EcoStruxure Machine Expert
EcoStruxure Machine Expert
EcoStruxure Machine Expert
EcoStruxure TM
Machine Expert
Software for developing, configuring,
and commissioning the entire machine
in a single software environment
www.se.com
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General content
b Presentation
- Capacities .............................................................................................. page 8
- HMI programming................................................................................... page 8
- Configured controllers and devices........................................................ page 9
- Managed architecture with EcoStruxure Machine Expert V2.1............... page 9
b Functions
- Related functions.................................................................................. page 10
- Learning, Training and Examples......................................................... page 10
- Project management............................................................................ page 10
- Installation with Machine Expert Installer.............................................. page 10
- Application Function Block (AFB) libraries............................................ page 10
b Characteristics
- IEC 61131-3 programming languages...................................................page 11
- Programming services...........................................................................page 11
- HMI-based services...............................................................................page 11
- Motion control........................................................................................page 11
- PLCopen MC.........................................................................................page 11
- Global services......................................................................................page 11
- Integrated Fieldbus configurators......................................................... page 12
- Connectivity services and networks...................................................... page 12
- Expert and solutions libraries................................................................ page 12
- Advanced software development......................................................... page 12
- Software Tools...................................................................................... page 12
- Transparency – FDT/DTM.................................................................... page 13
b Description
- Free download...................................................................................... page 14
- STANDARD licenses............................................................................ page 14
- PROFESSIONAL licenses.................................................................... page 14
b EcoStruxure Machine Expert – Safety ................................................... page 15
b References
- Installation............................................................................................ page 16
- User licenses........................................................................................ page 16
- Addons licenses ..................................................................... pages 16 and 17
b Index......................................................................................................... page 18
1
To be competitive in today’s digital era, machine builders must be innovative.
Smart machines, those that are better connected, more flexible, more efficient, and
safe, are enabling machine builders to innovate in ways never before possible.
EcoStruxure, Schneider Electric’s open, IoT-enabled Innovation at Every Level for Machines is full – Apps, Analytics & Services These levels are completely integrated from EcoStruxure Machine provides one solution for the
architecture and platform, offers powerful solutions systems across three layers: Seamless integration of machines to the IT layer shop floor to top floor. And we have cloud offers whole machine life cycle:
for the digital era. As part of this, EcoStruxure allows the collection and aggregation of data ready and end-to-end cybersecurity wrapped – With Smart Design & Engineering the time to
Machine brings powerful opportunities for machine – Connected products for analysis – for machine builders and end users market is reduced by up to 30% using our
around.
builders and OEMs, empowering them to offer smart Our connected products for measuring, actuating, alike this means increased uptime and the ability to automated engineering and the simulation
machines and compete in the new, digital era. device level monitoring, and control adhere to open find information faster for more efficient operations EcoStruxure Machine makes it easier for OEMs/ capabilities
standards to provide unmatched integration and maintenance. machine builders to offer their customers smarter – During Commissioning & Operation of the
EcoStruxure Machine brings together key opportunities and flexibility machines. The advent of smart machines is driven machine, resources such as energy, material and
technologies for product connectivity and edge by the changing needs of end users:
– Edge Control loss can be improved, and with seamless integration
control on premises, and cloud technologies to
We are IIoT-ready with a proven set of tested and – Evolving workforce to the IT world efficiency can be improved by up to
provide analytics and digital services.
validated reference architectures that enable the – Reducing costs 40%
EcoStruxure Machine helps you bring more
design of end-to-end open, connected, and – Smart Maintenance & Services reduces the time
innovation and added value to your customers – Dynamic markets
interoperable systems based on industry standards. for corrective actions up to 50%
throughout the entire machine life cycle. – Shorter life cycles
Ethernet and OPC UA facilitates IT/OT convergence
meaning machine builders reap benefits from web – Prioritizing functional safety and cybersecurity
interfaces and cloud.
