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Hardware

This document provides hardware reference information for the Quickpanel family of operator interface products: - It describes the dimensions, installation, and powerup procedures for various Quickpanel display models including 12.1" color, 10.5" color/LCD, 9" EL, and Quickpanel Jr. - It also covers communications interfaces, download cable, and cable drawings for connecting Quickpanels to controllers. - Installation and setup details are provided for Quickpanel handheld and video touchscreen models.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
18 views112 pages

Hardware

This document provides hardware reference information for the Quickpanel family of operator interface products: - It describes the dimensions, installation, and powerup procedures for various Quickpanel display models including 12.1" color, 10.5" color/LCD, 9" EL, and Quickpanel Jr. - It also covers communications interfaces, download cable, and cable drawings for connecting Quickpanels to controllers. - Installation and setup details are provided for Quickpanel handheld and video touchscreen models.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Hardware Reference Guide

QUICKPANEL FAMILY

QUICKPANEL

QUICKPANEL

QUICKPANEL FAMILY
Hardware Reference Guide
800-1000-093/A

Quickpanel Installation Hardware Reference • i


This manual was produced by Total Control Products, Inc., Melrose Park, Illinois.

Copyright 1994, Total Control Products, Inc. All rights reserved.


Manual design and implementation by Glenn Rodgers.

The following are trademarks of Total Control Products, Inc.: QUICKPANEL, QUICKPANEL jr.

Information in this document is subject to change without notice and does not represent a
commitment on the part of Total Control Products, Inc. The software described in this document is
provided under a license agreement. The software may be used or copied only under the terms of the
agreement. Only one copy of the software may be made for a backup.

Total Control Products, Inc. makes no warranty, either expressed or implied, including but not
limited to any implied warranties of merchantability or fitness for a particular purpose, regarding
these materials and makes such materials available solely on an "as-is" basis.

In no event shall Total Control Products, Inc. be liable to anyone for special, collateral, incidental, or
consequential damages in connection with or arising out of purchase or use of these materials. The
sole and exclusive liability to Total Control Products, Inc., regardless of the form of action, shall not
exceed the purchase price of the materials described herein.

No part of this manual may be reproduced or transmitted in any form or by any means, electronic or
mechanical, including photocopying, recording, or information storage and retrieval systems, for any
purpose other than the purchaser's personal use, without the express written permission of Total
Control Products, Inc.

The following logo is registered to Total Control Products, Inc.

Total Control Products, Inc.


2001 N. Janice Ave., Melrose Park, IL 60160 USA
Phone (708) 345-5500 FAX (708) 345-5670

ii • Hardware Reference Quickpanel Installation


Contents

QUICKPANEL FAMILY 4
Product Identification..............................................................................................4
Installation Hints ....................................................................................................5
12.1” QUICKPANEL COLOR ..............................................................................................6
Dimensions for 12.1”QUICKPANEL Color Display ................................................6
Panel Installation for 12.1”QUICKPANEL Color Units ...........................................7
Rear View of the 12.1” Color Unit ..........................................................................8
Installing AC Power to the 12.1” Color Display ......................................................8
Powerup Sequence for the 12.1” Color Display .......................................................8
10.5” QUICKPANEL COLOR/LCD......................................................................................9
Dimensions for 10.5”QUICKPANEL Color/LCD Displays ......................................9
Panel Installation for 10.5”QUICKPANEL Color/LCD Units ................................10
Rear View of the 10.5” Color/LCD Unit................................................................11
Installing AC Power to the 10.5” Color Display ....................................................11
Installing DC Power to the 10.5” LCD Display .....................................................11
Powerup Sequence for the 10.5” Color/LCD Display.............................................12
QUICKPANEL EL..............................................................................................................13
Dimensions for the 9” EL Display.........................................................................13
Panel Installation for 9” EL Units .........................................................................13
Rear View of the 9” EL Unit .................................................................................15
Installing AC Power for the 9” EL Display............................................................15
Powerup Sequence for the 9” EL Display ..............................................................15
QUICKPANEL jr................................................................................................................16
Dimensions...........................................................................................................16
Panel Installation ..................................................................................................17
Rear View.............................................................................................................18
Installing 24VDC Power .......................................................................................19
Powerup Sequence ................................................................................................20
QuickPanel Mini ................................................................................................................21
DC Power (QPM-2Dxxx-xxx) ...............................................................................21
QUICKPANEL mini Dimensions .........................................................................21
Communications.................................................................................................................22
Serial Interface Port ..............................................................................................22
Download Port ......................................................................................................22
Download Cable, HMI-CAB-C49..........................................................................22
Cables...................................................................................................................24
Cable Drawings ....................................................................................................25

