LINE-000-ZA-4-1006 - Specification For Cleaning of Piping - Rev.0
LINE-000-ZA-4-1006 - Specification For Cleaning of Piping - Rev.0
LINE-000-ZA-4-1006 - Specification For Cleaning of Piping - Rev.0
Document Category
SPECIFICATION
Project Name :
LINE Project
Site Location :
Cilegon, Indonesia
Document Title :
Document No. :
LINE-000-ZA-4-1006
Rev.
Page Paragraph Description Remarks
No.
A - - First Issue
TABLE OF CONTENTS
1. INTRODUCTION ..................................................................................................................... 4
3. TERMINOLOGY ..................................................................................................................... 5
8. EXECUTION ......................................................................................................................... 12
9. ATTACHMENTS ................................................................................................................... 15
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1. INTRODUCTION
This document describes the guideline for the classification of pipe cleaning methods applied
for LINE Project. This guideline will be referred to when specific cleaning procedures are
prepared.
As a matter of course the recommended method herein may be altered at site to reflect site
condition, construction, pre-commissioning schedule and/or availability of utilities.
This specification covers the requirements for internal cleaning procedures of piping systems,
including the following:
(1) Cleaning contractor requirements
(2) Pre-cleaned material requirements
(3) Field flushing and cleaning requirements
ALL codes and standards as referenced herein shall be a part of this Specification and shall be
latest edition, revision, or addendum in effect on the date of order unless specified otherwise on
the contract documents or within this Specification.
3. TERMINOLOGY
3.1 Blowout
Blowing of a vapor such as air, nitrogen, or steam at sufficient velocity to remove all foreign
matter from piping system.
3.3 Cleaning
The process of removing deposits, scales, corrosion products, or other foulants which
restrict flow, impair heat transfer, or contaminate product being conveyed in the piping
systems.
3.5 Disinfection
Removal of contaminants harmful to human health if contained in potable water.
3.7 Flushing
Circulating flushing with fluid at sufficient velocity to remove all foreign matter.
3.9 Neutralization
Reaction between hydrogen ion from an acid and hydroxyl ion from a base to produce pH
neutral water.
3.11 Passivation
Formation of a protective oxide film by pickling or other processes for resistance to corrosive
attacks on the material.
3.12 Pickling
Soaking or flushing with an acid solution to remove rust, mill scale, or to form an oxide film
on the internal or external surfaces.
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3.14 Rinsing
Removal of residual cleaning agents by washing out with fresh or de-ionized water.
4.1 Any conflicts between this Specification and other LCI Standard Specifications, related
Standard Drawings, codes and contract documents shall be notified to and resolved by LCI.
4.2 Any deviations from this Specification require written waiver approval from LCI.
5. PURPOSE OF CLEANING
Foreign material and trash or construction debris inside system arising from erection or
construction processes shall be removed before operation starts so as to avoid the follow
ing troubles which are apt to occur during start-up operation.
▪ Flow restriction
▪ Valve malfunction
▪ Damage to rotating equipment
▪ Process contamination
The following steps should be observed to prevent entry of foreign material after
pipe/equipment cleaning:
▪ The covers shall be designed such that they cannot fit inside the system opening nor
have an installed capture device that guarantees their retrieval prior to component installation .
The cover should cover the entire system opening.
▪ When the works are completed and prior to removal of the covers, inspect and thoroug
hly clean the work area to ensure that no foreign material is present.
Many kinds of methods exist for pipe cleaning. The following, however will be taken into
consideration for this project. Cleaning method described in this section cover all typical ones.
Therefore, some of these methods may not be applicable for this project.
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Fluid has a defined kinetic energy when it flows inside System. All of the following methods
utilize kinetic energy to expel foreign materials.
Where instruments are included in piping system to be cleaned the instruments shall be
blocked or disconnected due to the potential damage and spool pipe (distance piece) shall
be inserted instead.
This method is used in pipe cleaning and is usually applied to pipes where liquid flow during
normal operation. Kinetic energy generated by pump or obtained by gravity with pre-filled
water with proper volume is used to flush foreign materials from pipes or collect them in
filters/strainers for removal.
Water must be air blown out of system to avoid damage to pipe or contamination of process.
As a rule, pure water, service water, steam condensate industrial water, etc. shall be
applied and sea water shall not be applied. If using of sea water is unavoidable, washing by
fresh water shall be carried out at least on time to prevent corrosion after using of sea water.
In any case, sea water shall not be used for cleaning of austenitic, stainless steel.
Water cleaning shall be performed by the method of pressurized water running.
