BVH2273 GB

MULTICOR®
K50/K80/K120/K180
Instruction Manual
BV-H2273 GB
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All rights reserved. This documentation or excerpts thereof may not be reproduced in any form without prior written permission by
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Note: The original manual is in German. This is a translation.
(90071992932519179 V11, 19/11/2014)

Table of Contents
Table of Contents
1 Introduction ...........................................................................................................................................1
1.1 Terms and Designations ........................................................................................................................1
2 Safety Instructions ................................................................................................................................3

2.1 About this Chapter .................................................................................................................................3
2.2 Intended Use .........................................................................................................................................3
2.2.1 Signal Words for Safety Warnings ................................................................................................4
2.2.2 Signal Words for Application Notes ..............................................................................................6
2.3 Explosion Pressure Shock Strength ......................................................................................................6
2.4 Machine Revision ..................................................................................................................................7
3 Function Description .............................................................................................................................9

3.1 Intended Use .........................................................................................................................................9
3.2 Mode of Operation .............................................................................................................................. 10
4 Transport ............................................................................................................................................13
5 Installation and Commissioning ...........................................................................................................17

5.1 Qualifications of the Executing Personnel .......................................................................................... 17
5.2 Mechanical Assembly ......................................................................................................................... 18
5.2.1 Conditions .................................................................................................................................. 18
5.2.2 Dimensions................................................................................................................................. 19
5.2.3 Installation .................................................................................................................................. 24
5.2.3.1 Below a Tank ............................................................................................................................. 26
5.2.3.2 Flexible Connection .................................................................................................................... 28
5.2.3.3 Beneath a Discharge Screw....................................................................................................... 29
5.2.3.4 Pressure Compensation (Optional) ............................................................................................ 31
5.3 Electrical Installation ........................................................................................................................... 33
5.3.1 General Notes ............................................................................................................................ 33
5.3.2 Connection ................................................................................................................................. 35
5.4 Commissioning ................................................................................................................................... 36
5.4.1 Requirements for Operation ....................................................................................................... 36
5.4.2 Compressed Air Supply ............................................................................................................. 39
5.4.3 MULTICOR K Protective Interlock with Material Blower ............................................................ 43
5.4.4 Load Cell Installation Aids .......................................................................................................... 44
5.4.5 Execution.................................................................................................................................... 47
6 Checking Feed Accuracy ....................................................................................................................51
7 Service and Maintenance ....................................................................................................................53

7.1 Lubricating the Measuring Gear ......................................................................................................... 56
7.2 Material Caking and Wear ................................................................................................................. 57
7.3 Pulsating Bulk Material Flow ............................................................................................................. 57
7.4 Check Running Noises ....................................................................................................................... 58
7.5 Measuring Wheel ............................................................................................................................... 58
MULTICOR® K50/K80/K120/K180, Instruction Manual BV-H2273GB, V11

Schenck Process Group -i-
Table of Contents
7.6 Housing and fluid bottom .................................................................................................................... 62

7.7 Measuring Motor ................................................................................................................................. 66
7.8 Replacing the Belt Drive ..................................................................................................................... 70
7.9 Compressed Air Connections ............................................................................................................. 74
7.10 Measuring gearbox – Replace ............................................................................................................ 77
7.10.1 Dismantling measuring gearbox ................................................................................................ 78
7.10.2 Attach measuring gearbox ......................................................................................................... 79
8 Malfunctions .......................................................................................................................................81
9 Shutdown, Storage, Recommissioning ................................................................................................83
10 Disassembly and Disposal ..................................................................................................................85
Index ..................................................................................................................................................86
BV-H2273GB, V11 MULTICOR® K50/K80/K120/K180, Instruction Manual

- ii - Schenck Process Group
Introduction
1 Introduction
Schenck Process would like to thank you once again at this time for pur-
chasing this product.
At the time of its manufacture, this product was engineered to the high-
est known standards and built with the greatest of care.
However, there are sometimes risks involved in using technical equip-
ment and products that cannot always be completely eliminated by good
design. For this reason we would ask you to read carefully and follow the
instructions in this manual and all other documentation related to this
product. This is not only for your own safety but also to assist you in
achieving the greatest possible benefits from our product.
The operating instructions are a fixed component of your product. They
must be available at all times to the personnel working with and on the
product. You may only pass on this product to a third party if it is accom-
panied by the complete documentation.
We would like to wish you many years of trouble-free work with our
product.
1.1 Terms and Designations

The terms 'machine', 'feed system' and 'measuring device' will be used
as product designations in addition to the actual name of the product.
All dimensions used in this manual are in millimeters (mm) unless stated
otherwise.

Schenck Process Group -1-
Introduction

-2- Schenck Process Group
Safety Instructions
2 Safety Instructions
2.1 About this Chapter

This chapter deals with the correct and safe handling of the machine and
specifies the personnel that may work with the machine and the qualifi-
cations they require.
2.2 Intended Use
DANGER
Incorrect operation of MULTICOR K
Explosion with danger of life.
1. All safety instructions contained in this manual.
2. Follow the safety instructions in the manuals BV-H2021 and Ex
BV-H2276.
3. Read the documents thoroughly.
4. Contact the manufacturer if in any doubt.
DANGER
Incorrect assembly
The machine will no longer be resistant to explosion shock pressures.
– Assemble the machine according to the statements in this manual.
1. Read the manual thoroughly.
Technical Data
Always follow the Technical Data Sheet that you can find in your product
documentation folder. The Technical Data Sheet lists important infor-
mation on safe operation.
About This Manual

Anybody directly or indirectly involved in installing, operating, servicing
and maintaining this machine has to have read this manual carefully and
be able to apply it.

Safety Instructions
Work on the Machine

Only trained, instructed and authorized personnel may perform work re-
lating to the installation, operation, service and maintenance of the ma-
chine.
On shift changes senior personnel are obliged to instruct shift workers on
the current state of operation.
The qualified personnel must be capable independently of performing
metalwork and be familiar with using a crane to lift heavy components.
The technical staff must know and observe the locally applicable regula-
tions regarding safety and accident prevention.
Measuring-related work may be carried out by trained measurement and
control engineers only.
The MULTICOR K measuring device is intended for the feeding of pul-
verized coal according to the CORIOLIS measuring principle. Upon
commissioning the MULTICOR K is adjusted according to:
▪ the pulverized coal specified in the order,
▪ this documentation,
▪ the evaluation system documentation,
▪ the 'technical data' of the system,
▪ and, depending on the system configuration, according to additional
information in the product documentation folder.
Your MULTICOR K is suitable for all bulk solids that comply with your
order-related specifications. The pulverized coal must be liquidized be-
fore being entered into the MULTICOR K to ensure that the measuring
process will work properly with a direct feed into a pneumatic conveyor
line. The fluidization can be performed by a bypass air connection if a
horizontal starfeeder is used upstream of the MULTICOR K. For safety
reasons your MULTICOR K may only be commissioned after it has been
installed into a closed conveyor line. This installation must be made as
per the details on »page [➙17]« by an experienced technician.
2.2.1 Signal Words for Safety Warnings

Potential dangers will always exist when working with technical devices.
Dangers will arise if the machine is
▪ incorrectly installed,
▪ started up incorrectly,
▪ operated by untrained personnel, or
▪ serviced by unqualified personnel.
The following signal words in this manual indicate dangers that may
arise when handling this machine:

Safety Instructions
Danger
The signal word DANGER identifies a danger with a high degree of risk
that, if not prevented, will cause grievous injury or death. Follow all in-
structions to prevent this danger from arising.
Warning
The signal word WARNING identifies a danger with a moderate degree
of risk that, if not prevented, may cause grievous injury or death. Follow
all instructions to prevent this danger from arising.
Caution
The signal word CAUTION identifies a danger with a low degree of risk
that, if not prevented, may cause a minor or moderate injury. Follow all
instructions to prevent this danger from arising.
Representation of safety instructions
Fig. 1: Components Safety Instruction
1 Symbol 2 Signal word
3 Type and source of danger 4 Possible consequences if the

danger is not prevented.
5 Possible measures for prevent-

ing the danger.

Safety Instructions
2.2.2 Signal Words for Application Notes
Always Observe
The signal words ALWAYS OBSERVE identify situations in which mate-
rial or environmental damage could occur.
Example:
STRICTLY OBSERVE
Welding on load-bearing parts
TIP
The signal word TIP highlights information that can be utilized to treat the
product economically and at an optimal level of efficiency.
Example:
HINT
Take note of the measures listed below to rectify malfunctions.
2.3 Explosion Pressure Shock Strength

The MULTICOR K has been designed according to directive VDI 2263,
part 3/May 1990 explosion pressure shock strength for a maximum ex-
plosion pressure of 16 bar positive pressure. The MULTICOR K housing
was subjected to a water pressure test as per EN 14460. The explosion
forces cause no significant deformation. However, damage to the meas-
uring system cannot be ruled out. The pipe systems (10 bar) supplied
with the machine for conveying the pulverized coal are designed to be
resistant to explosion pressures.

Safety Instructions
2.4 Machine Revision
DANGER
Disregarding the inspection information
Material damage and subsequent danger of life due to explosion.
– An inspection must be carried out if the machine has become over-
heated due to, for example, conveying hot spots, an explosion or
operation with no sealing air for bearings.
1. Contact Schenck Process.
2. This inspection must be carried out by qualified personnel only,
trained or authorized by Schenck Process for inspection work.

Safety Instructions

Function Description
3 Function Description
This chapter explains the machine design to you, what it is used for and
how the machine functions.
3.1 Intended Use

The MULTICOR K measuring device is used to measure mass flow rates
of bulk solids according to the 'Coriolis' measuring principle.
The bulk solids is fed vertically into a rotating measuring wheel through a
centric inlet. The measuring wheel is equipped with a reversing cone.
The measuring wheel reversing cone directs symmetrically the bulk sol-
ids into the measuring wheel signal channels on all sides.
The torque required to accelerate all particles of the bulk solids is directly
proportional to the mass flow rate of the bulk solids if the measuring
wheel is turning at a constant number of revolutions per unit time.
The drive torque is recorded as a reactive force in a special torque
measuring station. It constructively minimizes friction from sealing and
bedding the drive speed control and belt drive including interference sig-
nals from cabling and supply lines. They are not recorded in the meas-
urement result.
An inductive proximity switch is integrated into the drive unit. It measures
the changes in the drive speed of the measuring wheel and these
changes are taken into account when calculating the feed rate in the
electronic evaluation system. Changes in the physical properties of the
bulk solids have no impact on measuring results or on the accuracy of
the measuring instrument.

