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Machine Shop Practice Reviewer 1

This document contains 35 multiple choice questions about materials science topics such as metals, alloys, ceramics, polymers, and materials testing. The questions cover concepts like crystal structures, mechanical properties, phase diagrams, heat treatments, corrosion, and common engineering materials.

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Ruth Lauron
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0% found this document useful (0 votes)
312 views15 pages

Machine Shop Practice Reviewer 1

This document contains 35 multiple choice questions about materials science topics such as metals, alloys, ceramics, polymers, and materials testing. The questions cover concepts like crystal structures, mechanical properties, phase diagrams, heat treatments, corrosion, and common engineering materials.

Uploaded by

Ruth Lauron
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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TEST 1 A.

Anistropy

1. The numbers of electrons surrounding B. Crystallographic anisotropy


the nucleus of a neutral atom
B. Mechanical fibering
is called:
D. Annealing
A. Atomic weight
The answer is: C
B. Atomic number
5. When the load is first applied, the
C. Froude number specimen elongates in proportion to the
load. This effect is called________. If the
D. Reynolds number load is removed, the specimen return to its
The answer is: B original length and shape, in an elastic
process similar to stretching a rubber band
2. Beryllium, cadmium, cobalt, magnesium, and realising it.
alpha titanium, zinc and zirconium have
atomic arrangements of: A. Linear elastic behavior

A. Face-centered cubic (fcc) B. Engineering stress or nominal stress

B. Body-centered cubic (bcc) C. Yield stress

C. Hexagonal close-packed (hcp) D. Proportional limit

D. Octagonal close-packed (ocp) The answer is: A

The answer is: C 6. Refers to the capability that some


materials have to undergo large uniform
3. Volume or bulk defecfs are called elongation prior to necking and fracture to
tension.
A. Slip band
A. Superplastic forming
B. Dislocations
B. Superplasticity
C. Vacancy
C. Barreling
D. Voids
D. Bauschinger effect
The answer is: D
The answer is: B

7. This test is based on the capability of one


material to scratch another based on a scale
4. Results from the alignment of impurities, from 1 to 10, with 1 being the measure for
inclusions and voids in the metal during taic and 10 that for diamond.
deformation.
A. Brinell test 11. Usually refers to the deterioration of
plastics.
B. Rockwell test
A. Optical properties
C. Vickers test
B. Corrosion
D. Mohs hardness
C. Degradation
The answer is: D
D. Pitting
8. Many metals undergo a sharp change in
ductility and toughness across a narrow The answer is: C
temperature range called.
12. Solidification begins with the
A. Failure temperature of the moiten metal drops
below the:
B. Ductie fracture
A. Liquidus
C. Cup-and-cone fracture
B. Solidus
D. Transition temperature
C. Eutectic point
The answer is: D
D. Solvus
9. Removing of surface oxides by chemical
or electrochemical reaction. The answer is: A

A. Stress Releive 13. Which of the following is not a type of


gray cast iron?
B. Hydrogen embrittlement
A. Ferritic
C. Residual stresses
B. pearlitic
D. Pickling
C. martensitic
The answer is: D
D. All of these
10. Metal with highest melting point.
The answer is: D
A. Magnesium
14. is an irreversible dimensional change of
B. Lead the part.
C. Tungsten A. Quench cracking
D. Aluminum B. Distortion
The answer is: C C. Size distortion

D. Shape distortion
The answer is: B D. Remove impurities from the molten iron

15. The property improvement is known as: The answer is: A

A. Aging 19. The electric furnace was first introduced


into the:
B. Age hardening
A. China
C. Precipitation hardening
B. Japan
D. Dispersion hardening
C. USA
The answer is: B
D. A and B
16. Heat steel at 760-845°C in a molten
bath of solution of cyanide and other salts. The answer is: C

A. Carbonitriding 20. The removal of impurities is known as:

B. Cyaniding A. Killed steel

C. Nitriding B. Semi-killed

D. Boronizing C. Rimmed steel

The answer is: B D. Refining

17. is a roundor rectangular box furnace The answer is: D


without a bottom.
21. Improves machinability
A. Box furnace
A. Niobium
B. Pit furnace
B. Phosphorus
C. Bell furnace
C. Selenium
D. Elevator furnace
D. Silicon
The answer is: C
The answer is: C
18. Purpose of coke is to ________ required
for chemical reactions in iron making to 22. Improves strength, toughness, abrasion,
takes place. resistance, and hardness at elavated
temperature, it inhibits grain growth during
A. generate the high level of heat heat treatment.