After cleaning, drying by compressed air or natural drying shall be carried out. Drying by
superheated steam shall be carried out with agreement between LCI and EPC contractor.
The cleaning shall be performed for each assembled piping by water cleaning Package that
will be provided by EPC contractor with marked-up P&ID.
When cleaning is carried out in condition where control valve is connected, the procedure
shall be as follows
(1) Disconnect companion flange in upstream side of the control valve and cover
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As in the case of water flushing above, air blowing is widely used for pipe cleaning. Oil and
moisture-free air is used in volumes equal to or greater than system being blown to reach a
velocity to remove all debris.
Air blowing shall be performed by the method of blowing with the pressurized air.
Hammering shall not be performed for austenitic stainless steel, copper and aluminum pipe
due to deformation possibility.
The cleaning shall be performed for each assembled piping by air blowing Package that will
be provided by EPC contractor with marked-up P&ID.
The instruments are blocked, isolated or removed generally due to potential damage during
air blowing.
The objective of steam blowing and air blowing are basically the same, the characteristic of
steam need to be taken into consideration when used as a blowing medium. Steam Blowing
is applied to the cleaning of steam pipes.
A considerable benefit of steam-blowing is the ability to alternate the temperature to cause
expansion and contraction of the pipe thus “cracking” off loose mill scale and welding slag
which is then removed by blowing. This is especially beneficial on supply lines to steam
driven equipment.
Generally, the method would be applied for steam generation system and suction of steam
turbine system
Steam blowing shall be performed after completion of pressure test. All pipe support shall
be installed to prevent accident caused by the reaction force. In general, following items are
required during the cleaning.
(4) Steam blowing temperature (Blowing shall be performed at the temperature near
to the operating temperature considering operating condition of boiler.)
(5) Cooling down(To remove the scale effectively by temperature change, it is
required to perform blowing and cooling cyclically, having temperature difference
as large as possible between blowing and cooling period.
Judgment on result of steam blowing shall be generally be done by checking of the foreign
material present in the drain sampled.
Oil flushing is applied to cleaning of lube oil and seal oil lines for rotating machines. Foreign
materials and debris (rust, weld slag) are caught and removed by filters installed in oil
flushing loop.
Steam or Air blowing may be conducted as pre-cleaning before installation of the piping,
then, lube oil flushing will be conducted after installation.
This method utilizes chemical reactions to remove rust, mill scale, oil and grease etc. from pipe
and equipment surfaces.
Degreasing with an Alkaline solution such as Sodium Carbonate / Soda Ash (Na2CO3)
results in the removal of grease and oils from the piping. This method is applied for
example to prevent foaming in amine service.
Acids are used to remove ionic deposits such as rust and mill scale from piping and
equipment. After acid washing, the piping is rinsed and passivated to protect the metal from
corrosion.
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This method will be applied for Cooling Water System, but depending on passivation
method selected by chemical supplier.
When specified in specific job requirements, acid cleaning shall be applied to lube oil piping
system of rotating machinery.
As a rule, acid cleaning by pickling shall be applied and the procedure shall be as follows
(1) 10% hydrochloric acid solution or 10% sulfuric acid solution with temperature 30
through 40 ℃ shall be used, and piping shall be pickled in the acid solution for 1
to 6 hour.
(2) After pickling, the piping shall be washed sufficiently to remove the acid solution
by water.
(3) And the piping shall be rinsed out the acid solution for neutralization by sodium
hydroxide solution and followed by water flushing.
(4) The piping shall be well dried by superheated
(5) Steam or dry air and the inside of pipes given a coat of the oil of the same quality
as specified oil to be used in the oil piping.
This cleaning is done by rubbing or wiping the pipe surface by hand or special tools/mediums.
Pipes are manually cleaned by workers inside pipes. This method is applied to the cleaning
of large-diameter pipes (20 inches or larger), to which it appears difficult to apply other
cleaning methods.
This cleaning is done by impact which is caused by particles of sand and Iron is blown off
with air, it is classified into following 3 types,
▪ Sand Blast : Done by sand with air
▪ Shot Blast : Done by cast iron with air
▪ Grid Blast : Done by angular iron particle with air
This method involves using high pressure water against the surface to remove surface
contaminants and loose particles. A hose is inserted into the piping with a high pressure nozzle
that rotates to clean the inside diameter of the pipe.
High pressure water jet cleaning is applied for steam services as alternative of steam blowing
due to delay in Utility start-up that leads to delay in steam availability. The scope of water jet
cleaning might be extended to the steam services in Process inside if steam availability for
blowing is delayed.
The philosophy of Clean Build method is to keep the cleanliness prepared at shop fabrication
stage until operation by the exhaustive cleanliness management.
