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All Rights Reserved.

Second Edition
ISBN: 978-93-86620-59-0
Printed in India

Copyright ©

Apparel Made-ups & Home Furnishing Sector Skill Council


Flat No. A-312 to A-323, 3rd Floor, Somdatt Chamber-1,
Bhikaji Cama Place, Africa Avenue, New Delhi-110066
E-mail: [email protected]
Website: www.sscamh.com

Disclaimer
The information contained herein has been obtained from sources reliable to AMHSSC. AMHSSC
disclaims all warranties to the accuracy, completeness or adequacy of such information. AMHSSC
shall have no liability for errors, omissions, or inadequacies, in the information contained herein, or
for interpretations thereof. Every effort has been made to trace the owners of the copyright material
included in the book. The publishers would be grateful for any omissions brought to their notice for
acknowledgements in future editions of the book. No entity in AMHSSC shall be responsible for any
loss whatsoever, sustained by any person who relies on this material. The material in this publication
is copyrighted by AMHSSC. No parts of this publication may be reproduced, stored or distributed in
any form or by any means either on paper or electronic media, unless authorized by the AMHSSC.
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Acknowledgements
We are thankful to Methods Apparel Consultancy India Pvt Ltd and to all organisations and individuals who have
helped us prepare this Participant Manual.

We are especially thankful to Shahi Exports Pvt Ltd, Orient Fashions Exports (India) Pvt Ltd, Matrix Clothing Pvt
Ltd, Richa Global Exports Pvt Ltd, Modelama Exports Pvt Ltd, Numero Uno Clothing Ltd, FCR Kiran Modes and
M/S Khorania Brothers for their kind support in the development of this manual.

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Participant Handbook

About this Book


This Participant Handbook is designed to enable training for the specific Qualification Pack(QP). Each National
Occupational (NOS) is covered across Unit/s.
Key Learning Objectives for the specific NOS mark the beginning of the Unit/s for that NOS.
• AMH/N0102: Maintain work area, tools and machines
• AMH/N0103: Maintain health, safety and secure work place with Gender and PwD Sensitization
• AMH/N0701: Prepare for Sampling
• AMH/N0702: Carry out fabric cutting operations for preparing garment sample
• AMH/N0703: Stitch using machine or by hand
• AMH/N0704: Contribute to achieve sample quality in stitching operations

The symbols used in this book are described below:

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Sampling Tailor

Table of Content
S. No. Modules and Units Page No.
1. Introduction and Orientation 1
Unit 1.1 - Introduction to Apparel Sector 3
Unit 1.2 - Process Flow in Garment Industry 8
Unit 1.3 - Roles and Responsibilities of a Sampling Tailor 10
2. Prepare for Sampling 13
Unit 2.1 - Tools and Equipment Required 15
Unit 2.2 - Measurement 21
Unit 2.3 - Fabric Understanding 28
Unit 2.4 - Garments Understanding 54
Unit 2.5 - Trims and Accessories 71
Unit 2.6 - Tech Pack 79
Unit 2.7 - Pattern Making 86
Unit 2.8 - Fit and Alterations 95
3. Carry Out Fabric Cutting Operations for Preparing Garment Sample 107
Unit 3.1 - Fabric Laying Procedure 109
Unit 3.2 - Fabric Cutting Procedure 113
4. Preparation for Stitching 117
Unit 4.1 - Type of Sewing Machines 119
Unit 4.2 - Pre-Sewing Activities 124
5. Stitching Operations 131
Unit 5.1 - Garment Construction 133
Unit 5.2 - Attachments for the Sewing Machine 174
6. Contribute to Achieve Sample Quality In Stitching Operations 181
Unit 6.1 - Contribute to Achieve Product Quality in Stitching Operations 183
7. Maintain a Healthy, Safe and Secure Working Environment with Gender and 193
PwD Sensitization (AMH/N2257)
Unit 7.1 - Maintain Health, Safety and Security at Work Place 195
Unit 7.2 - First Aid & CPR 211
Unit 7.3 - Sensitivity towards People with Disability and Gender Equality 222
8. Comply with Industry, Regulatory and Organizational Requirements and 229
Greening of Job Roles (AMH/N0104)
Unit 8.1 - Follow Regulatory and Company’s Rules 231

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Table of Content
S. No. Modules and Units Page No.
9. Soft Skills 243
Unit 9.1 - Introduction to the Soft Skills 245
Unit 9.2 - Effective Communication 247
Unit 9.3 - Grooming and Hygiene 250
Unit 9.4 - Development of Interpersonal Skill 252
Unit 9.5 - Social Interaction 256
Unit 9.6 - Group Interaction 258
Unit 9.7 - Time Management 260
Unit 9.8 - Resume Preparation 262
Unit 9.9 - Interview Preparation 264
10. IT Skills 267
Unit 10.1 - Introduction to Computer 269
Unit 0.2 - MS Word 271
Unit 10.3 - MS Power-point 281
Unit 10.4 - MS Excel 290
Unit 10.5 - Internet Concepts 306
11. Employability Skills 313
315
Unit 11.1 - Employability Skills – 60 Hours

https://eskillindia.org/Home/ebook_downloadPdf/1720/0
317
Annexure - Resources

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Participant Handbook

Key Learning Outcomes


At the end of the module, participants will be able to:
1. Familiarize with the basics of a garment industry.
2. Identify the process flow in a garment industry.
3. Discuss about the garment quality standards.
4. Identify the roles and responsibilities of a Sampling Tailor.

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UNIT 1.1: Introduction to Apparel Sector

Unit Objectives
At the end of the unit, participants will be able to:
1. Discuss where the Indian garment industry stands.
2. Familiarize with the basics about how the industry operates.
3. Discuss about the garment industry.

1.1.1 Apparel Sector – Industry Overview


The apparel and textile industry is one of the most booming industries. Apart from providing one of the basic
necessities of life, it also plays an important role through its contribution to industrial output, employment
generation, and the export earnings of the country. With Indian apparel and textile being among the world's
largest producers, the country is also the 5th largest exporter of apparel and textile across the globe with US$
36.4 billion. (source: Annual T&A industry report 2021 by Wazir Advisors)
The textile industry is one of the oldest business options in India since the ancient age. Different types of textile
fibers are produced in India, among which cotton, jute, silk, and wool are the major ones. Both skilled laborers
and unskilled officials are needed to run this business smoothly. Thus, the textile and apparel industry serves as
the platform offering a huge number of employment opportunities to eligible people in India. A brief on complete
supply chain for apparel industry is shown as below.

Fig.1.1.1: Apparel production process

The apparel and textile industry contributes 5 percent to the country's GDP from the domestic sector, whereas
7 percent is contributed from the industrial output in value terms and the export earnings of the country
acquire a contribution of 12 percent from the apparel and textile industry.

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Exports of AMH products stood at US$ 21.5 billion in the year 2019-20 and have grown at a CAGR of 3 per cent
since 2009-10. Top exported Apparel and Home Textiles commodities include T-shirts, kitchen & toilet linen,
bed linen, men’s shirt, women’s top. India’s domestic AMH market is also expanding rapidly, and domestic
consumption stood at US$ 81 billion growing at a CAGR of 10 percent, between 2005-06 to 2018-19.
The Indian textile sub-sector has traditionally been contributing significantly to the economy and manpower as
well as to the structural changes in the manufacturing sector. Several factors that would contribute to the growth
would include:
• Rising income levels are expected to increase the demand for home textiles and garments from domestic
Consumers.
• Free trade agreements provide India a comparative advantage in the export segment as compared to its
competitors – China, Bangladesh and Pakistan – as they create opportunities for manufacturers to supply to
potential markets in East Asia.
• Low production cost continues to be an advantage for the sector and, consequently, demand from existing
foreign markets continues to increase.
• Structural changes in the sector, with a shift from vertically disintegrated to integrated large firms, with
automated machines for yarn and fabric production.
• Increased spending on research and development to enter the specialized fabrics and technical textiles sector.
• Favorable policy environment to support domestic and foreign investments and the implementation of
schemes to enhance the production capacity and improve technology.
Ready Made Garments
The ready-made garments segment comprises men’s, women’s and kid’s clothing, which may be used for either
private (home/office wear) or commercial (uniforms for school, waiters and flight crew) purposes. The ready-
made garments section has grown rapidly in the last few years. Both exports and domestic demands shall drive
sector growth in future.
• Men’s wear is the biggest segment in the ready-made garment segment, comprising about 43 percent of
its share in the total revenue generated. This is followed by women’s wear, with a share of 38 percent; 10
percent share of boys wear and 9 percent for girls wear in the total revenue generated by the ready-made
garment segment.
• Changing lifestyles and consumption patterns are expected to drive the sector’s supply of casual wear with
an 11 percent growth, which would drive demand for workforce with specialized skills in western formals
design, blended fabrics and increased application work on clothes.

Fig.1.1.2: Apparel production department

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1.1.2 Made-ups and Home Furnishings


The made-ups sub-sector is growing at a steadily increasing pace in the country. The wide variety of products that
come under this sub-sector are not only include necessities but also functional and luxury products. Made- ups
sub-sector is divided into three (3) broad categories:

Fig.1.1.3: Made-ups and Home Furnishing Sub-sector

Indian is among one of the biggest exporters in Apparel and Made-ups industry. In Home Textiles India is second
only to China in global exports, whereas in apparels, India is among the top 10. , India is fast becoming one of
the leading global players in the Home Furnishings/ Textile. Home Furnishings industry offers wide varieties of
products like bedspreads, furnishing fabrics, curtains, rugs, cushion covers etc.
The Indian Home Furnishing industry provides a unique blend of
modern technology and ethnic techniques to bring out products
that are one of the best in the world. The increase in the spending
power of the Indian working class is also expected to contribute
in the growth of domestic consumption of made-ups and home
furnishings industry.
With increased demand and completion from countries like China,
the demand of skilled workforce/kaarigars in the Home Furnishings Fig.1.1.4: Home Furnishing
industry is bound to increase in coming years.

Size of Indian Textile and Apparel Industry


In India, the Apparel industry is spread across the country. However, the distribution of the clusters depends on
the availability of raw material as well as the manufacturing. Cotton based units can be seen in all parts of the
country, while the synthetic and woolen based industries are mainly concentrated in Maharashtra, Gujarat, Punjab,
Jammu & Kashmir, Haryana, Madhya Pradesh and Uttar Pradesh. The silk-based industry finds concentration in
Andhra Pradesh, Karnataka and Tamil Nadu while, jute clusters are largely located in Bihar and West Bengal.

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Most of the apparel exporters (approx. 95%) are based out of Delhi NCR, Tamil Nadu Punjab, Rajasthan,
Maharashtra and West Bengal. Rest of the India accounts for remaining 5% of the apparel exporters.

Fig.1.1.5: Major Apparel, Made-ups and Home Furnishing Clusters in India

1.1.3 Skill Development Policy


Indian government runs more than seventy skill development schemes at central, state and district level. The
government has launched the Skill India flagship program to empower youth of the country by imparting
employable skills to them. Under this initiative, the government has set up Ministry of Skill Development and
Entrepreneurship (MSDE) to bring all the skill initiatives of the government under one umbrella and lead skill
development ecosystem in the country. The ministry also launched a comprehensive Skill Development Policy
in 2015 in which, detailed skill set requirement, courses offered, and roles and responsibilities of different
stakeholders were defined. Further, sector wise skill gap analysis was also undertaken to understand sector
specific skill requirement.
Pradhan Mantri Kaushal Vikas Yojana (PMKVY) and Deen Dayal Upadhyaya Grameen Kaushalya Yojana (DDU-
GKY) are the flagship schemes which offer a variety of courses in the AMH sector. Among other skill development
programmes, Integrated Skill Development Scheme (ISDS) was the main program run by the Ministry of Textiles,
Government of India, introduced in XIIth Five Year Plan (FY 12-17).
The scheme had a target to train 1.5 million people for the T&A industry. As continuation of the scheme, the
ministry has launched Scheme for Capacity Building in Textile Sector (SCBTS) also known as SAMARTH in 2018
with a target to train 1 million people in the sector.
ISDS has helped the industry by supplying skilled workforce, which, in turn, has helped the manufacturers in
improving productivity and quality. Overall, it has helped in reducing cost, wastage and improving competitiveness
that resulted in better business performances.

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1.1.4 Employment Scenario in the Sector


Indian Garment Industry is closely connected to the fashion industry and grows hand in hand. Apparel Made-up
& Home furnishing (AMH) is one of the largest employments generating sector in India, constituting about 60
per cent share of the total Textile and Apparel (T&A) exportsThe Indian textile sub-sector has traditionally been
contributing significantly to the economy and manpower as well as to the structural changes in the manufacturing
sector .As per the latest round of Periodic Labor Force Survey (2018-19), the total workforce in India is estimated
to be about 479 million. The share of labor working in the manufacturing sector was around
10.2 per cent (about 59 Million). Direct employment in the AMH sector primarily comes under manufacturing
and the service sectors. The AMH sector employs about 35.8 million labour out of which 47% are engaged directly
through the core manufacturing and trade of AMH product and 53% are engages indirectly through the ancillary
sector activities.
India is among the very few countries which have presence across the entire supply chain, from natural and
synthetic fibers right up to finished goods manufacturing. It has presence in organised mill sector as well as
decentralised sectors like handloom, power loom, silk, etc.
Incremental human resource requirement in core AMH sector, including manufacturing and trade is estimated to
be about 35 Lakh for upcoming five years period between 2021-22 and 2025-26. Of the total incremental human
resource demand, 89 per cent demand is projected to be in manufacturing of AMH products and 11 per cent
demand is projected to be in trade related activity. Incremental labour demand in ancillary sector is estimated to
be about 52 Lakh. Thus, the total incremental labour demand in AMH sector is about 87 Lakh.
Total incremental supply at all skill level, during the 2021-25 period, is projected to be of 18.4 Lakh. With the
incremental demand of 31 Lakh, the skill gap in AMH - manufacturing is projected to be of 12.6 Lakh.

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UNIT 1.2: Process Flow in Garment Industry

Unit Objectives
At the end of the unit, participants will be able to:
1. Identify own role in the garment manufacturing process flow.
2. Summarize the process flow in a Garment Manufacturing Unit.

1.2.1 Process Flow of a Garment Industry


Garment manufacturing involves several processes from receiving an order to dispatching the same. A process
flow chart is an easy diagrammatic way of showing how raw materials are moved from one process to another
until we get the final desired product.
Widely the whole apparel process flow can be divided into three broad categories:
1. Pre-production processes: This includes sampling, sourcing of raw materials, approvals, PP meetings etc.
2. Production processes: These basically include cutting and sewing
3. Post-production processes: This includes thread trimming, pressing, folding and packing, shipment inspection
etc.
There are various departments in an Apparel Manufacturing unit, who play a pivotal role in the entire production
process. The departments are mentioned below:
• Fabric Store • Pressing Department
• Trim Store and Packing Warehouse • Final Inspection Department
• Textile Testing Laboratory • Packaging Department
• Sampling Department • Industrial Engineering Department
• CAD Department • Human Resource Department
• Cutting Department • Accounts and Costing Department
• Sewing Department • Excise and Export Documentation Department
• Design Department • Shipping Department
• Quality Assurance Department • Maintenance Department

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UNIT 1.3: Roles and Responsibilities of a Sampling Tailor

Unit Objectives
At the end of the unit, participants will be able to:
1. Know who is Sampling Tailor.
2. List the roles and responsibilities of a Sampling Tailor.

1.3.1 Job Description and Attributes


A sampling tailor is a person who is developing garment sample as per buyer’s specifications in the apparel
industry. A sampling tailor should be able to perform basic fabric cutting operations and stitching garments
of various designs with different necklines, sleeves, collar etc. as per the quality standards. This job requires
the individual to have thorough knowledge of measurements, garment styles, sampling & apparel production
processes and should be able to sew garments with different materials & trims.

1.3.2 Roles and responsibilities of a Sampling Tailor


The key roles and responsibilities of a Sampling Tailor:
• Creating a garment sample in accordance with the buyer's requests.
• Performing the process of fabric cutting for sample.
• Sewing a variety of patterns of clothing.
• Taking and recording measurements to make pattern for sample.
• Choosing the right material and style for samples.
• Sew garments with different materials & trims.
• Utilising hand irons or pressing machines to press clothing.
• Checking fit and perform alteration if required.

1.3.3 Personal Attributes


A sampling tailor should have below qualities:
• Good eyesight.
• Eye-hand-leg coordination.
• Motor skills and vision (including near vision, distance vision, colour vision, peripheral vision, depth perception
and ability to change focus).
• He/she should also have good interpersonal skills.
• Open to learning, have basic understanding of measurements.

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4. Which of these items comes under category of Home Furnishing and Made-ups?
a) Bedspreads
b) Curtains
c) Cushion covers
d) All of the above
5. What is the full form of PMKVY?
a) Pradhan Mantri Kushal Vikas Yogna
b) Pradhan Mantri Kaushal Vikas Yogna
c) Pradhan Mantri Krishi Vikas Yogna
d) None of the above
6. In which year SAMARTH Scheme launched?
a) 2015
b) 2016
c) 2018
d) 2021
7. Which of these Skill Development scheme is run by Ministry of Textile?
a) ISDS
b) DDU-GKY
c) PMKVY
d) All the above
8. India is _____ largest exporter of Apparel and Textile.
a) 2nd
b) 3rd
c) 4th
d) 5th
9. ______________ are essential part of finishing department .
a) Team Work
b) Coordination
c) Cooperation
d) All the above
10. Packing list is a ____________________ type of document.
a) Pre Shipment Document
b) Post Shipment Document
c) Both A & b
d) None of the above

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Key Learning Outcomes


At the end of the module, participants will be able to:
1. Identify the tools and equipments used for the job.
2. Recognize quality systems and other processes practiced in the organization.
3. Identify various types of fabrics/apparels and garments and types of fabrics/apparels that require stitching
by hand or machine stitching.
4. Analyse the characteristics of the garment materials and how they differ with each other.
5. Identify various types of trims.
6. Take measurements accurately and become well versed with unit conversion techniques.

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UNIT 2.1: Tools and Equipment Required

Unit Objectives
At the end of the unit, participants will be able to:
1. Identify tools used in pattern making, sewing and finishing.
2. Make use of tools used in pattern making, sewing and finishing.

2.1.1 Sketching Tools


A sampling tailor is someone who produces custom clothing items such as suits, shirts, trousers and jackets, etc
as per the buyer requirements. A sampling tailor uses the following tools to carry out his work:
1. Pattern making tools
2. Spreading and fabric cutting Tools
3. Sewing Tools
4. Finishing tools

2.1.2 Pattern Making Tools


Straight pins: Used for draping, fitting, joining panels together.

Straight pin holder: Hold the pins in the form of a pincushion worn on the wrist
while draping or a magnetic holder when kept on the table for safe use.

Scissors: The most basic cutting tools where two blades are held together through
a pivot point. There are different types of scissors such as paper scissor for cutting
paper, fabric scissor for fabric, pinking shears for zigzag finish etc.

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Pencils and pens: Mechanical pencils with lead are used for pattern work. Red,
green, black and blue felt tip pens are used for pattern information.

Trimming scissors: These are small scissors used for carrying out alterations,
trimming seams, repair work and cutting threads while sewing.

L-scale: It is called a Tailor’s square or tri-scale and is made of wood or plastic. The
L-scale has two arms, one measuring 12″ and the other arm 24″ and form a 90
degree angle. It is used for drafting on brown paper majorly to draw perpendicular
lines.

Leg shaper: A curve scale that is either 24″ or 36″ long and is used to measure and
shape the interior part of the leg.
Tailor’s art curve: It is used to draw curves wherever required in pattern drafting.

French curve: It is a transparent curve scale that helps in marking shapes of the
neck, depth of armhole and bottom of the garment.

Hanger hooks or ringers: It is used to hold the patterns together or hanging on


rods.

Push pins: Push pins are used for pattern manipulation. It prevents slipping of
pattern while cutting several piles of paper together.

Magic mend scotch tape: It is used to mend pattern work.

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Black twill tape: Black twill tape is used for placing style lines on garments and
dress forms.

Notcher: It is used to mark seam allowance, indicate center line and to identify
front and back of patterns like in sleeves.

Tracing wheels: It is used to transfer pattern shape into paper and for pattern
markings on fabrics. For light and loosely woven fabrics, the tracing wheel should
be used with care or the fabric could get damaged.

Awl: It is used to mark the ending of darts, pockets, trim and button hole
placements.

Measuring tape: It is used for measuring the size of patterns. It is crucial for taking
body measurements. It is 152 cm or 60″ long with markings on both sides. One
end of the measuring tape is made of metal having 3″ length which is used for
measuring a vertical area and the other having 1/2″ length, used for measuring a
circular area.
Tailors chalk: Tailors chalk is used for drawing adjusted seams and style lines. It is
also used for marking the paper patterns on the cloth by pressing. Alterations and
construction markings are made using the tailors’ chalk.

Brown paper: It is thick quality paper used for making patterns by drafting.
100,180,240 and 300 GSM are commonly used brown papers for drafting purposes.

Dressmaker’s carbon paper: Carbon papers are generally used for transferring
patterns. They are used for tracing designs in embroidery.

Fig.2.1.1: Pattern making and cutting tools

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2.1.3 Fabric Cutting Tools


The sampling tailor should understand the tools and equipments to carry out the job . He is required to know
cutting of only single garment. The tools required for the process are given below.
• Cutting Tables: These are used to spread the fabric and cutting the garment.
• Scissor: Used for end cutting
• Weights: Hold down fabric
• Measuring Tape: A flexible tape with Inches and centimeter demarcation on the either side
• Fabric Shears: It should be sharp enough to cut the fabric
All the cut components of a garment are assembled here to make a complete garment. Mostly used machine is
single Needle lock stitch machine. Other Specialized Sewing Machines are also used based on the requirements.

2.1.4 Sewing Tools


Sewing is carried out either manually or by a machine. For hand sewing, the following items are required:

Sewing Machine: It is used to stitch different components together to make


a garment. A sampling tailor uses different types of machine to complete one
garment. There are different types of industrial sewing machines. We will discuss
this in detail in subsequent units.

Needles: These needles come in size range of 0 to 12. Based on the cloth thickness
and type, the appropriate number needle is used. These are all purpose needles
which are used in hemming, button placing etc.

Crewel needle or darn needle: A crewel needle is a sharp needle with elongated
eye for threading of thicker yarn or multiple threads. It is generally used for surface
techniques such as embroidery, appliqué, etc. A darn needle is a large and thick
needle. It is usually blunt and generally used in darning or knitting.
Needle threader: It helps in threading mechanism of the machine and hand
needles.

Thimble: Thimble is a protection cover for finger while sewing. It is made of


generally plastic or steel.

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Seam ripper: It consists of a sharp curved edge for opening/ripping and cutting
seams.

Thread Cutter: A thread cutter is used to cut loose threads coming out of the fabric
while stitching. The design aids in precision cutting and prevents cuts in fabric.

Fig.2.1.2: Sewing tools

2.1.5 Finishing Tools


Finishing is also carried out either manually or by machines. For finishing, the following tools are required:

Ironing board/Table: For ironing clothes, a table or ironing board can be used. The
angular left side of the board is appropriate for ironing dart edges and sleeve cuffs
while stitching. The table/board should have proper stuffed backing for smooth
ironing.

Iron: A heavy duty and good brand steam iron with a thermostat regulator is
preferred.

Sleeve board: It is in the shape of a sleeve. This board is 30″ long and 3/4″ thick
and used to press shirt sleeves.

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Fabric Steamer: For readymade garments with can-can, embroidery, it becomes


difficult to iron such pieces. Hence, the steam iron helps smooth any wrinkles in
the fall of the fabric.

Fabric cleaning spray gun: It is a spot cleaning gun, which is ideally suited for
removing machine oil, pen and similar stains from garments.

Fig.2.1.3: Finishing tools

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UNIT 2.2: Measurement

Unit Objectives
At the end of the unit, participants will be able to:
1. Identify the measuring points.
2. Make use of tools used in measuring.
3. Identify dress form landmark measurement.

2.2.1 Measurement Tape


A measuring tape is basically a length of metal strip or cloth or fibre
which is linearly marked with units of length for measurement.
There are usually two types of measuring tapes that are used: One
is the self-retracting spring mechanism tape and the second one is
a long length tape. In case of straight measurements ruler can be
used but measuring tape is a more versatile measuring tool which
can be used to measure longer lengths and curves very easily.
In case of measuring garments, usually the fibre tape is used with
inches and centimeter marked on two sides of the tape. It is both
flexible and can be used for long. Fig.2.2.1: Measuring tape

Units of measurement

The distance between two consecutive longest straight


vertical marks is known as 1 inch

The long vertical lines in between two inch lines form


the half inch line. The distance between an inch line
and the line just in between two inch lines is known
as ½ inches.

The slightly shorter vertical mark that divides half


inches in the middle form ¼ inches. Its distance from
either inch mark or ½ inch mark is ¼

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These are the second smallest markings on a ruler or


in some cases the smallest. The distance between this
small mark and its consecutive bigger mark is known
as 1/8 inches.

The smallest marks although not present in all rulers


are the sixteenth mark and the distance between the
smallest tick and any of the ticks just after or before it
is known as 1/16 inches.

Metric Scale
Metric scales have markings in centimeter and
millimeter. The larger markings in a metric scale
represent centimeter.

The smaller ticks on a metric ruler represent a


millimeter. There are 10 millimeters in a centimeter
so there will be 9 marking in between two centimeter
markings.

Fig.2.2.2: Units of measurement

Conversion Table

Units 1m 1m 1cm 1m 1m 1ft 1in 1in


Conversion 100cm 1000mm 10mm 3.28ft 39.97in 12in 25.4mm 2.54cm
Fig.2.2.3: Conversion Table

It is possible to measure in one unit and convert it to any desired unit of measurement.
For example:
1 inch = 2.54 cm
So, 5 inches = 5 x 2.54 cm = 12.7 cm
Similarly,
1cm = 10 mm
So, 2cm = 2 x 10 mm = 20 mm
The reverse is also true,
30mm = 30 / 10 cm = 3 cm

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2.2.2 Dress form Landmark Measurement


Dress form Landmark Measurement

Shoulder Length: Lay the measuring tape flat along the


shoulder line. Measure from the high shoulder point
to the shoulder tip (Measure from A to B as shown)

Front Neck: Start from the high point of the shoulder


and guide the tape along the front neck curvature to
reach the other high point shoulder (Measure from A
to B as shown)

Back Neck: Start from the high point of the shoulder


and guide the tape along the back neck curvature to
reach the other high point shoulder (Measure from A
to B as shown)

Neck Around: Lay the tape flat along the neck line. Start from the neck point in the front and guide the tape to
follow the neckline through the nape and come back to the neck point
Half Neck Around: Sum of length of the half of front neck and half of the back neckline. Start from the neck
point from the front and guide the tape along the curve to reach the nape at the back of the neck. Alternatively
you can take the measurement of around the neck, and divide it by 2 to get the half neck around measurement
Shoulder Length: Lay the measuring tape flat along the
shoulder line. Measure from the high shoulder point
to the shoulder tip (Measure from A to B as shown)

Bust/Chest Around: Run a measuring tape around the


bust level through the apex points. The tape should lay
flat and parallel to the ground when the measurement
is being taken.
(Run a tape around the body along the shown line)

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Half Chest Around: Sum of length of half of front chest and half of back chest. Start from the centre front line
at the bust level, run the tape flat along the bust level and reach the centre back line. The tape should lay flat
and parallel to the ground when the measurement is being taken. Alternatively you can take the measurement
of around the chest, and divide it by 2 to get the half chest around measurement
Waist Around: Run a tape around the waistline. The
tape should lay flat and parallel to the ground when
the measurement is being taken (Run a tape around
the body along the shown line)

Half waist around: Sum of length of half of front waist and half of back waist. Start from the centre front line
at the bust level, run the tape flat along the bust level and reach the centre back line. The tape should lay flat
and parallel to the ground when the measurement is being taken. Alternatively you can take the measurement
of around the waist, and divide it by 2 to get the half waist around measurement
Hip Around: Run a measuring tape around the hip
level through the highest point on the hip. The tape
should lay flat and parallel to the ground when the
measurement is being taken

Half hip around: Sum of length of half of front hip and half of back hip. Start from the centre front line at the hip
level, run the tape flat along the hip level and reach the centre back line. The tape should lay flat and parallel to
the ground when the measurement is being taken. Alternatively you can take the measurement of around the
hip, and divide it by 2 to get the half hip around measurement
Shoulder blade: Run a measuring tape across the
shoulder blade (on the back of the dress form) level
from the ridge of one arm plate to the other. Shoulder
blade is at the 1/3rd of the total back length (Measure
from A to B as shown)

Front length: Run a tape from the front neck


intersection, guide it through the centre front line and
measure till the waist line (Measure from A to B as
shown)

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Back length: Run a tape from the back neck intersection


or the nape point, guide it through the centre front
line and measure till the waist line (Measure from A
to B as shown)

Full length: The length of a upper body garment from


the high point shoulder to the hem of the garment
(Measure from A to the hem of the bottom garment
as shown)

Fig.2.2.4: Dress form Landmark Measurement

2.2.3 Leg Form Landmark Measurement


Parts of Leg form front Parts of a Leg Form back

Fig.2.2.5: Parts of Leg form front Fig.2.2.6: Parts of Leg form back

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• Front Rise: Vertical distance between the front waist intersections at the centre front to the crotch point.
• Back rise: Vertical distance between the back waist intersections at the centre front to the crotch point.
• Crotch level: Level parallel to the crotch point.
• Crotch Point: Point of intersection of front rise and back rise.
Leg Measurement

Front Rise: Run a tape from the waist point intersection


at the front, guide it through the centre front line and
measure till the crotch point (Measure from A to B as
shown)

Back Rise: Run a tape from the waist point intersection


at the back, guide it through the centre back line and
measure till the crotch point (Measure from A to B as
shown)

Hip/Seat Girth: Run a measuring tape around the hip


level through the highest point on the hip. The tape
should lay flat and parallel to the ground when the
measurement is being taken. Hip level is typically 7
inches below the natural waistline

Thigh Around: Run a measuring tape around the


widest point on the thigh. The tape should lay flat and
parallel to the ground when the measurement is being
taken. Thigh level is typically 1 inch below the natural
waistline

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Knee Around: Run a measuring tape around the knee.


The tape should lay flat and parallel to the ground
when the measurement is being taken. Thigh level is
typically 14 inches below the crotch point

Fig.2.2.7: Leg Form Landmark Measurement

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UNIT 2.3: Fabric Understanding

Unit Objectives
At the end of the unit, participants will be able to:
1. Identify different types of fabric.
2. Recognise the basic fabric properties.
3. Identify fabric defects.

2.3.1 Fabric Identification


Textile fiber is a building block used in the making of yarns and fabric. Fiber is a hair-like strand, small in diameter
in relation to its length. It can also be defined as any product that is capable of being woven or processed into
fabric. These structural materials may be naturally occurring or man-made from naturally existing materials or
custom-made from basic organic or inorganic components.
The appeal or personality of any textile structure, end-use product, i.e., its appearance, texture, handle, wear
performance, mechanical properties, etc., and is generally influenced by four factors:
• The fiber or blend of fibers used
• Yarn structure or structures - size, twist, etc.
• Fabric structure - weave, knit, non-woven
• Type finish or finishes - color added, chemical and/or mechanical finish

Fig.2.3.1: Different types of fabric

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Textile fibres are of two types:


1. Natural Fibre: Natural fibres are the fibres that are naturally produced either by plants, animals or through
geological processes. They usually have short fibres, called staple fibres. The exception to this is only silk, a
natural fibre whose continuous filaments are up to one kilometer in length. Based on their origin natural
fibres are further classified into:
» Vegetable Fibres: From plants and vegetables
» Animal Fibres: From animals
» Mineral Fibres: From Minerals Sources of Natural Fibre:
» Cotton from the cotton plant
» Linen from the flax plant
» Wool from sheep
» Silk from silkworms
2. Man made Fibre: Man-made fibres are made artificially by man, as they are not naturally present. These
fibres are also known as manufactured fibres. These fibres have high strength, strong when wet with low
moisture absorption property. Rayon, nylon, polyester are some of the examples of man-made fibres. They
are continuous filament fibres, which means the fibres are long and do not always have to be spun into yarn.
Sources of synthetic fibre
• Viscose comes from pine trees or petrochemicals.
• Acrylic, nylon and polyester come from oil and coal
Fiber is the basic element used for making of yarns. Thereafter, yarns are interlaced/inter-woven to make fabric.
Fiber is a hair-like strand, small in diameter with respect to its length. Fibers may be naturally occurring or man-
made from naturally existing materials or custom-made from basic organic or inorganic components. The appeal
or personality of any textile structure, end-use product, i.e., its appearance, texture, handle, wear performance,
mechanical properties, etc., and is generally influenced by four factors:
1. The fiber or blend of fibers used
2. Yarn structure or structures - size, twist, etc.
3. Fabric structure - weave, knit, non-woven
4. Type finish or finishes - color added, chemical and/or mechanical finish

2.3.2 Types of Fabrics


There are plenty of fabrics available in the market and a Boutique Manager must know which fabric to choose for
which style/order. Below are some fabrics and their properties for better understanding and that are used across
the world.

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Name Description Sample image

Silk Broadcloth A fine, closely woven silk

Strong, heavy woven fabric used


Buckram
for stiffening

Sheer, light fabric made out of silk,


cotton or synthetic fibres. The twist
in the fibres gives it a somewhat
Chiffon
rough feel, and the mesh-like
weave contributes to its see
through properties

Characterized with its glossy


Satin
surface and a dull back

Semi- sheer fabric. Originally


made with silk but today majorly
produced using synthetic fibres. Its
Georgette
light, crinkly, slightly rough feel is
what it’s known for, plus the range
of colors it is dyed in

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Fabric made up of Plant based


staple length fibres. Cotton boasts
of its comfort when worn and
Cotton
can be blended with a number of
natural and man-made fibres to
achieve different products

Napped (directional) fabric which is


strong and durable with a surface
of rounded cord or rib and the
Corduroy
back has a plain or twill weaves. It
can be made from several textiles
including cotton

A denim look-alike light-weight


fabric. Achieved by weaving of
Chambray (or lightweight denim)
white yarns filling out the weft and
colored yarns lining the warp

Twill weaves fabric that the threads


produce that distinctive diagonal
Denim
ribbing on the underside of the
fabric. Traditionally it is dyed indigo

A fine, transparent, plain-weave


fabric with open texture. Cotton
Gauze gauze fabrics are lightweight, airy,
breathable and slightly crinkled for
a casual look

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Stiff, coarse fabric used for


Canvas
needlework

Knitted fabric with intricate


ornamental designs. These fabric
Lace appear to be net-like and are
transparent only highlighting the
designs that they bear

It is made from the cellulose-rich


fibers of the jute plant which is
Jute native to Asia. Typically used for
making mats, burlap and gunny
bags

Fabrics with elaborate woven


designs. The woven system can
Jacquard combine a number of color or
designs to produce a vibrant
appealing fabric

Derived from the fibers of flax


plant and is highly valued for its
Linen
fresh, cool feel especially during
hot weather

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Woven, knitted, crocheted, or


Mesh knotted with open spaces between
yarns.

Firm plain-weave cotton found in


Muslin
many weights.

The most commonly used man-


made fiber for fabric production.
Polyester is the by- products of
Polyester
petroleum and coal, mixed with
air and water. It has low water
absorbency and is quite flammable

Poplin A strong, plain weave cotton fabric

Silk is one of the oldest and most


luxurious fabrics known to man.
Silk
This protein fiber is obtained from
the cocoons of the mulberry moth

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Regenerated cellulose fiber with


luxurious look and feel. Other
Rayon
names for rayon are viscose and
art silk

It is a woven, tufted fabric,


originally made purely of silk but
commonly composed of silk and
Velvet rayon these days. The short, dense
piles of cut threads are evening
distributed to give velvet its
distinctive feel

Venise is a type of damask textile


Venise but typically with showy, floral
patterns

Natural protein fiber derived


from the hair and fur of different
animals including sheep and goats.
Wool
The fibers are shorter than those
of silk and generally form a looser
weave.

Combination of natural and


synthetic fiber. The natural element
Acetate is from the cellulose of wood. A
filament fiber made from acetate
with a crisp hand and high luster

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Commonly known as man-made


wool. Imitates some of the
Acrylic fibres properties of wool. It is a synthetic
fiber that has a soft hand and good
wrinkle resistance.

Fig.2.3.2: Different types of fibres

2.3.3 Grain Line


Description Line Art
The line of fabric that moves at a right angle to the
crosswise grain is the lengthwise grain line. This thread
runs the entire length of the fabric and is parallel to
the selvage. When you place a pattern on the fabric,
you align the pattern’s grain line with the fabric’s
lengthwise grain. Unless otherwise noted, grain or
grain line generally refers to the lengthwise grain.

The line of thread moving from selvage to selvage is


called weft. In sewing, the weft is mostly referred to as
the crosswise grain line.

True Bias is an invisible line that’s at a 45 degree angle


to the crosswise and lengthwise grain. It has a good
deal of stretch. When garments are cut on the bias,
they hug and move easily with the body. Fabric for
spaghetti straps, bias binding and cording are also cut
on the bias.

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2.3.5 Fabric Defects


Classification of defects
Certain defects are acceptable to some whereas unacceptable to others. fabric for curtain inner lining might
notgenerally be judged with stringent dealings. Whereas that for top grade dress wear could also be rejected on
the ideaof a minuscule imperfection.
• Classification is that the categorization of defects into major and minor. Defects are classified relyingon many
factors. In some cases defects might not be defects within the first place. For instance: Barre in knitting
appears within the sort of sequential horizontal lines on the fabric. this might simply be used as a sway and
usefully incorporated in product. Laddering will be achieved as a sway by deliberately deactivating a needle
within the bed.
• Generally the classification defends on the frequency of the defect. alittle hole within the fabric might not
cause problems however repeated little holes can clearly be problematic and so a significant defect.
The classification of defects depends on degree of visibility. for example registration problems will be neglected
if there is only minor misalignment. Variation in matching of coloured shade is acceptable within bound limits.
1. Major Defect: A defect that, if conspicuous on the finished product, would cause the item to be second.
2. Minor Defect: A defect that would not cause the product to be termed as a second either because of severity
or location.
3. Second: A ‘Second’ is a garment with a conspicuous defect that affects the saleability or serviceability of the
item.
These faults have to reported immediately to the supervisor. In case of not reporting, the defects will not be
rectified and result is rework.
There are several defects related to fabrics. It is said that approximately 70% of the apparel industry’s cost is
spent on getting an excellent or a good quality standard fabric to meet client expectations and market reputation
or competition. Commonly found defects are mismatch in threads, or using an incorrect stitching technique,
improper creasing of any garment etc, similarly a garment can also is called faulty when it has color defect or size
difference. Sizing defect must be handled carefully as it can deteriorate a garment where they can’t be repaired
and has to send for a re-making of the product which could be time and cost consuming for the industry. Hence
it is very important to look for the material carefully. The material to be used should be free from the following
faults:

• Abrasion Mark: Abrasion mark is the mark which is formed where


the fabric has been damaged on the outside due to friction that
has occurred because of damaged operation through which it
has been passed.

Fig.2.3.3: Abrasion Mark

• Misprinting: misprinting is a common fault found in the making


of a garment. It could be that, the garment is misprinted, or
partially printed or over-lapped. For e.g. as highlighted in the Fig.
on the left, the circles printed are not of the same size and shape
hence it’s a misprint.
Fig.2.3.4: Misprinting

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• Double Pick: Double pick can be explained as 2 yarns which are


running concurrently, and regularly in the weft yarn. Refer to
the image on the left to see the example of two yarns running
parallel.
Fig.2.3.5: Double Pick

• Oil Stains: As shown in the Fig.on the left, oil marks are something
that leaves stain on the fabric making it look ugly, and must be
treated immediately as the fabric with oil stains can’t be left un-
attended. It should be sent for the replacement.
Hole or a Bow can be caused due to faulty needles like bent or
dull needle, hence make sure to check needles and if there are
any bent or rusty, dull needles they should be the first thing to
be replaced.

Fig.2.3.6: Oil Stains

• Skew: Deformation or twist in the construction of the fabric i.e.


in yarn that comprise the fabric. The picture shows how skew is
identified.
• Dye Stain: An area of discoloration which occurs because of
unequal absorption of dye hence, always make sure to check
that the material you are about use should not have any sort of
discoloration. If so, then make sure to get it replaced.
Fig.2.3.7: Skew

Marker Making Defects


• Size Mixing. Components not correctly labelled in marker.
• Patterns facing incorrect direction on napped fabrics.
• Patterns facing in different direction (either way) on a one-way
fabric.
• Garment Components omitted during marker making Fig.2.3.8: Marker Making Defects
• Patterns misaligned with respect to the fabric grain.
• Line definition poor (e.g., too thick chalk, indistinctly printed line) leading to inaccurate cutting.
• Mismatched checks and stripes.

