °C or 300
°C for type 22Cr and 25Cr duplex, respectively. The thickness of final hardfacing shall be
minimum 1,6 mm after final machining. The deposit thickness shall be measured.

6.2 Weld qualification testing


6.2.1 Hardness test
Hardness testing shall be carried out for the qualification test and shall include base
material, heat affected zone (HAZ) and weld metal. Vickers hardness HV10 shall be
used. The examination of HAZ shall be carried out with maximum 0,5 mm distance
between the indentations from fusion line, through HAZ into the unaffected base
material. The hardness for HAZ and unaffected base material shall not exceed the
maximum values specified in ISO 15156 (all parts) and for type 22 and 25Cr duplex the
hardness shall not exceed 350 Hv10 or 35 HRC.

6.2.2 Metallographic examination


Metallographic examination shall be carried out on the qualification testing for the
following materials: type 22Cr duplex, type 25Cr duplex, type 6Mo and Alloy 625. For
type 22 and 25Cr duplex the ferrite content in the heat affected zone shall be
determined in accordance with ASTM E 562 and shall be in the range of 30 % to 70
%.

6.2.3 Macrosection
The macrosection for the qualification shall show no cracking and complete fusion
between base material and hardfacing.

6.2.4 Impact testing


The qualification testing shall include Charpy V-notch impact testing for materials that
require impact testing by the applicable ASTM standard or MDS. The test conditions
and acceptance criteria shall be as stated in the ASTM standard or MDS (the MDS
requirements prevail). One set of impact testing shall be carried out with specimens
located in the base material 2 mm below the fusion line between the hardfacing and
base material. The notch shall be perpendicular to the hard-faced surface.

7 NDT
All deposited surfaces shall, after final machining, be penetrant tested in accordance
with ASME VIII, Div. 1, Appendix 8 and the acceptance criteria shall be in accordance
with the same, except on sealing surfaces where no indication is acceptable. (Design
drawing should define actual sealing surface area.)
Title: Piping and Valves EDS NHF2 Page 1 of 3

HARDFACING BY THERMAL SPRAYING OF TUNGSTEN CARBIDE


1 SCOPE
This document specifies requirements to build-up hardfacing coating by thermal spraying of
tungsten carbide on components for use within pressure containing equipment.
2 PROCESS
The process shall be of type high Velocity Oxygen Fuel (HVOF) or equivalent process.
NOTE: Typical proprietary equipment considered acceptable for use is TAFA/Praxair JP 5000/8000, Metco
Diamond Jet and Miller Top Gun.

2.1 Coating composition


The coating shall be of cermet type based on Tungsten Carbide (WC) and a metallic binder.
The binder shall be based on Co and/or Ni which shall be alloyed with Cr or Cr and Mo. Pure
Co or Ni binders are not accepted.
2.2 Coating thickness
The coating shall be in the range 0,10 – 0,20 mm after grinding and lapping.
2.3 Pre-treatment
The components shall be cleaned for removal of oil by a cleaning agent (acetone or similar)
before grit blasting with aluminum oxide. The surface roughness before spraying shall be
minimum μRa = 4.
The components shall be at a temperature minimum 10 ºC above dew point and be
immediately grit blasted in warm condition. Any dust or particles shall be removed before
spraying.
2.4 Thermal spraying
The component shall be coated immediately after grit blasting, while the component still is at
a temperature above the dew point.
All thermal spraying shall be carried out under optimal conditions and accordance with
established and qualified procedures to ensure that the coating on all areas fulfil the
specified requirements.
For valves all seating area shall be coated. For ball valves the complete spherical part of the
ball shall be coated. For gate valves all surfaces sliding against the seats during valve
opening and closing shall be coated.
2.5 Sealing
All coated surfaces shall be sealed. The type of sealer shall be specified in the procedure.
2.6 Finishing
All coated parts shall be ground and lapped to a mirror like finish and maximum roughness
of Ra = 0.15 μm.
Title: Piping and Valves EDS NHF2 Page 2 of 3

3 PROCEDURE QUALFICATION TESTING


The Application of Tungsten Carbide coating by High Velocity Oxygen Fuel Process shall be
tested and qualified according to a third party Approved Procedure. This procedure shall be
submitted for Company approval prior to application.