Machine
Packaging & Food & Conveying Equipment Assembly &
Material Working Cranes & Hoists HVAC & Pumping
Beverage Machinery & Machinery Battery Manufacturing
EcoStruxureTM Architecture
Apps,
Analytics &
Services
End-to-end Cybersecurity
Edge
Control
Harmony EcoStruxure Modicon EcoStruxure EcoStruxure EcoStruxure
IIoT Box and Industrial PC Automation Expert Industrial Edge Control for IIoT Machine Expert Machine Expert Twin Machine SCADA Expert
Connected
products
Advanced operator interfaces Variable speed drives Industrial Robotics and Advanced motion Innovative and connected Uninterruptable 3-phase World-class
and industrial relays and soft starters smart conveyors control solutions for motor starters power for IT and industrial breakers and
applications switches
* The Schneider Electric industrial software business and AVEVA have merged to trade as AVEVA Group plc, a UK listed company. The
Schneider Electric and Life is On trademarks are owned by Schneider Electric and are being licensed to AVEVA by Schneider Electric.
Selection guide EcoStruxure Machine Expert
A single software environment to automate machines
Controllers for industrial machines
Memory 640 KB RAM, 2 MB Flash 64 MB RAM, 128 MB Flash 64 MB RAM, 128 MB Flash 192 MB RAM, 256 MB Flash 128 KB to 256 KB NV RAM,
512 MB DDR2 to 1 GB DDR3L
Supply voltage 24 V c or 100...240 V a 24 V c or 100...240 V a 24 V c 24 V c 24 V c
Communication fieldbus and Embedded b EtherNet/IP Adapter b EtherNet/IP b EtherNet/IP b EtherNet/IP b EtherNet/IP
networks b Modbus TCP b Modbus TCP b Modbus TCP b Modbus TCP b Sercos III
b RS 232/RS 485 Serial Line b CANopen (master) and SAE J1939 b CANopen (master) and SAE J1939 b Sercos III b CANopen
b USB mini-B programming port b Serial Line b Serial Line b Serial Line b Profibus
b USB mini-B programming port b USB mini-B programming port b USB mini-B programming port b Profinet
b EtherCAT
OPC Unified Architecture (OPC – b Server b Server b Server (encrypted) b Server (encrypted)
UA) b Client (encrypted) (depending on reference) b Client (encrypted)
Optional b 1 Serial Line b Ethernet b Ethernet b Ethernet, EtherNet/IP Adapter b CANopen
b Profibus DP b Profibus DP b CANopen Master b Profibus DP
b RT-Ethernet
Embedded I/O Input types Up to 40 logic inputs Up to 24 logic inputs – 4 fast digital inputs Up to 20 digital inputs
2 analog inputs Up to 16 touch probe inputs
Up to 4 interrupt inputs
Up to 2 analog inputs
Output types Up to 16 relay outputs Up to 16 tansistor outputs – 4 fast digital outputs Up to 16 digital outputs
Up to 16 tansistor outputs Up to 2 analog outputs
Synchronized axes – – – Up to 24 synchronized axes Up to 130 synchronized axes
Controller range Modicon M221/M221 Book Modicon M241 Modicon M251 Modicon M262 PacDrive LMC Eco, LMC Pro2
More details on our website Consult the catalogs DIA3ED2140106EN DIA3ED2140107EN DIA3ED2140108EN DIA3ED2180503EN DIA7ED2160303EN
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Presentation EcoStruxure Machine Expert
A single software environment to automate machines
Machine Automation
Machine Automation
EcoStruxure Machine Expert EcoStruxure Machine Expert EcoStruxure Machine Expert EcoStruxure Machine Expert
- Basic - Safety Twin
For basic and compact For modular and distributed For Logic and Motion IIoT-ready For Motion-centric machines, robots and lines
machines machines performance machines
Controllers
Modicon M221 Modicon M241 Modicon M251 Modicon M262 Modicon TM5CSLCp00FS PacDrive LMC Eco/Pro Modicon TM5CSLCp00FS
Logic Logic Logic Logic Motion Safety Logic Controller Motion Safety Logic Controller
I/O
Modicon TM3 Optimized I/O system Modicon TM5 and Modicon TM7 Performance I/O systems
Safety
Harmony XPS Universal Modicon TM3 Modicon MCM Modicon TM5 and Modicon TM7 Performance Safe I/O systems
Safety module Functional safety module Modular safety controller
Machine control > From basic to motion- and robot-centric machines with the PacDrive 3 offer, Modicon
controllers and solutions bring a consistent and scalable response to achieving
flexibility, performance, productivity and digitization.
