California Methods For Installing Residential Underground Service 063927
California Methods For Installing Residential Underground Service 063927
California Methods For Installing Residential Underground Service 063927
Greenbook
EDM
Rev. #24: This document replaces PG&E Document 063927, Rev. #23. For a description of the changes, see Page 7.
This document is also included in the following manual:
• Electric and Gas Service Requirements (Greenbook)
• Electric Design Manual
Purpose and Scope
This document shows the methods and requirements for installing PG&E-owned, underground service cables in
customer-owned, residential, terminating facilities. See Document 058817 for terminating underground services.
General Information
1. Underground electric service laterals are normally installed in a PG&E service trench or in a joint trench with
natural gas and communication service facilities.
2. To determine the most satisfactory meter location, PG&E should be contacted for requirements while the
building is in the planning stage.
3. When it is necessary to install a service 75 feet or longer, the applicant must contact PG&E before ordering
the service riser, conduit, or termination enclosure. If the service riser and/or conduit specified in Table 3 on
Page 5 of this document will not accept the cable required to meet flicker and/or voltage drop requirements, a
larger conduit must be installed. This could require the installation of a larger termination enclosure.
4. Install a splice box whenever cable pulling tensions may be exceeded or whenever there is a change in cable
or conduit size.
5. Ensure that any new installed secondary distribution cable is not smaller, either in size or in number of runs,
than the largest new service that is on the load side of that new secondary system. For example, if the largest
service required will be 1−350 Al, then the secondary must be a minimum of 1−350 Al. The existing
secondary distribution system can remain as is if it can adequately supports any new services without causing
loading, voltage drop, and voltage flicker issues.
Residential Services Information
6. A ‘‘residential service’’ is a service supplying a single or multi-metered residential building. This document
addresses services through 600 amp, single-phase for 120/240 V. For three-phase residential services or services
larger than 600 amp, see Document 063928. Single-phase main service switches must not exceed 225 amps for
120/208 V services.
A. Standard voltage for single metered residential building is 120/240 V.
B. All single-phase, 120/208 V services require full-sized neutral.
C. 800 amp single phase services are not allowed. 800 amp rated services and larger must be three-phase, and
terminate in pad-mounted switchgear.
7. Minimum service requirements.
A. Install the number and size of conduits as shown in Table 3 on Page 5, based on the main service panel
rating. No more than seven service conduits, of any size, will be supplied from any one transformer.
B. Install the number and size of conductors, as shown in Table 3 on Page 5, to meet the individual initial
demand load. Take load characteristics and growth into consideration.
C. It is permissible to install a smaller transformer and fewer conductors to serve a long term initial load with the
intent of installing a larger transformer and additional conductors should future load increase occur.
18” Min.
2” to 4” 2” to 4”
Figure 1
Conduit Installation in a Drain Box
(2) For indoor electric meter rooms below grade level, a reliable method of water mitigation and drainage
must be incorporated into the design of the meter room(s) to prevent the accumulation of water.
17. Prior to cable installation, all conduits must be proven free and clear by means of a mandrel or other methods
acceptable to PG&E. A polyester flat pulling tape, white with sequential footage markings every foot,
2,500 minimum tensile strength, and approved by PG&E (Code M560154), must be installed in all conduits and
attached to an end cap (see Document 063928).
Upgraded Panel
18. For upgraded panels where the new specified size of service conductor will fit in the existing conduit, it is not
necessary to upgrade the conduit to the currently specified size and number for the new panel if all of the
following are met:
A. The maximum conduit fill ratio is not exceeded.
B. The calculated cable pulling tensions along the conduit route is within limits of the new cable.
C. Copper or larger size of Aluminum cable is able to handle full load in existing number of conduits. See Table 1
below.