This method will be applied to the pipings;
▪ Which size is too big to achieve the target cleanliness by the cleaning using kinetic energy of
fluid and gas flow
▪ Where the cleaning is difficult after installation of piping due to piping layout, configuration etc.
7.1 Submittals
Alternative cleaning procedures not specified in this specification may be prepared and
submitted to LCI. The procedure shall include the following
(1) Steps of the cleaning or passivating procedure.
(2) Chemicals and equipment to be used.
(3) Required time for each step.
(4) Process temperature
7.2 Quality Assurances
7.2.3 Qualifications
(1) Cleaning procedure will be performed by a reputable cleaning contractor
approved by LCI.
(2) Utilize personnel who are trained in the cleaning, protection techniques, and
safety rules.
7.3 Materials
8. EXECUTION
8.1 General
This section includes the requirements and procedures for field cleaning and protection of
all process and utility piping after installation and before commissioning.
(4) Block off, disconnect, or remove these following items from the piping system to
be cleaned
- Filters, and screens
- Exposed instrument, gages, and cylinders.
- Orifice plates.
- Oil reservoirs.
- Relief valves, control valves, and plug cocks.
- Expansion joints.
- Reciprocating compressor pulsation bottles.
- Exchangers
- Materials that may become damaged by cleaning solutions or procedures such
as items with organic seals.
(5) Do not allow aluminum, copper, galvanized steel, magnesium, or zinc surfaces to
come in contact with solutions having a pH of less than 4.0 or a pH of more than
10.
(6) Do not contact piping containing austenitic material with the following materials
- Acid solutions containing halides or chemicals such as hydrochloric acid.
Alternative solvents are acceptable provided the diluted chloride content does
not exceed 25 ppm(25 ㎤/㎥)
- Caustic soda(NaOH) solutions
- If degreasing is required, sodium carbonate and trisodium phosphate solutions
may be used, provided the chloride content does not exceed 100ppm
(100 ㎤/㎥)
- Rinse water that is not clean or exceed 100ppm(100 ㎤/㎥) chloride.
(7) Do not introduce chemical solution into piping unless high point vents and low
point drains (supplied by piping contractor) are available to ensure filling and
complete removal of solutions.
WARNING
INTERNALLY CLEANED AND PRESSURIZED
KEEP SEALED UNTIL COMMISSIONING.
(2) Tag will be yellow with black letters and at least 200mm x 250mm, secured with
cable tie.
8.3.1 Caps covering the ends of pipes shall not be removed until the fabrication work
commences.
8.3.2 For valves, fittings and other parts, Para.8.3.1 shall be applied.
8.3.3 Inside surface of fabricated piping, shall be made free from any slag, scale and other
foreign matter, by careful use of grinders, chisels, wire brushes and then air-blown.
After completion of air blowing and checking, the ends of the piping, shall be covered
with caps until installation.
8.4.1 Prior to cleaning and flushing any pipe line by the method selected according to Para.
3.1 in accordance with the specific small job requirements, temporary strainers shall be
installed.
8.4.2 Temporary strainers shall be installed where marked in the P&ID and required for line
cleaning and then to be removed.
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9. ATTACHMENTS
Attachment 1
Service index with assigned cleaning procedures, cleaning procedure before installation
Attachment 2
Cleaning procedure No.1, Near white metal blast cleaning of internal carbon steel piping,
cleaning procedure after installation.
Attachment 3
Cleaning procedure No.2, Cleaning and water flushing
Attachment 4
Cleaning procedure No.3, Air, nitrogen, and steam blowing
Attachment 5
Cleaning procedure No.4, Water flushing and disinfection.
Attachment 6
Cleaning procedure No.5, Water flush of precleaned service
Attachment 7
Cleaning procedure No.6, Passivation of stainless steel
Attachment 8
Cleaning procedure No.7, Alkaline detergent wash for oil and grease removal - carbon steel
pipe only
Attachment 9
Cleaning procedure No.8, Alkaline detergent wash for oil and grease removal - stainless steel
pipe only
Attachment 10
Cleaning procedure No.9, Solvent cleaning for rust and mill scale removal(Pickling) - carbon
steel pipe only.
Attachment 11
Cleaning procedure No.10, post cleaning passivation - carbon steel pipe only
Attachment 12
Piping engineering form, Pipe cleaning inspection record
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Attachment 1
Attachment 2
1. Scope of Procedure
1.1 This specification covers the requirements for internal cleaning of carbon steel piping by
sandblasting to white metal and internal protection of pipe spools from corrosion during
shipment and temporary storage before installation. Sometimes referred to as MSF(Mill Scale
Free) piping.