B. carbon monoxide A. Titanium

C. plastics and chemical compounds B. Tungsten


C. Vanadium 26. Block of aluminum have recently been
produced that are 37% lighter that solid
D. Zirconium aluminum and have uniform permeability.
The answer is: C A. Porous aluminum
23. In order to improve the strength-to- B. Magnesium
weight of steels, a number of______ steels
have been developed. C. Copper

A. Alloy steel D. Brass

B. Structural-grade alloy steels The answer is: A

C. High-strength, low-alloy (HSLA) 27. Composed of 70% Copper and 30%


zinc.
D. Weathering steel
A. Cartridge brass
The answer is: C
B. Naval brass
24. These steels contain chromium and
nickel, along with copper, aluminum, C. Yellow brass
titanium, or molybdenum.
D. Red brass
A. Austenitic stainless steels
The answer is: A
B. Ferritic stainless steel
28. Used in high temperature stability,
C. Martensitic stainless steels resistance to stress- corrosion cracking.

D. Precipitation-hardening stainless steels A. Monel K-500

The answer is: D B. Hastelloy C-4

25. Are used for cold-working operations. C. Hastelloy


They generally have high resistance to wear
and cracking.These steels are available as D. Invar
oil-hardening or air-hardening types. The answer is: B
A. Cold-working steels (A,D and O series) 29. The body-centered cubic structure of
B. Shocking-resisting steel (S-series) titanium, above 880°C is:

C. T-series A. Ductile

D. Hot-work-steel (H-series) B. Maleable

The answer is: A C. Nodular

D. Brittle
The answer is: A B. Degree of Polymerization

30. Has silver gray in color, has high C. Covalent bonds


strength-to-weight ratio.
D. Homopolymer
A. Niobium
The answer is: D
B. Tungsten
34. Have the structure of a thermoplastic
C. Tantaium but the nonmelting characteristics of a
thermoset.
D. Beryllium
A. Nylons
The answer is: D
B. Aramids
31. Because of their low friction coefficient,
which result from low shear strength and C. Polyethylenes
low adhesion, are used as journal-bearing.
D. Polyimides
A. Babbit
The answer is: D
B. Tin alloys
35. Are compounds of metallic and non-
C. Tin metallic elements.

D. Tin-lead A. Ceramics

The answer is: A B. Ceramics

32. A class of metal alloys whic, unlike C. Clay


metals, do not have long-range crystalline
structure. D. Kaolin

A. Rapid solidification The answer is: A

B. Metallic glasses 36. Consist of oxides, carbides and nitrides:


used in high temperature application.
C. Amorphous alloys
A. Titanium nitride
D. Glass
B. Silicone nitride
The answer is: C
C. Sialon
33. If the repeating units in a polymer chain
are all of the same type, the molecule is D. Cermets
called: The answer is: D
A. Molecular weight distribution 37. The tiles on the space shuttieare made
of:
A. Porcelain The answer is: D

B. Silica fiver 41. The molten metal is poured through a

C. Bioceramics A. Normal segregation

D. Aluminum oxide and silicone nitride B. Gravity segregation

The answer is: B C. Heterogeneous nucleation

38. Is the process of inducing chemical D. Pouring basin or cup


changesby heat.
The answer is: D
A. Pyrolysis
42. Which are made of sand, plaster,
B. Kelvar ceramics, and similar materials.

C. Gating system A. Expendable moids

D. Sprue B. Permanent moids

The answer is: A C. Composite moids

D. Sand casting

39. A more recently developed, high The answer is: A


performance glass fiber, offering higher
resistance to elevate temperature and acid 43. Consist of a cope on top and drag on
corrosion. the bottom.

A. E-CR A. Two-piece moid

B. Pyrolysis B. Cores

C. Rayon and pitch C. Vents

D. Aramids D. Pattern

The answer is: A The answer is: A

40. Long fibers generally have aspect ratios 44. Are made of two or more different
between. materials and used in shell molding and
other casting process.
A. 200 and 200
A. Shell-moid casting
B. 200 and 300
B. Composite molds
C. 200 and 400
C. Rammed graphite molding
D. 200 and 500
D. Expendable pattern C. Power drop hammer

The answer is: B D. Counterblow hammer

45. The product of the first hot-rolling is The answer is: D


called:
49. The cross-section of a round rod or wire
A. Bloom or slab is typically reduced or changed by pulling it
through a die.
B. Bloom
A. Hydrostatic extrusion
C. Slab
B. Drawing process
D. Billets
C. Sizing pass
The answer is: A
D. All of these
46. A group of stands is called a
The answer is: B
A. Two-high or three high
50. Soft metals( as well as paper, leather
B. Tandem rolling and rubber can be blank with _________.
C. Train A. Lancing
D. Water-based B. Fine Blanking
The answer is: C C. Slitting
47. Is a process in which a blank is forged D. Steel rules
into a shape with a tool that forms the
blank in several small steps. The answer is: D

A. Incremental forging 51. Cones, hemisphere, and similar shapes


are often formed by:
B. Isothermal forging or hot-die forging
A. Tube drawing
C. Swaging
B. Wire drawing
D. Radial forging or swaging
C. Spinning
The answer is: A
D. Shear forming or flow turning
48. This hammer has two rams that
simultaneously approach each other The answer is: D
horizontally or vertically to forge the part.
52. In the basic method, a round-sheet
A. Screw presses metal blank is placed over a circular die

B. Gravity drop hammer


operating and is held in place with a The answer is: A
_______.
56. Is done in a housing or case, which is
A. Seaming an integral part of the product.

