Control Plan: Process / Operation Description
Control Plan: Process / Operation Description
Control Plan: Process / Operation Description
2017
Proto Pre-launch
type (Safe launch)
Production Key Contact/Phone : K.Bhat 8197689539 Product/Works/Dept : OMNI Matrix Pvt. Ltd. Core Team : Department Signature
Control Plan Number : OM/MM/CP/10 Date (Revised)/Issue No.: 21.08.2019/03 Supplier/Supplier code : 102116 Manjunath, Ravi Production
Part No./Latest Change Level : EC.0166700.A / A-1 Supplier/Plant Approval Date : NA Customer Engg. Approval / Date( if Reqd) : 13.04.2017 Krishnamurthy Bhat, Ganesh Quality
Part Name / Description : Sperical Joint Other Approval/Date (If Reqd.) : NA Customer Quality Approval / Date(if Reqd) : Praveen, Varun & Aditya Others (NPD, Tooling, Purchase)
Characteristics Methods
Mfg. Machine, Equipment,
Risk Class Sample
Flow Part / Process Process / Operation Jigs, Fixtures Tools
Spl
Diagra Number Description Characteris Evaluation / Measurement
m for Mfg Sl. # Product Process
tic
Specification Tolerance Technique Control Method Reaction Plan Record
Size Freq
Every Material Verified by Production In charge & Operator Setting Approval Report &
4a Preheating Hopper Dryer 1 Process Parameter once
Loading and sign in material drying sheet Loading Sheet
Injection
Molding M/c Free From Molding Defect i.e. Silver
(50Ton) streak, short mold, flash, sink mark,
2 Appearance Visual 100% Every Lot Workmanship standard # OM/QAD/F/42
discolour, flow mark, white dot, weld
line, scratch mark, damage, etc..
3 Cavity Identification Cavity No. Marking location as per drg. Visual Setting Approval Stop Production & Inform to shift Tool History card
Once Initial start up incharge to correct the process
4 Part Weight 6.05 ± 0.121 Grames Weighing scale In process inspection report
5 Injection Molding
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CONTROL PLAN Date (Originated) : 17.05.2017
Proto Pre-launch
type (Safe launch)
Production Key Contact/Phone : K.Bhat 8197689539 Product/Works/Dept : OMNI Matrix Pvt. Ltd. Core Team : Department Signature
Control Plan Number : OM/MM/CP/10 Date (Revised)/Issue No.: 21.08.2019/03 Supplier/Supplier code : 102116 Manjunath, Ravi Production
Part No./Latest Change Level : EC.0166700.A / A-1 Supplier/Plant Approval Date : NA Customer Engg. Approval / Date( if Reqd) : 13.04.2017 Krishnamurthy Bhat, Ganesh Quality
Part Name / Description : Sperical Joint Other Approval/Date (If Reqd.) : NA Customer Quality Approval / Date(if Reqd) : Praveen, Varun & Aditya Others (NPD, Tooling, Purchase)
Characteristics Methods
Mfg. Machine, Equipment,
Risk Class Sample
Flow Part / Process Process / Operation Jigs, Fixtures Tools
Spl Stop Production & Inform to shift
Diagra Number Description Characteris Evaluation / Measurement incharge to correctPlan
the process
m for Mfg Sl. # Product Process
tic
Specification Tolerance Technique Control Method Reaction Record
Size Freq
5 Injection Molding
Free From Molding Defect i.e. Silver
SPC report
streak, short mold, flash, sink mark,
1 Appearance Visual Work Instruction : OM/MLD/F/28 Last Piece inspection report
discolour, flow mark, white dot, weld
line, scratch mark, damage, etc..
Measuring
Instruments &
B11 Radius F&F 15.5± 0.3 mm VMS & CMM
gauges 2 pcs/Cavity
Every startup
B8 Distance F&F 8.1± 0.3 mm CMM SPC For the Batch ( F & F)
Visual Once in two hours
B5 Diameter F&F Ø 12.9 ± 0.15 mm DC & CMM inspection Last Part verification
1Pcs/cavity Once in a shift
1 Insertion Load 1-10 N Push-Pull Scale WI for Functional testing OM/MLD/F/28 Functional Test Report
1 Primary packing 100 Nos per polybag Procedure for preservation of Raw Material &
Components #
As per packing standard 100% Every Lot
OM/QSP/STR-U1/01 Stop Packing and clean the parts &
6 Packing and labelling Manual
repack
2 Secondary packing 5 covers per carton box
2 Insertion Load 1-10N Push-Pull Scale 2 Nos / Cavity WI for Functional testing OM/MLD/F/28 Functional Test Report
3 Layout Inspection As per Drg. As per Drg. 5 Nos / Cavity Once in Year Layout inspection Layout Inspection Report Layout Inspection Report
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CONTROL PLAN Date (Originated) : 17.05.2017
Proto Pre-launch
type (Safe launch)
Production Key Contact/Phone : K.Bhat 8197689539 Product/Works/Dept : OMNI Matrix Pvt. Ltd. Core Team : Department Signature
Control Plan Number : OM/MM/CP/10 Date (Revised)/Issue No.: 21.08.2019/03 Supplier/Supplier code : 102116 Manjunath, Ravi Production
Part No./Latest Change Level : EC.0166700.A / A-1 Supplier/Plant Approval Date : NA Customer Engg. Approval / Date( if Reqd) : 13.04.2017 Krishnamurthy Bhat, Ganesh Quality
Part Name / Description : Sperical Joint Other Approval/Date (If Reqd.) : NA Customer Quality Approval / Date(if Reqd) : Praveen, Varun & Aditya Others (NPD, Tooling, Purchase)
Characteristics Methods
Mfg. Machine, Equipment,
Risk Class Sample
Flow Part / Process Process / Operation Jigs, Fixtures Tools
Spl
Diagra Number Description Characteris Evaluation / Measurement
m for Mfg Sl. # Product Process
tic
Specification Tolerance Technique Control Method Reaction Plan Record
Size Freq
Spleical Characteristic as per customer Drawing : [R]'= Reference Characteristic as per Drg F&F'= Fit Function Dimension as per drg.
Prepared by Approved by
Sign Sign
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