1.2 Where internal cleaning is required, piping spools shall refer to this specification, and a list of
these spools by line number shall be attached to this specification.
2.2 Protect threaded connections and flange faces to prevent damage by abrasives.
2.3 Block off, disconnect, or remove from the piping system to be cleaned, the following items
Bearings, Cylinders, Filters, Instruments, Mechanical equipment, Vessels Oil reservoirs,
Orifice plates, Plug cocks, Relief valves, Screens Valves.
2.4 Take special care when selecting blast cleaning abrasives. Use properly graded abrasives to
obtain the specified surface profile.
2.5 When blast cleaning with steel grit or a mixture of steel shot, select the pressure and blast
angle to obtain a uniform surface profile.
2.6 Do not blast clean when the surface temperature is less the - 15℃ above the atmospheric
due point or the relative humidity is greater than 85%.
2.7 Where it is not practical to internally clean a spool due to configuration, components may, with
prior LCI’s approval, be internally cleaned prior to welding and subsequently welded using the
GTAW root method with inert internal purge.
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3. Materials
3.1 Use abrasives which are sharp, clean, and neutral pH; silica sand, chilled iron grit, or shot
sized to give a maximum of 51 micron (0.051mm) in height of surface profile.
3.4 For corrosion protection, use Oakite special protective oil supplied in the original and sealed
Oakite containers, alternate corrosion protection materials approved by LCI.
4. Cleaning procedure
4.1 Prior to blast cleaning, remove weld slag, flux, debris, grease, oil, and other foreign materials
from surface of piping.
4.2 Blast clean internal surfaces of piping in accordance with SSPC-SP-10 or NACE No. 2
4.3 Following the blast cleaning, blow off internal surface with clean, dry, compressed air or by
vacuum to remove all traces of blast products.
4.4 Straight pipe lengths of 6.5 meters maximum are recommended to ensure that proper
cleaning and removal of sand can be accomplished.
4.5 In order to ensure a clean completed spool, where practical, each weld will be cleaned
internally after it is made. Cleaning of the weld area will be by sandblasting, wire brushing, or
grinding.
5. Degree of Cleaning
The removal of mill scale, rust, weld spatter, oil, and grease.
6. Inspection
6.1 Work performed under this Specification will be subject to examination and inspection by the
LCI or its authorized representative.
6.2 The LCI or its authorized representative shall have reasonable access to the Contractor’s
work place to inspect the work during each phase of operation.
7. Corrosion Protection
7.1 Immediately following the internal blast cleaning, spray the inside of the pipe with Oakite
special protective oil using a low pressure nonatomizing solid spray to obtain an internal
protective coverage of 34 to 46 ㎥/ℓ or use corrosion protection approved by LCI.
Immediately following the internal cleaning, the inside of the pipe shall be sprayed
with a 4% solution of Shell Oil Company’s VPI No. 250. This product is a vapor phase
inhibitor sold by Shell Oil Company in crystalline power form. The solution is prepared
as followings
1 Litre Water
Interior surfaces shall be thoroughly wetted with the solution. A minimum of 2.673ℓ for
each ㎥ of internal volume shall be used.
VPI No. 250 may be applied in the crystalline power form, as purchased. This method
require blowing equipment to distribute it uniformly on the inside of the pipe spool,
applied in such a manner that no unprotected surface is more than 300 mm from the
powder. A minimum of 70 to 105 grams for every cubic meter of internal volume shall
be used.
8.1 All openings will be completely sealed off to prevent any exchange of atmosphere. This will be
done as rapidly as possible, after interior surfaces are treated with the protective coating.
8.1.1 Flanged openings having provisions for bolting shall be sealed with at least 6 mm steel
covers, with 3 mm flat neoprene gasket material. The cover and gasket will be held
securely in place by full bolting for more than 6 bolt holes. Bolts will be 3 mm smaller in
diameter (minimum) than flange bolt hole diameter.
8.1.2 Threaded or socketweld connections will be cleaned and plugged, or capped with
metal or plastic protectors securely sealed at the joints with waterproof cloth tape.
8.1.3 The open ends of pipe shall be protected with metal caps securely sealed at the joints
with waterproof cloth tape.
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9.1 Identify piping, fittings or components which are mill scale free by marking each items with
MSF painted in white along its full length and covered ends. Space the MSF no more than 5
feet apart, with letters no less than 38 mm high.
9.2 Tag components with stainless steel tags marked with the symbol, MSF.
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Attachment 3
1. Scope of Procedure
This procedure covers flushing and cleaning of piping systems after assembly and erection.
