خالد محمد محمد سالم

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Suez University

Faculty of Petroleum and mining engineering


Petroleum Refining and Petrochemical
Engineering Department

Project:
Wood Plastic Composite

1
Equipment

Wood Chipper Machine

2
Plastic Granulator Machine

Plastic Mixer Machine


3
Extruder Machine

Cooling4 System
Sawing Machine

5
Packaging Machine

Data For Project


Equipment Cost
Extruder Machine 1000000 EGP
Woodchipper Machine 200000 EGP
Plastic Granulator Machine 500000 EGP
Mixer Machine 50000 EGP
Cooling System 100000 EGP
Sawing Machine 50000 EGP
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Packaging Machine 50000 EGP
Another Tools 100000 EGP

Required Per Year Cost


Raw Material 2000000 EGP
Labor Salaries (100 X 4000) 4800000 EGP
Electricity 500000 EGP
Marketing 100000 EGP
Maintenance 200000 EGP
Insurance 500000 EGP

Data
Land + Construction = 1000000 EGP
365 Working Days per year
24 hours divided into 2 shifts.
Production Rate = 1000 TON / Yr.
Selling Price = 100000 EGP / TON
Original Depreciable value = 2550000 EGP
7
N=25 Years
Salvage value = 200000 EGP

Calculations
 Fixed Capital Investment (FCI) = Equipment + Tools + Land
FCI = 1950000 + 100000 + 1000000
FCI = 3050000 EGP
 Working Capital Investment (WCI) = Raw Material + Salaries +
Electricity + Marketing +Maintenance
WCI = 2000000 + 4800000 + 500000 + 100000 + 20000 +
500000
WCI = 7920000 EGP
 Total Capital Investment = FCI + WCI
TCI = 3050000 + 7920000 = 10970000 EGP
 Depreciation (Straight line method)

d = V-Vs
n = 2550000-200000 = 94000 EGP/yr
2
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 Fixed Cost = Depreciation + Insurance
Fixed Cost = 94000 + 500000 = 594000 EGP /yr.

 Direct Cost = Raw Material + Salaries + Electricity +


+Maintenance
Direct Cost = 2000000 + 4800000 + 500000 + 200000
D.C= 7500000 EGP/ yr.
 Total Production Cost = Fixed Cost + Direct Cost
Total Production = 594000 + 7500000= 8094000 EGP
 Total Sales = Selling Price X Production Rate
Total Sales = 1000 X 100000 = 100000000 EGP
 Profit = Total Sales – Total Production Cost
Profit = 100000000 – 8094000 = 91906000 EGP
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 Net Profit = Profit – Taxes
Net Profit = (1- .4) 91906000 = 55143600 EGP
 Production At Break Even Point
T.S ( ) D.C
Total Production * P BEP = Total Production * P (BEP) + F.C

100000000 * P (BEP) = 7500000 * P (BEP) + 594000


1000000 1000000

P (BEP) = 6421.62 KG

 Return of Investment ROI = NetT.C.I


Profit = 55143600 = 5.02
10970000
y -1

 Pay Back Period time = ROI1 = 0.1989

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Production Rate Fixed Cost Operating Cost Total Cost Total Sales Profit
1000 549000 7500000 8049000 700800000 692751000
1200 549000 9000000 9549000 840960000 831411000
1300 549000 12600000 13149000 911040000 897891000
1400 549000 20160000 20709000 981120000 960411000
1500 549000 36288000 36837000 1051200000 1014363000
1600 549000 72576000 73125000 1121280000 1048155000
1700 549000 159667200 160216200 1191360000 1031143800

Profit = -561.5P2 + 2E+06P- 8E+08

d Profit' = -1123P + 2X106 = 0


dx
P = 1781 Ton/hr
Maximum Profit = 1087908600 EGP

1.2E+09 PROFIT
1E+09
800000000
600000000 y = - 419.9092x2 + 2E+06x - 6E+08
400000000
200000000
0
1 30 330 530 730 930 1 1 30 1 330 1 530 1730 1 930

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