Microprocessor Notes
Microprocessor Notes
Alternators –
Basic principle, construction features, types
of armature winding, EMF equation
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INTRODUCTION
• A Synchronous machine is an AC machine in which the rotor moves at a
speed which bears a constant relationship to frequency of currents in the
armature (stator) winding
• Synchronous machines are generally constructed in larger sizes as small size
alternators are not economical t
Classification of Synchronousmachines
According to application, may be classified as
1. Synchronous generators or Alternators (converts Mechanical energy
from a prime mover to Electrical energy)
2. Synchronous Motors (converts Electrical energy into
Mechanical energy)
3. Synchronous compensators/condensors (operates at no load and shaft is
not connected to any prime mover or mechanical load and is used to
control reactive power in power supply
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Alternator - Principle of operation
➢ Principle of operation is fundamentally same as that of
a DC generator (Electromagnetic induction, Faradays
laws)
➢ In an Alternator, EMF induced due to relative motion
between conductor & magnetic field
➢ Here no need of converting induced AC EMF in armature
to DC
➢ So commutator is not needed as in a DC generator
➢ Alternators are driven at very definite speed as the
frequency of generated EMF is determined by that
speed.
➢ Because of the absence of commutator, they are simple
& possess several advantages over DC generator.
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Construction
- Mainly two parts, namely armature (stator) and field magnet
system (rotor)
a) Armature (stator)
➢ Main parts of stator are stator core, stator winding &stator frame
➢ Stator core contain an iron ring made of silicon steel laminations
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➢ Slots are cut on the inner periphery of the stator core, in which
stator conductors are placed.
➢ Stator core is laminated to reduce eddy current loss.
➢ It also contain axial & radial ventilating ducts to provide efficient
cooling
➢ Slots can be open, semi closed
or totally closed
➢ Open slots - are commonly used
because coils can be insulated before placing in the slots and the
expenditure is low. Also replacement of defective coil is easy here.
➢ But it got disadvantage of distributing the air gap flux into branches
which tend to produce ripples in EMF wave
➢ Semi closed slots - it overcomes the drawback of open slots, but coils
cannot be insulated before placing in the slots
➢ Totally closed slots - are rarely used
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➢ Stator contain a 3 phase winding which is normally
star connected
➢ Stator conductors are made of copper or aluminium
➢ Windings can be single layer or double layer, lap
or wave, concentrated or distributed
➢ The whole structure is held in a frame made of cast
iron or welded steel plate
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b) Field magnet system (Rotor)
• The field magnets produce the magnetic field required for the
generation of AC voltage.
• Field magnets are supplied with DC voltage.
• For this external DC sources are used.
• If an external DC source is used, exciting current is supplied to
rotor through slip rings & brushes.
• In order to make the alternator self contained & independent of
other sources, usually a small DC generator (Exciter generator) is
installed & coupled to the shaft of alternator.
• Recently brushless excitation system is used, in which a small 3
phase alternator is used as exciter & a group of rectifiers will
convert AC to DC & will supply to field system.
• Hence brushes & slip rings are eliminated.
• There are mainly 2 types of rotor construction
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2. Cylindrical or non-salient polerotor
- It is used with high speed alternators ( turbo alternators)
- To reduce peripheral velocity of rotor, diameter is
reduced & axial length is increased.
- Usually it has 2 poles in rotor
- Field windings are placed in slots
- Normally 2/3rd of rotor is slotted for the field and 1/3rd is left without
slots to form the pole faces
- It has robust construction & noise less operation
- Less windage loss
- No need of damper windings
- Nearly sinusoidal flux distribution around the periphery to give a
better EMF waveform
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Classification of Synchronousmachines.
ii. Two phase – Armature has two set of windings & two output
voltages are 90◦ out of phase
iii. Three phase – armature has three set of windings & three
output voltages are 120◦ out of phase
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Based on construction, they are classified into
i. Rotating armature type
➢ It looks like a DC generator except that there are 3 slip rings in
place of commutator
➢ The required magnetic field is produced by DC electromagnets placed in
Stator
➢ The current generated in rotor is collected by brushes &
sliprings
➢ This arrangement is economical for low voltage generators with
ratings upto 250kVA.