2.1 All pipe runs and joints will be visually inspected for proper installation and continuity.
2.2 Equipment with restricted flow passages or inaccessible areas where sediment could collect
shall either be bypassed or furnished with adequately sized temporary protection strainers.
2.3 If system pumps are to be used for flushing and do not have a permanent suction strainer,
they will then have a temporary strainer installed between the suction valve and the pump.
The temporary strainer will be in accordance with Piping Material Specification.
2.4 Where flushing water is recirculated and not wasted to sewer, temporary strainers and/or
baskets will be installed at sumps, tanks, and other accessible areas where extraneous
material flushed from the piping system can be collected and removed.
2.5 To prevent contamination of instrumentation lines will be disconnected during the flushing
operation. These lines will be cleaned separately by blowing out with air or flushing with water.
All instrumentation lines are to be reconnected after completion of the cleaning operation.
3. Materials
Fresh, clean water will be used as the flushing and cleaning agent.
4. Equipment
Not applicable.
5. Cleaning Procedure
5.1 All Pipe lines shall be flushed at no less than their design flow rate. Where possible, piping
systems should be sectionalized, and full system flow rates provided through individual
sections. Large diameter lines where design flow rates are not practical will have flow rates
specified by LCI.
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5.2 Strainers and baskets should be inspected frequently during the flushing operation and
cleaned if necessary.
7. Inspection Procedure
Flushing operations shall continue until extraneous material is no longer collected at strainers
and baskets.
8. Post-Cleaning Procedure
Upon completion of flushing, all temporary strainers and baskets will be removed from the
piping system unless otherwise specified by LCI. Tanks and sumps are to be drained and
thoroughly cleaned. Equipment and piping will be returned to their preflush condition.
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Attachment 4
1. Scope of Procedure
This procedure covers the blowing-out of piping systems after assembly and erection.
2.1 All pipe runs and joints will be visually inspected for proper installation and continuity.
2.2 Equipment that has restricted flow passages or inaccessible areas where scale or particles
could collect shall either be bypassed or removed and replaced by a spool piece.
2.3 To prevent contamination of the instruments, all instrumentation lines will be disconnected
during the blowing out operation. These lines will be blown out separately and reconnected at
the conclusion of the cleaning operation.
2.4 All low points and dirt legs must have blowoff valves.
3. Materials
4. Equipment
Not applicable
5. Cleaning Procedure
5.1 All welds are to be hammered before the blowing out operation.
5.2 All pipe lines will be thoroughly blown through to ensure complete cleansing of all foreign
matter. Care will be taken that the discharge point of the pipe line is in a safe location and so
arranged that the discharge stream is dissipated harmlessly. All personnel will be kept clear of
the discharge area during the blowing out operation.
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5.3 Steam lines that are to be blown out with steam will have a warm-up period to allow gradual
expansion and metal warm-up before high volume blowout is commenced.
7. Degree of Cleaning
Removal of all loose nonadherent material together with all adherent material that could break
away during operation of the equipment.
8. Inspection Procedure
Following blowthrough, all low points and dirt legs are to be blown down until all residual
matter is removed.
Attachment 5
1. Scope of Procedure
1.1 This procedure covers flushing and disinfection of above and below ground potable water
piping systems after assembly and erection.
1.2 This procedure requires compliance with country, and local laws and regulations that may be
applicable.
2.1 All pipe runs and joints will be visually examined for proper installation and continuity.
2.2 Equipment that has restricted flow passages or inaccessible areas where sediment could
collect will either be bypassed or removed and replaced by a spool peace.
3. Materials
4. Equipment
Dependent on system to be disinfected.
5. Cleaning Procedure
5.1.2 Flushing operations will continue until water discharges are clear and free from turbidity
and extraneous materials.
5.1.3 Upon completion of the flushing operation, systems will be drained and all items
previously removed, bypassed, or disassembled will be reinstalled, reassembled, and
made ready for the disinfection procedure.
6.1 Outlet pipes or nozzles at flushing discharges will be directed to a safe location where chance
of damage from disposal of flushing water is minimum.
6.2 All spent chemical solutions and rinses must be disposed of in an environmentally acceptable
manner.
6.3 If any liquid effluent streams are discharged to a sewer system connected to a public sewage
treatment plant, they must be comply with the applicable stage, provincial and local
pretreatment regulations.
7. Degree of Cleaning
7.1 Removal of all loose nonadherent material together with all adherent material that could break
away during operation of the equipment.
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8. Inspection Procedure
Inspection will be in accordance with AWWA C651, latest edition.
9. Post-Cleaning Procedure
Reassembly procedures will be in accordance with Section 5.1.c before disinfection
procedure.
