ETV214 AC - Device List: Traction Lift

ETV214 AC - Device List
TRACTION LIFT
2U3 Multipilot 2S7 Lifting height limit SW (option)
3U7 Display - Julia 2B35 Pressure sensor (option)
3U8 3 Phase - Steering controller (AS4803) 1S4 Safety height (option)
1U23 MFC Travel / Brake 2B36 mast reach damping sensor (option)
2U9 3 Phase - Lift controller 2B37 Reach In sensor (shift / tranversing)
1U17 3 Phase - Traction controller 2B38 Reach out sensor
2U12 MFC - Hydraulic 2B33 mast lift sensor (option)
Q1 Emerg. SW 2Y79 Sideshift - valve
K1 Main contactor 2Y40 Mast damping (option)
K7 Power-ON contactor 2Y1 Lift valve
S2 Key SW 2Y5 Lower valve
9M1.1 Cooling fan - Tration motor 2Y44 Reach out
9M1.2 Cooling fan - Pump motor 2Y45 Reach back
9S3 Heating SW 2Y46 Tilt / sideshift forward
9H1 Lamp of seat heating 2Y47 Tilt backrward
9E2 Seat heater 2M1 Pump AC Motor
HF2 SW for Reach function 2B3 Pump speed sensor
HF3 SW for Tilt function 2B4 Pump temperature sensor
HF4 SW for Side shift function
1B12 Accelerator potentiometer
1B14 Brake potentiometer (pedal) STEERING
7B19 Deadman SW 3B23 Speed sensor (Encoder 4 - Bottom side)
7B13 Battery lock sensor 3B17 Bearing sensor 3 ( bottom side)
7Y3 Magnetic brake (top of Traction Motor) 3B4 Drive wheel position sensor
7Y6 Solenoid brake (Right load bearing wheel) 3B13 Bearing sensor 1 ( top side)
7Y7 Solenoid brake (Left load bearing wheel) 3B22 Steering wheel position sensor (option)
1B10 Speed sensor (on the left of bearing load wheel)
1B11 Speed sensor (on the right of bearing load wheel)
1B6 Traction speed sensor 3B14 Bearing sensor 2 ( top side)
1B7 Traction Temperature sensor 3S18 Push button 360 Steering (option)
2U9
1U17
X300 3U8
X20
1U23
X151 X150
õUNGHEINRICH System Messages 08.06 1 G
Error Description Component Display text Cause / Action Effect

1 Low voltage during F, H, L, Low voltage Check battery voltage, chargebattery; Travel is inhibited.
system start F-AC, H-AC Checkwireconnectiontocontroller;
ELECTRICAL SYSTEM check main current fuse; check main Reduced power for
contactor; replace control part; travel and lifting.
Replacecomponent; Warning symbol
(Limit VN = 80V: VBatt < 64V or flashing (Else-Check).
VCap. < 56V
Limit VN = 48V: VBatt < 34V or
VCap. < 34V
Limit VN = 24V: VBatt <17V)
2 Overvoltage F, H, L, Overvoltage Check battery voltage; replace No travel or hydraulic functions
F-AC, H-AC BATTERY controllerpart; replace component; Warning symbol
CONTROLLER (Limit VN = 80V: VBatt > 92 V flashing (Else-Check).
Limit VN = 48V: VBatt > 62 V
Limit VN = 24V: VBatt > 28 V)
3 Temperature limit for F, H, L, TEMPERATURE Check sensor and wire connections Reduced power for
controllers F-AC, H-AC CONTROLLER Allow controllers to cool down; check travel and lifting.
> 80°C (>70°C MP1510C) fan operation, improve cooling. Warning symbol
or Warm up the controller and operate at flashing (Else-Check).
ACS only: reduced level until the controller has
Info at > 85°C warmed up.
Err at > 115°C
Err at < -20°C
4 Emergency Disconnect F POWER SUPPLY Warning Brake applies, travel inhibited
applied during travel (V < 20V MP1510C)
5 Overvoltage F, F-AC, H-AC ELECTRICAL SYSTEM Check wire connection to battery, Brake applies, travel inhibited
checkBattery, replacecontroller part;
Replace component;
(Limit for Retrak: VBatt > 62 V
Limit for MP1510C: V > 32 V)
6 Wire breakage: C, I2, I3, I4, I5, TRAVEL SWITCH Check wire connection; Travel stop. “Warning” symbol flashes
- Travel setpoint device Travel switch Replace travel setpoint device; (Else-Check). Hydraulic functions
Replace Canion/ Interface; possible
7 Key switch applied F,F-AC,H-AC KEY SWITCH Warning Brake applies, travel inhibited
duringtravel (V < 13V for 200ms MP1510C)
8 2 travel directions applied F-AC, H-AC, C, ELECTRICAL SYSTEM Warning, replace travel direction Travel stop. “Warning” symbol
simultaneously MP, S, I2, I3, I5, switch, replace Interface 7 Canion; flashing (Else-Check).
FS replace Multipilot / Solopilot Hydraulic functions possible
For twin pedal, check the electrical
system.
9 Operator protection switch I2, FS ELECTRICAL SYSTEM Check switch, check wire connections
faulty
10 V Cap. <> V Batt; (main F, H, MAIN CONTACTOR Check main contactor, check wire No travel, hydraulics
contactor jammed or not F-AC, H-AC connection; check output pin 2 (ACS) of Warning symbol
open) L traction controller; replace component Flashing warning (Else-Check).
11 Offset error armature / F, H, L, CONTROLLER Check main current wire, replace Travel no function
field current (DC) F-AC, H-AC component
Stator current (AC);
Current measurement
point
12 Disable driver field F, H CONTROLLER Replace component; No travel, hydraulics
rheostat faulty for DC F-AC, H-AC for AC: Check flat belt wire connection; Warning symbol
Disable driver power L replace power part Flashing warning (Else-Check).
stage faulty (forAC)