3.1 Bonding test


The bonding strength shall be tested in accordance with ASTM C 633 or ISO 4624. Not less
than 3 specimens of a type shall be tested.
Acceptance criteria: Minimum bond strength shall be 60 MPa.

3.2 Bending test


Three coupons, with size 20 x 100 x minimum 1,5 mm shall be tested. The coupons shall be
bent 90 ° over a mandrel with diameter 25 mm.
Acceptance criteria: No spalling is acceptable. However, cracking in the coating is
acceptable.

3.3 Hardness test


A minimum of 3 indentations shall be made on a cross section for metallographic
examination.
Acceptance criteria: The average hardness shall be minimum 1000 HV0,3.

3.4 Porosity test


One piece shall be prepared for cross section metallographic examination. An area of
minimum 1.0 mm2 shall be examined.
Acceptance criteria: The porosity shall be less than 1 % by area.

3.5 Surface finish test


The surface roughness of the finished component shall be tested.
Acceptance criteria: The maximum roughness value shall be Ra 0.15.
Title: Piping and Valves EDS NHF2 Page 3 of 3

4 PRODUCTION TESTING
Production testing shall be carried out on regular basis as minimum twice per week and on
every new batch of powder or on changing grade of powder. The test shall be similar to a
procedure qualification test, but on a plate less in size and the applicable testing shall
consist of hardness and porosity test, ref. clause 3,3 and 3.4 above.
Title: Piping and Valves EDS NHF3 Page 1 of 1

ELECTROLESS NICKEL COATING (ENP)


1 Chemical composition
The nickel plating shall be of high phosphor type, minimum 10% P.
2 Pretreatment
The area of the component intended for plating shall be polished to a fine and smooth
surface.
The pretreatment shall be documented in a procedure and include the following operations:
alkaline cleaner, electro cleaning, etching and activation by a nickel strike intermediate layer.
3 Plating thickness
The plating shall have a minimum thickness of 0.035 mm.
4 Bath ageing
The maximal number of turnovers shall be 5.
5 Heat treatment
No heat treatment is required. Any heat treatment shall be agreed with Company.
6 Bend Testing
The test specimen shall be made of the same material as the components. The test
specimen shall be coated in the same bath at the same time as the components. The
dimension of the test specimen shall be 20 x 100 x 3-6 mm. The test specimen shall be bent
180 degrees over a mandrel with diameter four times the thickness of the specimen. The
acceptance criteria are:
- Fine cracks in the coating on the tension side is acceptable
- No spalling is acceptable

7 Hardness testing
Hardness testing by the Vickers method shall be performed on the bend testing specimen.
The minimum hardness shall be HV 500 when using a load of 100g.
8 Visual inspection of the components
The plated surface shall be free from pores, pitting and cracks.
9 Plating procedure
All operations including pretreatment and testing shall be presented in a plating procedure.
Title: Piping and Valves EDS NHF6 Page 1 of 2

