Module 1 Introduction Tech Textiles
Module 1 Introduction Tech Textiles
Module 1 Introduction Tech Textiles
5)
New
test
methods
and
procedures
have
been
5)
Conven-onal
test
methods
are
developed
to
characterize
these
products
with
greater
sufficient
to
evaluate
these
materials
accuracy
and
also
modeling
of
field
condi-ons
and
computer
aided
design
systems
are
being
used
to
determine
performance.
6)
Expected
to
last
longer
6)
Life
expectancy
is
shorter
compara-vely
7)
Cost
is
very
high
7)
Compara-vely
cheaper.
What are Technical Textiles ?
§ Technical Textiles are value-added textile products that
provide added functionality and applications other than
regular fiber-to-fashion supply chain products
Source: The Future of Nonwovens to 2015: Global Market Forecasts, New PIRA International Market Report,
http://www.smitherspira.com/core/downloaddoc.aspx?documentid=4971
Global Market for Medical Nonwovens
§
Source: The Future of Medical Nonwovens to 2018, New PIRA International Market Report,
https://www.smithersapex.com/market-reports/nonwovens/medical-nonwovens-industry-forecasts.aspx
Worldwide: Demand for Technical Textiles
Source: IFAI Specialty Fabrics Review, February 2012 and Transparency Market Research, USA, July 5, 2013
Asia’s Influence on the Global Technical
Textiles Market
Key Key
Markets Sectors
China Automotive
Asian Technical
Textiles Market Share
India in Global Technical Infrastructure
Textiles Market
§
Employment
is
expected
to
grow
at
an
annual
rate
of
13%
to
reach
2.6
million
by
2016-‐17
Technical Textile Scenario in India
§ Indian nonwoven textile production is just 3% of Asian
production
Source: IFAI
Global Perspective of Technical Textiles in
India …….cont
Source: IFAI
Classification of Technical Textiles
Technical Textiles
Synthetic polymers
Polyester, Polyamide,
Polyacrylonitrile,
Military and Defense Paper machine clothing
Polypropylene Non-Woven bonding
Wet laying, Thermal,
Chemical, Needlepunching,
Minerals Spunlacing,Stitchbonding Safety and Protective Sports and recreation
Glass, Ceramics, Asbestos
Metals
Steel Transportation General Industrial
Applica)on
areas
of
Technical
Tex)les
Techtex)l,
a
leading
interna)onal
trade
exhibi)on
for
technical
tex)les
defines
12
main
applica)on
areas
of
technical
tex)les
• Agrotech
:
agriculture,
aquaculture,
hor)culture
and
forestry
• Buildtech
:
building
and
construc)on
• Clothtech
:
technical
components
of
footwear
and
clothing
• Geotech
:
geotex)les
and
civil
engineering
• Hometech
:
technical
components
of
furniture,
household
tex)les
and
floorcoverings
• Indutech
:
filtra)on,
conveying,
cleaning
and
other
industrial
uses
• Medtech
:
hygiene
and
medical
• Mobiltech
:
automobiles,
shipping,
railways
and
aerospace
• Oekotech
:
environmental
protec)on
• Packtech
:
packaging
• Protech
:
personal
and
property
protec)on
• Spor^ech
:
sport
and
leisure
Variables
in
the
produc)on
of
technical
tex)les
A) Polymers:
Depending
upon
the
proper-es
required,
either
thermoplas-c
or
thermoset
polymers
can
be
used.
Crystallinity
and
molecular
weight
typically
influences
the
fibre
proper-es
B) Fibre:
Natural
fibres
like
co\on,
flax,
jute,
ramie,
hemp
or
Man
made
fibres
like
polyester,
nylon,
PP,
acrylic,
carbon,
kevlar
or
mineral
fibres
like
glass
asbestos
etc
can
be
used
as
shown
in
the
classifica-on.
There
can
be
varie-es
of
forms
in
which
these
can
be
used
i.e.
staple,
con-nuous
filaments
with
different
cross
sec-ons,
any
combina-on
of
these
types
or
of
different
polymeric
materials
can
be
used
• Electrical properties (static build up, dielectric behaviour, insulating nature etc.)
• Optical properties
Cotton
Cellulosic
7%
6% Others
1% Polyester
Polyamide 25%
7%
Jute etc.
14%
Glass Polyolefin
15% 25%, e.g.
Polypropylene
Developments
in
fibre
materials
Viscose
:
• Good
absorbency
and
suitability
for
processing
in
industries
of
wet
laying
techniques
Applica-ons
:
Nonwoven
Industry
especially
in
disposable
cleaning
and
hygiene
end
uses.
Polyamide :
• High strength
Polyolefin
…cont
:
• The
disadvantages
like
poor
temperature
resistance,
hydrophobicity
in
fact
turned
as
a
boon
to
this
fibre
to
be
used
into
nonwovens.
