TB 2500
TB 2500
INSTRUMENTATION
SYSTEM
__________________________________________
NOVEMBER 1998
Year 2000 Warranty
The Company represents and warrants that computer programs in any medium, software,
firmware and combinations thereof (“Deliverables”) manufactured by the Company and
incorporated into or supplied by the Company for use with goods manufactured by the Company
will, under normal use and care:
ii) recognize and accept the year 2000 and every succeeding fourth year as leap
years;
iii) recognize and accept 29 February in the year 2000 and every succeeding fourth
year;
iv) record, store, process, sequence, present and output calendar dates and data related
to dates falling on or after 1 January 2000, in the same manner and with the same
functionality as they do on or before 31 December 1999 and without errors or
omissions; and
v) lose no functionality with respect to the introduction into them of dates or data
related to dates falling on or after 1 January 2000;
provided that, in the case of any non-conforming Deliverables that are returned to the Company
promptly following discovery of the non-conformity, the Company will, at its option and cost,
repair or replace such Deliverable or refund to the Purchaser the purchase price therefor. This
shall be the Purchaser's sole and exclusive remedy for breach of the foregoing warranty.
Notwithstanding the foregoing, the Company shall not, under any circumstances whatsoever, be
liable for any defects or errors caused by: materials or workmanship made, furnished or specified
by the Purchaser; non-compliance with the Company's installation or operation requirements;
failure to install any revisions and/or upgrades to the Deliverables deemed mandatory by the
Company; any modifications to Deliverables not previously authorized by the Company in
writing; the use by the Purchaser of any non-authorized spare or replacement parts in connection
with the goods used in conjunction with the Deliverables; or the use of the Deliverables with any
hardware or software not supplied by the Company. The Purchaser shall at all times remain
solely responsible for the adequacy and accuracy of all information supplied by it. Any third
party content in Deliverables shall carry only the warranty extended by the original manufacturer.
THE FOREGOING CONSTITUTES THE COMPANY'S SOLE AND EXCLUSIVE
WARRANTY IN RELATION TO THE PERFORMANCE OF THE DELIVERABLES AS IT
RELATES TO THE CHANGE FROM YEAR 1999 TO YEAR 2000 OR THE OCCURRENCE
OF LEAP YEARS THEREAFTER, AND THE PURCHASER'S EXCLUSIVE REMEDY FOR
BREACH THEREOF. IN NO EVENT WILL THE COMPANY BE LIABLE FOR INDIRECT,
CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES, INCLUDING LOSS OF USE,
BUSINESS INTERRUPTION OR LOSS OF PROFITS, IRRESPECTIVE OF WHETHER THE
COMPANY HAD NOTICE OF THE POSSIBILITY OF SUCH DAMAGES.
The foregoing warranty shall remain valid until the later of December 31, 2000 or one year after
the date that the Deliverable was shipped.
MODEL 2500_______________________________________________________
NOTICE
COPYRIGHT © 1998
BY DANIEL MEASUREMENT AND CONTROL
HOUSTON, TEXAS, U.S.A.
____________________________________________________________________
PREFACE i
______________________________________________________ MODEL 2500
WARRANTY
Daniel Measurement and Control ("Daniel") warrants all equipment manufactured by it to be free
from defects in workmanship and material, provided that such equipment was properly selected
for the service intended, properly installed, and not misused. Equipment which is returned,
transportation prepaid to Daniel within twelve (12) months of the date of shipment (eighteen (18)
months from date of shipment for destinations outside of the United States), which is found after
inspection by Daniel to be defective in workmanship or material, will be repaired or replaced at
Daniel’s sole option, free of charge, and return-shipped at lowest cost transportation. All
transportation charges and export fees will be billed to the customer. Warranties on devices
purchased from third party manufacturers not bearing a Daniel label shall have the warranty
provided by the third party manufacturer.
Extended warranty - Models 2470, 2480 and 2500 are warranted for a maximum of twenty-four
(24) months. The Danalyzer valves are warranted for the life of the instrument and the columns
for five years.
The warranties specified herein are in lieu of any and all other warranties, express or implied,
including any warranty of merchantability or fitness for a particular purpose.
Daniel shall be liable only for loss or damage directly caused by its sole negligence. Daniel’s
liability for any loss or damage arising out of, connected with, or resulting from any breach
hereof shall in no case exceed the price allocable to the equipment or unit thereof which gives
rise to the claim. Daniel’s liability shall terminate one year after the delivery of the equipment
except for overseas deliveries and extended warranty products as noted above.
____________________________________________________________________
ii PREFACE
MODEL 2500_______________________________________________________
SECTION 1
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SECTION 2
SECTION 3
INITIALIZING SEQUENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
TEST MALFUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
FILE TYPES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
DOWNLOADING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 20
____________________________________________________________________
SYSTEM READY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
SECURITY SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
RESTRICTED-USER PASSWORD . . . . . . . . . . . . . . . . . . . . . . . . . . 35
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iv TABLE OF CONTENTS
MODEL 2500_______________________________________________________
SECTION 4
MENU SELECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
MAIN MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
SUB-MENUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
INPUT CHANNELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
OUTPUT CHANNELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
ALARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
OPERATOR ENTRY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
CALCULATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
REPORTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
TUBE SWITCHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
MODBUS MASTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
SERIAL PORTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
ARCHIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
SYSTEM COMMANDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
____________________________________________________________________
TABLE OF CONTENTS v
______________________________________________________ MODEL 2500
SECTION 4 (continued)
11 SUB-MENUS CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
ALARMS CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
CALCULATIONS CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
TABLES CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
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vi TABLE OF CONTENTS
MODEL 2500_______________________________________________________
SECTION 5
DATA DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
CONSTANT/VARIABLE NAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
CONSTANT/VARIABLE STATUS . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
CONSTANT/VARIABLE VALUE . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
CONSTANT/VARIABLE UNITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
TYPE OF DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
SECTION 6
OPERATING EXAMPLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
____________________________________________________________________
____________________________________________________________________
REPORTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
APPENDIX A
APPENDIX B
APPENDIX C
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TABLE OF CONTENTS ix
______________________________________________________ MODEL 2500
____________________________________________________________________
x TABLE OF CONTENTS
MODEL 2500_______________________________________________________
INTRODUCTION
- Monitor and read live transmitter inputs, both analog and digital.
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SECTION 1 1
______________________________________________________ MODEL 2500
The DANIEL INDUSTRIES MODEL 2500 INSTRUMENTATION SYSTEM
MICROCOMPUTER consists of the following:
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2 SECTION 1
MODEL 2500_______________________________________________________
MODEL 2500 HARDWARE
Refer to Figures 1-1 and 1-2 for a graphic depiction of the differences between the
two systems. For more detailed specifications, refer to the MODEL 2500
Microcomputer Hardware Manual, Daniel P/N 3-9000-590.
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SECTION 1 3
______________________________________________________ MODEL 2500
Figure 1-1
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4 SECTION 1
MODEL 2500_______________________________________________________
Figure 1-2
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SECTION 1 5
______________________________________________________ MODEL 2500
MODEL 2500 SOFTWARE
This manual provides the basic operational information to download and operate
software in the MODEL 2500, which contains a Revision 5.00 level or higher. The
new generation of BASE25 allows the user to download any Revision K.2 or
higher applications without requiring a new analysis of an application under a
different Config25.
Prior to Revision 5.00 baseline, applications had to be developed, analyzed, and run
on software that was of the same revision level. Revision 5.00 and higher
firmware (hereafter referred to as 5.nn), is designed to support applications
developed on multiple Daniel CONFIG25 software releases.
The following table lists the CONFIG25 software releases that are supported and
the baseline used for execution. The following compatibility rules are imposed by
the download routine.
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6 SECTION 1
MODEL 2500_______________________________________________________
MODEL 2500 CONTROL AND DISPLAY DEVICES
Additionally, The MODEL 2500 instrument may be controlled from either the local
front panel on the instrument itself or from a remote front panel connected to the
MODEL 2500 by means of a serial port.
Figure 2-1
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SECTION 2 7
______________________________________________________ MODEL 2500
MODEL 2500 LED STATUS LIGHTS
YELLOW LIGHT Indicates that an alarm signal has been sensed, but
has not been acknowledged.
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8 SECTION 2
MODEL 2500_______________________________________________________
MODEL 2500 DISPLAY SCREEN
The display also has an adjustable viewing angle so that instruments, which are
mounted either at a relatively low or high height, may be adjusted for comfortable
viewing.