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Attachment 6
1. Scope of Procedure
This procedure covers flushing of preclened piping systems after assembly, erection, and
testing.
2.1 Before installation, all piping spools will be swabbed clean and flushed so that the erected
piping will be clean and free from foreign material.
2.2 If applicable, special cleaning procedures other than swabbing clean and flushing before
installation are specified in the cleaning procedures before installation section.
3. Materials
Hydrostatic test fluid
4. Equipment
Not applicable
5. Cleaning Procedure
Flushing will be accomplished after completion of pressure testing an all necessary
corrections have been made. The extent of flushing will be the drawing off of the water used
for hydrostatic testing of the piping.
7. Degree of Cleaning
Removal of all loose nonadherent material together with all adherent material that could break
away during operation of the equipment.
8. Inspection Procedure
Piping spools will be clean and free from foreign material before installation. Care will be
taken to ensure cleanliness during installation.
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9. Post-cleaning procedures
Not applicable.
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Attachment 7
1. Scope of Procedure
This procedure covers the flushing, cleaning, and passivation of stainless steel piping systems
after assembly and erection.
2.1 Using P&IDs and other suitable piping diagram, detailed step-by-step plan will be developed
which describes the procedure for passivating the system. Particular care should be exercised
that the planing considers the heating of solutions, acid addition techniques, neutralization,
and waste acid storage. This plan will be submitted to LCI for approval prior to the start of
passivation.
2.2 All pipe runs and joints will be visually inspected for prior installation and continuity.
2.3 Equipment with restricted flow passages or inaccessible area where sediment could collect,
shall either be by passed or furnished with adequately sized temporary protection strainers.
2.4 If system pumps are to be used for flushing and do not have a permanent suction strainer,
they shall be as specified in LCI Std Specification.
2.5 Where flushing water is recirculated and not wasted to sewers, temporary strainers and/or
baskets will be installed at all pumps, tanks, and other accessible areas where extraneous
material flushed from the piping system can be collected and removed.
3. Materials
3.1 The following criteria will be followed for water used as a flushing agent.
3.1.1 Water containing more than 200 ppm (200 ㎤/㎥) chlorides will not be used.
3.1.2 Water containing more than 50 ppm but less than 200 ppm chlorides shall be treated
with an inhibitor of 1.5% soda ash and 0.5% sodium nitrate. The chloride content of the
soda ash and sodium nitrate will not exceed 500 ppm. These percentages are by
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weight.
3.1.3 Water containing less than 50 ppm chloride does not require inhibitor treatment.
3.2 The nitric acid used shall be reagent grade material purchased specifically for this procedure.
Recycled material from a previous job is not acceptable. acid may, however, be reused for
more than one system within the facility if appropriate acid solution quality is maintained.
4. Equipment
In order to facilitate the passivation procedure, an outside 300 series stainless steel tank and
pump may be used to circulate passivation solutions. System tanks and pumps should be
used , if available.
5. Cleaning Procedure
5.1 All pipe lines will be flushed with water of specified criteria at no less than their design flow
rate. Where possible, piping systems should be sectionalized, and full system flow rates
provided through individual sections. Large diameter lines where design flow rates are not
practical shall have flow rates specified by LCI.
5.2 Strainers and/or baskets should be inspected frequently during the flushing operation and
cleaned if necessary.
5.4 The rinsing procedure shall now be done with demineralized water. Heat water to 82℃ and
recirculate throughout system for final rinse.
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6.1 In some cases, acid may be pumped to another system for passivation without neutralization.
In these cases , the acid rinsed from the system by water with the pH checked to ensure
adequate neutralization.
6.2 The acid solution should removed and placed in drums. If plastic lined metal drums are used,
additional caustic may be added to the drums to bring the pH above 9, to protect the metal
drums from acid attack.
7. Degree of Cleaning
7.1 Remove of all loose nonadherent material together with all adherent material which could
break away during operation of the equipment.
7.3 Protection of surface to prevent rust bloom following cleaning and prior to start up.
8. Inspection Procedure
8.1 Following the final rinse, visually inspect the representative portions of system for evidence of
gross contamination. Adequate lighting must be provided. This includes oil, grease, welding
flux or slag, metal particles, and dirt. Inspection should be supplemented with borescopes or
mirrors, as necessary to access surfaces that are difficult to see. There shall be no evidence
of any foreign materials, nor shall the system be etched, pitted, or stained.
8.2 Rub representative surfaces with a clean lintfree white cotton cloth and black cotton cloth, and
observe for contamination wiped off on the cloth. A smudge on the cloth is evidence of
contamination.