13 Disable Watchdog field F, H CONTROLLER Replace components Travel no function
faulty
14 - Main contactor notclosed F, H, CONTROLLER/ Check wire connection; check main No travel, hydraulics
- Field power stage cannot F-AC, H-AC MAIN CONTACTOR contactor; check charging connection, Warning symbol
be switched on (DC) Check field supply fuse, Flashing warning (Else-Check).
Replace component.
15 Disable field faulty; F, H, CONTROLLER Replace controlpart; replace Travel no function
Illegal address (for AC) F-AC, H-AC component
L
16 Disable driver armature F, H, CONTROLLER Replace controlpart (AC); replace Travel no function
actuator faulty; F-AC, H-AC component
Software reset (for AC)
17 Disable Watchdog F, H CONTROLLER Replace components Travel no function
armature faulty
18 DC: Armature power F, H, F-AC, H-AC CONTROLLER Check armature wire connection; Travel no function
stage cannot be switched L replace power part; replace component
on
AC: one of the 3 phases
cannot be switched on
19 Disable armature faulty; F, H, F-AC ,H- CONTROLLER Replace power part; Replace Travel no function
Power stage short circuit AC, component.
(for AC) L-AC Can occur in connection with error 70,
The error may be in this case:
triggered by the faulty check power supply behind the main
speed sensor in contactor contact, in the event of an
connection with error the voltage will be much lower
AS4814Plus controllers. here than the rated operating voltage.
Sensor wheel wobbles Disconnect the positive supply from the
(elliptical) or the sensor- components to target the error cause.
sensor wheel gap is too The exception here is the F1 traction
big. In this case the controller which must remain
component is not faulty. connected. One component overloads
A short circuit cannot be the testing voltage due to internal short
resolved by switching the circuit.
truck off/on. The testing voltage arises by charging
the internal capacitor batteries via a
resistor to the level of the control
voltage supply.
Check sensor, replace sensor and / or

sensor wheel.
20 Armature incorrectly F, H ELECTRICAL SYSTEM Check armature main current wire Travel no function
connected connection
21 Armature overvoltage F, H, F-AC, H-AC CONTROLLER/ Check main current wire to armature;
(short circuit / high side L ELECTR check settings(for AC);
faulty) AArmature > 360A for 250ms (MP1510);
Replace component.