Quickpanel Installation Hardware Reference • iii


Cable Chart ..........................................................................................................34
Hand Held QuickPanel .......................................................................................................36
Installation............................................................................................................36
Project Setup.........................................................................................................41
Function Keypads .................................................................................................42
Keypad Layout......................................................................................................43
Assigning Keypads ...............................................................................................43
Function Keys and Alarms....................................................................................43
Simulating Panel Objects with Function Keys .......................................................44
Viewing Keypad Assignments .............................................................................45
Video QuickPanel...............................................................................................................46
Installation............................................................................................................46
Video Inputs .........................................................................................................47
Video Display .......................................................................................................47
Transparency Modes.............................................................................................48
Number of Buttons................................................................................................49
No Title ................................................................................................................49
Touch Input Off ....................................................................................................49
Legend Plate Settings............................................................................................49
Titles ....................................................................................................................50
Buttons .................................................................................................................50
Color Adjustments ................................................................................................50
QuickPanel Mini ................................................................................................................52
Panel Operators ....................................................................................................52
Application Memory .............................................................................................53
NEMA 4X Bezels...............................................................................................................54
Bezel Assembly Overview.....................................................................................54
Panel Cutout .........................................................................................................54
HMI-BEZ-201: Bezel for 5" Displays....................................................................55
HMI-BEZ-202: Bezel for 9" Monochrome EL.......................................................56
HMI-BEZ-203: Bezel for 10.5" Color Displays .....................................................57
HMI-BEZ-204: Bezel for 6" Displays....................................................................58
HMI-BEZ-205: Bezel for 12.1” Displays...............................................................59
Assembly Procedure..............................................................................................60
Color/EL Panel Adapter .....................................................................................................61
Communication Options.....................................................................................................62
Installing an Option Module on a QUICKPANEL jr..............................................62
Installing an Option Module on a QUICKPANEL .................................................63
A-B Remote I/O Module for the QUICKPANEL jr. ...............................................64
A-B Remote I/O Module for the QUICKPANEL....................................................64
A-B Remote I/O Operation ...................................................................................65
A-B Data Highway Plus Module for the QUICKPANEL jr. ...................................65
A-B Data Highway Plus Module for the QUICKPANEL........................................65
A-B Data Highway Plus Module Operation...........................................................66
CANopen Module on a QUICKPANEL jr. ..........................................................................68
CANopen Module on a QUICKPANEL...............................................................................68
CANopen Module.................................................................................................69

iv • Hardware Reference Quickpanel Installation


Module Configuration...........................................................................................69
Address.................................................................................................................69
Baud Rate .............................................................................................................70
LEDs ....................................................................................................................70
Connector Diagram...............................................................................................70
DeviceNet Module for the QUICKPANEL jr. ......................................................................71
DeviceNet Module Configuration..........................................................................71
DeviceNet Module for the QUICKPANEL...........................................................................72
DeviceNet Module Options ...................................................................................73
Fieldbus Connector ...............................................................................................74
EDS File ...............................................................................................................74
Modbus Plus Adapter Module (QUICKPANEL jr.)................................................75
Modbus Plus Adapter Module (QUICKPANEL) ....................................................76
Modbus Plus Operation .........................................................................................76
Modbus Plus Network ...........................................................................................77
Profibus Module for the QUICKPANEL jr. .........................................................................79
Profibus Module for the QUICKPANEL..............................................................................80
Profibus Module Options ....................................................................................................80
GE Genius Adapter Module (QUICKPANEL jr.)...................................................82
GE Genius Adapter Module (QUICKPANEL) .......................................................82
GE Genius Module Dimensions ............................................................................83
Cable Connection..................................................................................................84
Interbus-S...........................................................................................................................85
I/O Network Operations ........................................................................................85
Connectors............................................................................................................85
Remote Out...........................................................................................................85
Remote In .............................................................................................................85
PLC Comm Errors ................................................................................................86
Installing a Interbus-S Module on a QUICKPANEL .............................................86
Interbus-S Module Options ...................................................................................86
Installing a Interbus-S Module on a QUICKPANEL jr. .........................................87
Keypad Option....................................................................................................................88
Installation Procedure ...........................................................................................89
Maintenance Procedures .....................................................................................................93
Replacing the Backlight Lamp ..............................................................................93
Replacing the Touch Screen Overlay.....................................................................94
Touch Screen Covers ............................................................................................94
Agency Approvals ..............................................................................................................94
Specifications .....................................................................................................................96
Exposed Material Chemical Resistance Chart ...................................................................106
Product Enclosure Ratings ................................................................................................107