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Common Spreading Defects


Plies misaligned:
• Incorrect tension of plies
• Fabric spread too tight or too loose, causing parts not to fit in
sewing and finished garments not to meet size tolerances.
• Spread distorted by the attraction or repulsion of plies caused by
excessive static electricity.
• Plies not all facing in correct direction (whether ―one way‖ as
with nap, or ―one way either way as with some check designs)
• UnaccepFig.damages situated in garment parts

Fig.2.3.9: Plies misaligned

Common Cutting Defects


• Inaccurate cutting: Distorted garment parts. Top and bottom
plies of different size
• Notches: Misplaced, too deep, or omitted
• Drill marks: Misplaced not perpendicular through the spread
• Frayed edges, fused edges: Caused by a faulty knife not sharp
enough, or rotating at too high a speed
• Marker incorrectly positioned on top of spread
Fig.2.3.10: Cutting Defects
• Slits opened inaccurately or omitted
• Mixed plies resulting in Shaded Garment parts when assembled
• Mixed Size parts resulting in uneven appearance
• Inconsistent Grain and Surface of the Skin
Bundling and Ticketing
Numbering or Pasting of a number sticker on all the components of all the garments. The number acts as the
identification of the component and the lot from which the component is cut.
• Bundling: Assembling the cut components in small batches of pre-defined number as per the requirements
of production system.
• Ticketing: The process of attaching a ticket to all the bundles that provides basic information about the
bundle and the components in the bundle.
Important Points
• Numbering should be done on wrong side of fabric only.
• Number stickers should be checked for glue
• Numbering of a ply twice or skipping of a ply should not occur
• The information on bundle tickets must be accurate
• Care must be taken to avoid mixing of components of different sizes in a bundle

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• Sewn on shade marking tickets falling off, damaging fabric, omitted, misplaced or wrongly numbered
• Adhesive shade marking tickets falling off or sticking too hard , omitted, misplaced, wrongly numbered
• Bundles or boxes not stacked in box, or rolled in correct order in bundles or rolled or folded too tightly
causing creases
• Work tickets, coupon payment tickets or progress tickets omitted , misplaced or mixed makes both quality
and quality control difficult
• Wrong Size , Wrong Shade, wrong type of trimmings put in Bundle

Fig.2.3.11(a): Unmatched Trimmings Fig.2.3.11(b): Matched Trimmings

Common Problems of Fusing


• Discoloration after fusing - The temporary or permanent change in shade, color of a fabric caused by the
action of heat on certain dyes during fusing.

Fig.2.3.12(a): Normal Fabric Fig.2.3.12(b): Discoloration after fusing

Strike through
• Strike through means that the adhesive resin appears on the outer face of the fabric being fused

Fig.2.3.13(a): Ideal fusing in fabric Fig.2.3.13(b): Strike through in a fabric Fig.2.3.13(c): Interlining shrinking

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Strike Back

Fig.2.3.14(a): Ideal fusing Fig.2.3.14(b): Strike Back

Shine / Glazing and Discoloration


• The temporary or permanent change in shade, colour of a
fabric caused by the action of heat on certain dyes during
fusing.

Fig.2.3.15: Glazing and Discoloration

Fusing distortion
• Fusing distortion means garment panels are distorted during
the fusing process. This problem should be prevented as
distorted garment panel after fusing cannot be corrected other
than discarded as waste.

Fig.2.3.16: Fusing distortion

Fusing delamination
• Fusing delamination, sometimes appear as bubbling or rippling is the complete breakdown of bond between
fusible interlining and fabric surface. It is normally found after the garment has been dry cleaned or washed.

Fig.2.3.17(a): Ideal fusing Fig.2.3.17(b): Fusing delamination

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Common Woven Fabric Defects

Defect Explanation Severity Photograph


Defects of Woven Fabric
Dropped Pick Caused by the filling insertion mechanism Major
on a shuttle less loom not holding the
filling yarn, causing the filling yarn to be
woven without tension. The filling yarn
appears as "kinky."

End Out Caused by broken yarn and loom Major


continuing to run with left end.

Slub Usually caused by an additional piece of Major or


yarn that's woven into fabric. It can even Minor
be caused by thick places in the yarn.
Often is caused by fly waste being spun in
yarn in the spinning process.

Knots Caused by tying spools of yarn together Usually


Minor

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Mixed End (Yarn) Yarn of a different fiber blend used on the U s u a l l y


wrap frame, resulting in a streak in the Major
fabric.

Mixed Filling Caused by bobbin of lightweight yarn or Major


different fiber blend used in filling. Will
appear as a distinct shade change

Soiled Filling or Dirty, oil looking spots on the wrap or Major


filling yarns, or on package-dyed yarn
End

Askewed or Bias Condition wherever filling yarns are not Major or


square with wrap yarns on woven fabrics Minor
or wherever courses don't seem to be
square with wale lines on knits.

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Pin holes Holes along selvage caused by pins Major if


holding fabric while processes through extents
stenter frame into body
of fabric

Straying End Caused when an end of yarn breaks and Major


loose end strays and is knit irregularly
into another area.

Bowing Usually caused by finishing in knits ,the Major on


course lines lie in an arc across width of stripes or
goods. patterns
Minor
on Solid
color

Fig.2.3.18: Common Woven Fabric Defects

Accessories Defect

Zippers
Slider defect Won't Lock: Not apparent without testing
by placing Zipper slider in locked position
and applying tension.
Faulty Dimension: Not readily apparent.
May cause either a hard or a loose operating
zipper. Either condition may result in zipper
failure before garment is worn out.
Crushed Slider: May be due to improper
garment pressing or due to padding or
compensating springs in the presses not
being in best condition.

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Tarnished: Does not generally interfere


with operating qualities but is a matter of
appearance only. Judging" this as a defect
depending upon degree of tarnish. Burn
or Rough Spots Not immediately apparent.
Can cause snagging and early wear on the
upper tape. Lock Prong Interferes Indicated
by pull-tab not staying in locked position
or slider not moving freely after being
released from locked position.
Weak Slider Bodies: Can best be determined
with correct testing equipment. However,
manifests itself by slider becoming
compressed or crushed below minimum
pressure or becoming distorted enough to
form hard operation.

Chain or Teeth Improper Dimensions: Not always


Defect apparent unless slider works with great
difficulty or operates too easily. Zipper'
may give initial satisfactory operation but
fail after only moderate use and especially
after laundering or dry cleaning.
Miss meshed and Unmeshed Teeth:
Readily visible, particularly in large. Usually
results in inoperable zipper. Missing Teeth:
Readily visible, will result in early failure of
the zipper.

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Misplaced Teeth: This refers to a tooth


being out of position, and occasionally may
involve two or three teeth. Seriousness
ranges from trifling to almost as serious as
a missing tooth depending upon the degree
of misplacement and general design of
zipper.
Off color: This defect is quite apparent.
Zipper makers usually carry an entire range
of tape colours. because of similarity of
different colours, one may be mistaken for
another. it's also possible, because of color
similarities or distinction in dye lots that
the {two|the 2} halves of the zipper can
have two different shades of tape.
Humpy Chain: readily noticeable by its
waviness. Causes issue at sewing operation
and distorts finished garment's look.
Cord not attached to Tape: because of
skipped stitches during operation of sewing
cord to tape. Not readily apparent however
under strain, cord and teeth can rip away
from tape and render zipper and garment
unusable. Length: Improper zipper length
for given opening.
Top or Bottom Stop Missing Top or Bottom Stop: Readily
Defects apparent and will end in zipper failure.
If facilities for attaching a top or bottom
stop don't seem to be available, then the
complete zipper ought to get replaced. In
some instances, bottom stops ar hooked
up at garment plant. an improperly or
poorly attached bottom stop is also result
of carelessness on a part of the operator
or of improper functioning of the bottom
stop machine.
Snap Fasteners
Hard Action In light-weight goods this may result in stud
or socket pulling through the material. The
snap fastener manufacturer can be of help
in recommending proper tension of stud in
socket for weight of garment material.

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Light Action Snap fastener does not stay closed because


of lack of proper tensions. Same comment
applies as for tight closure.

Hooks & Eyes Improperly Applied: This is usually caused


by a careless operator or improperly
adjusted attaching equipment, and
corrections are usually simple when
apparent.
Improper Alignment: Gauges are available
for attaching equipment to assure proper
alignment in positioning. this can be a
necessary if garment is to own a properly
tailored look. If the top of the zipper
is extended into the waistband of the
garment, than the hook and eye ought to
be offset to prevent it from hit the zipper
material.
Poor Finish: May be the result of improper
finishing or pocking of the metal surface
and, while this defect dose not interferes
with the functional operation, it may not
leave the desired finished appearance of
the garment.
Tight/Loose Closure: Attaching equipment
bad fitt with an adjustable feature
permitting secure application of hook and
eye to either light-weight or heavyweight
goods. If closures seem too tight, then
one should instantly check the attach.ing
equipment for correct adjustment.
Buttons
Rough or This fault is not so serious except in cases
of extreme roughness or poor surface
Dull Surfaces
appearance.
Non- Uniform. This type of defects cannot be noted during
Inaccurately Spaced the garment manufacturing operation
Chipped or Blocked and can slip inspection unnoticed but it
Sew Hole: frequently causes needle breakage or cut
thread.

Fig.2.3.19: Accessories Defects

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Stitch and Seam Defects

Type of Defects Description Photograph


Broken stitches Caused due to:
• Too thick/ too thin a thread for the
needle
• Needle heat
• Operator working non-rhythmically
• Too tight tension

Skipped stitches Caused due to:


• Hook irregularly failing to pick up the
loop of thread from a needle‘s eye

Seam Grinning Caused due to:


• The Seam itself may open and produce
a Gap between two pieces of fabric
• Arising from too loose a tension or too
large stitch length or use of a wrong
stitch type.

Unbalanced stitch Caused due to:


• Arising from unbalanced tension of
needle thread and bobbin/looper
thread.

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Improperly formed Caused due to:


Stitches
• Bad thread tension
• Ill fitting machine components

Irregular or incorrect Caused due to:


shape of sewing line
• Badly set guide,
• Handling error

Twisted seams Caused due to:


• Improper alignment of fabric parts,
• Mismatched notches, components off
grain

Mismatched stripes Caused due to:


or checks
• Mishandling by operator
• Incorrect cutting

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Insecure back Caused due to:


stitching
• Rows do not cover the first row of
stitching-Manual error

Uneven width of Caused due to:


inlay
• Bad handling by operator
• Incorrectly set guide, incorrectly set
folder

Linings too full, too Caused due to:


tight.
• Operator twisted or stretched
extensively during Sewing
Uneven Stitch Caused due to:
Density
• Operator causing the machine to
snatch and does not allow the machine
to control fabric feeding.
Wrong Stitch density Caused due to:
• Too high SPI give rise to jamming and
rupture of fabric
• Too low SPI give rise to weak seams
and seam grinning

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Mismatched seams Caused due to:


• Edges of the upper and lower fabric
parts not matched during sewing,
causing the seams to shift

Loose Stitch Caused due to:


• Unbalanced seam sewing thread
tension not set properly

Extraneous part Caused due to:


caught in the seam
• Handling error

Garment parts Caused due to:


Cockling, Pleated,
• Handling error
Twisted, Showing
Bubbles • Usage of wrong interlining/fusing
under improper conditions

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Components of Caused due to:


features wrongly
• Incorrect marking
positioned or
misaligned • Incorrect sewing not following the
marker

Seam Slippage Caused due to:


• Insufficient thread tension
• Low count, unbalanced weave and
filament yarns.

Thread Breakage Caused due to:


• Improper m/c settings
• Incorrect threading
• Excessive needle heat
• Incompatible needle, thread and
fabric, damaged machine parts

Yarn Severance Caused due to:


• Incorrect needle point
• Damaged needle
• High machine speed

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Puckering Caused due to:


• Tension pucker
• Feed pucker
• Puckering due to differential shrinkage
• Puckering due to structural jamming

Ragged Edges Caused due to:


• Knives on automatic sewing machine
not dipping smoothly.

Uncut thread Caused due to:


• Operators' negligence
• Malfunctioning thread trimmer in
automatic machines

Oil stains Caused due to:


• Malfunctioning machines
Fig.2.3.20: Seam defects

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Processes to Rectify Few Defects

Defects Rectification
Restitched Seams / Broken Stitches • Using better quality sewing threads
• Ensure proper machine maintenance
Open Seam- Seam Failure- Stitch • Better quality threads
• Proper size thread for application
• Proper tension
Seam Slippage • Change seam type if possible
• Increase seam width
• Optimize the stitches per inch.
Excessive seam Puckering • Correct thread type and size.
• Sew with minimum sewing tension to get a
balanced stitch
• Machine needle, bobbin and threads are set
properly according to the fabric to be sewn.
Knits & Strech woven puckering • Set the machine properly according to the fabric
• Minimum pressure foot pressure
Improper Stitch balance • Use quality thread
• Properly balance the stitch so that the needle
and bobbin threads meet the middle ofthe seam.
Always start by checking bobbin tension to make
sure it is set correctly, so that minimum thread
tension is required to get a balanced stitch.
Raggeded/lnconsistent Edge • Make sure the sewing machine knife are sharpened
and changed often.
• The knife should be adjusted in correct form in
relationship to the "stitch tongue" on the needle
plate to get the proper seam width.
Improper Stitch balance – 504 Overedge Stitch • Use Quality thread
• Balance the stitch properly so that if the looper
thread is unravaled, the needle loop lays over half
way to the next needle loop on the under side of
the seam
Raggeded/Inconsistent Edge • Make sure the sewing machine knife are sharpened
and changed often
• The knife should be adjusted properly in
relationship to the “stitch tongue” on the needle
plate to obtain the proper seam width.
Fig.2.3.21: Rectification of defects

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UNIT 2.4: Garments Understanding

Unit Objectives
At the end of the unit, participants will be able to:
1. Identify different components of a garment.
2. Analyse types of Home furnishing products.
3. Identify different types of garments.
4. Recognize different silhouettes.

2.4.1 Classification of Garments


Garments could be classified based on several aspects as there is no standard classification system available. It
can be based on the gender as male or female, or age. The garments can be classified based on the following
aspects:
• Type of fabric:
» Knit (T-shirt, sweater)
» Woven (shirt, suiting and denim)
» Nonwoven (diaper, socks)
• Season:
» Winter (jacket)
» Summer (tank top)
» Spring (singlet)
» Autumn (shirt)
• Events:
» Party (fashion wear)
» Active (regular wear)
» Evening gown (outfit)
• Application:
» Formal (collar shirt)
» Swimwear (bikini, cover ups)
» Sportswear (trouser)
» Lingerie (inner wear, sleep wear)
• Method of manufacture:
» Readymade (complete)
» Tailored (measurement)
» Furnishing (automated)

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• Gender and age:


» Women’s
» Men’s
» Kid’s

2.4.2 Garment Parts


Various shapes of fabrics are stitched together to form a Garment. A top wear garment typically has front, back,
collar and sleeves. A bottom wear typically has front, back and a waistband. In addition to these parts, garments
have more functional and aesthetic elements. Parts of some basic garments are detailed below:
Parts of a Men’s Formal Shirt

Fig.2.4.1: Front view of a shirt

Fig.2.4.2: Back view of a shirt

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Parts of a Cargo Pant

Fig.2.4.3: Front view of a cargo pant

Fig.2.4.4: Back view of a cargo pant

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Parts of a Basic 5-Pocket Jeans

Fig.2.4.5: Front view of a jeans

Fig.2.4.6: Back view of a jeans

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Parts of a Formal Trouser

Fig.2.4.7: Front view of a formal trouser

Fig.2.4.8: Back view of a formal trouser

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Parts of a T-Shirt

Fig.2.4.9: Front view of a T-shirt

Fig.2.4.10: Back view of a T-shirt

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Parts of a Polo T – Shirt

Fig.2.4.11: Front view of a polo T-shirt

Fig.2.4.12: Back view of a polo T-shirt

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2.4.3 Garment Components


Cut components of a Formal Shirt

Fig.2.4.13: Cut components of a Formal Shirt

Cut Components of a Formal Trouser

Fig.2.4.14: Cut components of a Formal trouser

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Cut Components of a Polo T-Shirt

Fig.2.4.15: Cut Components of a Polo T-Shirt

2.4.4 Parts of a Dress Form

Fig.2.4.16: Parts of a Dress Form

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• Centre Front (CF): A vertical line that runs throughout the centre dissecting the dress form into halves.
• Centre Back (CB): A vertical line that runs throughout the centre dissecting the dress form into halves.
• Princess Line: A pair of lines running between CF and SS over the bust level dividing the shoulder into halves.
• Princess Line: A pair of lines running between CB and SS throughout the back.
• Waistline: A uniform central band.
• Armhole: for both the arms.
• Armhole ridge: a slightly raised portion where the arm plate and shoulder line join.
• Arm plate: Plates attached at the end of each armhole.
• Side Seam (SS): Runs laterally on both the sides. It starts from under the armhole throughout the dress form.
• Apex/ Bust Points (BP): It is the highest point on the bust line.
• Neck Band: also called as neck line encircles the neck.
• Shoulder Line (SH): as the name suggests runs from the neckline to the armhole.
• Horizontal Balance Line (HBL): These lines run parallel to the floor.
• Bust Line: A line running across the bust from over the apex.

2.4.5 Garments Silhouettes


Dress with a columnar cut and no defined waistline

A body fitted dress. Has multiple darts to accommodate bodily curves.


Accentuates curves

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Fitted bodice through the waist and flows out to the ground, resembling
the outline of an uppercase "A."

A loose-fitting dress that is narrow at the shoulders. Flares out from


the armhole and had and very wide at the hem, having no waistline
or darts

Fig.2.4.17: Garments silhouettes

2.4.6 Types of Sleeve


Types of Sleeve
Sleeves are classified based on the following:
• Stitching style
• Sleeve length
• Sleeve style
Classification based on stitching style

Set-in Sleeve
A sleeve joined to the body of a garment at the shoulder and having a
seam along the armhole

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Raglan Sleeve
The sleeve is attached to the body from high point shoulder to the
armhole point

Fig.2.4.18: Classification based on stitching style

Classification based on sleeve length

Short Sleeve 3/4th Sleeve Long Sleeve


Sleeve length up to the biceps Sleeve coving 3/4th of the hand Sleeve coving the full hand

Fig.2.4.19: Classification based on sleeve length

Classification based on Sleeve Style

Cold Shoulder
The cold shoulder is off-the-shoulder or cut-out just at the shoulder
style

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Dolman/Batman Sleeve
A loose sleeve cut in one piece with the body of a garment

Bishop Sleeve
Bishop sleeves has a ballooning effect achieved through giving gather
at the sleeve hem

Cape Sleeve
Sleeve drape on the hand. There is no inseam

Bell Sleeve
The sleeve gives a bell-like appearance

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Puff Sleeve
Puffed appearance at the shoulder line

Cap Sleeve
An extension that resembles a cap extending from the shoulder or
armhole seam over the upper arm

Fig.2.4.20: Classification based on Sleeve Style

2.4.7 Types of Necklines


Sweetheart
A neckline on a dress or blouse that is low at the front and shaped like
the top of a heart

Off-Shoulder
Neckline sits below the shoulder

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Surplice Neckline
Front closure formed by wrapping one side across the other, and
knotting the wrap panels at the waist. This forms a V-shaped neckline
and hugs the wearer's curves.

Boat Neck
A wide neckline that runs horizontally, front and back, almost to the
shoulder points, across the collarbone

Asymmetrical Neckline
Asymmetrical necklines are not uniform on both sides from the center
front

Hater Neck
Necklines held up by a strap around the neck

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V Neck
Neckline with the shape of a “V”

Scoop Neck
A broad round shaped neckline

Fig.2.4.21: Types of Necklines

*There can be many other necklines depending upon the shape

2.4.8 Shape of Pocket/ Cuff/Plackets/ Flap

Fig.2.4.22: Shape of Pocket

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Types of Collar

Two-piece collar / Shirt Collar

Notched Collar

Shawl Collar

Sailor Collar

Peter-pan Collar

Band Collar/ Chinese collar/ Mandarin Collar

Fig.2.4.23: Types of collars

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UNIT 2.5: Trims and Accessories

Unit Objectives
At the end of the unit, participants will be able to:
1. Analyze various trims and accessories.

2.5.1 Range of Trims


A wide range of trimmings is predominantly used for outfitting pieces of clothing. Some trimming can be seen
outside and some can't be seen from outside the articles of clothing.
Types of Trimmings: There are two types of trimming:
1. Visible trimming
2. Invisible trimming
Visible trims can be seen from outside of the garments. For example- interlining.
Uses of Trimming in Apparel Industry: Trimming is used mainly two purposes such as:
1. Functional purpose: Example- Zipper, Button, Label etc.
2. Decoration purpose: Example- Lace, Braid, Motif etc.
Accessories are the materials that are not attached to the body of garments by sewing. They are used for
decorative purposes For e.g. finishing and packing materials.
• Hangtag,
• Tissue paper
• Hanger
• Outer carton
• Inner Carton
• Neck board
• Iron seal
• Pin/Clip
Different Types of Garments Trimming

Sewing thread: Almost all garments produced have one component in


common; the sewing thread. Whilst sewing thread is generally relatively
a small percentage of the cost of garments, it has an extremely crucial
influence on the appearance and durability of the finished product.

Fig.2.5.1: Sewing Thread

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Button: A button is a small plastic or metal disc- or knob-shaped,


usually round, object generally attached to an article of clothing in
order to secure an opening, or for ornamentation. Buttons may be
manufactured from an extremely large range of materials, including
natural materials like ivory, bone, antler, horn, shell, vegetable ivory,
and wood; or synthetics like glass, celluloid, metal, plastic, and bakelite.
• Closing security & flatness to the plackets.
• Garment styling, aesthetic appearance.
• To reduce the strain on the shell fabric.
Fig.2.5.2: Button
• Provides some space to accommodate the thickness of the fabric.

Types of buttons
Buttons can be classified in various types; some are mentioned below.
According to line no: Line is the measuring unit of button diameter. To measure the outer diameter of button we
use line number. The different sizes of buttons are:
• 16L
• 18L
• 24L
• 12L
• 28L
• 32L
• 36L
Other three types of buttons are:
1. 2-hole button
2. 4-hole button
3. Special button:
» Shank button
» Snap button
» Decorative button used in sleeve.
According to material: According to the manufacturing material there are the following types of button:
1. Plastic button: This button is made of polyamide, polyacrylonitrite, polyester, etc. They are inexpensive, not
glossy and largely utilized in shirt.
2. Metal button: They are utilized in trousers, denim pants, etc.
3. Wooden button: They are utilized in functional and decorative purpose.
4. Horn button: They are made up of horns of animals utilized in shirt, pants. Artificial horns are also utilized
which are made up of additives, plastic and nylon.
5. Chalk button: It is utilized to make plastic glossy, utilized in shirt.
6. Printed button: They are utilized only in decorative purpose.

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Rivets: Rivets are not utilized to close or open the opening parts
of garments. They are largely utilized for reinforcement (support)
and decorative and purposes of Jeans or Denim garments. It has
two parts and needs a suitable device to attach on garments.

Fig.2.5.3: Rivets

Hook and circle latch (Velcro): This item consists of two woven
polyamide tapes; one is covered with very fine loops and the other
with very fine hooks. When pressed together they adhere (stick)
securely to each other. This fastener is also utilized instead of zippers
or buttons. Velcro is available in roll form in the market which has
most common width of 5/8 to 3/4 inch.

Fig.2.5.4: Velcro

• Zipper: A zipper (British English: zip fastener or zip) is a popular device


for temporarily joining two edges of fabric. This is one kind of accessories
utilized to close and open of some special parts of a garment. It is
sometime also utilized for decorative purposes. In making jackets and
trouser, this is an important component.
Zipper Construction: A zipper comprises of five Main Parts:
» Chains
» Slider
» Tapes
» Stops and
» Pull Fig.2.5.5: Parts of Zipper

Types of zipper:
According to manufacturing material there are 3 types of zipper.
1. Metal zipper: Metal zipper is used in trousers and shorts.
2. Polyester zipper: Nylon or polyester zipper are utilized in jackets. It
is made from a continuous filament paced onto narrow fabric tape.
3. Plastic - molded zipper: This types of zipper are utilized in pants.

Fig.2.5.6: Zipper

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Label: Label is an attached component of garment on which important information regarding the garment are
printed or written. No garment can be sold without some kind of label attached to it. Especially, in case of export
business label on garment is must. For instance: the size of garment, trade mark, country of origin, type of raw
materials, etc. are written on label.

There are mostly three sorts of labels:


• Main label: Main label contains brand name or trade name
of buyer which is registered by the buyer e.g. Levi’s, Polo,
Adidas, GAP, Lewis Philippe, etc.
• Size label: It indicates the size of the garment i.e. S, M, L, XL,
XXL, or collar length of shirt 15, 16, 17, 18, etc.

Fig.2.5.7: Label

• Care label: It contains the care instructions of the garment by some internationally recognized signs. It shows
the washing, drying, dry-cleaning and ironing conditions of garments.
The all other labels are called sub-label.

Care code label: Due to daily utilization, usually a garment becomes dirty.
This garment should be cleaned and ironed prior to further usage. For
this caring of garment, some rules or instructions are expressed by some
internationally recognized symbols which are called international care
labeling code.

Fig.2.5.8: Care code label

Motif: The special component which is attached outside of the garment


for decorative purpose known as motif. Company name, trade mark or
other symbols can be written on the motif.

Fig.2.5.9: Motif

Lining: Linings are usually functional parts of a garment. They are utilized
to maintain the shape of the garment to the hang and comfort by allowing
it to slide over other garment. Linings are connected to main garment
by sewing and for this motive normal plain sewing machine is utilized.
Linings are largely utilized in overcoats, jackets, coats, children wear,
pockets, pocket flaps, etc.

Fig.2.5.10: Lining

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Interlinings: Interlinings are utilized to support, reinforce and control the


shape of some areas of garments such collar, cuffs, waist bands, facings and
lappets of coat. They may be sewn into the garment or they may be attached
by fusing. Now-a-days sewing interlinings are rarely utilized and the usage of
fusible interlining is large.
Interlinings are available in a large variety of weights and constructions to
match the base fabric of the garment. They can be either non-woven or
woven products.
Fig.2.5.11: Inter Lining

Shoulder pad: Shoulder pad is a standard item in tailored garments


for both men and women. Linings are utilized on the bottom and
top of shoulder pad. As a result, the appearance becomes more
comfortable, attractive and lasts for a long time. Shoulder pads
are utilized for functional purposes and sometimes for decorative
purposes.

Fig.2.5.12: Shoulder cushion

Snap clasp: A snap fastener (also known as popper, snap, and press stud) is a pair
of interlocking discs commonly utilized in place of buttons to fasten clothing.
Benefits of using Snaps;
• Can be utilized instead of buttons on work cloths, sportswear, children’s wear,
jeans and belts as it gives smoothness.
• Especially suitable for thick garment materials like Leather where buttonhole
sewing is undesirable.
• Utilized as an invisible fastening, particularly when a smooth, flat closure is Fig.2.5.13: Snap clasp
desired.
• Applied to garment parts which have little or no strain during wear like opening
of a loose fitting garment or on a detachable garment part.

Hook and eye closure: A hook-and-eye closure is a clothing fastener


that consists of two parts, each sewn to their respective pieces of cloth,
one with a small protruding blunt hook, and the other with a small loop
(also called as the "eye" or "eyelet") protruding. To fasten the garment,
the hook is slotted into the loop.

Fig.2.5.14: Hook-and-eye closure

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Frog (attaching): A frog (sometimes referred to as a


Chinese frog) is an ornamental braiding for fastening
the front of a garment that consists of a button and a
loop through which it passes.

Fig.2.5.15: Frog (attaching)

Interfacing:
• Stiffen or add body to fabric, such as the interfacing used in shirt collars.
• Strengthen a certain area of the fabric, for instance where buttonholes will be sewn.
• Keep fabrics from stretching out of shape, particularly knit fabrics.
Interfacings: Interfacings come in a variety of weights and stiffness to suit varied occasions. Usually, the heavier
weight a fabric is the heavier weight an interfacing it will use. Most modern interfacings have heat-activated
adhesive on one side. They are affixed to a garment piece using heat and moderate pressure, from a hand iron for
example. This type of interfacing is called as "fusible" interfacing. Non-fusible interfacings do not have adhesive
and must be sewn by hand or machine.

Bias tape: Bias tape or bias binding is a narrow strip of fabric, cut on the
bias (UK cross-grain). The tape's width varies from about 1/2" to about 3"
depending on applications. Bias tape is utilized in making binding seams,
piping, finishing raw edges, etc. It is most often utilized on the edges of
placements, quilts, and bibs, around armhole and neckline edges instead of
a facing, and as a simple strap or tie for casual bags or clothing.

Fig.2.5.16: Bias tape

Cord (sewing): In sewing, cord is a trimming made by twisting two or


more strands of yarn together.

Fig.2.5.17: Cord (sewing)

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Lace: Lace is an openwork fabric, patterned with open holes


in the work, created by machine or by hand. Now lace is often
made with cotton thread. Manufactured lace may be made of
synthetic fiber.

Fig.2.5.18: lace

Ribbon: A ribbon or rib and is a thin band of flexible material, usually


cloth but also plastic or sometimes metal, utilized primarily for tying
and binding.

Fig.2.5.19: Ribbon

2.5.2 Sewing Threads


A small diameter yarn or twisted strand usually treated with a surface coating or lubricant or both, intended to be
used to stitch one or more pieces of material or an object to material are referred to as sewing thread.
Knowledge of Sewing Thread
Natural fibers like cotton and silk has been used in sewing thread before Now a day however, chemical fibre
products such as polyester thread, nylon thread, etc. are largely used in accordance with materials and applications
Different types of threads
1. Rayon: Rayon is the most popular fiber used for embroidering.

Fig.2.5.20: Rayan Thread

2. Polyester: Polyester is a fiber produced from the synthetic


processing of polymer resins. It can be made to have a matte
finish or a high shine finish, similar to silk as well. Unlike rayon,
polyester does not fade or shrink when washed.

Fig.2.5.21: Polyester Thread

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3. Nylon: This is another synthetically produced thread with


good strength.

Fig.2.5.22: Nylon Thread

4. Cotton: This is the only 100% natural fiber thread made for
high speed machines.

Fig.2.5.23: Cotton Thread

5. Wool: A popular animal fiber, wool has a very soft look when
it is stitched.

Fig.2.5.24: Wool

Basics of thread construction


All conventional sewing threads begin their production cycle as simple yarns. These basic yarns are produced by
twisting together relatively short fibers or fine continuous filaments.

Fig.2.5.25: Basics of thread construction

Some terms used in the context of thread construction are:

• Twist: The ‘twist’ of a thread refers to the number


of turns per unit length required to hold the fibers /
plies together to give the yarn / thread substance the
required strength and flexibility.
• Twist direction: Direction of twist is identified as ‘S’
for left twist and ‘Z’ for right twist. Most single needle
lock stitch and other machines are designed for ‘Z’
twist threads. ‘S’ twist thread untwists during stitch
formation. Fig.2.5.26: Ply and Cord of Thread

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UNIT 2.6: Tech Pack

Unit Objectives
At the end of the unit, participants will be able to:
1. Use of a tech pack.
2. Identify details in the tech pack.

2.6.1 Sample Tech Pack


A tech pack can go by many different names, such as technical specification, specification pack, spec pack, or
GWS (garment work sheet). Essentially it is a document referred to by you or your garment technician and the
factory or person making your patterns and manufacturing the clothes. I find a lot of my clients have heard of the
term tech pack, but don't really know what it entails or why they need one and often wonder if the factory should
do it. This post is to explain what a tech pack is and why you need it.

Fig.2.6.1: Sample Tech Pack

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Why is a tech pack needed


A tech pack is the starting point of the garment manufacturing process. It provides all of the key information that
will determine factors like the cost of the garment, what fabrics and components will need to be sourced and
how long it will the completion of manufacturing take. This document gets you to the first stage of production.
Tech pack is used by the buyer or brand owners to procure quotations from different manufactures and give them
the opportunity to source the best fabrics and components, prior to making a call on which factory to use. This
is beneficial because the factories will often quote a competitive price when competing against others and also
because it means that several people are out looking for the fabrics and trims required for the design, making the
chances of finding exact commodities better. At the sampling and production stages, the pattern maker uses the
measurements chart give o the tech pack to create the pattern and the machinist will refer to the construction
notes. The fabric and trims section becomes useful in understanding the exact need of the buyer, and helps
in identifying the vendors who can provide the specific items tech pack acts as a one point of reference when
completing any documentation, or responding to any queries about the product.
Tech pack helps in achieving consistency in fit of garments across the range. We all have encountered such
situations where we find garments of our fit in a size 8 in some brands and in a size 16 in another. Well-designed
specification sheets allow controlling the measurements of styles and making sure they are relevant to your
customer. It may be noted that different companies have different sizing, the sizing of some companies is more
generous than others; this is due to companies having a different version of their ideal customer. This is another
reason why spec sheets and fit sessions are important, there's no such thing as a 'generic size 16', for instance, in
retail and you need to figure out what is suitable for your customer.
The most important reason to have a tech pack is for security. The manufacturer, supplier, vendors all have
to abide by what has been written in the tech pack. This means, aside from any slight variances you have
previously agreed, the bulk order you receive has to be as per the tech pack. Any variances in fabric, construction,
measurements, etc. could mean the factory have to pay a penalty, fix the order at their expense or the order is
cancelled, depending on how you want to proceed and what you have included in your contract.
What to look out for in a tech pack
Key information that should be included in a tech pack is:
• Measurements: specification sheet of each size
• Size grading rules: comprises of the grading factor that has to be incorporated while manipulating a base size
to achieve the size set
• Tolerance: comprises of notes about accepted deviation from specified measurements at different garment
landmarks
• Construction notes: comprises of notes on types of seams to be used etc.
• Fabric: comprises of detailed specifications about the various fabrics being used in the design comprises of
how to measure different landmarks in the garment and the measurement
• Trim: comprises of detailed specifications about the materials which are attached to the body of garments
for functional purpose.
• Sample requirements: comprises of sampling plan for the design being produced.

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Fig.2.6.2: Colors for a style

Fig.2.6.3: Construction of the style at the front

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Fig.2.6.4: Construction of the style at the back

Fig.2.6.5: Measurement chart

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Fig.2.6.6: Trim used in the style

2.6.2 Praparing Tech Pack


The more detail you can give you techpack, the less room for mistakes. The clearer you make your requests,
the less likely there will be misinterpretations. The more you have in writing, the less likely you’ll be financially
responsible for fixes. The items included in the techpack are as follows:
Cover Page: The Cover Page contains the essential front and back view of the style. These sketches ought to have
a white or transparent fill, and not include shading or print. The sketches can be PC produced, hand-drawn, or
photos. A significant idea to be aware of is to ensure that the picture is relative and clean, which means they
ought not to be styled.
Inspiration Page: The Inspiration Page contains any image(s) which made the first style. If the processing plant is
to be the source of the pattern, the image(s) may enable the industrial facility to make the pattern and achieve
the creator's ideal style. Inspiration pictures may contain entire pieces of clothing or detail pictures, for example,
close up photographs of a pocket or neckline. Clarification of why the inspiration picture is significant may also be
required so the right part of the picture is passed on in the style.
Callouts Page: The Callouts Page is utilized to explain the sort of development and configuration details that
ought to be utilized when building the article of clothing. Make certain to utilize arrows to accurately stamp
what kind of development is to be utilized where. Additionally, make certain that the plant sees any exceptional
expressions or abbreviations that might be utilized to abridge words.
Print-Fabric Placement Page: The Print-Fabric Placement Page is utilized to demonstrate where you might want
print and/or fabric. The front and back sketch of the style is shaded in accordance with a shading key at the base
of the page. This shading key makes it exceptionally simple to recognize the ideal placement for each sort of

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fabric. Prints could likewise be utilized to pass on the placement of fabrics, for example, one fabric being spots,
and one fabric being stripes. Simply make a point to accurately label the key.
Colorway Page: The Colorway Page distinguishes the shades which are to be utilized in the structure. The present
tab arrangement incorporates a few zones to input shading data, and grids can be effectively reordered to make
more data areas. Each shading region contains segments for the shading name, shading number, and shading
swatch. The shading number might be the pantone shading number or a unique number. If some other data is
required, just alter the arrangement so there are more sections in every data region.
This page may likewise hold print colorways if the structure won't be one solid shade. A consistent with size print
out with shading key may likewise/or rather be expected to recognize each shading in the print.
Bill of Materials Page: The Bill of Materials Page; otherwise called the BOM, contains all materials utilized in
developing the article of clothing. There are five primary segments contained in this tab, which are as per the
following: Fabrics, Trims, Labels, and Packaging.
In each segment there are five kinds of data that can be recognized. This data incorporates Placement (where
the material will be utilized or in what position it will be sewn into the piece of clothing), Comments (any
additional means that are important to understanding the utilization of the material), Material (the fibre content,
recognizable proof number, or substance the material is made of), Supplier (the supplier of the merchandise),
Color Number the item shade to be utilized).
Fold Page: The Fold Page depicts how the article of clothing ought to be folded and packed. This pack will at that
point be transported to the ideal place. This page ought to contain a chain of sketches demonstrating the step
by step procedure of folding and packing a garment. Each sketch has a portrayal for simple directional reference.
In the event that sketches can't be produced, a chain of step by step photographs with clarifications would be a
viable option. A portrayal with no supporting pictures can likewise be utilized, anyway the clarifications should be
exceptionally clear and simple to pursue.
Label Placement Page: The Label Placement Page clarifies the kind of label that will be utilized in the item, and
where it ought to be set. Keep in mind, the material and the labels made can be found in the BOM.
Proto Specs Page: The Proto Specs Page shows the estimations to which the pattern and first-fit sample ought to
be created. The graph contains five segments of data.
• The Point of Measure (POM) shows how each piece of the style should be estimated to guarantee the article
of clothing or purse is the right size and fits effectively.
• The Description communicates how and what should be estimated in connection to the POM code. It ought
to be explicit enough to transfer what and how the point ought to be measured. The abbreviation for 'high
purpose of shoulder' (HPS) will be seen often. Most vertical estimations will be estimated from HPS, and
ought to be demonstrated in the portrayal.
• The Requested demonstrates the actual estimations that the piece of clothing or satchel ought to be created
from. If there is any uncertainty of what estimation ought to be, the segment might be left blank and a note
is made for the production line to help decide the essential estimation. The spec would then be able to be
estimated and filled in at the main fit.
• The Tolerance (+/ -) shows the most an estimation is permitted to be finished or under the mentioned
estimation. This number is significant during production, with the goal that the specs of the item are in the
approved scope of estimations.
• Comments are for including significant notes.

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Fig.2.6.7: Construction of the style at the front

1st Fit Specs Page: The 1st Fit Specs Page holds all spec data about the principal fit sample of development. It
incorporates each of the five sections of data in the proto specs and includes these extra segments:
• The Actual section is the region where the estimations of the fit sample are inputted to help compare them
visually with what specs were mentioned.
• The Revised segment is the region to include the estimations that the following sample or production creation
should meet.
2nd Fit Specs: The 2nd Fit Specs Page is similar to the 1st fit specs page; with the exception of in this page the
Requested section is pulled.
1st Fit Comments Page: The 1st Fit Comments Page incorporates all rectifications that should be made to the 1st
fit example. The fit and development of the item ought to be audited and remarked on. All tabs that partook in
the advancement and formation of the principal fit example ought to be surveyed also, to ensure all parts of the
item were pursued accurately.
2nd Fit Comments Page: The 2nd Fit Comments Page is the same as the 1st Fit Comments page, taking note of
any mistakes in fit and development.
Graded Specs Page: The Graded Specs Page holds the estimations for all sizes that will be put through production.

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UNIT 2.7: Pattern Making

Unit Objectives
At the end of the unit, participants will be able to:
1. Take part in pattern drafting.
2. Identify type of seams and seam finishes.