3.2 Mode of Operation
Fig. 2: Design and function
1 Bulk solids inflow 2 Fluid bottom
3 Load cell 4 Compressed air inlet with built-in

air intake filter (L2)
5 Compressed air for the fluidized 6 Compressed air inlet with built-in
bottom with a built-in choke (F) air intake filter (L1)
7 Housing with outlet pipe 8 Driveline with measuring bearing
9 Drive shaft 10 Measuring rotor
11 Air connection cover flushing (B) 12 Device inlet flange

- 10 - Schenck Process Group
Connection B introduces air for the cover flushing, preventing bulk solids
deposits from forming.
Connection F also introduces compressed air, supporting the fluidization
of the bulk solids. Fluidization promotes the outflow of the bulk solids.
The drive shaft is constructed in two parts. Both parts are operated syn-
chronously and are mounted on each other friction-free. The drive shaft
support is sealed on the bulk solids side by two air-flushing systems. The
systems are supplied with compressed air through connec-
tions L1 and L2.
Fig. 3: Main Subassemblies
1 Device inlet 2 Housing
3 Rotational speed sensor 4 Clamping screw
5 Three-phase AC motor 6 Rotation direction arrow
7 Motor support 8 Belt drive
9 Measuring gear 10 Motor bracket
11 Compressed air supply connec- 12 Load cell housing

tions

Schenck Process Group - 11 -

Transport
4 Transport
STRICTLY OBSERVE
Penetration of water or dirt into the machine
Damage to the machine.
– No water or dirt may be allowed to penetrate into the machine or
compressed air connections.
1. Only remove the device inlet cover directly before it is installed into
the conveyor line.
2. Ensure that the stop valves above the feeder remain closed until
commissioning.
3. Ensure that no water can enter the device inlet via the storage bin.
4. Do not remove the air connection sealing plugs until the com-
pressed air pipes are to be connected.
5. Ensure that no water or dirt can penetrate into the compressed air
connections.
⇨ Safeguarding the machine.
STRICTLY OBSERVE
The machine is not vertical
Oil will enter the measuring bearing, damaging it.
– The machine must be always vertical.
1. Never move the machine from a vertical position.
2. Regularly check the vertical position of the machine.
If the machine is not in an upright position, oil may enter the measuring
bearing, damaging it. 45° is the maximum angle at which the machine
may temporarily be inclined.

Transport
WARNING
Suspended loads
Danger to life from falling loads.
– Lifting tackle may be operated only by qualified personnel.
1. Do not walk under suspended loads.
⇨ Safe operation.
Fig. 4: Transporting the Machine
1 Device inlet cover 2 Cover flushing sealing plugs
3 Compressed air connection 4 Transport frame

sealing plugs (3 pcs.)
5 Transport pallet 6 Approximate location of mass

center of gravity
7 Eyebolts (2 pcs.) as attachment

points

Transport
Model Weight in kg
K50 215 kg
K80 240 kg
K120 300 kg
K180 380 kg
Tab. 1 : Transport weight ca.
▪ Use the transport frame to transport the machine to its installation

site.
▪ Do not remove the machine from the frame until it has reached the
installation site.
▪ Always lower the machine at creep speed.
▪ Inspect the machine immediately after receiving it to see if it has

been damaged in transport.
▪ File with the carrier immediately and in writing any claims for
transport damages.
▪ Use the shipping papers to check the completeness of the shipment.

Transport

Installation and Commissioning
5 Installation and Commissioning

This chapter explains how to correctly and safely install the machine and
describes the qualifications required by the executing personnel.
DANGER
Incorrect assembly
The machine will no longer be resistant to explosion shock pressures.
– Observe the information in the safety information in the correspond-
ing manuals Safety Concept BV-H2021 and Supplement Ex BV-
*1)
H2276 .
1. Read carefully and contact the manufacturer if there are any doubts.
⇨ Safe operation.
The machine does NOT posses the properties described in chapter

»Explosion Pressure Shock Strength [➙6]« if the machine is incorrectly
assembled or if device connections are partially or completely open dur-
ing maintenance.
*1)
If your statutory provisions conform to the European 'ATEX' guidelines
for explosion protection, then you always must follow the instructions in
manual BV-H2276.
MULTICOR K (16 bar) and the pipe systems for conveying pulverized
coal (10 bar) supplied with the machine are designed to be resistant to
explosion shock pressures as per the guideline VDI 2263 page 3 and
EN 14460.
A stress analysis or hydraulic pressure test must be made after each al-
teration to verify that the applicable guidelines have been complied with.
5.1 Qualifications of the Executing Personnel
Work on the Machine

Only trained, instructed and authorized personnel may perform work re-
lating to the installation, operation, service and maintenance of the ma-
chine.
On shift changes senior personnel are obliged to instruct shift workers on
the current state of operation.
The qualified personnel must be capable independently of performing
metalwork and be familiar with using a crane to lift heavy components.
The technical staff must know and observe the locally applicable regula-
tions regarding safety and accident prevention.
Measuring-related work may be carried out by trained measurement and
control engineers only.

5.2 Mechanical Assembly
5.2.1 Conditions
▪ Keep all sources of vibration, e.g. oscillators and vibrators, away
from the machine or dampen their effects. Such vibrations can lead
to unwanted superimpositions on the measuring signal . Experience
has shown that they can be avoided by the use of anti-vibration buff-
ers, compensators or similar components. The permissible oscillation
amplitude is < 0.1 g.
▪ The forces that act on the MULTICOR K from the connected pipe-
lines may not exceed 500 N .
▪ A number of tried-and-tested solutions are shown in the installation
instructions from »page [➙24]« onwards.
▪ Compressed air is required at connections F, L1 and L2 for interfer-
ence-free operation of the MULTICOR K. The compressed air must
be processed to the grade of 'air for measurement purposes' speci-
fied by ISO 8573-1: 2010-04-15. Refer to »Compressed Air Supply
[➙39]«.
▪ MULTICOR K and all up- and downstream units must be protected
against loads resulting from wind and rain.

5.2.2 Dimensions
OBSERVE
Observe the order-specific dimensioned drawings for installation
to ensure that the machine can be installed seamlessly into the closed
conveyor line.
– The MULTICOR K must be connected rigidly to the up- and down-
stream plant components.
1. Take note of the dimensions of your MULTICOR K.
⇨ Safe operation.
Model K50
Fig. 5: Dimensions of the K50

Model K80

Model K120

Model K180

MULTICOR K Dimensions with Feed Shoe
Fig. 9: Dimensions with feed shoe
1 Compressed air treatment (en- 2 Measuring bearing seal (L1)

sure required air quality)
3 Fluid bottom (F) 4 Drive shaft seal (L2)
5 Feed boot in pneumatic convey- 6 Carrier air

or line matched to customer's
situation
7 R1 ½ sleeve 8 Starfeeder outlet ventilation and

pulverized coal fluidization
(air required: ca. 1 kg/h for 75 -
1)
125 kg/h of pulverized coal)
9 Dimensions depend on size of 10 Cover rinse tapped from pure

the feed shoe and model of gas supply line
MULTICOR K (Required air approx. 20 – 40
3 2)
m n/h)
*1)
If directly entered into the pneumatic conveyor line, the air required
depends on the type of starfeeder.
*2)
In special cases, a separate is also possible (e. g. compressor, com-
pressed air network).

The distance from the point at which the air is tapped for the starfeeder
ventilation to the MULTICOR K outlet point must be at least 1 000 mm.
5.2.3 Installation
This chapter describes the installation of the machine and its metrologi-
cal requirements.
Follow the instructions in the corresponding documentation for installa-
tion of the horizontal starfeeder.
Refer to chapter »Compressed Air Supply [➙39]« for the technical data
on the supply of compressed air.
STRICTLY OBSERVE
Penetration of dust and dirt into the machine by switching on the
machine without a compressed air supply
Bearings and measuring gears can become damaged.
– Before commissioning or restarting after shutdown:
1. Check the compressed air supply.
2. Ensure the supply of compressed air.
3. Follow the instructions in the manual.
STRICTLY OBSERVE
Foreign particles in the machine
Significant secondary mechanical damage.
– Foreign particles may not enter the machine.
1. Inspect the machine directly before assembly for foreign particles
and remove any found.
⇨ Safe operation.

MULTICOR K machine is delivered ready for installation.

Install the machine according to the following steps:
▪ Transport the machine to its installation site according to the instruc-
tions on »page [➙13]«.
▪ Verify that the dimensions of the installation site are sufficient for the
machine. Observe the order-specific dimensioned drawings and
comply with the specifications in the chapter »Conditions [➙18]« and
the installation instructions on »page [➙24]«.
▪ Remove the protective cover on the inlet flanges and the dummy
plugs on the compressed air connections immediately before in-
stalling the device.
▪ Ensure that no foreign particles enter the machine during assembly.
▪ Install the machine with 'spirit-level accuracy'.
▪ Blow through the compressed air pipes before attaching them to the
MULTICOR K to ensure that any objects that may have entered
them during assembly and any condensate that may have gathered
is removed.
The compressed air connections on the device are marked with letters
that have the following meanings:
F Fluid bottom
L1 Measuring bearing's sealing
L2 Drive shaft bearing seal
▪ The sintered-metal filters built into connections L1 and L2 are used

to protect the bearing and may not be removed.
▪ A nozzle is built into connection F that reduces the connection pres-
sure to the required value. This may not be removed.
▪ Bulk solids may enter the machine only once the compressed air
supply is running.
▪ Take steps to prevent dust, dirt and moisture from entering the ma-
chine.