Quickpanel Installation Hardware Reference • v


QUICKPANEL FAMILY

Product Identification
Below is a list of currently available QUICKPANEL family models and option modules.
QUICKPANEL jr. Display Type
QPJ-2D100-L2P 5" Monochrome LCD
QPJ-2D100-S2P 5" STN Color LCD
QPK-2D100-L2P 6" Monochrome LCD
QPK-2D100-S2P 6" STN Color LCD
QPM-2D100-L2P 6" Monochrome LCD
QUICKPANEL Display Type
QPI-21100-E2P 9" Monochrome EL,120VAC
QPI-21100-S2P 10.5" STN Color LCD,120VAC
QPI-21100-C2P 10.5" TFT Color,120VAC
QPI-2D100-L2P 10.5" Monochrome LCD, 24VDC
QPI-2D100-E2P 9" Monochrome EL, 24VDC
QPI-2D100-S2P 10.5" Color STN, 24VDC
QPI-2D100-C2P 10.5" TFT Color, 24VDC
QPL-21100C2P 12.1 TFT Color, 120VAC
Option Module Protocol Selection
QPI-ABR-201 QUICKPANEL A-B 1771Remote I/O
QPI-ABD-201 QUICKPANEL A-B Data Highway Plus
QPI-GEG-201 QUICKPANEL jr. General Electric Genius I/O
QPI-MBP-201 QUICKPANEL Modicon Modbus Plus
QPJ-ABR-201 QUICKPANEL jr. A-B 1771Remote I/O
QPJ-ABD-201 QUICKPANEL jr. A-B Data Highway Plus
QPJ-GEG-201 QUICKPANEL jr. General Electric Genius I/O
QPJ-MBP-201 QUICKPANEL jr. Modicon Modbus Plus

6 • Hardware Reference Quickpanel Installation


The product label contains the model number and serial number. Option modules for the
QUICKPANEL will have a separate product label.

Total Control Products, Inc.


2001 N. Janice Avenue
Model
QPI11100S2P SERIES B
Melrose Pk.,IL 60160 USA Serial No.
98765 0199
Mfg. Date

Installation Hints
Mounting brackets are packed inside the carton.
CAUTION

In order to protect the unit, to provide accessibility in operation, and to improve


CAUTION ventilation, please ensure that there is adequate space around the unit. The
recommended clearance is 4" from other structures.
Ensure that this unit is located as far away as possible from electromagnetic
circuits, circuit breakers, and other equipment that causes arcing.
This unit is held in place by metal clamps. The panel thickness should be .062"
(1.6mm) to .3937" (10mm).
Forced air cooling is required if this unit is to be used in a surrounding temperature
which is greater than 50°C.
Route all signal lines in a separate duct, away from power circuits. Use shielded
cable and tie the shield to the Frame Ground contact point.
This unit must be installed vertically for natural air cooling. Please ensure that heat
from other equipment does not add heat to this unit.
Do not hit the touch panel with a hard or heavy object, or press the touch panel
with too much force.
Do not use paint thinner or organic solvents to clean the unit or display.