HARDFACING BY OVERLAY WELDING FOR SEA WATER SERVICE


1 General
Welding procedures shall be qualified according to ASME IX, and according to this EDS.
Hardfacing by overlay welding should be avoided. If not possible to find other solutions by
design or material selection hard facing may be used provided the requirement in this EDS is
fulfilled.
2 Welding consumables
The welding consumables may be of type Ultimet (trade name), Triballoy 800 (trade name)
or equivalent.
3 Manufacture
The hard facing shall be made by overlay welding using PTAW (plasma transferred arc) or
GTAW (gas tungsten inert gas).
4 Heat Treatment
Heat treatment after hardfacing shall be carried out, as necessary, to meet specified
properties. Components to be exposed to sour service shall be heat treated as required in
ISO 15156.
5 Weld qualification testing
5.1 Hardness
The hardness of the hard facing overlay weld shall be minimum 22HRC for Ultimet (trade
name) and minimum 35HRC for Triballoy 800 (trade name),
5.2 Metallographic examination
Metallographic examination shall be carried out on the qualification testing and the
acceptance criteria shall be as stated on the MDS for the material in question.
5.3 Macrosection
The macrosection for the qualification shall show no cracking and complete fusion between
base material and hardfacing.
5.4 Corrosion testing
Corrosion testing shall be carried out on the qualification testing for 25%Cr duplex and Alloy
625. The sample shall include the cross section from hard face into the unaffected base
material. The test conditions and acceptance criteria shall be as stated on the MDS in
question except that the test temperature shall be 40°C.
Title: Piping and Valves EDS NHF6 Page 2 of 2

5.5 Impact testing


The qualification testing shall include Charpy V-notch impact testing for materials require
impact testing by the applicable ASTM standard or MDS. The test conditions and
acceptance criteria shall be as stated in the standard or MDS. One set of impact testing shall
be carried out with specimens located in the base material 2 mm below the fusion line
between the hardfacing and base material. The notch shall be perpendicular to the hard-
faced surface.
5.6 Thickness
The thickness of final hardfacing shall be minimum 1.6 mm after final machining. The deposit
thickness shall be measured.
Welding
The hardfacing shall be carried out according to qualified procedures according to ASME IX
modified as follows:
- Size and geometry of test plates shall be representative of the actual components
which shall be welded. This is especially important for small components.
- The qualification shall be carried out on base material of same grade as used in
production.
- The testing shall be carried out according to ASME IX and the requirements in this
EDS.

5.7 Welding technique


Preferably a string technique shall be used. If weaving is used the width shall be limited
taking into consideration risk for overheating of the material and cracking.
6 NDT
All weld overlay surfaces shall, after final machining, be 100 % visually inspected and tested
by LP according to ASME V or EN 10228-2. The acceptance criteria shall be to EN 10228-2,
para 9.1.5. No defects on sealing surfaces.
Title: Piping and Valves EDS NHF7 Page 1 of 2

CORROSION RESISTANT OVERLAY WELDING - OPTIONAL REQUIREMENT


1 SCOPE
This EDS specifies requirements to carbon and low alloyed steels that need to be overlay
welded to obtain the required corrosion resistance.
2 WELDING
Overlay welding shall be made by GTAW welding process.
The process 72 is not acceptable for overlay welding of sealing surfaces.
Two layers of weld metal shall be deposited for all processes, while only one layer is
acceptable for the electro slag weld process.
The weld consumable for the weld overlay deposit shall comply with UNS N06625 (AWS
ERNiCrMo 3) unless agreed otherwise.
Thickness of the overlay deposit for corrosion protection after final machining shall be
minimum 3 mm or as required on applicable design drawing.
Deposit thickness shall be measured at minimum three locations for each component or as
agreed. For components with complicated geometry the manufacturer shall establish a
procedure for this purpose.
3 WELD PROCEDURE QUALIFICATION
Overlaying shall be carried out to qualified procedures according to ASME IX modified
according to this EDS.
The weld qualification test shall be carried out on base material of same grade as used in
production.
3.1 Chemical analysis
For chemical analyses the distance between analyzed surfaces to weld interface shall be the
minimum qualified and shall be reported.
The maximum iron content at the finished surface of the overlay shall not exceed 10 %
(mass fraction).
3.2 Hardness test
Hardness testing shall be carried out on the qualification test along three traverses across
base material, heat affected zone (HAZ) and weld metal deposition. Vickers hardness HV10
shall be used. Testing of HAZ shall be carried out with maximum 0,5 mm distance between
the indentations from fusion line, through HAZ into unaffected base material. The hardness
for HAZ and unaffected base material shall not exceed 350 Hv10.
Title: Piping and Valves EDS NHF7 Page 2 of 2