Attachment 8
1. Scope of Procedure
This procedure covers the removal of grease, and protective coating from piping system after
assembly and erection of carbon steel pipe.
2.1 Procedure 2. Cleaning and water flushing , except , do not reconnect piping to preflush
condition until final cleaning has been accomplished.
2.3 Provide vent and at all high points and drains at all low points so that the system can be filled
and drained completely.
3. Materials
Alkaline solution containing 3 percent NaOH, 1 percent sodium metasilicate, 1 percent
trisodium phosphate, and 0.1 percent nonionic detergent.
4. Equipment
Tank and circulation equipment used for cleaning pipelines.
5. Cleaning Procedure
5.2 Heat solution to 77℃ to 93℃ and circulate intermittently for at least 6 hours.
5.3 Drain system and flush with fresh water until the effluent pH is less than 8.
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7. Degree of Cleaning
Removal of all oil, grease, and protective coatings.
8. Inspection Procedure
8.1 Visual inspection will be made of piping to determine degree of removal of contaminants
following cleaning.
8.2 Points in the system chosen for inspection will be those sections least likely to be completely
cleaned.
8.3 Inspection points are to be selected so that inspections can be carried out quickly and
efficiently such as at flanged joints or openings, and full bore valves.
8.4 There will be no traces of oils, greases, paints, and similar contaminants.
8.5 Any contaminants which are judged to show insufficient cleaning will be considered reason for
rejection. The necessary steps will be repeated until inspection passes.
Attachment 9
1. Scope of Procedure
This procedure covers the removal of oil, grease, and protective coating from piping systems
after assembly and erection of stainless pipe.
2.1 Procedure 2. Cleaning and water flushing , except , do not reconnect piping to preflush
condition until final cleaning has been accomplished.
2.3 Provide vents and at all high points and drains at all low points so that the system can be filled
and drained completely.
3. Materials
Low chloride cleaning solution with 25 ppm(25㎤/㎥) or less dissolved chlorides.
4. Equipment
Tank and circulation equipment used for cleaning pipelines.
5. Cleaning Procedure
7. Degree of Cleaning
Removal of all oil, grease, and protective coatings.
8. Inspection Procedure
8.1 Visual inspection will be made of piping to determine degree of removal of contaminants
following cleaning.
8.2 Points in the system chosen for inspection will be those sections least likely to be completely
cleaned.
8.3 Inspection points are to be selected so that inspections can be carried out quickly and
efficiently such as at flanged joints or openings, and full bore valves.
8.4 There will be no traces of oils, greases, paints, and similar contaminants.
8.5 Any contaminants which are judged to show insufficient cleaning will be considered reason for
rejection. The necessary steps will be repeated until inspection passes.
Attachment 10
1. Scope of Procedure
This procedure covers the removal of adherent rust and mill scale to leave bare metal in
piping system after assembly and erection of carbon steel pipe.
2.1 Procedure 2. Cleaning and water flushing , except , do not reconnect piping to preflush
condition until final cleaning has been accomplished.
2.2 Procedure 7. Alkaline detergent wash for oil and grease removal.
2.4 Provide vents and at all high points and drains at all low points so that the system can be filled
and drained completely.
3. Materials*
Six percent hydrochloric acid containing 0.25% ammonium bifluoride inhibited with 2 ㎤/㎥.
Armohib 28, Rhodine 213 or equivalent approved by LCI.
* Inorganic acids such as phosphoric, nitric, and sulfuric acids are also widely used to remove
rust and scale. These acids are highly toxic and require special handling. Organic acids such
as citric, formic, hydroxy-acetic and sulfamic acid are gaining more popularity because of their
relatively less toxic properties.
When acids are used for cleaning, they must be inhibited to reduce their corrosive action on
the base metals. Various inhibitors are commercially available. The most familiar inhibitors are
Rodine inhibitors made by Amchem Products. When inhibitors are added to the cleaning
solutions, the rate of corrosion drops to as little as 5.0 grams/㎡ per 24 hours.
4. Equipment
Tank and circulation equipment used for cleaning pipelines.
5. Cleaning Procedure*
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5.2 Heat solution to 71℃ and circulate for at least 15 minutes each hour for a minute of 6 hours
or until reaction is complete.
5.3 Take samples at least once per hour following circulation and test for acid strength and total
iron concentration. If acid circulation drops below 3 %, add acid to bring concentration to 5 %.
Continue cleaning until iron and acid concentrations reach equilibrium.
5.4 Drain system and flush with potable water(to which 0.1 % citric acid may be added to drain
reduce rusting)
5.5 Neutralize and passivate system according to Procedure 10. Post-Cleaning passivation.
Note !!! If ammoniated citric acid or chelating agents are used as cleaning agent, further
passivation is not require.