> Modicon TM3 Optimized I/O system for more compact and modular machines
The scalability and consistency of I/O ranges
> Modicon TM5 for more performance-demanding machines, with Modicon TM7 for
allow you to select the right offer depending on
harsh environments: Both Performance I/O ranges (Modicon TM5 and Modicon
your needs TM7) allow safety functions to be implemented using Modicon TM5CSLCp00FS
safety logic controller
Embedded Safety provides holistic solutions to > Modicon TM5CSLCp00FS safety logic controllers are suitable safety option for
Modicon M262 and PacDrive 3 LMC motion Medium to large size applications with Motion safety functions
controllers, increasing overall safety demand in > Harmony XPS Universal safety modules cover a wide range of safety functions,
Machine Automation suitable for small applications with 4-5 safety functions, with diagnostic information
provided to controllers via a single wire connection
> Modicon TM3 safety functional modules are suitable for small applications covering
E-Stop functions and diagnostics via TM3 I/O bus
> Modicon MCM modular safety controllers are suitable for medium size applications
with up to 64 dual channel safety functions and diagnostics via Modbus TCP, Modbus
RTU, EtherNet/IP, CANopen, EtherCAT and Profibus
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Presentation (continued) EcoStruxure Machine Expert
A single software environment to automate machines
Machine Automation
Machine Automation
Multi carrier systems Robotics Integrated drives Servo Drives & Motors Steppers Drives & Motors
> The Lexium offer is designed for a broad range of motion-centric machines in applications such as Packaging, Material Handling, Material
Working, Food and Beverage and Electronics
Choose Schneider Electric to help secure your investment and benefit from worldwide services at every step of
your project
Renew Plan
5 Discussing your maintenance policy and
Being your expert to control and renew 1
your aging equipment at the right time needs arising from it
and at optimal cost How do I renew What are my
my solution options
? ? Install
Delivering services to help ensure your
Asset equipment is set up reliably and starts to
Management How do I operate efficiently from day one
Optimize How do I Lifecycle install and
4 commission
Identifying how you can get even more optimize
out of your equipment and further ? ? 2
Operate
Providing services to support you during
improve your return on investment How do I operate normal operations as well as during
and maintain maintenance breaks and in unexpected
?
situations
3
Collaborating to maximize your uptime
and performance as well as become more
proactive in operations
> From planning and inception to modernization, we help ensure optimal technical and business performance. Our field service engineers
combine 30+ years of manufacturer-level experience with the latest technology to bring innovation to every level of our offer and every step
of your project.
> Our machine control dedicated services empower you to maximize your business infrastructure and face increasingly stringent demands
on productivity, safety, equipment availability and performance optimization.
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Presentation EcoStruxure Machine Expert TM
Presentation
EcoStruxure Machine Expert (1) V2.1 is the machine builder’s solution software for
developing, configuring, and commissioning the entire machine in a single software
environment, including logic control, motion control, remote IO systems, safety
programing, motor control, and related network automation functions.
b EcoStruxure Machine Expert is a single software environment:
- One software package
- One project file
- One connection
- One download operation
EcoStruxure Machine Expert V2.1 programming software b It covers the full engineering lifecycle:
- Version management
- Testing
- Deployment
- Diagnostics and remote services
- In addition Machine Expert interfaces with various engineering tools via open
interfaces
b It supports all the IEC 61131-3 languages, integrated fieldbus configurators, expert
diagnostic and debugging functions, motion design as well as multiple capabilities for
commissioning, maintenance and visualization.
Capacities
EcoStruxure Machine Expert introduces innovative features for efficient machine
development:
b Collaborative work with SVN client
Cloud based code analysis b New IIoT standard libraries (MQTTs, HTTPs, JSON...) to connect the controller to
web APIs, our cloud services (EcoStruxure Machine Advisor) or third party systems.