2.7.1 Pattern Drafting for Bodice


Draft a bodice

Figure 1
• A to B = Full Length, plus 1/8”. Draw the line and label
• A to C= across shoulder, less1/8”. Square 3” line down
from C line
• B to D= Centre front length. Mark & square out 4”
• B to E = Bust arc, plus ¼”. Square out from B, and then
square up 11” from E

Figure 2
• B to G= Shoulder Slope, Plus 1/8”. G touches C line
• G to H = Bust Depth. Mark on the G-B line
• G to I = Shoulder Length. Square down from I to
intersect with D line
• J to K= Bust Span, plus ¼”. Square from J at center
front through H to K
• D to L + One half of D to J. Mark down from D
• L to M= Across chest, plus ¼”. Square a guideline up
and down from M
• B to F = dart placement. Square down 3/16” from F

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Figure 3
• I to N = New strap, plus 1/8”. Draw line from I to
intersect E line
• N to O= Side length
• N to P= Mark 1 ¼ inch out from N
• O to P= Side length is directed to P, and ends when
equal to N to O. Draw line from P to F

Figure 4
Completing waist measurement
• P to Q= Waist arc, plus1/4” ease, less B to F
• Dart legs: Draw a line from K to F and measure. Draw
dart leg from K through Q equal to K to F. Label R
• Dart point: Center a point 5/8 inch from bust point.
Redraw dart legs from this point to F and R
• Draw slight curved lines from B to F and R to P

Figure 5
• Armhole: Draw armhole curve with rule touching G,
M, and square line. Do not follow curve past square
line
• Neckline: Draw curve from I to D passing inside the
angle line by 1/8”

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Figure 6
• A to B= Full length
• A to C= Across shoulder. Square 3 inches down from C
• B to D + Center back length. Mark and square out 4”
• B to E = back arc, plus ¾”. Square up from E

Figure7
• A to F = Back neck, plus 1/8”
• B to G = Shoulder Slope, plus 1/8 inch
• F to H = Shoulder length, plus 1/2 “. Line may pass G.
Square down from F to D line
• B to I = Dart Placement
• B to J = Waist arc, plus dart intake of 1 ½” and ¼”
(ease)
• I to K= Dart intake. Mark center label L

Figure 8
• J to M = Square down 3/16”
• M to N = Side length
• L to O = Square up from L, 1 inch less than M to N.
Draw dart legs for o, 1/8” past I to K. Draw slightly
curved lines from K to M and from B to I

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Figure 9
• F to P = One half of F to H. Mark
• P to Q = Draw a 3” line in the direction of point O
(indicated by broken line)
• P to R = 1/4”. Mark. Draw dart leg from Q 1/8” past R
and connect to F. Mark ¼” from P. Draw other dart leg
from Q equal to dart leg Q-R, and connect to H
• D to S = One fourth of D to B. Mark
• S to T = Across back, plus ¼ inch. Square up and down
from T, as shown

Figure 10
• Armhole: draw armhole with the French curve
touching H, T and N. the curve should touch square
line.
• Neckline: Draw a 3/8 inch angle line from the corner.
Draw neckline from F, angle line and ending close to D

Fig.2.7.1: Draft of a bodice

2.7.2 Pattern Drafting for Skirt


Draft a skirt

Figure 1
• A to B = Skirt length
• A to C = Center front hip depth
• To D= Back hip arc, plus ½ inch (ease). Squared out
from A, C, and B equal to A to D. Draw center back line
F to D. Label E to F
• E to G = Center back hip depth. Cross mark location
• A to H = front hip arc, plus ½ inch (ease). Squared out
from A, C, and B equal to A to H
• Draw center front line j to H. Label J to I

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Figure 2
• D to K = Back waist arc, plus ¼ inch (ease), and add 2
inches for dart intake
• D to L = dart placement. Mark first dart 1 inch from
L. Mark dart space 1 ¼ inches and mark 1 inch for
second dart. Square up and down from K
• H to M = Front waist arc, plus ¼ inch (ease). And add
1 inch for dart intake.
• H to N = dart placement. Mark first dart 5/8 inch from
N. Mark dart space 1 ¼ inches and mark 5/8 inch for
second dart. Square up and down from M
Figure 3
• C to P = Side hip Depth. Draw side seam curve using
the skirt curve rule. Shift the rule until the depth
measurement touches the front and back guidelines.
Label P and Q
• Waistline: draw front and back waistline using the
shallow end of the curve ruler from G to P (back) and
from H to Q (front)

Figure 4
• Back darts: Locate centers of each dart intake and
square down 5 ½ inches. Draw dart legs from dart
points to curve line of the waist
• True dart legs by adding to the shorter legs and blend
to the curve of the waistline
• Front darts: repeat the process with the dart legs 3 ½
inches long

Fig.2.7.2: Draft a skirt

Fig.2.7.3: Drafted skirt

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2.7.3 Types of Seams


The seam is the basic structure element of any garment and so must be formed with care. Thread should be
properly matched to the fabric. Most often, right sides of fabrics are placed together, in some instances wrong
sides are together.
Open Seam: The open seam or a straight seam is a simple way of joining 2 pieces of fabric together with a single
row of stitches. It is suitable for an unlined garment.

Fig.2.7.4: Open seam

French Seam: The French seam is stitched twice, once from the right side and once from the wrong side. A self-
neatening seam that is usually used to join sheer fabrics where no stitches show on the right side.

Fig.2.7.5: French seam

Flat-felled Seam: The flat felled seam is very sturdy and so is often used for sports clothing and children’s wear.
Since it is formed on the right sides, it is also a decorative and care must be taken.

Fig.2.7.6: Flat-felled seam

Bound Seam: Flat seam with ends finished with bias tapes sewn around it.

Fig.2.7.7: Round seam

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2.7.4 Seams Finishes


Seam finishes may also be referred to as “edge” finishes, as they may be used in locations other than seam
allowances. These locations include hem edges and facings. The method of construction is almost always the
same, and the goal is to prevent a raw edge from raveling (woven fabric) or curling (knit fabric).

Plain seam: Most common on firm fabrics and lined coats. With right
sides together stitch seam and press open.

Pinked Seam: For non-fray able fabrics – wool, silk, and velvet. After seam
is stitched finish edges with pinking shears. Press seams open

Machine Finish Edges: For non-bulky fabrics that ravel: stitch seam,
turned and stitch raw edges, press seam open.

Double Stitched Seam: For sheer fabrics; stitch an ordinary seam. Make
a second row of stitching close to the first. Trim close to second stitching.

Serge Seam or over lock seam: The raw edges of the fabric ends are
secured with a 3 thread- over lock

Fig.2.7.8: Seam Finishes

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2.7.5 Types of Stitches


A Stitch in one unit of conformation of thread resulting from repeatedly passing a strand or strands and/or loop
or loops of thread into or through a material at uniformly spaced intervals to form a series of stitches. Stitch
classification is based on structure of the stitch and method of formation.
Stitch properties
• Stitch size has three dimensions- length, width, and depth.
• Stitch length is specified as the number of stitches per inch (SPI) and can be an indicator of quality. High SPI
means short stitches; low SPI means long stitches. Generally, the greater the spi, the more the holding power
and seam strength.
• Stitch width refers to the horizontal span (bight) covered in the formation of one stitch or single line of
stitching. Stitches that have width dimensions require multiple needles or lateral movement of thread carriers
such as the needle bars, loopers or spreaders.
• Stitch depth is the distance between the upper and lower surface of the stitch. It is a factor for blind stitches.

Stitch class-100 (Chain stitch)


• In this stitch, one loop passes through another loop of the same thread.
• Only one needle thread is used for making this stitch.
• The stitching is fast and often used for guiding and stay stitches too.
• It one unit breaks then whole stitch comes off.
• It is also used blind stitch purpose.
• Class-100 (Chain Stitch) has three types- 101, 103 and 104.
• These types of stitches are used in hemming, belt loops, padding operations
and felling.
Stitch class-200 (Hand stitch)
• Stitch under this class is produced with single thread.
• This single thread is passed through the fabric from one side to another and
the stitch is secured by the single line of thread passing in and out of the
garment.
• This stitch cannot be produced for longer length sewing.
• Class-200 has four types- running basting, back stitch, diagonal basting and
buttonhole stitch.
• These types of stitches are used for stitching costly dresses, jackets and
sample dresses.

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Stitch class-300 (Lock stitch)


• It required two or more groups of sewing thread.
• Both sides are same.
• Loops of one group are passed through the fabric and are secured by the
thread of second group, where one group is referred as needle thread and
other as bobbin thread.
• Extensibility is low but strength is quite good.
• Class-300 (Lock Stitch) has four types- 301. 304, 308 and 309.
• These types of stitches are used for stitching underwear, most types and
apparels and decorative purposes.
Stitch class-400 (Multi-thread chain stitch)
• Two or more group of threads is used.
• One group is called upper thread and another group is called looper thread.
• Security of this stitch is higher than lock stitch about 30%.
• These types of stitches are used to prevent the fraying of yarns.
• Class-400 (Multi Thread Stitch) has three types- 401, 404 and 406.
• These types of stitches are used for setting elastic in waist bands and
decorative stitching on belts.
Stitch class-500 (Over lock or over edge neatening)
• More than two threads are required for this.
• One group is called upper thread and another group is called looper thread.
• It has good preventing power and edge protection.
• It is also used for decorative purpose.
• It is only used on the edges of the fabric.
• Class-500 (Over Edge Stitch) has three types- 503, 504 and 512.
• These types of stitches are used for edge neatening of knitted fabrics,
where extensibility of stitches is important, also used for sportswear and
dance wear garments.
Stitch class-600 (Covering chain stitch)
• Three or more sewing thread is used to make this stitch.
• Three group of sewing thread are used: needle, looper and covering thread.
• Sewing thread consumption is very high.
• These types of stitches are used to join fabric sidewise without increasing
thickness.
• Class-600 (Covering Chain Stitch) has three types- 602, 605 and 607.
• These types of stitches are used for knits, lingerie, binding elastics,
decoration, etc.
Fig.2.7.9: Types of stitches

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UNIT 2.8: Fit and Alterations

Unit Objectives
At the end of the unit, participants will be able to:
1. Explain the importance of basic elements of garment fitting.
2. Carry out fitting inspection.
3. Recognize the common fitting error and their solutions.

2.8.1 Basic Elements of Garment Fitting


A well-fitted garment is very important to reach the satisfaction level of a client who wears tailored attire. Every
detail has to be attended to, when a tailor does fittings. If the fittings are improper the look and design of the
garment completely destroyed.
A good fit is based on 5 classic elements
1. Grain: For a good fit the garment should be cut on the right grain. If the costume is off-grain, the seam lines
may twist or hang crooked. Imprecise cutting or stitching may result in deviation in the grain line.
2. Set: Is when the garment fits perfectly without any undesirable wrinkles. Wrinkles usually occur because the
garment is too large or too small for the customer.
3. Line: Refers how the lines of the garment are in alignment with the natural lines of the body. Poor design or
construction can result in an out of line garment
4. Balance: occurs when the garment is in equilibrium. The garment should appear symmetrical, when viewed
from any angle.
5. Ease: Is how fitted or airy the fittings of the garment is. A good fitted garment will give some room to breathe
and won’t be too fitted or tight.

Fig.2.8.1: Basic Elements of Garment Fitting

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2.8.2 Carrying Out Fittings Inspection


A tailor must check the following details when he checks the fittings of a garment
Shoulders
• Seam should lie on the edge of the shoulder.
• The shoulders should be wide enough to ensure that the sleeves hang comfortably into position.
• The shoulder slope of the garment should go in sync with the shoulder slope of the wearer

Fig.2.8.2: Shoulders

Chest/Bust
• The tip of the dart should end about an inch before the fullest part of the curve of the bust.
• Incorrect positioning of the dart will make the garment too fitted around the bust area

Fig.2.8.3: Chest or bust


Neckline
• The front of the normal neck line should be always larger than the neckline at the back
• Neckline should not be too large or too small.

Fig.2.8.4: Neckline

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Collar
• The circumference of the collar should be at least 1/4th of an inch bigger than that of the neckline.
• You should be able to slip a finger in between your neck and the shirt at any point without struggling or
forcing.
• The collar should neither be too tight nor too loose
Sleeves
• The crosswise grain at the bicep should lie parallel to the floor.
• The sleeve should not be too ftted and should hang comfortably.
• The sleeve should begin from the edge of the shoulder seam. If it is too high the sleeve would pull.

Fig.2.8.5: Sleeves

Waistline
• The waistline should not be too fitted or too loose as both can cause discomfort.
• The narrowest part of the garment should fall at the wearer’s waist.
Hips
• Garments should have enough room around the hip area.
• Garment should not have excess ease in hip or thigh area as it will result in vertical folds
Crotch/seat
In order to incorporate comfort and durability, trousers and other bifurcated garments require a well-fitted crotch
for. A properly tailored crotch doesn’t cut or bind the wearer amid the legs and adapts to the shape of the
buttocks. There should be slight ease in the crotch area. Crotch length has one inch of ease in the crotch area.
The back of the crotch seam should be lengthier and more deeply curled than the anterior as the behind of the
buttocks are more curved than the front. Bigger sizes require longer and deeper curved crotch lengths at the
back. Oblique wrinkles radiating from the crotch area is because crotch curve isn’t left long enough to allow the
size of the buttocks.
Diagonal wrinkles in the front may also be due to the wearer’s big abdomen. Wrinkles coming upward from the
crotch area indicate a too tight and high crotch, causing to chafng and discomfort. Wrinkles coming downwards
from the crotch area shows a low and loose crotch; it stacks and drops, restricts walking and has increased
probability of ripping from strain of movement. If the rise may be elongated or reduced, the waistband should
also be raised or lowered. Rise should not be lengthened or shortened in the crotch length as the same may lead
to problems where none existed.

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2.8.3 Why and How to Fit?


To have a good ft of a garment, accurate calculations and design corrections is not enough. They can only provide
an approximation of one’s figure needs. The other points to be considered to have a good ft are:
• The stylishness of the attire whether it suits oneself or not
• The sufficient ease in the garment
• The posture and the individual figure of the wearer
Only on a fabric test ft, these can be evaluated. Since only minor changes can be made once the garment has
been cut on the fabric. Hence a test fit can save lot of waste. There are times when test ft is not necessary, those
are when one is sure of the style, know from experience how to adjust the pattern, have sufficient material to
recut if necessary and have adequate seam allowances to borrow in crises. But if one has any doubts whatsoever,
then test fitting is a must.
Usually used test material is muslin, bleached or unbleached. It should be used in a similar weight to that of the
final fabric. Any other solid colored plain weave fabric like poplin in a similar weight to final fabric would do. A
plain surface is recommended as this clearly shows all seams, darts and other style details. Layout the pattern cut
and mark your test ft fabric with equal amount of care as you would your final garment fabric. The fastest way to
get the outcome of the finished garment without actual stitching is to overlay and pin all the seams lines. Pinning
gives the same result and information, that one wants without going to the machine. It is so faster to unpin and
then re-pin. After that to rip stitching and re-stitching.
Pins must be placed at the right angle to the seam line, as in, this method there is least amount of straining or
pull on the seam, and it does not gape. When test-fitting trousers remember to baste stitch the crotch seam.
Check the test ft muslin and make alteration till fully satisfied. Mark all the rectifications and the same should
be relocated on the pattern for it is the paper pattern that one should use to cut the final fabric and not the test
ft muslin. Mark new notches as the old ones may not hold good after the alterations. Check the lengths of two
corresponding seams to ensure that the alterations have not created more problems, e.g. if you have corrected
the dart intake of side seam dart in the front, check to ensure that both the side seams are still equal or not and
if vital make the necessary changes.

2.8.4 Methods of Fit


The first test ft is done on muslin at the time when the design is made. A basic test ft is done to cross check,
the pattern fitting; the pattern is cut with relevant seam allowances and pinned in place for test fitting. Make
sure that seams and darts are in place. This fitting is done from the right side of the garment. These corrections
become the new seam lines for the garment. Check the garment for ease and fullness. It is important to mark
buttons and buttonholes at right places in this ft.
The second is after the garment has been stitched before final finishing. Stitch the garment with relevant
interfacing/ or underlining in place press it well and test ft to check the position of darts, seams, puckers if any
and find the position of outer seams. This sort of fitting improves the ft of the attire. Other times when refitting
happens, if the garment has been purchased readymade from the market some alterations may be required for
it to be fitted to an individual’s size and also if there are changes in the body size. The methods by which each
pattern seam or area is to be corrected or reformed depends on the type of problems and nature of the fitting
defect. The major problem areas have been previously recognized and thoroughly explained. There are areas
that require minor modifications those have been explained and those that require some pattern manipulation
have been shown with figures and explained briefly.
Given below are some of the fitting problems that would necessitate pattern alterations.

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Waist alterations
• Thick waists: Thick waists reduce the size of the darts and or add at the side seam.
• Slim waists: Slim waists upsurge the size of the darts and take some at the side seam. If alteration is a small
amount then the changes may be made in either in the darts or on the side seam. But in case the amount is
adequately large than half of it should be altered in the dart and half in the side seam.
Shoulder alterations
Since the clothes hang from the shoulder their correct ft begins the lines and shaping of the rest of the garment.
• Narrow shoulders: On front and back pattern; draw L-shaped slash lines from mid shoulder to notches on the
armhole. Slash and overlap the pattern at shoulder to the needed amount. Redraw the shoulder line.
• Square armholes: On front and back pattern, draw slash lines from neck to armhole edges. Slash and spread
the pattern at armhole edges to the needed amount. Raise the armhole curve by the correction amount.
Redraw the pattern on a new sheet or add paper to fll the gap
• Broad shoulders: On front and back pattern draw L-shaped slash lines from mid shoulder to notches on the
armhole. Slash and spread the pattern at shoulder to the needed amount. Redraw the pattern or insert paper
in the gap. Correct the shoulder lines.
• Sloping shoulders: On front and back pattern draw slash lines from neck to armhole edges. Slash and overlap
the pattern at armhole edges to the needed amount. Pin the pattern piece or scotch- tape it to the required
position. Redraw the armhole curves, lowering them at underarm by the same amount that you have taken
in for corrections.
• Round armholes: On front and back pattern, draw slash lines from neck to armhole edges. Slash and overlap
the pattern at armhole edges to the needed amount. Redraw the armhole curves, lowering them at underarm
by the same amount that you have taken in for corrections.
Sleeve alterations
The sleeve hangs from the shoulder and setting of the sleeve starts at the shoulder. Check that the armhole is
neither too tight nor too loose otherwise a sleeve will not set in properly.
• Wrinkling, pulling, straining, binding: This may be due to insufficient width across the sleeve cap, across the
chest or back. Unpin the sleeve. Use some of the sleeve seam allowances at the armhole and sleeve cap for
more width.
• Tight armhole: Drop the armhole by requisite amount. Add width at both the armhole and sleeve edge. Use
some of the under arm seam allowances at sleeve and side seam.
• Short sleeve stands out at the hem: This is due to insufficient length of the sleeve cap. Draw a slash line
across the cap. Slash and spread to the needed amount. Correct the armhole curve.
• Sleeve cap wrinkles across the top of the sleeve: This indicates too much length at sleeve cap. Draw a slash
line across the cap. Slash and overlap to the needed amount. Correct the armhole curve.
• Heavy arm: Draw an upturned slash line on each side of the sleeve opening at under arm to the lower edge
of the sleeve. Slash and spread the pattern to half the needed amount to each side at the underarm and
tapered to nothing at the lower edge. Make identical changes in the armhole seam of the front and back
bodice. Draw a slash line from the underarm to waistlines in front and back bodice. Slash and spread the
pattern to the same amount as that added on each side of the sleeve, starting at the underarm and tapering
to nothing at the lower edge.
• Tight upper arm: Slash the sleeve at the centre from shoulder point to the lower edge. Spread at the cap the
essential amount tapering at the lower edge.

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Bust alterations
Since the bust area is the most difficult to ft being the rounded part of the body. Check the garment; it should
be neither too tight nor too loose. Big alterations are not very effective in this area especially for closer ftting
garments.
• Bust with a large cup: As you know, women with the same bust size have different cup sizes. These causes the
garment to be tight over the bust area. Draw a upright slash line from the shoulder passing through the bust
point to the other edge of the pattern, passing through the waistline dart. Draw a vertical line to this line at
the bust point from centre front to the side seam. Slash on all lines and spread the pattern adding at the bust
area without increasing at the shoulder. The added width at the side seam and waistline should be taken in
a dart. If the dart intake is very big it is advisable to convert it into two darts.
• Bust with a small cup: Draw a vertical slash line from the shoulder passing through the bust point to the
other edge of the pattern, passing through the waistline dart. Draw a perpendicular to this line at the bust
point from centre front to the side seam. Slash on all lines and overlap
Hip pattern alterations
Fitting problems in this are manifest themselves in wrinkling, pulling, sagging and uneven hemlines
• Small hips: Draw a vertical slash line from the waist to the hem of the skirt pattern. Draw a horizontal line
from centre back to the side seam passing through the fullest part of the hip. Slash the pattern on both the
lines and overlap width wise to remove excess without loosing at the waist, unless the dart intake can be
taken out for ease. Overlap length wise to remove excess without loosing at the side seam. True the seam
lines.
• Large hips: Draw a vertical slash line from the waist to the hem of the skirt pattern. Draw a horizontal line
from centre back to the side seam passing through the fullest part of the hip. Slash the pattern on both the
lines and spread width wise to fullness; the added ease may be taken in the dart intake. Spread length wise
to add fullness without adding at the side seam. True the seam lines.
Given below are some of the common fitting problems that would necessitate pattern alterations with illustrated
solutions by draping method.

Problem Solution
Folds below the bust dart Undo the dart and part of the side seam. Lift shoulder a little, re-pin a bigger dart
and pin the side seam to take out the excess fabric.
Low waist Tie a band around the waist and remark the waistline. Remove and re-pin the skirt
to new waistline.
Baggy below the hip Raise the skirt at back only and re-pin

Gaping armhole Undo dart and pin a bigger dart. Making sure that it points towards the bust point.
One may need to lift shoulder seam at the armhole.
Low neckline gapes Lift at the front shoulder seam. Lower the dart point if necessary
Folds in the dress below Undo the side seam from below the armhole and ease out until the garment
the waist hangs smoothly.
Tight neck or armhole Slash and snip seam allowance to release tension. If it is not enough, mark a new
seam line that is lower than
Neckline stands away and Release shoulder seam and let it out at the armhole edge.
folds below

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6. Denim is a plain weave fabric.


a) True
b) False
7. A sampling tailor is someone who produces custom clothing items.
a) True
b) False
8. _____________________ is a three dimensional form.
a) Fabric
b) Garment
c) Yarn
d) Fibre
9. One inch = _________________.
a) 24.4 mm
b) 25.4 mm
c) 24.5 mm
d) 25.5 mm
10. A garment __________________comprises of various information of the garments.
a) Label
b) Packing
c) Sub label
d) Care label
11. ________________are specifications of the accessories and trim samples that are used in the garments.
a) Trim cards
b) Spec sheet
c) Quality flag
d) Swatch card
12. A sharp curved edge for opening/ripping and cutting seams called.
a) Needle threader
b) Seam Ripper
c) Thread remover
d) Shears
13. The materials used to ornament or enhance garments are called ____________________.
a) Fabric
b) Apparel
c) Trims
d) Cloth
14. Which of the followings are the types of Fabrics and Yarns.
a) Silk
b) Polyester
c) Leather
d) All of the above

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15. -----------------------------are used to compress the lay-up and prevent shifting or movement during cutting.
a) Air Flotation table
b) End Catcher
c) Fabric splicer
d) Vacuum tables
16. _______________________ is measured from the front waist down through the legs and back up to the back
waist.
a) Crotch length
b) Seat
c) Crotch depth
d) Inseam length
e) All the above
17. Choose which is used for decorative and reinforcement purpose of garments.
a) Label
b) Velcro
c) Shoulder pad
d) Rivet
18. -------------------------- is the only 100% natural fiber thread made for high speed machine.
a) Linen
b) Silk
c) Jute
d) Cotton
19. ---------------------- provides all of the key information including the cost of the garment, fabrics and trims
details etc.
a) Bill f materials
b) Costing
c) Spec
d) Tech pack
20. A well-fitted garment can increase the satisfaction level of a client who wears tailored attire.
a) True
b) False
21. Most common ----------------------------------- on firm fabrics and lined coats is plain seam.
a) True
b) False
22. Seams Finishes is to prevent a raw edge from raveling on woven fabric or curling on knit fabric.
a) True
b) False
23. Stitches per inches the abbreviation of SPI.
a) True
b) False

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24. The garment should appear symmetrical, when viewed from any angle.
a) True
b) False
25. Shoulder Seam should lie on the edge of the shoulder.
a) True
b) False
26. The first test fit is done on muslin at the time when the design is made.
a) True
b) False
27. To get sufficient fit of the garment ease plays a crucial role.
a) True
b) False
28. Straight seam is not suitable for an unlined garment.
a) True
b) False
29. Stitch under this class ¬¬¬¬¬¬¬¬¬¬¬¬¬¬¬¬¬¬-------------- is produced with single thread.
a) 500
b) 400
c) 300
d) 200
30. -------------------------------------- is self-neatening seam that is usually used to join sheer fabrics where no
stitches show on the right side.
a) Run and fell
b) Flat seam
c) Bound seam
d) French seam
31. In 500 stitch class more than ------------------ threads are required for this.
a) 5
b) 2
c) 3
d) 4
32. Inirder to get a good fit, the garment should be cut on the.
a) Off grain
b) Bias grain
c) Right grain
d) 120 degree grain
33. The circumference of the collar should be at least --------------bigger than that of the neckline.
a) 3/4th of an inch
b) 1/2th of an inch
c) 1/4th of an inch
d) 1 inch

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Key Learning Outcomes


At the end of the module, participants will be able to:
1. Well verse with fabric spreading process.
2. Follow terms and processes associated with fabric spreading.

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UNIT 3.1: Fabric Laying Procedure

Unit Objectives
At the end of the unit, participants will be able to:
1. Well verse with fabric spreading process.
2. Follow terms and processes associated with fabric spreading.

3.1.1 Fabric Spreading


Fabric spreading is a method where piles of fabric or single layer are spread a specific length and width wise
according to the garment marker measurement. Multiple layers are required if more than two garments are to
be made but only one layer is required if only one garment is to be made. A proper fabric spreading process in
garments may affect productivity, quality, and cost of the production. Fabric spreading is very important task to
maintain proper shape of fabric before cutting of garments. Though a Sampling Tailor does not require to cut the
garment panels but he should have basic fabric cutting knowledge. It may help him in the process of making a
garment if required.
A sampling tailor broadly performs below operation s for cutting if it is required.

Fig.3.1.1: Fabric Laying Fig.3.1.2: Tracing Fig.3.1.3: Cutting

Now let’s discuss about the process of fabric spreading a sampling tailor needs to know.
Types of Lay Plan
1. Half Garment Lay includes only half of the garment pieces, for example, one side left or right. Generally used
for tubular fabrics
2. Whole Garment Lay includes garment pieces, left and right sides. Generally used for Open width fabrics
3. Single Size Lay is used using all garment pieces of one single size. But it has a disadvantage, the consumption
of fabric is higher in this.
Types of Lay
• Single Ply: Single Ply is a single layer of fabric generally to make samples
• Multiple Ply: A multiple Ply is a number of fabric layers stacked on one top of other
• Stepped Lay: Stepped Lay is multiple lays in which groups of layers have different lengths generally used for
getting best utilization and consumption of fabric.

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Spreading of the fabric helps in Smoothing fabric. During spreading it is important to open out any unnecessary
folds, and to avoid ‘bubbles’ caused by uneven tension in softer fabrics.
One can check fabric defects when he spreads out the fabric. He can check if the fabric is free from Skewing
(Skewing is a condition where the fabric is angled across the course) and Bowing (Bowing is created when the
cross-grain weft bends additionally down the table in the centre of the fabric which is difficult to minimize).
For smooth and proper spreading process in garments below factors must be considered during fabric spreading:
• Fabric Length and Weight: During fabric spreading length and width should equal to marker or pattern
length and width. This measurement must be uniform before fabric cutting. Otherwise fabric wastage may
be increased or defective garment component may be produced.
• Fabric Tension: The tension in fabric lay should be uniform. If the tension is higher than small size actual size.
On the other hand, if the fabric lay be loose then it may create problem during fabric cutting and lager size of
component may be produced than the actual size.
• Fabric Splicing: Another important factor of fabric spreading is fabric splicing. Splicing should be accurate
during fabric spreading. Excess splicing may increase faulty area and short splicing may produce faulty
component. The lay of the fabric should be maintained according to the fabric construction and splicing
methods.
• Fabric Ply Direction: The direction of fabric ply should be corrected. Fabric ply direction depends on the type
of fabric, Shape of the pattern and construction of fabric. Therefore, ply direction must be checked before
laying the ply on cutting table. Otherwise, they may create problem during the sewing section in garments.
• Stripe and Check Matching: Stripe and check should be matched with every ply of fabric. Therefore stripe
and check matching are done very carefully during fabric spreading process in garments. Otherwise that will
be created problem during the sewing section in garments.
• Fabric Faults Removing: There are different types of fabric faults are found in fabric inspection section. They
are such as hole, missing end, broken end, thick end, Reedy fabric, broken pattern, double pick, slub, snarl,
thick and thin places, temple marks etc. Before fabric spreading those faults must be identified and also
remove from fabric.

3.1.2 Fabric Spreading Modes and their Applications


Face up in a single direction spreading mode
All the plies are spread with their face side up and in one direction. After a ply is laid, it is cut from the fabric roll
across its width. This is the most commonly used spreading mode.
There are several reasons for its wide application:
• Most types of textile materials can be spread in this manner.
• The rejection of fabric faults can be carried out during the spreading process.
• Styles with asymmetrical components that can be cut as pattern pieces in a marker are also placed with their
face side up.

Fig.3.1.4: Face up in a single direction spreading mode

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‘Face up in one direction’ spreading cannot be used for fabrics with a short-cut pile (velvet, corduroy, plush,
artificial fur) as the plies are likely to slip over each other.
Face up in both directions spreading mode
All the plies are spread with their face side up and in both directions. After a ply is laid, it is cut from the fabric
roll across its width. To ensure the face side is upwards in all plies, the fabric roll has to be turned through 180°
at the end of every ply.

Fig.3.1.5: Face up in both directions spreading mode

In contrast to the ‘face up in a single direction’ mode, there is no need for ‘dead heading’ in this mode. However,
additional time is needed to turn the fabric roll at the end of every ply. This spreading mode cannot be used in
the following situations:
• If the fabric has a nap or pile.
• If the fabric has a pattern in one direction only and its location in a style is strictly determined.
Face down in a single direction spreading mode
All the plies are spread with their face side down in a single direction. After a ply is laid, it is cut from the fabric
roll across its width. This spreading mode is used for knitted fabrics where the cut edges will roll. It is difficult to
fix the ply ends if face side up spreading is used.

Fig.3.1.6: Face down in a single direction spreading mode


This spreading mode cannot be used in the following situations:
• Where a style has asymmetrical components and the pattern pieces in a marker are placed with their face
side up.
• Where the rejection of fabric faults has to be carried out during the spreading process.
Face to face in a single direction spreading mode
The first material ply is spread with its face side up. The ply is laid and then cut from the fabric roll across its
width. After or during the ‘dead heading’ procedure, the fabric roll is turned through 180° and the next ply is
spread in the same direction with its face side down.

Fig.3.1.7: Face to face in a single direction spreading mode

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This spreading mode is used for materials with a short-cut pile (velvet, corduroy, plush, artificial fur) to prevent
the plies from slipping during the spreading and cutting processes.
Face to face in both directions and zig-zag spreading mode
The fabric is spread in both directions. At the end of each ply, the fabric is folded and spreading continues in the
opposite direction. So, the first ply has its face side up, the second ply has its face side down and the third ply is
again face side up. ‘Zig-zag’ spreading may be used for different fabrics. It does not require the fabric plies to be
cut, thus saving time. It is also possible to save material as there is no need for safety allowances at the end of a
spread. If required, folded material plies may be also separated by shears or a knife.

Fig.3.1.8: Face to face in both directions and zig-zag spreading mode

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UNIT 3.2: Fabric Cutting Procedure

Unit Objectives
At the end of the unit, participants will be able to:
1. Demonstrate the fabric cutting procedure.

3.2.1 Fabric Cutting Procedure


Cutting is one of the toughest and decisive process in garments production because once the fabric has been cut,
few option to be appeared for rectification if a serious mistake happens It is extremely important to take utmost
care while cutting a sample because approval for bulk production depends on the sample submitted to the client.
Cutting is an important part of the garment industry. For Bulk, cutting section does their job as per production
plan but for samples a sampling tailor may need to do this cutting part but not necessarily.
Sampling tailor may need to cut size set also so below points should be kept in mind.
Size set cutting
• Fabric should collect from the material department as per material list for 50-100 pieces.
• Should receive the trim card, worksheet, and assortment.
• Prepare to cut each size two pieces and arrange issue to the production line.
• After size set making, it is sent for client's approval. Production starts only after a factory receives approval
on size set.

3.2.2 Cutting Techniques


Sampling involves cutting of single or few garments only so a fabric scissor is sufficient for the process. Cutting
is one of the toughest and decisive process in garments production because once the fabric has been cut, few
option to be appeared for rectification if a serious mistake happens.
While cutting the fabric you must keep below points in mind:
• Before preparing fabric layer on cutting table for cutting a particular style, one should check material swatch
card, color shade band carefully and collect original sample or tech pack to check all part of garment’s item
in marker paper.
• Need to be checked cut quantity/size assortment/colour breakdown.
• Carefully check-ply quantity, fabric item, color name, ticket number etc. on the table to prevent any
misunderstanding. Defect point must mark on roll paper- not to be use -if any serious issue that is crease
mark, fold mark, end roll especially coated fabric.
• If any special instruction for the same style especially sizes ratio, must check the marker with hard pattern.
Also, check two-way and one-way marker before start layering.
• To be confirming color shade, shading, item name, item face- back, shrinkage percentage, roll width, marker
width, and style category before start layering. Above checkpoint has to follow 100% for ensuring smooth
production.

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4. Tight selvedges generally lead to fullness in the central area of the spread.
a) True
b) False
5. Skewing is a condition where the fabric is angled across cross grain.
a) True
b) False
6. In Face up spreading mode: All the plies are spread with their face side up and in one direction.
a) True
b) False
7. Laser jet cutting machine suitable for single ply cutting.
a) True
b) False
8. Rotary cutters are suitable for small parts cutting, trimming, slicing, scoring etc.
a) True
b) False
9. ______________________ is an arc shaped line lie across the width of the fabric.
a) Barre
b) Bowing
c) Drop stitch
d) Skewing
10. _______________ is an excellent device for cutting large radius curves and straight lines in the apparel
industry.
a) Shears
b) Straight knife
c) Round knife
d) Rotary knife
11. To get accurate cutting of smaller part, like piping, loops etc the commonly used machine in RMG industry is
_____________.
a) Shears
b) Straight knife
c) Rotary
d) Die cutting
e) Band Knife
12. Which cutting tool is appropriate for cutting curve lines in high lies.
a) Straight knives
b) Rotary
c) Die cutting
d) Band Knife

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13. ______________ tool mainly used to make a hole whenever needs to insert eyelet or other accessories in a
particular position of the garment .
a) Driller
b) Rotary
c) Die cutting
d) Band Knife
14. Which of the following is the Common Cutting Defect?
a) Bundling
b) Drill Marks
c) Ticketing
d) Piles misaligned
15. ___________________ the distortion of filling yarns from a straight line across the width of the fabric.
a) Bowing
b) Skewing
c) Seeming
d) Barre

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Key Learning Outcomes


At the end of the module, participants will be able to:
1. Identify different types of sewing machine.
2. Explain the features of sewing machine.
3. Adjust the controls in a machine.
4. Make use of bobbin winder.
5. Change a machine needle.

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UNIT 4.1: Type of Sewing Machines

Unit Objectives
At the end of the unit, participants will be able to:
1. Identify different types of sewing machine.
2. Explain the features of sewing machine.

4.1.1 Single Needle Lockstitch Machine


Lockstitch is the most common type of stitch made by a Sewing
Machine. A lockstitch sewing machine uses two threads, one in the
needle and the other in a bobbin.
The motion of the needle and the hook correctly timed makes each
stitch to be locked. Lockstitch machines come in many configurations
depending on the application and types of fabric.
Features
• Lock stitch is formed by single needle of a plain sewing machine. Fig:4.1.1: Lockstitch machine

• The speed of a lock stitch sewing machine is up to 6000 rpm.


• During stitch formation; the needle thread is interlaced with the bobbin thread by means of a hook.
• Lock stitch machine can be distinguished by the winding device provided for bobbin thread.
• Programmable plain sewing machine is used for sew repetitive operation.

4.1.2 Flat Lock Machine


Flat lock machines are specialized, high speed machines. These
machines are extremely fast and efficient. In this machine the stitch is
formed by two or more needle threads passing through the material,
inter looping on the underside and interlocking on the upper side.
Features
• It is high speed, and makes seams stretchy, flat and smooth.
• Provides extensibility and flexibility to the seams, with low bulk
that can be worn comfortably against the skin.
Multi-Thread Flat Lock: Flat lock stitching is the stitching that
looks like over locking on both sides of a seam and is often used Fig:4.1.2: Flat Lock Machine
in swimwear, sportswear, on baby's clothes, or just as a decorative
exposed seam. It creates a seam that is flat and has the same
appearance both inside and out.

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Applications and Seam Appearances


Cover stitch, often called a Flat lock or flat seam stitch is used primarily
on knits and lingerie. These stitches are referred to as top and bottom
cover stitches and are commonly used to cover both sides of the
seam.

Fig:4.1.3: Flat Lock Stitch

4.1.3 Overlock Machine


The over lock machine is designed to stitch over the edge of one or
two pieces of fabric to produce neat edging that will not fray. Usually
an over locker will cut off the untidy rough fabric edges as they stitch.
An over lock / over edge machine is a high speed sewing machine.
This is the quickest performing machine for today’s sewer. Its speed
far exceeds that of other sewing machine plus it adds a non- fraying
finish and sews seams at the same time.

Fig:4.1.4: Over lock / over edge machine

Three Thread Overlock Machine


Stitch formed by interaction between vertical of needles and
horizontal movement of two loopers. To make a 504 stitch, the
needle-thread stitches and flies together when it interlocks with the
upper looper thread on the underside and upper looper thread on
the top side.

Fig:4.1.5: Three Thread Overlock Machine


Features of this type of over lock stitch are as follows:
• Stitch looks the same on both sides.
• Used for finishing edges as a narrow, decorative, rolled edge on the napkin and scarves.
• Most useful for sewing knits and woven.
• Used for finishing edges as a narrow, decorative, rolled edge on the napkin and scarves.
• Most useful for sewing knits and woven.
• Stitch type 504,most common over edge stitch
Four Thread Overlock Machine
This machine stitches a chain stitch or a safety stitch and overcasts seams. Four-thread over lock machine has
two needles and two loopers and this can be converted to both two and three thread over lock. All 4 threads are
necessary to sew a serged seam. This type of machine is used for sewing blouses, shirts, skirts, dresses, pants,
lingerie, action wear, swimwear, and even sleepwear.

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It stitches chain stitch or a safety stitch as it stitches and overcasts


seams.
• Two needles and two loopers.
• This can be converted to both two and three thread over lock.
• All for threads are necessary for sewing a serged seam.
• Suitable for sewing blouses, skirts, shirts, dresses, pants, swim-
wears, action-wears, lingerie and even sleep- wear All kinds of
knits.
• It is stitch type 514.
Fig:4.1.6: Four Thread Overlock Machine

Five-Thread Overlock Machine


This type of machine is used to stitch a 2-thread chain stitch
combined with a 3-thread over lock. This machine has 2 needles and
3 loopers. In this sewing machine the left needle and lower looper
form a 2-thread chain stitch. The seam is very durable, particularly
for wovens.

Fig:4.1.7: Five Thread Overlock Machine


A very wide seam width is created when the chain is serged with 2 or 3 thread stitch.
• A two- thread chain stitch combined with a three- thread over lock
• Two needles and three loopers
• The left needle and the lower looper form a 2-thread chain stitch
• The seam is very durable, particularly for woven’s
• A very wide seam width is created when the chain is serged with 2 or 3 thread stitch
• This stitch type is 516.

4.1.4 Feed of the Arm Machine


Feed of the arm machine is a chain stitch machine for chain stitch
designs working with sew and stitch. It contains looper instead of
bobbin. Main features of this machine are:
• By this machine, multi thread chain stitch can be produced on
garments.
• Stitch can be produced on heavy fabrics, like denim or jeans; it
has opportunity of stitching by folding the fabrics.
• Different sizes of needle and thread dresses should be used in
this machine depending on the thickness of fabric.
Fig:4.1.8: Feed of the Arm Machine

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Application of Feed of the Arm Machine


• For making garments of heavy fabric.
• Used in long seam of trousers.
• Frequently used for joining lace.
• Used for joining braid and elastic in the garments.

4.1.5 Waistband Attachment Machine (KANSAI)


Kansai special sewing machine is a multi-needle chain stitch sewing
machine. Kansai sewing machine is widely used in the Apparel
industries in different countries. A lot of types of needle can be used
as requirement. Kansai special sewing machine can operate easily
and smoothly because kansai sewing machine repair is very easy.
Application of Kansai Machine
• Sewing waist bands of high heavy to heavy material such as jeans
pants, woven pants and working pants.
• It is also used for cover long stitch, lap seaming, attaching line
tapes, inserting elastic and used in cuff of blazer and suits where
more than three lines of thread is required to complete the Fig:4.1.9: Kansai Machine
works.