Quickpanel Installation Hardware Reference • 7


12.1” QUICKPANEL COLOR

Dimensions for 12.1”QUICKPANEL Color Display


The dimensions shown below are for the following displays:
QPL-21100-C2P
The following drawing illustrates the overall dimensions of the 12.1” QUICKPANEL Color
display.
CUTOUT 13.07 in. (332 +1mm)

CUTOUT 10.16 in. (258 +1mm)


QUICKPANEL

10.70 in. (272mm)

OPTION MODULE

10.12 in. (257mm)


2.90" (73.5 mm)
13.62 in. (346mm)

.3" (7.5 mm) 1.25" (32 mm)

8 • Hardware Reference Quickpanel Installation


Panel Installation for 12.1”QUICKPANEL Color Units
To install the color unit, cut a hole in your panel as shown in the dimension drawing. Install
the gasket to the edge of the display. Insert the display in the panel and install the four
clamps in the display body. Tighten the clamps to compress the gasket and secure the unit to
the panel.
The panel cutout for the 12.1” QUICKPANEL Color display is shown below. Panel thickness
is 1.6mm ~ 10mm.
CUTOUT 13.07 in. (332 +1mm)

CUTOUT 10.16 in. (258 +1mm)


The O-ring gasket is secured to the display body by pressing it into the slot provided. The
following drawing shows how the gasket is secured to the display. The replacement gasket
part number is HMI-ORG-205.

O-RING

FRONT

Insert the display through the panel opening and install the panel clamps. The panel clamps
are inserted into the openings in the top and bottom of the panel body. The clamp screw is
turned clockwise to tighten the display to the panel.

PANEL

Torque = 0.5~0.6Nm

Insert the display through the panel


opening. Insert the panel clamps into
the slots in the display body. Turn
screw clockwise to tighten.

Quickpanel Installation Hardware Reference • 9


Rear View of the 12.1” Color Unit
The download port is used to download files from your computer to the target display. The
port is also used for printing only alarm messages.

OPTION MODULE

SERIAL PORT
POWER PARALLEL PORT DOWNLOAD PORT
TERMINALS

Installing AC Power to the 12.1” Color Display


This section describes installing power to the following displays:
QPL-21100-C2P
Remove the protective cover on the AC terminal strip. Remove approximately 1/4" of
insulation from the supply wires and insert them under the terminal clamps. Tighten the
clamp screws to secure the wires. Replace the protective cover on the AC terminal strip.
AC100V
50VA 50/60Hz
FG
L N

Powerup Sequence for the 12.1” Color Display


The powerup sequence is a series of operations initiated by the internal electronic circuits
when power becomes stable.
The information displayed after power becomes stable depends on several variables. Factory
units display a message indicating a device executable must be downloaded. Units that may
have been setup by a distributor might indicate a PLC protocol has been loaded. Follow the
procedures in the QUICKDESIGNER user manual for downloading application and device
executable files.

10 • Hardware Reference Quickpanel Installation


10.5” QUICKPANEL COLOR/LCD

Dimensions for 10.5”QUICKPANEL Color/LCD Displays


The dimensions shown below are for the following displays:
QPI-2xxxx-Sxx, QPI-2xxxx-Cxx, and QPI-2xxxx-Lxx
The following drawing illustrates the overall dimensions of the QUICKPANEL 10.5”
Color/LCD display.

CUTOUT 8.98 in. (228 +/- 0.5mm)


CUTOUT 11.89 in. (302 +/- 0.5mm)

QUICKPANEL

9.570 in. (243mm)

3.05"
12.480 in. (317mm) (77.5 mm)

.3" (7.5 mm)

Quickpanel Installation Hardware Reference • 11


Panel Installation for 10.5”QUICKPANEL Color/LCD Units
To install the color/LCD unit, cut a hole in your panel as shown in the dimension drawing.
Install the gasket to the edge of the display. Insert the display in the panel and install the
four clamps in the display body. Tighten the clamps to compress the gasket and secure the
unit to the panel.
The panel cutout for the QUICKPANEL Color/LCD display is shown below. Panel thickness
is 1.6mm ~ 10mm.
11.88"
302 +/- 0.5 mm

8.97"
228 +/- 0.5 mm

CUTOUT FOR COLOR

The O-ring gasket is secured to the display body by pressing it into the slot provided. The
following drawing shows how the gasket is secured to the display.

O-RING

FRONT

Insert the display through the panel opening and install the panel clamps. The panel clamps
are inserted into the openings in the top and bottom of the panel body. The clamp screw is
turned clockwise to tighten the display to the panel.

