Cteg1000 0606
Cteg1000 0606
Cteg1000 0606
PIP CTEG1000
Guidelines for Use of Coatings Practices
PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES
In an effort to minimize the cost of process industry facilities, this Practice has
been prepared from the technical requirements in the existing standards of major
industrial users, contractors, or standards organizations. By harmonizing these
technical requirements into a single set of Practices, administrative, application, and
engineering costs to both the purchaser and the manufacturer should be reduced. While
this Practice is expected to incorporate the majority of requirements of most users,
individual applications may involve requirements that will be appended to and take
precedence over this Practice. Determinations concerning fitness for purpose and
particular matters or application of the Practice to particular project or engineering
situations should not be made solely on information contained in these materials. The
use of trade names from time to time should not be viewed as an expression of
preference but rather recognized as normal usage in the trade. Other brands having the
same specifications are equally correct and may be substituted for those named. All
Practices or guidelines are intended to be consistent with applicable laws and
regulations including OSHA requirements. To the extent these Practices or guidelines
should conflict with OSHA or other applicable laws or regulations, such laws or
regulations must be followed. Consult an appropriate professional before applying or
acting on any material contained in or suggested by the Practice.
This Practice is subject to revision at any time by the responsible Function Team and
will be reviewed every 5 years. This Practice will be revised, reaffirmed, or withdrawn.
Information on whether this Practice has been revised may be found at www.pip.org.
PIP will not consider requests for interpretations (inquiries) for this Practice.
PRINTING HISTORY
June 2006 Issued (Complete Revision of CTGG1000)
PIP CTEG1000
Guidelines for Use of Coatings Practices
Table of Contents
1. Introduction
1.1 Purpose
This Practice provides guidance to engineers for the application of the PIP coatings
Practices.
1.2 Scope
This Practice describes how to use PIP coatings Practices and supporting
documentation for the execution of a project. A general description of each Practice
is provided. Instructions are provided for the use of the associated data forms.
2. References
Applicable parts of the following Practices, industry codes and standards, and references
shall be considered an integral part of this Practice. The edition in effect on the date of
contract award shall be used, except as otherwise noted. Short titles are used herein where
appropriate.
• NACE International
– NACE 96 Paper No. 477 - Updated Protective Coating Costs, Products and
Service Life. Gordon H. Brevoort, Kirk R. Shields, and Michael F MeLampey
3.4 The fifth through eighth characters designate sequential document numbers.
5.2.5 PIP CTSE1000-D1 - Used to identify and collect the documents and data
forms necessary to define external coating system requirements.
5.3 PIP CTSC1000 (Application of Coatings to Concrete) provides the minimum
requirements for surface preparation, coating application, and coating selection for
concrete surfaces.
5.3.1 PIP CTSC1000-D1 - Used to identify and collect the documents and data
forms necessary to define concrete coating system requirements.
5.3.2 PIP CTSC1000-D2 - Specifies selection criteria using reference PIP concrete
coating system data sheets.
5.3.3 PIP CTSC1000-D3 - Specifies selection criteria using purchaser-defined
concrete coating systems.
5.3.4 PIP CTSC1000-D11 through PIP CTSC1000-D14 - PIP-defined concrete
coating system data sheets.
5.3.5 PIP CTSC1000-D15 - Blank concrete coating system data used to allow
user-defined coating systems which are not covered by other data sheets.
5.3.6 PIP CTSC1000-T - Provides extent of inspection and testing required for
project-specific concrete coating applications.
5.3.7 PIP CTSC1000-F - Daily inspection report form used to document
inspection results.
5.4 PIP CTSL1000 (Application of Internal Linings) provides the general requirements
for surface preparation, environmental control, and the installation and inspection of
liquid-applied internal linings to metal substrates.
5.4.1 PIP CTSL1000-D2 - Blank selection criteria data sheet to allow purchaser to
define lining requirements on a general or project basis.
5.4.2 PIP CTSL1000-D3 - Blank internal lining system data to allow user-defined
lining systems.
5.4.3 PIP CTSL1000-T - Provides extent of inspection and testing required for
project-specific internal lining applications.
5.4.4 PIP CTSL1000-F - Daily inspection report form used to document inspection
results.
5.4.5 PIP CTSL1000-D1 - Used to identify and collect the documents and data
forms necessary to define internal lining system requirements.