- Locate the small potentiometer on the left hand side of the display
board in the center, approximately 1/2 " from the front, as illustrated
below. With a small screwdriver adjust the angle for the most
comfortable viewing.
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SECTION 2 9
______________________________________________________ MODEL 2500
MODEL 2500 KEYPAD
Ten of the 16 keys are marked with the numbers 0 through 9, arranged in
descending order. The remaining keys are marked with a decimal point, a minus
sign, an UP arrow, a DOWN arrow, and the command words of EXIT and ENTER.
The UP arrow, DOWN arrow, EXIT and ENTER keys have been assigned specific
functions. The keys and their functions are defined below:
UP/DOWN
Arrow Keys Sequences the front panel display forward or backward
through a menu or sub-menu. The display can be
changed one step at a time by depressing a key
repeatedly, or it can be sequenced rapidly by holding
down a key.
ENTER Key Selects the sub-menu displayed on the front panel, enters
the data that has been keyed-in on the display, and
initiates a printout of a report when the name of the
report is displayed on the front panel.
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10 SECTION 2
MODEL 2500_______________________________________________________
MODEL 2500 REMOTE FRONT PANEL
Activation of the remote front panel is made possible by assigning it to a serial port
using one of the PORTUSE selections in the Serial Ports sub-menu. Control is
returned to the front panel of the on-site unit from the remote front panel by
changing the PORTUSE selection to an option other than the remote front panel.
Selecting the remote front panel or returning control to the front panel of the
on-site unit may take as long as 30 seconds before the operation is complete. The
remote front panel responds more slowly than the front panel of the on-site unit to
both keyboard entry and display refreshing.
When the remote front panel is selected, the LCD screen of the on-site unit
displays the following message:
REMOTE FRONT
PANEL SELECTED
_________________________________________________________
NOTE! If the remote front panel fails when the remote unit is
in control or if for some other reason, communications
is lost between the on-site unit and the remote front
panel, control can be returned to the front panel of the
on-site unit by simultaneously pressing the zero,
decimal, and minus keys.
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SECTION 2 11
______________________________________________________ MODEL 2500
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12 SECTION 2
MODEL 2500_______________________________________________________
STARTUP AND APPLICATION DOWNLOAD
Unless the MODEL 2500 has been supplied with a resident program at the factory,
there must be a computer available (IBM PC or equivalent), which is connected to
the communications port on the Model 2500. If the MODEL 2500 has been
supplied with a resident program at the factory, a computer (IBM PC or equivalent)
will not be necessary.
A: < <ENTER>
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SECTION 3 13
______________________________________________________ MODEL 2500
INITIALIZING SEQUENCE
In a "cold" startup, power is switched on to the MODEL 2500, and the initializing
sequence:
The self-diagnostic tests ensure that all internal circuitry and devices in the
instrument are operational.
In a "warm" startup, which occurs after the power supply has been briefly
interrupted or a "watchdog" message has indicated a problem in the program, the
initializing sequence, again:
During a "warm" startup, the front panel displays a copyright message and
copyright date for several seconds before performing the initializing sequence.
However, during a "cold" startup, the copyright message does not appear.
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14 SECTION 3
MODEL 2500_______________________________________________________
TEST MALFUNCTIONS
- Alarm contact is actuated and the red LED glows on the front panel.
1. The following illustrated message of the MODEL 2500 LCD screen indicates
that a memory test of the Random Access Memory (RAM) has failed. The
characters XXXX indicate the RAM integrated circuit where the error
occurred.
MEMORY ERROR
BLOCK XXXX
2. The following illustrated message of the MODEL 2500 LCD screen indicates
that a required programmable read-only memory (PROM) is not installed in
the unit, or is improperly installed.
PROM MISSING
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SECTION 3 15
______________________________________________________ MODEL 2500
3. The following illustrated message of the MODEL 2500 LCD screen indicates
that a PROM has been changed since installation, or is being read
improperly. The message on line 2 (XXXX) is the location of the error.
CHECKSUM ERROR
XXXX
- Alarm contact closure inside the case can be heard opening and
closing.
AWAITING CONFIG
PX BXXXX IDXXX
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16 SECTION 3
MODEL 2500_______________________________________________________
FILE TYPES
Each application for the MODEL 2500 has three files composed of an application
name and a file name extension, indicated by the three letters following the file
name and separated by a dot or decimal point, to indicate the type of information
contained in the file. The extensions are defined in the following table.
EXTENSION DEFINITION
This file contains a configuration and should
.CFG not be erased unless the configuration is no
longer needed.
This file contains an analyzed configuration in
.BTA a format that is ready to be downloaded to a
MODEL 2500 microcomputer.
This file contains documentation that describes
a configuration in a format that can be listed
.LST on a printer. Listing a .LST file on a printer
provides a hard copy record of the
configuration.
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SECTION 3 17
______________________________________________________ MODEL 2500
MEMORY RESIDENT SOFTWARE
Frequently, utility software packages such as "Sidekick" and "Prokey" are loaded
by the user and remain resident in the Random Access Memory (RAM) of a
PC-compatible computer when the computer is booted (activated). Usually these
resident utilities do not interfere with running the DANIEL IPL25 program.
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18 SECTION 3
MODEL 2500_______________________________________________________
HARD DRIVE USE
When using an IBM PC (or compatible computer) equipped with a hard drive,
standard practice suggests that regularly used programs should be grouped in a
sub-directory which is separate from the data sub-directory. The DANIEL
application program IPL25 supports this practice and all the files on the distribution
disk for IPL25 should be copied to the program sub-directory on the hard drive.
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SECTION 3 19
______________________________________________________ MODEL 2500
DOWNLOADING INSTRUCTIONS
The application software may be downloaded with the DANIEL program on the
application diskette, designated as IPL25. The IPL25 program, which is a new
window’s program, invokes the LOAD2500 program that can also be used directly.
Before attempting to download the application to the MODEL 2500, the user
should complete the following preliminary procedures:
- Make certain the communications link between the PC and the Model
2500 is established. If necessary, refer to the Hardware Manual, Daniel
P/N 3-9000-590, for system wiring diagrams.
- Ensure that the MODEL 2500 has the proper communication ports and
baud rates installed and that a communications identification number
is designated.
- Copy the application diskette(s) onto the hard drive, if the PC has a
hard drive installed.
_________________________________________________________
NOTE! Since diskette(s) wear out over time, file copies should
be made and stored in safe place.
_________________________________________________________
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20 SECTION 3
MODEL 2500_______________________________________________________
Once these preliminary procedures have been completed, the user should perform
the following steps to download the application.
1. Place the working copy of the application diskette into the A drive.
2. From the A:\> prompt, type IPL25 and press the ENTER key.
3. At the MAIN MENU, use the arrow keys to highlight the EDIT
CONFIGURATION and press the ENTER key.
To escape back to the MAIN MENU, press the ESC (escape) key twice.
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SECTION 3 21
______________________________________________________ MODEL 2500
At the MAIN MENU, when the EDIT CONFIGURATION is selected and entered,
the following screen appears.
5. After selecting the correct COMMPORT port press the ENTER key.
The reference screen at the bottom will indicate the selection. This reference
screen, which shows default entries, now indicates that the user will be loading the
Model 2500 on COM1. Other default entries on this reference screen indicate a
baud rate of 2400 with a COMMID of 1.
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22 SECTION 3
MODEL 2500_______________________________________________________
6. Press the F1 function key.
7. At this point, the user may select and highlight the desired choice on the
HELP screen with the arrow keys, press the ENTER key, or press the ESC
(escape) key to exit from the HELP screen.
By using this procedure, a HELP screen is available whenever the user needs to
refer to it.
8. After removing the HELP screen, use the arrow keys to move from the
COMMPORT option window at the top of the screen to the DISK-DRIVE
option window, and press the ENTER key.
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SECTION 3 23
______________________________________________________ MODEL 2500
As indicated in the illustrated screen below, this causes a PATH screen to be
overlaid in a window in the right center portion of the screen being viewed. This
is a valid path if this IPL25 program is maintained on a diskette and not transferred
to the hard drive.
If the IPL25 program is transferred to the hard drive, the user will need to add a
directory\subdirectory to the program path.
C:\"directory"\"subdirectory"\*.BTA
A reference window at the bottom of the screen will indicate whether the newly
created program path is a "Valid Path" or an "Invalid Path".
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24 SECTION 3
MODEL 2500_______________________________________________________
10. Once the reference window indicates a "Valid Path" has been created, use
the arrow keys to move from the DISK-DRIVE option window at the top of
the screen to the APPLICATIONS option window and press the ENTER key.