5.2.3.1 Below a Tank

The following figure shows installation of the MULTICOR K beneath a
pulverized coal tank with a horizontal starfeeder and a discharge agita-
tor.
Fig. 10: MULTICOR K connections
1 Pulverized coal silo 2 Emergency shut-off gate
3 Starfeeder outlet ventilation (A) 4 Cover rinse (B)
5 Manual valve 6 Stop plug
7 Measuring bearing seal (L1) 8 Drive shaft seal (L2)
9 Fluid bottom (F) 10 Compressed air supply unit
11 Compressed air treatment by a 12 Pressure controller min. 2.5 bar

dryer and a filter is indispensable
if the on-site compressed air
does not meet the specified
requirements
13 MULTICELL sealing air (M) 14 MULTICELL horizontal starfeed-

er with discharge agitator
Δp Net conveying pressure

Y and X values apply under the condition that the MULTICOR K is so

well anchored that it cannot become displaced. The permissible values
can be found in the order-specific documentation.
The technical data regarding the supply to the machine can be found in
the chapter »Compressed Air Supply [➙39]«.

5.2.3.2 Flexible Connection

A flexible connection must be attached in order to compensate for travel
of the tank.
▪ Connect it such that it is under a slight pressure load.
▪ Install the intake guide as shown. It protects the flexible connection.
Fig. 11: Installing the flexible connection
1 Permissible tank travel (empty - 2 Flexible connection

full)
3 Ground cable for protective 4 Feed hopper

earthing
5 Remove hand wheel after com- 6 Manual valve

missioning
7 Compressed air hose 8 Starfeeder outlet ventilation
9 Coal dust silo

The Y and X values apply under the condition that the MULTICOR K is
so well anchored that it cannot become displaced.
▪ Y < 5 mm
▪ permissible silo displacement = X < ±2 mm from the central position
The permissible values may differ from order to order.
5.2.3.3 Beneath a Discharge Screw

The MULTICOR K forms a unit together with the intake guide, starfeeder
and the leakage air collector. Assembled, this unit must be well-
anchored and stably supported.
The discharge screw outlet is inserted between this unit and the dust fil-
ter above it. The outlet has two flexible connections and serves as a
pressure compensator for the fill-weight measuring unit.
Information about the air supply to the MULTICOR K is included in the
chapter »Compressed air supply [➙39]«.
The Y and X values apply under the condition that the MULTICOR K is
so well anchored that it cannot become displaced.
▪ Y ≤ 2 mm
▪ X ≤ ±2 mm
The permissible values may differ from order to order.

Fig. 12: Installation beneath a Discharge Screw
1 Dust filter 2 Pressure compensation
3 Feeding screw outlet 4 Starfeeder
5 Feed hopper 6 MULTICOR K
7 Ground cable for protective 8 Shoring up to be solid as a foun-

earthing dation
9 Inlet ventilation 10 Leakage air collector
11 Leakage air line, insulated

5.2.3.4 Pressure Compensation (Optional)

The pressure compensation keeps away from the MULTICOR K the
forces that result from the tank travel (empty – full) and the conveyor
pressure. Pressure compensation also allows an almost pristine tank fill-
weight measurement in the situation in which the tank is held up by load
cells .
The pressure compensation can compensate for up to 5 mm of tank
travel. For this reason, ensure upon assembly that clearances L1 and L2
are correctly maintained.
Observe the order-specific installation dimensions. The following table
gives the installation dimensions for the standard situation.
Installation dimensions L1 L2
Tank empty 185 mm 170 mm
Tank full 180 mm 175 mm
Tab. 2 : Pressure compensation installation dimensions

Fig. 13: Pressure compensation
1 Head plate 2 Spindle (4 pcs.)
3 Flange screws 4 Wrench size 36 mm
5 Flanged inlet connection 6 MULTICOR K inlet
7 Compensator 8 Admissible silo displacement
9 Compensator
▪ First set clearance L1 by installing the inlet support. Observe the di-
mensions in the order-specific installation drawings.
▪ Set clearance L2 by adjusting the head plate with the aid of the
4 spindle nuts. The wrench size is 36 mm.
▪ Ensure that the screw torques of all flange screws correspond to the
specifications.

5.3 Electrical Installation
5.3.1 General Notes
Personnel
Preparation, assembly, commissioning, operation, maintenance and ser-
vicing may only be carried out by qualified personnel.
All persons working on the system are required to observe the safety
hints and know the parts of the technical documentation relevant to their
work.
The operating company is responsible for instructing his operators to ob-
serve all regulations and instructions given.
DANGER
Live parts
Danger of life from electric shocks.
– Electrical assembly may be carried out by authorized personnel
only.
1. Connect the devices as specified in the electrical circuit diagrams.
2. Observe the guidelines and standards applicable to the location of
installation.
▪ Use flexible connecting cables
The measuring motor may be switched on only:

▪ using the controller's soft start and
▪ when the specified MULTICOR K compressed air supply is running.
▪ Set the correct direction of rotation of the measuring wheel by setting
the corresponding polarity of the measuring motor.

OBSERVE
Direction of rotation of the measuring motor and the measuring
wheel
– counterclockwise overlooking the motor fan wheel.
1. Set the correct direction of rotation of the measuring wheel by set-
ting the corresponding polarity of the measuring motor.
⇨ Obtaining a measuring result.
If the direction of rotation has been incorrectly set, swap the polarity of
connections U and V at the motor terminal box.

5.3.2 Connection
▪ Observe the connection diagrams in your product documentation
folder.
▪ Use only screened and low-capacity measuring cables.
▪ Do not lay measuring cables parallel to high-voltage current or con-
trol cables.
▪ Connect all instruments in the measuring circuit (e.g. MULTICELL,
MULTICOR K, pneumatic conveyor line) to the same earthing
equipment conductor.
DANGER
Current will flow through components that will have become live
due to an error.
Immediate danger to life from electrical shock.
– The protective earth conductor must be connected to the machine.
1. The local regulations must be complied with before installing the
protective earth conductor (PE).
2. Install the protective earth conductor (PE) at the machine.
3. The machine may be switched on only once the protective earth
conductor (PE) has correctly been installed.
DANGER
Explosions triggered by electrostatic discharge
Danger of life from explosion.
1. The housing elements must be grounded among themselves.
2. The entire machine must be grounded.
3. The leakage resistance to earth must be < 10 Ω.
6
4. In a gas explosion hazard area: avoid direct electrostatic dis-

charges (e.g. never wipe off plastic surfaces with a dry rag).
▪ In order to avoid electrostatic charges, connect the earthing cable

supplied as shown in the diagrams from »page [➙24]« onwards.

5.4 Commissioning
5.4.1 Requirements for Operation
STRICTLY OBSERVE
MULTICOR K is operated in a circuit with the pulverized coal tank, the

horizontal starfeeder and the furnace burner.
DANGER
Leak of combustible dusts due to incorrectly installed bulk solids
inlets and discharges
Danger to life due to explosions and damage to health due to contact
with these bulk solids.
– All bulk solids inlets and discharges must be perfectly installed, no
material may escape.
1. Observe the assembly instructions.
2. Ensure that the connections are sealed.
⇨ When commissioning with bulk solids, ensure that there are no bulk
solids leaks.


requirements


STRICTLY OBSERVE
Incorrect operation of the machine
Damage to the machine.
– Observe the following information.
1. Read the manual carefully.
The measuring motor may be switched on only:

▪ using the controller's soft start when the specified MULTICOR K
compressed air supply is running,
▪ when the starting signal is interlocked with the contact of the pres-
sure controller, and
▪ when the bulk solids supply is released once the nominal rotational
speed of the measuring motor has been reached. For this the start-
ing signal for the horizontal starfeeder must be interlocked with the
MULTICOR K release command.
▪ if particular bulk solids are conveyed. Refer to your order-specific
documentation. Specified bulk solids only may be conveyed during
the commissioning phase also. Other bulk solids can lead to safety
hazards or cause lasting impairment of the function of the machine
and the entire system.
▪ Agglomerates in the bulk solids (accumulations of particles) may not
exceed the maximum diameter stated in the »Table [➙38]«, as oth-
erwise the bulk solids flow may be hampered or, in extreme cases,
completely interrupted. Oversized foreign particles must be sieved
out or broken up before reaching the measuring unit.
Device type max. diameter of agglomerates
K50 35 mm
K80 20 mm
K120 25 mm
K180 20 mm
Tab. 3 : Agglomerates - Maximum permitted diameter

5.4.2 Compressed Air Supply
STRICTLY OBSERVE
Only deactivate the compressed air supply C or D if

▪ feeding has been stopped and the maintenance valve at the tank
outlet has been closed,
▪ the material blower has stopped,
▪ a ball valve has been installed in the conveyor line to the
MULTICOR K and this has been closed to prevent overpressures in
the system from reaching the MULTICOR K
▪ the measuring motor has been switched off.
The following figure shows the MULTICOR K connections.


requirements


Inlet air requirement (starfeeder outlet ventilation) A

▪ Air requirement is around 1 kg/h for 75 to 125 kg/h coal dust, de-
pending on the prefeeder,
▪ Supply typically by clean gas from the pneumatic conveyor, see the
information in the chapter »Commissioning [➙47]«.
Cover flushing B
▪ Air requirement: 20 to 40 m n/h.
3
▪ Supply typically by clean gas from the pneumatic conveyor, see the
information in the chapter »Commissioning [➙47]«.
Additional unit for treating compressed air C

If the quality of air is poorer than that specified in supply of compressed
air, compressed air treatment is absolutely necessary. The compressed
air may be treated with an additional unit available from
Schenck Process. The provision of works air with the following quality is
required for the additional unit:
▪ Compressed air p: at least 6 bar absolute,
▪ Solid-matter content: max. 10 mg/m , max. 40 μm
3
▪ Water content: max. pressure dewpoint +10 °C,

▪ Oil content: max. 25 mg/m .
3
If operating with a compressed air treatment facility you must also con-
sider:
▪ the stated MULTICOR K compressed air requirement and the hori-
zontal starfeeder,
▪ the rinsing air supply of approx. 7.5 m n/h.
3
The rinsing air is used to renew the drying agent.