Table 1 Service Cable Size Allowed in Existing Conduit When Upgrading Panels
New Upgrade Minimum Aluminum or Copper Cable
Existing Service Required to Serve Maximum
Service Allowed Existing
Equipment Load AWG or kcmil1
Equipment Conduit Size
Rating (amps)
Rating (amps) and Number (Per Phase) Neutral
100−125 200−225 1−2” 1−4/0 Al 1−1/0 Al
200−225 320 1−3” 1−350 Al 1−4/0 Al
320 400 1−3” 1−750 Al 1−4/0 Al
400 600 1−4” 1−1000 Al2 1−350 Al
1 Mixing Aluminum and Copper cable runs for the same service is not allowed.
2 Center conduit underneath middle hot leg to allow flexibility to terminate the conductor.
19. If the new panel is able to accommodate it, the existing service conductor may be reused provided it meets the load,
voltage drop, and flicker requirements of the new load. If the service conductor size must be upgraded, the existing
conduit must be proofed with a mandrel.
20. For existing panels that are less than 36” horizontally away from the gas service riser, it is allowed to use the existing
service conduit and extend new conduit of the same size and material to a new panel location that is 36” or more
away from the gas riser as long as all the parameters listed in Notes 18, 19, 20, and 21 are met.
A. For service runs that approach the front of the existing panel, directly or at an angle, the new conduit will need
to start back along the existing conduit and far enough away from the new panel location to minimize
additional bends in the conduit system.
B. The new total number of bends must be within the maximum 315° allowed for service conduit run. For further
information refer to Document 038193.
C. The new panel must be relocated no more than 20’ away from the existing panel.
21. For upgraded panels, splice boxes are not allowed on private property to accommodate customers’ existing
services. Service cable needs to be brought up to our current standard conduit service system from the
customer meter to PG&E point of secondary distribution.
22. Notes 18, 19, 20, and 21 do not apply to the following conditions:
A. Direct buried or Cable-In-Conduit (CIC) service cables. Direct buried and CIC service cables must be replaced
with approved service cable and installed in approved service conduit.
(1) Splice boxes between the customer panel, with existing DB or CIC cable, and PG&E secondary
distribution system are not allowed. See Note 22 above.
B. Upgraded electric meter panels that are within 36 inches of the gas service riser. The clearance requirements
in Greenbook Section 5.4.3., “Meter Set Clearance Requirements” must be met for upgraded and relocated
meter panels.
C. New upgraded panels with a Service Equipment Rating (amps) that is more than one upgraded size than the
existing panel, as specified in Table 3 on Page 5. For example, if an existing panel less than or equal to
100 amps is upgraded to a 400 amp panel instead of a 200 amp panel.
D. If the existing cable size is more than one size smaller than the cable required to serve maximum load for the
new panel, as specified in Table 3 on Page 5. For example, if the existing cable is #2 AWG aluminum and
new upgraded panel requires 4/0 aluminum.
Cover
23. A minimum of 24 inches of cover for secondary (0 - 750 V) electric service, or 36 inches minimum cover for
primary (over 750 V) is required. Cover is the distance from the outer surface of an underground facility to the
top of the final grade. The actual trench depth will be greater (approximately 30 inches or 42 inches minimum
respectively) to accommodate the underground facility, bedding, enclosures, riser sweeps, and joint trench
installations with other utilities.
Temporary Service
24. The policy of using permanent service panels to supply temporary power is expanding. Schedule 40 or 80
PVC riser conduit may be damaged by staples and nails, and this has resulted in damage to service cables.
Therefore, for those locations where cable will be installed or that will be energized prior to completion of the
wall, the conduit must be Schedule 40, rigid steel conduit, to protect the service cables from damage caused
by siding nails, etc. Refer to Greenbook Section 5.9.1., “Temporary Service Using Permanent Service Panels”.
Table 2 Service Conduit Types Approved for Underground Application
Specification 3
Type
(must be marked on conduit)
Hot-Dip, Galvanized, Rigid Steel ANSI Spec. C80.1
PVC, Co-extruded Cellular Core PVC, Schedule 40 or 80 UL 651, or ETL conforms to UL 651
3 The entire “conduit system” must meet the specifications listed above. The conduit system includes conduits, conduit
bends, conduit fittings or couplings and all related components (e.g., end bells and cable protectors) that are needed
to install PG&E cables and conductors.
