SOLUTIONS IN MOTION®

ArcWorld 6000 with DX100 Controller

ArcWorld 6000 n ArcWorld 6200

The ArcWorld® 6000 family of fully-integrated, standardized robotic arc welding solutions easily
handles complex applications that require welding on multiple planes. These single robot (AW6000) or
dual-robot (AW6200) workcells are designed for medium- to high-volume production.
The ArcWorld 6000 features a high-speed MA1400 arc welding robot, DX100 controller with menu-
driven arc welding application software, integrated welding package, AC servo-driven dual headstock/
tailstock (HS/TS) positioner, operator interface, and common platform for programming. Its total safety
environment is in compliance with ANSI/RIA R15.06-1999 and Canadian safety standards.

HIGHLIGHTS
Easy to Set Up and Program DX100 Controller n Productivity is increased because
n Integral programming platform n Windows® CE programming the robot is not idle while the part
provides ease of teaching and pendant with color touch is repositioned.
hides/protects cables. screen, fast processing, easy- n Proven reliability with more than
n Safety light curtains with flexible to-use INFORM III programming 2,500 installed worldwide.
mounting allow for adjustment to language and robust PC
tooling diameter. architecture. Customer Satisfaction
DUAL ROBOTS NEARLY n Motoman Robotics is committed
DOUBLE PRODUCTIVITY n Twist-lock connectors are included n Menu-driven arc welding software
including graphic diagram of weld to delivering the best customer
on all interconnecting cables.
parameter settings. satisfaction in the robot industry.
n Coordinated motion is standard
n Safety features – enhanced n Motoman Robotics offers
between robot(s) and positioner axis.
dual-channel E-Stop functionality, 24-hour technical and field
n Dual-robot controller reduces service support, industry-leading
floorspace and provides additional integrated speed monitoring,
manual brake release for the warranties and maintenance
programming flexibility. protection plans.
robot, and compliance with
MA High-Speed Robots both U.S. and Canadian safety n Motoman Robotics has world-
n Available with one or two MA1400 standards. class training facilities and
“Master” arc welding robots. is dedicated to instructing
Dual-robot configurations double Part Positioner: MRM2-250STN customers in safe, effective
productivity. n Patented MRM2 dual HS/TS programming and operation of
STANDARD SOFTWARE ALLOWS trunnion positioner can accommodate their robots.
n MA1400 features a 1,434 mm multiple fixtures and parts up to
DUAL-ROBOT CONTINUOUS
CIRCUMFERENTIAL WELDS reach and ±0.08 mm repeatability. 1,170 mm in diameter. ARM YOURSELF
MA1900 extended reach robot is ...with an AW6000 or AW6200.
available with a 1,904 mm reach. n 250-kg payload capacity per side
Get the best of both worlds – a
with 2.6-m span between head-
n Unique, integrated torch cable field-proven, tailored solution in an
TOP 3 REASONS TO BUY! design of the MA-series robots
and tailstocks. Fast index time of
4.0 seconds.
off-the-shelf package...only from
eliminates cable interference. This Motoman Robotics.
n Flexible cell handles a wide n Coordinated motion allows weld
makes programming easier and
variety of parts at medium- to reduces wear and associated cable joint to be kept in a gravity-neutral
high-volume production rates maintenance downtime. welding plane, improving weld
quality.
n Easy-to-program MRM2 positioner n MA-series robots are backed by
the industry’s only two-year torch n Positioner design allows operator
provides coordinated motion and to safely load parts from a location
infinite part positioning cable warranty.
outside of the robot work envelope
n Ideal ergonomics with single load/ while the robot is in operation.
unload point for operator
 ArcWorld 6200 shown. Dimensions same for single robot AW6000.
ARCWORLD 6000 All dimensions are metric (mm) and for reference only. Please
request detail drawings for all design/engineering requirements.

DRAWINGS 4470

8X M12 X 1.25 THRU

Ø 200.0
Ø 260.0
Ø 350.0
Ø 60.0 THRU Ø 400.0
23°

HEADSTOCK AND TAILSTOCK FACEPLATE

5486 Ø 2340 MAX SWEEP

2X Ø 1170 MAX TOOLING

TOOLING ENVELOPE 2407

2600±1
1470
ROBOT
980 SIDE
OPERATOR
SIDE

2984

ARCWORLD 6000 SPECIFICATIONS

CONFIGURATION OPTIONS
n (1) MA1900 extended-reach robot MA1400 3 kg (6.6 lb) payload ArcWorld HyperStart®
(1 or 2 robots) Welding Package
(1 or 2) MH6 (See data sheet DS-400)
In-line, 6-axis, articulated design
1,434 mm (56.5") reach at P-point
Weld-in-Teach mode function
Integrated air-cooled torch
(1) HP20D-6 ±0.08 (±0.003") repeatability “Master Arc” hollow shock sensor
(1) HP20D DX100 Controller Programming pendant w/single Arm-mounted 4-roll wire feeder
Welding power source
(See data sheet DS-399) point of control
Two-year torch cable warranty
n Available with PLC and slip rings for Graphic input of welding parameters
Large 5.7" color touch screen MRM2-250STN 250 kg (551.25 lb) payload capacity
fixture control Menu-driven arc welding application Part Positioners per side
software AC servo motor driven
n Optional positioner spans Arc restart/retry capabilities Patented single motor drive
Software weaving 16.8 rpm headstock rotation speed
n MRM2 tooling flip-over modification Memory:
200,000 steps, 10,000 instructions
Approximately 4- sec. index time
2,600 mm (102.4") max. part length
Password protection:
n Tip change window in side fence 4 levels, 100 users
1,170 (46.1") max. part diameter
Faceplate fixture mounting system
Collision detection software 6 mm air in headstock
n Three-motor independant servo drives Built-in PLC capability Ergonomic load and program heights
on each axis – AWIV-6000 Ladder logic editing/monitoring
displays Total Safety Safety-rated, tamper-resistant
Compact flash or USB backup Environment interlocks
Built-in Ethernet port (in compliance with Single point of operator control
ANSI/RIA R15.06-1999 Barrier guarding with protective
Operator Control E-Stop and Canadian safety arc curtains
Station Illuminated push button cycle start standards.) Cycle start button interlocked
(pedestal-mounted) (latching relay interlocked for safety) w/safeguards
Alarm lamp Dual-channel light curtains
Buttons for servo on, hold, start Interlocked door at rear of cell
and reset
Selector for auto/manual

WELDING OPTIONS
n Water-cooled torch n Wire cutter n PanelView™ operator panel
n Torch maintenance package n Miller, Fronius or other power sources n MotoCal®
n Arm-mounted 30-lb spool bracket n Aluminum welding packages
n ToolSight® n ComArc (seam-tracking/finding)

www.motoman.com
MOTOMAN ROBOTICS
100 AUTOMATION WAY, MIAMISBURG, OHIO 45342 MOTOMAN IS A REGISTERED TRADEMARK
TEL: 937.847.6200 n FAX: 937.847.6277 WINDOWS IS A REGISTERED TRADEMARK OF MICROSOFT
TECHNICAL SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE ALL OTHER MARKS ARE THE TRADEMARKS AND
DS-440-B ©2011 YASKAWA AMERICA, INC. JUNE 2011 REGISTERED TRADEMARKS OF YASKAWA AMERICA, INC.