4.1.6 Other Specialized Sewing Machines


Button attach machine
Clothes are held together by buttons, a button is one of the most basic
elements of fashion. Button sewing work requires a machine, which
provides flexibility (in terms of button design, fabric variation, thread
thickness etc.) as well as a consistently good sewing performance.
• This machine sews on buttons at high speeds, with accuracy thus
saving time and fatigue.
Fig:4.1.10: Button attach machine
• It can be used for attaching neck wraps and labels as well.
Lockstitch button-holing machine
• The machine can be operated with its head positioned horizontally due
to hollowed type frame.
• Needle thread tension for sewing parallel and bar tacking sections of
buttonholes can be separately controlled through the operation panel.
• With dry-head technology, no lubrication is required except for the
hook section.
Fig:4.1.11: Button-hole machine

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Bar- tacking machine


• Sewing speed of 3,000 rpm. Short total cycle time (reduced
approximately 30% compared to our predecessor model: For 42-stitch
large bar tacks).
• Needle threads grasping mechanism. The mechanism prevents thread
from slipping off from the needle eyelet at the beginning of sewing,
from tangling on the wrong side of the material and also being stained
during sewing. Sewing area 30mm (length) by 40mm (width). Fig:4.1.12: Bar-tack machine
• Provided as standard with as many as 50 different types of sewing
patterns.
• Active tension (electronic thread tension control mechanism.
• An auto-lifter that uses a new stepping-motor system which helps
reduces operator fatigue.
Zigzag stitching machine
• Two different models, one with standard specifications and the other
with an anti-material slip capability
• Two subclass models, i.e., the minute quantity lubrication type and the
"dry-head type
• Newly-developed operation panel, the IP-100, easily establish settings
for stitch shapes and stitches, as well as conduct setup changing
Fig:4.1.13: Zigzag machine
• Provided as standard with fourteen different basic zigzag stitching
patterns grouped into eight different types.
Double chain stitch machine
• Thread spreading mechanism and an adjustable needle guard to
prevent stitch skipping.
• Safety stitching (condensation stitching) the perfect method of
preventing loose stitches, or reverse feed stitching (back-tacking) can
be alternated through the simple adjustment of the stopper of the
reverse feed lever. Fig:4.1.14: Double chain stitch machine

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UNIT 4.2: Pre-Sewing Activities

Unit Objectives
At the end of the unit, participants will be able to:
1. Adjust the controls in a machine.
2. Make use of bobbin winder.
3. Change a machine needle.

4.2.1 Threading a Machine

Step 1: This is where the thread goes. If Step 2: Allow the string to unwind and put
you have a cap or stopper put it on it through this hoop. Mine can also
after you put the thread on. Also snap in from the back but usually
put the side of the thread with the with older machines this is a hoop.
little cut to the back or bottom.

Step 3: This can also be a loop but mine Step 4: From the tension bring the thread up
slides in through the back. and from right to left put it through the
hole here.

Step 5: Then bring it down from the take up Step 6: Then into the next thread guide.
lever into the coiled thread guide.

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Step 7: Then thread the needle front to back Step 8: Insert the bobbin.
or right to left depending on your
machine. Pull enough thread through
so that it does not pull out when the
needle moves 5-10 inches.

Step 9: Pull the string out tight and set the


bobbin into the tray. Insert the thread
into the metal notch and pull back.

4.2.2 Using the Bobbin Winder

Step 1: • Place spool of thread on spool


pin.
• Slide spool pin holder/cap firmly
over rim of spool to prevent
thread from tangling.
• Push bobbin winder pin to far left Step 2: Pass thread end, from inside, through
if it is not already there. small hole in rim of bobbin

• Pass the thread from spool


through thread guide

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Step 3: • Place bobbin onto pin.


• Push bobbin winder pin to the
Step 4: • Holding thread end, step on
speed controller to run machine
right. This will stop the needle until desired amount of thread is
from moving. wound.
• Cut thread; push bobbin to the
left and remove it from bobbin
winder pin

Treadles
A treadle is a part of a machine which is operated by the foot to produce reciprocating or rotary motion in a
machine such as a weaving loom (reciprocating) or grinder (rotary). Many of the early machines were powered
by a treadle mechanism. The treadle was operated by pressing down on it with a foot, or both feet, to cause a
rocking movement. This movement spins a large wheel on the treadle frame, connected by a thin leather belt to
a smaller driving wheels on the sewing machine.
Tension adjustment
To make a basic adjustment, adjust the bobbin spring; tighter if the bobbin thread shows on the upper layer, and
looser if the needle thread shows on the under layer.

Fig.4.2.1: Bobbin Case Fig.4.2.2: Bobbin

Adjusting the needle


Needle is chosen and adjusted as per the requirement, i.e. it depends on what thread and what material is been
used. While selecting and adjusting needle for specific fabric, two things must be considered:
1. Thickness of a needle
2. Point-shape

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Fig.4.2.3: Adjusting the needle

Choice of needle point


• Cut Points: These points have sharp tips to cut through the cloth therefore they are used for stitching leather
products and clothes.
• Cloth Points: They have slight round shape and can cut through the cloth without damaging it. Suitability
of thread and needle is also based on cloth material for e.g. for light weight silk, satin or crepe cloth point
needles can be used as they cut through the cloth without providing them any damage.

4.2.3 Replacing a Needle


It always happens. You're pushing that fabric through, pushing that pedal to the grindstone, and it happens.
You hear the loud pop and feel a tiny prick against your face or arm. You've broken a needle. But there's no use
crying over a broken needle. They're fast and easy to replace, as long as you have some back up needles around.
Nowadays, sewing machines use universal needles, which will fit just about every machine.

Step 1: Hold the needle with your left hand Step 2: Remove the needle by pulling down
and undo the screw at the top of the and away from the needle clamp.
needle with your right hand.

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Step 3: With the flat side towards the back, Step 4: Use your fingers initially and then your
push the new needle up inside the tool of choice to tighten the needle
needle clamp as high as it will go. clamp screw. The tighter you can make
this, the better. A loose clamp may
leave the needle down in the fabric
you are sewing.

Step 5: Re-thread your needle, pushing the


thread from front to back.

4.2.4 Pre-sewing Activities


Before sewing a garment, the sewing machine operator should.
• Check that equipment is safe and set up in readiness for use. Perform a machine, needle and spool check. Do
a sample run to check thread tension.
• Check that the materials to be used are free from faults. Go through all the material required for constructing
the garment. Do fabric, thread and trims checking before sewing.
• Ensure the materials used meet the specification matching. Go to through the spec sheet and make sure the
materials meet the specifications provided by the buyer.

4.2.5 Perform a Test Run


Perform a test run if the sewing machine is running smoothly and with full efficiency. If not, then check the
following and adjust the machine:

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Step 1: Cleaning and oiling: Check if the machine is been cleaned and oiled properly. With the presser foot up, try to run
the machine at full speed for one minute. If you hear a noticeable discrepancy in speed then the machine surely
needs some lubrication. Remove the top cover (if machine has one.)If not, you should be able to find holes on
top of it. Apply only a drop of SEWING MACHINE OIL (not 3 in 1 oil or any other kind of oil or rust inhibitor).
Next, reach the bottom of your machine. After removing any dust, lint, broken needles debris and straight pins,
apply a drop of oil to each moving part. By turning the hand wheel slowly (always towards you for 98% of them),
you will see all the moving parts joints that needs to be oiled. Many parts already have a small hole especially
for oiling.

Step 2: Check feed dogs: Remove the feed dog, clean the feed dogs. Try to pass a rag under them and with an old
needle or narrow tool, remove the lint inside the feed channels. Put back the needle plate. If your machine is
equipped with a FEED DROP, be sure the feeds are set at UP position. By turning the hand wheel (towards you),
check to see if the feeds make their movement.

Step 3: Look for upper tension: Most sewing machine problems are caused by thread tension. Learn this basic principle right
now: the upper tension determines your UNDER stitch. And the bobbin (bottom) tension determines your UPPER
stitch. Unless you are experimented to dismantle the upper tension unit or if it’s explained in your manual, follow this
simple technique. Tension discs are often disrupted by pieces of broken thread, lint and dust. This cause a gap between
the tension discs and no pressure is applied to the thread resulting of thread loops underneath. Take an 8" length of
thread and make 3 to 4 knots in it (as pictured below). Thread your tension system with this piece of thread a few times
in all directions. This will remove any lint residue between the tension discs. Try it for the first time with the presser
foot UP and then with the presser foot DOWN. When the presser foot is down and the tension dial set at number 4, you
should be able to feel a tension when pulling the thread. If so, the upper tension system is working properly.

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Key Learning Outcomes


At the end of the module, participants will be able to:
1. Recognize the different parts of a trouser.
2. Stitch a trouser.
3. Identify the different parts of a shirt.
4. Sew a shirt.

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UNIT 5.1: Garment Construction

Unit Objectives
At the end of the unit, participants will be able to:
1. Recognize the different parts of a trouser.
2. Stitch a trouser.

5.1.1 A Stitching a Trouser


Parts of a trouser

Fig.5.1.1: Parts of a trouser

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5.1.1.1 Preparation of Pocket Bag (front)

Step 2: Take both the lower facing


pieces and put overlock stitch
on the curved sides. Again,
make sure that the face side of
the pieces are on the top.
• Note the notch martks on
the lower facing pieces.
Step 1: Take both the upper facing pieces
• Note that the overlock
and put overlock stitch on the longer
straight sides. Make sure the face side stitch is on the curved
of the pieces is on top. side.

Step 3: Take both of the pocket bag pieces


and both upper facing pieces. Keep the
upper facing piece over the pocket bag Step 4: Put lockstitch at the edge of the
overlock stitch.
in such a way that the overlock part
is facing inside and the stitch is facing
upwards.

Step 5: Take both the lower facing pieces and Step 6: Put the lockstitch at the edge of the
keep them over the other side of the overlock curved stitch.
pocket bag.

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5.1.1.2 Pocket Attaching (front)

Step 1: Take the two front pieces and keep Step 2: Take the pocket bag and place it over
them on the sewing Fig.with the face the left front piece aligning with the
side up. mouth of the pocket.

Step 3: Put 6 mm stitch taking ¼ line on throat Step 4: Turn the piece and put 4 mm stitch at
plate as guide, starting from the top to the mouth of the pocket.
bottom.

Step 5: Match the lower facing and upper Step 6: Put 2 mm stitch starting from the
facing at thenotch marks. waistline to the outer side of the left
front piece.

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Step 8: Take the other pocket bag and place it


over the right front piece aligning with
the pocket bag (face to face).

Step 9: Repeat steps 3-7 for the right hand


side pocket.

Step 7: Put 5 thread overlock stitches on the


curved portion of the pocket bag.

5.1.13 Pocket Attaching (Back)

Step 1: Take a note of the notch marks and the


pocket marking on the back piece.

Step 2: Fold the fabric at the centre notch


mark and make a dart by starting to
stitch on the notch mark till the centre
marking.

Step 3: Take one of the back pocket bags.


Place it belowthe back piece in such
a way that the top end of the back
piece and the pocket bag are perfectly
aligned. Make sure that pocket bag is
aligned centrally to the dart.
Step 4: Take one of the fused bone pieces
and place it over the pocket markings
in such a way that the top marks are
visible and the bottom marks are
covered by the bone pieces and are at
equal distance from both sides.

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Step 5: Now put a 6 mm stitch starting from Step 6: Take the second fused bone piece and
back rise side towards the side seam place it next to the stitched bone piece
side. The first stitch should be at the on the waist side.
notch mark side. Put back tack, both
at the beginning and end of the stitch.

Step 7: Put 6 mm stitch starting from the side- Step 8: Cut the fabric between the two bones
seam side towards the back rise side. leaving 10–12 mm on both sides.

Step 10: Cut the fabric between the two bones


leaving 10–12 mm on both sides.

Step 9: Put 6 mm stitch starting from the side-


seam side towards the back rise side.

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Step 11: Put a stitch on the edge of the folded Step 12: Repeat steps 10 and 11 for the other
portion next to the stitched portion. bone.

Step 13: Push the balance fabric inside. Step 14: Put a stitch at the end of the cut
portion.

Step 15: Put overlock stitch at the loose end of the bottom bone piece.

Step 16: Attach bone piece with the pocket bag Step 17: Put overlock stitch on the back pocket
using lockstitch. facing.

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Step 18: Take the other piece of the pocket bag. Step 19: Put a lockstitch over the overlock portion.
Place the back pocket facing on top
of the pocket bag at a distance of 2½
inches from top of the pocket bag.

Step 20: Take the fi rst pocket bag, which is Step 21: Now put a stitch at the inner side to
already sewn to the back piece. Place join the two pocket bags together.
the other pocket bag over it. Both the
bags should match perfectly.

Step 22: Put 5-thread overlock stitches starting Step 23: Put 3 mm lockstitch at the waistline,
from right (back rise side) to the left starting from the left towards the
side. right, to stitch the loose top end of
the pocket bag with the fabric.

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5.1.1.4 Fly Making and Attaching

Step 1: Take the fused J-fly piece and put Step 2: Take the fl y supportive part. Fold it
overlock stitch on the face side of the into two equal parts and put over lock
fabric starting from bottom of the stitch on the long open side and one on
curved side till the top. the short open sides.

Step 3: Take the fused J-fly piece and put Step 4: Take the left front piece and place the
overlock stitch on the face side of the J-fl y piece over the left front piece.
fabric starting from bottom of the Align the straight end of the J-fl y with
curved side till the top. the front rise along with the backside
of the J-fl y facing up.

Step 5: Put a 6 mm lockstitch starting from the Step 6: Turn the J-fl y piece and put an edge
bottom to the top (waist line). stitch on top of the fl y from bottom to
top. Make sure that the raw edges are
facing towards the fly.

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5.1.1.5 Zipper Attaching

Step 1: Take the zipper, open it and bring the Step 2: Place the zipper with slider facing
slider down. down over the fly piece at 8 mm from
the straight edge at the top and 6 mm
at the bottom. Align the bottom edge
of the zipper with the curved portion
of the fly piece.

Step 3: Put an edge stitch on the left side of Step 5: Now put a 4 mm stitch starting from
the zipper from top to bottom. bottom to top.
Step 4: Close the zipper and turn the piece
180o clockwise.

Step 6: Take the fl y supportive part. Place


the zipper with slider facing up on the
fly supportive part. Properly align the Step 7: Turn the fabric and put edge stitch on
zipper end and the overlock side of the the zipper starting from bottom to top.
fly supportive part.

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Step 8: Take the right front piece and place the Step 9: Put 6 mm stitch starting from bottom
front rise side over the zipper. Make to the top.
sure that the waistlines of both the left
and right front pieces match.

Step 10: Turn the stitched panels and bring the Step 11: Leave a gap of 1 mm between the
face side up. zipper teeth and the edge of the fabric
and put top-stitch.

Step 12: Open the zipper. Step 13: Turn the left side front piece from the
zipper side at the point of stitch.

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Step 14: Place the ready pattern of J-fly over the Step 15: Put lockstitch along the ready pattern
left front piece on the front rise side. starting from top to the bottom.

Step 16: Close the zipper and complete the Step 17: Put a top-stitch on the edge of the fi
J-stitch along the J-pattern. nished J-piece starting from bottom to
top.

Step 19: Turn the piece so that the front side


of the fabric is facing up. Put an edge
stitch on front rise starting from
Step 18: Reverse the fabric and put 6 mm stitch bottom till the end of J-stitch.
on the curved portion of the front rise.

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5.1.1.6 Back Rise Attaching

Step 1: Take both the left and right back Step 2: Put 1 cm stitch at the back rise starting
pieces. Match them face-to-face. from top to bottom with back tack at
both the top and bottom.

Step 3: Now put overlock stitches at the back Step 4: Turn the raw edges towards the left
rise starting from top to bottom. side and put top-stitch at the edge of
the back rise.

5.1.1.7 Front and Back Piece Attaching

Step 2: Put 1 cm stitch throughout the right


Step 1: Place front and back pieces in such a side starting from top to bottom.
way that the face sides of both pieces
face each other.

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Step 3: Turn the raw edges towards the back. Step 4: Align the back and front rise seams and
Put topstitches at the edge starting the open sides of the front and back.
from top to bottom for the right side
and bottom to top for the left side.

Step 5: Put 5-thread overlock stitches starting from bottom to finish at other
bottom side.

5.1.1.8 Belt Loop Making

Step 1: Take a long strap, 2.5 Step 2: Turn the raw edges Step 3: Start sewing and feeding
mm wide, of the fabric towards the left side and the fabric properly.
used in body. put top-stitch at the edge
of the back rise.

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Step 4: Put the marking on the strap for the Step 5: Cut the strap of desired leangth.
required length.

5.1.1.9 Belt Loop Attaching

Step 1: Mark the positions on the waistline Step 2: Place the belt piece, with the folded
where the loops are to be attached. side up on the backside of the right
front. Belt band should be extended
by ½ inch.

Step 3: • Put a lockstitch adjacent to the folded part of the belt


piece.
• Place the loop with the side facing the fabric and continue
to stitch till the end by placing other loops at required
positions.

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Step 4: Turn the belt piece in such a way that Step 5: • Stitch the open vertical end on
the fused side is up. both sides starting with back tack.
• Now again turn the belt piece so
that the face side is facing up.

Step 6: Now put edge stitches throughout the Step 7: Finally put edge stitches throughout
length of the belt on the bottom side. the top side of the belt and stitch the
loops at appropriate positions.

5.1.1.10 Bottom Hemming

Step 1: Fold the fabric as per the design Step 2: Start putting the edge stitch from the
requirement. inseam and fi nish at inseam. Repeat
steps 1 and 2 for the other leg.

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5.1.1.11 Bottom Hemming Using Folder


Step 1: Fold the bottom of right trouser leg 1 cm inside. Again fold the fabric to the required width and put 2 or 3 stitches.

Step 2: Place the attachment in such a way that the folded portion is fitted into the groove of the folder and then start stitching.
Feed the fabric properly.

Step 3: Repeat steps 1 and 2 for the other leg.

5.1.1.12 Button Holing 5.1.1.13 Button Attaching

Step 1: Make the buttonhole on the left hand Step 1: Sew the button on the right hand side
side belt as per design requirement. belt as per the design requirement
Make another buttonhole on the and sew one button at the back
back pocket. pocket.

5.1.1.14 Bartacking

Step 1: Put bartack as per design Step 2: Put the bartack at the end of the J-fly
requirement. Normally bartacks are and at the curve of the J-fly.
put at both ends of left and right front
pocket mouth and at the end of the
front and back pocket joints.

Step 3: Put the bartack at the joining of front


and back rise.

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Step 4: Put the bartack at the top and bottom Step 5: Put the bartack at both ends of the
of each belt loop. back pocket.

5.1.2 A Stitching a Traditional Shirt


Parts of a Shirt

Fig.5.1.2: Parts of a Traditional Shirt

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5.1.2.1 Left Hand Side Placket

Step 1: Take the fused left hand side placket. Step 2: Locate the two notch marks. There is
one at 1.5 cm and the other at 5.5 cm
from the edge.

Step 3: Now, fold the fabric 1.5 cm till the Step 4: Now, fold the fabric 4 cm to the
first notch mark and press the folded second notch mark. Th e placket
part with an iron. should be 4 cm wide.

Step 5: Now, crease the folded part again Step 6: Start from the bottom and stitch the
with an iron. inner side of the placket using edge
stitch.

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Step 7: Again from the bottom, stitch the Step 8: Identify the reference mark on the
outer side of the placket using edge throat plate and put a 4 mm stitch on
stitch. the outer side of the placket from the
bottom.

Step 9: Put a 4 mm stitch on the inner side of


the placket from the top.

5.1.2.2 Right Hand Side Placket

Step 2: Fold the fabric 1cm towards the


notch mark or the neck, on the back
of the fabric.

Step 3: Crease folded part.

Step 1: Identify the notch marks on the back


side of the fabric.

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Step 4: Now, fold the fabric 2.5 cm till the Step 5: Crease the fold with an iron again like
second notch mark. in Step 3.

Step 6: Start from the top and stitch the inner


side of the placket using an edge
stitch.

5.1.2.3 Pocket Making and Stitching

Step 1: Take the fused pocket piece. Step 2: Locate the notch marks.

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Step 3: Now, fold the top part of the fabric Step 4: • Now, fold the fabric 2.5 cm to
1cm till the first notch mark and press the second notch mark.
the folded part with an iron.
• Now, crease the folded part
again with an iron.

Step 5: Stitch the inner side of the pocket Step 6: Take the ready pattern given and
mouth using edge stitch. place it over thepocket.

Step 7: Now, fold the three sides 1 cm each and crease them as you fold.

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Step 8: The pocket is now ready to be attached.

5.1.2.4 Attaching the Pocket

Step 1: Place the pocket piece on the left half Step 2: Match the right side of the pocket
of the shirt front. with the markings on the front of the
fabric.

Step 3: Sew the pocket from the placket side. Step 4: Now, sew till the top using 4 mm
Put 4 stitchesfollowed by a back tack. stitch.

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Step 5: • Turn the fabric in a clockwise Step 6: • Again, turn the fabric clockwise.
direction. Keep the needle in the
fabric.
• Put the stitch at the edge till the
end.
• Stitch at the edge of the pocket
till the end.

Step 7: • Again, turn the fabric clockwise. Step 8: • Again, turn the fabric clockwise
Stitch the edge ofthe bottom and stitch up to 4 mm.
part of the pocket.
• Turn the fabric. Stitch up to the
• Step 10: Turn the fabric pocket mouth and put a back
clockwise and stitch the edge of tack.
the other side of the pocket.

Step 9: Now, the pocket is fully attached.

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5.1.2.5 Attaching Yoke

Step 2: Keep one piece of the yoke on the


sewing Fig.
Step 1: First, check for the following notches:
• One notch at the centre of the
back piece of the shirt.
• 4 notches in the yoke piece:
» One at the centre of the
reverse side of the yoke
piece.
» One at the centre of the
neckline.
» One at the centre of the left
armhole.
» One at the centre of the
right armhole. Step 3: Place the back piece of the shirt on
top of the yoke in alignment with the
two notches.

Step 4: The right side of the inner yoke piece Step 5: The alignment should be such that
should face the reverse side of the the right side of the outer yoke piece
back piece of the shirt. Take the other faces the right side of the back piece
yoke piece and place it on top of the of the shirt.
back piece of the shirt and align with
the notch.

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Step 6: Put a stitch of 1cm on the edge of the Step 7: Turn the yoke and crease it with your
3 pieces—2 yoke pieces and the back fi ngers.
piece of the shirt.

Step 8: Now, put a top-stitch at the edge first. Step 9: Finally, put a 4 mm stitch from the
edge.

5.1.2.6 Attaching Yoke to the Front

Step 1: Keep the front side of the back piece Step 2: The alignment should be such that
of the shirt on the top. the right side of the outer yoke piece
faces the right side of the back piece
of the shirt.

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Step 3: The pieces are stitched at a distance


Step 4: • The right side of the front and
of 1 cm from the edge leaving the the right side of the back piece of
bottom-most ply of the yoke. the shirt are placed together by
matching the yoke. The placket
should be towards the centre.
• Repeat Step 3 for right side.

Step 5: Hold the edge of the yoke from the


armhole side in one hand and the
unstitched yoke piece in the other hand.

Step 6: Turn and match the unstitched yoke


piece to the stitched yoke piece.

Step 7: Roll the body fabrics and insert it Step 8: Put a 1 cm stitch throughout.
between the two yoke pieces.

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Step 10: Put a top-stitch at the edge on both


sides.

Step 9: Hold the front and the back pieces and


stretch them.

Step 11: Finally, put a 4 mm stitch on both sides.

5.1.2.7 Upper Sleeve Placket Preparation

Step 1: Take the two sleeve pieces and identify Step 2: Look at the reverse side of the sleeve
the notch marks on the armhole side and ensure that there is a cut of 13
in each one of them. cms or 5 inches at the bottom.

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Step 3: Keep the two sleeve plackets with Step 4: Take the ready pattern. Leave a gap of
their straight sides facing each other. 1 cm and place it over the longer side
of the placket.

Step 5: Use the pattern and fold the longer Step 6: Again, using the pattern, fold the
side of theplacket 1 cm and iron it. longer side 3.5 cm and iron it.

Step 7: Use the pattern and fold the upper


portion of the placket in a V-shape.
Iron it well to form crease.

Step 8: Use the pattern and fold the upper


portion of the placket in a V-shape.
Iron it well to form crease.

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5.1.2.8 Lower Sleeve Placket Preparation

Step 1: Keep both the lower sleeve plackets Step 2: Place the ready pattern on the placket.
on the Fig.
They are unfused and shorten in
length than upper sleeve plackets.

Step 3: USe the pattern and fold 1 cm. Use the iron to crease Step 4: Again, use the pattern and fold 2 cm.
it. Use the ironto crease it.

Step 5: Remove the ready pattern. Step 6: Repeat Steps 2 to 5 for the other
placket.

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5.1.2.9 Attaching Plackets to the Sleeve

Step 1: Place the two sleeves on top of each Step 2: Take the two upper sleeve plackets
other and align the cut sides. and place them on the longer cut side
of the sleeves. Ensure that the folded
side is on top.

Step 3: Take a set of sleeve placket and sleeve. Step 4: Stitch the placket edge. Take the other
Align the edges of the sleeve placket set of sleeve and sleeve placket. Stitch
with the longer cut part of the sleeve. the placket edge.

Step 5: Turn the fabric such that the cut part Step 6: Now, place the lower placket on the
of it faces you. shorter cut part of the fabric and stitch
the edge along the length. Repeat
Step 3 and Step 6 for the other set of
sleeve plackets and sleeves.

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Step 7: Make two v-shape cuts on the top part Step 8: • Smoothen the lower placket and
of the placket-stitch. turn it to the reverse side.
• Stitch the edged side of the lower
placket till the end.
• Turn the v-shaped cut to the
upper side.

Step 9: Place the placket on top of the Step 10: Hold the placket and the cut, together
v-shaped cut. and put a stitch at the bottom of the
cut.

Step 11: • Turn the upper placket over and


put an edged stitch till the end.
• Turn the fabric clockwise. Align
the upper and lower plackets.
Step 12: Stitch till the end of the plackets.

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Step 13: • Turn the fabric counter-


clockwise. Put an edgestitch on
all the edges of the box of the
placket.
• Repeat Step 9 to Steps 7-13 for
the other sleeve plackets.

5.1.2.10 Attaching the Sleeve

Step 1: Take the sleeve piece. Ensure the Step 2: Match the left front piece with the
armhole faces you. Also, the longer armhole. Placethe shirt front above
cut edge should be on the right hand and the sleeve piece below.
side. The sleeve should be attached to
the left hand side armhole.

Step 4: Take the right sleeve and place it on the machine.


Step 3: Attach the left front with the left Ensure that the longer cut portion is to the left and
sleeve with a 1 cm stitch. facing away from you.

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Step 6: Put an over-lock stitch at both the armholes. If


top-stitch is required on the armhole, the sleeve
Step 5: Match the notch marks and attach the should be kept up and the body part of the shirt
sleeve armhole with the body armhole should be kept down while putting the over-lock
by putting a 1 cm stitch. stitch. In case top-stitch is not required, the body
part of the shirt should be kept up and the sleeve
down.

Step 7: • While putting top-stitch, keep the margin towards the body. Put an edge stitch followed by a
4 mm top-stitch.
• Repeat the above steps for the other sleeve piece.

5.1.2.11 Side Seam

Step 1: Match the armhole and align the Step 2: Take the right hand sleeve. Stitch 1 cm
loose ends. from thesleeve bottom and continue
till side bottom.

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Step 3: Take the left hand sleeve. Stitch 1 cm


from the sidebottom up to the sleeve
bottom.

• Turn the fabric margin towards back side and sew the top-
stitch by first sewing edge stitch and then 4 mm stitches on
Step 4: • Put the overlock stitch on both
sides, keeping the front part on
both the sides. the top.

5.1.2.12 Collar and Neckband Preparation

Step 1: Take the fused neckband piece. Turn Step 2: Turn the fusing side down. Put a 4 mm
the bottomend of the piece with your stitch at the top.
hand.

Step 4: Take the fused collar piece and place


Step 3: Fold the neckband and cut a notch at it on the collar piece that is not fused.
the centre of the upper side. The right side of the fused collar
should face the right side of the
unfused collar.

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Step 5: Start stitching at a gap of 1 mm from Step 6: Stop the sewing machine one stitch
the fusing material from the collar before the collar point with the needle
base side. down. Insert an extra thread between
the two fabric layers touching the
needle.

Step 7: • Put one stitch and stop the sewing Step 8: Now, put stitches at a distance of 1
machine with the needle down. mm from the fused material.
The thread will be at the back of the
needle side.
• Hold both ends of the thread and
bring it towards the other side of
the collar.
• Put stitches at a distance of 1mm
from the fused material on the
remaining collar.
• Repeat steps 6, 7, 8, and 9.

Step 9: • Put back tack stitch at both the ends. Step 10: Put a 4 mm stitch on all three sides
of the collar. Keep the lower fabric
• Cut both the collar points and turn the
stretched to avoid wrinkles.
collar.
• Stretch the threads to give proper
shape to the collar.

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Step 11: Put a 2 mm stitch on the open side of Step 12: Put edge stitch on the three sides of
the collar. the collar.

Step 13: Fold the collar and put a notch mark at the centre.

5.1.2.13 Collar and Neckband Attachment

Step 1: Place the neckband and collar face to Step 2: Align the notch and the band of the
face. collar.

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Step 3: Start stitching from the notch point Step 4: Take the other neckband piece
leaving a gap of 1 mm. Repeat this without fusing. Place it below the
stitch from the notch point to both ready neckband collar piece.
ends.

Step 5: Now, start stitching from the Step 6: Turn the neckband piece.
neckband bottom portion, till the
other end.

Step 7: Fold the piece and put a notch at


the centre. The folded part is now
refolded and another notch is put.

5.1.2.14 Collar Attachment to Body

Step 1: Match the three notches on the neckband Step 2: Keep the left hand side with face up on the
with the two shoulder seams of the body Fig. Match the edge of the front placket
and the centre notch. with the edge of the collar band.

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Step 3: Put the stitch just below the fused Step 4: Starting from the neckband’s centre,
portion of the band till the end. put edge stitch towards the right side.

Step 5: Turn and continue to put edge stitch


till the other end.

5.1.2.15 Cuff Preparation

Step 1: Fold the fabric edges on the straight Step 2: Put a 4 mm top-stitch.
side of the cuff and iron it.

Step 3: Take the unfused piece of the cuff and Step 4: Stitch the two curved and one straight
place it below the fused cuff . side by leaving a 1 mm gap.

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Step 5: Turn the cuff . Step 6: The unfused cuff fabric should be 1
mm extra.

5.1.2.16 Cuff Attachment to Sleeve

Step 1: First, check that there are 4 notches Step 2: Make sleeve pleats by overlapping
for sleeve pleatsand one notch at the the notches and stitching it in such a
centre of sleeve bottom. way that the pleats remain open from
the edges.

Step 3: • Place the cuff with fused side up Step 4: Straighten the cuff . Put the excess
on the inner side of the sleeve. fabric inside thecuff and put stitches
at the edge.
• Stitch just below the edge of the
cuff .

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Step 5: Now put the edge stitch throughout Step 6: Now put 4 mm stitch throughout
the cuff. the cuff. Repeat Steps 1 to 7 for the
second cuff.

5.1.2.17 Bottom Hemming

Step 2: • Fold the bottom (as per


requirement) and put edge stitch
from the left front side to the
Step 1: Match the collar band tip to bottom. right side.
• Close the two ends.

5.1.2.18 Button-holing

Step 2: • Along the centre of the placket width,


mark the button holes at a distance of 9
cm from each other from the collar band
button hole.
• In case of cuff , mark button hole at the
Step 1: • Take the left hand side placket. centre of the cuff on upper placket side.
• Make one button hole on collar • Make button holes using buttonhole
band parallel to theband at the machine. Themarking should come in
centre and about 1 cm from the the middle of the buttonhole.
edge.

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5.1.2.19 Button Attaching

Step 1: Keep the left hand and right hand Step 2: Put a mark at the centre of the button-
plackets on top of each other. Th ey hole using a chalk.
should be properly aligned.

Step 4: Repeat the same procedure for the


Step 3: Attach buttons at the marked cuff.
positions using the button sew
machine.

5.1.3 Some Common Factors That may Affect Stitching Quality


• In densely woven fabrics, the space in between yarns is too small for sewing threads to pass through. Such
fabrics create a wavy seam when sewed threads are used to join fabric plies. In these circumstances, yarn
displacement may occur.
• High thread tension: When sewing, excessive thread tension can cause seam puckering.
• Inconsistent ply feeding: The majority of seams are created by sewing two plies together. If fabric plies are
not fed uniformly when sewing, puckering will develop on the seam. This reason.
• If shrinkage of sewing thread is high may result in puckering.
• Material type, Weight, Density Weaving Strength and abrasion resistance of fabric.
• Material, weight, density, number of plies, strength, and abrasion resistance of the thread.

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UNIT 5.2: Attachments for The Sewing Machine

Unit Objectives
At the end of the unit, participants will be able to:
1. Familiarize with various attachments used on the sewing machine.
2. Analyze how work aids ease the work load and increase productivity while stitching.

5.2.1 Work Aids


The mechanical attachments used on sewing machines are commonly called Work aids. These are additional
sewing machine components that can increase worker productivity. It can be simply added to the machine based
on a specific sewing activity during the stitching process. it aids the operator in directing, positioning, folding, and
controlling the materials. Attachments are intended to place, fold, or guide the contents. It makes sewing more
easily formed. Mainly used attachments are:
• Guides
• Positioning attachments
• Folding devices
• Hemmers
• Cloth Pullers
• Specialized presser feet
• Binders
Purpose of work aids
• To increase effectiveness
• Reduce operator fatigue
• Enhance or sustain quality
• Accurate alignment
• Increase the accuracy, and consistency of the fabric's placing and stitching
Types of work aids
Folder: This type of attachments enables the stitching more efficient production and boosts output. It consists of
sewing machine spare components that are utilised at various stages and for various reasons. Folding tools are
typically used when fabric needs to be folded before sewing. There are several distinct kinds of folders, however
they can be categorised into three primary categories as follows: A) fold the garment's component components;
B) fasten the component parts; C) attach other materials to the garment.
Folders must meet the following criteria:
• They fold one or more materials into the required configuration.
• To sew the fabric by folding, a trained operator is required.
• It could be positioned in the center or in front of the pressure foot.

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Hemmers: Hemmers that are adjustable, wide, and narrow are available. They are suitable for both open and
closed activity. Tubular garment components are hemmed using open action hemmers. It enables the operator
to quickly position another garment section after releasing the first.
Cloth pullers: During the stitching operation, it supports the feed mechanism and moves the heavy materials.
Specialized presser feet: A presser foot is an attachment used to hold fabric, as it is fed through the machine
and stitched. Presser foot selection should be done on the basis of the style requirement. We can have various
presser feet designed for specialized uses, such as:
• Zipper foot: This presser foot allows the needle close to the zipper teeth.
• Concealed zipper foot: This foot is used to insert a concealed zipper.
• Pin tucks foot: It is used to create even pin tucks.
• Quarter inch seam foot: This foot helps to sew a ¼ inch seam.
• Zig Zag foot: It is used for zigzag or straight stitch.
• Button sewing foot: This foot hold the buttons in place while sewing.
• Button hole foot: It is used to sew button holes.
• Embroidery foot: This one is used to create machine embroidery.
• Sequin foot: By this we can apply sequins.
• Beading foot: To insert beads.
Gathering Foot: This is an attachment to acquire gathers on material by controlling the length of stitch and
tension
Adjustable Cording Foot: This foot is used to permit a heavy material (such as a zipper) to ride close to a stitching
without the danger of needle bending or breaking the needle. This attachment can be placed either to right or
left of machine needle by loosening its screw.
Quilting Foot: Quilting guide is used to act as an exact guide for stitching where accuracy in stitching is needed
especially when consecutive rows are used for decoration.
Binders: An attachment known as a "binder" . It is used to create bound edges using tapes, etc.

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c) Overlock Machine
d) None of above
4. Feed dogs are used to run _____ through machine
a) Fabric
b) Thread
c) Both A & B
d) None of above
5. Superimpose seam is used for
a) Neck Finishing
b) Pocket attach
c) Side seam
d) None of above
6. Seam class IV is
a) French seam
b) Flat seam
c) Decorative Seam
d) Bound Seam
7. Stitch 101 is made by using
a) 1 Thread
b) 2 Threads
c) 3 Threads
d) 4 Threads
8. Stitch class 300 is
a) Lock Stitch
b) Chain Stitch
c) Overdge chain stitch
d) None of above
9. Fold the bottom of right trouser leg 1 cm inside. Again fold the fabric to the required width and put 2 or 3
stitches, this is the last step of Bottom Hemming using Folder.
a) TRUE
b) FALSE
10. Patch pocket is a part of a formal trousers ?
a) TRUE
b) FALSE

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11. Notches are used to align 2 pieces of garment components


a) TRUE
b) FALSE
12. Which of the followings are the steps of Pocket Making and Stitching:
a) Locate the notch mark
b) Stitch the inner side of the pocket mouth using edge stitch
c) Take the ready pattern given and place it over the pocket
d) All the above
13. Main lable is stiched on ___________ in format shirts ?
a) Sleeve
b) Back Yoke
c) Side Seam
d) Pocket
14. Feed off the arm machine used to finish ____________ of shirts
a) Cuffs
b) Back Yoke
c) Side Seam
d) Collar
15. In men's shirt right front overlaps the left front
a) TRUE
b) FALSE

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Key Learning Outcomes


At the end of the module, participants will be able to:
1. Familiarize with the product quality.
2. Coordinate with seniors and others.
3. Understand the sewing process flow.
4. Learn about the production system.
5. Inspect stitched products against specifications & required quality standards.
6. Identify, mark and place rejects in the designated locations.
7. Carry out alterations.
8. Sew and apply trims by hand and machine.
9. Maintain workflow and meet production target.
10. Familiarize with the quality department and its role in production.

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UNIT 6.1: Contribute to Achieve Product Quality in Stitching Operations

Unit Objectives
At the end of the unit, participants will be able to:
1. Familiarize with the product quality.
2. Coordinate with seniors and others.
3. Understand the sewing process flow.
4. Learn about the production system.
5. Inspect stitched products against specifications & required quality standards.
6. Identify, mark and place rejects in the designated locations.
7. Carry out alterations.
8. Sew and apply trims by hand and machine.
9. Maintain workflow and meet production target.
10. Familiarize with the quality department and its role in production.

6.1.1 Product Quality


What is quality? If a product fulfills the customer’s expectations, the
client are happy and consider that the merchandise is acceptable
or even prime quality. If his or her expectations are not fulfilled,
the client will consider that the merchandise is of low quality. This
means that the quality of a product may be outlined as “its ability
to fulfill the customer’s desires and expectations”.
Quality has to be outlined first off in terms of parameters or
characteristics , that vary from product to product. for example,
for a mechanical or electronic product these are performance,
reliability, safety and appearance. For pharmaceutical merchandise,
parameters such as physical and chemical characteristics, medicinal
impact, toxicity, taste and period of time may be vital. For a food
product they will embrace taste, nutritional properties, texture Fig.6.1.1: Product quality process
,shelf life and so on.
Fixing product specifications
A specification is the minimum demand according to that a producer or service supplier makes and delivers
the product and service to the client. In setting specification limits, the following ought to be considered:
• The user’s and/or customer’s needs.
• Requirements relating to product safety and health hazards provided for in the statutory and regulatory
requirements. Requirements provided for in national and/or international standards.
• The competitor’s product specifications, in order to achieve selling advantages.

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• In planning the merchandise, the capability of processes and machines ought to be kept in mind.
• It is additionally necessary to keep up a balance between cost and value realization. The clearer the
specification, the higher the possibility of making and delivering quality merchandise.
• The specifications and drawings created by the designer should show customary} standard demanded by
the client or marketplace in clear and precise terms.
• Every dimension ought to have realistic tolerances and alternative performance necessities.
• Product quality ought to have precise limits of acceptability so the production team will manufacture the
product strictly per specification and drawings.
To achieve the above, those accountable for design, production and quality ought to be consulted from the sales
negotiation stage onwards. The general design of any product is created from several individual characteristics.
For example these could be:
• Dimensions, like length, diameter, thickness or space.
• Physical properties, like weight, volume or strength.
• Electrical properties, like resistance, voltage or current.
• Look, like end, color or texture; practical qualities, like output or metric linear unit per liter.
• Effects on service, like style, feel or noise level.
Manufacturing drawings and specifications are prepared by the designers and these ought to illustrate to the
production team exactly what quality is needed and what raw materials ought to be used. Preparation for
manufacture once the design, together with the producing drawings, has been reviewed and finalized, it is time
to plan for manufacture.

This will include the following steps:


1. Preferring the strategy of manufacture: ways should be devised that let the operators and processes to make
the merchandise within the fastest, best and most foolproof approach, as well as preparation of producing
instructions, putting in procedures, listing numerous operations then on.
2. Providing the mandatory machines, plant, tooling and alternative equipment: Everything that's needed for
manufacture should be elect, taking care that each one the weather are capable of achieving the quality of
quality demanded.
3. Getting satisfactory raw materials: nobody will build a decent product from unsatisfactory raw materials,so
each material should have a particular written shopping for specification in order that the business department
will buy precisely what's needed. Typically purchasers are expected to shop for from suppliers United Nations
agency are assessed and approved by them and once provides arrive the products ought to be checked
before acceptance into stores. Quality necessities and producing processes ought to be mentioned with the
suppliers, also because the inspection activities to be dole out by the client on the products on arrival.
4. Getting and coaching operators: Operators United Nations agency are willing and ready to do the add a
satisfactory manner must be chosen and given no matter coaching they have.
5. Designing review and work quality control: Plans for review activities ought to be ready, proper work places
provided for review employees, written review.