11. At the FILES screen, select the desired application to be downloaded and
press the ENTER key. The selected application will be displayed in the path
number in the bottom reference screen.
12. Once the desired application has been selected and entered, use the arrow
keys to move from the APPLICATIONS option window at the top of the
screen to the BAUDRATE option window. Select the desired baud rate and
press the ENTER key.
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SECTION 3 25
______________________________________________________ MODEL 2500
If the Model 2500 has no configuration program, its default baud rate is normally
2400. If the downloaded application replaces a resident program, the baud rate
must match the slave baud rate on the Model 2500 receiving the application.
As indicated in the illustrated screen below, this causes a baud rate list to be
overlaid in a window beneath the BAUDRATE option window at the top of the
screen.
If the user selects a baud rate different than 2400, a "b" prefix, which is a code that
changes the baud rate in the Model 2500, will appear just before the baud rate
number in the reference screen. At this point, the user should press the ENTER
key.
13. Once the desired baud rate has been selected and entered, use the arrow keys
to move from the BAUDRATE option window at the top of the screen to the
COMMID option window and press the ENTER key.
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26 SECTION 3
MODEL 2500_______________________________________________________
As indicated in the screen below, this causes a COMMID number screen to be
overlaid in a window beneath the COMMID option window at the top of the
screen.
14. When changing the COMMID number, the user must type in the number
assigned and press the ENTER key.
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SECTION 3 27
______________________________________________________ MODEL 2500
- Correct erroneously entered numbers by pressing the ENTER key
again and re-entering the number.
At this point, the user must check all entries in the reference window at the bottom
of the screen. If all entries are correct, the user is ready to download the application
to the Model 2500.
15. When all entries are correct, the user must press the ESC (escape) key twice
to return to the MAIN MENU.
16. If the MODEL 2500 is set up and ready, at the MAIN MENU use the arrow
keys to select and highlight the LOAD 2500 option and press the ENTER
key to load the application.
17. When the downloading of the application is complete, use the arrow keys to
select and highlight the EXIT option and press the ENTER key to leave the
program.
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28 SECTION 3
MODEL 2500_______________________________________________________
LOAD 2500 - STAND-ALONE DOWNLOAD PROGRAM
After the MODEL 2500 has been activated and the system prompt appears, the
LOAD2500 program is invoked by using the command line illustrated and
explained below.
Byyyy Optional entry to set the baud rate to yyyy. Valid baud rates are
300, 1200, 2400, 4800, and 9600. If the baud rate is omitted or
entered incorrectly in the command line, LOAD2500 defaults to
a 2400 baud rate.
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SECTION 3 29
______________________________________________________ MODEL 2500
STAND-ALONE DOWNLOAD PROGRAM EXAMPLES
Following are several examples of the command line for the downloading of
LOAD2500 configurations:
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30 SECTION 3
MODEL 2500_______________________________________________________
The following table lists the CONFIG25 software releases that are supported and
the baseline used for execution. The following compatibility rules are imposed by
the download routine.
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SECTION 3 31
______________________________________________________ MODEL 2500
SYSTEM READY
If the results of the automatic initializing sequence have been satisfactory, the
MODEL 2500 LCD screen gives a message similar to the following illustration,
which indicates that front-panel operation can begin.
53301510
13-JAN-89 08:34
Line 1 of the display (in this example, 53301510) is the designation for the
alphanumeric configuration that has been downloaded to the Model 2500. Line 2
gives the current date and time.
The lower-level password provides for changing constants and variable values that
are not designated as limited-access variables. The restricted-user password
provides access for changing the limited-access variables. Functioning of the
passwords is controlled by the three-position security switch.
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32 SECTION 3
MODEL 2500_______________________________________________________
SECURITY SWITCH
The three selections provided by the switch are defined in the table below.
POSITION DEFINITION
DOWN Lower-level security password entry is not required to change
data. Restricted-user password entry may be required.
CENTER Password entry is allowed and required to change data.
UP Password entry is not allowed. Data cannot be changed at the
front panel of the instrument.
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SECTION 3 33
______________________________________________________ MODEL 2500
LOWER-LEVEL SECURITY PASSWORD
If the security switch, which is located at the rear of CPU I/O board, is in the
center position, an operator must enter the lower-level security password before
entering or changing variable values in the system. The lower-level security
password remains active for five minutes after the last key is pressed. The system
command "Unit Lock" disables the unit password and the password must be entered
again in order to change data.
When the instrument is downloaded, the default lower-level password is eight 1s,
(11111111). Installing a new, user-originated, lower-level password at the initial
startup of the MODEL 2500 system, is recommended.
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34 SECTION 3
MODEL 2500_______________________________________________________
RESTRICTED-USER PASSWORD
_________________________________________________________
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SECTION 3 35
______________________________________________________ MODEL 2500
DATA ENTRY AT INITIAL STARTUP
The following occurs when a MODEL 2500 system is configured for a specific
application:
- Default value for each constant and variable required for that
configuration is stored in the computer memory.
- All variables and constants are named and are available for display in
real time on the front panel.
- Calculation variables are displayed only if units for the variables are
assigned.
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36 SECTION 3
MODEL 2500_______________________________________________________
PROCEDURE OF DATA ENTRY AT INITIAL STARTUP
The procedural steps for entering data during initial startup of the DANIEL
INDUSTRIES MODEL 2500 INSTRUMENTATION SYSTEM are as follows:
1. Turn on the MODEL 2500 and ensure that the normal start-up message,
which is illustrated below, is displayed.
D513024A
13-JAN-89 08:34
2. Unlock the front panel for data entry by pressing the DOWN arrow on the
front panel keypad several times until the message "SYSTEM
COMMANDS" appears on the lower text line of the LCD screen display.
_________________________________________________________
4. Press the DOWN arrow one step at a time until the message "UNIT
PASSWORD" appears.
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SECTION 3 37
______________________________________________________ MODEL 2500
6. Press the number 1 key 8 times, which will cause the default password,
"11111111" to appear on the LCD screen,
7. Press the ENTER key. This will cause the green LED on the front panel to
glow.
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8. Scroll to the desired sub-menu and lower sub-menu by pressing the arrow
keys.
9. Key in new or revised data, and enter the data by pressing the ENTER key.
_________________________________________________________
10. Press the arrow keys when data entry is complete to find the lower sub-menu
UNIT LOCK located in the sub-menu SYSTEM COMMANDS.
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38 SECTION 3
MODEL 2500_______________________________________________________
11. Press the ENTER key when the message "UNIT LOCK" appears on the LCD
screen.
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SECTION 3 39
______________________________________________________ MODEL 2500
TYPICAL START-UP DATA CHANGES
The following list represents data that is often changed from the factory-installed
default values at the initial start-up of a MODEL 2500 configured for a specific
application:
- Settings for zero (4 mA) and full-scale (20 mA) values (in engineering
units) of transmitter inputs
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40 SECTION 3
MODEL 2500_______________________________________________________
TIME-OF-DAY CLOCK CHIP
When the MODEL 2500 is in operation, the clock chip is updated several times a
day as follows:
The clock chip is additional and secondary to the time of day maintained by the
software clock, which is an integral part of the MODEL 2500 operating system.
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SECTION 3 41
______________________________________________________ MODEL 2500
____________________________________________________________________
42 SECTION 3
MODEL 2500_______________________________________________________
MENU SELECTION
Individual menus, which are organized into groups of related data and functions,
are configured for each specific application, and only appear on the display screen
when required by the specific application.
____________________________________________________________________
SECTION 4 43
______________________________________________________ MODEL 2500
MAIN MENU
The highest level menu in the MODEL 2500 is the MAIN MENU, which is
activated after the completion of diagnostic testing and when the "TIME and
DATE" message is displayed on the LCD screen.
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44 SECTION 4
MODEL 2500_______________________________________________________
SUB-MENUS
The MAIN MENU’s 12 possible sub-menus are listed below with those menus that
appear in all system configurations marked with an asterisk (*).
- INPUT CHANNELS
- OUTPUT CHANNELS
- ALARMS*
- OPERATOR ENTRY
- CALCULATIONS*
- REPORTS
- TABLES
- TUBE SWITCHING
- MODBUS MASTER
- SERIAL PORTS*
- ARCHIVE
- SYSTEM COMMANDS*
When required by an application, each sub-menu may have one or more lower
sub-menus that provides for specific data entry, or system control in the category
covered by that sub-menu.
The following flow-chart graphically illustrates how to enter and exit each of the
11 sub-menus, and refers the user to other diagrams, which are listed at the end of
this section, that illustrate the lower level sub-menus within the 11 main sub-
menus.