22 Watchdog error; F, H, L, M, S, A, CONTROLLER/ Truck reset, No travel, hydraulics
Watchdog does not run I2, I3, I4, C, CANION Replace controlpart; replace Warning symbol
out F-AC, H-AC, FS component Flashing warning (Else-Check).
23 - Computer overload F, H, L, M, S, A, CONTROLLER / CAN Check CAN bus connection; No travel, hydraulics
- Permanent interrupt I2, I3, I4, C, Check CANION connector and Warning symbol
- “ACS” timeout on F-AC, H-AC, FS component; Flashing warning (Else-Check).
CAN connection Replace component
24 EEPROM cannot be F, H, L, I2, I3, I4, CONTROLLER/ Check battery cable; check VBatt; set Flashing warning symbol (Else-
contacted / parameters C, CANION trucktype, set default parameters; Check).
not plausible / parameter F-AC, H-AC replace control part; replace
set to default MFC brake component
Faulty checksum MFC hydr. , travel Delete logbook, change parameters,
switch set hourmeter, replace component
25 No telegrams: F, H, I4, I8 INTERFACE / CAN Check CANBus connection, check wire
- no logon from F-AC, H-AC connection between proportional valve
interface L – modulation; check fuse 1F8; replace
iInterface (I2, I4, I8) ; replace lift
potentiometer, Multipilot, Solopilot or
interface;
MP1510C: Voltage collapses, controller
logs on again, interface does not,
controller remains blocked and waits for
interface.
Check battery voltage (with load!);
charge or replace battery if necessary;
AS2409K: no “live” telegram received
- no telegrams from from CAN Bus travel switch for more
Can-Bus travel switch than 300 ms; replace travel switch
26 Wire breakage: M, S, I2, I3 MULTIPILOT / Check wire connection Lift stop. “Warning” symbol flashes
- Lift potentiometer SOLOPILOT / LIFT (Else-Check), travel enabled
POTENTIOMETER
27 Wire breakage: C, L, I3, I4 STEER ACTUAL Check wire connection; Crawl speed,
- Steering setpoint device; ANGLE Replace steer angle sensor / Flashing warning symbol (Else-
◊ Reach truck: for 45° potentiometer; Check), hydraulic functions enabled.
steering bolster movement Replace Canion / Interface; This error produces an emergency
no flank from proximity Replace steering; stop on the reach truck and the
switch. Juniors.
◊ Canion: “Steer angle PM2402L from software version 1.60:
acquire active” parameter set parameter P511 “operating mode”
has incorrect value correctly ◊ 1 = analog sensor
◊ Juniors PM2402L: (potentiometer),
“Operating mode” 2 = digital sensor on steer motor
parameter incorrectly set
28 Wire breakage: C, L, I3, I4 STEER NOMINAL Check wire connection, replace Crawl speed,
- Steering sensor ANGLE steering wheel sensor;replace Canion / Flashing warning symbol (Else-
interface; replace steering Check), hydraulic functions enabled.
This error produces an emergency
stop on the reach truck
29 Wire breakage: M Traverse nominal value Replace Multipilot
- Traverse potentiometer MULTIPILOT
30 Wire breakage: M Tilt nominal value Replace Multipilot,
- Tilt potentiometer MULTIPILOT Teach Multipilot (Hall sensor 2003 only)
31 Wire breakage: M, S Sideshift nominal value Replace Multipilot / Solopilot, Hydraulic functions stop, “Warning”
- ZH1 setpoint device MULTIPILOT / Teach Multipilot (Hall sensor 2003 symbol flashes (Else-Check), travel
SOLOPILOT only); enabled
- Initial lift / lower Travel switch
Setpoint device Travel switch: Check / replace switch

32 Wire breakage: M, S MULTIPILOT / Replace Multipilot / Solopilot, Hydraulic functions stop, “Warning”
- ZH2 setpoint device SOLOPILOT Teach Multipilot (Hall sensor 2003 only) symbol flashes (Else-Check), travel
enabled
33 Wire breakage: M, I8 MULTIPILOT Replace Multipilot
- ZH3 setpoint device
34 CANBus damaged F, H, L, M, S, A, CAN-BUS Check CAN bus connection; No travel, hydraulics
I2, I3, I4, I5, C, F- replace faulty component; Warning symbol
AC, H-AC Check terminal resistances Flashing warning (Else-Check). Only
Travel switch stored in logbook (from 2004).
35 No travel zero position I2, I3, I4, C TRAVEL ZERO Warning, check travel switch; Travel stop,
Deadman and accelerator Travel switch POSITION Intermittent contact in interface power Flashing warning symbol (Else-
pedal applied when truck supply (12 volts) Check), hydraulic functions enabled.
switched on Check Canion, for twin pedal check
electrical system
36 No lift zero position M, I2, I3,FS LIFT ZERO POSITION Warning, check lift setpoint device. Hydraulic functions stop, “Warning”
symbol flashes (Else-Check), travel
enabled
37 No steering angle nominal L CONTROLLER / CAN Check steering setpoint device;Check
value CANBus connection; check “steer type”
parameter; Replace component (I5)
38 Component does not log F, H, L, I2, I3, I4, CONTROLLER / CAN Check CAN-Bus connection and No travel, lifting
on, self test not C, A, M, S, F-AC, voltage; check DIL switch 7 encoding Warning symbol
concluded. H-AC (MP1510); steering controller Flashing warning (Else-Check).
monitoring activated? (AS2412F);
check ACS encoding; replace
component
39 Implausible truck type F, H, L, I2, I3, I4, TRUCK TYPE For 1. Set truck type;
1. Discovered during the I5, A, M, For 2. Examine and if necessary
self test phase that at F-AC, H-AC replace switch (key switch) or rectify
least one component intermittent contact in power supply
has a different truck plug connections.
type as a parameter. Set truck type.
A different truck type was
discovered in operating
mode. Caused by
intermittent contacts in the
power supply connections
40 Motor overtemperature L, F, H TEMPERATURE Warning; check motor sensor system Reduced power for
Traction motor F-AC, H-AC MOTOR and wire connections; travel and lifting.
overtemperature in Check motor; traction motor brake Warning symbol
operating mode.> 150°C open? flashing (Else-Check). For steering
And travel speed < 1km/h only
For ACS: warning symbol flashing.
Info > 145°C
Err > 165°C
41 Brake magnet L BRAKE Check potentiometer; check
potentiometer MAGNETPOTENTIOM potentiometer attachment; check wire
Potentiometer voltage less ETER connection
than 0.3 volts or greater
than 2.7 volts for more
than 500ms.