• For
example
its
good
moisture
wicking
property
got
used
into
the
hygiene
products
like
diapers.
• Low
extrusion
temperatures
made
it
suitable
material
for
the
technologies
like
spunbonding
and
melt
blowing.
High
performance
fibres:
• Though
technical
tex)les
industry
s)ll
consumes
around
80%
of
the
commodity
fibres
discussed
above
with
their
modifica)ons,
the
really
high
func)onal
applica)ons
have
emerged
subsequent
to
the
development
of
so
called
high
performance
fibres.
Aramids
(Kevlar
and
Nomex),
Carbon,
Glass
etc.
are
the
fibres
belonging
to
this
category.
Developments
in
fibre
materials
Aramids:
Aramid
fibers
are
43%
lighter
than
glass
fiber,
with
a
density
of
1.44
g/cc
compared
to
2.5
g/cc
for
glass
fiber.
They
are
twice
as
strong
as
E-‐glass,
ten
-mes
as
strong
as
aluminum
and
approach
the
strength
of
high
strength
carbon
on
a
specific
tensile
strength
basis.
• Low
density
• High
temperature
resistant
meta-‐aramids
(Nomex)
– Applica)ons:
Protec)ve
clothing
and
similar
applica)ons
• High
strength
and
high
modulus
para-‐aramids
(Kevlar)
– Applica)ons:
Bulletproof
vests,
tyre
reinforcement,
fric)on
materials,
ropes,
advanced
composites
etc.
Carbon
fibre
:
• Very
High
tensile
strength
• High
tensile
modulus
• Highly
temperature
resistant
-‐
Applica)ons:
Aerospace,
high
technology
spor)ng
goods,
reinforced
fuel
tanks,
wind
generator
turbine
blades
etc.
Developments
in
fibre
materials
Glass
fibre
:
• Excellent
igni-on
resistance
• High
strength
(
stronger
than
steel
of
same
diameter)
• Sunlight,
mildew,
bleach,
weather,
chemical
resistance
Applica)ons
:
high
performance
composite
applica-ons,
packaging,
protec-ve
clothing,
filtra-on,
body
panels
in
automo-ves
etc.
Other
fibres
:
Polybenzimidazole
(PBI)
fiber
is
a
synthe-c
fiber
with
a
very
high
mel-ng
point.
It
has
excep-onal
thermal
and
chemical
stability
and
does
not
readily
ignite.
High
modulus
polyethylene
(HMPE),
Ceramic
etc.
Developments
in
fibre
materials
• PBI
fiber
characteris)cs
• con)nuous
temperature:
1,000°F
(540°C);
mel)ng
temperature:
1,400°F
(760°C)
• no
mel)ng
point
(in
flame
tests);
will
not
ignite
or
smolder,
retains
fiber
integrity
and
suppleness
up
to
1,000°F
• low
shrinkage
and
high
strength
reten-on
when
exposed
to
high
temperature
• dyeable
to
dark
shades
with
basic
dyes
following
caus-c
pretreatment
• mildew
and
age
resistant
• abrasion
resistant
• low
thermal
conduc-vity
• resistant
to
most
chemicals
• low
electrical
conduc-vity
and
low
sta-c
electricity
buildup
• resistant
to
sparks
and
welding
spa\er
• Major
Industrial
PBI
Fiber
Uses
• high-‐performance
protec-ve
apparel
such
as:
– firefighter
turnout
coats
and
suits
– astronaut
space
suits
– high
temperature
protec-ve
gloves
– welders'
apparel
– race
car
driver
suits
• aircrad
wall
fabrics
• race
car
driver
suits
Developments
in
Tex)le
processes
•Vast
number
of
tex)le
processes
being
used
in
the
manufacture
of
technical
tex)les.
Agrotech Indutech
7% 16%
Buildtech
6% Medtech Hometech
13% 13%
Source : DRA
Global End-use of Technical Textile Fabric
Knitted Others
5% 2%
Non
woven
20%
Woven
73%
Source: DRA
Applica)ons
of
technical
tex)les
Table
1
forecasts
consump-on
of
technical
tex-les
in
various
areas
of
applica-ons
in
2010
Transporta)on
tex)les:
Technical
Tex-les
are
used
in
cars,
lorries,
buses,
trains,
ships
and
aerospace.
• It
is
the
largest
end
use
area
for
technical
tex-les
(around
20%).
• Carpets,
Seat
covers,
tyres,
belts,
hose
reinforcement,
safety
belts,
air
bags,
composite
reinforcements
for
bodies,
wings
and
engine
components
are
made
of
tex-le
products.
Advantages
of
using
such
products
in
automo-ves
are
• Weight
savings
and
hence
economy
of
fuel
• Longer
life
• Flexibility
in
the
design
•
Speed
up
-me
to
produce,
hence
cost
savings
in
the
process.