When sour service conditions to ISO 15156 are specified, the maximum hardness shall not
exceed 250 Hv10 if the heat affected zone of the base material will be exposed to the sour
environment. If the overlay deposit fully covers the base material the maximum hardness
shall be less than 350 Hv10.
4 HEAT TREATMENT
Heat treatment after overlay welding shall be carried out, as necessary, to meet specified
properties. Items designed for sour service shall be heat treated as required in the ISO
15156.
5 NON-DESTRUCTIVE EXAMINATION (NDE)
All deposited surfaces shall, after final machining, be 100 % penetrant tested in accordance
ASME VIII, Div. 1, and Appendix 8.
The acceptance criteria shall be in accordance with ASME VIII, Div. 1, Appendix 8, except
on sealing surfaces where no indication is acceptable. (Design drawings should define
actual sealing surface area.)
Title: Piping and Valves EDS NIP1 Page 1 of 1

INTERNAL PARTS
The referenced MDS shall be used for purchase of material to the valve manufacturer.
The requirement to EN 10204 type 3.1 is not mandatory after machining of the internal parts.

1. For valves of 22Cr duplex or 25Cr duplex steel the stem may be machined from
forged bars.
The following MDS shall be used:
22Cr duplex: D44 / D47
25Cr duplex: D57
Nickel alloys N06625: N01

2. For ball valves of 22Cr duplex or 25Cr duplex steel the ball could be made of cast.
The following MDS shall be used:
22Cr duplex: D46
25Cr duplex: D56
Title: Piping and Valves EDS NLB1 Page 1 of 2
LINE BLINDS AND SPACERS
Spectacle blinds, paddle blanks and spacers shall be in accordance with API Standard 590 /
ASME B16.48 except as modified in Piping Class Sheet and this EDS sheet. Material
according to relevant Piping Class Sheet.
RATING MATERIAL MODIFIC. NOM. SIZE (in)
OF
CLASS TYPE API 590 / 0.5 0.7 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24 30 36
ASME 5
B16.48
A516 Gr 70 Thick (t) 5 6 6 6 7 9 10 14 16 19 22 24 27 30 32 38 46 55
A240 316 (mm)
A240 S31803
A240 S32750
150 FF
B265 gr2
UNS C70600
UNS N06625
A516 Gr 70 Thick (t) 6 6 6 8 10 13 15 20 24 29 34 37 41 46 50 60 70 85
A240 316 (mm)
300 FF A240 S31803
A240 S32750
A516 Gr 70 Thick (t) 20 24 24 24 30 34 38 46 53 60 67 72 79 88 98 115 130 150
A240 316 (mm)
600 RTJ A240 S31803

A240 S32750
A516 Gr 70 Thick (t) 25 26 26 30 38 38 42 52 61 69 79 91 100 113 122 146 180 190
A240 316 (mm)
900 RTJ A240 S31803

A240 S32750
A516 Gr 70 Thick (t) 25 26 26 30 38 46 52 65 80 91 110 121 135 148 159 188
A240 316 (mm)

1500 RTJ A240 S31803


A240 S32750
UNS N06625
2500 RTJ A240 316 30 32 32 40 45 55 66 88 106 129 147

Corrosion allowance: Calculation is based on 3.0 mm corrosion allowance.


RTJ Ring type joint gasket
FF Flat face blind for raised face (RF) flanges.
(Blanks and spacers shall not be supplied with raised face).
Title: Piping and Valves EDS NLB1 Page 2 of 2

SPIRAL WOUND GASKETS: Use blanks and spacer of FF-type where spiral wound gasket
is specified.
Blanks and spacer for RTJ gaskets shall be of the Ring Joint Facing type.
Gasket surface finish shall be according to ASME B16.5 for RF blinds and spacers, but
CL600 rating shall have maximum 250 micro inch finish.
Paddle blanks and spacer to be stamped "Blank" and "Spacer" respectively on both side of
the handle.
Paddle blanks heavier than 20 kg shall have lifting point. (Eyebolt or equivalent not to be
confused with hole for visual identification on paddle spacer).
Hole of minimum 10 mm shall be provided directly below the lifting hole of the Spacer.
All dust blinds installed must be clearly identified on the system with long tails and the tail
colored red and also handed over marked on P&IDs.
Title: Piping and Valves EDS NOL1 Page 1 of 1