42 - Short circuit between L,F BRAKE MAGNET Check wire connection, check brake
the output and battery magnet; replace component
positive.(EJC, ELE)
-Brake magnet control,
below minimum difference
on potentiometer for 500
ms when magnet applied.
(150mV )
No brake pressure during
initialization.
Brake pressure after the
Emergency Stop magnet
has applied;
43 Adjust brake L ADJUST BRAKE Adjust brake; check potentiometer
44 -Brake not connected or L,F BRAKE FAULTY -Check brake wiring, replace brake if No release
connection wire short necessary
circuit -Replace brake cable, check
potentiometer; Check potentiometer
-Brake cable torn attachment;
Only for steer category_3:
Internal driver of failsafe Only for steer category_3:
brake cannot connect the -Check brake driver output, check
relay switch contact plausibility,
Or short circuit bypass Replace steer component.
(contact jams) on the
output during power up
test
45 Too many pulses from L,I5 STEERING WHEEL Check wire connection, replace sensor
steering setpointdevice bearing; replace component
Intermittent contact or
perturbing radiation.
More than 255 pulses
identified within 100ms
46 Steering setpoint L,I5 STEERING WHEEL Check sensor bearing connection;
devicewrongly connected check wireconnectio
AS4803L: More than 3 AS4803L: Check steering wheel
pulses identified in one recognition input.
direction and more than 3
pulses in another within
100ms.
47 No pulses from steer L,I5 STEERING WHEEL Check wire connection, replace sensor No release
setpointdevice bearing; replace component
ETVQ steering wheel no
pulses from 1st sensor
bearing.
More than 10 pulses were
obtained from the stepper
motor but fewer than 3
pulses were counted
within 200ms from the
sensor bearing.

48 Does not match the L STEERING TYPE Set steering type correctly
"Steering type" parameter ETVQ: Check stepper motor coupling,
ETVQ steering wheel no tighten grub screw.
pulses from stepper motor
or 2nd sensor bearing. Test both setpoint device branches, set
More than 10 pulses were defaults and truck type
obtained from the sensor Otherwise faulty, replace component.
bearing but fewer than 2
pulses were counted
within 200ms from the
stepper motor sensor
bearing.
49 CAN supply interrupted; AS 2412 Can Bus Suply on CAN connector greater than Travel disabled
Supply above 14 volts or F,H-AC CAN supply 14 volts (electrical system short circuit,
less than 10 volts, Can or component)
sensor bearing incorrectly
supplied
50 NRG Multipilot wire M Setpoint device Check Multipilot wire connection Travel and lifting disabled.
breakage horizontal Parameter 540 set to 1 by mistake
Horizontal tilt
51 Teach-In: steering actual L Incorrect setting Repeat calibration, check wire
value potentiometer SETTING connection;check
potentiometer;replace component
52 Teach-In: Brake magnet L Incorrect setting Repeat calibration, check wire
potentiometer SETTING connection;check
53 Teach-In: Steering L Incorrect setting Repeat calibration, check wire
setpoint potentiometer SETTING connection;check
54 Motor wire breakage L, F, H MOTOR WIRE Check wire connection;
during power-up test BREAKAGE Check temperature sensor lines;
ETVQ: Temperature replace component; replace motor
voltage level less than 0.3
volts or greater than 2.7
volts
55 Motor short circuit; L, F-AC, H-AC SHORT CIRCUIT Check wire connection; Traction motor stops,
Current not ok; MOTOR Replace motor; Hydraulic motor stops
Power stage faulty Replace component Warning symbol
flashing (Else-Check).
56 Motor or actual value L,F.H MOTOR REVERSE Check motor connection; check actual
transmitter incorrectly POLARITY value transmitter potentiometer; AC:
connected Phases L1,L2 or L3 swapped on motor;
57 No actual value change L,F,H Steering controller Check motor; check actual angle
Motor turns despite ACTUAL VALUE potentiometer; rectify mechanical wheel
control signal TRANSMITTER block;
AS4803L: Check incremental bearings;
replace component;
AC: Check actual value transmitter wire
breakage signals
PM2402L check operating mode
58 Steering angle actual L STEER ACTUAL Check actual value transmitter (on
value fluctuates ANGLE steer motor)
ETVQ: Reference mark 0° Check steer motor, fuse and
could not be started within incremental bearing,
5 seconds or no valid rectify mechanical wheel block;
segment reached. Check proximity switch distance.
Steer motor does not turn