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6.1.1.1 Guidelines
A guide for small and medium-sized enterprises procedures ready, inspection instrumentality provided, checking
and calibration of examination instrumentality planned for, inspection personnel selected and trained and
prepilot and pilot runs carried out. One ought to never conceive to solve a high quality drawback by closing
additional inspections.
The producing will begin only if coming up with|the look} and planning are completed. If the look is carried out
systematically, things ought to run smoothly. During manufacture the subsequent are the foremost common
factors that can affect quality:
• Set-up: Some processes, like punching, cutting, printing and labelling, are thus consistent that, if the initial
set-up is correct, the entire ton can change to the specifications. However, the initial set-up should be checked
by carrying out first-piece inspection.
• Machines and tools: From time to time changes will occur in machine or tool settings, which may then cause
defects. Processes of this kind include machining, resistance welding and filling. Here it is necessary to carry
out periodic checks by patrol inspection.
• Operator: There are some processes wherever the result depends on the ability and a focus of the operator,
such as welding, hand fastening and painting processes. For such processes it is necessary at the manufacture
planning stage for the operator’s operating strategies to be determined upon.
• Materials and components: it is vital to ensure the standard of raw materials and components by undertaking
regular checks on the suppliers’ processes and additionally wherever necessary by carrying out incoming
inspection.
The following are obvious possibilities:
• The shop-floor operators had no clear plan what standard of quality was needed.
• The method was such that it was terribly difficult to induce the work right, but very simple to induce it wrong.
• The machine and instrumentality were incapable of achieving the tolerances needed.
• The incoming materials and components were unacceptable.
• The operators were untrained and not up to the job; Shop-floor internal control was either not properly
planned or not properly executed, or both.

6.1.1.2 Coordination
It is obvious from the on top of steps that everyone in the company, that is, the salesmen, designers,
purchasing,stores and strategies employees, plant engineers, jigs and tool personnel, production planning and
production employees,operators, inspection and testing employees, packaging, dispatch and so on, square
measure answerable for product quality. Indeed, quality is everybody’s business. Unfortunately, if care is not
taken, it winds up being nobody’s business. It is so necessary to ensure that everybody is quality-conscious which
all of them work along on matters related to quality.

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6.1.2 Sewing Department

Fig.6.1.2: Sewing Department

6.1.2.1 Sewing Process Flow

Fig.6.1.3: Sewing process flow

6.1.3 Ensure Stitched Products meet Specification


It is essential to analyse the meet specification in terms of labels and trimmings. There should be various quality
check points and before sending the product for final finish it should be thoroughly crosschecked that it has
correct labels them. The stitched products should be checked in sewing section and well as printing, labeling or
finishing section as well.
Trimmings & labels play an important role in making a good quality garment. Usually trims are randomly inspected.
It is usually inspected against standards on the following parameters. Please note that these parameters may
differ in other trims.

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• Matching Shade: It's essential that the trims’ color ought to match with base fabric instead of color code or
pantone card. Also, the trims those are with Dye to Match demand is checked when attaching trims on the
fabric swatch. Check shade of the trims whether or not shade is matched or not. This check is usually needed
forshade matching of stitching threads, embroidery threads, etc.
• Shrinkage: If the shrinkage percentage of the trims differs from the fabric’s (base material) shrinkage
percentage, then it is definitely going to cause a defective garment. Trims such as tapes, laces should be
tested for its shrinkage percentage.
• Color bleeding: bleached trims like Buttons, stitching threads, bleached tapes and laces are checked for
color hemorrhage. In this test, trim samples (one by one) are washed with white cloth for variety of cycles as
mentioned in testing methods. If the white cloth is got tainted with trims color then these trims should not
be used in production. Prior to use, trims should be processed for color fixing to stabilize the colour.
• Width & Thickness: live width of the trims such as tapes, elastics, laces etc. It might be good if you're taking
measure when wash.
• Size & Numbers: Thread numbers, button size, length of zippers etc. need to check against standards.
Labels and tags
Texts printed in the trims for e.g. hang tags, price tags, brand labels, case labels etc. play a vital role. It is very
important to make sure that all the information and details must match with the fabric type, the fabric type and
the label should not mismatch. Also, the content or text used should be only the one which is approved by the
concerned authority. Also, the fibre content printed in care label must match with test report made for fibre
content.

6.1.4 Principle of Inspection (Inspection Loop)


Inspection can be defined as the visual examination or review of raw materials,partially finished components of
the garments and completely finished garments in relation to some standards, specifications, or requirements,
as well as measuring the garments to check if they meet the required measurements.

Fig.6.1.4: Inspection Process

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How much to examine ?


• No inspection
• 100% inspection
• Spot checking- inspecting random shipments
• Capricious sampling-10% sampling
• Statistical sampling or acceptance sampling-flexibility with reference to the number of inspection to be
performed
Inspection terms
• Sample: A sample consists of one or more units of a product drawn from plenty or batch, the units of the
sample being chosen at random without regards to their quality. the quantity of units of a product within the
sample is the sample size.
• Lot or batch: suggests that ‘Inspection lot’ or ‘Inspection Batch’, that is a collection of units of a product from
that a sample is to be drawn and inspected.
• Lot or batch size: The lot or batch size is the number of units of a product in a lot or batch:
Number of defectives × 100
Percent defective =
Number of units inspected
Make sure to check the garment thoroughly
• There should be no stain like oil stain, or any other stain on the fabric.
• Always assure and check that the finest quality of thread for embroidery (if needed) is used.
• The product should have proper finish, there should be no loose or uneven threads or any other faults should
be there in the stitching of the fabric.
• Make sure to look promptly that everything is in the place labels, tags, warning tags, instructions or price
tags.
• There shouldn’t be any non-conformity in the stitching in context with particular measurements if any,
replace the product if it is not matching the given (suggested) dimension or if the fitting is not accurate in
context with notches or unmatched seams i.e. armhole, sleeve head or neck band etc.
• Look for any sort of distorted grading .
• Look for any puckering, shrinkage seams.
• Make sure there isn’t any shade defect in the stitched fabric, if there isn’t the color matching the base fabric
then it should be sent for replacement. There should be no skipped stitches, uneven stitches or shrinkage.

6.1.5 Identify Mark and Place Rejects in the Designated Locations


1. Always examine your working surroundings and then the work station where you are working. Inspect if there
are any unwanted hazardous materials scattered around your work station or the work area.
2. Keep the work area clean and tidy all the time, once this is accomplished look for any unwanted or faulty
item.

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3. While looking for a faulty item make sure to identify it properly, mark it clearly and label it promptly as
rejected.
4. Always check the raw-materials to identify if there are any signs of discoloration or if there are any other
defective signs present in the raw material, if yes label it as reject and take it to the designated location for
all rejects and place it there.
5. Place the fabric or other rejected items which are torn, damaged broken, stained etc in the rejection box
(designated area) of the work-place.
6. Examine garments at different stages of production for correct positioning of parts appearance.
7. If we talk about garments in particular then it can be said that the garment can be rejected after been tested
and declared failed in terms of conformance and specifications
8. Tag items as rejected items so that if possible, they can be reworked on.
9. Items tagged as rejects, should be disposed if they can’t be re-worked on.
10. Place the rejected item in the assigned or designated locations only.
11. Always maintain inspection records to compute level of quality control achieved.

6.1.6 Carry out Alterations


Making a product which is of customer’s choice and expectations is one of the best ways to run the business
or any industry successfully. Hence, it is important to make sure that the material used for making a product
should be compatible with that product’s specification. Product’s accuracy and finishing always depends on what
materials are been used on it, what quality fabric is it and are these matching the product’s specification or not?
This defines the brand.
Make sure to carry out alterations if they are not meeting the specification as per the customer requirements.
Many a times alterations are required when the fabric is not been stitched properly i.e. it contains missing stitches
also known as skipped stitches or staggered stitches etc. below, some of the common issues discussed where the
alterations might be required if they are not meeting the customer’s requirements.
Some of the common defects which are found during the stitch are as - Puckering, Seam Grin, Seam Slippage,
Skipped Stitches, Unbalanced Stitches, Uneven SPI. After identifying the defects it is important to carry out
alterations, without a delay. Reworking on the defects is important however it is more important to understand
why the defects occurred, so that it can be avoided in future.
Skipped Stitches: Skipped Stitches are usually caused due to needle defects like bent needle or incorrect sewing
tension in the needle or under thread or poor loop formation hence it can be avoided by using a reinforced
needle, also make sure to check needle clearance and reset the needle guard. Adjust thread tension to avoid
problems occurred due to needle defects.
Staggered Stitches: They are caused when the needle isn’t working properly, i.e. if the needle is side-tracked or
not sharp enough to work. Or size of the needle &thread are not compatible with one another.

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CAUSES SOLUTIONS
Needle vibrating or deflecting • Increase needle size
• Use reinforced needle

Incorrect or blunt needle point • Change needle

Incorrect needle-to-thread size relationship • Change needle thread size to appropriate size

Unbalanced or variable stitches: Incorrect sewing tensions or incorrect threading path can lead to unbalanced or
uneven stitches on the cloth. One should check for the right thread path and do the stitching according. Before
starting to stitch always check for the needle points, thread and the spring, make sure that everything is set up
accurately in its place and then the stitching shall begin.

CAUSES SOLUTIONS
Incorrect sewing tensions • Adjust top or bottom thread tension as necessary
for balanced stitches

Incorrect threading • Check for correct thread path


Variable thread tension • Check for correct thread path
• Make sure spring is properly set
• Check thread lube consistency

6.1.7 Pass the Stitched Item to the Next Stage after Validation
Once the garment is been stitched and prepared it is necessary to send it further for manufacturing process once
it is been validated. Usually, after the garment is been stitched and completely prepared it checked for fabric
quality like no loose threads or uneven stitches and labelling (or tags). It is important to have all tags in place i.e.
price tag, warranty tag (if any) washing instructions, brand label etc. should all in intact and be at their specific
place. The content displayed should be the one approved by the concerned authority, there should be no false
statement or mismatch in the language or misprinting. Once they are checked, confirmed and validated then the
garment is been sent for the finishing-process of the garment where it is washed, cleaned, pressed. Any activities
related to the garment was left un-finished in the previous process i.e. left or missed by any chance it is done at
this stage. After finishing it is packed, and distributed to their respective retail stores through the appropriate
logistics system and network.

6.1.8 If Stitching Items do not Meet Production Specification


While stitching, many a times there are unwanted and unknown faults which are not good for garments. Hence
they are also needed to be rectified so that the garments can be sold or displayed flawlessly. Here are some of
the faults which are found while stitching.
Seam Grin: Seam Grin is when two pieces of fabric are pulled at right angles to the seam, a gap is revealed
between the two pieces of fabric revealing the thread in this gap. As shown in the image below.

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Fig.6.1.5: Seam Grin


Now as shown in the above picture, there is a gap between the two pieces of fabric however this can be avoided
by taking the corrective measures. I.e. if you will increase stitching tensions and use a higher stitch rating seam
grin in the garments can be avoided.
Seam Slippage: Seam slippage could be a material connected issue that
occurs in fabrics that are with low number of warp and pick yarns. The
fabric on either side of the seam distorts as the fabric yarns slide away
leading to the permanent gap as shown in the image below. Once you
increase seam allowance, use a better stitch density and prefers lapped
fell seam.
Paste your text here and click on "Next" to look at this text rewriter do it's Fig.3.1.6: Seam Slippage
thing. have no text to check? have no text to check? Click "Select Samples".
Seam Pucker:
Bad tension, Bad feet, Fabric, Thread instability
• Uneven shrinkage throughout finishing
• Thread bloat from laundry Structural jamming/ inherit pucker
• Tight weaving doesn't have enough space between yarns for thread
• Stitching caused yarns to be pushed out of place
Fig.6.1.7: Seam Pucker

As shown within the pictures on top of, seam pucker usually happens when artificial threads are used. Once
stitching the threads pass though the stretched state propulsion the material with it. This will be avoided if thread
tensions are unbroken.

Feed Pucker: Feed pucker usually takes place while very fine
fabrics are sewed. The piles of fabric tend to slip over each other
which results in uneven feed hence it leads to pucker. The image
below shows Normal and correct pattern of a stitch. However
feed pucker can be avoided by opting for advanced types of feed
systems like compound.
Shrinkage Pucker: Shrinkage pucker occurs during the process of
washing the thread in the seam, shrinks, pulling the fabric with it.
Usually it takes place while using cotton threads. Shrinkage Pucker
can be avoided by using threads with low shrinkage properties.

Fig.6.1.8: Feed Pucker

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Key Learning Outcomes


At the end of the module, participants will be able to:
1. Comply with health and safety related instructions applicable to the workplace.
2. Use and maintain personal protective equipment as per protocol.
3. Maintain a healthy lifestyle and guard against dependency on intoxicants.
4. Follow environment management system related procedures.
5. Identify and correct if possible) malfunctions in machinery and equipment.
6. Report any service malfunctions that can not be rectified.
7. Store materials and equipment in line with manufacturer’s and organizational requirements.
8. Safely handle and move waste and debris.
9. Minimize health and safety risks to self and others due to own actions.
10. Seek clarifications, from supervisors or other authorized personnel in case of perceived risks.
11. Monitor the workplace and work processes for potential risks and threats.
12. Carryout periodic walk-through to keep work area free from hazards and obstructions, if assigned.
13. Report hazards and potential risks/threats to supervisors or other authorized personnel.
14. Participate in mock drills/ evacuation procedures organized at the workplace.
15. Undertake first aid, fire-fighting and emergency response training, if asked to do so.
16. Take action based on instructions in the event of fire.
17. Follow organization procedures.
18. Analyze the First Aid & CPR.
19. Follow Covid 19 Safety protocol.
20. Understand the Sensitivity towards people with disability (PwD) and its need.
21. Know the importance and need of gender equality at workplace and in personal life.
22. Understand policies for gender equality and PwD.

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UNIT 7.1: Maintain Health, Safety, and Security at Work Place

Unit Objectives
At the end of the unit, participants will be able to:
1. Identify methods to be vigilant for potential risks and threats associated with the workplace.
2. Handle tools and equipment in work area.
3. Check the workplace and work processes for risks like fire, electric shocks, etc.
4. Demonstrate the use of personal protective equipment.
5. Analyze sanitary facility in work place.
6. Analyze the work related facilities and benefits.
7. Explain about safety sign in working area.
8. Follow Covid 19 Safety protocol.

7.1.1 Introduction
Features in garment industry that could be improved to prevent injuries include; communication, involvement of
employees in decision making, education and training of employees and management on prevention strategies,
and the ergonomic conditions at the plant.
The clothing industry is usually considered as a safe place to work. Compared to other industries, there are fewer
serious risks in clothing factories. The hazards in clothing industry are different from others. The major health
risks in this industry come from more subtle hazards whose effect build up over time.

Fig.7.1.1: Body Posture

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Workers in this industry face a substantially


higher risk of muscle pain and injury than
workers in other jobs. Studies also show
that frequency of neck and shoulder injuries
increases with years of employment. These
injuries have a long-term effect on workers'
health.
The physical requirements of a job are an
important risk factor related to muscle pain
and injury. The risks for Pressman have been
linked to conditions such as improper work
area design, including sitting arrangements.
Fig.7.1.2: Body Posture
Factors like repeated motions, force, body-posture are associated with higher risks and rate of injury. There
are other factors are linked to injuries. Some of these factors include improper height of work pace, excessive
workload, lack of support from co-worker, overall work environment etc. The factors that lead to reduction in
injury rates include empowering workforce, following safety protocol, good housekeeping practices and increased
support from top management.

7.1.2 The ‘Ergonomics’


Ergonomically-designed job ensures that an employee who is tall is given a comfortable space in or near his/her
workspace so that the work efficiency is not hindered. Similarly, an employee who is shorter is able to reach all of
his or her tools and products without upsetting comfort and safe assortment.
Workers are usually compelled to work in the confinement of the job or workstation that previously was designed
with no dynamism or change when they are hired. This leads the workforce to work in difficult postures and
positions, all of which may result in work-related injuries/disorders.
The work-place related injuries often start as minor aches and pains but can develop into incapacitating injuries
that affect everyday activities. Ergonomics aims at preventing injuries by monitoring the risk factors such as force,
repetition, posture and vibration that can cause injuries to develop.

Fig.7.1.3: Situating the material

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Injuries and illnesses among textile and apparel workers


• 81% complained CTDs to the wrist.
• 49% of workers is suffering from neck pains.
• 35% report obstinate lower back pain.
• 25% have suffered a compensable increasing trauma disorder.
• 14% reported CTDs to the elbow.
• 5% reported CTDs to the shoulder.
• Absenteeism increases as working conditions worsens.
• High employee turnover is associated with detrimental working conditions.
• Embroidery tasks are associated with pain in the shoulders, wrists, and hands.
• Ironing by hand is associated with elbow pain.
• Fitting fabric in frames like of work, are associated with CTDs of the hands and wrists.

Some fundamental ergonomic principals that should be followed in


our workplaces are:
• Proper tools: Tools and equipment provided at work place
should be appropriate for the specific tasks being performed.
The apparatus should allow the workers to keep their hands
and wrists straight – the position they would be in if they were
droopy relaxed at your side. The workers should bend the tool–
not the wrist. The tool should fit easily into the hand. If the grip
size is too large or too small, it will be uncomfortable and will Fig.7.1.4: Cleaning the Tools
increase the risk of injury. Tools should not have sharp edges.
• Keep repetitive motions to a minimum: Workstations can be restructured to avoid the number of health
hazards which chances due to repetitive motions that must be performed. Using a power-driven screwdriver
or tools with a notch device can decrease the number of twisting motions with the arm. Work stations should
have enough space for the given tasks and provide proper chairs. For deterrence of ergonomic injuries, the
labour force should be encouraged to change work and take frequent but short breaks. Some tasks can be
mechanical or reformatted to eliminate musculoskeletal injuries. Manufacturing tools and equipment should
integrated ergonomic design codes and should not require an extreme amount of force to operate.
• Avoid awkward postures: The industry is such that the workforce’s job should not require you to work with
your hands above shoulder height on a regular basis. Arms should be closer to the body and not raised too
high. Bending of their wrists, back and neck should be avoided.
• Use safe lifting procedures: The employee should avoid lifting objects that are too heavy. Use more than one
person or a mechanical device to reduce the load. The workstation should not require lifting objects above
the head or twisting his/her back while lifting. One must keep the load close to his body. Heavy and often
lifted objects should be kept between knee and shoulder height and not on the floor or above the head level.
• Get proper rest: It is imperative to take frequent breaks to rejuverate the body and mind so that they don’t
get injuried. The workforce should be groomed to understand that they should take a break from the work
not just mentally but physically too. If a person has errand which doesn’t allow him to sit, he must take
intervals from his work to relax his leg muscles. If he is doing a sitting job, he must go for a walk whenever
his work permits.

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For example, if you stand all day, while performing your job you should sit down to rest your legs and feet
during your breaks. If you sit down, when working you should stand up and walk around during your breaks
to give your back a rest and to increase circulation in your legs. By doing this the musculoskeletal injuries can
be prevented.
• Other things to consider: Chemicals also have a part in garment manufacturing. Dyes, enzymes, solvents
and other chemicals are used to create different fabric finishes and provide durability to the product. Proper
ventilation and personal protective equipment are important for protection of workers engaged in chemical
processing. Similarly, for workers who handle the finished material and may be exposed to excess chemicals
and off-gassing, protective equipment should be used.

Fig.7.1.5: Do's and Don'ts in material handling

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7.1.3 Environmental Control Measures


Hazardous substances in one form or another can be found in almost all small and medium-sized enterprises. The
garments industry generates a lot of dust from fabrics being cut and sewn. Some fabrics release chemicals which
saturate the air causing difficulties in breathing and eye irritation. Solvents used for cleaning fabrics and garments
may cause fatigue, headache and dizziness. Dust and solvents, when breathed, can lead to lung diseases and
are very dangerous. Not only will this affect the well-being of your workers, it will also result in a reduction of
productivity and product quality, increased absenteeism and turnover of staff. High levels of dust interfere with
efficient production and require cleaning operations that may spoil materials and finished products. Improved
conditions usually mean increased output, higher productivity and quality. There are simple and inexpensive
ways to control most of the environmental problems. Improvements often result in cost savings, productivity
benefits and increased safety of workers. The following rules provide a series of low-cost measures for sound
environmental control.

7.1.3.1 Clean Regularly and Properly - Don't Spread Dust


Dust originates from fabrics and threads, from cutting and sewing to packing operations. Thus, it is very common
to see small clothing enterprises with ceilings and walls full of dusty cobwebs. Even machines which are not
regularly cleaned could be full of dust which may cause them to break down.
Dust increases wear and tear on machinery, necessitating more maintenance. It also negatively affects the
quality of raw materials and finished products. Dust entering the respiratory system can damage the worker's
lungs. Some dust can also cause allergies. Dust should be removed regularly and eliminated from the source.
More comprehensive cleaning should be carried out as often as necessary. This cleaning should also include
walls, ceilings, storage racks and other areas where dust accumulates. Dust on windows, walls and lamps will
significantly reduce the lighting in the workplace.

Fig.7.1.6: Cleaning the Shop Floor

One low-cost cleaning method is sweeping the floor carefully with an appropriate broom and accompanying
dust pan to prevent dust from spreading. Spraying water on the floor before sweeping will avoid dust remaining
airborne. When dust is moistened it can be easily removed with a broom More effective methods of controlling
dust include using a vacuum cleaner or a wet mop.

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7.1.4 Make Local Ventilation Cost-effective


Local ventilation should only be considered as a means of reducing chemical hazards when other means have
failed. There are cost-effective ways of improving ventilation.
Use proper fans
Apart from those used for ventilating workstations, fans may be utilized to remove dangerous substances from
the workplace. Contaminated air can be pushed or blown outside by having more open windows. A few points
should be considered:
• There should be no obstacles between the fan and opening. Anything in the way significantly reduces the
desired effect.
• The air speed should be low to reduce turbulence. In the garment industry, different fans are used; some use
industrial fans or wall fans as shown in Fig. There are advantages and disadvantages for these types of fans.
Industrial fans are so powerful that workers near them may be affected. Ceiling fans of the rotary type may
lift the cloth being sewn, hence speed should be controlled.
• Contaminated air should not be blown in the direction of other workers on the way to the opening.

Fig.7.1.7: Using Fans

• Care should be taken that air expelled from the workplace does not affect people outside the enterprise.
• A fan may not be sufficient to remove vapours from hazardous fumes such as those sometimes used in
silkscreen printing. Extractor systems to remove dust and hazardous chemicals should be installed. These
systems may be quite expensive and it may be more economical to replace the hazardous chemicals.

7.1.5 Good Lighting for Quality Products


Good lighting does not mean more light bulbs and more use of electricity. Natural lighting is usually a better
option than the bulbs. But if there is a difficulty in arranging for a natural lighting through windows and ventilators,
its important that the bulbs and other elements of artificial lights should be well-maintained. A good lighting
arrangement is directly proportionate to an efficient workforce.
80% of the absorption of information from our surroundings are from our eye as a sense organ. Bad lighting
means wrong or lesser absorption of information, leading to lower productivity. Eye strain in low light can lead to
head ache and again decreases the productivity level of the worker.

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It is imperative to understand the ways in which we can arrange for a good lighting without increasing the
electricity bills. First of all one has to identify if at all you need to work upon the existing brightness level in the
work place. Lighting requirements are reliant on three main features:
• The environment of the working area
• The nature of the task
• The sharpness of the worker's eyesight
A sewer needs focused light at needle point, so needle lights should always be fitted. A worker packing garments
requires more largely lighting. In many situations, packers work on special tiered work tops, where lights are
built into the station. The age group of the workforce is also important factor to determine this. Which means,
an older worker may need twice as much light as a younger one. Another way to identify the gap, in lighting
problem is going around the workplace, observing the workers and asking them about their visual problems. The
plan of improvements may not have much impact if the workers' eyesight is insufficient. An eyesight test for all
employees should be carried out. Even if some workers do not follow advice about obtaining glasses. One will be
aware of the problem and a possible reason for low efficiency and decreased productivity.

7.1.5.1 Use of Daylight


It is very unfortunate that many corporations undermine the
fact that natural light is the best and the cheapest source of
illumination. One had to gauge the surface area of the work area
and measure the windows and skylights. Ideally the open space
that includes the windows, ventilation windows and door should
be one-third of the total area of work.
However a determinant of choosing the natural light is the heat
that is emitted in the work place.
Fig.7.1.8: Use of daylight

If there is too many machinery omitting heat, it isn’t a great idea to allow the natural heat to come in and add up
to the temperature.
The higher the window, the more light is in. Skylights can double the light of a low light but if made in a lower
level, it faces obstacles ad is blocked by the machineries and storage containers. If the factory doesn’t have a
skylight, one must consider to replace the opaque roofs with translucent or transparent plastic rooftops.
It is important to paint the walls in lighter shades which not just give a sense of space to a room, but the workstation
would look illuminated. It enhances the visual conditions and a pleasant cheerful environment is encouraged.
The matt finish of whitewash is a great idea. Many enterprises are implementing white tile ceilings. To avoid
harmful glare, one should avoid gloss paint for walls. Pale colours are better than white. A slightly dimmer colour
below eye level is accommodating. But one should maintain cleanliness, since lack of regular cleaning can result in
the loss of at least 10 to 20 per cent of light. Special care should be taken to clean skylights, which are sometimes
difficult to reach.
These colours are much better than the black formerly used for the bodies or chrome finish for the Figs, which
reflect more glare. An unsatisfactory circulation of natural light over the work area, particularly in embroidery
rooms, is a problem. Considering the fact, one must change the layout of benches and machines in order to
minimize shadow zones. Workstations with high lighting requirements should be moved closer to the windows
and possibly be assembled together for the provision of additional lighting. However, if the workstation layout

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responds well to your production needs, you may instead reorganize the delivery and height of the lamps or add
needle lights which are good options.

Fig.7.1.9: Sunlight in the Shop Floor

7.1.6 Reporting an Accident and an Incident


Your responsibility requires you to be aware of potential hazards and correct reporting processes. If you notice
a potentially hazardous situation, eg: a client expressing violent behavior, it is important that you report it
immediately to management and fill out the appropriate forms as legally required of you.
If you are injured at work you must:
• Report the injury to management as soon as possible, and certainly within 24hours.
• Seek proper treatment for your injury.

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7.1.6.1 Accidents
Always work in a safe manner to prevent accidents from occurring in the first place. Make sure that you have
been given adequate information and on-the-job training about the first aid facilities and services available in
your workplace, including:
• Where to find first aid kits.
• Location of first aid rooms.
• Complete, up-to-date contact details of trained first aid officers in the workplace procedures for critical
accidents – such as who should be responsible for calling.
• The ambulance/doctor/nurse and what is the best method of contact, measures for evacuation of the injured
person/s.
• Emergency procedure for the elimination of life-threatening chemicals commonly used in the workplace.
• Universal precautions for the control of infection.
• Who to contact for debriefing/psychological support.
Reporting of incidents and accidents is required under the Work Health and Safety (WHS) legislation. Workplaces
tend to have well developed reporting procedures in place, which aim to fully understand the accident/incident
and prevent any future occurrences through investment in injury prevention, based upon accurate data. Reporting
and recording should also facilitate costing and associated financial loss.
Always report an accident to management immediately. There should be a form at each workplace that you
(or the person involved) and any witnesses can fill out, where possible, otherwise. The form should cover the
following areas:
• Description of the occurrence: What was the event that occurred, which required this report to be completed?
• Nature of injury or disease: Select the most appropriate description from a range of options. What injury or
disease happened as a result of the occurrence?
• First aid, medical treatment or hospital admission: This section asks for a description of what was done to
treat the injury or disease.
• Part of the body affected: Tick off which part or parts of the body were affected as a result of the occurrence.
• Source of injury: What actually caused the person to be injured or acquire a disease? This could be a piece
of machinery or other hazardous materials for example.
• Probable cause or causes of injury: How was the source listed above actually responsible for the injury?
• Investigation: This asks a series of questions that seek to find out why the person has been injured or has
acquired a disease.
• Notification checklist: This checklist makes sure that everyone who should have been contacted regarding
the matter has been contacted and asks whether appropriate action has been taken by the authorities.
• Preventative action: This asks whether or not any action has been taken to prevent the occurrence from
happening again.
• Witness details: This part is to be filled out if someone saw the occurrence happen. It is essential if any sort
of legal action is to be taken.

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7.1.7 Mock Drills/ Evacuations


Fire safety and evacuation plans sketch staff duties and accountabilities
in time of emergency. Continuing training is required to help safeguard
that the employees are conscious of those duties and responsibilities.
Fire fighting trainings serve as an prospect for staff members to validate,
under replicated fire conditions, that they can perform those duties
and responsibilities safely and efficiently. It’s also a time for them to
demonstration that they are aware of defend-in-place strategies and can
take advantage of your facility’s fire protection features and exit facilities
to protect the people in their care.
Fire drills are excellent exercise designed to evaluate staff response to a
replicated emergency. They are also a test of your facility’s fire safety/
evacuation strategies and staff training programs. It is not essential
that all fire drills run smoothly. That’s okay, so long as staff and the
organization learns from them and correct mistakes made. It’s vital,
therefore, that there be a analysis of each drill so that any problems met
can be addressed. Perhaps the problems are due to unfinished or out-
dated fire safety/emigration plans. Perhaps there’s a need for additional Fig.7.1.10: Fire Safety
staff training.
The two essential components of a fire preparedness plan are the following:
1. An emergency action plan, which details what to do when a fire occurs.
2. A fire prevention plan, which describes what to do to prevent a fire from occurring.

7.1.8 Low-cost Work-related Welfare Facilities and Benefits


Work-related welfare conveniences and facilities are never given heed to. Who cares about toilets, first-aid kits,
lunch rooms or lockers? What do they have to do with the hard authenticities of production? One answer is that
workforces care. During each working day, workers need to drink water or some other beverage, eat meals and
snacks, wash their hands, visit a lavatory, and rest to recover from fatigue. This can be difficult or easy, unpleasant
or comfortable, a health risk or an aid to hygiene and nutrition. The essential facilities in the factory show if you
care about employees more or the machines.
Another good reason is that extra efforts for better facilities are often appreciated far beyond the time and
money capitalized, Work-related facilities benefit workers to overcome problems which are important to them.
Let workers express their priorities for improvements and give their feedback. You may be surprised at the
results. Giving a hygienic and wel-maintained workplace is indirectly showing yur employees how much you care
for them.
A small enterprise can be a community where workers are loyal, with good industrial relations and high morale,
It can also be a place where workers look for the first chance to leave and care little about the owner's success.
Which kind of initiative do you want? The series of low-cost facilities that trails will help to retain the best staffs.

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7.1.8.1 Essential Facilities


Drinking water
Drinking water is indispensable for all workers; if this is not provided, they become thirsty and gradually
dehydrated. This greatly increases fatigue and lowers productivity, especially in a hot environment. Place water
vessels near each group of workers, or provide taps or cascades with clean water in a central place. This will
minimize the time lost in going to get a drink. However, drinking water should not be placed in washrooms or
toilets, near dangerous machines or other hazards, nor in places where it can be contaminated by dust, chemicals
or other substances.
If there is any doubt about contamination, water must be thoroughly boiled or properly filtered or treated.
Unhealthy water will lead to illness and therefore absenteeism from work. Before starting to use a new water
source for drinking purposes, it is advisable to have it tested to make sure it conforms to the national standard for
drinking water. The design, construction and operation of deep wells for the extraction of ground water should
be subjected to the provisions of existing water codes. Piped water should only be used when a hygienic water
supply is guaranteed. A clear distinction between potable and non-potable water taps should be made and a
"Safe Drinking Water" sign should be put up near to each tap.
Drinking water vessels should be made from materials that can easily be cleaned, Even if the vessels are filled
with fresh water, the water inside, if kept for even a short time, can become unhygienic. It should therefore
be different frequently. It is also imperative to make sure that drinking water is cool. If a water cooler is too
luxurious, the water vessels can be placed in the coolest place in the factory. It will facilitate the water to remain
cool throughout the day. They should not be left uncovered, under the sun or in a hot place. Drinking fountains
for production areas are very advantageous from a hygienic point of view. They can be fitted with a jet or bubbler
outlet and/or goose-neck or other outlet for filling drinking cups. The fountain should be free from sharp angles
and designed to prevent unnecessary splashing. Water outlets should be above the rim of overflow level so that
they will not be contaminated with waste water. The water outlet should be shielded to prevent the lips of a
drinker from being placed on it. Drinking water containers should be attended by a designated person. Containers
should be made of impermeable materials. A cooling device would be an advantage. (Unglazed pottery can be
used, due to its unique cooling effect, in dust-free places.) Containers should be provided with suitable covers,
and kept in a cool place protected from the sun. The water must be changed frequently.
To avoid the possible spread of infection, it is better to use throwaway cups or to provide separate cups for each
worker and to arrange for regular washing. When containers are used, it is important to clean them regularly.
Cleaning and other necessary conservation tasks should be assigned to a specific person. In addition, the provision
of a competence for boiling water will enable people to make coffee or other hot beverage during breaks. Hot
water is required if the enterprise has a childcare facility.

7.1.5.2 Sanitary Facilities


There are several reasons why the provision of washing facilities is important:
• Dirt and grime can be ingested and cause sickness or disease; they are, in any case, unpleasant and
demoralizing.
• Washing is a necessity when women have their monthly periods.
• Washing is required for basic hygiene after using the toilet.
• Apart from the obvious basic need, sanitary facilities are required by law. Clienteles often create an impression
of an enterprise through the quality of its sanitary facilities.

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• There should be a sufficient number of hygienic facilities on the


work locations and each should be conveniently located to avoid
long walks, waiting and hindrance. The law of the country must
be monitored, but the following are the minimum requirements:
• One restroom is required for up to five men; two toilets for six
to 40 men.
• One separate restroom for up to five women and two toilets for
six to 30 women.
• One wash-basin for every 15 workers.
Fig.7.1.11: Signages

Ideally, there would be a separate toilet for men and women. These should be characterized as follows:
• The toilet bowl must be free from stain or odour and function properly.
• The walls of the toilet must be clean and tiles unstained.
• The ceiling of the toilet must be free from cobwebs and dust.
• Floors must be clean and safe (no broken tiles, nor slippery surface).
• Proper illumination must be provided inside the toilet.
• Toilets must have a continuous supply of water; in case water is limited in the area, water should be stocked
in containers and refilled regularly.
• Mirrors and rubbish bins should be provided in the washroom.
• Soap and toilet paper should be provided.
• The washroom should provide complete privacy to users and should be fully ventilated.

7.1.9 Be Ready for Emergencies


Misfortunes can happen even if proper defensive measures are installed. So, always be prepared for emergencies
and have readiness for disaster management, like cuts and bruises, eye injuries, burns, poisoning and electric
shocks. Every enterprise should maintain a well-stocked first-aid box and assign at least one person from every
shift to handle emergencies. First-aid boxes should be clearly
marked and situated in a place, so that they are readily reachable
in an emergency. They should not be more than 100 metres away
from any place on the work site. Ideally, such kits should be near a
wash-basin and in good lighting conditions. Their supplies need to
be regularly checked and replenished. The contents of a first-aid box
are often regulated by law, with variations according to the size and
the likely industrial hazards of the enterprise. A typical basic kit may
include the following items in a dustproof and waterproof box:
• Sterile bandages, pressure bandages, dressings (gauze pads)
and slings. These should be individually wrapped and placed Fig.7.1.12: First Aid
in a dustproof box or bag. Adequate quantities of the different
sizes should be available at all times to treat small cuts and burns.
• Cotton wool for cleaning wounds.

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3. Mandatory sign: A sign prescribing specific behaviour (eg ‘eye protection must be worn’).

Fig.7.1.15: Mandatory sign

4. Emergency escape, Fire and First-aid signs: A sign giving information on emergency exits, first aid, or rescue
facilities (eg ‘emergency exit/escape route’.

Fig.7.1.16: Emergency escape

Signs for emergency exits

Fig.7.1.17: Signs for emergency exits

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Signs for Fire and First Aid

Fig.7.1.18: Signs for Fire

7.1.11 Prevention and Management of Corona Virus


As we all know a new respiratory disease called COVID-19 is spreading across the world. India has also reported
cases from states and the government is trying to contain the spread of the disease. We can play a major role in
preventing its spread by follow Covid safety guidelines.
COVID-19 is a disease caused by the “novel corona virus”. Common symptoms are Fever, Dry cough,Breathing
difficulty, Some patients also have aches and pains, nasal congestion, runny nose, sore throat or diarrhea

Fig.7.1.19: Prevention from COVID-19

COVID-19 spreads mainly by droplets produced as a result of coughing or sneezing of a COVID-19 infected person.
To protect yourself from Covid-19, follow below guidelines.
• Maintain a safe distance from others (at least 1 metre), even if they don’t appear to be sick.
• Wear a mask in public, especially indoors or when physical distancing is not possible.
• Choose open, well-ventilated spaces over closed ones. Open a window if indoors.
• Clean your hands often. Use soap and water, or an alcohol-based hand rub.
• Get vaccinated when it’s your turn. Follow local guidance about vaccination.
• Cover your nose and mouth with your bent elbow or a tissue when you cough or sneeze.
• Stay home if you feel unwell.
• If you have a fever, cough and difficulty breathing, seek medical attention. Call in advance so your healthcare
provider can direct you to the right health facility.
This protects you, and prevents the spread of viruses and other infections.

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Exercise
1. While working at workplace, your waist should be at:
a) 300
b) 600
c) 900
d) 1200
1. We receive ______________ per cent of all information through our eyes.
a) 75%
b) 60%
c) 70%
d) 80%
2. In case of fire do not use ______________.
a) Lift
b) Stairs
c) Ladder
d) Window
3. The factors that lead to reduction in injury rates include:
a) Empowering workforce
b) Following safety protocol
c) Good housekeeping practices
d) Support from top management
e) All of the above
4. Lighting requirements are reliant on:
a) The environment of the working area
b) The nature of the task
c) The sharpness of the worker's eyesight
d) All of the above

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UNIT 7.2: First Aid & CPR

Unit Objectives
At the end of the unit, participants will be able to:
1. Apply first aid on an injured person.
2. Interpret the procedure of CPR.

7.2.1 First Aid


First aid is the assistance given to any person suffering a sudden
illness or injury, with care provided to preserve life, prevent the
condition from worsening, and/or promote recovery. It includes
initial intervention in a serious condition prior to professional
medical help being available, such as performing CPR while
awaiting an ambulance, as well as the complete treatment of minor
conditions, such as applying a plaster to a cut. First aid is generally
performed by the layperson, with many people trained in providing
basic levels of first aid, and others willing to do so from acquired
knowledge. Mental health first aid is an extension of the concept of
first aid to cover mental health.

Fig.7.2.1: First aid Pyramid

There are many situations which may require first aid, and many countries have legislation, regulation, or guidance
which specifies a minimum level of first aid provision in certain circumstances. This can include specific training
or equipment to be available in the workplace (such as an Automated External Defibrillator), the provision of
specialist first aid cover at public gatherings, or mandatory first aid training within schools. First aid, however,
does not necessarily require any particular equipment or prior knowledge, and can involve improvisation with
materials available at the time, often by untrained persons.

Vital Signs Good Poor

Heart Rate 60-100 beats per minute Less than 60 or greater than 100
beats per minute

Respirations 14-16 breaths per minute Less than 14 breaths per minute

Skin Warm, pink and dry Cool, pale and moist

Consciousness Alert and orientated Drowsy or unconscious

Fig.7.2.2: Vital Signs

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Awareness Assessment Action Aftercare


• Observe • Assess what is • Do what you can • Once you have
required to be done assisted the victim,
• Stop to Help • Call for expert medical
stay with him/her till
• Ask yourself, ‘Can I do help
expert care arrives
it?’
• Take care of your and
the bystander’s safety
Fig.7.2.3: Four A’s of First Aid

While delivering First Aid always remember:


• Prevent deterioration.
• Act swiftly, deliberately and confidently.
• Golden Hour – First 60 minutes following an accident.
• Platinum Period – First 15 minutes following an accident.
• Prevent shock and choking.
• Stop bleeding.
• Loosen victim’s clothes.
• Regulate respiratory system.
• Avoid crowding/over-crowding.
• Arrange to take victim to safe place/hospital.
• Attend to emergencies first with ease and without fear.
• Do not overdo. Remember that the person giving first aid is not a doctor.