B. Roll forming A. Centrifugal casting

C. Bulging B. Potting

D. Blank holder or hold-down ring C. Encapsulation

The answer is: D D. Solid-phase forming

53. Are used for many destructive purpose, The answer is: B
in demolition work and in warfare.
57. Is a basic geometric property of the
A. Magnetic pulse forming tool.

B. Explosive forming A. Built-up edge

C. Peen forming B. Serrated chips

D. Laser forming C. Discontinues chips

The answer is: B D. Normal rake angle

54. Very fine metal are blended with either The answer is: D
a polymer or a wax-based binder.
58. Cemented carbide are used for higher
A. Hot isostatic pressing speed greater than:

B. Injection molding A. 1000 ft/min

C. Roll compaction B. 1100 ft/min

D. Compacted by extrusion C. 1200 ft/min

The answer is: B D. 1300 ft/min

55. Is the motion in which the clay bar is The answer is: A
formed by means of templates or rollers.
59. There are two basic types of high-speed
A. Jiggering steels:

B. Hot pressing or pressure sintering A. Molybdenum and tungsten

C. Firing B. Cast-cobalt alloys

D. Nanophase ceramics C. Cast-cobalt alloys


D. Carbide or cemented of sintered carbide A. Tracer lathes

The answer is: A B. Automatic lathes

60. Developed in 1970. Consists of silicon C. Automatic bar Machine


nitride with various addition of aluminum
oxide, yitrium oxide, and titanium carbide. D. Turret lathes

A. Cermets The answer is: A

B. Cubic Boron nitride 64. Are often used when several related
operations, such us holes of different sizes,
C. Silicon-nitride based ceramics reaming, or counterboring, must be done
on a single part.
D. Diamond
A. Gang-drilling machine
The answer is: C
B. Turret-type drilling machines
61. Is a special vise that attaches to the
cross slide to hold work. C. Radial drilling machine tools

A. Reamer D. Multiple-spindle drilling machine

B. Taper attachment The answer is: A

C. Milling attachment 65. Can be adjusted over a few thousands


of an inch to compensate for wear or to
D. Knurling permit some variation in hole size to be
The answer is: C obtained.

62. A section of the bed in front of the A. Expansion reamers


headstock can be removed to accommodate B. Adjustable reamers
larger diameter workplace.
C. Taper reamers
A. Engine lathes
D. Roughing reamers
B. Gab bed lathes
The answer is: A
C. Special-purpose lathes
66. Engage the work gradually, and usually
D. Chuck more than one tooth cuts at a given time
The answer is: B A. Right-hand cutter
63. Are machine tools with attachments that B. Left-hand cutter
are capable of tuning parts with various
contours. C. Plain milting cutters
D. Helical milfs B. Aluminum oxide and silicon carbide

The answer is: D C. Cubic boron nitrides and diamond

67. Milfing cutters are classified as either. D. Friability

A. Angle mifling cutters The answer is: D

B. Shell milfs 71. Temperature gradients within the


workplace during grinding are primarily
C. Fly cutting responsible for
D. Arbor cutters or shank cutters A. Tempering and softening
The answer is: D B. Burn
68. Is important in that it provides a C. Heat checking
sufficiently wide kerf for the blade to move
freely in the workplace without binding and D. Residual stresses
frictional resistance.
The answer is: D
A. Tooth set
72. Is done on cylindrical grinders with
B. Smagging specially dressed wheels matching the
shape of the threads.
C. Hacksaws
A. Thread grinding
D. Circular saw
B. Internal grinding
The answer is: A
C. Centerless grinding
69. Are suitable for large as well as tail
workplace that required machining on a D. Through- feed grinding
number of their surfaces.
The answer is: A
A. Work envelope
73. Damage to a grinding wheel can
B. Vertical machining centers severely reduce it's:

C. Horizontal- spindle machining centers A. Chatter

D. Universal machining centers B. Bursting speed

The answer is: C C. Bursting speed

70. In addition to hardness, an important D. Ultrasonic machining


characteristics is:
The answer is: B
A. Abrasive
74. Are thin ridge, usually triangular in B. GMAW process
shape, the develop along the edges of a
work-piece from machining from shearing C. Flux-cored arc welding
sheet materials, and from trimming forgings D. Electrogas welding
and castings.
The answer is: D
A. Elecropolishing
78. Pressure is applied to the workpiece
B. Superfinishing through either dies or rolls.
C. Burrs A. Cold welding
D. Buffing B. Ultrasonic welding
The answer is: C C. Friction welding
75. The source of energy is a laser, which D. Inertia friction welding
focusses optical energy on the surface of
the work-piece. The answer is: A

A. Laser-beam machining 79. Produces poor weld beads.

B. Laser-beam machining A. Porosity

C. Plasma-arc cutting B. Stag inclusion

D. Abrasive water-jet machining C. Incomplete fusion

The answer is: B D. Incomplete penetration

76. The temperature developed in the flame The answer is: C


of oxyacetylene welding as result of these
80. Brazing fluxes are generally made of:
reactions can reach:
A. Borax
A. 3100°C
B. Boric acid, borates, flourides
B. 3200°C
C. Chlorides
C. 3300°C
D. All of these
D. 3400°C
The answer is: D
The answer is: C
81. Is used extensively in the electronic
77. is used primarily for welding the edges
industry.
of section vertically in one pass, with the
piece placed edges to edges. A. Ultrasonic soldering
A. Globular transfer
B. Solder pastes 85. Is used for nonconductive materials
such as electrical insulators and
C. Wave soldering semiconductor device.
D. Soldering A. Sputtering
The answer is: D B. Reactive Sputtering
82. This operation is fast and it is C. Radio-frequency sputter
particularly sutation for joining thin metallic
and non-metallic materials. D. Ion plating

A. Self- tapping The answer is: C

B. Riveting 86. Is a much more entensive process and


requires specialized equipment.
C. Metal stiching or stapling
A. Epitaxy
D. Seaming
B. Etching
The answer is: C
C. Ion implantation
83. Is the science and technology of
friction, wear and lubrication. D. Electromigration

A. Optical interference microscope The answer is: C

B. Atomic force microscope 87. Surface type of compressive stress is


sometimes called.
C. Tribology
A. Design stress
D. Adhesion theory
B. Factor of safety
The answer is: C
C. Bearing stress
84. Are solid or semisolid lubricants and
generally consists of soaps, meniral oil and D. Modulus of elasticity
various additives.
The answer is: C
A. Emulsifiers
88. Is the ability of a material to be
B. Synthetic solutions deformed and to return to the original
shape.
C. Soups
A. Ductile material
D. Grease
B. Brittle materials
The answer is: D
C. Elasticity
D. Embrittlement C. 33XX

The answer is: C D. 34XX

89. Is that stress which causes a specified The answer is: C


permanent deformation of material usually
0.01% or less.

A. Plasticity

B. Poisson's ratio 93. Nickel 3.50% - chromium 1.50%

C. Preceptation heat treatment A. 33XX

D. Proof stress B. 40XX

The answer is: D C. 41XX

90. Is often used to mean tempering. D. 43XX

A. Aging The answer is: A

B. Annealing 94. Is steel that contains significant


quantities of recognized alloying metals.
C. Critical range
A. Carbon 60-95 points
D. Drawing
B. Wrought alloy steel
The answer is: D
C. Alloys
91. Load of 100 kg with 1/16 inch ball for
medium metals as for many copper alloys D. Low-alloy structural steels
and soft steels. The answer is: B
A. Rockwell B 95. Increased hardinability markedly and
B. Rockwell C economically, tends to counteract temper
brittleness improving creep strength and
C. Rockwell A red hardness. Is the most effective alloy for
improving strength at high temperature.
D. Rockwell D
A. Lead
The answer is: A
B. Manganese
92. Nickel chromium steels with 4.50%
1.50% chromium. C. Molybdenum

A. 31XX D. Phosphorus

B. 32XX The answer is: C


96. For heavy parts requiring deep The answer is: A
penetration of the heat treatment and high
fatigue strength per unit of weight.

A. AISI 3140 100. Are about two-thirds as heavy as


aluminum, lightness is one of the most
B. AISI 3150 significant characteristics of this metal.

C. AISI 3240 A. Yellow Brass

D. AISI 3340 series B. Aluminum alloys

The answer is: D C. Magnesium alloys

97. The hardness should generally fault D. Magnesium


between the limits.
The answer is: C
A. 560< BHN< 700

B. 560< BHN< 710

C. 560< BHN< 720

D. 560< BHN< 730

The answer is: D

98. Is heat-treated white cast iron.

A. White cast iron

B. Malleable iron

C. Wrought iron

D. Chilled iron

The answer is: B

99. Which the usual way of hardening the


austhenitic type because of their potent
response to this treatment.

A. Cold working

B. Age hardening

C. Copper alloys

D. Copper

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