Project examples and function templates help the usage of these technologies.
b EcoStruxure Machine Advisor Code Analysis: a cloud based service,
integrated into EcoStruxure Machine Expert, to track deviations from your code quality
over the life time of the application.
b EcoStruxure Machine Expert Code Analysis: a plugin to improve coding
efficiency, code quality coding consistency in teams and now uses cloud technology to
store the evolution of your code quality:
- Check code convention using standard or customized rules
- Understand the DNA of the code with structured graphical code exploration and
identify critical sections in the code
- Get metrics with quality indicators
b New Functional view in the project tree to program machines in a modular way
b Python programming language interface:
- Increase Programming Efficiency, by automating development and project
generation
- Integrate Machine Expert in the company’s individual environment and automatize
workflows
b ETEST framework for higher quality of application code, thanks to automated IEC
New project software unit test
b Import projects from SoMachine and SoMachine Motion software
b Import projects from SoSafe Programmable and Machine Expert (earlier version)
software
b New HTML5 browser responsive documentation accessible offline or online from
any smart device with an internet connection
b Multi Carrier configurator:
- Single editor to configure the complete Lexium™ MC12 multi carrier
- Including automatic generation of emulation data
- Integrated digital twin for emulation
HMI programming
EcoStruxure Machine Expert V2.1 embeds:
> EcoStruxure Operator Terminal Expert to program a wide range of Harmony industrial
HMI
> Vijeo-Designer: an optional installation of the HMI application development tool
> A Webvisu editor to design and program a visualization screens that are running on
the controller’s runtime. A controller Webvisu can be accessed remotely via any web
browser on many different devices (computers, tablets…)
(1) EcoStruxure Machine Expert is the new name and the next release of the three-engineering
software: SoMachine and SoMachine Motion and SoSafe Programmable, now merged into
one single environment.
ETEST result view
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Presentation EcoStruxure Machine Expert
A single software environment to automate machines
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Solution breakdown
1 EcoStruxure Machine Advisor Digital Services for machines 10 Lexium 32 Servo drives and BMH/BSH servo motors
2 Ecostruxure Augmented operator Advisor Augmented reality for 11 Altivar Machine ATV340 Variable speed drive
instant diagnosis and contactless maintenance 12 Lexium 28 Servo drives and BCH2 servo motors
3 EcoStruxure Machine Expert Software 13 Modicon TM3 Ethernet bus coupler
4 Machine Assistant Programmation guide (part of Ecostruxure 14 Modicon Switch Managed switch
machine Expert software) 15 Modicon TM5 Safety logic controller
5 Harmony iPC Touchscreen display and IIoT Edge Box 16 Modicon TM5 Sercos interface module and I/O modules (digital,
6 Modicon TMSES4 smart communication module analog and safety I/O)
7 Modicon M262 Logic / Motion controller 17 Telemecanique Photoelectric/Vision sensors
8 Modicon TM3 Expansion modules (digital, analog and Expert I/O) 18 PowerLogic Power Meter
9 TeSys island Digital multifunctional load management solution 19 Harmony® XB5 Plastic pushbutton and Emergency stop
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Functions EcoStruxure Machine Expert
A single software environment to automate machines
Functions
Related functions configured with EcoStruxure Machine Expert V2.1 software
Hardware related functions can be configured:
> Discrete, analog I/O: from simple IO to sophisticated features like controller to
controller communication.
> High speed counter (HSC) inputs
> High speed outputs:
- Pulse width modulation (PWM)
- Pulse generator (PLS)
- Pulse train output (PTO)
- Frequency generator
> Communication ports (Ethernet, Sercos III, serial links):
- Ethernet: EtherNet/IP, Modbus TCP client and server, Exchange table
- Sercos III bus
- Serial links: Modbus RTU or ASCII, ASCII protocol, Display
- The Modbus Serial IO Scanner and Modbus TCP IO Scanner protocols are used to
Video tutorials on YouTube automatically configure an Altivar variable speed drive, other Schneider devices, or a
generic device.
Project management
The project management function is used to:
> Create a new project from scratch or by using project templates or examples
> Open a project from the PC (hard disk, CD-ROM, USB flash drive, etc.)
> Retrieve a project from a controller (logic, safety, motion or motor controller) or a servo
drive
> Open a project from former SoMachine or SoMachine Motion versions
> Open a Twido or M221 project using conversion tools
> Print a project as a customized report
It is possible to define additional project specific information properties (company &
creator details, project protection information, application information…), attach
documents and custom or configuration pictures.