Device supply D
STRICTLY OBSERVE
Disregarding the stated pressures for compressed air connec-
tions L1, L2 and F
If other values are set, there is a risk that the machine will be damaged.
– Pressures must therefore not deviate from the stated values.
1. Adjust the pressures at each pressure reducer.
2. Secure the pressure reducer against unintentional change.
Compressed air p: 5 to 7 bar absolute, cleaned, dehydrated and de-

oiled.
Required quality of air in accordance with ISO 8573 split as follows:
Measuring bearing sealing L1 with 1.8 bar (overpressure)
Drive shaft sealing L2 with 1.8 bar (overpressure)
Fluid bottom F with 4.0 bar (overpressure)
STRICTLY OBSERVE
Use of spare parts not from Schenck Process
If other spare parts are used, the unit may be damaged because other
spare parts may not have the same pressure resistance as
Schenck Process spare parts.
1. In order to avoid the risk of damage, only use original
Schenck Process spare parts.
▪ Solid-matter content: max. 1 mg/m , max. 1 μm

3
▪ Water content: Pressure dew point max. -20 °C valid for ambient
1)
temperature min. -20 °C ,
▪ Oil content: max. 1 mg/m ,
3
▪ Air requirement: approx. 30 - 47 m n/h (depending on net supply

3
pressure Δp).
Also note the sealing air requirement for the shaft seals of the hori-
zontal starfeeder.
▪ approx. 15 m n/h air requirement
3
1)
The pressure dew point must be correct downwards accordingly for
lower ambient temperatures. For example, ambient temperature
min. -30 °C requires a max. pressure dew point of -30 °C.

Pressure monitoring
The system is switched off if the compressed air supply pressure falls
below 2.5 bar Ü (overpressure).
See also
 Execution [➙47]
5.4.3 MULTICOR K Protective Interlock with Material Blower
STRICTLY OBSERVE
Missing MULTICOR K Protective Interlock with Material Blower
Mechanical damage to the bearings and the measuring gear due to dust
penetration
– If the system is switched off by the Schenck weighing electronics
due to insufficient compressed air supply, the material blower must
immediately be stopped by locks provided by customer, in order to
protect the bearings and measuring gearbox of the MULTICOR K
against dust.
1. The locking with the material blower must respond as soon as the
feed operation is switched off by the pressure switch trigger of the
MULTICOR K compressed air supply (p < 2.5 bar).
2. The protective interlock must be active both in automatic and local
blower mode.
3. The compressed air supply must be running before restarting.
Neither the measuring drive nor the complete feeding can be switched
on if the compressed air supply to the MULTICOR K is not switched on
or is insufficient. The internal interlock of the controller supplied switches
off automatically a running feed as soon as the sealing air pressure falls
below the threshold value of 2.5 bar.
Furthermore there may in this case be no conveyor pressure as pulver-
ized coal would otherwise penetrate the measuring gear, potentially
damaging it.

5.4.4 Load Cell Installation Aids
STRICTLY OBSERVE
Check the load cell installation aids (transport lock)
to see whether the bolts need to be refitted.
– Both bolts must be in the correct position.
1. Check the position of the lock bolt and load cell installation aid bolt.
⇨ The mass flow rate is recorded.
The position of both bolts must be checked before commissioning. The

following figures show the secured load cell assembly positions for the
various MULTICOR K models. The position shown blocks the measuring
mechanics for purposes of assembly and transport and must be changed
for operation.
In general the bolts are already in their correct position for opera-
tion and do not require adjustment. The following figures show the
load cell assembly position.
The device is not ready for operation in this position. Measurement
is not possible.
The device is not capable of measurement if the bolts are in the position
shown.
▪ Swap the bolts around to make the device ready for operation and
able to log measurement data.

Model K50/K80
Fig. 16: Removing the transport lock for K50/K80
1 Inside hexagonal locking screw 2 Load cells mounting jig

wrench size (SW) 5 External hex head bolt wrench
size (SW) 10
Load cells mounting position (device is not measurement-ready):

Internal hex head bolt in position 1 and
external hex head bolt in position 2
Operation position (device is measurement-ready):


Model K120/K180
Fig. 17: Removing the transport lock for K120/K180
1 Inside hexagonal locking screw 2 Load cells mounting jig External

wrench size (SW) 5 hex head bolt wrench
size (SW) 10
3 Additional discharge screw inter-

nal hex head bolt, wrench
size (SW) 5
Load cells mounting position (device is not measurement-ready):

Operation position (device is measurement-ready):


5.4.5 Execution
Carry out the following steps to take the machine into service.
▪ Check the fill level in the working range of the pulverized coal tank.
▪ The horizontal starfeeder must be switched off.
▪ Open the bypass pipe hand valve for the starfeeder outlet ventilation.
▪ Check the oil level in the measuring gear. When the machine is idle
the oil should not be below the middle of the gauge glass. If neces-
sary fill it up with the special oil supplied (refer to chapter
»Lubricating the Measuring Gear [➙56]«).
▪ Ensure that the compressed air treatment is functioning and is set
properly and then open the compressed air inlet.
▪ The operating air pressure must be between 5 and 7 bar
Ü (overpressure), refer to device supply in chapter »Compressed Air
Supply [➙39]«.
▪ Check the switch-off signal of the pressure controller for a minimum
operating pressure of 2.5 bar Ü (overpressure) and adjust if there is
any discrepancy.
▪ Briefly switch on the measuring motor (using soft start) and observe
to see it the fan wheel rotates counterclockwise (arrow on the fan
wheel hood). Swap the polarity of connections U and V on the motor
if it rotates in the wrong direction.
▪ Switch on the MULTICOR K and check whether a value for the feed
rate is displayed on the evaluation system while it is starting up. Al-
low for a MULTICOR K warm-up phase (without feed material) of
ca. 30 minutes.
A stable zero-point should now settle at the evaluation device.

Please contact Schenck Process if this is not the case.
▪ Close the bypass pipe hand valve for the starfeeder outlet ventila-
tion.
▪ Switch on pneumatic conveying without bulk solids. Allow conveying
to run for about 15 minutes until the operating temperature has been
reached.
▪ Zero the evaluation device for the MULTICOR K.
▪ Use the hand valve to set the air flow for the starfeeder outlet ventila-
tion to a value between the two devices based on the nominal feed
rate of the MULTICOR K. Refer to the following figure.
▪ Read off at the evaluation system the air flow measured as a feed
rate value.

Cold Start
A startup from a cold state with ambient temperatures below -10 °C
should only be made after a preheating phase.
Please proceed as follows:
▪ Warm conveying air from the pneumatic conveyer line must be
transported through the MULTICOR K and MULTICELL for a dura-
tion of 30 minutes while MULTICOR K and MULTICELL are idle.
Fig. 18: Air Quantity for Starfeeder Outlet Ventilation
X Rated pulverized coal feed Y Air quantity for starfeeder outlet

rate [t/h] ventilation [kg/h]

Measurement of the quantity of air results from the flow of air through the
MULTICOR K measuring wheel.
▪ Again zero the MULTICOR K evaluation system.
▪ Start up the system again according to the instructions in the manual
for the MULTICOR K evaluation system.
▪ Check the feed accuracy of the MUILTICOR K when commissioning,
refer to chapter »Checking Feed Accuracy [➙51]«.


Checking Feed Accuracy
6 Checking Feed Accuracy

In general, the feed accuracy is checked with the aid of an on-stream
calibration system. Feed operation can continue uninterrupted.
The pulverized coal tank is supported by load cells. The weight signal
from the load cells is switched to the evaluation system of the
MULTICOR K.
Checks can be made while the facility is running. Follow the instructions
in the manual for the evaluation device.
Ensure before the tests that the tank is supported by the load cells free
of force shunts. The defined tank motions may not be exceeded (refer to
chapter »Installation [➙24]«).

Checking Feed Accuracy

Service and Maintenance
7 Service and Maintenance

This chapter will describe the service and maintenance of the machine.
DANGER
Incorrect operation of the machine
Danger of injury!
– Perform maintenance work only when the machine is shut down.
1. Disconnect the sealing air (if present).
2. Disconnect all poles of the drives from the power supply.
3. Wait until all moving parts have come to a standstill.
4. Secure the drives against inadvertent startup.
DANGER
Danger from fluidized bulk solids
Danger of injury possibly resulting in loss of life may result from fluidized
('shooting') bulk solid. Therefore before performing any work:
1. Interrupt and shut off the material supply.
2. Depressurize material supply lines before opening.
3. Secure the shutoff devices against removal.
4. Mark clearly the shutoff.

DANGER
Moving and driven parts
Danger to life from rotating or driven machine elements
– Before performing any work on the machine:
1. Shut down the machine.
2. Allow the machine to come to a stop.
3. Secure the machine against restart.
4. Disconnect completely the machine from the power supply.
5. Remove pressure from any pressure reservoirs.
6. Comply with information in any further applicable documents.
⇨ Check the operation of re-mounted safety guards before restarting
the machine.
WARNING
Hot surfaces
Hazard of burns!
1. Stop machine
2. Secure against restart.
3. Disconnect all poles from the power supply.
4. Let the machine cool.
5. Do not circumvent the on-site protective equipment.
WARNING
Contact with harmful bulk solids
Poisoning, skin and eye irritation and other health hazards may occur.
– Maintain the proper condition of the components.
1. Comply with the safety data sheets.
2. Comply with local regulations applicable to use of the bulk solids.
3. Immediately replace damaged components (e.g. seals).
4. Completely empty all hoppers before maintenance, repair and
cleaning work.

STRICTLY OBSERVE
The machine is not vertical
Oil will enter the measuring bearing, damaging it.
– The machine must be always vertical.
1. Never move the machine from a vertical position.
2. Regularly check the vertical position of the machine.
Always perform work on a MULTICOR K in a clean workshop. Meas-

urement errors can result from dust or other contaminants entering the
system.
The measuring gear and the drive shaft bearing may not be opened.
Corrective maintenance on these components may be carried out by
Schenck Process only. If the damage affects these components the ma-
chine must be returned to Schenck Process for corrective maintenance.
Schenck Process will send out replacement machines for the duration of
the maintenance.
Perform yourself the maintenance described in this chapter only.