Injury Symptom Do’s Don’ts


Fracture • Pain • Immobilise the affected part • Do not move
the affected part
• Swelling • Stabilise the affected part
• Do not wash
• Visible bone • Use a cloth as a sling
or probe the
• Use board as a sling injured area
• Carefully Transfer the victim on a
stretcher
Burns (see Degrees • Redness of skin • In case of electrical burn, cut-off • Do not pull off
of Burn table) the power supply any clothing
• Blistered skin
stuck to the
• In case of fire, put out fire with
• Injury marks burnt skin
blanket/coat
• Headache/seizures • Do not place ice
• Use water to douse the flames
on the burn
• Remove any jewellery from the
• Do not use
affected area
cotton to cover
• Wash the burn with water the burn

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Bleeding • Bruises • Check victim’s breathing • Do not clean the


wound from out
• Visible blood loss • Elevate the wound above heart
to in direction
from body level
• Do not apply too
• Coughing blood • Apply direct pressure to the
much pressure
wound with a clean cloth or hands
• Wound/Injury (not more than
marks • Remove any visible objects from 15 mins)
the wounds
• Unconsciousness • Do not give
due to blood loss • Apply bandage once the bleeding water to the
stops victim
• Dizziness
• Pale skin
Heat Stroke/Sun • High body • Move the victim to a cool, shady • Do not let
Stoke temperature place people crowd
around the
• Headache • Wet the victim’s skin with a sponge
victim
• Hot and dry skin • If possible apply ice packs to
• Do not give any
victim’s neck, back and armpits
• Nausea/Vomiting hot drinks to the
• Remove any jewellery from the victim
• Unconsciousness
affected area
• Wash the burn with water
Unconsciousness • No movement of • Loosen clothing around neck, waist • Do not throw
limbs and chest water or slap
the victim
• No verbal response • Check for breathing
or gestures • Do not force
• Place the victim’s legs above the
feed anything
• Pale skin level of heart
• Do not raise the
• If victim is not breathing, perform
head high as it
CPR
may block the
airway
Fig.7.2.4: First Aid for different types of injuries

1st Degree Burn 2nd Degree Burn 3rd Degree Burn 4th Degree Burn
Will recover itself in a few Serious but recovers in a Very Serious and will Extremely Serious and
days. few weeks. require skin grafting. requires many years with
repeated plastic surgery
Action Required: Place Action Required: Place Action Required: Place a
and skin grafting, is life
under running water. clean wet cloth over the clean dry cloth over the
threatening.
burnt area. burnt area.
Action Required: Leave
open and prevent
infection.
Fig.7.2.5: Degree of Burns

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7.2.2 Splints and Aids of Torso


A splint is a bandage that immobilizes a broken bone. Sometimes this is done by using rigid objects such as sticks
or boards. For some injuries, however, this isn't possible and the only option is to tie the broken limb to the body.

7.2.2.1 Splints
During the application of a splint, it is important to not attempt to straighten the break. This will lead to more
injury and pain for the affected. Instead, the splint should be applies to the break the way it was.
When using rigid material
Always use long enough pieces to reach the joints beyond the break. For example, when splinting a forearm, the
material should be long enough to touch both the wrist and the elbow. This helps keep the material in place and
prevents too much pressure from being applied to the wound.
• Always put padding between the rigid material and the body to keep the victim comfortable.
• Knots should be tied between the body and the rigid material. This is an easier option when it comes to
untying them. However, if this can’t be carried out, the knots should be tied over the rigid material.

• Padding should always be used between the body and the rigid
material in order to provide a comfortable setting to the affected.

Fig.7.2.6: Splint the Forearm

• Splint the wrist in the same way. The entire forearm should be immobilized.

Fig.7.2.7: splint the Wrist


• To splint the elbow, use enough rigid material to go from the armpit to the hand. The
entire arm should be immobilized. Do not attempt to straighten or bend the elbow;
splint it in position.
• To splint the upper leg, use long pieces of rigid material that will reach from the ankle
to the armpit. Above the hips, tie long straps around the torso to hold the top of the
splint in place.

Fig.7.2.8: Splint the Elbow

Fig.7.2.9: Splint the Upper Leg

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to apply the AED. If the person responds to defibrillation, turn them onto their side and tilt their head to
maintain their airway.
1. Airway
Once you have assessed the patient’s level of consciousness, evaluate the patient’s airway. Remember, if the
patient is alert and talking, the airway is open. For a patient who is unresponsive, make sure that he or she
is in a supine (face-up) position to effectively evaluate the airway. If the patient is face-down, you must roll
the patient onto his or her back, taking care not to create or worsen an injury. If the patient is unresponsive
and his or her airway is not open, you need to open the airway. Head-tilt/chin-lift technique can be used to
open the airway.
Head-tilt/chin-lift technique
To perform the head-tilt/chin lift technique on an adult:
• Press down on the forehead while pulling up on the bony
part of the chin with two to three fingers of the other hand.
• Tilt the head past a neutral position to open the airway while
avoiding hyperextension of the neck.

Fig.7.2.12: Airway
2. Cardiopulmonary resuscitation
Cardiopulmonary resuscitation circulates blood that contains oxygen
to the vital organs of a patient in cardiac arrest when the heart
and breathing have stopped. It includes chest compressions and
ventilations as well as the use of an automated external defibrillator.

Fig.7.2.13: CAB

• Compressions: One component of CPR is chest compressions. To ensure optimal patient outcomes, high-
quality CPR must be performed. You can ensure high-quality CPR by providing high-quality chest compressions,
making sure that the:
» Patient is on a firm, flat surface to allow for adequate
compression. In a non- healthcare setting this would
typically be on the floor or ground, while in a healthcare
setting this may be on a stretcher or bed.
» The chest is exposed to ensure proper hand placement and
the ability to visualize chest recoil.
» Hands are correctly positioned with the heel of one hand in
the center of the chest on the lower half of sternum with
the other hand on top. Most rescuers find that interlacing Fig.7.2.14: Compressions
their fingers makes it easier to provide compressions while
keeping the fingers off the chest.

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» Arms are as straight as possible, with the shoulders directly over the hands to promote effective
compressions. Locking elbows will help maintain straight arms.
» Compressions are given at the correct rate of at least 100 per minute to a maximum of 120 per minute,
and at the proper depth of at least 2 inches for an adult to promote adequate circulation.
» The chest must be allowed to fully recoil between each compression to allow blood to flow back into the
heart following the compression.
» For adult co-workers, CPR consists of 30 chest compressions followed by 2 ventilations.
• Ventilations: Ventilations supply oxygen to a patient who is not breathing. They may be given via several
methods including:
Mouth-to-Mouth
• Open the airway past a neutral position using the head-tilt/chin-lift technique.
• Pinch the nose shut and make a complete seal over the patient’s mouth with your mouth.
• Give ventilations by blowing into the patient’s mouth. Ventilations should be given one at a time. Take
a break between breaths by breaking the seal slightly between ventilations and then taking a breath
before re-sealing over the mouth.
Pocket mask
CPR breathing barriers, such as pocket masks, create a barrier between your mouth and the patient’s mouth
and nose. This barrier can help to protect you from contact with a patient’s blood, vomitus and saliva, and
from breathing the air that the patient exhales.
• Assemble the mask and valve.
• Open the airway past the neutral position using the head-tilt/chin-lift technique from the patient’s side
when alone.
• Place the mask over the mouth and nose of the patient starting from the bridge of the nose, then place
the bottom of the mask below the mouth to the chin (the mask should not extend past the chin).
• Seal the mask by placing the “webbing” between your index finger and thumb on the top of the mask
above the valve while placing your remaining fingers on the side of the patient’s face. With your other
hand (the hand closest to the patient’s chest), place your thumb along the base of the mask while placing
your bent index finger under the patient’s chin, lifting the face into the mask.

7.2.4 Performing CPR for an Adult


• STEP 1: Check the scene for immediate danger: Make sure that you are not compromising your own safety
by administering CPR to someone else. Is there a fire? Is the person lying on a roadway? It is important to do
whatever is necessary to move yourself and carry the other person to safety.
• STEP 2: Assess the victim’s consciousness: Gently tap his or her on their shoulder and ask, "Are you OK?" If
the person responds in affirmative in a loud or clear voice, CPR is not required. Instead, one should undertake
basic first aid and take measures to prevent or treat shock and assess whether there is a need to contact
emergency services. If the victim is not responsive, the following steps should be undertaken.
• STEP 3: Do not check for a pulse: Unless you’re a trained medical professional, odds are you’ll spend too
much valuable time looking for a pulse when you should be doing compressions.

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• STEP 4: Check for breathing: Make sure that the airway is not
blocked. If the mouth is closed, press with your thumb and
forefinger on both cheeks at the end of the teeth and then look
inside. Remove any visible obstacle that is in your reach but never
push your fingers inside too far. Put your ear close to the victim’s
nose and mouth, and listen for slight breathing. If the victim is
coughing or breathing normally, do not perform CPR.

Fig.7.2.15(a): Performing CPR for an Adult

• STEP 5: Place the victim on his or her back: Make sure he or


she is lying as flat as possible-this will prevent injury while you’re
doing chest compressions. Tilt their head back by using your
palm against their forehead and a push against their chin.

Fig.7.2.15(b): Performing CPR for an Adult

• STEP 6: Place the heel of one hand on the victim’s breastbone,


2 finger-widths above the meeting area of the lower ribs, exactly
in the middle of the chest.

Fig.7.2.15(c): Performing CPR for an Adult

• STEP 7: Place your second hand on top of the first hand, Palms-
down, interlock the fingers of the second hand between the first.

Fig.7.2.15(d): Performing CPR for an Adult


• STEP 8: Position your body directly over your hands, so that
your arms are straight and somewhat rigid. Don’t flex the arms
to push, but sort of lock your elbows, and use your upper body
strength to push.

Fig.7.2.15(e): Performing CPR for an Adult

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• STEP 9: Perform 30 chest compressions. Press down with both


hands directly over the breastbone to perform a compression,
which helps the heart beat. Chest compressions are more critical
for correcting abnormal heart rhythms (ventricular fibrillation
or pulseless ventricular tachycardia, heart rapidly quivering
instead of beating). You should press down by about 2 inches
(5 cm).

Fig.7.2.15(f): Performing CPR for an Adult

• STEP 10: Minimize pauses in chest compression that occur


when changing providers or preparing for a shock. Attempt to
limit interruptions to less than 10 seconds.

Fig.7.2.15(g): Performing CPR for an Adult

• STEP 11: Make sure the airway is open. Place your hand on
the victim’s forehead and two fingers on their chin and tilt the
head back to open the airway. If you suspect a neck injury, pull
the jaw forward rather than lifting the chin. If jaw thrust fails to
open the airway, do a careful head tilt and chin lift. If there are
no signs of life, place a breathing barrier (if available) over the
victim’s mouth.

Fig.7.2.15(h): Performing CPR for an Adult

• STEP 12: Give two rescue breaths (optional). If you are trained
in CPR and totally confident, give two rescue breaths after your
30 chest compressions. If you’ve never done CPR before, or
you’re trained but rusty, stick with only chest compressions.

Fig.7.2.15(i): Performing CPR for an Adult

• STEP 13: Repeat the cycle of 30 chest compressions. If you’re also doing rescue breaths, keep doing a cycle
of 30 chest compressions, and then 2 rescue breaths; repeat the 30 compressions and 2 more breaths. You
should do CPR for 2 minutes (5 cycles of compressions to breaths) before spend time checking for signs of life.

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7.2.5 CPR Using AED


• STEP 1: Use an AED (automated external defibrillator). If
an AED is available in the immediate area, use it as soon as
possible to jump-start the victim’s heart. Make sure there are
no puddles or standing water in the immediate area.

Fig.7.2.16(a): Performing CPR for an Adult

• STEP 2: Fully expose the victim’s chest. Remove any metal


necklaces or underwire bras. Check for any body piercings,
or evidence that the victim has a pacemaker or implantable
cardioverter defibrillator (should be indicated by a medical
bracelet) to avoid shocking too close to those spots. Make sure
the chest is absolutely dry and the victim is not in a puddle.
Note that, if the person has a lot of chest hair, you may need
to shave it, if possible. Some AED kits come with razors for this
purpose.

Fig.7.2.16(b): Performing CPR for an Adult


• STEP 2: Attach the sticky pads with electrodes to the victim’s
chest. Follow the instructions on the AED for placement. Move
the pads at least 1 inch (2.5 cm) away from any metal piercings
or implanted devices. Make sure no one is touching the person,
when you apply the shock.

Fig.7.2.16(c): Performing CPR for an Adult

• STEP 8: Press analyse on the AED machine. If a shock is needed


for the patient, the machine will notify you. If you do shock the
victim, make sure no one is touching him or her.
• STEP 9: Do not remove pads from the victim and resume
CPR for another 5 cycles before using the AED again. Stick on
adhesive electrode pads are intended to be left in place.

Fig.7.2.16(d): Performing CPR for an Adult

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7.2.6 Chain of Survival


Chain of Survival is a sequential process for providing treatment to victims of SCA outside of a hospital setting.
More people can survive SCA if the following steps occur in rapid succession:
• Cardiac arrest is immediately recognized and the emergency response system is activated.
• Early cardiopulmonary resuscitation (CPR) is started with an emphasis on chest compression.
• Rapid defibrillation occurs.
• Effective advanced life support is begun.
• Integrated post-cardiac arrest care is provided.
• Quick execution of each step is critical because the chances of survival decrease 7 to 10 percent with each
passing minute.

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UNIT: 7.3: Sensitivity towards People with disability and Gender


Equality

Unit Objectives
At the end of the unit, participants will be able to:
1. Elaborate the details about PWD Sensitization.
2. Explain gender sensitization and equality.

7.3.1 What is sensitization?


The process of becoming highly sensitive to specific events or situations (especially emotional events or situations)
Sensitization doesn’t always mean feeling the same pain the other person is feeling. It means knowing that the
pain exists and there is a different way of living. Despite how the person lives, he or she has a right to exist in a
society. It’s an attitudinal change and very much required in current time.
Sensitivity to People with Disability
According to the Oxford Dictionary, a disability could be described as an impairment which can be Intellectual,
limitations, cognitive, improvement, sensory, exercise or the mixture of all these. Incapacity impacts a person’s
activities and may happen at birth. Sometimes, it could happen in adulthood. In the medical model, individuals
with certain physical, intellectual, psychological and mental impairments are taken as disabled. According to this,
the disability lies in the individual as it is equated with restrictions of activity with the burden of adjusting with
environment through cures, treatment and rehabilitation.
People with disabilities are subject to multiple deprivations with limited access to basic services, including
education, employment, rehabilitation facilities etc. To work towards an inclusive, barrier free society by raising
awareness and policy actions, there is a need to have comprehensive reliable statistics on people with disability
and their socio-economic conditions
The Constitution of India ensures equality, freedom, justice and dignity of all individuals including persons with
disabilities and mandates an inclusive society for all.
The Persons with Disabilities (Equal Opportunities, Protection of Rights and Full Participation Act, 1995) came
into force on February 7, 1996.This was an important landmark and was a significant step in the direction of
ensuring equal opportunities for persons with disabilities and their full participation in the nation building. The
Act provides for both preventive and promotional aspects of rehabilitation like education, employment and
vocational training, job reservation, research and manpower development, creation of barrier-free environment,
rehabilitation of person with disability, unemployment allowance for the disabled, special insurance scheme for
the disabled employees and establishment of homes for persons with severe disability etc.
In order to give focused attention to Policy issues and meaningful thrust to the activities aimed at welfare
and empowerment of the Persons with Disabilities, a separate Department of Empowerment of Persons with
Disabilities (Divyangjan) (DEPwD) under Ministry of Social Justice & Empowerment was set up in May 2012.
Empowerment of persons with disabilities is an inter-disciplinary process, covering various aspects namely,
prevention, early detection, intervention, education, health, vocational training, rehabilitation and social
integration.

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The disability community is very diverse. Some individuals with a disability may be employed, while others may
rely on public benefits as their main sources of income. Some of the public benefits they receive might have
limitations. Income, resource and savings limits often prevent individuals from enhancing their financial wellbeing
and self-sufficiency as they concentrate efforts on retaining their benefits
Rather than charities, disabled people need sensitivity of the society and initiatives to make their life easy..
New and existing programs are available to help people with disabilities develop skills in financial management
and self-sufficiency. Government keeps trying to support in every possible manner so that they can earn their
livelihood.
We learn so many virtues from disabled people like patience, courage, positive thinking etc .Hence; this gives us all
the more reasons to have a developmental approach towards them. With so many technological breakthroughs
happening all over the world, the Governments have spent in Research and development and innovations which
would make the life of disabled people happier and easier.
For example, the invention of artificial limbs caused a revolution. They are available to the most disabled people
and they can reap benefits from them.
Also, educating them and giving them jobs based upon their physical condition will make them feel a “sense of
achievement” and increase their happiness quotient.
Also, disabled people should be trained by specialists in their fields so that they can try and overcome their
shortcomings to the maximum extent possible and lead a life which is satisfactory and happy.

7.3.1.1 Myths and Stereotypes


We are all individuals with commonalities and differences and that is true for persons with disabilities as well. As
an instructor, it is important to remember to not show pity or put an individual up on a pedestal – everyone should
be treated as equals regardless of one’s abilities. When working with people with disabilities, it is important to
avoid stereotypes. To debunk common stereotypes and myths, below are some key items to note about persons
with disabilities:
• Persons with disabilities are all ages, come from diverse cultures and financial backgrounds.
• People with disabilities work.
• People with disabilities have families.
• Not all persons with disabilities are on or receive benefits such as ESI, Medicaid, etc.
• People with disabilities have goals and dreams.
• All people with disabilities do not necessarily want or need assistance.
• People who are blind or have low vision may wear glasses.
• People who are deaf may use their voice and may be able to read lips, but not all.
• Not all people who use wheelchairs are completely paralyzed – some may be able to walk short distances.
• Delayed or slow speech is not necessarily a sign of a slowed mental process.
• Persons with learning disabilities can be highly intelligent individuals; they simply have a different way of
learning.

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7.3.1.2 People’s First Language


Positive language empowers people and helps them feel respected and important. When writing or speaking
about people who have a disability, it is important to put the person first, usually addressing them by name
or including them as a member of a group, such as a student or co-worker. Group designations such as “the
blind,” “the retarded” or “the disabled” are inappropriate because they do not reflect the individuality, equality
or dignity of people with disabilities.
Here are some general tips to keep in mind:
• Offer to shake hands when introduced. People with limited hand use or an artificial limb can usually shake
hands and offering the left hand is an acceptable greeting.
• Treat adults as adults! Address people with disabilities by their first names only when extending that same
familiarity to all others.
• Ask First. If you offer assistance (always ask before assisting someone), then wait until the offer is accepted.
Then ask the individual with a disability for instructions on how you may assist them.
• Relax. Don’t be embarrassed if you happen to use common expressions such as, “See you later” or “Did you
hear about this?”, that seem to relate to a person’s disability
• Give them respect as any other individual.

7.3.2 Gender Sensitization


What is Gender?
The socially constructed and culturally defined roles, responsibilities, attributes, and entitlements assigned to
people based on their sex assigned at birth in a given setting, along with the power relations between and among
the assigned groups.
Gender equality is the concept that all human beings, irrespective of their sex or gender identity, are free to
develop their personal abilities and make choices without the limitations set by stereotypes, rigid gender roles,
or discrimination.
What is Gender Bias?
• Gender bias is the tendency to make decisions or take actions based on preconceived notions of capability
according to gender. People with disabilities have families.
• Not all persons with disabilities are on or receive benefits such as ESI, Medicaid, etc
It is the process of raising awareness and inculcating empathy about one’s own and the other gender. Since one
of the most common area of discrimination is based on gender, there is a great need to sensitize the youth on
gender related issues. This would strongly contribute in ensuring that equal roles, responsibilities, opportunities,
and expectations are assigned to both men and women. Training on gender sensitization will help break the
stereotypes around job roles, women's participation in particular trades, and would support in equal participation
of men and women in the decision-making process.

7.3.2.1 Why is the Need for Gender Sensitivity


Couple communication and decision-making
The role of men and women in household decisions about finances, food consumption, childcare, healthcare
or travel often reflect power relations in the home. When power relations are unequal, it results in not only

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one sided biased decision but also can increase risky sexual behavior and intimate partner violence. While it is
important for women to play a larger role in important household decisions, such as financing, men should also
become more involved in healthcare and household decisions around health. Couple communication and joint
decision-making have a positive impact on health outcomes.
Access to opportunities and resources
Gender-related factors also affect health outcomes through differential access to opportunities and resources like
education, employment and healthcare.
• Education: Gender roles often restrict both boys’ and girls’ access to education which can have long-term
effects on health outcomes. For example, more educated women and formally employed women are more
likely to use family planning, which reduces the risk of unwanted pregnancy and potentially, the need for
abortion
• Employment: In many contexts, women’s traditional responsibilities are primarily domestic and they do not
work outside the home. When they do, they are often part of the informal economy, in lower-paid and less-
skilled jobs without opportunities to join unions or trade organizations that advocate for better pay or rights
• Healthcare: Women’s mobility may limit their access to health services and existing programs intended to
increase knowledge of family planning or other health information. Men often do not go to health clinics for
their own care or with their partner because pregnancy and child health are seen as a “woman’s domain.”.
Social, cultural and gender norms
Norms related to gender, such as gender preference, masculinity and fertility, also influence health outcomes.
• Gender Preference: In India, China, and to a certain extent in some African countries, there is a gender bias
in child healthcare. Preference for boys can lead to financial resources for education and other services, like
healthcare, being differentially allocated within households. Reasons for this preference vary, and include the
perception that boys will financially support their parents when they are older, and that families are obliged
to pay dowries when their daughters marry.
• Fertility: In many areas, a woman’s value is often measured by her ability to have children. This can lead
women to put their own health or the health of their family at risk by starting pregnancy too early, when not
yet physically matured, and giving birth without proper spacing or having more children than the household
can support. For couples facing fertility issues, women often bear the brunt of household and community-
level stigma and abuse for failing to conceive.
• Masculinity: Masculine ideas associating men with strength, virility, dominance and power may increase
the number of sexual partners and inhibit the use of condoms, thereby increasing the risk for unwanted
pregnancy or the transmission of STIs or HIV through unprotected sex or sexual violence. These masculine
norms also may promote or normalize violence against women
Summary of Need for Gender Sensitization
• To provide balance to the society
• To provide equal opportunities to women and men
• To gauge views of all sections of society
• To distribute resources evenly
• To allow same personal freedom for men and women
• To even out the gender bias present in the society

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Exercise
1. Heart rate of a healthy person should be:
a) 40-60 beats per minute
b) 70-110 beats per minute
c) 80-100 beats per minute
d) 60-100 beats per minute
1. What is not in Four A’s of First Aid:
a) Awareness
b) Assessment
c) Action
d) Attitude
2. The symptoms of fracture:
a) Pain
b) Swelling
c) Visible bone
d) All of the above
3. Which degree of burn is explained as; Extremely Serious and requires many years with repeated plastic
surgery and skin grafting to heal?
a) 1st Degree Burn
b) 2st Degree Burn
c) 3st Degree Burn
d) 4st Degree Burn
4. ..................................... is a level of medical care which is used for victims of life-threatening illnesses or
injuries until they can be given full medical care at a hospital.
a) Basic life support (BLS)
b) CPR
c) ABC
d) All of the above

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Key Learning Outcomes


At the end of the module, participants will be able to:
1. Carryout work functions in accordance with legislation and regulations, organizational guidelines and
procedures.
2. Seek and obtain clarifications on policies and procedures, from your supervisor or other authorized personnel.
3. Apply and follow these policies and procedures within your work practices.
4. Provide support to your supervisor and team members in enforcing these considerations.
5. Identify and report any possible deviation to these requirements.
6. Explain the effect and importance of Greening of Job roles.

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UNIT 8.1: Follow Regulatory and Company’s Rules

Unit Objectives
At the end of the unit, participants will be able to:
1. Carryout work functions in accordance with legislation and regulations, organizational guidelines and
procedures.
2. Seek and obtain clarifications on policies and procedures, from your supervisor or other authorized personnel.
3. Apply and follow these policies and procedures within your work practices.
4. Provide support to your supervisor and team members in enforcing these considerations.
5. Identify and report any possible deviation to these requirements.
6. Explain the effect and importance of Greening of Job roles.

8.1.1 Defining Compliance for Your Organization


According to Merriam Webster the dictionary definition of compliance is as
follows:
1. The act or process of complying to a desire, demand, proposal, or
regimen, or to coercion.
2. Conformity in fulfilling official requirements.
3. A disposition to yield to others.
4. The ability of an object to yield elastically when a force is applied.
Fig.8.1.1: Regulatory Compliance

Supervisory compliance for industries, world- wide falls under the second definition. There are many managers,
general councils, and policy officers that would consent in agreement at any of the other definitions as well.
Let’s discuss, what is compliance? Whether an organization is confronting an external regulatory compliance
from a government agency, or seeks to comply with its own organizational mandates, policies or procedures,
compliance in actuality means conforming to requirements and a proof that your organization has done so. This
is usually attained by the scheming and development of managerial policies that will map out the projected code
of conduct.
From a policy’s point of view, there are many aspects that impact an organization’s policies, including legislative
and regulatory requirements, organizational best practices, and the market demands. If we look at government/
public sector agencies, financial service businesses, and healthcare providers - we find that they are controlled
and must develop internal policies in order to ensure compliance. The actual trial comes from the juncture of
practice with the laid policy.
After that, they must adopt ways to enforce those policies and measure their effectiveness. Initially this may
seem to be an easy and convenient task. But the dilemma is creating a policy – without any mechanism, may it
be manual, automated, or third-part, to measure and monitor compliance of the policies is very difficult. In order
to build effective policies, we must not only have an understanding of the statutory requirements that will shape

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the policy within our organizations, but how these policies relate to the business practices, the workforce, the
methodologies of operations and the technologies within the corporation.
Irrespective of the requirements to which an organization must obey, a well-planned model is essential which
will be one that assimilates strategies with their people, processes, and technology. This includes education,
monitoring, and enforcement. Organizations should look to use machineries and to develop procedures that make
it easier to do the right thing or to simply disregard the policy all together. In conducting performance audits, an
assessment should be made of compliance with applicable laws and regulations when necessary to satisfy the
audit objectives. The auditor should design the audit to provide reasonable assurance of detecting illegal acts
that could significantly affect audit objectives. The auditor also should be alert to situations or transactions that
could be indicative of illegal acts that may have an indirect effect on the audit results.

8.1.2 Significance of Compliance in Indian Garment Industry


Compliance is the standard for the product which ensures that it is aligned to its industry’s qualitative demands.
This also includes audits and inspections which are crucial to a proper and formal work environment. Compliance
and its demand is rapidly growing in today’s industrial scene since globalization of manufacturing standards
has also created a demand for ethically created products. This standard of compliance is crucial because of the
increase in export of garments from India.
Social Compliance
The treatment of the employees by its business constitutes social compliance. This also includes their environment
and their personal perspective on social responsibility as an employee. The treatment of employees regarding
wages, work conditions and working hours. A compliance audit is necessary in order to determine if the company
meets standard environmental laws.
Compliance Audit
Process Safety Management, Risk Management Programs, and Process Security Management are all organised
and provided by audits and assessments. Compliance and its verification is carried out with audits that focus
particularly on these policies and procedures. The design and implementation of these audits ensures this
compliance. Additionally, all sorts of deficiencies can be addressed and solved through corrective action.
In India, compliance audit consists of a thorough examination of orders, regulations, rules and directions for
dealing with prudence, legality, transparency and adequacy. It is the job of auditors to collect information by
reviewing documents, visually observing the site and staff interviews. This data is cross checked with applicable
regulations and permits to ensure how well the operation is when sieved through applicable and required
legalities.
There are three main phases of compliance audit in India:
1. Pre-audit: It includes planning and organising the audit; establishing the audit objectives, scope and etiquette;
and reviewing the design of the program by inspecting documentation
2. On-site audit: It includes conducting personnel interviews, reviewing records, and making observations to
assess program implementation
3. Post-audit: It includes briefing the management on audit findings, and preparing a final report
Therefore, Indian apparel manufacturers need to follow Government guidelines, and social compliance standards
not only within their sphere of operations, but also insist their vendors, distributors, and other collaborators
involved in the supply chain to do the same.

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8.1.2.1 Core Labour Standards


International labour standards have grown into a wide-ranging system of gadgets on work and social policy, backed
by a administrative system intended to address all sorts of complications in their submission at the national level
• Removal of Discernment in Employment and Occupation
• Freedom of Association
• Right to Collective Bargaining
• Elimination of all Forms of Forced or Compulsory Labour
• Effective Abolition of Child Labour
Apparel industry players would ensure that labour contractors don’t involve forced labour or child labour and
get the supply chain of the suppliers audited. Apparel Export Promotion Council (AEPC), a top organization of
Indian apparel exporters, has envisioned a garment factory compliance program ‘Disha’ -Driving Industry towards
Sustainable Human Capital Advancement. The prime objective of this body is to make India a global benchmark
for social compliance in apparel Industrial. This Common Compliance Code design will prepare the Indian apparel
industry on a mutual platform towards a more social and ecologically compliant industrial atmosphere.

8.1.3 India Adopting Universal Standards on Child Labour


The compliance level of garment factory is very high for Indian exporters. To ensure that all standards are being
complied with, the big international companies, mindful of their branding, often generate and follow their own
compliance standards. Numerous U.S. companies have incorporated “child labour” in their code of conduct, due
to tenacious signal of child exploitation in the industry.

8.1.3.1 Common Compliance Code


There is a compliance exhaustion in the Apparel Industry,. Although they are trading with the global brands, the
apparel sellers still don’t consent that compliance is an integral management practice. The Indian apparel export
industry has been indisputable to implement zero tolerance on child labour and cleanse the supply chain.
“This common compliance code will not only give the opportunity for the industry to negate international claims
against child labour promotion in the garment industry, but will also help to improve the image of the industry and
win more international businesses,” as per PremalUdani, Chairman, Apparel Export Promotion Council (AEPC).

8.1.4 Role of AEPC in Indian Garment Industry


The apparel industry of India is one of the significant export segments. It
enjoys a good global ranking because of its quality and price affordability. But
there is an emerging need to increase effectiveness in the social domain as the
industry faces various labour, compliance and background situations.
Being a labour rigorous industry, social compliance is becoming an integral
issue for this sector. The apparel export promotion council of India (AEPC)
under the textiles ministry is plateful domestic textile trade to follow the
global norms through development and application of tools to help workshops Fig.8.1.2: AEPC Logo
certify, monitor and improve universal standards.

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AEPC’s assistance to garment exporters


AEPC brings about invaluable backing to Indian garment exporters and also the international buyers who select
India as their favoured tracing terminus for garments. The body today has grown-up to become the most powerful
connotation for promotion and facilitation of garment exports. With an objective of structuring a strong ground
for Indian exporters, AEPC is devoted to provide various podiums which would help in increasing garment exports.
Role of Apparel Export Promotion Council in India
In India, the Apparel Export Promotion Council (AEPC) is committed to legal compliance and principled business
Practices. It encourages members/exporters to comply with all applicable laws and regulations of the country
to meet international compliance standards. Further, the council has designed a garment factory compliance
program ‘Disha’ (Driving Industry towards Sustainable Human Capital Advancement) that aims to spread
awareness regarding the importance of compliance among garment exporters.

8.1.5 Indian Garment Industry and Social Responsibility


The apparel industry of India, is one of the biggest segments among the various industries existing. It is also
one of the oldest and an eminent industry in terms of output, investment and employment. A sector which has
a global market share and has earned reputation for its permanence, worth and magnificence. The industry is
growing at a fast pace with change in customer taste and inclinations. There are numerous factors impacting a
change in customer preferences. Few of them are here:
• Rise in disposable incomes
• Government policy focused on fast-track growth
• Convenience of shopping at departmental stores and shopping malls
• Increasing demand for branded apparels and fashion accessories
• Boom in the retail industry

8.1.5.1 International Labour Standards


The Indian apparel industry had established itself substantially not just in the domestic but global market too.
The improved density from international apparel buyers to comply with labour principles and rights in Indian
garment factories has resulted into a vast number of labels and code of conduct.

8.1.5.2 Corporate Social Responsibility


Corporate social responsibility (CSR) fundamentally connotes that the establishment should work in a principled
way. It should work in the best interest of the parties associated with it. The notion of social accountability and
responsibilities in Indian apparel sector is fastening acceptance. Increasing number of companies are tiresome to
work in a mode to defend the interests of the workforce, clients, contractors and the society.

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8.1.5.3 Social Responsibility in the Garment Industry


Garment firms have social responsibility associated with workforce and the surroundings. Social responsibility in
the global clothing industry gives a deep examination of labour practices and values. But the ways by which the
various organisations takes up to accomplish their social accountability may be different. A garment factory can
fulfil its social responsibility in the following manner:
• By creating and providing a challenging environment to the workforce.
• Creation and provision of fair book of policies for any kind of employee dispute, if any.
• Affirm a safe and positive working environment for the employees.
• Prohibit child labour and abolish any kind of child abuse.
• Provision of equal opportunities to the employees to voice their feedback and have an effective policy for the
solution of dispute.
• Ensure ethical recruitment, training, remuneration, appraisal and other policies.

8.1.6 Indian Apparel Trade and Compliance Standards


With the increasing globalisation, a lot of prominence has been placed on global compliance standards in the
garment industry. Factories involved in the international trade must keep a proper check of the garment factory
compliance at regular interludes. Therefore, every apparel export business needs to have a proper understanding
of compliance rules for foreign trade.

8.1.6.1 Why Code of Ethics is Required


The code of ethics is concerned with the quality of the products and services from the workstations along with
the working environment that should meet the provisions of audits and assessments. If followed sincerely, these
ethics will result into:
• Cumulative national affordability in terms of social compliance.
• Growing competitiveness of small scale industrialists.
• Dropping burden on manufacturers.
Some of the compliance codes in Indian garment industry are listed below.

8.1.6.2 Working Hour & Wage Rate Compliance


• Garment workshops should ensure a confirmation that employees should get minimum wages as per the
domestic law and according to their working hours spent by them in the industry.
• Employer should confirm an equal wages to both men and women employees who are performing the same
work or work of a similar nature.
• Workforce employed for more than nine hours on any day or for more than 48 hours in any week, shall be
qualified to wages at premium legal rates for such overtime work.
• Every employee must be entitled to one holiday in a week. Whenever a worker is required to work on a
weekly holiday, he is to be allowed a compensatory holiday for each holiday so lost.

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8.1.6.3 Workplace & Work Environment Compliance


• Businesses units should see that they are providing a proper clean, hygienic, well-ventilation, sufficient light
and air to provide the workforce with standard work environment. A comfortable workstation with a clean
and neat workplace is a mandate.
• Indian garment industries should ensure that the workers are given a comfortable sitting chair with back
support and proper leg space.

8.1.6.4 Non-discrimination Compliance


Under federal and state laws, it is in contradiction of the law for proprietors to differentiate staffs and job applicants
and/or harassment to occur with their organizations. It is also against the law to treat people unethically or bother
them because of the age, disability, homosexuality, marital or domestic status, race, sex or transgender status
of any relative, friend or colleague of a job applicant or employee Employers, managers and supervisors must
treat all their job applicants and employees on the basis of their individual merit and not because of irrelevant
personal characteristics. They must also do their best to make sure that their employees are not harassing any
other job applicant or employee.

8.1.6.5 Social Compliance in India


Religion, community, culture or belief characteristics should never be the basis of distinction among employees
by the organisation. All the terms and conditions of employment should be based on a person’s ability to do
the job. The mandate for social compliance is growing every day. One can accomplish a dynamic and vigorous
compliance system only when the workforce is provided with an equal stand to voice their concern and have
consultative instrument at the workplace.
The Apparel Export Promotion Council of India (AEPC), a summit framework of Indian apparel exporters, runs all
social compliance services to meet international global standards. This council trains and monitors industrial unit
to upgrade the factory conditions and labour values and standards.

8.1.7 Health and Safety Compliance in Indian Garment Industry


Apparel industry has won increased attention from consumers, social workers, welfare organisations and
trademarked international buyers. Many global players are demanding that their “code of conduct” should be
complied to, before entering into an agreement. Nowadays, continuous observance to quality standards and
employee contentment have become significant bounds for gauging the company’s performance.
Apart from the growing quality of outputs that meet transnationally recognised standards, it is essential for the
suppliers to improve safety and health compliance code and provide proper working atmosphere in their work
locations.
Numerous overseas countries have established various international compliance standards on safety and health
compliance. Exporters should follow these codes to live on in the global market. One should not under-estimate
the benefits drawn from regular drilling of compliance codes of conduct which can bring higher price of yields,
less employee turnover rate, smooth trade relation as well as global image & status.

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8.1.7.1 Need for Compliance Codes


There is prominent impact of social compliance on company’s economic outcomes. Companies should adopt
compliance code to protect their goodwill and brand name in the market. The Indian apparel industry needs to
be hard-hitting on compliance rather than opposing with other developing countries manufacturing low-cost
garments.

8.1.7.2 Compliance Code Guidelines


Apparel factories ought to contemplate the below mentioned guidelines when complying with safety and health
compliance code standards:
• Trades should comply with international standard code, such as ISO or importing countries standard code to
become competitive in international markets.
• It is necessary for workers involved in loading and unloading operations.
• Young aduls (between 15 to 18 years) are not allowed to work on any dangerous machine without sufficient
training and supervision.
• Ear plugs or muffs should be given in places with excessive sound such as generator rooms and embroidery
rooms.
• Factories should have effective fire extinguisher with proper usage instructions.
• Eye-wear and face shields should be a must, providing in areas with danger of flying objects, sparks, glare,
hazardous liquids and excessive dust.
Code to protect their goodwill in the market
This industry needs to be tough on compliance rather than challenging with other developing countries
manufacturing inexpensive garments. In India, the Apparel Export Promotion Council (AEPC) is committed to
legal compliance and ethical business practices and encourages members/exporters to comply with all applicable
laws and regulations of the country to meet international compliance standards.
The council has designed a garment factory compliance program ‘Disha’ (Driving Industry towards Sustainable
Human Capital Advancement) that aims to spread awareness regarding the importance of compliance among
apparel exporters.

8.1.8 Compliance Code Guidelines for Indian Garment Industry


The Indian apparel industry supports considerably to India’s export earnings. India has industrialised as a major
following destination for various buyers. The USA and the EU endure to be the most domineering markets
for Indian apparel industry, bookkeeping for about two-third of India’s textiles exports. These countries have
been demanding upon compliance to certain social, environmental and safety standards and norms by the
manufacture units involved in export business. Corporate codes of conduct that discourses labour standards
vary from corporation to corporation and location to location. Some of the common Indian Garment industry
compliance code guidelines are:
• Exporters must not be intricate in unfair labour practices but limited to interferences in matters regarding
freedom of association.
• Exporters shall recompense workforce for all hours operated. Workers on a piece rate payment scheme or
any other incentive scheme should be paid according to that.

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• Exporters shall not illogically restrain the liberty of movement of workers, including movement in canteen
during breaks, using toilets, accessing water, or to access necessary medical attention, as a means to maintain
work discipline.
• Exporters are about to offer workers with paid annual leaves as required under local laws, guidelines and
processes. Exporters shall not impose any undue limitations on workers’ use of annual leave or taking any
type of sick or maternity leave.
• There shall be no alterations in workers remuneration for work of equal value on the basis of gender, race,
religion, age, nationality, sexual orientation, social political opinion, disability or ethnic origin.
• Exporters shall not threaten female workers with firing or any other employment conclusion that adversely
distresses their service status in order to avert them from getting married or becoming pregnant.
• Exporters shall confirm that proper ventilation systems are installed within their premises to prevent airborne
exposures which may affect the health of workers.
• Members shall not custom any form of physical or mental, emotional violence, threats, harassment, or abuse
against workers seeking to form organisations or participating in union activities, including strikes.
• Workers shall be permitted to at least 24 successive hours of rest in every seven-day period. If workers must
work on a rest day, another successive 24 hours rest day must be provided.
• Exporters shall pay workers at least the legal minimum wage or the usual industry wage, the one that is
Higher. This indeed is the most essential code of compliance for Indian Industry.
• Garment exporters must ensure that the minimum age requirement to unsafe employment shall not be less
than 14 years. This is the most significant concern in the country. Each worker has the right to enter into
and to terminate their employment freely. Indian apparel makers need to follow all the compliance rules to
comply with global standards. Often companies adopt industry compliance codes to project a positive image
and protect their goodwill in the market. The Indian garment industry needs to be strong on compliance
instead of competing with other developing countries manufacturing inexpensive garments.
Indian apparel makers need to follow all the compliance rules to comply with global standards. Often companies
adopt industry compliance codes to project a positive image and protect their goodwill in the market. The Indian
garment industry needs to be strong on compliance instead of competing with other developing countries
manufacturing inexpensive garments.

8.1.9 India Complying with International Standards on Child Labour


Child labour has been a grave crime in India. It still exists. Children are in poverty, ignorance, and corruption due
to illiteracy. Child labour superfluities under many conditions such as discernment (based on gender, ethnic, or
religious issues), inaccessibility of educational and other substitutes, weak enforcement of child labour laws, etc.
Large global firms, conscious of their image, often set up their own compliance standards for the exporters to
ensure that all standards are being complied with.
Various companies of U.S originality have included child labour in their code of conduct, due to tenacious
evidence of child exploitation in the industry. In worldwide market, the buyer’s compulsory requirement is to
have an audit. As India is a leading garment exporter, the level of garment factory compliance is very high for
Indian exporters. The child labour issue is one of the very important aspect that the audit checks. Therefore, all
the export units must be highly compliant on issues related to child labour.

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8.1.6.1 Code of Conduct for Garment Exporters


• Garment exporters must safeguard that the bottom limit of the age requirement to non-hazardous
employment should not be less than 14 years. Moreover, all young workers (between 14 to 18 years) must
be sheltered from doing any work that is likely to be dangerous or that may be injurious to their health and
physical, mental, social, or moral development. Exporters must detect all legal necessities for work being
performed by lawful young workers.
• Further, the trainees or occupational students shall not be under the legal age for employment (as provided
under the applicable laws). They cannot be used on regular production lines as long as they are trainees and
unless their pay and other benefits are at par with the regular workforce.
• A proper process is followed for checking the age of the workers. The minimum certification and credentials
required to be maintained shall include- proof of age certificates by registered/ licensed dentists, birth
certificate, school leaving certificate, national identity like passport, driving license, voter card etc. or any
other document required under the applicable laws.
Apparel industry players would now make sure that labour contractors don’t engage child labour and get the
supply chain of the suppliers audited. Apparel Export Promotion Council (AEPC) has intended a garment factory
compliance program ‘Disha’ (Driving Industry towards Sustainable Human Capital Advancement) to make India a
global benchmark for social acquiescence in apparel manufacturing and export. This Common Compliance Code
project will prepare the Indian apparel industry on a mutual platform towards a more social and environmentally
accommodating industrial environment.