The software also supports automatic versioning.
Schneider Electric Installer Installation
> EcoStruxure Machine Expert software can be installed directly from the cloud.
> Either perform a full installation or select the components you need.
> Schneider Electric Installer downloads the required components only, from
Schneider Electric website. It is updated and improves installation performance and
the possibility to change installed languages.
Offline installation from a local folder is also possible.
Packaging
Hoisting
Handling
Pumping
Material working
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Characteristics EcoStruxure Machine Expert
A single software environment to automate machines
Multi-belt
Smart infeed
Unwinder
Crank
Robotics
and more...
For Modicon M262 motion b SM_Drive_PosControl
controllers - Get a library for Modicon M262 to run position control loop
- Extended Motion library (EXM): Providing a position feedback and configuring the control loop
get the velocity setpoint to a drive controlled in velocity mode
- Benefit to get a position control for low performance applications (position accuracy, low
dynamics…) without servomotor control
b MC_CamIn Enhancement
- Gets Slave position (Y) from Master position (X)
- Supports MC_DigitalCamSwitch
- Supports Master/Slave Scaling Input
- Supports cubic interpolation
- Support linear interpolation for non-equidistant curve table
PLCopen MC b PLCopen Motion Control Function Blocks Motion and drive function block libraries for variable
speed drives, servo drives, and stepper drives
b Visualization screens for commissioning
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Characteristics EcoStruxure Machine Expert
A single software environment to automate machines
b HTTPs library
To access to web services/servers, call APIs and push data to cloud services in a secure, simple
and standard way
b Secured Email library
To send and receive emails with attachments to/from the controller
b SNMP Manager (Simple Network Management Protocol)
To control or read information about SNMP devices on the network
b TCP/UDP library
b SNTP (Simple Network Time Protocol) Client function blocks for synchronizing the clock with other
systems
b OPC UA Server embedded in the controller, for direct communication with OPC UA clients
- PacDrive motion controllers:
- Multiple Symbol Sets and Rights for OPC UA communication
- Arrays and Data Structures supported in OPC UA communication
- Modicon M262 motion controllers:
- New improvement in library OPC UA Handling, providing to M262 the new feature to call
methods (function blocks) implemented in OPC UA servers. Modicon M262 is able to run
function blocks with complex functions implemented inside OPC UA servers. It enables
Modicon M262 to do one more step in "Machine to Machine" (M2M) communication via
OPC UA.
Expert and solutions libraries b PLCopen function blocks for motion control. Examples: MC_MoveAbsolute, MC_CamIn,
ServoDrive, etc.
b Packaging function blocks. Examples: analog film tension control, rotary knife, unwinder, AutoTune
etc..
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Characteristics EcoStruxure Machine Expert
A single software environment to automate machines
Advanced software development b Source Code Management with Subversion (SVN) for collaborative work on the same project
b Functional View to develop a machine project (code and devices) into modules and reuse them
Software Tools b Software tools are installed with EcoStruxure Machine Expert to assist Machine Builders at
every step of the machine lifecycle:
- Design & engineering,
- Commissioning & operation,
- Maintenance & service
b Controller assistant
- Manage the firmware and application without opening EcoStruxure Machine Expert
- Create images and backup of the controller
b Schneider Electric Installer
To install, modify, upgrade and uninstall EcoStruxure Machine Expert software suite
b License manager
- Activate and manage licenses for all Schneider Electric licensed products
- Support registration and license transfer
b Software Update
- Online notification of all available updates and news about the installed Schneider Electric
software products
- Download and install updates, patches, and extensions from the web
b Diagnostics
Be informed of the machine status, including save operations, device parameters, the state of
the I/O, and a graphic view of the Sercos III ring architecture
b Device assistant
- Firmware manager for Lexium servo drives
b Logic Builder Diff Viewer
A tool to differentiate 2 source codes
b Motion Sizer
A tool for CAM design and power unit dimensioning Includes a product selector feature out of
more than 13000 products (Drives, Motors, and Gearboxes)
Transparency – FDT/DTM EcoStruxure Machine Expert is a FDT (Field Device Tool) container and supports standard DTM
(Device Type Manager) files.