PANEL

Torque = 0.5~0.6Nm

Insert the display through the panel


opening. Insert the panel clamps into
the slots in the display body. Turn
screw clockwise to tighten.

12 • Hardware Reference Quickpanel Installation


Rear View of the 10.5” Color/LCD Unit
The download port is used to download files from your computer to the target display. The
port is also used for printing only alarm messages.

OPTION MODULE

SERIAL PORT
POWER PARALLEL PORT DOWNLOAD PORT
TERMINALS

Installing AC Power to the 10.5” Color Display


This section describes installing power to the following displays:
QPI-21100-S2P and QPI-21100-C2P
Remove the protective cover on the AC terminal strip. Remove approximately 1/4" of
insulation from the supply wires and insert them under the terminal clamps. Tighten the
clamp screws to secure the wires. Replace the protective cover on the AC terminal strip.
AC100V
50VA 50/60Hz
FG
L N

Installing DC Power to the 10.5” LCD Display


This section describes installing power to the following displays:
QPI-2D100-L2P
Remove the protective cover on the DC terminal strip. Remove approximately 1/4" of
insulation from the supply wires and insert them under the terminal clamps. Tighten the
clamp screws to secure the wires. Replace the protective cover on the DC terminal strip.

Quickpanel Installation Hardware Reference • 13


DC24V
50W
_ FG
+

Powerup Sequence for the 10.5” Color/LCD Display


The powerup sequence is a series of operations initiated by the internal electronic circuits
when power becomes stable.
The information displayed after power becomes stable depends on several variables. Factory
units display a message indicating a device executable must be downloaded. Units that may
have been setup by a distributor might indicate a PLC protocol has been loaded. Follow the
procedures in the QUICKDESIGNER user manual for downloading application and device
executable files.

14 • Hardware Reference Quickpanel Installation


QUICKPANEL EL

Dimensions for the 9” EL Display


The dimensions shown below are for the following displays:
QPI-21100-E2P, QPI-2D100-E2P
The following drawing illustrates the overall dimensions of the 9” QUICKPANEL
Electroluminescent (EL) display.
CUTOUT 10.20in (259 +/- 1mm)

CUTOUT 7.92 in (201 +/- 1mm)


QUICKPANEL

OPTION MODULE
8.50" (216 mm)

1.93" (49 mm)


10.79" (274 mm)

.3" (7.5 mm) 1.25" (32 mm)

Panel Installation for 9” EL Units


To install the EL unit, cut a hole in your panel as shown in the dimension drawing. Install
the O-ring gasket in the slot around the edge of the display. Insert the display in the panel
and install four clamps to the display body. Tighten the clamps to compress the gasket and
secure the unit to the panel.

Quickpanel Installation Hardware Reference • 15


The panel cutout for the QUICKPANEL EL display is shown below.
10.196"
259 +/- 1 mm

7.91"
201 +/- 1 mm

CUTOUT FOR EL

The O-ring gasket is secured to the display body by pressing it into the slot provided. The
following drawing shows how the gasket is secured to the display.

O-RING

FRONT

Insert the display through the panel opening and install the panel clamps. The clamp screws
are turned clockwise to tighten the display to the panel. The fastening torque necessary for
waterproofing is 0.5 ~ 0.6Nm.
PANEL

Torque = 0.5~0.6Nm

Insert the display through the panel


opening. Insert the panel clamps into
the slots in the display body. Turn
screw clockwise to tighten.

16 • Hardware Reference Quickpanel Installation


Rear View of the 9” EL Unit
The download port is used to download files from your computer to the target display. The
port is also used for printing only alarm messages.

OPTION MODULE

AC100V
50VA 50/60Hz
FG
L N AUX SIO PRINTER TOOL

AC TERMINALS SERIAL PORT DOWNLOAD PORT

Installing AC Power for the 9” EL Display


Remove the protective cover on the AC terminal strip. Remove approximately 1/4" of
insulation from the supply wires and insert them under the terminal clamps. Tighten the
clamp screws to secure the wires. Replace the protective cover on the AC terminal strip.
AC100V
50VA 50/60Hz
FG
L N

Powerup Sequence for the 9” EL Display


The powerup sequence is a series of operations initiated by the internal electronic circuits
when power becomes stable.
The information displayed after power becomes stable depends on several variables. Factory
units display a message indicating a device executable must be downloaded. Units that may
have been setup by a distributor might indicate a PLC protocol has been loaded. Follow the
procedures in the QUICKDESIGNER user manual for downloading application and device
executable files.