8.1.10 Green Jobs


"‘Green jobs’ are defined as jobs that reduce the environmental impact of enterprises and economic sectors,
ultimately to levels that are sustainable."
Green jobs can produce goods or provide services that reduce environmental impact, such as green buildings or
clean technology adoption. An important section of green jobs lies in sustainable or clean manufacturing. India
has already begun preparation towards a green transition by institutionalizing capacity buildings for green jobs
through jobs, including legal regulations and skill mapping. The country is accelerating the expansion of green jobs
in large industries like automotive, textile, brick manufacturing, power sector, and green buildings. It is gradually
expanding its coverage to hard-to-abate sectors such as steel, thermal power plants, and manufacturing SMEs.
India will soon be the most populous country in the world
– and home to one of the youngest populations. India is
the world’s third-largest energy consuming country, with
80 per cent of demand met by coal, oil and solid biomass.
Despite its efforts, India is predicted to be among the top
three emitters by 2030. Millions of Indian households
are set to buy new appliances, air conditioning units and
vehicles.
Rapid growth is expected in building stock, other
infrastructure, and construction materials. In recent years,
India created a massive expansion in renewable energy.
India’s efforts at promoting LED lighting are a huge success
story. Over 367 million LED bulbs, 7.2 million LED tube lights
and 2.3 million energy efficient fans have been distributed.
This has brought big savings in power use, greenhouse gas
emissions and household bills. Fig.8.1.3: Diversified green jobs

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India has also taken steps to control plastic pollution, including bans on single-use plastic and strengthening
extended producer responsibility. India has also committed to restoring 26 million hectares of degraded land by
2030. But India, like every nation, must do more. And doing more is in the best interests of the entire nation. A
recent World Economic Forum estimate suggests that India’s decarbonization journey represents a USD 15 trillion
economic opportunity by 2070. This journey could create as many as 50 million net new jobs.
About sustainability and sustainable workplace
Sustainability, greening the corporation, environment management are gradually becoming a part of the corporate
vocabulary. The way the natural resources are extracted and consumed from earth, it is going to be very difficult
to replenish them timely. It is often discussed in various forums that for generating the resources we spend in one
year; earth takes around 1.5 years for the re-generation. Hence, it can be assumed that there will a requirement
of the capacity of almost two Earths by 2030 to keep pace with the present natural resource consumption, and
the requirement will be of three planets by 2050.
The current requirement is towards developing long-term, meaningful relationships, and self-discipline for
attaining effective results. Thus, the design of the workplace is such that supports the basic and core idea in a
more accommodating and comprehensive manner.
A Green workplace is an eco-friendly and focused organisation and leans towards the adoption of business
practices that are justifiable in nature, energy efficient, and well suited to the complex as well as the ever
changing world of business. It advocates the model based on 3Rs — reduce, reuse, recycle. It encompasses green
competencies, green attitude, and green behaviour, which is combined synergistically to help the organisation
become green or sustainable. Values are the essential characteristic that both employees and organisations
uphold and operate at multiple levels (societal, organisational and personal), thus playing a fundamental role in
shaping the organisation’s culture with regard to a shift towards greater sustainability.
The idea of introducing green initiatives into the workplace can feel a little daunting at first. And while it may feel
overwhelming trying to figure out where to start, there are actually lots of ways we can be more green in the
office without bringing the whole forest inside, without huge cost implications and with long-term benefits to
the company, employee well-being and future spend. Implementing a few simple changes for a more sustainable,
green workplace can be really effective in reducing your business’ impact on the environment.
Sustainability is now counted as one of the major pillars of apparel export business and a growth tool. Though
its key areas involve saving of energy, water, more greenery in the factories, maximum use of natural resources,
green factories, there are many other initiatives which are being taken by various companies as per their need,
priorities, and with the changing sustainability landscape, bench marks and issues are also evolving. All these
efforts are generating great results, bringing buyers closer to them and creating a sense of profitability and
responsibility amongst the companies towards the people and the planet.
A Few Green workplace initiatives
1. Discourage food and water wastage.
2. Switch off the lights or power when not in use.
3. Switch off the sewing machine when not in use.
4. Use eco friendly fabrics in designing.
5. Minimise fabric waste.
6. Design out of fabric waste.
7. Stop using Single use Plastic.
8. Segregate waste as per waste management/disposal policy.

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9. Any sort of wastages like empty glasses/bottles/plastics/containers etc should be kept in a specific area to
be recycled.
10. Throw waste only in the allocated basket or trolley.
11. Minimise use of paper.
12. Use of LED lights.
13. Installation of solar panels.
Encourage similar practice at home also.

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Key Learning Outcomes


At the end of the module, participants will be able to:
1. Interpret the basic meaning of Soft Skills, their components and their benefits.
2. Interpret Work Readiness and its significance.
3. Explain communication process.
4. Explain about verbal and non- verbal communication.
5. Explain about the barriers in communication process.
6. Maintain cleanliness and hygiene.
7. Identify specific uniform guidelines
8. Maintain positive body language while speaking.
9. Interpret good eating habit and their impact on health.
10. Develop a positive attitude and behavior.
11. Explain team dynamics.
12. Explain how to manage relations.
13. Learn about Stress and anger management skills.
14. Learn to develop leadership qualities.
15. Explain about what is social interaction and what are social interaction behaviors.
16. Practice Self introduction in public.
17. Participate in group discussions in the class.
18. Identify the importance of team building and team work.
19. Explain about the time management.
20. Develop time management skills.
21. Learn about effective time planning.
22. Interpret the importance of resume.
23. Learn how to prepare a resume.
24. Explain the procedure of interview.
25. Practice mock interview.
26. Identify how to present themselves during an interview.

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UNIT 9.1: Introduction to the Soft Skills

Unit Objectives
At the end of the unit, participants will be able to:
1. Interpret basic meaning of Soft Skills, their components and their benefits.
2. Explain the components and their benefits.

9.1.1 What is a Soft Skill?


Soft skills are personal attributes that describes an individual’s
Executive
ability to interact with others. Soft skills is a term often Presence
associated with a person’s EQ, the cluster of personality traits, Writing
Skills
Communication

social graces, communication language, personal habits,


friendliness and optimism that characterise relationship with
other people. Soft Skills complement hard skills which are Team Work Presentation

occupational requirements of a job and many other activities.


Soft Skills
They are related to feelings, emotions, insights and an inner
knowing. Motivation
Public
Speaking
Soft skills have more to do with who we are than what we
know. As such soft, skills encompasses, the character traits
that decide how well one interact with others and are usually a Leadership Listening
Business
definite part of one’s personality. Etiquette

According to a survey the long term success in job is 75 % due


Fig.9.1.1: Soft skills
to soft skills and 25 % due to technical knowhow. Soft skills also
determine how satisfied and happy one remains in professional
and personal situations.

9.1.2 Components of Soft Skills


• Adaptability
• Emotional Strength
• Leadership Quality
• Team Playing Ability
• Decision Making
• Interpersonal Communication
• Negotiation Skills

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7.1.3 Benefits of Soft Skills


Some of the benefits of Soft Skills are as:
• Increased credibility with customers.
• Increased customer satisfaction.
• More productive employees.
• Out service the competition.
• Recognition from the industry, employer and peers.
• New employment opportunities.
• Increased ability to perform on the job.

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UNIT 9.2: Effective Communication

Unit Objectives
At the end of the unit, participants will be able to:
1. Explain the meaning of Communication and process of communication.
2. Elaborate about the types of communication.
3. Identify the barrier in effective communication.

9.2.1 Introduction
In the information age we have to send, receive and process huge number of messages everyday. But effective
communication is more than just exchanging information, it also about understanding the emotion behind
the information. Effective communication can improve relationship at home, work, and in social situations by
deepening our connections to others and improving teamwork, decision making and problem solving.
Effective communication skill is a learned skill, it is more effective when it’s spontaneous than formula.

9.2.2 The Communication Process


The process of conveying information through the exchange of thoughts, ideas, feelings, intentions, attitude by
speech, gesture, writing etc. is known as communication. It is the meaningful exchange of information between
two or more participants.

Fig.9.2.1: The Communication Process

Communication requires a sender, a message, a medium and a recipient. Communication process is complete
only when a receiver understands the sender message.

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Communication with other involves three steps:


1. Message: First information exists in the mind of the sender. It can be a concept, idea, formation and feeling.
2. Encoding: A message is sent to the receiver in words or other symbols.
3. Decoding: Lastly the receiver translates the words or symbols into a concept or information that a person
can understand.

9.2.3 Verbal and Non-Verbal Communication


Communication can be categorized into three basic types. These include:
1. Verbal Communication: It means you listen to a person to understand their meaning. Verbal communications
have the advantage of immediate feedback, are best for conveying emotions and can involve storytelling and
crucial conversations.
2. Written Communication: letters, books, newspapers are printed messages in which you read their meaning.
They are asynchronous, can reach many readers and are best for conveying information.
3. Nonverbal Communication: It means you observe a person and infer meaning. Both verbal and written
communications convey nonverbal communication and are also supported by body language, eye contact,
facial expression, posture, touch and space.

9.2.4 Communicating Effectively Identifying Barriers


There are many reasons why communications
fail. These failures are the result of barriers in
communication which may occur at any stage in the
communication process. Barriers may lead to one’s
message becoming distorted and therefore risk
wasting both time and money by causing confusion
and misunderstanding. Effective communication
involves overcoming these barriers and conveying a
clear and concise message.

Fig.9.2.2: Barriers in Communication

A skilled communicator must be aware of these barriers and try to reduce their impact by continually checking
understanding or by offering proper feedback.
Dealing with Barriers
• Use simple, easily understood word. Over complicating makes things confusing
• While speaking in other language always prepare beforehand
• Always give or take feedback to ensure the effectiveness of communication
• Be alert to cues
• Listen, listen, listen …

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9.2.5.1 Some Tips for Active Listening


• Concentrate what the person is talking about and not on noise or other external distractions.
• Understand his emotions and you get it all right. Is the speaker angry, happy or plainly inquisitive?
• When the speaker is saying or telling something, don’t break the chain of his thoughts.
• Don’t avoid completing sentences of the speaker. Let them speak and speak only after they finish.
• It’s alright if you haven’t understood at first chance. Request to repeat the information.
• Practice makes a man perfect. Listen intently, focus and ignore other noises. Listen more and talk when
required.
It takes a lot of concentration and determination to be active listener. Old habits are hard to break and if you’re
listening habits are not good then you have to break those. Start listening deliberately and remind yourself
frequently that your goal is to hear truly what the other person is saying.

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UNIT 9.3: Grooming and Hygiene

Unit Objectives
At the end of the unit, participants will be able to:
1. Maintain cleanliness and hygiene.
2. Keep their dress clean and tidy.
3. Maintain positive body language while speaking.
4. Enable to perform more of the do’s than the don’ts.
5. Avoiding bad things such as gutkha and alcohol.

9.3.1 Personal Grooming


Personal Grooming is the term for how people take care of their body appearance. Once you enter your store/
department you need to be dressed in full uniform as per company norms, and also properly groom yourself as
per the service standards.
Personal grooming not only makes us presentable to other people but good personal hygiene is essential for
good health. Habits that are considered personal grooming include, bathing, dressing, applying makeup, hair
removal and taking care of one’s teeth and skin.

9.3.2 Positive Body Posture and Language


• Clean hands at all times as they mostly will be handling merchandise and customers.
• Avoid biting nails on the floor.
• Manage body odour & bad breath to be under control as they are offensive to the customer.
• Maintain straight & upright posture on the shop floor.
• Slouching on the floor, hands in pockets, hands on the hips are not courteous to the custome.
• Keep your hands out of your pocket
• Don’t Fidget. Fidgeting is a clear sign of nervousness
• Keep your eyes forward. This indicates that you are interested in communication with other.
• Stand up straight with your shoulders back. It communicates confidence.
• Don’t cross your arms when meeting other persons.

9.3.3 Personal Hygiene


Personal Hygiene is the set of practices to follow to preserve one’s health. Maintaining a high level of personal
hygiene will help to increase self-esteem while minimizing the chances of developing infections. Poor personal
hygiene can have significant implications on the success of job applications or chances of the promotion.

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9.3.4 Physical Fitness


Apart from following these hygienic practices, one should also be physically fit. Physical fitness is an outcome of
regular exercise. Exercise may be of many different forms. Jogging, morning-walk, weight-lifting, gym, swimming,
cycling, yoga and many more.
Things to be avoided
There are certain habits that have severe ill-effects on one’s health. Such habits should be avoided for a healthy
life.
• Alcoholism
• Tobacco / Smoking
• Gutkha

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UNIT 9.4: Development of Interpersonal Skill

Unit Objectives
At the end of the unit, participants will be able to:
1. Develop a positive attitude and behaviour.
2. Describe the goal setting.
3. Motivate for team participation at work.
4. Practice relations and stress management at work.
5. Develop leadership qualities.

9.4.1 Introduction
Interpersonal skill development is the blend of different traits of day to day life that play an important role in
creating our impression in other’s mind. It starts from inside. The role of interpersonal skill development is to
help us understand how to make choices about our attitudes and actions.
These include various traits like:
• Positive Attitude
• Motivation
• Goal Setting
• Team Work
• Managing Relations
• Etiquette
• Stress and Anger Management
• Conflict Resolution

9.4.2 Goal Setting


Goal setting is a powerful process for thinking about your ideal future. The process of setting goals helps you to
choose where you want to go in life.
Goal setting involves establishing specific, measurable, achievable, and realistic and time targeted goals. Goal
setting helps people work towards their own objectives. Goals are a form of motivation that sets the standard for
self-satisfaction with performance. Achieving the goal one has for oneself is a measure of success and being able
to meet job challenges is a way one measures success in the workplace.
1. Financial
2. Education
3. Family
4. Health
5. Public Service

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9.4.3 Team Dynamics


A team comprises a group of people associated for a common purpose. Teams are especially appropriate for
conducting complex tasks. A team is a special instance of a group in which shared goal is the common thing.
This creates a dynamic between team members and because they are dependent on each other for success. For
example a sports team wins or loses as a whole.
Factors of Team Dynamics
• Tolerance and Cooperation
• Set aside feelings of caste, creed, profession
• Put up with each other
• Identify strengths of each
• Who can do what

9.4.4 Managing Relations


We all have different personalities, different wants and needs, and different ways of showing our emotions which
affects people around us.
70% of the workplace learning is informal, when people talk to each other at work they actually are learning to do
their job better. Friendlier workers are effective communicators, more productive and trusted more by employers
and co-workers.
Stress and Anger Management
Anger is a normal and a healthy emotion. Managing anger can be a problem for some people who find it difficult
to keep their anger under control. There are many health issues related to a unresolved anger such as high blood
pressure, heart attack, depression, anxiety, colds and flu and problems related with digestion.
Always remember:
• Avoid unnecessary stress, learn to say no and take control of your environment.
• Express your feelings instead of boiling them up.
• Accept the things you can’t change.
• Learn to forgive.
• Don’t react immediately.
• Post pone for a few seconds whatever you wish to say or do.
• Take a deep breath.
• Speak when you have calmed down.

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9.4.5 Etiquette
Etiquette are the customs or rules governing behaviour regarded as correct or acceptable in social and official
life. It includes:
• Making Positive Impression
• How you treat with people
• Communicating at Workspace
• Work Ethics
• Discipline
• Commitment to work:
• Punctuality
• Ownership and responsibility
• Striving to excel:

9.4.6 Conflict Resolution


What is a Conflict?
A problem or a situation that may be difficult to understand or to deal with.
Why do we need to resolve conflicts?
• If a problem is not solved or addressed at the right time it may blow out of proportion
• An unsolved problem can be like Cancer which spreads and translates itself into all other areas in life
• Unsolved problems may lead to increased levels of bitterness and frustration
• It may foster bad habits like back-biting, gossiping, etc.
• Persons involved in conflict may lose focus and target each other’s character instead of the specific behavior
to be modified.
How to work out Conflicts?
• STOP - before you lose control of your temper and make the conflict worse.
• SAY - what you feel is the problem. What is causing the disagreement? What do you want?
• LISTEN - to the other person's ideas and feelings.
• THINK - of solutions that will satisfy both of you.
If you still can't agree, ask someone else to help you work it out.

9.4.7 Leadership Skills


The ability to lead effectively is based on a number of key skills. These skills are highly sought after by employers
as they involve dealing with a number of people in such a way as to motivate, enthuse and build respect. Some
of the qualities that every good leader should possess are:
• Honesty

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• Ability to delegate
• Ability to take initiative
• Good communications skills
• Confidence
• Commitment
• Positive Attitude
• Creativity
• Be decisive
• Focus on the big picture

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UNIT 9.5: Social Interaction

Unit Objectives
At the end of the unit, participants will be able to:
1. Analyze the social interaction.
2. Define duties and responsibility.
3. Explain about the team work.

9.5.1 Social Interaction


Social interaction is the process by which we act and react to those around us. It includes those acts people
perform toward each other and responses they give in return. Social interaction includes a large number of
behaviours. They are:
• Exchange
• Competition
• Cooperation
• Conflict
• Coercin

9.5.2 Self- Introduction


Everyone in their lifetime, have to introduce themselves to the audience or a class. It is a speech which lies
around 3 minutes to 5 minutes. It is very important that it gives the first impression to other about us. It has a
great impact on your self-esteem and self-confidence. It’s helpful in:
• Feeling better about yourself
• Boosting your confidence
• Building your self esteem
• Making friends
• Feeling in control
Points for Self Introduction

• Wishes • Location
• Purpose • Hobbies/Habits
• Name • Life Aim
• Father’s Name • Achievements
• Family • Favourite Person’s or Ideal
• Profession • Your Strengths and Weakness

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9.5.3 Cooperation
Cooperation is the process of groups of organisms working or acting together for their mutual benefit. Cooperation
among family members, friends and peers is very common and healthy. It is the backbone of any society.
Family cooperation provides an avenue for a family to come closer. It increases coping skills and decision making.
Experiential Knowledge: contributes to solving problems and improving quality of life.
• Emotional support: Esteem, attachment and reassurance
• Instrumental Support: Material goods and services.
How to be a cooperative person
For being a cooperative person following things needs to be done:
• Listen carefully to others and be sure you understand what they are saying.
• Share when you have something that others would like to have.
• Take Turns when there is something that nobody wants to do, or when more than one person wants to do
the same thing.
• Compromise when you have a serious conflict.
• Do your part the very best that you possibly can. This will inspire others to do the same.
• Show appreciation to people for what they contribute.
• Encourage people to do their best.
• Make people needed. Working together is a lot more fun that way.
• Don’t isolate or exclude anyone. Everybody has something valuable to offer, and nobody likes being left out.

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UNIT 9.6: Group Interaction

Unit Objectives
At the end of the unit, participants will be able to:
1. Participate in group discussions in the class.
2. Give speech in the public.
3. Paraphrase the importance of team building and team work.

9.6.1 Group Interaction


Every day we meet with groups of people socially and professionally. How we interact plays a large role in the
impressions we create. Interaction that occurs while a group completes a cooperative task describes how the
group works.
Everything you do in a group setting makes an impression on everyone in the group. Don’t ever think something
doesn’t matter. Everything matters. Take every opportunity to take part in informal and formal group interactions.
Start by making small contributions to discussion, prepare a question to ask or agree with another person’s
remark. Ask for other persons opinion.
Dos and Don’ts of Group Interaction

Do’s Don't
• Speak pleasantly and politely to the group. • Lose your temper. A discussion is not an argument.
• Respect the contribution of every speaker. • Shout. Use a moderate tone and medium pitch.
• Remember that a discussion is not an argument. • Use too many gestures when you speak. Gestures
Learn to disagree politely. like finger pointing and table thumping can appear
aggressive.
• Think about your contribution before you speak.
How best can you answer the question/ contribute • Dominate the discussion. Confident speakers
to the topic? should allow quieter students a chance to
contribute.
• Try to stick to the discussion topic. Don't introduce
irrelevant information. • Draw too much on personal experience or
anecdote. Although some tutors encourage
• Be aware of your body language when you are
students to reflect on their own experience,
speaking.
remember not to generalize too much.
• Agree with and acknowledge what you find
• Interrupt. Wait for a speaker to finish what they
interesting.
are saying before you speak.
Fig.9.6.1: Dos and Don’ts of Group Interaction

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9.6.2 Teamwork
Teamwork is a very important part of working life. They can have a big impact on:
• The profitability of an organisation
• Whether people enjoy their work
• Staff retention rates
• Team and individual performance
Importance of Team Building
Team building activities not only boost morale of the team members, but it can also increase the success rate of
the teams. Team building is an important activity as it:
• Facilitates better communication
• Motivates employees
• Promotes creativity
• Develops problem-solving skills
• Breaks the barrier

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UNIT 9.7: Time Management

Unit Objectives
At the end of the unit, participants will be able to:
1. Describe the concept of time management.
2. Develop time management skills.
3. Explain effective time planning.

9.7.1 Time Management


Time management is the act of process of planning and exercising conscious control over the amount of time
spent on specific activities, especially to increase effectiveness, efficiency or productivity. It is an activity with the
goal to maximize the overall benefit of a set of activities within the boundary condition of a limited amount of
time.
Some effective time management
• Delegate tasks.
• Identify time wasters.
• Combine activities – Plan for them.
• Break down big tasks down to the smallest task possible.
• Accomplish them one by one.
• At the end of the day conduct a simple analysis to see which activity took time.

9.7.2 Pareto Analysis


• According to this 80% of the tasks can be completed in 20% of the time. The remaining 20 % of the tasks take
80 % of your time. And the task which should fall in first category should be given a higher priority.
• Time also depends on the method adopted to complete the task. There are always simpler and easier ways
to complete the task. If one uses complex ways then it will be time consuming. One should always try to find
out alternate ways to complete a task.
Urgent Important Matrix

1. The Urgent and Important Tasks 2. The Non Urgent but Important Tasks
DO NOW PLAN TO DO THEM
• Emergencies, complaints and crisis issues • Planning, preparation
• Demands from superiors • Scheduling
• Planned tasks or project work now due • Designing, testing
• Meetings with superiors/colleagues • Thinking, creating, modelling the data

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3. The Non Important but Urgent Tasks 4. The Non Important and non-Urgent Tasks
REJECT AND EXPLAIN RESIST AND CEASE
• Trivial requests from others • Comfort’ activities, computer
• Apparent emergencies • Games, net surfing, excessive
• Misunderstandings appearing in work • Cigarette breaks
• Pointless routines or activities • Chat, gossip, social
• Communications
• Reading irrelevant and useless material
Fig.9.7.1: Urgent Important Matrix

This matrix helps you understand:


• What should be done
• What should be planned
• What should be resisted
• What should be rejected
The simplest method of managing time is to create a general to do list. Prioritize the task list:
• A daily list of things to do, numbered in the order of their priority
• Start with the most unpleasant and difficult task first latter will completed easily and quickly.
• Map out everything while making a task list
• Learn to say “No” to unimportant things
• Strikeout the things completed so that you are familiar what have been completed and what needs to be
completed.
Prioritize the above mentioned activities in the following heads.

Important Tasks Unimportant Tasks Urgent Tasks Not Urgent Tasks

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UNIT 9.8: Resume Preparation

Unit Objectives
At the end of the unit, participants will be able to:
1. Explain the importance of resume.
2. Discuss basic steps for the preparation of a resume.

9.8.1 Introduction
A resume is a self-advertisement that, when done properly shows how your skills, experience and achievements
match the requirement of the job you want. The resume is a tool with one specific purpose to win an interview.
It convinces the employer that you have what it takes to be a successful in the new career or position.
It also establishes you as a professional person with high standards and excellent writing skills based on the
fact your resume is written well. It also helps you clarify your direction, qualifications and strengths, boost your
confidence or to start the process of committing to a job or a career change.
One must know about a resume that:
• Your resume is to get you an interview not a job
• Your resume will be screened by an employer for just 15-20 seconds. That’s all the time your resume has to
make an impact.
There are different sections on the resume in the same order as mentioned under:

Section What is the employer looking for


Header Your identity and to contact you
Objective To check if their requirement and your objective match
Education To check if you have the basic qualification for the job/
internship you are applying for
Practical Experience/Projects To see if you have done anything that reflects your potential
capability. Also to see how different you are from your peers.
Skills How equipped you are in terms of your personality traits as
well as occupational skills
Interests Professional aspects apart, how meaningful is your life?
Other Is there anything else significant and relevant you want to
showcase, that will add value to your resume.
Fig.9.8.1: Different sections on the resume

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9.8.2 Points to Remember


• Make sure that the length of your resume does not exceed 2 pages.
• Do a thorough recheck and make sure there are absolutely no errors in your resume. No grammatical errors,
no spelling mistakes, no punctuation errors.
• Run through your resume time and again for to make improvements and wording sentences better.
• Choose a professional font in a size 11 or 12. You can use multiple fonts for different parts of resume, but
try to limit it maximum of two fonts. Instead changing between fonts, try making specific sections bold or
italicized instead.
• The font size of your header and the introduction to a section may be a size 14 or 16.
• Your text should always be printed in solid black ink. Make sure to deactivate any hyperlinks so that they don’t
print in blue or other contrasting colour.
• Your page should have one inch margin all the way around with 1.5 or 2 point line spacing. The body of your
resume should align left and your header should be centred at the top of the page.

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UNIT 9.9: Interview Preparation

Unit Objectives
At the end of the unit, participants will be able to:
1. Explain the procedure of an interview.
2. Prepare for interview.

9.9.1 Interview
An interview is a conversation between two or more people (the interviewer(s) and the interviewee) where
questions are asked by the interviewer to obtain information from the interviewee. An interview is the first and
last hurdle you need to cross in order to get a job.
Common Types of Interview
1. Traditional HR Interview: Most interviews are face to face. The most traditional is a one-on-one conversation
with the HR Executive where the candidate’s focus should be on the person asking question. You are advised
to maintain good eye contact, listen keenly and answer promptly.
2. Panel Interview: In this situation, there is more than one interviewer. A panel ranging from two to ten
members may conduct this part of the selection process. This is an ideal chance for you to display group
management and group presentation skills.
3. Technical interview: The objective of this interview is to basically evaluate technical knowledge. Majority of
the questions will be based on the skills sets mentioned in the candidate’s resume.
4. Telephone Interview: Telephone interviews may also be used as a preliminary interview for candidates who
live far away from the job site.
Before going for an interview, it is important to have clarity of the role you are applying for. It’s also important
that you know where you are applying and who will you be talking to. Your answers should tell the employer that
you are the match they are looking for.
This requires you to do a small research on the following fields:
• Company & Field
• Job Description
• Yourself (Skills, Values & Interests)
• Resume (Experience)
It is important that you dress professionally. It is a proven fact that the way we dress makes a huge difference
in the way we are perceived. 90% of the way you communicate with other people is through body language
(gestures, expressions, etc.) and the first Impression we make. It is very simple to make a great first impression.
For a good first impression it is important those we:
• Smell good
• Have a professional appearance

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• Pay attention to your grooming


• Make eye contact
• Know what and how you speak
• Our overall personality contributes to our complete perception.
How to dress for Interview

Men Women

Long-sleeved buttoned shirt (clean and pressed) Conservative pump, no stilettos

Dark shoes (cleaned and polished) and dark socks Jewellery -One set of earrings (preferably knobs)

Get a haircut (short hair is always best) No bangles

No Jewellery (chains, earrings, piercing) Minimal use of makeup

No beards or Tattoos

Fig.9.9.1: Dress for Interview

9.9.2 The Do’s and Don’ts in an Interview


Some of you might have faced an interview and some of you might not have. However, by now, you definitely
have a better understanding what are the accepted standards of a professional behaviour. Read the sentences
given and mark them as do’s or don’ts, in relation to an interview:

Sentence Do’s Don’ts


Be yourself
Burp while talking!!!
Just out from a ‘powder factory’ ( worn too much make-up)
Reach just about the right time for the interview
Just barge in the cabin/ office
Forget to greet the receptionist/ don’t respond
Think before you speak
Do your homework- Visit the company website
Take time to think (TTTT)
Wear bright colour clothes on the D-day
Emphasis on your strengths
Argue/ Debate with the interviewer
Chew gum during the interview.
Review your educational and work experiences
See your documents flying out of the file (Being clumsy)
Thank the interviewer
Have the ‘they need me’ attitude

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Maintain eye contact and good body language


Only give monosyllabic answers(depends on the kind of questions asked…in-
between)
Carry a copy of your resume
Fig.9.9.2: Do’s and Don’ts in an Interview

9.9.3 During the Interview


• Be confident, not arrogant
• Sell yourself - Keep your energy up
• Maintain your posture
• Be positive, don’t complain
• Know your resume and accomplishments.
It isn’t sufficient to have ideas. They have to be expressed effectively in the interview. The parameters that the
candidates are assessed on during the interview are very simple. These are the parameters that this training
program has prepared you for.

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Key Learning Outcomes


At the end of the module, participants will be able to:
1. Familiarise with computers.
2. Identify and use basic uses of a computer.
3. Familiarise with a computer operating system.
4. Use Microsoft Word, Excel and Powerpoint.
5. Familiarise with Internet and use e-mails.

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UNIT 10.1: Basic Computer Knowledge

Unit Objectives
At the end of the unit, participants will be able to:
1. Define the computer.
2. Recognise its various parts.
3. Differentiate the advantages and disadvantages of computer.
4. Explain the web, email services.

10.1.1 What are Computers?


Computer is the greatest technology of all times. An innovative electronic device that takes raw data as input
from the user and processes these data under the control of set of instructions which is called program, to give
the result the output. The first fully electronic computers, announced in the 1940s, were huge machines. The
computer of today’s time is thousands of times faster and in any size you want. They can fit on your desk, on your
lap, or even in your pocket. Computers work through an interface of hardware and software.
Computers work through an interaction of hardware and software.
• Hardware = Internal Devices + Peripheral Devices: All concrete parts of the computer (or everything that we
can touch) are known as hardware. The most significant piece of hardware is a tiny quadrangular chip inside
the computer called the central processing unit (CPU), or microprocessor. It’s the “brain” of the computer—
the part that interprets instructions and performs calculations. Hardware items such as your monitor,
keyboard, printer, mouse and other components are often called hardware devices.
• Software = Programs: Software provides “intelligence” to the computer. Software refers to the instructions,
or programs, that tell the hardware what to do. A word-processing program that you can use to write letters
on your computer is a type of software. The operating system (OS) is software that manages your computer
and the devices linked to it. Windows is a well-known operating system.

10.1.2 Advantages of Computers


Compared to conventional systems, computers offer many notable benefits. The main benefits offered by
computers are as follows:
• High Accuracy
• Superior Speed of Operation
• Large Storage Capacity
• User-friendly Features
• Portability
• Platform independence
• Economical in the long term

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What can you do with computers?


In the workstation, many people use computers to keep chronicles, records, analyze data, do research, and
manage projects. At home, you can use computers to find information, track finances, store pictures and music,
play games, and connect with others—and those are just a few of the opportunities. You can also use your
computer to link to the Internet, a network that associates computers around the world. With Internet access, you
can interconnect with people all over the world, communicate with them and find a vast amount of information.
Some of the most prevalent things we can do with computers are cited in this chapter.

10.1.3 The Web


The World Wide Web is an enormous warehouse of information.
The web is the most prevalent part of the Internet, partly because it
exhibits most information in a visually pleasing format. Headlines,
text, and images can be combined on a single web page—along with
sounds and animation. A website is a collection of interconnected
web pages. The web contains millions of websites and billions of
web pages.
Surfing the web means reconnoitering or exploring it. You can
find information on the web about almost any topic possible. For
example, you can read news stories and movie reviews, check
airline schedules, book a hotel, find places to dine, see street maps,
search the route to reach a place, get the weather forecast for your Fig.10.1.1: A Microsoft Web Platform
city, or research a health condition.

10.1.4 E-mail
Who writes letters these days? Email which is a short form for electronic mail, is the most appropriate way to
communicate with others to date. When you send an e mail message, it arrives almost instantly in the receiver’s
email inbox. You can send email to many people at the same time and you can save, print, and forward email to
others. You can send almost any type of file in an email message, including documents, pictures, and music files.

10.1.5 Instant Messaging


Instant messaging is like having a real-time conversation with another person or a group of people. When you type
and send an instant message, the message is instantly visible to all participants. Unlike an email, all participants
have to be online (connected to the Internet) and in front of their computers at the same time. Interaction by
means of instant messaging is called chatting.

10.1.6 Pictures, Music and Movies


If you have a digital camera, you can move your images from the camera to your computer. Then you can print
them, create slide shows, or share them with others by e mail or by posting them on a website. You can also listen
to music and watch movies on your computer. Computer has become a prominent source of entertainment.

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UNIT 10.2: MS Word

Unit Objectives
At the end of the unit, participants will be able to:
• Learn the concept of and practice MS-Word.
• Format a document.
• Print a document etc.

10.2.1 Creating a Word Document


Concepts of word processing - MS Word
Most people who use a computer daily use word processing skills. Word processing skills
enable us to prepare text documents like letters, memos, and different correspondence.
Most up-to-date word processing software package permits us to create text documents
that embody photos and drawings.

Fig.10.2.1: MS Word Icon


Once the document that has opened, type a short paragraph of why you are taking this mini- session. For example,
are you new to Microsoft Word 2007 or are you up your software your skills? Keep in mind to purposely misspell
some words. Later in the session you’ll use this paragraph to learn the way to spell check and use basic Word
2007 functions.

Fig.10.2.2: MS Word Window

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The above image shows components of the


Word window, that also contains a document in
the window. This view displays rulers at the top
and along the left aspect that indicate the size
of the page.

Fig.10.2.3: Writing Text in MS Word

10.2.2 Saving a Document


A Command is used for a first-time save or if you have created revisions to
a document and want to replace the previous version with the new revised
document. Use the ‘Save as’ command to save a revised document to a
new name, so keeping the original as it was before revisions or to save a
copy of a document in a different folder.
• Step 1: Save your document in the “My Documents” folder.
• Step 2: In the ‘File Name’ box enter the document name.
• Step 3: Check to make sure in the ‘Save As Type’ box the word
document is (*.docx.)*.

Fig.10.2.4: Saving a Document

10.2.3 Change Font Type and Size


As shown within the image below, the document that you have just created, you are currently going to format
the font size and type different fonts and sizes can offer character to words in your document i.e. once you are
creating your resume, you use bold as an ‘eye-catcher’ also, font size affects word characteristics.
1. Step 1: Highlight the text you wish to change the font and size
for; in this practice highlight your name.
2. Step 2: Click on the font menu, select Theme font for e.g. Arial
Black and then select the size of the font (let’s say 16) as shown
in the image below.
Fig.10.2.5: Change Font Type and Size

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3. Step 3: Now click on SAVE in the Quick Access Toolbar to save your document (Refer to the second picture
below, for saving your document).

10.2.4 Create Headers and Footers by Inserting Texts


Headers and Footers in the word document are needed to insert information like text, page numbers and date.
Information on either header or footer can appear in all current document pages by default, you don’t have to
re-type in the header or the footer column once you add a new page to your current document. The header
information appears at the top of the page whereas the footer information appears at the bottom of the page.
Follow to the simple steps and refer to the image below to make it work:
• Step 1: Click on the option ‘insert’ right next to ‘Home’ from the bar above the word page and select ‘Header’.
• Step 2: Choose a style you like, (for now use blank).
• Step 3: Let’s use your last name to fill it; now hit enter.
• Step 4: Add today’s date and then highlight your last name and date.
• Step 5: Click on the Home tab from the menu.
• Step 6: Now select ‘Home’ from the bar and then click on ‘left justification button’.
• Step 7: finally click ‘close Header and Footer’.
NOTE: the Header Menu will close and return you to your document to continue typing.

Fig.10.2.6: Headers and footers

Fig.10.2.7: Formatting

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10.2.5 Indents and Spacing


Spacing your word document in a right way!
To prepare project reports which needs paragraphs in double line spacing so it is very important to understand
how you would be able to change the space between lines and paragraphs by doing the following:

1. Step 1: Select the paragraph or paragraphs you wish to change.


2. Step 2: Click on the Home Tab then click ‘Paragraph’ Dialog Box.
3. Step 3: Click the ‘indents and spacing’ Tab.
4. Step 4: In the ‘Line Spacing’ section, adjust your spacing accordingly.
5. Step 5: The image below shows visual version of how your page
would like.

Fig.10.2.8: Indents and Spacing

10.2.6 Modifying Margins


MS-Word 2007 allows you to preview how your paper will look if the margins are modified. The page margins can
be modified through the following steps:
• Step 1: Click the ‘page layout’ tab from the bar.
• Step 2: Now select ‘Margins’ from there.
• Step 3: Click a default margin Or,
• Step 4: Click custom margins and complete the dialog box.
NOTE: As you roll over each Margin preset, it will show you how the
document will look when it is modified.
Fig.10.2.9: Modifying Margins

10.2.7 Lists
Lists enable you to format and organize text with numbers, bullets, or in an outline. Instead of using numbers for
steps, an outline list is used to show an example of a type of number lists.

10.2.7.1 Bulleted and Numbered Lists


Bulleted lists have bullet points, numbered lists have numbers, and outline lists combine numbers and letters
depending on the organization of the list.

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How to add list to the existing text?


1. Step 1: Select the text you wish to make a list.
2. Step 2: Click a bulleted or numbered lists button from the paragraph tab on the home tab.
Now, to create a new list in your document, place your cursor where you want the list to begin. Click a bulleted
or numbered lists button and start typing.

Fig.10.2.10: Bulleted and Numbered Lists

10.2.7.2 Formatting Lists


• Step 1: The bullet image and numbering format can be
changed by using the bullets or numbering dialog box.
• Step 2: Select the entire list to change all the bullets or
numbers, or place the cursor on one line within the list to
change a single bullet.
• Step 3: Right click once.
• Step 4: Click the arrow next to the bulleted or numbered
list.
• Step 5: Now, select a bullet or numbering style.

Fig.10.2.11: Formatting Lists

10.2.8 Spelling and Grammar


There are many features in Ms-Word 2007 to help you proof-read your document these features include:
• Spelling and Grammar
• Thesaurus
• AutoCorrect
• Default Dictionary
• Word Count Fig.10.2.12(a): Spelling and Grammar

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Fig.10.2.12(b): Spelling and Grammar

The most common feature used is the spelling and grammar checker tool. To check the spelling and grammar of
your document:
1. Step 1: Place the cursor at the beginning of the document or the beginning of the section that you want to
check.
2. Step 2: Click the ‘Review’ Tab on the Ribbon.
3. Step 3: Click ‘Spelling & Grammar’ on the Proofing Group.
Note: Any errors will display a dialog box that permits you to choose a additional appropriate spelling or phrasing.
Go through the spelling and grammar checker to correct any spelling errors you may have created in your
document. Once the spelling and grammar checker has completed, you will see a dialog box that notifies you ‘The
spelling and grammar check is completed’.

10.2.10.1 Word Count


To count words in one selection, you can select the words you want to count. The status bar displays the number
of words in the section for e.g. 50/1,200 means that the section accounts for 50 words out of the total number
of 1200 in the document.
Note: To select the sections of text that are not next to each other, select the first section and press hold down
CRTL (from the keyboard) and select the additional section.

Fig.10.2.13(a): Word Count Fig.10.2.13(b): Word Count

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10.2.9 Different Editing Modes in Word


Insert mode and an overtype mode. When insert mode (default) is active, the data you can type is inserted at
the insertion point where as when over-type mode is active the information is active it isn’t inserted however; t
replaces text as you sort. To modify between the two modes double click o the OVR letters on the standing bar.
Another interesting fact about the word document is that it’s not just
a document to write things however you can add expression to your
document by inserting pictures with the document, currently let’s
see however this will be done. Invariably bear in mind to not use any
copyright image if you are using any pictures from the Internet.
The insert picture method supports graphics that may be are too
large to fit on the clipboard. The default setting for inserting or
pasting pictures is “In Line With Text.” The Advanced Word options,
located in the office Button Commands Gallery, allow you to change
the default settings to any of the available text wrapping styles.

Fig.10.2.14: Sample Image

10.2.10 Inserting an Image and Table


1. Step 1: Place the insertion point at the location where the
image has to be placed In the document.
2. Step 2: Select Insert tab>> illustrations gallery.
3. Step 3: Now select Insert picture.
4. Step 4: Navigate to the appropriate location where the image
is stored.
5. Step 5: Now select the appropriate image which you want to
insert in the document by doing a double click on the image. Fig.10.2.15 Inserting an Image

Similarly, now let’s see how to insert a table in a word document


The table feature can be used to organize data into rows and
columns without having to set tabs. Tables can even be used to
produce forms and side by side paragraphs. A table consists of
vertical columns and horizontal rows, the inter-section of these
rows and columns produce cells. A cell is every individual square
in which you’ll be able to enter text. The tab key advances the
pointer to next cell (Shift + tab) it moves the pointer backward
within a table.