O'LET SPECIFICATION
1. The O'let design listed (WOL) may vary from different vendors.
The design shall be documented to be accepted for use, at least according to ASME
B31.3.
The design shall include stress intensity factors.
The cover filet weld area, etc, shall not be included in the WOL design calculations.
The WOL design shall be based on a maximum design pressure derived from the
header nominal wall thickness (Th).
Note that area replacement according to ASME B31.3, section 304.3.3 may not be
feasible for thin walled pipe. Alternative methods should be considered.
The WOL shall if possible be standardized on ranges of headers within the following
limitations for the Weldolet thickness, i.e. size of main weld "w":
- Th < 10 mm: w <= 1.5 x Th
- Th >= 10 mm: w <= 2.0 x Th
where: w = weld thickness (excluding the Cover Field Weld)
Th= nominal header wall thickness. The design (including vendor’s dimensional
standards) of the O-lets requires acceptance from Company on this basis.
2. O'lets with integral flanges (weldoflange, nipoflange) shall:
Meet the requirements as outlined in note 1 above.
- Dimensions of flange shall comply with requirements of ASME B16.5.
- The O'let shall be designed so as to provide bolt holes to straddle
symmetrically the plane through the centerline of the O'let and the pipe header line
when welded to the header

Nipoflanges shall be designed to provide an overall length from flange facing to the
outer wall of the header pipe as follows:

3. Rating CL 150 - CL 1500; DN 15 - DN 50: 150 mm plus root gap.


4. Rating CL 2500, DN 15 - DN 40: 150 mm plus root gap.
5. Rating CL 2500, DN 50: 165 mm plus root gap.
Title: Piping and Valves EDS NSM1 Page 1 of 1

ELEMENT DATA SHEET FOR SEAL MATERIALS.

The seal materials listed below are based on NORSOK requirements for polymeric seal
materials. It is left to the purchaser/manufacturer to select between the alternatives listed.
However, when VDS calls for lip seal only, PTFE shall be used.
Use of other materials in standard valves is not allowed unless documented that the
properties are compatible with the requirements specified in table below.

Seal Material MD Applicable pressure Additional


type S classes & information/
temperature range. limitations

O-ring Hydrogenated nitrile P11 150-900 lb. /-46 to Mechanical


(HNBR) 150 C properties of the
1500-2500 lb./ -46 to material are reduced
120 C by increasing
temperature.

O-ring Fluorcarbon- P12 150-900 lb. /-46 to Mechanical


terpolymer (FKM- 150 C properties of the
Viton B type) 1500-2500 lb./ -46 to material are reduced
120 C by increasing
temperature.

Lip seal Polytetrafluoroethylen P22 150-2500 lb. / -46 to Spring energized


e 250C type Elgiloy or
PTFE equivalent.
Title: Piping and Valves EDS NSS1 Page 1 of 1

ELEMENT DATA SHEET FOR SOFT SEAL MATERIALS.

The seat materials listed below are based on NORSOK requirements for polymeric seat
materials. It is left to the purchaser/manufacturer to select between the alternatives listed.
Use of other materials in standard valves is not allowed unless it can be documented that
the properties is compatible with the requirements specified in below table.

Seat material MDS Applicable pressure Additional information/


classes & temprature limitations
range.

Polytetrafluoroethylene P22 150 - 300 lb. / -46 to 150 Mechanical properties of the
(PTFE) C. material are reduced by
increasing temperature.