Applica)ons
of
technical
tex)les
Industrial
products
and
components:
•
This
area
includes
tex-les
used
directly
in
industrial
processes
or
incorporated
into
industrial
products.
•
Eg.
filters,
conveyor
belts,
abrasive
belts,
reinforcements
for
printed
circuit
boards,
seals,
gaskets
etc.
•
Nonwovens
outweigh
woven
fabrics
in
this
sector.
•
Composite
reinforcement
surpasses
both
these
types
in
this
sector
Clothing
components:
• These
are
the
technical
components
used
in
the
manufacture
of
clothing
• Eg.
Sewing
threads,
interlinings,
waddings,
insula)on.
• It
is
a
major
market
for
fibrefill
products.
• Latest
development
of
incorpora)on
of
phase
change
materials
into
insula)on
products
to
cope
up
with
sudden
extremes
of
temperatures.
Applica)ons
of
technical
tex)les
Fishing
industry
:
• Nets,
ropes
and
lines.
• High
modulus
polyethylene
is
being
used
for
lightweight,
ultra-‐strong
lines
and
nets.
Agriculture
and
hor)culture
:
• Covering,
protec-on
and
containment
applica-ons.
• Conven-onally
used
heavier
weight
tex-les
like
jute,
sisal
are
being
replaced
by
light
weight,
long
las-ng
synthe-c
materials
like
polypropylene.
• Lightweight
spunbonded
fleeces
used
for
shading,
thermal
insula-on,
weed
suppression.
• Heavier
nonwoven,
woven
and
kni\ed
structures
are
used
for
wind
and
hail
protec-on.
• Pre-‐Seeded
Nonwovens
Applica)ons
of
technical
tex)les
Agriculture
and
hor)culture
…
cont:
• Capillary
nonwoven
ma`ng
used
to
distribute
moisture
to
the
growing
plants.
• Bulk
storage
and
transport
of
fer-lizer
and
agricultural
products
use
PP
• Geotex-le
for
drainage
• Protec-ve
clothing
for
the
employees
handling
sprays
and
hazardous
equipments
• Transport
tex-les
for
tractors,
lorries,
conveyor
belts,
hoses,
filters,
Composite
reinforcement
in
silos,
tanks
and
piping.
Construc)on-‐building
and
roofing:
• Applica-on
areas
are
permanent
construc-ons
like
dams,
tunnels,
bridges,
roads.
• Temporary
structures
like
tents,
marquees,
awnings
use
tex-les.
Applica)ons
of
technical
tex)les
Construc)on-‐building
and
roofing
….
cont:
• Architectural
membranes
are
being
used
prominently
in
sports
stadia,
exhibi)on
centres,
modern
buildings.
• Nonwoven
glass
and
polyester
fabrics
widely
used
in
roofing
materials
• Other
tex)les
are
used
as
breathable
membranes
to
prevent
moisture
penetra)on
of
walls
• These
act
as
building
and
equipment
insula)on
ü Double
wall
spacer
fabrics
filled
with
suitable
material
provides
thermal
and
sound
insula)on
• Glass,
PP,
acrylic
are
used
to
prevent
cracking
of
concrete,
plaster
etc.
• Glass
is
being
used
in
bridge
construc)on
• Carbon
fibers
are
seen
as
possible
reinforcement
for
earthquake-‐prone
buildings.
• During
construc)on
opera)ons
like
safety
necngs,
lining,
tensioning
ropes,
flexible
shu^ering
for
curing
concrete
Applica)ons
of
technical
tex)les
Packaging
and
containment:
• Manufacturing
of
bags,
sacks
from
co^on,
jute,
flax.
• This
area
is
increasingly
using
PP
for
its
strength
and
regularity
of
this
material
for
efficient
handling
of
powdered
and
granular
materials
like
fer)lizer,
sand,
cement,
sugar,
flour,
dyestuffs.
• Light
weight
nonwovens,
kni^ed
structures
are
being
used
for
wrapping
and
protec)on
applica)ons,
mainly
in
food
industry.
• Wet
laid
nonwovens
in
tea
and
coffee
bags.
• Meats,
vegetables,
fruits
are
packed
with
a
nonwoven
insert
to
absorb
liquid
• Strong,
lightweight
spunbonded,
nonwoven
paper
like
materials
are
used
for
courier
envelopes
• Woven
strappings
are
safer
than
metal
bands
used
with
bales.
Environmental
concerns
are
driving
developments
in
this
area
Applica)ons
of
technical
tex)les
Sports
a
nd
leisure:
• Performance
clothing
and
footwear,
• Ar)ficial
turfs
used
in
sports
surfaces
• Carbon
fibre
reinforced
racket
frames,
golf
clubs,
fishing
rods,
cycle
frames
• Balloon
fabrics,
parachute
and
paraglider
fabrics,
sailcloth.