EV3 Class Chater 1

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Electric Vehicle-III

1.Motor torque calculations for Electric Vehicle [4 hr]

Er. Sachidananda Bajagain, IOE Thapathali

1.1 Calculating the rolling resistance


1.2 Calculating the grade resistance
1.3 Calculating the acceleration force
1.4 Finding the total tractive effort
1.5 Torque required on the drive wheel
Learning Objective
• What is Gross Vehicle Weight?
• What are the forces on a vehicle while driving?
• What is effect of road condition in vehicle dynamics?
• What is aerodynamic drag?
• What is the force requirement for uphill drive?
• How much traction force is required?
• How much torque is required to move a vehicle?
• How much power is required to drive a vehicle?
• How much energy is required to carry out a road trip?
• What is drive cycle?
• Forces on a vehicle while driving

❶ Rolling Resistance Force


❷ Aerodynamic Drag
❸ Gradient Resistance Force
❹ Acceleration Force
Rolling resistance force

𝐹𝑟𝑜𝑙𝑙=𝑐r𝑚𝑔
v

where
cr-coefficient of rolling resistance
m-mass of the vehicle [kg]
g -standard gravity [9.8m/s2]
v-speed of the vehicle [m/s]

Rolling Resistance Force


Rolling resistance force

𝐹𝑟𝑜𝑙𝑙=𝑐𝑟𝑚𝑔𝑐𝑜𝑠(𝜃)

•Approx. independent of speed

•Opposing the driving direction

•Coefficient 𝑐𝑟is around 0.01-0.02

5
Aerodynamic drag force
7
8
• Forces on a vehicle while driving
❶ Rolling Resistance Force
𝐹𝑟𝑜𝑙𝑙= 𝑐𝑟𝑚𝑔cosƟ

❷ Aerodynamic Drag
𝐹aero = 0.5* 𝑐𝑑 ∗ ρ* Af *𝑣2

❸ Gradient Resistance Force


𝐹grad = mg sinƟ

❹ Acceleration Force
𝐹net = ma

𝐹net = 𝐹trac − ( 𝐹𝑟𝑜𝑙𝑙 + 𝐹aero + 𝐹grad )


Assignment 1.1
• Calculate the Forces due to rolling resistance, aerodynamic drag and
gradient for the following vehicles assuming ρ = 1.2 (kg/𝑚3 ) 𝑎𝑛𝑑
ϴ = 80 for the three vehicle given in table at the given velocity.
At V1 = 30kmph
• 𝐹𝑟𝑜𝑙𝑙 = 𝑐𝑟𝑚𝑔cosƟ = 22.5N
• 𝐹aero = 0.5*ρ* Af *𝑣2 = 29.4N
• 𝐹grad = mg sinƟ = 273N
Aerodynamic drag and Power
• For a two wheeler with velocity of 50kmph , 𝑐𝑑 = 0.9, ρ=1.2 and
A= 0.5

• For a two wheeler with velocity of 25kmph , 𝑐𝑑 = 0.9 ρ=1.2 and


A= 0.5

• For a two wheeler with velocity of 10kmph , 𝑐𝑑 = 0.9 ρ=1.2 and


A= 0.5
Traction Power & Torque
• The traction power creates a force ona vehicle to move forward
P𝑡𝑟𝑎𝑐 = Ft𝑟ac ∗ 𝑣

• The resulting torque T on the vehicle wheel created by the force


• 𝑇= Ft𝑟ac ∗ 𝑟𝑤ℎ𝑒𝑒𝑙
• The energy consumed by vehicle is
𝐸𝑛𝑒𝑟𝑔𝑦 =∫𝑃t𝑟ac* dt
Assignment 1.2
• Gradient Resistance Force
𝐹grad = mg sinƟ
Calculate the gradient force, torque and
power at 5 degree and 12 degree and
velocity 30kmph for following vehicle
1. 2-wheeler of m=180 kg, r wheel =0.28m
2. 3-wheeler of m=600kg, r wheel =0.2m
3. 4-wheeler of m=1000kg, r wheel =0.31m
Rolling Resistance Force
• Rolling Resistance Force
𝐹𝑟𝑜𝑙𝑙= 𝑐𝑟𝑚𝑔cosƟ
The rolling resistance coefficient is a function of
• Tyre material
• Tyre structure
• Tyre temperature
• Tyre inflation pressure
• Road roughness
• Road material
• Tread geometry
• Presence of absence of liquid on the road
Force due to rolling resistance is also a function velocity at high
speed only.
𝑐𝑟= 𝑐𝑟0 (1+v/160)
Rolling Resistance Force and power (2W
and 3W)
Rolling Resistance Force and power
required (4W)
Aerodynamic Drag Force and power
required
v Calculate aerodynamic drag forcce and
power required for 2-wheeler with 𝑪𝑫(𝟎.𝟗 ,
A=0.5sq.m, ρ=1.2 kg m−3 at velocity
50kmph, 25kmph and 10kmph respectively.
Aerodynamic Drag Force and
power required
v Calculate aerodynamic drag forcce and
power required for 2-wheeler with 𝑪𝑫(𝟎.𝟗 ,
A=0.5 sq.m, ρ=1.2 kg m−3 at velocity
50kmph, 25kmph and 10kmph respectively.
Ø 𝑭𝑫(𝟓𝟎𝒌𝒎𝒑𝒉) =𝟎. 𝟓 ∗ 𝟏. 𝟐 ∗ 𝟎. 𝟗 ∗ 𝟎. 𝟓 ∗ (𝟓𝟎/𝟑. 𝟔) 𝟐 = 52.1N
Ø 𝑭𝑫(𝟐𝟓𝒌𝒎𝒑𝒉) =𝟎. 𝟓 ∗ 𝟏. 𝟐 ∗ 𝟎. 𝟗 ∗ 𝟎. 𝟓 ∗ (𝟐𝟓/𝟑. 𝟔) 𝟐 = 13N
Ø 𝑭𝑫(𝟏𝟎𝒌𝒎𝒑𝒉) =𝟎. 𝟓 ∗ 𝟏. 𝟐 ∗ 𝟎. 𝟗 ∗ 𝟎. 𝟓 ∗ (𝟏𝟎/𝟑. 𝟔) 𝟐 = 2N
Ø 𝑷𝑫(𝟓𝟎𝒌𝒎𝒑𝒉) =723.6 W
Ø 𝑷𝑫(𝟐𝟓𝒌𝒎𝒑𝒉) =90.2 W
Ø 𝑷𝑫(𝟏𝟎𝒌𝒎𝒑𝒉) =5.5 W
Gradient Resistance Force:

Source: IIT Madras


Power required to climb:

Source: IIT Madras


Power required for acceleration:

Source: IIT Madras


Average power for acceleration:

Source: IIT Madras


Power for acceleration:

Source: IIT Madras


Comparing Force and Power : 2W

Note:
Ø Gredient and acceleration not required together
Source: IIT Madras
Ø Gredient never done at high speed
Comparing Force and Power : 3W
Comparing Force and Power : 4W
(Sedan)
Comparing Force and Power :
4W (Sedan)

Source: IIT Madras


Drive Cycle:
Ø A driving cycle is a series of data points representing
the speed of a vehicle versus time.
Ø It defines how vehicle is driven.
Ø It will helps to estimate energy consumption, range,
charging behaviour, regenerative braking etc.
Ø Each vehicle type (2w, 3w, 4w) may have its own drive
cycle.
Ø Each city may have its own drive cycle.
Assignment 2.1
Assignment 2.1

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