This allows any device having a DTM to be configured inside EcoStruxure Machine Expert
software, and reduces the number of tools to use to configure a machine.
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Description EcoStruxure Machine Expert
A single software environment to automate machines
14
Presentation EcoStruxure Machine Expert
A single software environment to automate machines
DIA3ED2131204EN DIA3ED2140405EN
DIA7ED2160305EN DIA7ED2160306EN
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References EcoStruxure Machine Expert
A single software environment to automate machines
Reference
Software installation
Description References
Schneider Electric Installer Setup software Downloadable from our website
User licenses
Designation Supported controller License type Reference
Portability Seats Digital (1)
EcoStruxure Machine b PacDrive 3 LMC Eco/Pro2 motion controllers STANDARD license Node Locked Single ESEEXPCZZSPAZZ
Expert V2.1 b Modicon M241/M251 logic controllers (1 seat)
b Modicon M262 Logic/Motion controllers Team ESEEXPCZZTPAZZ
b Harmony SCU HMI controllers (10 seats)
Floating Team ESEEXPCZZTPBZZ
(10 seats)
PROFESSIONAL Node Locked Single ESECAPCZZSPAZZ
license (1 seat)
Team ESECAPCZZTPAZZ
(10 seats)
Entity ESECAPCZZEPAZZ
(100 seats)
University ESECAPEZZEPAZZ
(100 seats)
Floating Team ESECAPCZZTPBZZ
(10 seats)
Entity ESECAPCZZEPBZZ
(100 seats)
University ESECAPEZZEPBZZ
(100 seats)
Addon licenses
> Safety addon licenses to program TM5CSLCp00FS safety logic controller (Additional to EcoStruxure Machine Expert STANDARD or PROFESSIONAL licenses)
> Digital Multi-User (SVN) addon license (For EcoStruxure Machine Expert STANDARD license owners: included in EcoStruxure Machine Expert PROFESSIONAL
licenses)
16
References EcoStruxure Machine Expert
A single software environment to automate machines
Reference
Addon licenses (continued)
> ETEST full addon license (For EcoStruxure Machine Expert STANDARD license owners: included in EcoStruxure Machine Expert PROFESSIONAL licenses)
> SQL Gateway addon license (Independent from any STANDARD or PROFESSIONAL licenses)
> EcoStruxure Machine Advisor Code Analysis addon license (For STANDARD or PROFESSIONAL license owners)
> Ecostruxure Machine Expert Twin (For STANDARD or PROFESSIONAL license owners)
EcoStruxure Machine b Emulation and 3D visualization integrated in EcoStruxure Machine Expert. Consult catalog ref. DIA3ED2211202EN
Expert Twin – Visu b Test PLC application code of single mechatronic object like Lexium MC12
multi carrier or Lexium P4 Delta robots.
(1) Digital licenses are delivered by e-mail after registering with Schneider Electric Customer Care Center.
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Index EcoStruxure Machine Expert
TM
E
ESECAPCZZEPAZZ 16
ESECAPCZZEPBZZ 16
ESECAPCZZSPAZZ 16
ESECAPCZZTPAZZ 16
ESECAPCZZTPBZZ 16
ESECAPEZZEPAZZ 16
ESECAPEZZEPBZZ 16
ESEETTCZZTPAZZ 17
ESEETTCZZTPBZZ 17
ESEEXPCZZSPAZZ 16
ESEEXPCZZTPAZZ 16
ESEEXPCZZTPBZZ 16
ESESAACZZEPAZZ 16
ESESAACZZEPBZZ 16
ESESAACZZSPAZZ 16
ESESAACZZTPAZZ 16
ESESAACZZTPBZZ 16
ESESADCZZEPAZZ 16
ESESADCZZEPBZZ 16
ESESADCZZSPAZZ 16
ESESADCZZTPAZZ 16
ESESADCZZTPBZZ 16
ESESVNCZZTPAZZ 16
ESESVNCZZTPBZZ 16
S
SOMSQLCZZSPAZZ 17
SOMSQLCZZSPBZZ 17
SOMSQLCZZTPBZZ 17
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Learn more about our products at
www.se.com
The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the
products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability
of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk
analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider Electric
nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein.
DIA3ED2180701EN
June 2023 - V4.0