59 Steering angle nominal L Steer angle setpoint Check setpoint device potentiometer
value fluctuates device (on tiller)
TILLER
POTENTIOMETER
60 Swivelling bolster does L STEERING CONTROL Check steering bolster mechanics;
not follow steering wheel check chain and chain tension; check
directions motor; check actual value transmitter
Deviation of > 15° for attachment;
100ms Check tyres, replace wheel if
The wheel turns more necessary.
than 5°without change of
nominal value on steering
wheel, less than 2°/sec
after reaching the nominal
position.
Tyres over-tensioned, the
actual value cannot follow
the nominal value.
61 Power stage error L CONTROLLER Replace controller
62 Power stage error L CONTROLLER Replace controller
63 Sensor power supply out L,F-AC,H-AC CONTROLLER The 12 volt supply not in valid range.
of range Monitoring of 12 volt sensor supply
greater than 15 volts and less than 11
AS4803L: < 10V oder volts.
>16V Switch controller off and on, replace
fuse and controller if necessary.
64 Software version differs L CONTROLLER Different software versions in the
AS4803Ls in the ETV-Q. Update
software to same level.
65 NRG Multipilot wire M Centre switch Check Multipilot wire connection Travel and lifting disabled.
breakage centre shifter MP centre shifter Parameter 540 set to 1 by mistake
66 NRG Multipilot wire M 180-360 switch Check Multipilot wire connection Travel and lifting disabled.
breakage MP toggle switch 180°/ Parameter 543 set to 1 by mistake
180° / 360° steering toggle 360°
67 NRG-Multipilot setpoint M Travel direction Check Multipilot switch, values in Judit Travel and lifting disabled.
device travel direction MP setpoint device MP teach window, recalibrate values
switch jams on MP when
system starts
68 Safety switch wire I2, I3, I4, I5 DEADMAN Check wire connection to safety switch
breakage (deadman, seat switch); replace safety
switch
69 Both lift and lower I2, I5, FS LIFT/LOWERSWITCH Check wire connection; check switch
requested simultaneously
70 Component fails to F-AC, H-AC, M, SELF TEST Check displays on basic component No travel, hydraulics
respond orresponds S, A, (LED); note other error messages on Warning symbol
incorrectly to self test I2, C basic card; Check Flashing warning (Else-Check).
wireconnectionsandcheck connector;
check power supply behind the main
contactor contact, in the event of an
error the voltage will be much lower
here than the rated operating voltage.
Disconnect the positive supply from the
components to target the error cause.
One component overloads the testing
voltage due to internal short circuit.
The testing voltage arises by charging
the internal capacitor batteries via a
resistor to the level of the control
voltage supply.

71 Lower potentiometer wire I2, FS LOWER Check wire connection; replace lower
breakage POTENTIOMETER potentiometer; replace Multipilot;
replace interface
72 No lowering zero position I2, FS LOWER Warning, check lower setpoint device
RESTPOSITION
73 Valve output interface I2 VALVE OUTPUT Warning, check valve outputs
faulty
74 Interface valve output I2 INTERFACE FAULTY Replace interface
faulty
75 Proportional valve does I2,I4,C PROP. VALVE Check wire connection, replace Flashing warning symbol (Else-
not draw any current proportional valve;replace Canion / Check).
Correct Multipilot ?? interface; replace proportional valve
76 Proportional valve short I2, I4C PROP. VALVE Check wire connection, replace Flashing warning symbol (Else-
circuit proportional valve;replace Canion / Check).
interface; replace proportional valve
77 Button wire breakage I2, BUTTON WIRE Check wire connection; replace button;
BREAKAGE replace interface
78 Button and travel switch I2 BUTTON / TRAVEL Warning: Check wire connection;
pressed simultaneously SWITCH replace button; replace interface
79 Switch and deadman I2 BUTTON / DEADMAN Warning: Check wire connection;
switch pressed replace button; replace interface
simultaneously
80 2 travel directions I2 ELECTRICAL SYSTEM Check wire connection; replace button;
simultaneously replace interface
81 Different parameters for F, F-AC MOTORS reset parameters (EFG traction Travel inhibited
the two traction controllers controllers)
82 Sensor wire breakage I2 ELECTRICAL SYSTEM Safety height: Check wire connection;
replace button; replace interface
83 2 of the same components F, H, I4, F-AC ELECTRICAL SYSTEM Check component encoding; check Travel inhibited
report on thetruck L-AC wire connection; replace component;
e.g. AS4803L: Key switch
voltage cannot be
assigned to components
Elle_1,Elle_2 or Elle_3
84 Faulty speed sensor: F,H,L-AC SPEED Check speed sensor; Travel stop,
◊ AS4803L: SENSOR Sensor bearing drift; Lift stop,
- Speed changes by 50% Check wire connection; Flashing warning symbol (Else-
within 4ms; Replace speed sensor; Check), hydraulic functions enabled.
- Reference speed less Replace component;
than half the rated speed;
- Steer transmission
blocked;
- Tear identification: a
valid sensor reading is
reduced to zero within
4ms and remains at this
level for 50ms without
producing a new valid
reading.
◊ PM2402L/2 from V1.60:
- Too many pulses on Check wire routing, do not route
encoder 3 on steer motor together with motor supply wires!
85 Power release low voltage F,H-AC ELECTRICAL SYSTEM Switch truck on and off; check battery; Travel, hydraulics no
Travel/Steer: L-AC TRAVEL check battery cable connections; check function, warning symbol
Capacitor voltage drops to fuse; Flashing warning (Else-Check).
30V (48V) for 0.5 seconds Check power connections; replace
component