6.1 Country and local safety and water pollution control regulations should be consulted,
particularly when large volumes of chemical solutions must be disposed of. Controlled release
of large volumes of rinse water may be necessary to avoid damaging sewers or stream beds.
6.2 Preferably, Spent acid solution should be collected and stored prior to transfer to a scavenger
contractor for disposal offsite. This solution will contain heavy metals whose discharge is
strictly regulated.
7. Degree of Cleaning
Removal of all rust and mill scale.
8. Inspection Procedure
8.1 During cleaning with hydrochloric acid, the solution will be analyzed at least once per hour for
ferric iron and total iron. Ferric iron content greater than 0.4 percent and/or total iron content
greater than 1.5 percent, with an increasing slope on the curve when iron is plotted versus
time, indicates excessive corrosion and solutions should be dumped as fast as possible.
8.2 Carbon steel test pieces will be exposed in the piping, or if present, in the steam drum during
cleaning using a premeasured test coupon 25 mm X 25 mm X 3mm(thick) minimum to obtain
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actual corrosion rate. Corrosion rare will be less than 0.0005 mm per hour.
8.3 Visual inspection will be made of piping to determine degree of removal of contaminants
following cleaning.
8.4 Paints in the system chosen for inspection will be those sections least likely to be completely
cleaned.
8.5 Inspection points are to be selected so that inspections can be carried out quickly and
efficiently such as at flanged joints or openings, and full bore valves.
8.6 Cleaned surfaces will be visually examined under a lighting level, including both general and
supplementary lighting of 250 foot candles(2,700 Lm/㎡) on the surfaces being examined. A
lighting level 70 foot candles(760 Lm/㎡) may be used upon approval. Visual examination shall
be supplemented with borescopes, mirrors, and other others aids, as necessary, to properly
examine inaccessible or difficult to see surfaces. Lights shall be positioned to prevent glare on
the surfaces being examined.
8.7 There will be no scale, rust, or loose weld metal. A very light superficial rust which is normal
after cleaning is allowed.
8.8 Any contaminants which are judged to show insufficient cleaning will be considered reasons
for rejection. The necessary steps will be repeated until inspection passes.
8.9 Where usual examination is not practical , a clean lintfree white cotton cloth or filter paper,
moistened but not saturated with high purity isopropyl alcohol(rubbing alcohol), may be rubbed
against the surfaces at all openings. The presence of a smudge on the cloth or filter paper is
evidence of incomplete cleaning and the cleaning will be repeated.
8.10 Removal of solids will be confirmed by the use of target plates during steam blowing.
9.1 Upon completion of flushing, all temporary strainers and/or baskets will be removed from
piping system unless otherwise specified by LCI. Tank and sumps are to be drained and
thoroughly cleaned. Equipment and piping will be returned to their preflush condition.
9.2 Cleaned items will be tagged with a tag as specified in Section 7.2.3 of this Specification.
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Attachment 11
1. Scope of Procedure
This procedure covers the prevention of rust after cleaned surfaces by chemical treatment for
piping systems assembly and erection of carbon steel pipe.
2.1 Procedure 9. Solvent cleaning for rust and mill scale removal, except , do not reconnect
piping to preflush condition until final cleaning has been accomplished.
2.3 Provide vents and at all high points and drains at all low points so that the system can be filled
and drained completely.
3. Materials
One of the followings
4. Equipment
Tank and circulation equipment used for cleaning pipelines.
5. Cleaning Procedure
5.4 When the time between cleaning and start up exceeds 10 days, Step 1 and 2 will be used,
followed by plugging all openings and pressurizing at 0.35 to 0.7 Kg/㎠ of nitrogen.
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6.1 Country and local safety and water pollution control regulations should be consulted,
particularly when large volumes of chemical solutions must be disposed of. Controlled release
of large volumes of rinse water may be necessary to avoid damaging sewers or stream beds.
6.2 Preferably, spent acid solution should be collected and stored prior to transfer to a scavenger
contractor for disposal offsite. This solution contains heavy metals whose discharge is strictly
regulated.
7. Degree of Cleaning
Passivation protection against afterrust and flushing free of alkaline deposits.
8. Inspection Procedure
During passivation, total pickup of particulate matter in compressor suction piping above 10
microns(0.010 mm) size by the flushing solution shall remain constant for at least one hour.
Attachment 12
PIPE CLEANING INSPECTION RECORD
Date :
Rev. :
Contract No : Po No : By : Reviewed :
Cleaning Contractor :