7.1 Lubricating the Measuring Gear
Fig. 19: Lubricant Level
1 Vertically installed load cell 2 Oil discharge screw (17 mm

wrench size)
3 5 mm internal hexagon 4 Oil inspection glass

(M 6 x 16)
5 Oil filling pipe 6 ½ oil level

(27 mm wrench size)
7 ¾ oil level
Fill level K50/K80 approx. 450 ml
Fill level K120/K180 approx. 900 ml
Oil grade MOBIL Arctic SHC 224 only
Replacement interval Every 8,000 operating hours or whenever the gear

oil becomes dirty
Recommendation Change the oil before each startup that begins long-
term operation

▪ The oil level must be between the middle of the gauge glass (min.)
and approx. ¾ of the gauge glass height (max.) when the machine is
idle.
▪ Regularly inspect the oil level when idle and during operation.
▪ The gauge glass will be completely full during operation.
7.2 Material Caking and Wear

Measurements will be falsified if there is caking on the measuring wheel,
if these are
▪ uniformly even over time, and
▪ do not cause the bulk solids particles to lift up off the blades of the
measuring wheel.
Accumulations and non-uniform layers of material build-up must be

avoided, however. Reasons for caking may be:
▪ adhesive substances in the bulk solids, and/or
▪ increased humidity.
Caking can be prevented by a measuring wheel with a non-stick coating.

With abrasive bulk solids wear occurs principally at the measuring wheel
blades and measuring wheel floor. In anticipation of such materials the
measuring wheel is protected against wear.
▪ During commissioning inspect at every available opportunity the
measuring wheel and the housing for caking and evidence of wear.
▪ If caking and wear cannot be reliably eliminated over the long term,
inspect regularly the measuring wheel and the housing during opera-
tion.
7.3 Pulsating Bulk Material Flow

Pulsating bulk material flow into the measuring wheel results in a load
cell signal of diminished accuracy as it is effected by oscillations. A pul-
sating bulk material flow should therefore be avoided.
▪ For this reason the rotary vane feeders should have overlapping
chambers.
▪ Feed screws should have feeder stars at their discharge points and
operate at relatively high speeds.

7.4 Check Running Noises

Check the normal running noise of the machine at regular intervals.
7.5 Measuring Wheel
DANGER
Switch off the machine before the bulk material has exited com-
pletely the pneumatic conveyor line.
Uncontrolled infeed of pulverized coal into the furnace burner upon the
next restart.
– There may be no remaining bulk material in the pneumatic conveyor
line before it is switched off.
1. Turn off material infeed.
2. Secure against inadvertent restart.
3. Disconnect all poles of power supply from the mains.
4. Secure power supply against inadvertent restart.
STRICTLY OBSERVE
Raise the measuring wheel or the reversing cone with a handling
force of greater than 100 N
Damage to the bearing.
– The measuring wheel and the reversing cone may not be raised with
a force greater than 100 N (plus the weight of the measuring wheel).
1. When raising the measuring wheel or the reversing cone do not al-
low the handling force to exceed 100 N.
⇨ Safe operation.
MULTICOR K model Measuring wheel weight
K50 11 kg
K80 13 kg
K120 20 kg
K180 31 kg
Tab. 4 : MULTICOR K measuring wheel weight

Fig. 20: Installing and Removing the Measuring Wheel
1 M 6 x 25 cylinder screw 5 mm 2 Deflection cone

hexagonal socket
3 M 8 thread 4 Measuring wheel
5 Plain washer 6 Drive shaft
7 M 6 x 35 cylinder screw 5 mm 8 O-ring

hexagonal socket

9 min. 35 mm 10 M 6 thread
11 Jack screw for dismounting the 12 M 20 hex head bolt 30 mm

measuring wheel wrench size, torque screw
grade 8.8,:235 Nm
13 Device inlet
Removing the Measuring Wheel
STRICTLY OBSERVE
A dirty working environment around the machine
Dirt can cause damage to the machine.
– This is why work on the machine should be done in an environment
that is as clean as possible.
1. Before performing any work on the machine: clean the machine and
its surroundings.
2. Sensors and weighing-relevant equipment in particular should be
kept clean to e.g. avoid faulty readings due to shunt forces.
Observe the following instructions.

▪ Remove device inlet, proceed as follows:
– Switch off the compressed air supply to the cover flushing (B)
(pneumatic conveyor line).
– Remove the cover flushing connection.
– Remove the flexible connections above the device inlet.
– Loosen hex head bolt M 20.
– Raise the device inlet upwards without twisting it.
▪ Draw off any remaining bulk solids.

▪ Loosen the fastening bolt (M 6 x 25) of the reversing cone.
▪ There is an M 8 thread in the reversing cone for receiving an M 8
jack screw. The reversing cone can be forced off with the aid of
an M 8 screw and this thread if it cannot be lifted up with the above-
mentioned handling force.
▪ Loosen and remove the 2 M 6 x 35 fastening screws at the measur-
ing wheel.
▪ Raise the measuring wheel upwards without twisting it. If the meas-
uring wheel cannot be removed with the max. 100 N then make a
jack screw as shown in the figure above and use it to remove the
measuring wheel from the drive shaft.

Installing the Measuring Wheel

Please refer to figure »Measuring Wheel [➙59]« (points A, B and C).
▪ There may be no traces of applied pressure or scratches on the
edges of the measuring wheel coupling. Remove any pulverized coal
caking (see point A).
▪ Clean the sealing and the contact surfaces on the measuring wheel,
drive shaft and hub (see points A, B and C).
▪ Insert carefully the measuring wheel and place it on the drive shaft
without twisting it.
▪ Screw in and tighten the M 6 x 20 fastening screws on the measuring
wheel (see point B).
▪ Ensure a uniform clearance of approx. 1 mm (see point B).
▪ The measuring wheel must be able to turn freely.
▪ Replace the reversing cone.
▪ Screw in and tighten the M 6 x 40 reversing cone tightening screws.
▪ The clearance must be free of pulverized coal and coal buildups (see
point C).
▪ Replace the device inlet, taking care that it is sealed and sits proper-
ly.
▪ Fasten device inlet:
– Tighten the screws M 20 uniformly with a tightening torque
of 235 Nm crosswise.

7.6 Housing and fluid bottom
Fig. 21: Construction of the fluid bottom
1 Fluid bottom bolted to housing 2 Thoroughly remove silicone from

from above fluid bottom, driveline and hous-
ing before separating housing
and measuring gear.
3 O-ring 4 Drive Line
5 Seal for the fluidized bottom 6 Fluid bottom
7 Housing

Remove Fluid Bottom

▪ Remove device inlet, proceed as follows:
– Switch off the compressed air supply to the cover flushing (B)
(pneumatic conveyor line).
– Remove the cover flushing connection.
– Remove the flexible connections above the device inlet.
– Loosen hex head bolt M 20.
– Raise the device inlet upwards without twisting it.
▪ Remove measuring wheel: see chapter »Measuring Wheel [➙58]«.

▪ Draw off any remaining bulk solids from inside the housing.
▪ Switch off compressed air supply (L1, L2, F).
▪ Remove completely the silicone seal from the fluid bottom.
▪ Remove the housing fasteners to the measuring gear at the four fas-
tening bolts by removing the hex nuts M 10.
▪ Raise upwards carefully the device housing from the measuring
gear.
Fig. 22: Removing and Replacing the Fluid Bottom
1 4 fastening bolts (M10) at the 2 Housing

corners of the housing/tightening
torque for screw grade 8.8,
46 Nm
3 Compressed air connection (F) 4 Compressed air connection (L1)
5 Measuring gear

▪ Do not knock the housing against the drive line.

▪ Loosen all M 5 hexagonal socket screws on the fluid bottom of the
housing and remove them (see »figure [➙62]«).
▪ Draw off any remaining bulk solids from inside the housing.
Replacing the Fluid Bottom

▪ Clean carefully all components and contact surfaces before assem-
bly.
▪ Inspect the o-ring for damage and replace if necessary.
▪ Insert the seal for the fluidized bottom.
▪ Replace carefully the fluid bottom without twisting it.
▪ M 5 hexagonal socket screw:
– Apply Loctite to the thread with the locking fastener, turn all
screws and tighten evenly.
▪ Place carefully and without twisting the housing with mounted fluid
bottom over the drive line onto the measuring gear. Take care that
the housing is place plane to the measuring gear.
STRICTLY OBSERVE
The housing is placed onto the drive line or has become stuck in
the drive line
Damage to the measuring bearing.
– The housing may not be placed onto the drive line or become stuck
in the drive line.
1. Screw uniformly the housing to the measuring gear with the help of
the four fastening bolts.
▪ Seal the clearance between the housing and the driveline to the fluid
bottom with silicone.
– Use a permanently elastic silicone with a setting value
of 40 Shore A.
▪ Allow the silicon adhesive to harden.
To do this, place the device at an angle;
the fluid bottom must be horizontal in order to prevent the silicon
adhesive from draining.
▪ Check whether the connection "Compressed air supply" (F) is
sealed.
Compressed air may only escape through the pores in the fluid bot-
tom.

STRICTLY OBSERVE
Escaping compressed air to the housing wall or drive line as a re-
sult of a defective seal.
During operation there may be damage to the casing parts.
– Check that the seal is in perfect condition.
1. Immediately restore the perfect condition of the seal.
⇨ Compressed air may not escape to the housing wall or drive line.
Installing the Measuring Wheel

Please refer to figure »Measuring Wheel [➙59]« (points A, B and C).
▪ There may be no traces of applied pressure or scratches on the
edges of the measuring wheel coupling. Remove any pulverized coal
caking (see point A).
▪ Clean the sealing and the contact surfaces on the measuring wheel,
drive shaft and hub (see points A, B and C).
▪ Insert carefully the measuring wheel and place it on the drive shaft
without twisting it.
▪ Screw in and tighten the M 6 x 20 fastening screws on the measuring
wheel (see point B).
▪ Ensure a uniform clearance of approx. 1 mm (see point B).
▪ The measuring wheel must be able to turn freely.
▪ Replace the reversing cone.
▪ Screw in and tighten the M 6 x 40 reversing cone tightening screws.
▪ The clearance must be free of pulverized coal and coal buildups (see
point C).
▪ Replace the device inlet, taking care that it is sealed and sits proper-
ly.
▪ Fasten device inlet:
– Tighten the screws M 20 uniformly with a tightening torque
of 235 Nm crosswise.