Quickpanel Installation Hardware Reference • 17


QUICKPANEL jr.

Dimensions
The following drawings show the overall dimensions of the 5" and 6" QUICKPANEL jr.
displays.
QuickPanel jr. 5" Display (QPJ-2xxxx-Lxx, QPJ-2xxxx-Sxx)
CUTOUT 6.22" (158 +/- .5mm)

CUTOUT 4.45" (113 +/- .5mm)


DC POWER ONLY

QUICKPANEL

OPTION MODULE
5.00" (127mm)

6.75" (172mm) 2.125" (54mm)

.197" (5mm) 1" (25mm)

QuickPanel jr. 6" Display (QPK-2xxxx-Lxx, QPK-2xxxx-Sxx)


CUTOUT 6.10" (155mm) DC POWER ONLY
CUTOUT 4.86" (123.5mm)

QUICKPANEL
OPTION MODULE
5.43" (138mm)

2.24" (57mm)
6.71" (170.5mm)
.197" (5mm) 1" (25mm)

18 • Hardware Reference Quickpanel Installation


Panel Installation
The QUICKPANEL jr. display is secured to the panel with pressure clamps on the top and
bottom of the display.
Make the panel cutout as shown in the drawing.
The O-ring gasket is secured to the display body by pressing it into the slot provided. The
following drawing shows how the gasket is secured to the display.

O-RING

FRONT

Insert the display through the panel opening and install the panel clamps. The clamp screws
are turned clockwise to tighten the display to the panel. The fastening torque necessary for
waterproofing is 0.5 ~ 0.6Nm.
PANEL
Install the gasket in the
slot in the faceplate.
Torque = 0.5~0.6Nm
O-RING Insert the display through the panel
or opening. Insert the panel clamps into
FLAT the slots in the display body. Turn
FRONT
screw clockwise to tighten.

Quickpanel Installation Hardware Reference • 19


Rear View
The following drawing shows a rear view of the QUICKPANEL jr. Please note the model
and serial number printed on the product label.
• The terminal strip provides quick power and ground connections to the unit.
Observe the polarity for the +24VDC supply lines.
• The serial interface port connects the QUICKPANEL jr. to your PLC.
• The download port connects the QUICKPANEL jr. to your computer for
downloading application files.
• The product label contains the model number and serial number of the unit.

OPTION MODULE SERIAL


CONNECTOR INTERFACE

DOWNLOAD
POWER PORT
TERMINALS

20 • Hardware Reference Quickpanel Installation


Installing 24VDC Power
Remove approximately 1/4" of insulation from the supply wire and insert it under the
terminal clamp. Tighten the terminal clamp screw to secure the wire. Add a frame ground
wire to the terminal marked FG. Replace the cover.

24VDC
FG

NOTE: Power source must be able to deliver 12 Watts (500 ma @ 24V) for Monochrome units and
15 Watts (625 ma @ 24V) for Color units.

Quickpanel Installation Hardware Reference • 21


Powerup Sequence
The powerup sequence is a series of operations initiated by the internal electronic circuits
when power becomes stable.
When the power is applied, the internal circuit waits for power to stabilize then start a
powerup sequence. A screen similar to the following drawing is displayed.

Total Control Products, Inc.


QUICKPANEL jr. Operator Interface
Version 1.0
(C) Copyright 1993

Ready for download of


display device executable

The display device executable file contains the PLC driver protocol you select for your
application. To download a display device executable file, see the QUICKCOURIER section
of the user manual.
If you received a demo unit from a dealer or distributor, it may already have a display device
driver installed. When power is applied, the screen will display the type of device driver
installed and other status information. If the protocol does not match your PLC protocol, you
MUST download a new display device executable file containing the correct PLC protocol.
To download a new protocol, see the QUICKCOURIER section of the user manual.