86 Improbable speed, F,H-AC SPEED IMPLAUS Check wire connection;
sudden change: L-AC Replace speed sensor;
◊ AS4803L: 2 sensor Replace component;
systems differ from each Pulse counts correct: 8 or 64 pulses/
other. revolution?
◊ PM2402L/2 from V1.60:
Encoders 3 and 4 supply Check wiring and plug connections,
different sensor signalse check wire routing, do not route
together with motor supply wires!
87 Sensor line interrupted F-AC Electrics Sensor wire disconnected, motor
AS4803L: no voltage drop L-AC DISCONNECTION consumes maximum current and
on a 100 Ohm internal MFC brake SENSOR BEARING makes buzzing noise. Check sensor
measurement resistor wires.
MFC brake: load wheel
speed sensing
88 Hydraulic speed sensor H SPEED Check speed sensor; Hydraulics stop,
faulty on AS4814H (AS4814H) SENSOR H Check wire connection; replace speed Flashing warning symbol (Else-
sensor; replace component; Check), travel enabled.
89 Hydraulics power release H ELECTRICS- Check battery, check battery wire Reduced power for
low voltage HYDRAULICS connection; travel and lifting.
Check fuse; replace component Warning symbol
flashing (Else-Check).
90 Travel with handbrake on C ELECTRICAL SYSTEM Check magnetic brake switch Flashing warning symbol (Else-
Check).
91 24 volts out of range C ELECTRICAL SYSTEM Check power supply; check wire For a warning, only the warning
Info at <17 V connection symbol flashes (Else-Check).
Err at <15 V For an error, the truck stops.
92 Wrong component M, S, A ELECTRICAL SYSTEM Check Master/Solopilot; check display; Travel, lifting
reporting on Canion replace component function, warning symbol
Check jumper in XB 27 and XB 44 from flashes (Else-Check).
pin 2 to pin 6,
93 ACS capacitors not F, H, C ELECTRICAL SYSTEM Check charging connection, main Travel, lifting no
charged contactor function, warning symbol
does not apply, check bus voltage, flashes (Else-Check).
check transformer, fuses and cable set,
Replace component
94 SDO error F, H, C SDO ERROR Software incompatible Travel, lifting no
check software version function, warning symbol
Reload software. Check jumper in flashes (Else-Check).
XB 41 from pin 12 to pin 13.
95 Pin code error C PIN CODE ERROR Component pin codes not identical Travel, lifting no
function, warning symbol
flashes (Else-Check).
96 No zero position for M,S Hydraulics zero position Check Master/Solopilot; lift, lower, tilt, Hydraulic functions stop, “Warning”
hydraulics MP/SOLOPILOT ZH1, ZH2, ZH3, horn switch not in symbol flashes (Else-Check), travel
Masterpilot, Solopilot, zero position enabled
Replace component
97 Segment beyond L FAULTY SEGMENT Segment on swivelling bolster not
tolerance limits within tolerance level.
◊ PM2402L/2 from
V1.60: Check wiring and proximity switch,
Referencing error on check distance from switch to trip
power up, no switch cam on swivelling bolster
signal from proximity
switch (NS) or time
interval exceeded

98 The position of the L POSITION Check wiring.
sensor bearing and DEVIATION
proximity switch
(segment) deviate by
more than 1.1 degrees.
When the truck starts
up, the direction of
rotation from the
steering wheel sensor
system to the motor
power connection or the
steer motor sensor Check wiring and proximity switch,
system is inversed. check distance from switch to trip
◊ PM2402L/2 from cam on swivelling bolster
V1.60:
Referencing error
during operation,
unexpected switch
signal from proximity
switch.
99 CANBus damaged; F,H,M,S,A, CAN-BUS Check wire connection, check Travel, hydraulics no
CANBus driver I3, I4, C terminal resistors, install truck anti- function, warning symbol
temporarily deactivated interferencemeasures; flashes (Else-Check).
100 NRG software versions M Multipilot software Replace component part with
of internal component corresponding component, as
parts flashing currently not possible in the
implausible field.
101 Input / output error JUBES Jubes input/output Check I/Oa, rectify contact error, check Shown in the driver’s display with error
operating voltage, replace external 101
transmitter
Index info in display:
a--- Sensor 1 supplies values, but not
defined. Check parameters 11-17
b--- Sensor 2 supplies values, but not
c--- Sensor 3 supplies values, but not
Or a sensor 1-3 supplies a voltage
outside the range of 0.5V – 9.5V.
102 Internal error JUBES Jubes internal Check operating voltage. Shown in the driver’s display with error
Index info in display: 102
a --- Communication between access
module and data recording faulty,
check connection
e --- Radio module faulty
f --- Radio channel number is “0”,
should be >0, check parameter 100
g --- Radio transmitting power is “0”,
Check parameter 101
h --- Lock number is invalid, replace
access module
i --- Impact sensor faulty, replace data
recorder