7.7 Measuring Motor
Fig. 23: Removing and Replacing the Measuring Motor
1 Three-phase motor (measuring 2 Fixing screws

motor)
3 Clamping screw 4 Motor support
5 Bracket 6 Belt pulley

7 Clamping set 8 Cover sheet
9 Toothed belt 10 Belt pinion
11 Spacer disk 12 Fastening nuts
13 Limit stop washer
Removing the Measuring Motor
WARNING
Danger of injury from moving or powered machine components
the machine.
▪ Disconnect the measuring motor (three-phase a.c. motor) cable.

▪ Remove the cover plate.
▪ Loosen the clamping screw and turn it several turns back.
▪ Loosen the fastening nuts on the motor suspension from the inside
of the bracket (not the screws on the upper side of the motor flange);
this will release tension in the timing belt.
▪ Remove the timing belt.
▪ Remove the motor and motor suspension.
▪ Turn the clamping screw back towards the motor.
▪ Belt pinion:
– Screw out the front-side fastening screw.
– Remove the belt pinion without twisting it.
– Take care of the spacer ring for when you replace the belt pinion.
▪ Loosen the three-phase a.c. motor's fastening screws (measuring
motor) and screw them out.
▪ Separate the three-phase a.c. motor from the motor suspension.

Replacing the Measuring Motor
WARNING
Working on the motor while the timing belt is running
Injury from being drawn in.
1. Only work on the measuring motor when off.
2. Stop the measuring motor before carrying out any work on it.
3. Secure measuring motor against restart.
4. Disconnect all poles of measuring motor from the power supply.
STRICTLY OBSERVE
Switching on the MULTICOR K without soft start and with no com-
pressed air supply
Damage to the weighing mechanics and penetration of pulverized coal
into the bearing.
– The MULTICOR K may be switched on only with a soft start and
with a supply of compressed air.
1. Switch on the MULTICOR K only with a soft start for a three-phase
drive and with a supply of compressed air for the measuring bear-
ing.
⇨ Safe operation.
▪ Clean all of the assembly and contact surfaces of the measuring mo-
tor before mounting it.
▪ Place the measuring motor on the motor suspension. Ensure that the
motor terminal box is in the correct position. Tighten the fastening
screws.
▪ Place the measuring motor and the motor suspension onto the
bracket.
▪ Gently tighten the fastening nuts and spacers inside the bracket.
▪ Replace the belt pinion and timing belt. See »Replacing the Belt
Drive [➙70]«

Check the Direction of Rotation of the Motor

Switch on the measuring motor as follows:
▪ using soft start, and
▪ when the specified MULTICOR K compressed air supply is running
or if the drive belt has not yet been fitted, or
▪ switch on the electricity supply and start briefly the measuring motor
to check the direction of rotation.
▪ The fan wheel must rotate counterclockwise. Verify the direction of
rotation by means of the direction arrow.
▪ Swap connections U and V on the measuring motor if it is rotating in
the wrong direction.
▪ Check the speed of the measuring wheel as follows:
– Compare the speed according to the indicator with technical data
in the machine's Technical Documentation (Operating Manual).
– What to do if the speed is not correct?
– Adjust the speed.
– Adjust the speed at the measurement motor's frequency inverter
(the frequency inverter is located either on the measurement mo-
tor or in the control cabinet).
– What to do if there is no technical data in the machine's Tech-
nical Documentation?
– The speeds can also be set approximately according to the in-
formation in the following table.
-1
MULTICOR K - Model Measuring wheel speeds in min
(IEC – Motor)
50 400
80 300
120 340
180 230
Tab. 5 : Measuring wheel - Speeds
Test Run without Material

▪ Carry out a test run without bulk solids.
– During the test listen to the motor running noise for unusual nois-
es and ensure that the idle state zero point is at a normal value,
also verify the soft start of the motor and the compressed air
supply.

7.8 Replacing the Belt Drive

▪ Check the timing belt for damage or wear each time the system is
stopped in order to avoid malfunction outages of the MULTICOR K.
▪ Replace the timing belt after between approx. 8,000 and
max. 10,000 operating hours.
▪ When replacing the timing belt observe the instructions in the chap-
ter on the measuring motor from »page [➙66]« onwards.
▪ If the timing belt becomes worn out faster than expected follow the
instructions from »page [➙71]«.
Replacing Components
Spare parts must meet the technical specifications indicated by Schenck
Process. To ensure this requirement is met, only genuine Schenck Pro-
cess spare parts should be used. When using other spare parts, the war-
ranty will be void.
Disassembly
Removing the timing belt and the belt pinion
▪ described from »page [➙66]« onwards
Removing the belt pulley:
WARNING
Weight of the belt pulley
Falling belt pulley
1. Secure the belt pulley so that it cannot fall over.
2. Then loosen the screws on the locking unit.
▪ Remove the belt pulley, clamping set and limit stop washer from the
gear shaft.

Mounting
▪ Push on the belt pulley, clamping set and limit stop washer onto the
gear shaft as far as they will go.
▪ Tighten uniformly and in a criss-cross manner at first hand-tight the
clamping set fastening screws to fix the position of the belt pulley.
▪ Using a torque wrench, tighten uniformly the fastening screws to ap-
prox. 5 Nm.
▪ The timing belt and the belt pinion are assembled as described from
»page [➙66]«.
▪ The belt is correctly inserted as shown in the diagram.
Setting the Belt Tension
STRICTLY OBSERVE
Overstretching the belt
Damage to machine due to excessive belt tension.
1. Tighten belts carefully.
2. Control tension.
Results in premature belt wear, distortion of the motor bracket and re-
sulting alignment errors of the belt pulley occur due to over tensioning
the belt.
STRICTLY OBSERVE
pressed air supply
into the bearing.
ing.
⇨ Safe operation.

Fig. 24: Mounting the belt and setting the tension
1 Motor support 2 Clamping screw
3 Fixing screws 4 Toothed belt direction of travel
5 Belt pinions with flanged wheels 6 Fastening nuts

for guiding belt
7 Measuring motor 8 Displacement in the center of the

wire at normal thumb pressure
max. 2 - 3 kg/cm
(max. 10 - 15 lbs/inch)
9 Bracket 10 Timing belt direction of travel

▪ Pre-tighten the timing belt by hand by moving the motor suspension.

The approximation of a deflection at the center of the wire
of 2 - 3 kg/cm (10 - 15 lbs/inch) can be used as a guide value for
setting belt tension.
▪ Tighten the motor suspension fastening nuts. Turn the clamping
screw in to the unit and affix it using the counternut.
▪ Again check the belt tension and adjust if necessary.
Checking the Belt Run
WARNING
Checking the belt tension while running using hands or fingers
Crushing of body parts.
1. Never use hands or fingers to check the belt tension while the belt is
running and the drive bracket is open.
3. Secure against restart.
4. Allow the drive belt to come to a stop.
5. Disconnect from the material supply.
6. Read the documentation in its entirety and contact the manufacturer
if in any doubt.
▪ If using a tool of any kind, ensure that it does not become drawn into
the motor.
▪ A test run of the timing belt must be made to check the correct belt
run.
The timing belt will start up on the upper or lower lateral flange of the belt
pinion on the motor shaft, depending on the belt tension and minor cen-
ter-line errors.
▪ The timing belt must then bear completely on the belt pulley. A small
degree of deviation from the center of the pulley is permissible.
▪ The cogs must mesh cleanly with the belt pulley and belt pinion with-
out skipping individual cogs.
▪ Never overtighten the timing belt. If in doubt leave the timing belt
somewhat looser and contact the manufacturer.
▪ A greatly overtightened belt will run raw and appreciable clicking
noises will be audible. → Belt tension is much too high.

Correctly Set the Belt Tension
OBSERVE
Premature belt wear despite correct belt tension
– The alignment of the belt pulley must be checked at regular inter-
vals.
1. If any pitch arises, check the planar level of the motor and the motor
suspension and replace the suspension if necessary.
2. Set a lower belt tension if necessary with a renewed belt drive.
⇨ Safe operation.
▪ Switch off the motor

– Loosen the motor suspension fastening nuts on the lower side of
the bracket when the belt pulley is stopped and correct the belt
tension by loosening or tightening the clamping screw.
– The correction should be on the order of max. ¼ turn of the
clamping screw.
– Tighten the fastening nuts and affix the clamping screw.
– Re-check the belt tension when stopped after the belt run has
been inspected.
– Repeat the above steps if the belt tension is too great or too low.
▪ Replace the cover plate.
7.9 Compressed Air Connections
STRICTLY OBSERVE
Use of standard screwed connections with no filter elements (L1
and L2) or choke (F)
Damage to the measuring bearing seal and the drive shaft seal.
– Screwed connections may be used only with filter elements.
1. Use only standard screwed connections with filter elements for con-
nections L1 and L2 and F.
⇨ Operational machine and safe operation.

▪ Under no circumstances should you use standard screwed connec-

tions without filter elements (L1 and L2) and a choke (F).
▪ Only operate the machine with the connections shown and correctly
arranged
The following figures show first an overview and then the correct ar-
rangement of the connections.
Fig. 25: Overview of the Connections
1 Bulk solids inflow 2 Fluid bottom
3 Load cell 4 Compressed air inlet with built-in

5 Compressed air connection (F) 6 Compressed air inlet with built-in

7 Housing with outlet pipe 8 Driveline with measuring bearing
9 Drive shaft 10 Measuring rotor
11 Air connection cover flushing (D) 12 Device inlet flange

▪ Inspect connections L1 and L2 annually.