22 • Hardware Reference Quickpanel Installation


QuickPanel Mini

DC Power (QPM-2Dxxx-xxx)
DC24V MAKE SURE THE POWER IS OFF
20W
Remove the protective cover on the DC terminal strip. Remove 1/4"
of insulation from the supply wires and insert them under the terminal
clamps. Tighten the clamp screws to secure the wires. Replace the
protective cover.

QUICKPANEL mini Dimensions


F

QUICKPANEL mini DC24V


20W

OPTION MODULE
E

CONNECTOR
B

A SERIAL TOOL D C
INTERFACE PORT

Model Dim A Dim B Dim C Dim D Dim E Dim F


QPM-2xxxx-L2P 8.267" 6.299" 2.28" .197" 5.59" 7.56"
(210mm) (160mm) (58mm) (5mm) (142mm) (192mm)

Quickpanel Installation Hardware Reference • 23


Communications

Serial Interface Port


The serial interface port connects the QUICKPANEL to your PLC. Refer to the cable section
to determine the correct cable to use with your PLC. Factory cables are cut to approximately
12', which is suitable for most applications. Some cables are available in longer lengths on
special order from Total Control Products, Inc. or you can fabricate your own. Use the cable
diagrams found in the cable section for correct wiring. Remember that RS232 cables are
reliable up to approximately 50'. The serial interface pin assignments are shown in the
following drawing.
*NOTE: Some cables, such as the HMI-CAB-C84, are designed for use on proprietary
networks. These cable assemblies contain active network interface circuits. Because these
cables are licensed from other manufacturers, there are no cable diagrams or circuit
drawings.

1 FG - Frame Ground
14 Reserved(VCC;max 0.25A)
2 TXD - Transmit Data
15 TXB-Sending Data -
3 RXD - Receive Data
16 RXB-Receiving Data -
4 RTS - Request to Send
17 No Connection
5 CTS -Clear to Send
18 CTSB Clear to Send -
6 Reserved
19 DTRB Request to Send -
7 GND - Signal Ground
20 DTR-Data Terminal Ready
8 CD - Carrier Detect
21 CTSA Clear to Send +
9 TRMX - Terminator for RXA
22 DTRA Request to Send +
10 RXA - Receiving Data +
23 Reserved (BUZZGND)
11 TXA - Sending Data +
24 Reserved
12 No Connection
25 Reserved (BUZZOC)
13 No Connection

24 • Hardware Reference Quickpanel Installation


Download Port
This port has several names, depending on how it is used. To simplify the reference, the port
is generally called the download port. This port is used to download application files from a
computer to the QUICKPANEL or print alarm messages to a printer. The download files are
created by QUICKDESIGNER software running in Windows on your computer. The
auxiliary port uses TTL signal levels and requires conversion to RS232, RS485 or other
communication standard. The HMI-CAB-C49 cable can be used to convert the TTL signals
to RS232. The auxiliary port connector is an 8-pin mini-DIN style. The port pin
configuration and pin assignments are shown in the following drawing.
3 - RDY (OUT)
6 - CTS (IN)
1 - TX/RST (OUT)

4 - RX (IN)
7 - DSR (IN)
2 - GND
8 - VCC
5 - RTY (OUT)

Download Cable, HMI-CAB-C49


The primary use of the C49 cable is to download QUICKDESIGNER files from your
computer to a QUICKPANEL display. This cable contains a TTL to RS232 converter and
should not be modified.
This cable can also be used to connect the download port to a serial printer (for alarm
messages). Do NOT attempt to connect the serial printer directly to the download port
because the download port signals are TTL. Most serial printers require RS232. Use this
cable to convert TTL to RS232. You may need a 9-pin to 25-pin adapter to connect to your
serial printer.

8-PIN CIRCULAR DIN


HMI-CAB-C49 9-PIN FEMALE D-SUB
TO IBM AT 9-PIN
TO TCP DEVICE

HMI-CAB-C49

Pin 1 DCD Pin 5 GND


Pin 2 RXD Pin 6 DSR
Pin 3 TXD Pin 7 RTS
Pin 4 DTR Pin 8 CTS

Quickpanel Installation Hardware Reference • 25


Cables
A typical cable assembly is shown in the following drawing. A label is placed on each end of
the cable to indicate which device should be connected to that end. One of the labels will also
indicate the cable part number so you can quickly verify you are using the right cable for
your application.