Table 3 Service Conduit Types Approved for Underground Application Cable and Conduit Requirements
for Residential Services
Aluminum Cable Required
Service Equipment Conduit Size Minimum Minimum to Serve Maximum Load
Rating (amps) 1 and Number 2 Vertical Horizontal AWG or kcmil 6
Radius Radius
(Per Phase) Neutral
100−125 1−2” 24” 36” 1−1/0 1−#2
200−225 1−3” 24” 36” 7 1−4/0 1−1/0
320 3 1−3” 24” 36” 7 1−350 1−4/0
400 4, 5 1−4” 36” 36” 1−750 1−4/0
600 4, 5 2−3” 24” 36” 7 2−350 2−4/0
1 Service rating must be the termination section, pullcan, service section, or main service switch continuous current
rating, whichever is greater.
2 See Note 3 on Page 1 for size and distance limitations, Note 12 on Page 2 for conduit type allowed on or within
buildings, and Table 2 above for conduit type allowed underground.
3 Require manual bypass facilities.
4 Require transformer rated meter.
5 Requires two bolt terminations and cable to spade connectors. Lay-in lugs are not allowed.
6 Cable size shown in Table 3 is the minimum size cable that must be used.
7 Available only on 90 degree bends.
Service Installation
Notes
1. A Vertical 90° manufactured sweep is required to be installed to meet trench grade. The riser conduit must not
protrude away from the wall or mounted panel.
A. Couplings on the riser conduit installed inside the building foundation must be no higher than flush with the top
of the concrete. Couplings installed outside building foundation must be installed a minimum of 6” below final
grade.
2. The conduit end must extend at least 12 inches away from the foundation. Install the sweep in the direction of the
service trench. If a deeper trench is required, the sweep must extend to the same depth as the conduit in the
trench.
3. A minimum of 24 inches of cover must be maintained from the top of conduit to final grade.
4. See Greenbook Section 5.4.3. for electric service and metering room requirements.
5. See Greenbook Section 3.2.2. for establishing PG&E and applicants underground electric service responsibilities.
Outer
Building Wall 48” Min.
48” Min. 66” Preferred
66” Preferred Conduit Strap 75” Max.
75” Max. installed at
Outer Mid-Distance between
Coupling Building Wall End of Meter and Final
Final Grade Building Grade
Building
Foundation
Foundation
Final
24” Min. 6” Min.
Grade
24” Min.
Coupling
12” Coupling
12” Coupling
Min. Min.
Figure 2 Figure 3
Recessed-Mounted Service Termination Enclosure Surface-Mounted Service Termination
Switchboard
Cable Termination
Compartment (side view)
To Customer’s Indoor
Termination Enclosure
Up to 20’ Beyond the
Building Outside Wall
Final Grade
Building Foundation
Revision Notes
Revision 24 has the following changes:
1. Updated Note 5 on Page 1.
2. Revised Note 6 on Page 1 to add limit to single-phase service for 120/200V.
3. Modified Note 7A on Page 1.
4. Added compaction requirements to Note 10 on Page 2.
5. Modified Note 11 on Page 2.
6. Moved section of what used to be part of Note 12 to new Note 13 on Page 2.
7. Added new Note 15 on Page 2.
8. Re−structured Note 16 on Page 2.
9. Added Note 18C on Page 3.
10. Added new Figure 1 on Page 3.
11. Added new Table 1 on Page 3.
12. Added new Notes 20 and 21 on Page 4.
13. Added Note 22A1 on Page 4.
14. Added Note 1A under Service Installation on Page 5.
15. Modified Figures 2, 3, and added Figure 4 on Page 6.
16. Moved Reference sections to the end of the document before Revision notes on Page 7.
17. Added document 038193 to Reference Section on Page 7.