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SECTION 4 45
______________________________________________________ MODEL 2500
The following is a detailed explanation of the MAIN MENU’s 12 sub-menus.
INPUT CHANNELS
The INPUT CHANNELS sub-menu, which is the first selection listed on the MAIN
MENU, has three lower level sub-menus. They are:
OUTPUT CHANNELS
The OUTPUT CHANNELS sub-menu, which is the second selection on the Main
menu, has two lower level sub-menus. They are:
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46 SECTION 4
MODEL 2500_______________________________________________________
CONTROL OUTPUTS The CONTROL OUTPUTS lower level sub-menu
provides for changing the values of the control
output channels and for displaying the variable
names, values, and units.
ALARMS
The ALARMS sub-menu, which is the third selection on the MAIN MENU, has
two lower sub-menus. They are:
OPERATOR ENTRY
The OPERATOR ENTRY sub-menu, which is the fourth sub-menu on the MAIN
MENU, has two lower sub-menus. They are:
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SECTION 4 47
______________________________________________________ MODEL 2500
SELECTION
ENTRIES The SELECTION ENTRIES lower level sub-menu
displays the name, units, and startup selection of
selection list operator entries, and allows for
changing the startup selections. For example, in a
MODEL 2500 configured to measure orifice mass
and volume, selection list operator entries are
typically the type and location of orifice taps.
Startup selections for tap type are pipe and flange.
Startup selections for tap location are upstream and
downstream.
CALCULATIONS
REPORTS
The REPORTS sub-menu, which is the sixth sub-menu on the MAIN MENU, has
lower level sub-menus composed of each report produced by a MODEL 2500
configuration.
A complete report can be printed by pressing the ENTER key when the report
name is displayed on the front panel.
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48 SECTION 4
MODEL 2500_______________________________________________________
_________________________________________________________
_________________________________________________________
TABLES
The TABLES sub-menu, which is the seventh sub-menu on the MAIN MENU, has
a lower level sub-menu for each data table defined in the configuration.
TUBE SWITCHING
The TUBE SWITCHING sub-menu, which is the eighth sub-menu on the MAIN
MENU, provides the following list of variables that define common switching
parameters for all tube sets and individual switching parameters for each tube in
a set.
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SECTION 4 49
______________________________________________________ MODEL 2500
level after a valve position change is ordered by the
MODEL 2500. When the variable is OFF, no
verification is performed.
Verify level variable The verify level variable specifies the cutoff value
for differential pressure across a tube set to be used
in verifying a valve position change. The default
value of this variable is 2.
Control number
variable The control number (#) variable displays the
number of the tube assigned as the current control
tube.
Individual tube switching parameters are listed for the first tube in a set in the
following order and repeat in that same order for each subsequent tube. Tubes are
listed in the desired sequence for switching the valves.
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50 SECTION 4
MODEL 2500_______________________________________________________
Open Boolean variable that opens the valve when set
MODBUS MASTER
The MODBUS MASTER sub-menu, which is the ninth sub-menu on the MAIN
MENU, has a lower level sub-menu for defining two remote units. The remote unit
definition sub-menu provides for identifying or changing the remote name ID, the
communications address and state variable, and the control option for each of the
two remote units.
Communications
Address Integer variable for the communications address of the
slave unit. If a communications address is not entered,
the default variable is zero. When the communications
address is zero, communications with the remote unit is
disabled.
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SECTION 4 51
______________________________________________________ MODEL 2500
SERIAL PORTS
The SERIAL PORTS sub-menu, which is the tenth sub-menu on the MAIN
MENU, is categorized by, and divided into one-board units and two-board units.
One-board units have thirteen lower level sub-menus, which are COMMID
BAUD1, BAUD2, PORTUSE1, PORTUSE2, PARITY1, PARITY2, STOPBIT1,
STOPBIT2, PRTCLSLV, PRTCLMAS, RPTGAP, and COMMWAIT.
Two-board units have twenty lower level sub-menus, which are COMMID,
COMMID2, BAUD1, BAUD2, BAUD3, PORTUSE1, PORTUSE2, PORTUSE3,
PARITY1, PARITY2, PARITY3, STOPBIT1, STOPBIT2, STOPBIT3,
PRTCLSLV, PRTCLSLV2, PRTCLMAS, RPTGAP, COMMWAIT AND
COMMWAIT2.
_________________________________________________________
_________________________________________________________
____________________________________________________________________
52 SECTION 4
MODEL 2500_______________________________________________________
The SERIAL PORTS Lower Level Sub-Menus are as follows:
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SECTION 4 53
______________________________________________________ MODEL 2500
_________________________________________________________
_________________________________________________________
____________________________________________________________________
54 SECTION 4
MODEL 2500_______________________________________________________
PARITY1 PARITY1 lower level sub-menu provides for displaying
or changing the parity of serial port number 1 (EVEN,
ODD, NONE), with the default parity being EVEN.
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SECTION 4 55
______________________________________________________ MODEL 2500
PRTCLMAS PRTCLMAS lower level sub-menu provides for
displaying or changing the type of communications used
by any one of the serial ports, which is defined in the
portuse section as a MASTER (MODASCII or
MODRTU), with the default type being MODASCII.
ARCHIVE
The ARCHIVE sub-menu, which is the eleventh sub-menu on the MAIN MENU,
provides for data storage and retrieval similar to a file.
SYSTEM COMMANDS
DATE/TIME
PARAMETERS Sets the date and time
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56 SECTION 4
MODEL 2500_______________________________________________________
UNIT PASSWORD Allows entering and/or changing the eight-digit
lower-level password that unlocks the front panel
to change data other than limited access variables.
Default is "11111111".
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SECTION 4 57
______________________________________________________ MODEL 2500
Logs are printed on the serial port selected for REPORTS. Five selection
entries are provided for the LOGGER command. They are shown in the chart
below:
------------------------------------------------------------------------------------------------------------
53301510 UNIT:0000 ALARM SET LOGGER JAN 13 1987 09:14
TEMP LO-LO LIMIT = -2 -3.
------------------------------------------------------------------------------------------------------------
------------------------------------------------------------------------------------------------------------
53301510 UNIT:0000 ALARM RESET LOGGER JAN 13 1987 09:14
TEMP LO-LO LIMIT = -2 103.
------------------------------------------------------------------------------------------------------------
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58 SECTION 4
MODEL 2500_______________________________________________________
OPERATOR CHANGE Logging:
------------------------------------------------------------------------------------------------------------
53301510 UNIT:0000 OPERATOR CHANGE LOGGER JAN 13 1987 09:14
TEMP FIXED VALUE 103.
------------------------------------------------------------------------------------------------------------
------------------------------------------------------------------------------------------------------------
53301510 UNIT:0000 CURRENT ALARMS LOGGER JAN 13 1987 09:14
TEMP LO-LO LIMIT = -2 -3.
TEMP LO LIMIT = -2 -3.
------------------------------------------------------------------------------------------------------------
____________________________________________________________________
SECTION 4 59
______________________________________________________ MODEL 2500
MENU DISPLAY AND SELECTION PROCEDURE
Menu selections are selected and displayed on the DANIEL INDUSTRIES MODEL
2500 by pressing the UP and DOWN, and the EXIT and ENTER keys.
ENTER Key
Pressing the ENTER key again displays the first selection of the
INPUT CHANNELS sub-menu. This first selection is ANALOG
INPUTS, if ANALOG INPUTS is active in the configuration,
and which is then displayed on the LCD screen.
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60 SECTION 4
MODEL 2500_______________________________________________________
EXIT Key
Pressing the EXIT key one time displays the message "INPUT
CHANNELS" on the bottom line, indicating the current menu
level is now the MAIN MENU.
UP ARROW Key
Pressing the UP ARROW key another time will display the next
higher MAIN MENU selection, SERIAL PORTS.
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SECTION 4 61
______________________________________________________ MODEL 2500
DOWN ARROW Key
Pressing the DOWN ARROW key again will display the next
MAIN MENU selection, ALARMS. Holding down the DOWN
ARROW key rather than pressing it one step at a time causes
the display to continue moving down through the menu rather
than displaying one selection at a time. If the DOWN ARROW
key is pressed when the last selection, SYSTEM COMMANDS,
is displayed, the display will loop back to the first selection,
INPUT CHANNELS, if INPUT CHANNELS is active in the
configuration.