5.5 PIP CTSU1000 (Application of Underground Coatings) provides the requirements
for surface preparation and the application and inspection of shop-applied and field-
applied protective coatings on metallic components intended for underground
service.
5.5.1 PIP CTSU1000-D2 - Used to specify service / item specific coating
requirements by coating system data sheet number.
5.5.2 PIP CTSU1000-D11 through PIP CTSU1000-D20 - PIP-defined
underground coating system data sheets.
5.5.3 PIP CTSU1000-D21 - Blank underground coating system data used to allow
user-defined coating systems which are not covered by other data sheets.
5.5.4 PIP CTSU1000-F - Daily inspection report form used to document
inspection results.
5.5.5 PIP CTSU1000-D1 - Used to identify and collect the documents and data
forms necessary to define internal lining system requirements.
5.6 Addenda (cover sheets) may be used to implement PIP Practices (e.g., corporate
standards, project specifications, etc). Addenda may also be used to modify PIP
Practices (add, delete or modify requirements) in accordance with specific project
requirements.
6.1 Summary
6.1.1 PIP CTCE1000 provides requirements for the selection of industrial coating
systems.
6.1.2 PIP CTCE1000 includes the criteria for the selection of industrial coating
systems for insulated and uninsulated substrates of structural steel,
equipment, vessels, tanks, and piping.
6.1.3 PIP CTCE1000 does not include criteria for the selection of industrial
coating systems for insulated items in cyclic temperature service, internal
linings, underground substrates, maintenance coating, architectural coatings,
or color selection.
6.2.3.2 Three types of selection criteria data sheets are provided: default
values, purchaser defined, and purchaser-defined environment.
a. Default value selection criteria (PIP CTCE1000-D11 through
PIP CTCE1000-D14) reference PIP coating system data sheets
defined under PIP CTSE1000 and the corresponding operating
temperature range for each coating system. Purchaser input is
limited to issue/revision data, project data (name, location and
project number), and remarks.
b. Purchaser-defined selection criteria (PIP CTCE1000-D21
through PIP CTCE1000-D24) follow the same format as default
value selection criteria, except specific coating requirements are
defined by purchaser (operating temperature range, coating
system number and data sheet, type codes, and remarks).
Coating categories outside those defined in the default value
selection criteria may also be added.
c. Purchaser-defined environment selection criteria
(PIP CTCE1000-D25) follows the same format as purchaser
defined selection criteria, except the environment in which the
designated coating systems will be used is defined by purchaser.
6.2.3.3 Purchaser-format selection criteria may also be used if appropriate.
6.2.3.4 Selection criteria data sheets, including purchaser-format, required
for a project should be indicated on the Documentation
Requirements Sheet, CTCE1000-D1. When multiple data sheets are
required, the purchaser addenda may be used to define usage of each
selection criteria.
6.2.4 Type Code Definitions Data Sheet
6.2.4.1 Type Code Definitions Data Sheet, PIP CTCE1000-D2, defines the
material type codes used in the selection criteria and coating system
data sheets.
6.2.4.2 Purchaser input is available for additional type codes and
corresponding generic material descriptions used in purchaser-
defined data sheets.
7.1 Summary
7.1.1 PIP CTSE1000 provides requirements for the application of industrial
external coatings.
7.1.2 PIP CTSE1000 describes the general requirements for surface preparation,
application, and inspection of protective coatings.
8.1 Summary
8.1.1 PIP CTSC1000 provides requirements to contractors for the application of
coatings to concrete.
8.1.2 PIP CTSC1000 describes the minimum requirements for surface preparation,
coatings application, and coatings selection for concrete surfaces.
9.1 Summary
9.1.1 PIP CTSL1000 provides requirements for application of industrial linings.
9.1.2 PIP CTSL1000 describes the general requirements for surface preparation,
environmental control, and the installation and inspection of liquid-applied
internal linings to metal substrates. Sheet linings and application to piping
are not included.
10.1 Summary
10.1.1 PIP CTSU1000 provides requirements for the application of coatings for
underground service.
10.1.2 PIP CTSU1000 describes the requirements for surface preparation and the
application and inspection of shop-applied and field-applied protective
coatings on pipe, vessels, equipment, fittings, flanges, field joints, valves,
and special fabrications intended for underground service. PIP CTSU1000
does not include in situ continuous coating of pipelines.