Fig.10.2.16(a): Inserting an Table

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Steps below would make it much easier for you to understand how to create
a table:
1. Step 1: Place the insertion point at the desired location on your word
document.
2. Step 2: From the bar select Insert tab>>tables gallery.
3. Step 3: Now select insert table.
4. Step 4: Enter desired numbers of columns and rows at insert table dialog
box.
5. Step 5: Now select AutoFit behavior.
6. Step 6: Click OK.
Fig.10.2.16(b): Inserting an Table

10.2.11 Inserting a Blank Page


The blank page command permits you to manually insert a blank page at the
required location. When you fill a page with text or graphics, Microsoft office Word
inserts an automatic page break and starts a new page. However, you’ll manually
add pages or delete pages by adding page breaks or deleting page breaks. Refer to
the image given.

Fig.10.2.17: Inserting New Page

10.2.12 Inserting a Page Break


You can insert a page break anywhere in the document, or you can specify
wherever Microsoft Word positions automatic page breaks. If you insert
manual page breaks in documents that are quite many pages in length, you
might have to frequently re-break pages as you edit the document. To avoid
the difficult of manually re-breaking pages, you can set choices to control
where word positions automatic page breaks. Refer to the image given.

Fig.10.2.18: Inserting Page Break

10.2.13 Inserting a Cover Page


• Step 1: From the insert Tab, select Cover Page, the cover page drop down menu will be displayed.
• Step 2: Select from the pre-formatted options under Cover Page.
• Step 3: To insert a blank page or a page break, position your insertion point at a desired location.
• Step 4: Now, from the insert tab, select blank page or page break as shown in the image below.

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Now, once the document is ready let’s focusing on learning


how to get the document in a hard copy.

Fig.10.2.19: Inserting Cover Page

10.2.14 Printing the Word Document


1. Step 1: Click the ‘Home’ key, select ‘Print’, and then ‘Print’ again.
2. Step 2: Choose the printer you will be printing from (Black & White, or Color printer).
3. Step 3: Once you have selected the printer of your choice, reassure to check if you have selected the right
and the complete document for printing.
4. Step 4: Once all above steps are performed, select ‘OK’ to print your work.
5. Step 5: Now that your document is ready and has been printed as well, let’s see how can we close and exit
this word document completely.

Fig.10.2.20: Printing the Word Document Fig.10.2.21: Print Dialog Box

10.2.15 Closing and Exiting Microsoft Word


It’s always good to reassure that your word file has been saved before closing or exiting the word.
Note: Closing word would only close the current document however the word would remain open.
Exiting word would exit the program completely. (You may not have to follow this, it basically depends on what
MS word you are having in the system).

Fig.10.2.22(a): Closing and Exiting Microsoft Word Fig.10.2.22(b): Closing and Exiting Microsoft Word

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Exercise
1. What are things that MS word helps us with?
............................................................................................................................................................................
............................................................................................................................................................................
2. Give any two features to proof read a document?
............................................................................................................................................................................
............................................................................................................................................................................
3. You can insert a page break anywhere in the document, or you can specify where Microsoft Word positions
automatic page breaks.
a) True
b) False

Notes
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UNIT 10.3: MS PowerPoint

Unit Objectives
At the end of the unit, participants will be able to:
• Practice MS-Power-point.
• Make a new presentation.
• Format a slide as well

Power-point is the presentation graphics software in the Microsoft Office suite. PowerPoint has predefined
layouts, themes, and templates to create dynamic and professional presentations.

10.3.1 Opening PowerPoint


To open Power-point in Windows, click on the:
Step 1: Start button --> Programs --> Microsoft Power-point. OR
Step 2: Double-click on the Power-point icon on the desktop. Fig.10.3.1: PowerPoint Icon
When PowerPoint is opened, by default a blank Title slide appears
as the first slide in your new presentation. However, to change the
layout of an open slide, click on the Layout button in the Home tab.

Fig.10.3.2: Layouts in Power-point

If the Power-point is already open, to begin a new


presentation, click on the office button on the top left corner
of the screen and choose New.

Fig.10.3.3: New Document in Power-point

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The New Presentation window can appear. Blank


presentation is chosen by default. You wish to click
create and a new presentation can open in the Power-
point window.

Fig.10.3.4: Create new PowerPoint

10.3.2 Power-point – Understanding the screen


• Office Button: It contains the main File Functions: New, Open, Save, Save as, Print, Print Preview, etc.
• Ribbon Tabs: Each Ribbon Tab displays a Ribbon that provides a set of Tool Groups. Click on the arrow to open
a dialogue box with more options.
• Command Tabs: Office 2007 applications automatically open to the Home command tab, which contains
formatting options needed to create a basic document. Specialized features can be accessed from other
command tabs.
• Slide and Outline Tabs: The Slides tab shows thumbnail images of your slides, allowing you to rearrange, add,
delete, hide slides and view set transitions as you work. The Outline tab shows the content of your slides,
making it easy to rearrange your text.
• Slide: In this area you enter the content of your slides. Slides contain placeholders (enclosed by dotted
borders) containing text, pictures, and charts.
• Notes Panel: This is where you can enter notes. If you wish to enter longer notes, you can go to the View tab
and select Notes Page.
• View Buttons: These three buttons include:
» Normal View - shown here.
» Slide Sorter - This allows you to shuffle your slides.
» Slide Show - This shows the slides as viewed during presentation.
• Zoom Slider: This allows you to zoom in and out on the Slide Panel.

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Fig.10.3.5: Power-point screen

10.3.3 Saving a Power-point


• Click the Save button on the Quick Access toolbar.
OR

• Click the Microsoft Office Button , and then click Save As.
Fig.10.3.6: Save Icon
In the File name box, enter a new name for the presentation, or do
nothing to accept the suggested file name.
In the Save as type list, select the file format that you want, and then
click Save.

Fig.10.3.7: Save As Option


Fig.10.3.8: Save As Dialog Box

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10.3.4 Working with Slides


Insert a New Slide
• Step 1: Click the New Slide command in the Slides group on the Home tab. A blank slide will be inserted after
your active slide.
• Step 2: If you wish to choose the layout while creating your new slide, click the on the New Slide button
and choose a theme.

Fig.10.3.9: Insert new slide in PowerPoint

To insert a new slide using the Quick Menu, in the Slides


panel right click the slide after which you want a new
slide inserted and select New Slide.

Fig.10.3.10: Insert new slide in PowerPoint

Copy and paste a slide


• Step 1: Select the slide you want to copy.
• Step 2: Click the Copy command on the Home tab.
• Step 3: Click inside the Slides tab on the left task pane. A horizontal
insertion point will appear.
• Step 4: Move the insertion point to the location where you want the copy
of the slide to appear.
• Step 5: Click the Paste command on the Home tab. The copied slide will
appear.
• Step 6: You can use the keyboard shortcut Ctrl+C to copy
the slide and Ctrl+V to paste it.

Fig.10.3.11: Copy paste of slide

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Delete a slide
• Step 1: Select the slide you want to delete and click the Delete command
in the Slides group on the Home tab.

Move a slide
• Step 1: On the Slides tab in the left task pane, select the slide you want
to move.
• Step 2: Click and drag the slide to a new location. The insertion point
will appear.
• Step 3: Release the mouse button.
• Step 4: The slide will appear in the new location.

Fig.10.3.12: Delete a slide

10.3.5 View Tabs


Different views allow you to manage different aspects of your presentation.
• Step 1: Normal View is the default view. It splits the window into Slide Frame, Notes, and the left frame
where you can choose either Slides Thumbnails or Outline.
• Step 2: Slide Sorter is thumbnails view of all the slides in the presentation. The slides are displayed horizontally
and lets you see the big picture.
• Step 3: Slide Show plays the presentation from the beginning
with animation.

Fig.10.3.13: View Tabs

10.3.6 Animating Text and Images


In PowerPoint, you can add animation to text and objects to draw the
audience's attention an add flair to your presentation.
• Step 1: Select the object or text box you wish to animate.

• Step 2: In the Animations tab under the Animations group, select an


option from the Animate drop-down menu. As you hover your mouse
over each choice Power-point will preview the effect on your slide.
NOTE: Remember that animations are applied only to the article or the text
box selected . For adding animation across many slides you may need to
add them to every.

Fig.10.3.14: Animating Text and Images

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To apply a custom animation effect:


• Step 1: After you select the text or object on the slide you want to
animate, select the Animations tab.
• Step 2: Click Custom Animation in the Animations group. The
Custom Animation task pane will appear on the right.
Fig.10.3.15: Adding Animation in PowerPoint
• Step 3: Click Add Effect in the task pane to add an animation effect
to the selected text or object.

Fig.10.3.16: Animation in Power-point

• Step 4: Select Entrance, Emphasis, Exit, or Motion Path to display a sub-menu of animation effects for the
category.
• Step 5: To customize the speed, properties and timing of your animation, on the Custom Animation Pane
click on the effect you wish to modify.
• Step 6: To modify an animation, use the options in the Modify: [Effect] section of the Custom Animation
Pane. These options will change depending on the effect selected.
Hint: If the button on the Custom Animation Pane says "Change" instead of "Add Effect" click outside the object
to deselect it and then click on it again.

10.3.7 Removing Animations


There are two methods:
1. Animations group (remove all at once):
» Select the slide and then the object with the animation you would like to remove.
» In the Animations tab under the Animations group click on the Animate pull-down menu and select No
Animation.
2. Custom Animation Pane (remove one by one):
» Select the slide with the animation you would like to remove.
» If the Custom Animations pane is not visible, click on the Custom Animation button in the Animations
group on the Animations tab.
» In the Modify: [Effect] list select the animation to be removed.
» Click Remove.

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10.3.8 Working with Charts


A chart is a tool you can use to communicate your data graphically.
Chart elements
Let’s familiarize with different chart element:
• Titles: There are two types of titles:
» Chart Title placed above the chart (default).
» Axes Titles placed besides the axes (The vertical axis is referred to as the Y axis, while the horizontal axis
is referred to as the X axis.)
• Legend: The chart key, which displays captions (and/or color coding) to the series on the chart.
• Data: This is the range of cells (displayed in excel) that make up a chart. The chart is updated automatically
whenever the information in these cells changes.
Inserting Charts
• Step 1: Select the Insert tab.
• Step 2: Click the Insert Chart command to open the Insert Chart dialog box.
• Step 3: Click a chart to select it.
• Step 4: The chart will appear on your slide, and Excel will open as a split screen with dummy data already
filled in.
• Step 5: You add your data and labels to the Excel spreadsheet and the chart will be automatically updated
on your slide.

Fig.10.3.17: Inserting Charts

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• Step 6: When finished, click the Close Window in the upper right hand corner of Excel to close the worksheet.
Changing To a Different Chart
• Step 1: You can change your present chart to a different format by right-click on the chart and
select Change Series Chart Type. This opens the Change Chart Type dialog.
• Step 2: Make a selection and press OK.
Edit source data
• Step 1: Select the chart.
• Step 2: Select the Design tab. Fig.10.3.18: Edit source data
• Step 3: Click the Edit Data command. An Excel spreadsheet with the current
source data will appear.
• Step 4: After you edit the data in the spreadsheet, the changes will appear
on the slide.
• Step 5: Close Excel without saving the spreadsheet.
Modifying the chart layout
• Step 1: Select the chart. Fig.10.3.19: Change Chart Type

• Step 2: Click on the Design tab.


• Step 3: Scroll through the options in the Chart Layout group, or click the
More drop-down arrow to see all available chart layout options.
• Step 4: Select a chart layout by clicking on it. The chart layout will change on
the slide.
Fig.10.3.20: Chart Layouts
Modify specific areas of the chart layout
• Step 1: Select the chart.
• Step 2: Select the Layout tab.
• Step 3: Locate the Labels group.
» Chart Title: Add, remove, or re-position the chart title.
» Axis Titles: Add, remove, or re-position the text used to label each axis.
» Legend: Add, remove, or re-position the chart legend.
» Data Labels: Click this command to display or hide data values next to each chart element.
» Data Table: Adds a table summarizing your data to the chart.

Fig.10.3.21: Modify Chart

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Exercise
1. What does the office button in Power Point contain?
............................................................................................................................................................................
............................................................................................................................................................................
2. What is the Notes Panel?
a) It’s a new slide
b) It’s where you can enter notes on the slide
3. What are the three kind of ‘view buttons’?
............................................................................................................................................................................
............................................................................................................................................................................
4. You can change your present chart to a different format by right-click on the chart and select Change Series
Chart Type.
a) True
b) False

Notes
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UNIT 10.4: MS Excel

Unit Objectives
At the end of the unit, participants will be able to:
• Work on MS-Excel.
• Format cells and cell content.
• Use formulas.
• Make Charts and Pivot Table.

MS surpass stands for - Microsoft excel is one of the foremost common electronic spreadsheet applications
supported by both Mack and computer platforms. As with a paper spreadsheet, you’ll be able to use excel to
prepare your data into rows and columns and to perform mathematical calculations.
MS Excel helps in:
• Managing data online
• Creating visually persuasive charts, and thought‐provoking graphs.
• Creating and expense reports.
• Building formulas and editing them.
• Balancing a checkbook. Fig.10.4.1: MS Excel Icon

Thia tutorial teaches you how to create an Excel spreadsheet.


Before you start making spreadsheets in excel, you will need to line up your excel setting and become familiar
with many key tasks and options like a way to minimize and maximize the Ribbon, configure the quick Access
toolbar, switch page views, and access your excel choices.

10.4.1 Exploring the Excel Environment


The tabbed Ribbon menu system is however you navigate through excel and access the assorted excel commands.
If you have used previous versions of excel, the Ribbon system replaces the traditional menus. on top of the
Ribbon in the upper-left corner is the Microsoft office Button. From here, you’ll access important options like
New, Save, Save As, and Print. By default, the short Access Toolbar is pinned next to the Microsoft office Button
and includes commands like Undo and Redo.
At the bottom-left space of the spreadsheet, you will notice worksheet tabs. By default, 3 worksheet tabs
appear each time you create a new book. On the bottom-right space of the spreadsheet you will find page view
commands, the zoom tool and the horizontal scrolling bar.

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Fig.10.4.2: Excel screen

10.4.2 Zoom In and Out


• Step 1: Locate the zoom bar in the bottom-right corner.
• Step 2: Left-click the slider and drag it to the left to zoom out and
right to zoom in.
To Scroll Horizontally in a Worksheet:
• Step 1: Locate the horizontal scroll bar in the bottom-right corner.
• Step 2: Left-click the bar and move it from left to right. Fig.10.4.3: Zoom In and Out

10.4.3 Page Views


• Step 1: Locate the Page View options in the bottom-right
corner. The Page View options are Normal, Page Layout, and
Page Break.
• Step 2: Left-click an option to select it.

Fig.10.4.4: Page Views

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10.4.4 Add Commands to the Quick Access Toolbar


• Step 1: Click the arrow to the right of the Quick Access
toolbar.
• Step 2: Select the command you wish to add from the
drop-down list. It will appear in the Quick Access toolbar.
The Save, Undo, and Redo commands appear by default in the
Quick Access toolbar.

Fig.10.4.5: Quick Access Toolbar

The Microsoft Office Button


The Microsoft office Button appears at the top of the stand out
window. Once you left-click the button, a menu appears. From
this menu, you’ll be able to produce a new spreadsheet, open
existing files, save files in a type of ways and print. You’ll be
able to also add security features, send, publish and close files.

Fig.10.4.6: The Microsoft Office Button

10.4.5 Change the Default Excel Options


• Step 1: Click the Excel Options button. A
dialog box will appear.
• Step 2: Select a category on the left to
access different Excel options.
• Step 3: Modify any of the default settings.
• Step 4: Click OK.
You will have to be compelled to skills to insert
text and numbers into excel workbooks to be
ready to use it to calculate, analyze, and organize
data. During this lesson, you will learn how to
create a new workbook, insert and delete
text, navigate a worksheet and save an excel
workbook.

Fig.10.4.7: Default Excel Options

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10.4.6 Create a New Blank Workbook


• Step 1: Left-click the Microsoft Office Button.
• Step 2: Select New. The New Workbook dialog box opens, and Blank
Workbook is highlighted by default.
• Step 3: Click Create. A new, blank workbook appears in the window.

Fig.10.4.8: New Blank Workbook

10.4.7 Insert Text


• Step 1: Left-click a cell to select it. Each rectangle in the worksheet is called a cell. As you select a cell, the cell
address appears in the Name Box.
• Step 2: Enter text into the cell using your keyboard. The text appears in the cell and in the formula bar.

Fig.10.4.9(b): Different Areas on Worksheet

Fig.10.4.9(a): Different Areas on Worksheet

10.4.8 Cell Addresses


Each cell contains a name, or a cell address, based on the column and row it is in. For
example, this cell is C3 since it is wherever column C and row 3 intersect.
You can also select multiple cells at the same time. A group of cells is known as a
cell range. Instead of a single cell address, you will refer to a cell range using the
cell addresses of the first and last cells in the cell range, separated by a colon. As an
example, a cell range that included cells A1, A2, A3, A4, and A5 would be written as
A1:A5.

Fig.10.4.10: Cell Address

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Edit or Delete Text


• Step 1: Select the cell.
• Step 2: Press the Backspace key on your keyboard to delete text and make a correction.
• Step 3: Press the Delete key to delete the entire contents of a cell.
You can also make changes to and delete text from the formula bar. Just select the cell and place your insertion
point in the formula bar.

10.4.9 Move across a Worksheet Using the Keyboard


• Step 1: Press the Tab key to move to the right of the selected cell.
• Step 2: Press the Shift key and then the Tab key to move to the left of the selected cell.
• Step 3: Use the Page Up and Page Down keys to navigate the worksheet.
• Step 4: Use the arrow keys.
To Save the Workbook:
• Step 1: Left-click the Microsoft Office Button.
• Step 2: Select Save or Save As.
• Step 3: Save As allows you to name the file and choose a location to save the spreadsheet. Choose Save As if
you'd like to save the file for the first time or if you'd like to save the file as a different name.
• Select Save if the file has already been named.
You can save a workbook in many ways, but the two commonest are as an excel workbook, that saves it with a
2007 file extension, and as an excel 97-2003 workbook, that saves the file in a compatible format therefore those
who have earlier versions of excel can open the file.
When you open a new, blank workbook, the cells, columns, and rows are set to a default size. you do have the
ability to alter the size of each, further as to insert new columns, rows, and cells as needed.

To Modify Column Width:


• Step 1: Position the cursor over the column line
in the column heading and a double arrow will
appear.
• Step 2: Left-click the mouse and drag the cursor
to the right to increase the column width or to
the left to decrease the column width.
• Step 3: Release the mouse button.

Fig.10.4.11: Modify Column Width

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To Modify the Row Height:


• Step 1: Position the cursor over the row line you want to modify,
and a double arrow will appear.
• Step 2: Left-click the mouse and drag the cursor upward to
decrease the row height or downward to increase the row height.
• Step 3: Release the mouse button.
To Insert Rows:
• Step 1: Select the row below where you want the new row to Fig.10.4.12: Modify the Row Height
appear.
• Step 2: Click the Insert command in the Cells group on the Home
tab. The row will appear.
• Step 3: The new row always appears above the selected row.
Make sure that you} choose the complete row below where you wish
the new row to appear and not just the cell. If you select simply the
cell and then click Insert, only a new cell can appear.
To Insert Columns:
Fig.10.4.13: Insert Rows
• Step 1: Select the column to the right of where you want the
column to appear.
• Step 2: Click the Insert command in the Cells group on the Home
tab. The column will appear.
The new column continually appears to the left of the selected column.
For example, if you wish to insert a column between September and
October, choose the October column and click on the Insert command.
Make sure that you select the complete column to the right of where
you want the new column to appear and not just the cell. If you choose
simply the cell and then click Insert, only a new cell can appear.
Fig.10.4.14: Insert Columns
To Delete Rows and Columns:
• Step 1: Select the row or column you’d like to delete.
• Step 2: Click the Delete command in the Cells group on the Home tab.

10.4.10 Formatting
Once you have entered information into a spreadsheet, you will need to be able to format it.

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To Format Text in Bold or Italics:


• Step 1: Left-click a cell to select it or drag your cursor over the
text in the formula bar to select it.
• Step 2: Click the Bold or Italics command.
You can select entire columns and rows, or specific cells. To select
the entire column, simply left-click the column heading, and the
entire column can appear as selected. To select specific cells,
simply left-click a cell and drag your mouse to select the opposite
cells. Then, release the mouse button.
Fig.10.4.15: Format Text in Bold or Italics

To Format Text as Underlined:


• Step 1: Select the cell or cells you want to format.
• Step 2: Click the drop-down arrow next to the Underline
command.
• Step 3: Select the Single Underline or Double Underline
option.

Fig.10.4.16: Format Text as Underlined

To Change the Font Style:


• Step 1: Select the cell or cells you want to format.
• Step 2: Left-click the drop-down arrow next to the Font Style
box on the Home tab.
• Step 3: Select a font style from the list.

Fig.10.4.17: Change the Font Style

To Change the Font Size:


• Step 1: Select the cell or cells you want to format.
• Step 2: Left-click the drop-down arrow next to the Font Size
box on the Home tab.
• Step 3: Select a font size from the list.

Fig.10.4.18: Change the Font Size

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To Change the Text Color:


• Step 1: Select the cell or cells you want to format.
• Step 2: Left-click the drop-down arrow next to the Text
Color command. A color palette will appear.
• Step 3: Select a color from the palette.
OR
• Step 1: Select More Colors. A dialog box will appear.
• Step 2: Select a color.
• Step 3: Click OK.
Fig.10.4.19: Change the Text Color

To Add a Border:
• Step 1: Select the cell or cells you want to format.
• Step 2: Click the drop-down arrow next to the Borders
command on the Home tab. A menu will appear with
border options.
• Step 3: Left-click an option from the list to select it.
You can change the line style and color of the border.

To Add a Fill Color: Fig.10.4.20: Add a Border

• Step 1: Select the cell or cells you want to format.


• Step 2: Click the Fill command. A color palette will
appear.
• Step 3: Select a color.
OR
• Step 1: Select More Colors. A dialog box will appear.
• Step 2: Select a color.
• Step 3: Click OK.
You can use the fill color feature to format columns and rows,
and format a worksheet so that it is easier to read. Fig.10.4.21: Add a Fill Color

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To Format Numbers and Dates:


• Step 1: Select the cell or cells you want to format.
• Step 2: Left-click the drop-down arrow next to the Number Format box.
• Step 3: Select one of the options for formatting numbers.
By default, the numbers appear in the General category, which means there is no
special formatting.
Fig.10.4.22: Format Numbers and Dates

10.4.11 Calculations and Analysis


Excel could be used to calculate and analyze numerical data; however, you need to know how to write formulas
to maximize Excel's strength. A formula is an equation perform a calculation using cell values in the worksheet.
To Create a Simple Formula that Adds Two Numbers:
• Step 1: Click the cell where the formula will be defined (C5, for
example).
• Step 2: Type the equals sign (=) to let Excel know a formula is being
defined.
• Step 3: Type the first number to be added (e.g., 1500).
• Step 4: Type the addition sign (+) to let Excel know that an add
operation is to be performed.
• Step 5: Type the second number to be added (e.g., 200).
Fig.10.4.23(a): Creating Formulas
• Step 6: Press Enter or click the Enter button on the Formula bar to
complete the formula.
To Create a Simple Formula that Adds the Contents of Two Cells:
• Step 1: Click the cell where the answer will appear (C5, for example).
• Step 2: Type the equals sign (=) to let Excel know a formula is being defined.
• Step 3: Type the cell number that contains the first number to be added (C3, for example).
• Step 4: Type the addition sign (+) to let Excel know that an add operation is to be performed.
• Step 5: Type the cell address that contains the second number to be added (C4, for example).
• Step 6: Press Enter or click the Enter button on the Formula bar to complete the formula.

Fig.10.4.23(b): Creating Formulas Fig.10.4.23(c): Creating Formulas

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To Copy and Paste Cell Contents:


• Step 1: Select the cell or cells you wish to copy.
• Step 2: Click the Copy command in the Clipboard group on the Home tab. The border of the selected cells
will change appearance.
• Step 3: Select the cell or cells where you want to paste the information.
• Step 4: Click the Paste command. The copied information will now appear in the new cells.
To select more than one adjoining cell, left-click one of the cells, drag the cursor until all the cells are selected,
and release the mouse button.
The copied cell will stay selected until you perform your next task, or you can double-click the cell to deselect it.
To Cut and Paste Cell Contents:
• Step 1: Select the cell or cells you wish to cut.
• Step 2: Click the Cut command in the Clipboard group on the Home tab. The border of the selected cells will
change appearance.
• Step 3: Select the cell or cells where you want to paste the information.
• Step 4: Click the Paste command. The cut information will be removed from the original cells and now
appear in the new cells.

Fig.10.4.24(a): Cut and Paste Cell Contents Fig.10.4.24(b): Cut and Paste Cell Contents

To View the Spreadsheet in Print Preview:


• Step 1: Left-click the Microsoft Office Button.
• Step 2: Select Print.
• Step 3: Select Print Preview. The spreadsheet will appear
in Print Preview view.
Click the Close Print Preview button to return to the Normal
View.

Fig.10.4.25(a): Print Preview Option

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Exploring Print Preview:


If you are in Print Preview, you can use many of the same features that you can from the Ribbon; however, in Print
Preview you can see how the spreadsheet will appear in hard form.

To Modify Margins, Column Width, or Row Height While in Print


Preview:
• Step 1: Click the Print Preview command on the Quick Access
toolbar, or select Print Preview from the Microsoft Office Button
menu. The spreadsheet opens in print preview mode.
• Step 2: However your cursor over one of the black margin
markers until a double arrow appears.
• Step 3: Left-click and drag the marker to the desired location.
Fig.10.4.25(b): Print Preview Option
The change will be reflected in the spreadsheet.
To Modify Margins:
• Step 1: Select the Page Layout tab.
• Step 2: Left-click the Margins command.
• Step 3: Choose one of the predefined settings or enter custom
margins.

Fig.10.4.26: Modify Margins

10.4.12 Change Page Orientation


• Step 1: Select the Page Layout tab.
• Step 2: Left-click the Orientation command.
• Step 3: Select either Portrait or Landscape.
Portrait gets the page oriented vertically, while Landscape
orients the page horizontally.

Fig.10.4.27: Page Orientation

To Change the Paper Size:


• Step 1: Select the Page Layout tab.
• Step 2: Click the Size command.
• Step 3: Select a size option from the list.

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To Print from the Microsoft Office Button:


• Left-click the Microsoft Office Button.
• Select Print. The Print dialog box appears.
• Select a printer if you wish to use a printer other than the
default setting.
• Click Properties to change any necessary settings.
• Choose if you want to print specific pages, the whole worksheet,
a selection, the active sheet or the complete workbook.
• Select the number of copies you'd like to print.
Fig.10.4.28: Print from the Microsoft Office Button
• Click OK.

10.4.13 Excel's Different Functions


There are many different functions in Excel 2007. Some of the more common functions include:
Statistical Functions:
• SUM - Used to add a range of cells together.
• AVERAGE - This formula can calculate the average of a range of cells.
• COUNT - Used to count the number of chosen data in a range of cells.
• MAX - We can identify the largest number in a range of cells with it.
• MIN - Used to identify the smallest number in a range of cells.
Financial Functions:
• Interest Rates
• Loan Payments
• Depreciation Amounts
Date and Time functions:
• DATE - Converts a serial number to a day of the month.
• Day of Week.
• DAYS360.
• TIME - Returns the particular time.
• HOUR - Converts value to an hour.
• MINUTE - Converts value to a minute.
• TODAY - Returns value to today's date.
• MONTH - Converts value to a month.
• YEAR - Converts value to a year.
You don't have to memorize the functions but should have an idea of what each can do for you.

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To Calculate the Sum of a Range of Data Using AutoSum:


• Step 1: Select the Formulas tab.
• Step 2: Locate the Function Library group. From here, you can
access all the available functions.
• Step 3: Select the cell where you want the function to appear.
In this example, select G42.
• Step 4: Select the drop-down arrow next to the AutoSum
command.
• Step 5: Select Sum. A formula will appear in the selected cell,
G42.
• Step 6: This formula, =SUM(G2:G41), is called a function.
AutoSum command automatically selects the range of cells
from G2 to G41, based on where you inserted the function.
You can alter the cell range, if necessary. Fig.10.4.29: Using AutoSum

• Step 7: Press the Enter key or Enter button on the formula


bar. The total will appear.
To Edit a Function:
• Step 1: Select the cell where the function is defined.
• Step 2: Insert the cursor in the formula bar.
• Step 3: Edit the range by deleting and changing necessary cell
numbers.
• Step 4: Click the Enter icon.

Fig.10.4.30: Edit a Function

To Format Information as a Table:


• Step 1: Select any cell that contains information.
• Step 2: Click the Format as Table command in the Styles group
on the Home tab. A list of predefined tables will appear.
• Step 3: Left-click a table style to select it.
• Step 4: A dialog box will appear. Excel has automatically
selected the cells for your table. The cells will appear selected
in the spreadsheet, and the range will appear in the dialog
box.

Fig.10.4.31: Format Information

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• Step 5: Change the range listed in the field, if necessary.


• Step 6: Verify the box is selected to indicate your table
has headings, if it does. De-select this box if your table
does not have column headings.
• Step 7: Click OK. The table will appear formatted in the
style you chose.

Fig.10.4.32: Format as Table

10.4.14 Aligning Text


Excel 2007 left-aligns text (labels) and right-aligns numbers (values). This makes data easier to read, but you do
not have to use these defaults. Text and numbers can be defined as left-aligned, right-aligned, or centered in
Excel.
To Align Text or Numbers in a Cell:
• Step 1: Select a cell or range of cells.
• Step 2: Click on either the Align Left, Center, or Align Right commands
on the Home tab.
• Step 3: The text or numbers in the cell(s) take on the selected alignment Fig.10.4.33: Align Text or Numbers
treatment.
Left-click a column label to select the entire column or a row label to select an entire row.
Changing Vertical Cell Alignment:
You can also define vertical alignment of a cell. In Vertical alignment, information in a cell can be located at the
top of the cell, middle of the cell, or bottom of the cell. The default is bottom.
To Change Vertical Alignment from the Alignment Group:
• Step 1: Select a cell or range of cells.
• Step 2: Click the Top Align, Center, or Bottom Align command.

Fig.10.4.34: Vertical Cell Alignment

Changing Text Control:


• Step 1: Text Control allows you to control the way Excel 2007 presents
information in a cell.
• Step 2: There are two common types of Text control: Wrapped Text and
Merge Cells. Fig.10.4.35: Text Control

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• Step 3: The Wrapped Text wraps the contents of a cell across several lines if it's too large than the column
width. It increases the height of the cell as well.
• Step 4: Merge Cells can also be applied by using the Merge and Center button on the Home tab.
To Change Text Control:
• Step 1: Select a cell or range of cells.
• Step 2: Select the Home tab.
• Step 3: Click the Wrap Text command or the Merge and Center command.

Fig.10.4.36: Text Control

To Name a Worksheet:
Right-click the sheet tab to select it.
• Step 1: Choose Rename from the menu that appears. The
text is highlighted by a black box.
• Step 2: Type a new name for the worksheet.
Fig.10.4.37: Wrap Text
• Step 3: Click off the tab. The worksheet now assumes the
descriptive name defined.

To Insert a New Worksheet:

Fig.10.4.38(a): Name a Worksheet Fig.10.4.38(b): Name a Worksheet

• Step 1: Left-click on the Insert Worksheet icon. A new


worksheet appears. It will be named Sheet 4, Sheet 5, or
whatever the next sequential sheet number may be in the
workbook.

Fig.10.4.39: Insert a New Worksheet

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To Delete One or More Worksheets:


• Step 1: Click on the sheet(s) you want to delete.
• Step 2: Right-click the sheet(s) and a menu appears.
• Step 3: Select Delete.

Fig.10.4.40: Delete One or More Worksheets

Exercise
1. What are the things that MS Excel helps in?
............................................................................................................................................................................
............................................................................................................................................................................
2. How does one Zoom out in MS Excel?
............................................................................................................................................................................
............................................................................................................................................................................
3. The Save, Undo, and Redo commands appear by default in the Quick Access toolbar.
a) True
b) False
4. What can the Microsoft Button help with?
............................................................................................................................................................................
............................................................................................................................................................................
5. Calculate the average range of cells is a statistical function in MS Excel?
a) True
b) False
6. What is a financial function in MS Excel?
a) Adding the SUM of all cells
b) Convert a serial number to a minute
c) Calculate interest rates

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UNIT 10.5: Internet Concepts

Unit Objectives
At the end of the unit, participants will be able to:
• Understand internet concepts.
• Recognise the different types of URLs.
• Use MS-Outlook.

10.5.1 URL Concepts


The full form of url is Uniform Resource Locator. It is the worldwide address of documents and other resources
on the world wide web. The URL is divided into two different elements. The primary part of the URL is called a
protocol identifier as it helps us distinguishing what protocol to use. The second part of the URL is called a resource
name and it indicates the ip address or the domain name where the resource is located. The protocol identifier
and the resource name are separated by a colon and two forward slashes it is more clearly understood by looking
in to the following example: the two URLs below purpose two different files at the domain pcwebopedia.com.
Here the primary one specifies an executable file that should be fetched using the FTP protocol; the second
specifies a web page that should be fetched using the HTTP protocol:
1. ftp://www.pcwebopedia.com/stuff.exe
2. http://www.pcwebopedia.com/index.html

10.5.1.1 Different Kinds of URLs


There is a wide range of URLs, as well as different terms to describe what a URL looks like. Let’s have a better
understanding of various URLs and their types with an example:
• Messy: Such URL has many distorted and jumbled numbers, letters on it that makes slight organizational
sense i.e.
http://www.example.com/woeiruwoei909305820580.
• Dynamic: Dynamic URLs are the end result of database queries that provide content output based on the
result of that query. The URL ends up looking quite mangled, alias “messy”, which usually consist of the
characters like: ?, &, %, +, =, $. Dynamic URLs are often found as part of consumer-driven websites: shopping,
travel, or anything that requires changing answers for many different user queries.
• Static: A static URL is the opposite of a dynamic URL. The URL is “hard-wired” into the Web page’s HTML
coding. Static URL does not alter or adjust; it cannot be compromised; depending on what the user requests.
• Obfuscated: Obfuscated, or hidden, URLs are mostly used in phishing scams. Basically, a familiar URL is
distorted in some way to make it seem legitimate. As soon as the user clicks on the obfuscated URL redirected
to a malicious website.

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There are a lot of clues and information that you can garnered from a simple URL, including:
• What kind of server the Web page is hosted on.
• What kind of organization the Web page belongs to.
• Where the Web page is located in the world.
• The names of the directories on the website.
By carefully looking at the different parts of any Web address, you can quickly determine quite a bit of useful
information. In addition, by simply deleting parts of the URL, you can learn more about the website than what
might be actually publicly accessible. For example:
• http://www.widget.com/blog/music/: This points to a resource online, and the URL tells you that yes,
indeed, it does point to an online resource. Let’s go further back.
• http://www.widget.com/blog/: By moving backwards in the URL from right to left, we can see that we’re
now at the blog section of this publication.
• http://www.widget.com: The home page of the website.
Of course, this is a very simple example. However, by dissecting complex URLs one step at a time, quite a bit of
information can be uncovered.

10.5.2 How to create Your E-mail account (Outlook)


You can create a new or additional Outlook account by following the same account creation wizard. You can
follow the steps listed below to configure your Microsoft Outlook Express email client to work with your email
account:
• Step 1: Open Outlook Express and select Tools E-mail Accounts from the main menu. The E-mail Accounts
wizard will appear.
• Step 2: Click Add a new e-mail account. Click Next.
• Step 3: Select the server type. Most ISPs and webmail services use POP3 servers. Click Next.
• Step 4: Enter your Name.
• Step 5: Enter your E-mail Address.
• Step 6: Enter the incoming mail server and outgoing mail server information you obtained from your ISP or
webmail service.
• Step 7: Enter your user name if it is different from the user name that automatically appears in the wizard
form.
• Step 8: Enter your password.
• Step 9: Click Test Account Settings to test the information you entered in the wizard and confirm that it is
valid.
• Step 10: Click Next.
• Step 11: Click Finish.
Note: If you do not have an Outlook email account, you can select Microsoft Office Outlook from your computer's
Start menu. The wizard will open, and you can follow the steps above to create an Outlook account.

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Fig.10.5.1: Creating E-mail Account in Outlook

Congratulations you have successfully configured your e-mail account!!

10.5.3 Sending an Email


The following page will make it easy for you to understand how easily and swiftly you can send an E-mail, just
follow these simple steps and refer to the each image given below.

STEP 1: Open Outlook. Now click on STEP 2: As you click on the Compose button,
Compose button. a new page would open.

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STEP 3: In the To box, (refer to the image STEP 4: Now, In the Subject box as shown in
below) type the email address of the image; type the subject of the
the person you want to send an message, a few words to give the
e-mail to. receiver an idea of what the email
is all about.

STEP 5: In the large box under the tools,


compose the body of an email
as shown in the image. Once the
writing and addressing your email is
done, click the Send button.

Mail has successfully sent your email to your wishing recipient.

10.5.4 Reading Emails


Outlook takes care of all email under mail folders. Initially, all of your incoming emails messages arrive in your
Inbox folder (except suspected spam which goes directly into your Spam folder). To read an email message, open
a mail folder and then click on email’s subject.
• Step 1: Select the Inbox in the navigation pane.
• Step 2: If you see Inbox is in bold, it indicates that you have unread messages.
• Step 3: The number of unread messages is indicated by the number to the right of the word Inbox in
parentheses.
• Step 4: Click a message in the inbox once, and Outlook will display it in the reading pane (if that feature is
turned on).
• Step 5: You need to double-click a message, to open the message in a new window.
NOTE: Unread messages are display in bold textin order to make it easy for a reader to identify how many mails
are new or still unread.
Now, to open and read an email, click on email’s subject (bold or not) in the Subject column and you will be able
to read your email.

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10.5.2 Replying E-mails


Often, it is seen that once the mail is read, viewer looks for the option of reverting to that email to the sender
or to add more recipient. Well! This can be done in two separate ways with Outlook i.e. there are two options as
given below:

• Reply: It allows you to respond to the sender only.


• Reply all: Reply all, allows responding to the sender and
everyone else who received the message. This includes all
email addresses listed in the To box and the Cc box, except
your own email address.
• Now, Open the your email and click the drop down arrow
given at the Reply button, then opt for Reply to reply to
the sender only or Reply All to reply to all recipients of the
email message. Fig.10.5.2: Replying E-mail

NOTE: To reply to the sender only, you can also click the Reply button and not the arrow.
• Step 1: Click Reply on the Standard toolbar while viewing the message you want to reply to. Outlook will
create a pre-addressed reply form to the email address the original email came from.

Fig.10.5.3: Composing Mail

• Step 2: Enter text into the body of the form.


• Step 3: Click the Send button when you’re ready to send your email message.
Tip: Original email which you received from the sender will always be included when you are replying to the
sender however, this original text, is editable, you can type your reply anywhere in the text box. In fact, some of
the information or whole mail can be deleted in the original message. Different colors can be used (if required) to
differentiate between your reply followed by the original text in the same image.

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Exercise
1. What is the full form of URL?
............................................................................................................................................................................
............................................................................................................................................................................
2. The second part of the URL is called a resource name and it indicates the IP address or the domain name
where the resource is located.
a) True
b) False
3. Choose a URL example from the below list
a) Messy
b) Straight
c) Constant
4. Initially all mails arrive in the inbox in outlook?
a) True
b) False
5. 'Reply’ allows you to reply ONLY to the sender?
a) True
b) False

311
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Participant Handbook

312
Not for Sale- For Internal Circulation only
Participant Handbook

Key Learning Outcomes


At the end of this module, participants will be able to:
1. Explain employability skills.
2. Paraphrase constitutional values for citizen.
3. Become a professional in the 21st century.
4. Demonstrate the basics English skills.
5. Demonstrate the communication skills.
6. Recognise the essential digital skills.
7. Identify the diversity and inclusion.
8. Interpret financial and legal literacy.
9. Illustrate the career development and goal-setting.
10. Understand the customer service.
11. Get ready for apprenticeships and jobs.

314
Not for Sale- For Internal Circulation only
Sampling Tailor

UNIT 8.1: Employability Skills – 60 Hours

Unit Objectives
At the end of this unit, participants will be able to:
1. Explain employability skills.
2. Paraphrase constitutional values for citizen.
3. Become a professional in the 21st century.
4. Demonstrate the basics English skills.
5. Demonstrate the communication skills.
6. Recognise the essential digital skills.
7. Identify the diversity and inclusion.
8. Interpret financial and legal literacy.
9. Illustrate the career development and goal-setting.
10. Understand the customer service.
11. Get ready for apprenticeships and jobs.

8.1.1 Employability Skills


To read the e-book on Employability Skills scan the QR Code below.

Employability Skills

315
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Participant Handbook

316
Not for Sale- For Internal Circulation only

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