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62 SECTION 4
MODEL 2500_______________________________________________________
MENU FLOW CHART DIAGRAMS
____________________________________________________________________
SECTION 4 63
______________________________________________________ MODEL 2500
11 SUB-MENUS CHART
____________________________________________________________________
64 SECTION 4
MODEL 2500_______________________________________________________
SECTION 4 65
______________________________________________________ MODEL 2500
66 SECTION 4
MODEL 2500_______________________________________________________
ALARMS CHART
____________________________________________________________________
SECTION 4 67
______________________________________________________ MODEL 2500
____________________________________________________________________
68 SECTION 4
MODEL 2500_______________________________________________________
CALCULATIONS CHART
____________________________________________________________________
SECTION 4 69
______________________________________________________ MODEL 2500
REPORTS CHART
____________________________________________________________________
70 SECTION 4
MODEL 2500_______________________________________________________
TABLES CHART
____________________________________________________________________
SECTION 4 71
______________________________________________________ MODEL 2500
72 SECTION 4
MODEL 2500_______________________________________________________
____________________________________________________________________
SECTION 4 73
______________________________________________________ MODEL 2500
74 SECTION 4
MODEL 2500_______________________________________________________
____________________________________________________________________
SECTION 4 75
______________________________________________________ MODEL 2500
ARCHIVE CHART
____________________________________________________________________
76 SECTION 4
MODEL 2500_______________________________________________________
SECTION 4 77
______________________________________________________ MODEL 2500
____________________________________________________________________
78 SECTION 4
MODEL 2500_______________________________________________________
DATA DISPLAY
The constants and variables for the DANIEL INDUSTRIES MODEL 2500
INSTRUMENTATION SYSTEM are displayed on the front panel LCD screen and
include the name, status, current value, and engineering units for constants and
variable. These constants and variables will all be explained in detail in the
following section.
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SECTION 5 79
______________________________________________________ MODEL 2500
CONSTANT/VARIABLE NAME
The name of the constant or variable can be from 1 to 8 characters in length, and
in the illustrations in the following sub-section entitled TYPE OF DISPLAY, the
names are represented by the characters "nnnnnnnn".
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80 SECTION 5
MODEL 2500_______________________________________________________
CONSTANT/VARIABLE STATUS
The status of the constant or variable can be from 1 to 8 characters in length, and
in the illustrations in the following sub-section entitled TYPE OF DISPLAY, the
statuses are represented by the characters "sssssss". Definitions of typical status
display abbreviations are shown in the following table.
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SECTION 5 81
______________________________________________________ MODEL 2500
CONSTANT/VARIABLE VALUE
The value of the constant or variable can be from 1 to 11 characters in length, and
in the illustrations in the following sub-section entitled TYPE OF DISPLAY, the
current values are represented by the characters "vvvvvvvvvvv".
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82 SECTION 5
MODEL 2500_______________________________________________________
CONSTANT/VARIABLE UNITS
____________________________________________________________________
SECTION 5 83
______________________________________________________ MODEL 2500
TYPE OF DISPLAY
The manner in which constants and variables are displayed on the MODEL 2500
LCD screen indicates whether the data shown is for display only, or if data entry
is also allowed. If the variable/constant name (nnnnnnnn) and status (sssssss) are
on line 1 of the LCD screen, as shown in the following illustration, then data can
be entered on the keypad.
nnnnnnnn sssssss
vvvvvvvvvvv uuuu
If the variable/constant name (nnnnnnnn) and status (sssssss) are on line 2 of the
LCD screen, as shown in the following illustration, then data is for display only
and no data can be entered on the keypad.
vvvvvvvvvvv uuuu
nnnnnnnn sssssss
The following illustration, which shows a display that can be changed by operator
entry:
- Lists the engineering units in pounds per square inch, gauge (PSIG).
- Leaves the status field blank, which indicates that the value used for
PLINE1 in calculations is the live value.
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84 SECTION 5
MODEL 2500_______________________________________________________
Changing and entering data is explained in Section 6, along with an
explanation of live value in the sub-section entitled, CHANGING THE
STATUS OF A VARIABLE.
PLINE1
1740.2 PSGI
The following illustration, which contains the same constant and variable data as
displayed in the preceding illustration, but with the display lines reversed (or
inverted), cannot be changed by operator entry, and is for display only.
1740.2 PSGI
PLINE1
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SECTION 5 85
______________________________________________________ MODEL 2500
ALARMS FOR VARIABLES AND CONSTANTS
The following illustration gives the general format for the display of alarms for
variables and constants:
nnnnnnnn
xxxxxxxxxxxxxxxx
- SYSTEM ALARM
- RATE LIMIT
- HI-HI LIMIT
- HI LIMIT
- LO LIMIT
- LO-LO LIMIT
- USER ALARM
OILHIHI
H I-H I L I M I T
____________________________________________________________________
86 SECTION 5
MODEL 2500_______________________________________________________
OPERATING EXAMPLES
This section contains examples of the steps involved in various applications that
have been configured for the DANIEL INDUSTRIES MODEL 2500
INSTRUMENTATION SYSTEM MICROCOMPUTER.
- Calculations
____________________________________________________________________
SECTION 6 87
______________________________________________________ MODEL 2500
EXAMPLES FOR CHANGING AND DISPLAYING VARIABLES
In this case, the MODEL 2500 will calculate liquid propane and liquid butane flow
based on analog input variables for the following:
The propane input variables C3TEMP is read by ANALOG INPUT channel 1, and
the propane input variable C4TEMP is read by channel 2.
The butane input variable C3PRESS is read by ANALOG INPUT channel 3, and
the butane input variable C4PRESS is read by channel 4.
ANALOG INPUT channels 1 and 2 are the first and second selections in lower
sub-menu ANALOG INPUTS, which is the first lower sub-menu of INPUT
CHANNELS, which is the first sub-menu of the MAIN MENU.
____________________________________________________________________
88 SECTION 6
MODEL 2500_______________________________________________________
DISPLAYING VARIABLES FROM THE MAIN MENU
The steps involved in displaying the C3TEMP and C4TEMP variables on the
MODEL 2500 LCD screen beginning with the MAIN MENU are as follows:
53301510
22-JAN-87 13:05
53301510
INPUT CHANNELS
____________________________________________________________________
SECTION 6 89
______________________________________________________ MODEL 2500
- Press the ENTER key, and the following illustrated sub-menu, INPUT
CHANNELS, appears on the top line of the display screen, and the
first lower sub-menu, ANALOG INPUTS, of the INPUT CHANNELS
sub-menu appears on the bottom line, which indicates that the INPUT
CHANNELS menu is active.
INPUT CHANNELS
ANALOG INPUTS
20. DEGF
C3TEMP
A blank appears in the status field on the second line of the display
screen, which indicates that the value being transmitted by the
transmitter, the LIVE value, is the value currently being used in
calculations by the MODEL 2500. If the message "MANUAL"
appears in the status field, this indicates that the live value of the
variable has been overridden, and the value being shown is a fixed
value used for calculations.
- Press the DOWN arrow key, and the following illustrated sub-menu,
the second selection of the ANALOG INPUTS menu, C4TEMP,
appears on the display screen.
25. DEGF
C4TEMP
____________________________________________________________________
90 SECTION 6
MODEL 2500_______________________________________________________
Pressing the DOWN arrow key when the first, or a subsequent,
selection is displayed on a menu, causes the next selection on the
same menu to appear, pressing the UP arrow causes the preceding
selection on the same menu to appear.
Pressing the EXIT key causes the display data to return to the menu
from which it was selected. In the case of the above illustrated display
screen, pressing the EXIT key once would cause it to return to the
ANALOG INPUTS sub-menu, and pressing the EXIT key a second
time would cause it to return to the INPUT CHANNELS sub-menu.
The steps involved in changing the status of a variable on the MODEL 2500 are
as follows:
20. DEGF
C3TEMP
C3TEMP
20. DEGF
On line 1 of the display screen, the variable name, C3TEMP, and the
status field, which has been left blank, indicate that the parameters
related to the variable can now be examined and changed if the unit
password has been entered and has not yet timed out.
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SECTION 6 91
______________________________________________________ MODEL 2500
- Press the ENTER key to display the following illustrated sub-menu
showing that the status field message, which was blank, is now
changed to "MANUAL", and the operator-entered fixed value (30.0
DEGF) has replaced the value, 20.0 DEGF, being received from the
transmitter.
C3TEMP MANUAL
30. DEGF
_________________________________________________________
_________________________________________________________
- Press the ENTER key and notice that the LIVE status and value are
again shown, which indicates that the value used in the calculations
can be changed from live to fixed, or from fixed to live, as required.
- With MANUAL status displayed, press the EXIT key to display the
following illustrated display screen, which indicates that the value
being used in the calculations is the fixed value for this variable, and
that the display has returned to channel 1 of the ANALOG INPUTS
lower sub-menu.