103 Parameter error JUBES Jubes parameters Set parameters Shown in the driver’s display with error
Index info in display: 103
a --- Parameter 5 greater than
parameter 6, should be smaller.
b --- Differential value of parameter 11
is greater than the differential values of
the various stages of parameters 12-17
c --- Differential value of parameter 20
d --- Differential value of parameter 29
e --- the stages of parameters 12-17 …
f --- the stages of parameters 21-26 …
g --- the stages of parameters 30-35 …
h --- Impact stages of parameters 47-49
…
i --- Impact stages of parameters 50-52
… …are not in increasing order
104 Sensor bearing provides F,H (SENSOR BEARING) Check sensor bearing and wire, replace
no pulses on system start sensor bearing or
up controller
105 Motor temperature gauge F,H,L Temp.Motor Check sensor connection and lines, if
provides incorrect values possible replace sensor, otherwise
Sensor line wire breakage replace the entire motor…
106 Controller temperature F,H,L Temp. controller Internal error, replace controller.
gauge provides incorrect
values
107 Key switch voltage out of F,H,L Electrics Error in controller connection (Saab No travel
range MFC hydr. connector) on component No lifting
Hardware encoding MFC brake No steering
incorrect Main contactor open
108 Calibration reading F,H (CONTROLLER Internal error, replace controller.
incorrect internal)
109 Brake pedal faulty MFC brake BRAKE PEDAL Brake pedal signals implausible
110 Current output faulty MFC brake CONTROLLER Check outputs for short circuits MFC_Hydr.: no lifting
MFC hydr. MFC_Brake: crawl speed only
MFC option
111 Steering controller is F Steering controller Check steering controller Travel inhibited
monitored by traction Main contactor open
controller for signs of life
telegrams
Traction controller does
not receive these
telegrams.
The Can Bus is
overloaded.
112 Steering controller_2 is F Traction controller Check Can Bus, measure terminal
monitored by traction resistor 60Ohm
controller_1 for signs of
life telegrams
The Can Bus is
overloaded.
113 Lift controller does not H LIFT CONTROLLER
send lift telegrams
114 No traverse distance MFC hydr. Info 32 None Reduced traverse speed until both
reference on power up Traverse reference stops have been reached once.

115 Main contactor F,H,L Main contactor Check wire connection. No truck functions
improbable, ?? improbable If error 19 is also present, disconnect
contacts not closed. Wire the shorted power stage
connection interrupted, Disconnect the power positive.
faulty main contactor Check driver voltage (switched against
driver on traction negative). If reading OK, check
controller contactor coil and mechanics.
116 After software flashing F,H, Info 54 Set truck type and switch truck off / on In the log book only error 116 stands
(field operation), the item MFC brake (wait approx. 35 seconds). as a marker for this process and all
number of the software is MFC prop SET TRUCK TYPE On request, automatically: all parameters can be at default.
implausible and parameters are set to default, the
parameters may also be software item number is set to
implausible. plausible, the log book is deleted, the
hourmeter set to zero and entry 116
made in the log book.
117 Cab position implausible, CANION Cab position Check rotary potentiometer, re-adjust if No TRAVEL release
rotary potentiometer value necessary, check 180 degree switch
does not match 180
degree switch
118 Steering controller reports L Steering controller Check display on steering controller TRAVEL inhibited, EMERGENCY
error STOP activated
119 Weigher button MFC brake Button faulty Check wire and button Weighing interrupted
faulty
120 Weigher pressure sensor MFC hydraulics Sensor faulty Check wire and sensor Weighing interrupted
faulty
121 Battery incorrectly locked F-AC Battery lock Locking strips stuck. Check proximity No truck functions
switch
201 Optical sensor faulty Rack height sensor
select
202 Too many reference Rack height Calibration wrong
points during calibration select
203 Sensor evaluation Rack height sensor
improbable select
204 Error when reading Rack height Controller All settings set to default
EEPROM select
205 No Multipilot in truck Rack height MP missing
select
240 Internal process Rack height Controller
interrupted select
250 No height actual value on Rack height The height is invalid for the warehouse
job input select level entered
252 Rack height select Rack height
incorrect select
253 Rotary field implausible – F Controller None, switch truck off/on Main contactor opened
transmission overloaded,
excess load on incline
254 Diagnostics piratry Judit Box None Create authorisation No diagnosis possible
Components:
A C = 064 Display / Operation (LISA / JULIA)