▪ Replace immediately the filter elements if they become soiled or
damaged.
▪ Connection F indicates the choke.
Fig. 26: Compressed Air Connections
1 Screwed connection with filter 2 Screwed connection with choke

(for L2) (for F)
3 Screwed connection with fil- 4 Choke (F)

ter (for L1)
5 Sinter-metal filter (L1 and L2)

7.10 Measuring gearbox – Replace
Fig. 27: Replace measuring gearbox
1 Complete measuring gearbox 2 Gearbox rating plate

3 Gearbox rating plate 4 Bracket

(one or two rating plates, de-
pending on the order-specific
design)
5 Pulley 6 Clamping set
7 Cover sheet 8 Toothed belt
9 Belt pinion 10 Spacer disk (sprocket wheel)
11 Fastening nut 12 Clamping screw
13 Motor support 14 Fixing screws
15 Measuring motor 16 Spacer disk (belt wheel)
The “Complete measuring gearbox" is a complete unit and when being

completely replaced is supplied pre-tested. The "Complete measuring
gearbox" only includes the parts located within the dotted area.
The only components that can be replaced on the measuring gearbox
locally are the speed sensor and compressed air connections.
If the drive shaft is damaged, or if there are strong running noises, loss
of oil, measuring errors or similar, the complete measuring gearbox as
shown above must be replaced.
It is also possible to obtain a complete device with housing and measur-
ing wheel as a replacement.
7.10.1 Dismantling measuring gearbox
DANGER
Danger to life from rotating or driven machine elements
the machine.

STRICTLY OBSERVE
Contamination of the measuring gearbox as a result of dirty envi-
ronment.
Damage, up to destruction of the measuring gearbox, may result.
– Keep the measuring gearbox and the environment around the
measuring gearbox clean.
1. Prevent dirt or foreign particle from entering the measuring gearbox.
2. Move the machine as a whole to a clean workshop in order to dis-
mantle the measuring gearbox if the environment where it is used
cannot be kept clean.
▪ Dismantle the measuring unit infeed; for further information, see from
»page [➙63]«.
▪ Dismantle the measuring wheel; for further information see from
»page [➙63]«.
▪ Dismantle the measuring unit housing, including all fluid bottoms; for
further information see from »page [➙62]«.
▪ Dismantle the measuring motor and the belt drive; for further infor-
mation see from »page [➙66]« and »page [➙70]«.
7.10.2 Attach measuring gearbox

▪ Clean all seals and mating surfaces before assembly.
▪ Before assembly, inspect the O-ring for damage.
Replace the O ring if it is damaged.
▪ Carefully join the measuring gearbox to the housing without tilting;
for further information see from »page [➙62]«.
The measuring gearbox is connected to the housing by the fixing bolts.
▪ Tighten the fixing bolts crosswise; for further information, which
must be observed see from »page [➙63]«.
▪ Connect the fluid bottom; for further information see from »page
[➙63]«.
▪ Connect the measuring wheel; for further information see from »page
[➙58]«.
▪ Connect the device infeed again; for further information see from
»page [➙59]«.
▪ Connect the measuring motor again; for further information see from
»page [➙66]«.
▪ If a new measuring motor is connected, check the following:
– Check the direction of rotation and speed of the measuring motor
(Note the information in the technical data).

STRICTLY OBSERVE
pressed air supply
into the bearing.
ing.
⇨ Safe operation.
Performing a test run ▪ Carry out a test run without bulk solids, considering the following:
– the running noise,
– check the idle state zero point for usual normal values.
▪ Attach the rating plate on the old measuring gearbox to the new
measuring gearbox.
▪ The rating plates are mounted at the rear (one or two rating plates,
depending on the order-specific design.
▪ NOTE: The rating plates carry important information, also for use in
hazardous zones, depending on the design. For this reason, the rat-
ing plates (on the rear) must always be remounted from the old to
the new measuring gearbox.
▪ The gearbox rating plate on the side remains where it it.

Malfunctions
8 Malfunctions
Malfunction Possible cause Remedy
Machine will not start/ Filter blocked ▪ Change filter.

air pressure falls below
Network pressure too low ▪ Increase network pres-
threshold after treat- sure.
ment
Pressure switch faulty ▪ Replace pressure switch.
Motor cable defective ▪ Check motor cable and

replace if necessary.
Motor protective switch ▪ Switch on motor protec-

switched off tive switch.
Machine shuts down Motor overload due to ▪ Switch off the energy
during measurement blockage by bulk solids / supply to the machine
blockage of the measur- and secure against inad-
ing wheel by foreign par- vertent restart. (Measu-
ticles ring bearing must be
supplied with compres-
sed air.)
▪ Rotate the motor fan
wheel by hand and see
whether it is hard to mo-
ve or blocked.
If no:
▪ Switch on motor protec-
tive switch.
If yes:
▪ Disassemble the
MULTICOR K and remo-
ve foreign particles.
Motor coil defective ▪ Replace motor.
Air pressure falls below ▪ See 'Machine will not

threshold value start' in this table.

Malfunctions
Malfunction Possible cause Remedy
Drive line blocked ▪ Check whether the mea-

(gearbox broken) suring wheel can be tur-
ned.
Alternatively:
▪ Check whether the belt
drive can be moved.
– If a blockage is de-
termined in the gear-
box, replace the ge-
arbox for a new gear-
box or have the gear-
box serviced exclusi-
vely by us as manu-
facturer. (Repair on
site is not possible).
Fed rate display fluc- Bulk solids flow irregular ▪ Inspect the horizontal
tuates wildly starfeeder and prefeeder
facility.
Poorly-flowing bulk solids ▪ Check the properties of

the bulk solids.
Idle zero point fluctua- Measuring bearing seal- ▪ Replace inlet filter at
tes ing compressed air sup- connection L1 and check
ply L1 insufficient the air supply.
Measuring bearing/seal ▪ Replace the measuring

damaged by dust bearing/seal (must be
performed by
Schenck Process).
Load cell/load cell coupler ▪ Replace load cell/load

damaged cell coupler and calibrate
(may be performed by
Schenck Process per-
sonnel only).
Measuring gearbox da- ▪ Replace with certified

maged replacement
MULTICOR K.
Foreign particles in the ▪ Remove foreign partic-

measuring rotor les.
Tab. 6 : Troubleshooting

Shutdown, Storage, Recommissioning
9 Shutdown, Storage, Recommissioning

Storage
The MULTICOR K must be protected from rain. This applies also to tem-
porary storage before assembly.
The usual dry storage rooms will suffice for storage. All openings on the
MULTICOR K must be closed with protective covers or plugs to protect it
from dust and foreign particles. The MULTICOR K may be stored in an
upright position only. This can be guaranteed by using the transport pal-
let only for transport.
The following steps must be taken if the machine will be stored for longer
than 6 months after the time of delivery:
▪ Treat polished metal surfaces with anti-corrosive agents,
▪ touch up any paint blemishes,
▪ Shrink-wrap the machine and add dehydrating agents.
After a 6 month storage the following steps must be taken:

▪ Visually inspect the machine for corrosion and paint blemishes and
renew the corrosion protection if necessary and re-paint the ma-
chine.
▪ Turn the measuring wheel by hand.
▪ if the machine is to be kept in storage, again shrink-wrap it, including
dehydrating agents.
Observe the 'Guidelines for Storage and Handling of Components, Ma-

chines and Systems Supplied' in the product documentation folder.

Shutdown, Storage, Recommissioning

Disassembly and Disposal
10 Disassembly and Disposal

Materials Used
Base material of the machine
▪ Steel
Shaft sealing rings

▪ PTFE (Teflon)
Sealing rings and o-rings

▪ Plastics
Read the chapter »Transport [➙13]« and allow for the weight of the ma-
chine. Read also chapter »Mechanical Assembly [➙18]«..
Lubricants, greases and oils used:

▪ Mobil SHC224
▪ Grease K3k/K2k
Drain off the lubricants from the gear and dispose of them separately as
per the applicable environmental regulations.

Index
Index
About this Chapter ............................................................................................................................................................. 3
About This Manual ............................................................................................................................................................. 3
Additional unit for treating compressed air C.................................................................................................................... 41
air for measurement purposes ......................................................................................................................................... 18
Always Observe ................................................................................................................................................................. 6
Attach measuring gearbox ............................................................................................................................................... 79
Below a Tank ................................................................................................................................................................... 26
Beneath a Discharge Screw ............................................................................................................................................. 29
bulk solids ........................................................................................................................................................................ 38
Caution ............................................................................................................................................................................... 5
Check Running Noises ..................................................................................................................................................... 58
Check the Direction of Rotation of the Motor.................................................................................................................... 69
Checking Feed Accuracy ................................................................................................................................................. 51
Checking the Belt Run...................................................................................................................................................... 73
Cold Start ......................................................................................................................................................................... 48
Commissioning........................................................................................................................................................... 17, 36
Compressed Air Connections........................................................................................................................................... 74
Compressed Air Supply.................................................................................................................................................... 39
Conditions ........................................................................................................................................................................ 18
Connection ....................................................................................................................................................................... 35
connections F, L1 and L2 ................................................................................................................................................. 18
Correctly Set the Belt Tension.......................................................................................................................................... 74
Cover flushing .................................................................................................................................................................. 41
Cover flushing B ............................................................................................................................................................... 41
Danger ............................................................................................................................................................................... 5
Device Supply .................................................................................................................................................................. 43
Device supply D ............................................................................................................................................................... 42
dimensioned drawings...................................................................................................................................................... 19
Dimensions ...................................................................................................................................................................... 19
Disassembly ..................................................................................................................................................................... 70
Disassembly and Disposal ............................................................................................................................................... 85
Dismantling measuring gearbox ....................................................................................................................................... 78
Electrical Installation ........................................................................................................................................................ 33
Execution ......................................................................................................................................................................... 47
Explosion Pressure Shock Strength ................................................................................................................................... 6
falsification of the measurements ..................................................................................................................................... 57
Fig. 1: Components Safety Instruction ............................................................................................................................... 5
Fig. 10: MULTICOR K connections .................................................................................................................................. 26
Fig. 11: Installing the flexible connection .......................................................................................................................... 28
Fig. 12: Installation beneath a Discharge Screw .............................................................................................................. 30
Fig. 13: Pressure compensation....................................................................................................................................... 32
Fig. 16: Removing the transport lock for K50/K80 ............................................................................................................ 45
Fig. 17: Removing the transport lock for K120/K180 ........................................................................................................ 46
Fig. 18: Air Quantity for Starfeeder Outlet Ventilation ...................................................................................................... 48
Fig. 19: Lubricant Level .................................................................................................................................................... 56
Fig. 2: Design and function............................................................................................................................................... 10
Fig. 20: Installing and Removing the Measuring Wheel ................................................................................................... 59
Fig. 21: Construction of the fluid bottom ........................................................................................................................... 62
Fig. 22: Removing and Replacing the Fluid Bottom ......................................................................................................... 63
Fig. 23: Removing and Replacing the Measuring Motor .................................................................................................. 66
Fig. 24: Mounting the belt and setting the tension ............................................................................................................ 72
Fig. 25: Overview of the Connections .............................................................................................................................. 75
Fig. 26: Compressed Air Connections .............................................................................................................................. 76
Fig. 27: Replace measuring gearbox ............................................................................................................................... 77
Fig. 3: Main Subassemblies ............................................................................................................................................. 11
Fig. 4: Transporting the Machine...................................................................................................................................... 14
Fig. 5: Dimensions of the K50 .......................................................................................................................................... 19
Fig. 6: Dimensions of the K80 .......................................................................................................................................... 20
Fig. 7: Dimensions of the K120 ........................................................................................................................................ 21
Fig. 8: Dimensions of the K180 ........................................................................................................................................ 22
Fig. 9: Dimensions with feed shoe ................................................................................................................................... 23