30. DEGF
C3TEMP MANUAL
____________________________________________________________________
92 SECTION 6
MODEL 2500_______________________________________________________
DISPLAYING A LIVE VALUE WHEN THE VARIABLE HAS BEEN
MANUALLY OVERRIDDEN
The steps involved in displaying a LIVE value on the MODEL 2500 LCD screen
when the variable has been manually overridden are as follows:
30. DEGF
C3TEMP MANUAL
- Press the ENTER key to monitor the LIVE value of the variable, and
then press the DOWN arrow key to change to the following illustrated
display screen.
C3TEMP LIVE
20.0 DEGF
____________________________________________________________________
SECTION 6 93
______________________________________________________ MODEL 2500
CHANGING AND DISPLAYING A FIXED VALUE
The steps involved in changing and displaying a FIXED value on the MODEL
2500 LCD screen are as follows:
C3TEMP LIVE
20.0 DEGF
- Press the DOWN arrow key to move to the third selection of the
C3TEMP menu and display the FIXED value of the variable as
illustrated in the following display screen.
C3TEMP FIXED
30.0 DEGF
The status field has changed from LIVE to FIXED, and the
operator-entered value (30.0 DEGF) has replaced the value being sent
by the transmitter (20.0 DEGF).
If the password has been entered, the operator may change this value
by keying in a new value and then pressing the ENTER key. If an
error is made while keying in the new value, the DOWN arrow key
may be used to backspace the cursor over the error.
____________________________________________________________________
94 SECTION 6
MODEL 2500_______________________________________________________
CHANGING AND DISPLAYING THE ZERO-SCALE VALUE FOR A
VARIABLE
The steps involved in changing and displaying the zero-scale value for a variable
on the MODEL 2500 LCD screen are as follows:
C3TEMP FIXED
30. DEGF
- Press the DOWN arrow key to move to the fourth selection of the
C3TEMP menu and display the zero selection value of the variable as
illustrated in the following display screen.
C3TEMP ZSCALE
25.0 DEGF
The data displayed in the illustration above are the value and
engineering units displayed when the C3TEMP transducer sends a
zero-scale signal (25.0 DEGF) to the MODEL 2500 instrument.
If the password has been entered, an operator may change this value
by keying in a new value and then pressing the ENTER key. If an
error is made while keying in the new value, the DOWN arrow key
may be used to backspace the cursor over the error.
____________________________________________________________________
SECTION 6 95
______________________________________________________ MODEL 2500
CHANGING AND DISPLAYING THE FULL-SCALE VALUE FOR A
VARIABLE
The steps involved in changing and displaying the full-scale value for a variable
on the MODEL 2500 LCD screen are as follows:
C3TEMP ZSCALE
25.0 DEGF
- Press the DOWN arrow key to move to the fifth selection of the
C3TEMP menu and display the full-scale value of the variable as
illustrated in the following display screen.
C3TEMP FSCALE
125 DEGF
The data displayed in the illustration above are the value and
engineering units displayed when the C3TEMP transmitter sends a
full-scale signal (125 DEGF) to the MODEL 2500.
If the password has been entered, an operator may change this value
by keying in a new value and then pressing the ENTER key. If an
error is made while keying in the new value, the DOWN arrow key
may be used to backspace the cursor over the error.
____________________________________________________________________
96 SECTION 6
MODEL 2500_______________________________________________________
CHANGING AND DISPLAYING THE LOW-ALARM VALUE FOR A
VARIABLE
The steps involved in changing and displaying the low alarm value for a variable
on the MODEL 2500 LCD screen are as follows:
C3TEMP FSCALE
125 DEGF
- Press the DOWN arrow key to move to the sixth selection of the
C3TEMP menu and display the low alarm value of the variable as
illustrated in the following display screen.
C3TEMP LOLIMIT
0.0 DEGF
The data displayed in the illustration above are the value and
engineering units of the C3TEMP low alarm level.
If the password has been entered, an operator may change this value
by keying in a new value and then pressing the ENTER key. If an
error is made while keying in the new value, the DOWN arrow key
may be used to backspace the cursor over the error.
____________________________________________________________________
SECTION 6 97
______________________________________________________ MODEL 2500
CHANGING AND DISPLAYING THE HIGH-ALARM VALUE FOR A
VARIABLE
The steps involved in changing and displaying the high alarm value for a variable
on the MODEL 2500 LCD screen are as follows:
C3TEMP LOLIMIT
0.0 DEGF
- Press the DOWN arrow key to move to the seventh selection of the
C3TEMP menu and display the high alarm value of the variable as
illustrated in the following display screen.
C3TEMP HILIMIT
125 DEGF
The data displayed in the illustration above are the value and
engineering units of the C3TEMP high alarm level.
If the password has been entered, an operator may change this value
by keying in a new value and then pressing the ENTER key. If an
error is made while keying in the new value, the DOWN arrow key
may be used to backspace the cursor over the error.
____________________________________________________________________
98 SECTION 6
MODEL 2500_______________________________________________________
EXAMPLES FOR FINDING, FIXING AND CHANGING CALCULATIONS
The MODEL 2500 computes a variable named CURSCF (current standard cubic
feet) based on analog input variables, and the following procedures find, fix, and
change the value of the calculated volume.
The calculation for current volume appears as CURSCF on the display, and is
displayed, fixed, and changed in the CALCULATIONS menu, which is a sub-menu
of the MAIN MENU.
Begin with the following illustrated display screen, which shows the first
menu selection on the MAIN MENU, and indicates that the MAIN MENU
is active:
51119110
INPUT CHANNELS
____________________________________________________________________
SECTION 6 99
______________________________________________________ MODEL 2500
Press the DOWN arrow key to move to the second selection on the MAIN
MENU and display the OUTPUT CHANNELS sub-menu as illustrated in the
following display screen.
51119110
OUTPUT CHANNELS
Press the DOWN arrow key to move to the third selection on the MAIN
MENU and display the ALARMS sub-menu as illustrated in the following
display screen.
51119110
ALARMS
Press the DOWN arrow key to move to the fourth selection on the MAIN
MENU and display the OPERATOR ENTRY sub-menu as illustrated in the
following display screen.
51119110
OPERATOR ENTRY
Press the DOWN arrow key to move to the fifth selection on the MAIN
MENU and display the CALCULATIONS sub-menu as illustrated in the
following display screen. The CALCULATIONS sub-menu must be accessed
to display calculated values, including CURSCF.
51119110
CALCULATIONS
____________________________________________________________________
100 SECTION 6
MODEL 2500_______________________________________________________
Press the ENTER key to access the first selection, STARTUP, on the
CALCULATIONS menu and display the following screen.
CALCULATIONS
STARTUP
_________________________________________________________
_________________________________________________________
Press the DOWN arrow key to access the second selection, OPERATOR, on
the CALCULATIONS menu and display the following screen.
CALCULATIONS
OPERATOR
Press the DOWN arrow key to scroll down the CALCULATIONS menu
until accessing the following illustrated display screen showing TOTALS,
which is the selection that contains the calculated variable, CURSCF.
CALCULATIONS
TOTALS
____________________________________________________________________
SECTION 6 101
______________________________________________________ MODEL 2500
Press the ENTER key to access the TOTALS menu selection and display
the following screen.
6458 SCF
CURSCF
6458 SCF is the total volume measured since the last daily report, when the
totalizer was reset to zero. CURSCF is the variable name of the calculated
total.
If the password has been entered correctly in the configuration, the steps involved
in fixing a calculated value are as follows:
Press the ENTER key to manually override the calculated value and display
the following illustrated display screen, which indicates the total calculated
volume along with a blank status field.
6458 SCF
CURSCF
A blank status field indicates that the value has not been manually
overridden.
____________________________________________________________________
102 SECTION 6
MODEL 2500_______________________________________________________
Press the ENTER key again to display the following screen.
CURSCF MANUAL
6500 SCF
The value used for calculations by the MODEL 2500 is now the
operator-entered value for CURSCF, and not the live value based on the
volume calculated from input data received from the process stream. Both
the live and fixed values of CURSCF are displayed by pressing the arrow
keys, while following the same procedures as described in the section above
on CHANGING AND DISPLAYING A FIXED VALUE for displaying
process stream temperature.
____________________________________________________________________
SECTION 6 103
______________________________________________________ MODEL 2500
EXAMPLES FOR LOCATING AND ENTERING DATA TABLES
This section presents examples involved in locating, displaying and entering data
on data tables. In addressing the steps or procedures involved in accomplishing this,
the specific application example chosen to demonstrate this will be "Application
Number 51119110".