ii) Rotating field type
➢ Here the required magnetic field is produced by DC electromagnets
placed in rotor
➢ DC electromagnets are powered either by brushless excitation system or
from an external DC source through slip rings & brushes
➢ The electricpower generated in stator can be taken out directly
➢ All medium &large sized machines are constructed in this manner
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❖ The advantages of stationary armature & revolving field system
➢ It is easier to insulate stationary armature winding for high
voltage (as high as 33kV)
➢ The load circuit can be connected directly with fixed terminals of stator
without passing through slip rings & brushes. In rotating armature
type, load circuit is required to be connected to armature through
slip ring & brush
➢ Armature winding can be more easily braced in a rigid frame to
prevent any deformation.
➢ Armature winding is cooled readily by providing many air passages
& cooling ducts in stator frame.
➢ Only two slip rings are required for the supply of DC voltage to the rotor
➢ The excitation current is relatively small. So slip rings & brush need light
construction
➢ Due to simple, light & robust construction of rotor, higher speeds of
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operation is possible.
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Speed of rotation of an Alternator
- Synchronous generators are by definition synchronous, meaning
that the frequency of induced emf in stator is locked in or
synchronized with the mechanical rate of rotation of the rotor
i.e, N S = 120 f
P
where, NS = Speed of rotor in rpm (Synchronous speed)
f = stator current frequency in Hz
P = Number of poles
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Armature (stator) windings
➢ Armature windings of alternators are different from that of
d.c machines.
➢ Basically, three phase alternators carry three sets of windings
arranged in the slots in such a way that there exists a phase
difference of 120° electrical between the induced e.m.f.s in
them.
➢ In a dc machine, winding is closed while
in alternators winding is open i.e., two ends of each set of the
winding are brought out.
➢ In three phase alternators, the six terminals are brought out
which are finally connected in star or delta and then the three
terminals are brought out.
➢ Each set of windings represents winding per phase and
induced emf in each set is called induced emf per phase
denoted as Eph.
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Types of Armature Windings in Alternator:
The different types of armature windings in alternators are,
1) Single layer and double layer winding
2) Full pitch and short pitch winding
3) Concentrated and distributed winding
It is the distance on the periphery of the armature, between two coil sides of a coil. It is
usually expressed in terms of number of slots or degrees electrical. So if coil span is 'n'
slots or 180° electrical the coil is called 180° full pitch coil. This is shown in the figure
to left. As against this if coils are used in such a way that coil span is slightly less than a
pole pitch i.e. less than 180° electrical, the coils are called, short pitched coils or
fractional pitched coils. Generally, coils are shorted by one or two slots.
2) Short pitching eliminates high frequency harmonics which distort the sinusoidal nature
of e.m.f. Hence waveform of an induced e.m.f. is more sinusoidal due to short pitching.
3) As high frequency harmonics get eliminated, eddy current and hysteresis losses which
depend on frequency also get minimised. This increases the efficiency.
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4. Integral slot & Fractional slot winding
Integral slot winding – if the number of slots/pole/phase
is an integer, the winding is called Integral slot winding
Fractional slot winding – if the number of
slots/pole/phase is a fractional number, the winding is
called fractional slot winding
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Harmonic Elimination
➢ The equation (1) is the Pitch factor for fundamental
component of EMF
➢ The Pitch factor for rth harmonic EMF is given by , KPr =
Cos(rα/2)
➢ The rth harmonic EMF will be reduced to zero if the
angle α is made such that Cos(rα/2) = 0 or (rα/2) =
90◦
➢ 3 phase alternators are star connected to suppress 3rd &
9th harmonics. Suitable short pitching of winding is
done to suppress 5th & 7th harmonic components in
induced EMF
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Distribution factor, Kd (Breadthfactor)
➢ In concentrated winding, all the coil sides of any one phase are
connected in series and grouped together in one slot, and placed
under one pole.
➢ The magnitude and phase difference of the emf induced remains
the same throughout the coils of one phase under one pole.