Polyetheretherketone P21 150 - 900 lb. / -46 to 150 Mechanical properties of the
(PEEK) C. material are reduced by
1500-2500 lb./ -46 to 120 increasing temperature.
C
Title: Piping and Valves EDS NTR1 Page 1 of 1

TRIM MATERIALS FOR VALVES WITH BODY/BONNET IN CARBON STEEL

1 SCOPE
This EDS specifies acceptable trim materials for use in carbon steel valves, the
corresponding standards and the general requirements to trim material. Where a material
data sheet (MDS) is referred to, the requirements on the MDS shall apply.
2 ACCEPTABLE TRIM MATERIAL
The table below lists the acceptable trim material for carbon steel valves. These are fully
interchangeable.

Material type Description MDS


Type 316 1 ASTM A 182 Grade F316 or F316L
ASTM A 351 Grade CF8M or CF3M
Type 22Cr Duplex ASTM A 182 Grade F51, F60 D44
ASTM A 890 UNS J92205 D46
ASTM A 276 UNS S31803 D47
Type 25Cr Duplex ASTM A 182 Grade F53, F55 or F61 D54
ASTM A 890 Grade 5A or 6A D56
ASTM A 276 UNS S32550, S32750 or S32760 D57

NOTES:
1. Type 316 is not suitable for parts requiring hard facing.

3 MATERIAL REQUIREMENTS TO TRIM PARTS


Samples for mechanical testing shall realistically reflect the properties in the actual
components.
Material to this EDS shall satisfy all requirements in ISO 15156 (all parts) for H2S containing
environments.
Repair welding of forgings are prohibited. Repair welding of castings shall be carried out to
qualified welding procedures qualified on a cast plate of the same material grade which shall
be welded.
All castings shall be 100 % liquid penetrant tested in accordance with ASME VIII, Div. 1,
Appendix 7, after machining.
The material manufacturer shall have a quality system certified in accordance with ISO 9001
and the system shall have undergone a specific assessment for the relevant materials.
Material certificates to EN 10204 Type 3.1 is required.
Title: Piping and Valves EDS NTR2 Page 1 of 1

TRIM MATERIALS FOR TYPE 316 SS VALVES

1 SCOPE
This EDS specifies acceptable trim materials for use in TYPE 316 SS and 3.5% Nickel
valves, the corresponding standards and the general requirements to trim material. Where a
material data sheet (MDS) is referred to, the requirements on the MDS shall apply.
2 ACCEPTABLE TRIM MATERIAL
The table below lists the acceptable trim material for TYPE 316 SS and 3.5% Nickel valves.
The trim materials are fully interchangeable.

Material type Description MDS


Type ASTM A182 Grade F316L
1
SS 316 ASTM A351 Grade CF8M or CF3M
Nickel Alloys ASTM B 446 , UNS N06625 N01
ASTM B 564, UNS N06625 N01
ASTM A 494 Grade CW-6MC and CX2MW N02
ASTM B 637 UNS N07718; Maximum hardness HRC 35
Titanium ASTM B 348 Grade 5 or ASTM B 381 Grade F5

NOTES:

1 Type 316 may not be suitable for metal-to-metal seal component.

3 GENERAL MATERIAL REQUIREMENTS


Samples for mechanical testing shall realistically reflect the properties in the actual
components.
Material to this EDS shall satisfy all requirements in ISO 15156 (all parts) for H2S containing
environments.
Repair welding of forgings are prohibited.
Repair welding of castings shall be carried out to qualified welding procedures qualified on a
cast plate of the same material grade which shall be welded.
All castings shall be 100 % liquid penetrant tested in according to ASME VIII, Div. 1, Appendix
7, after machining.
The material manufacturer shall have a quality system certified in accordance with ISO 9001
and the system shall have undergone a specific assessment for the relevant materials.
Material certificates to EN 10204 Type 3.1 is required.
Title: Piping and Valves EDS NMJ1 Page 1 of 1

GRAYLOC TYPE MECHANICAL JOINT


Grayloc type joints are manufactured by different suppliers. The table below lists the joints
which shall be specified in the piping class. The identification is according to Grayloc. Other
manufacturers should be accepted when they can give evidence that they are
interchangeable with Grayloc. However, written acceptance from Company shall be obtained