TABLE 18
TAPTYPE
1 2
____________________________________________________________________
104 SECTION 6
MODEL 2500_______________________________________________________
LOCATING A DATA TABLE
Data tables are located and entered from the TABLES sub-menu located on the
MAIN MENU. To display and enter table data from TABLE 18, the table must
first be located.
Begin with the following illustrated display screen, which shows the first
menu selection on the MAIN MENU, and indicates that the MAIN MENU
is active:
51119110
INPUT CHANNELS
Press the DOWN arrow key to move to the second selection on the MAIN
MENU and display the OUTPUT CHANNELS sub-menu as illustrated in the
following display screen.
51119110
OUTPUT CHANNELS
Press the DOWN arrow key to move to the third selection on the MAIN
MENU and display the ALARMS sub-menu as illustrated in the following
display screen.
51119110
ALARMS
____________________________________________________________________
SECTION 6 105
______________________________________________________ MODEL 2500
Press the DOWN arrow key to move to the fourth selection on the MAIN
MENU and display the OPERATOR ENTRY sub-menu as illustrated in the
following display screen.
51119110
OPERATOR ENTRY
Press the DOWN arrow key to move to the fifth selection on the MAIN
MENU and display the CALCULATIONS sub-menu as illustrated in the
following display screen.
51119110
CALCULATIONS
Press the DOWN arrow key to move to the sixth selection on the MAIN
MENU and display the REPORTS sub-menu as illustrated in the following
display screen.
51119110
REPORTS
Press the DOWN arrow key to move to the seventh selection on the MAIN
MENU and display the TABLES sub-menu as illustrated in the following
display screen.
51119110
TABLES
____________________________________________________________________
106 SECTION 6
MODEL 2500_______________________________________________________
Press the ENTER key to gain access to and to display the TABLES sub-
menu as illustrated in the following display screen.
TABLES
TABLE 18
After locating the TABLES sub-menu, access must be gained to TABLE 18. The
steps for gaining access to TABLE 18, are as follows:
TABLES
TABLE 18
STRT_ROW
1
____________________________________________________________________
SECTION 6 107
______________________________________________________ MODEL 2500
If access is desired to a row in the table other than row number 1, the user
must type in the new row number and press the ENTER key. (This example
assumes the user entered a new row number of 5.) When the new row
number is visible in the display screen, the user presses the EXIT or DOWN
arrow key, which causes the following illustrated display screen to appear,
displaying data that indicates the current value, or column position, of
STRT_COL is 1.
STRT_COL
1
If access is desired to a column in the table other than column 1, the user
must type in the new column number and press the ENTER key. (This
example assumes the user entered a new column number of 1.) When the
new column number is visible in the display screen, the user presses the
EXIT or DOWN arrow key, which causes the following illustrated display
screen to appear.
TABLE 18 5/1
BETA 0.200
For the purpose of this example, the above display screen data indicates that
the user is in TABLE 18, and is positioned on row number 5 and column
number 1.
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108 SECTION 6
MODEL 2500_______________________________________________________
As shown in the following illustrated table, rows are numbered from top to
bottom, and columns are numbered from left to right.
TABLE 18
TAPTYPE
1 2
After the desired table, TABLE 18, has been accessed and an initial row and
column has been indicated, different table rows can be accessed. The steps for
gaining access to different table rows are as follows:
Begin with the newly accessed table screen displayed below with its initial
row and column designations.
TABLE 18 5/1
BETA 0.200
____________________________________________________________________
SECTION 6 109
______________________________________________________ MODEL 2500
To select a different table row, press the DOWN arrow key until the desired
row number appears on the display screen in the position to the left of the
slash. In this example, press the DOWN arrow key four times to display the
following illustrated display screen, which indicates that row number 9 is
BETA 0.3.
TABLE 18 9/1
BETA 0.3
Press the ENTER key to select the ninth row and display the following
illustrated display screen.
TABLE 18 9/1
TAPTYP 1
The 9/1 configuration indicates that the table is positioned in the ninth row
and the first column, and TAPTYP indicates the table definition of column
number 1.
Press the ENTER key to indicate the first column and display the following
illustrated display screen.
TABLE 18 9/1
0.641 1
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110 SECTION 6
MODEL 2500_______________________________________________________
0.641 is the table value defined by row number 9 and column number 1 as
illustrated in the following table.
TABLE 18
TAPTYPE
1 2
After the desired table row has been accessed and an initial row and column has
been indicated, different table columns can be accessed. The steps for gaining
access to different table columns are as follows:
Begin with the newly accessed table screen with its initial row and column
designations as illustrated in the following display screen.
TABLE 18 9/1
TAPTYP 1
____________________________________________________________________
SECTION 6 111
______________________________________________________ MODEL 2500
Select the table column by pressing the DOWN arrow key until the desired
column number appears on the display screen in the position to the right of
the slash. (This example assumes the user entered a new column number of
2.)
When the new column number is visible in the display screen, the user
presses the EXIT key, and then the DOWN arrow key once, which causes
the following illustrated display screen to appear.
TABLE 18 9/2
TAPTYP 2
Press the ENTER key to indicate the second column and display the
following illustrated display screen.
TABLE 18 9/2
0.606
The 9/2 configuration indicates the row and column position being displayed
in TABLE 18. The bottom right portion of the display screen is blank,
because the variable has no units. If the table value had engineering units,
the values would appear in the blank space.
____________________________________________________________________
112 SECTION 6
MODEL 2500_______________________________________________________
0.606 is the table value defined by row number 9 and column number 2 as
illustrated in the following display table.
TABLE 18
TAPTYPE
1 2
____________________________________________________________________
SECTION 6 113
______________________________________________________ MODEL 2500
____________________________________________________________________
114 SECTION 6
MODEL 2500_______________________________________________________
REPORTS
____________________________________________________________________
SECTION 7 115
______________________________________________________ MODEL 2500
REPORT TYPES
The MODEL 2500 can also be configured to generate individual reports in two
different formats, which are identified by a user-assigned report name with a
maximum of eight alpha-numeric characters. (For example, a morning report might
be identified as AMREPORT.) The three report formats produced by the MODEL
2500 are shown as examples in the following sections.
____________________________________________________________________
116 SECTION 7
MODEL 2500_______________________________________________________
LINE REPORT Contains a variable number of lines, including blank lines, to
improve readability. A typical report of this type is illustrated
in Figure 7-1.
-------------------------------------------------------------------
Unit:0000 PROCESS DEC10 1986 21:02
-INPUT-
PT167 1000. PSIG F
TT147 20. DEGF F
-OUTPUT-
AP 738.3016 PSIG L
AT 31.25332 DEGF L
AG 0.5055318 SGOL L
IG 0.5018 SGOL L
-RATES-
FR153 5412.522 GBPH L
FR153 10826.61 GBPH L
FR157 21653.22 GBPH L
-TOTALS-
L153 12251 BBLS L
L155 19427 BBLS L
L157 32575 BBLS L
STG 64853 BBLS L
SCG 66732 BBLS L
-------------------------------------------------------------------
____________________________________________________________________
SECTION 7 117
______________________________________________________ MODEL 2500
TABLE REPORT Contains a variable number of lines, which can be of
different lengths, with a maximum width of 80 characters
including row definitions and blank spaces left for
column separation, and blank lines to improve readability.
A typical report of this type is illustrated in Figure 7-2.
----------------------------------------------------------------------------------------------------
Unit:0000 ALARMS REPORT JAN 01 1987 00:03
____________________________________________________________________
118 SECTION 7
MODEL 2500_______________________________________________________
ARCHIVE REPORT A table report may also contain data stored in an archive
area, in addition to individual variable data items. Figure
7-3 demonstrates a typical report of this type.
-------------------------------------------------------------------------------------
UNIT:0000 30-DAY HISTORY JAN 30 1986 08:02
C5110063A L
HISTORY
REC NO MONTH DAY YEAR SCF LBS
30 1 30 1986 43434 2215
1 1 1 1986 0 0
2 1 2 1986 107369254 5475685
3 1 3 1986 36266 1849
4 1 4 1986 28410 1655
5 1 5 1986 28052 1448
6 1 6 1986 39905 1431
7 1 7 1986 60468 2035
8 1 8 1986 27275 1853
9 1 9 1986 25303 3083
10 1 10 1986 43830 1391
11 1 11 1986 30830 1291
12 1 12 1986 51365 2235
13 1 13 1986 30060 1572
14 1 14 1986 58078 2620
15 1 15 1986 30839 1533
16 1 16 1986 30048 2962
17 1 17 1986 41447 1572
18 1 18 1986 41902 1533
19 1 19 1986 37145 2114
20 1 20 1986 67555 2137
21 1 21 1986 25266 1894
22 1 22 1986 20956 3445
23 1 23 1986 24890 1289
24 1 24 1986 42251 1068
25 1 25 1986 48990 1270
26 1 26 1986 31214 2155
27 1 27 1986 35159 2498
28 1 28 1986 1592
29 1 29 1986 1793
--------------------------------------------------------------------------------------
____________________________________________________________________
SECTION 7 119
______________________________________________________ MODEL 2500
REPORT PRINTOUTS
Reports are normally printed on a serial printer connected to a RS-232 port on the
MODEL 2500.