➢ The arithmetic sum of the emfs induced in each coil gives net emf
induced under one pole of one phase as shown in the below figure.
If we represent individual emf induced in coils of the same phase under one pole by
phasors. The resultant emf will be phasor sum of all of them as shown above. Here
we can see that instead of arithmetic sum for resultant emf as seen in the
concentrated winding. It will be a phasor sum for distributed winding. Thus the
magnitude of total emf induced will be lesser compared to concentrated type
winding.
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Distribution factor, Kd (Breadthfactor)
• In concentrated winding, the EMF generated/phase is equal to the
arithmetic sum of the individual coil EMFs in that phase
• If the winding is distributed type, the EMFs in the coils are not in
phase (i.e., phase difference is not zero) but are displaced from each
by the slot angle
• The EMF/phase will be the phasor sum of coil EMFs.
• Distribution factor, K d = Phasor sum of EMF induced / coil
Arithmetic sum of EMF induced / coil
EMF induced in distributed winding
• Also, K d =
EMF induced in concentrated winding
Let number of slots/pole = n
Number of slots/pole/phase = m
Induced EMF in each coil side = E
Angular displacement between the slots = slot angle, β = 180/n
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➢ The different EMFs induced in different coils of one phase under one
pole are represented by side AC, CD, DE, EF,…. which are equal in
magnitude (say E) & are differ in phase by
➢ If bisectors are drawn on AC, CD, DE, EF,… they would meet
at common point at ‘O’.
➢ EMF induced in each coil side, E = AC = 2*OA Sin(β /2)
➢ Arithmetic sum of EMF induced
= m*2*OA Sin (β/2)
➢ Phasor sum of EMF induced
= ER = 2*OA Sin(˂AOB/2)
= 2*OA Sin(m/2)
𝑚𝛽
𝑠𝑖𝑛 2
i.e, K d =
𝛽 𝛾𝑚𝛽
𝑚𝑠𝑖𝑛
2 𝑠𝑖𝑛
2
For rth harmonic, K =
dr
𝛾𝛽
𝑚𝑠𝑖𝑛
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EMF equation
Let, Z = number of conductors in series/phase
= flux/pole in Wb
P = Number of rotor poles
N = Rotor speed in rpm
Time for one revolution, dt = 60/N sec
Flux cut by the stator conductor in one revolution, d = P Wb
Average EMF induced in one stator conductor = d/dt
P PN
= 60ൗ = Volts
𝑁 60
Since there are Z conductors in series/phase, Average EMF/phase
𝑃∅𝑁
= *Z
60
PZ 120 f
= * = 2 fZ Volts 120𝑓
60 P 𝑁=
𝑃 23
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- RMS value of EMF/phase = Average value/phase * form factor
= 2fZ * 1.11 = 2.22 fZ Volts
- If KP & Kd are the Pitch factor & Distribution factor of
armature winding, then,
ERMS/phase = 2.22 KP Kd føZ Volts
- Sometimes turns/phase (T) is given rather than conductors/phase (Z
= 2T). Then,
ERMS/phase = 4.44 KP Kd føT Volts
The product of pitch factor & distribution factor is called winding
factor Kw = Kp * Kd
Harmonics in output voltagewaveform
- Harmonics are signals having a frequency which is the integer
multiple of fundamental frequency
- Source of harmonics in output voltage waveform are
- Non sinusoidal waveform of field flux
- Variation in reluctance of air gap due to slotting of stator core 24
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• In a salient pole machine, the air gap is made to vary sinusoidally
around the machine by proper construction of field poles
• In a non-salient pole machine, the air gap is uniform. Therefore to get
a field of sinusoidal form, the field windings are distributed in slots
sinusoidally
• An ideal sinusoidal field form is very difficult to achieve and therefore
harmonic EMFs will be induced in winding
• The harmonics can be eliminated from output voltage waveform by
properly designing the stator windings
• The various methods for elimination of harmonics are
- Distributing the armature winding
- Short pitching the armature winding
- By using fractional slot winding
- larger air gap length causes an increase in reluctance & harmonics
will reduce
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Direct load loss + stray load loss = short circuit load loss