Index
filter elements ................................................................................................................................................................... 76

Flexible Connection.......................................................................................................................................................... 28
fluidization ........................................................................................................................................................................ 11
foreign particles ................................................................................................................................................................ 25
free of force shunts .......................................................................................................................................................... 51
Function Description .......................................................................................................................................................... 9
General Notes .................................................................................................................................................................. 33
Housing and fluid bottom.................................................................................................................................................. 62
Inlet air requirement ......................................................................................................................................................... 41
Inlet air requirement (starfeeder outlet ventilation) A........................................................................................................ 41
Installation ........................................................................................................................................................................ 24
Installation and Commissioning........................................................................................................................................ 17
Installing the Measuring Wheel .................................................................................................................................. 61, 65
Intended Use .................................................................................................................................................................. 3, 9
interference-free operation ............................................................................................................................................... 18
Introduction ........................................................................................................................................................................ 1
Load Cell Installation Aids ................................................................................................................................................ 44
load cells .......................................................................................................................................................................... 31
Lubricating the Measuring Gear ....................................................................................................................................... 56
Machine Revision ............................................................................................................................................................... 7
Malfunctions ..................................................................................................................................................................... 81
Material Caking and Wear ................................................................................................................................................ 57
Materials Used ................................................................................................................................................................. 85
measurement errors ......................................................................................................................................................... 55
measuring cables ............................................................................................................................................................. 35
Measuring gearbox – Replace.......................................................................................................................................... 77
measuring motor .............................................................................................................................................................. 33
Measuring Motor .............................................................................................................................................................. 66
measuring signal .............................................................................................................................................................. 18
measuring wheel .............................................................................................................................................................. 33
Measuring Wheel ............................................................................................................................................................. 58
Mechanical Assembly....................................................................................................................................................... 18
metrological requirements ................................................................................................................................................ 24
Mode of Operation ........................................................................................................................................................... 10
Model K120 ...................................................................................................................................................................... 21
Model K120/K180............................................................................................................................................................. 46
Model K180 ...................................................................................................................................................................... 22
Model K50 ........................................................................................................................................................................ 19
Model K50/K80................................................................................................................................................................. 45
Model K80 ........................................................................................................................................................................ 20
Mounting .......................................................................................................................................................................... 71
MULTICOR K Dimensions with Feed Shoe...................................................................................................................... 23
MULTICOR K Protective Interlock with Material Blower ................................................................................................... 43
oil level ............................................................................................................................................................................. 57
on-stream calibration system ........................................................................................................................................... 51
operating air pressure ...................................................................................................................................................... 47
oscillation amplitude ......................................................................................................................................................... 18
Personnel ......................................................................................................................................................................... 33
preheating phase ............................................................................................................................................................. 48
Pressure Compensation (Optional) .................................................................................................................................. 31
pressure compensator...................................................................................................................................................... 29
Pressure monitoring ......................................................................................................................................................... 43
Pulsating Bulk Material Flow ............................................................................................................................................ 57
Qualifications of the Executing Personnel ........................................................................................................................ 17
Remove Fluid Bottom ....................................................................................................................................................... 63
Removing the Measuring Motor ....................................................................................................................................... 67
Removing the Measuring Wheel ...................................................................................................................................... 60
Replacing Components .................................................................................................................................................... 70
Replacing the Belt Drive ................................................................................................................................................... 70
Replacing the Fluid Bottom .............................................................................................................................................. 64
Replacing the Measuring Motor ....................................................................................................................................... 68
Representation of safety instructions ................................................................................................................................. 5
Requirements for Operation ............................................................................................................................................. 36
rinsing air.......................................................................................................................................................................... 41
Safety Instructions .............................................................................................................................................................. 3
Sealing air requirement .................................................................................................................................................... 42

Index
Service and Maintenance ................................................................................................................................................. 53

Setting the Belt Tension ................................................................................................................................................... 71
Shaft seals ....................................................................................................................................................................... 42
Shutdown, Storage, Recommissioning............................................................................................................................. 83
Signal Words for Application Notes .................................................................................................................................... 6
Signal Words for Safety Warnings ..................................................................................................................................... 4
soft start ........................................................................................................................................................................... 33
stable zero-point............................................................................................................................................................... 47
standard screwed connections ......................................................................................................................................... 75
starfeeder outlet ventilation .............................................................................................................................................. 41
Storage............................................................................................................................................................................. 83
supply of compressed air ................................................................................................................................................. 24
Tab.1: Transport weight ca............................................................................................................................................... 15
Tab.2: Pressure compensation installation dimensions.................................................................................................... 31
Tab.3: Agglomerates - Maximum permitted diameter ...................................................................................................... 38
Tab.4: MULTICOR K measuring wheel weight................................................................................................................. 58
Tab.5: Measuring wheel - Speeds.................................................................................................................................... 69
Tab.6: Troubleshooting .................................................................................................................................................... 82
tank fill-weight measurement............................................................................................................................................ 31
Technical Data ................................................................................................................................................................... 3
Terms and Designations .................................................................................................................................................... 1
Test Run without Material................................................................................................................................................. 69
timing belt ......................................................................................................................................................................... 70
TIP ..................................................................................................................................................................................... 6
Transport .......................................................................................................................................................................... 13
transport lock.................................................................................................................................................................... 44
treating compressed air .................................................................................................................................................... 41
warm-up phase ................................................................................................................................................................ 47
Warning .............................................................................................................................................................................. 5
Wear................................................................................................................................................................................. 57
Work on the Machine ................................................................................................................................................... 4, 17


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MULTICOR®

Heavy Advisory Service about Spare Parts, Maintenance

Logistical and Industrial Scales

24h Hotline: +49 172 650 1700

Individual phone consulting - fee required

© by Schenck Process GmbH, Pallaswiesenstraße 100, 64293 Darmstadt, Germany

Note: The original manual is in German. This is a translation.

(90071992932519179 V11, 19/11/2014)

2 Safety Instructions ................................................................................................................................3

3 Function Description .............................................................................................................................9

5 Installation and Commissioning ...........................................................................................................17

6 Checking Feed Accuracy ....................................................................................................................51

7 Service and Maintenance ....................................................................................................................53

MULTICOR® K50/K80/K120/K180, Instruction Manual BV-H2273GB, V11

7.6 Housing and fluid bottom .................................................................................................................... 62

9 Shutdown, Storage, Recommissioning ................................................................................................83

10 Disassembly and Disposal ..................................................................................................................85

BV-H2273GB, V11 MULTICOR® K50/K80/K120/K180, Instruction Manual

1.1 Terms and Designations

MULTICOR® K50/K80/K120/K180, Instruction Manual BV-H2273GB, V11

BV-H2273GB, V11 MULTICOR® K50/K80/K120/K180, Instruction Manual

2.1 About this Chapter

2.2 Intended Use

About This Manual

MULTICOR® K50/K80/K120/K180, Instruction Manual BV-H2273GB, V11

Work on the Machine

2.2.1 Signal Words for Safety Warnings

BV-H2273GB, V11 MULTICOR® K50/K80/K120/K180, Instruction Manual

Representation of safety instructions

Fig. 1: Components Safety Instruction

1 Symbol 2 Signal word

3 Type and source of danger 4 Possible consequences if the

5 Possible measures for prevent-

MULTICOR® K50/K80/K120/K180, Instruction Manual BV-H2273GB, V11

2.2.2 Signal Words for Application Notes

2.3 Explosion Pressure Shock Strength

BV-H2273GB, V11 MULTICOR® K50/K80/K120/K180, Instruction Manual

2.4 Machine Revision

MULTICOR® K50/K80/K120/K180, Instruction Manual BV-H2273GB, V11

BV-H2273GB, V11 MULTICOR® K50/K80/K120/K180, Instruction Manual

3.1 Intended Use

MULTICOR® K50/K80/K120/K180, Instruction Manual BV-H2273GB, V11

3.2 Mode of Operation

Fig. 2: Design and function

1 Bulk solids inflow 2 Fluid bottom

3 Load cell 4 Compressed air inlet with built-in

7 Housing with outlet pipe 8 Driveline with measuring bearing

9 Drive shaft 10 Measuring rotor

11 Air connection cover flushing (B) 12 Device inlet flange

BV-H2273GB, V11 MULTICOR® K50/K80/K120/K180, Instruction Manual

Fig. 3: Main Subassemblies

1 Device inlet 2 Housing

3 Rotational speed sensor 4 Clamping screw

5 Three-phase AC motor 6 Rotation direction arrow

7 Motor support 8 Belt drive

9 Measuring gear 10 Motor bracket

11 Compressed air supply connec- 12 Load cell housing

MULTICOR® K50/K80/K120/K180, Instruction Manual BV-H2273GB, V11

BV-H2273GB, V11 MULTICOR® K50/K80/K120/K180, Instruction Manual