A report printout can be initiated by using four different methods. They are:
____________________________________________________________________
120 SECTION 7
MODEL 2500_______________________________________________________
AUTOMATIC REPORTS
____________________________________________________________________
SECTION 7 121
______________________________________________________ MODEL 2500
OPERATOR COMMAND REPORTS
An operator can print a report manually at the front panel of the MODEL 2500 by
performing the following procedure.
- Locate and display the sub-menu REPORTS using the arrow keys
At this point, the report should be printed out on the line printer.
____________________________________________________________________
122 SECTION 7
MODEL 2500_______________________________________________________
REMOTE TERMINAL OR COMPUTER REPORTS
The MODEL 2500 identification number must be three digits in length and the
report number must be four digits in length. Unit numbers with fewer than three
digits, and report numbers with fewer than four digits must have additional zeros
added at the beginning of the number series to make them long enough. For
example, an extra zero must be added to unit number 23 to be transmitted as 023,
and three extra zeros must be added to report number 1 to be transmitted as 0001.
Including the optional minus (-) sign requests a checksum that uses every character
transmitted to generate the report. For example, entering "^B023-0001<LF>" or
"^B023-0001<LF><CR>" is the correct format for requesting report 1 from unit 23,
including the checksum request, which is printed at the end of the report, and can
be used by the computer receiving the report to check for transmission errors. The
line feed command (<LF>) is required if <LF> is not included in the <CR>
command of the computer or terminal.
____________________________________________________________________
SECTION 7 123
______________________________________________________ MODEL 2500
PRINTING REPORTS FROM A COMPUTER USING MACROS
CODE HEX
SHIFT 6 = ^
CTRL B = ^B STX 02
LF = ^J LF 0A
CR = ^M CR 0D
^B0010001^J^M
A line feed command (<LF>) is required if <LF> is not included in the <CR>
command of the computer or terminal.
____________________________________________________________________
124 SECTION 7
MODEL 2500_______________________________________________________
GLOSSARY OF STANDARD VARIABLE NAMES
-A-
-B-
____________________________________________________________________
APPENDIX A 125
______________________________________________________ MODEL 2500
VARIABLE NAME VARIABLE NAME DEFINITION
-C-
____________________________________________________________________
126 APPENDIX A
MODEL 2500_______________________________________________________
VARIABLE NAME VARIABLE NAME DEFINITION
-D-
-E-
____________________________________________________________________
APPENDIX A 127
______________________________________________________ MODEL 2500
VARIABLE NAME VARIABLE NAME DEFINITION
-F-
-G-
-H-
-K-
____________________________________________________________________
128 APPENDIX A
MODEL 2500_______________________________________________________
VARIABLE NAME VARIABLE NAME DEFINITION
-M-
-N-
-O-
____________________________________________________________________
APPENDIX A 129
______________________________________________________ MODEL 2500
VARIABLE NAME VARIABLE NAME DEFINITION
-P-
-R-
____________________________________________________________________
130 APPENDIX A
MODEL 2500_______________________________________________________
VARIABLE NAME VARIABLE NAME DEFINITION
-S-
-T-
-V-
VP100 Vapor pressure
____________________________________________________________________
APPENDIX A 131
______________________________________________________ MODEL 2500
VARIABLE NAME VARIABLE NAME DEFINITION
-Z-
____________________________________________________________________
132 APPENDIX A
MODEL 2500_______________________________________________________
-A-
-B-
-C-
CNTS Counts
CP Centipoise
____________________________________________________________________
APPENDIX B 133
______________________________________________________ MODEL 2500
ABBREVIATION UNIT ABBREVIATION DEFINITION
-D-
-F-
FREQ Frequency
FT3 Cubic feet
-G-
-H-
HZ or Hz Hertz
-I-
____________________________________________________________________
134 APPENDIX B
MODEL 2500_______________________________________________________
ABBREVIATION UNIT ABBREVIATION DEFINITION
-K-
-L-
-M-
____________________________________________________________________
APPENDIX B 135
______________________________________________________ MODEL 2500
ABBREVIATION UNIT ABBREVIATION DEFINITION
-N-
-P-
% Percent
%FS Percent full scale
# Pounds
#/F3 Pounds per cubic foot
#/FS Pounds per foot-second
#/gl Pounds per gallon
#/HR Pounds per hour
#M/P Pound mass per pulse
#MAS Pound mass
#PH Pounds per hour
P/BB Pulses per barrel
P/BL Pulses per barrel
P/F3 Pulses per cubic foot when used with K factor (KN)
P/GL Pulses per gallon
PACF Pulses per actual cubic foot
PPB Pulses per barrel
PPG Pulses per gallon
PSI Pounds per square inch
PSIA Pounds per square inch, absolute
PSIG Pounds per square inch, gauge
PULS Pulses
____________________________________________________________________
136 APPENDIX B
MODEL 2500_______________________________________________________
ABBREVIATION UNIT ABBREVIATION DEFINITION
-S-
-U-
USEC Microseconds
US/C Microseconds per degree Celsius
-Symbols-
____________________________________________________________________
APPENDIX B 137
______________________________________________________ MODEL 2500
____________________________________________________________________
138 APPENDIX B
MODEL 2500_______________________________________________________
GLOSSARY OF STANDARD SELECTION LIST OPERATOR ENTRIES
ENTRY EXPLANATION
-A-
-B-
____________________________________________________________________
APPENDIX C 139
______________________________________________________ MODEL 2500
ENTRY EXPLANATION
-C-
- YES and NO
-I-
____________________________________________________________________
140 APPENDIX C
MODEL 2500_______________________________________________________
ENTRY EXPLANATION
-L-
-M-
-S-
____________________________________________________________________
APPENDIX C 141
______________________________________________________ MODEL 2500
ENTRY EXPLANATION
-T-
____________________________________________________________________
142 APPENDIX C
WARRANTY CLAIM REQUIREMENTS
1. Provide Daniel with proof of the Date of Purchase and proof of the Date of Shipment of
the product in question.
2. Return the product to Daniel within twelve (12) months of the date of original shipment
of the product, or within eighteen (18) months of the date of original shipment of the
product to destinations outside of the United States. The Purchaser must prepay any
shipping charges. In addition, the Purchaser is responsible for insuring any product
shipped for return, and assumes the risk of loss of the product during shipment.
3. To obtain Warranty service or to locate the nearest Daniel office, sales, or service center
call (713) 467-6000, Fax (281) 897-2901, or contact:
When contacting Daniel for product service, the purchaser is asked to provide
information as indicated on the following "Customer Problem Report".
Daniel Measurement and Control offers both on call and contract maintenance service
designed to afford single source responsibility for all its products.
Daniel Industries, Inc. reserves the right to make changes at any time to any product to
improve its design and to insure the best available product.
DANIEL INDUSTRIES, INC.
CUSTOMER PROBLEM REPORT
FOR FASTEST SERVICE, COMPLETE THIS FORM, AND RETURN IT ALONG WITH THE AFFECTED
EQUIPMENT TO CUSTOMER SERVICE AT THE ADDRESS INDICATED BELOW.
COMPANY NAME:____________________________________________________________________________
INVOICE ADDRESS:____________________________________________________________________
_________________________________________________________________
_________________________________________________________________
SHIPPING ADDRESS:___________________________________________________________________
_________________________________________________________________
_________________________________________________________________
DESCRIPTION OF PROBLEM:__________________________________________________________________
______________________________________________________________________________________________
______________________________________________________________________________________________
______________________________________________________________________________________________
ADDITIONAL COMMENTS:____________________________________________________________________
______________________________________________________________________________________________
______________________________________________________________________________________________
IF YOU REQUIRE TECHNICAL ASSISTANCE, PLEASE FAX OR WRITE THE MAIN CUSTOMER SERVICE
DEPARTMENT AT:
Daniel Measurement and Control reserves the right to make changes to any of its products or services
at any time without prior notification in order to improve that product or service and to supply
the best product or service possible.