Nom.
Pipe
Size
inch
40 60 80 100 120 140 160 XXS
0.5 1GR5 1GR5 1GR4
0.75 1GR7 1GR7 1GR5 1GR4
1 1GR11 1GR11 1GR7 1GR5
1.5 1.5GR14 1.5GR14 1.5GR14 1.5GR11
2 2GR20 2GR20 2GR16 2GR14
3 3GR27 3GR27 3GR25 3GR23
4 4GR40 4GR40 4GR34 4GR34 4GR31
6 6GR62 6GR62 6GR56 6GR52 6GR52
8 8GR82 8GR82 86R76 8GR76 8GR72 8GR72 8GR67 8GR67
10 10H102 10H97 10H97 10H94 10H94 10H87 10H84
12 12M120 12M120 12M120 12M112 12M106 12M106 12M102
14 P134 P130 P130 P130 P120 P120 P112
16 S152 S152 S144 S140 S137 S134 S130
18 U170 U170 U170 U160 U152 U152 U144
20 3V192 3V192 3V180 3V180 3V170 3V170 3V170
24 3Y232 3Y232 3Y232 3Y210 3Y210 3Y200 3Y200

NOTES

Mechanical Joint in 22Cr duplex and 25Cr duplex shall be verified based on selected
manufacturer.

For sizes above 24”, Manufacturer’s catalog shall be followed upon approval from company.
Title: Piping and Valves EDS NMJ3 Page 1 of 1

GRAYLOC TYPE MECHANICAL JOINT


Grayloc type joints are manufactured by different suppliers. The table below lists the joints
which shall be specified in the piping class. The identification is according to Grayloc. Other
manufacturers should be accepted when they can give evidence that they are
interchangeable with Grayloc. However, written acceptance from Company shall be obtained
ND Wall thickness.
Inch. 12.5 mm 14.2 mm 16 mm 17.5 20 mm 22.2 25 mm 28 mm 30 mm 32 mm
mm mm
1 1GR4
1.5 1,5GR11 1,5GR11
2 2GR14 2GR14 2GR11
3 3GR25 3GR25 3GR23 3GR23 3GR20
4 4GR34 4GR34 4GR31 4GR31 4GR27 4GR27
6 6GR56 6GR56 6GR56 6GR52 6GR46 6GR46 6GR46 6GR46 6GR46
8 8GR76 8GR76 8GR76 8GR72 8GR72 8GR67 8GR67 8GR67 8GR64 8GR64
10 10H97 10H97 10H94 10H94 10H94 10H94 10H87 10H87 10H84 10H82
12 12M120 12M120 12M120 12M120 12M112 12M112 12M112 12M106 12M106 12M102
14 P134 P130 P130 P130 P130 P130 P130 P120 P120 P120
16 S152 S152 S152 S152 S144 S144 S144 S137 S137 S137
18 U180 U170 U170 U170 U170 U170 U170 U160 U160 U160
20 3V192 3V192 3V192 3V192 3V192 3V192 3V192 3V180 3V180 3V180
24 3Y232 3Y232 3Y232 3Y232 3Y232 3Y232 3Y232 3Y220 3Y220 3Y220

ND Wall thickness.
Inch. 36 mm 40 mm 45 mm 50 mm 55 mm 60 mm 65 mm 70 mm 75 mm
8 8GR62 8GR62
10 10H82 10H76 10H72
12 12M102 12M97 12M94 12M87
14 P112 P112 P106 P102 P97 P94
16 S134 S130 S130 S130 S120 S120 S112
18 U152 U152 U144 U144 U137 U134 U130 U130
20 3V180 3V170 3V170 3V170 3V160 3V160 3V152 3V144 3V144
24 3Y220 3Y210 3Y210 3Y210 3Y200 3Y200 3Y192 3Y192 3Y192

NOTES

Mechanical Joint in 22Cr duplex and 25Cr duplex shall be verified based on selected
manufacturer.

For sizes above 24”, Manufacturer’s catalog shall be followed upon approval from company.

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