C = 065 Display / Operation (Else-Check)
C = 066 Display/Operation (CANCode)
C = 067 Display (CANDis)
C = 068 Display/Operation (on board computer)
C=3 Comfort display [CANopen]
C Canion (Atlas Copco) [CANopen]
C=1 - Master
C = 11 - Slave
F C = 016 Travel (MP1510C / AS2405F / AS2409K / AS2412F)
C = 016 Travel 1 (MP1514F / AS4814Fplus)
C = 017 Travel 2 (MP1514F / AS4814Fplus)
F-AC C = 016 Travel (AS4812/14F)
C=8 ACS Traction (Atlas Copco AC 8011/18, Inmotion) [CANopen]
Travel C = 096 Can-Bus travel switch
switch
H C = 032 Lift (MP1514H / AS4814Hplus)
H-AC C = 032 Lift (AS4814H)
C=7 ACS Pump (Atlas Copco AC 8011/18, Inmotion) [CANopen]
Rack height C = 128 Rack Select
select
I C = 21 I/O-Board 1 [CANopen]
C = 22 I/O-Board 2 [CANopen]
I2 C = 146 Interface 2
C = 155 Interface 21
C = 156 Interface 71
I4 C = 148 Interface 4 = MFC_brake
I6 C = 150 Interface 6 = MFC_Prop
I8 C = 152 Interface 8 = MFC_Option
Jubes C = 069 ISM Access Module
C = 29 ISM Access Module [CANopen]
C = 070 ISM-Data recorder
C = 071 ISM-radio module
L C = 048 Steer (MP1502L / PM2402L / AS4803L)
C = 048 Steer 1 (AS4803L)
C = 049 Steer 2 (AS4803L)
C = 050 Steer 3 (AS4803L)
C=4 Steer computer [CANopen]
M C = 096 Multipilot / Masterpilot
C=2 Multipilot / Solopilot [CANopen]
S C = 112 Solopilot / Hand lever
Travel setpoint device: travel potentiometer, accelerator pedal

Steering actual value transmitter: steer potentiometer, proximity switch (on steered wheel)
ONLY in 1st generation!

All messages numbered above 100 come from the interface and correspond to messages 1- xx -99!
Error Description/Cause Component Display text Action Effect
Warning / Information Messages

INFO 01 SEAT SWITCH_OPEN
INFO 02 NO_TRAVEL DIRECTION
INFO 03 NO_TRAVEL RELEASE
INFO 04 NO_NOMINAL VALUE
INFO 05 LIFTING OFF
INFO 06 DEADMAN KEY OPEN
INFO 07 START_INCORRECT
INFO 08 PARKING BRAKE
INFO 09 SLOW SPEED
INFO 10 TEMPERATURE DRIVE MOTOR
INFO 11 TEMP_LIFT_MOTOR
INFO 12 TEMP_STEER_MOTOR
INFO 13 BRUSH WEAR OUT_DRIVE_MOTOR
INFO 14 BRUSH WEAR OUT_LIFT_MOTOR
INFO 15 BRUSH WEAR OUT_STEER_MOTOR
INFO 16 DRIVING DISABLE
INFO 17 LIFT END DIS.
INFO 18 SECURITY HEIGHT
INFO 19 DOOR OPEN
INFO 20 AISLE MODE
INFO 21 RESCUE STEERING
INFO 22 STEERING MISSING
INFO 23 DIAGNOSTIC_MODE
INFO 24 SWITCH POWER OFF
INFO 25 TEMP_TRAVEL
INFO 26 TEMP_LIFT
INFO 27 TEMP_STEER
INFO 28 SPARE_1
INFO 29 DISPLAY SWITCHES THE EXTERNAL
BUZZER
INFO 30 TWIN PEDAL BOTH APPLIED
INFO 31 NO ZERO POSITION
INFO 32 NO TRAVERSE REFERENCE ON POWER UP
INFO 33 ONLY CRAWL SPEED POSSIBLE AS
BATTERY NOT LOCKED
INFO 34 ONLY CRAWL SPEED POSSIBLE, AS INFO
FROM STEERING CONTROLLER
INFO 35 LOW VOLTAGE TRAVEL
INFO 36 LOW VOLTAGE LIFT
INFO 37 LOW VOLTAGE STEER
INFO 40 CHECK MOTOR SENSOR SYSTEM
INFO 48 IMPACT EVENT VERTICAL FORCE 1
INFO 51 IMPACT EVENT HORIZONTAL
FORCE 1
FORCE 2
FORCE 3
INFO 54 SET TRUCK TYPE
INFO 73 CHECK VALVE OUTPUTS

ETV214 AC - Device List: Traction Lift

Uploaded by

Copyright:

Available Formats

ETV214 AC - Device List: Traction Lift

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

ETV214 AC - Device List: Traction Lift

Uploaded by

Copyright:

Available Formats

ETV214 AC - Device List

Error Description Component Display text Cause / Action Effect

Error Description Component Display text Cause / Action Effect

Check sensor, replace sensor and / or

Error Description Component Display text Cause / Action Effect

Error Description Component Display text Cause / Action Effect

Error Description Component Display text Cause / Action Effect

Error Description Component Display text Cause / Action Effect

Error Description Component Display text Cause / Action Effect

Error Description Component Display text Cause / Action Effect

Error Description Component Display text Cause / Action Effect

Error Description Component Display text Cause / Action Effect

Error Description Component Display text Cause / Action Effect

Error Description Component Display text Cause / Action Effect

A C = 064 Display / Operation (LISA / JULIA)

Travel setpoint device: travel potentiometer, accelerator pedal

ONLY in 1st generation!

Error Description/Cause Component Display text Action Effect

Warning / Information Messages

You might also like