Not all cables are shown in the cable drawings section. Cables that contain circuit boards are
NOTE not shown because they cannot be fabricated in the field. The cable drawings are provided for
those users that wish to fabricate their own cable assemblies

26 • Hardware Reference Quickpanel Installation


Cable Drawings
This section includes a drawing of the cable and the wiring diagram. Not all cables are
included in this section. Some cable assemblies have a circuit board in the connector housing
to provide for specific voltage levels and protocols. Those cable assemblies that have a circuit
board are NOT included.
The following cable assemblies contain a circuit board and are NOT included in the cable
drawings:
HMI-CAB-C49
HMI-CAB-C105 (PRINTER CABLE)
HMI-CAB-C76
HMI-CAB-C104 (SIEMENS 3964R)
2 3

25 PIN FEMALE
3 2
25 PIN MALE

4 4
5 5
7 7
1 SHIELD 6
TO TCP DEVICE TO PLC PORT
TO TCP DEVICE 8
HMI-CAB-C51 20
TO PLC PORT

2 2
3 3
9 PIN FEMALE
25 PIN MALE

4 4
5 6
7 5
1 SHIELD 7
TO TCP DEVICE TO PLC PORT 8
TO TCP DEVICE
HMI-CAB-C52 1
TO PLC PORT

2 3
3 2
25 PIN MALE

25 PIN MALE

4 4
5 5
7 7
1 SHIELD 6
TO TCP DEVICE TO PLC PORT TO TCP DEVICE 8
HMI-CAB-C53/A 20
TO PLC PORT

Quickpanel Installation Hardware Reference • 27


2 3
25 PIN MALE

15 PIN MALE
3 2
7 7
4 13
5 4
TO TCP DEVICE TO A-B KE
DATA HIGHWAY 1 SHIELD
5
TO TCP DEVICE 6
HMI-CAB-C55 8
11
TO PLC PORT

2 2
25 PIN MALE

9 PIN MALE
TO PLC PORT 3 3
4 4
5 6
7 5
TO TCP DEVICE 1 SHIELD 7
TO TCP DEVICE 8
HMI-CAB-C58 TO PLC PORT

3 2
2 3
25 PIN MALE

9 PIN MALE

4 4
5 5
7 7
1 SHIELD 9
TO TCP DEVICE TO PLC PORT
TO TCP DEVICE
HMI-CAB-C67 TO PLC PORT

16 12
10 13
25 PIN MALE

15 PIN MALE

4 6
RESISTOR
120 OHM

5 15
RESISTOR

7 7
120 OHM

18 14
TO TCP DEVICE TO GE SERIES SNP 19 8
PROGRAM PORT 15 10
HMI-CAB-C82 11 11
TO TCP DEVICE 21 1 SHIELD

22 TO PLC PORT

NOTE: The HMI-CAB-C83/A Cable drawing is proprietary information and is provided for
reference ONLY. You are not authorized to construct this cable.
8-PIN MODULAR 4 GND 7
25-PIN MALE

TO TCP DEVICE PHONE RJ-45 orange


5 SHIELD 1 green RJ-45
shield
18 (--) 15 blue TOP
white
19 16 brown
TO SLC 500 black
21 (+) 10 red
PROGRAM PORT
22 11
HMI-CAB-C83/A

28 • Hardware Reference Quickpanel Installation


NOTE: The HMI-CAB-C84/A Cable drawing is proprietary information and is provided for
reference ONLY. The RS232 to RS422 circuit board is contained in the 25-pin D-shell. The
circuit also provides network control. The cable is licensed from Allen-Bradley and cannot
be modified.
orange -8 CABLE LENGTH = 6'
8-PIN MODULAR PHONE(MALE)
25-PIN MALE

green -7
shield -6 TOP
blue -5 RJ-45
white -4
RS232 brown -3 8-PIN MODULAR

25-pin male D
TO black -2 PHONE PLUG
red -1
8-PIN MODULAR PHONE(FEMALE) RS422
CIRCUIT orange -8
BOARD green -7 (G)
shield -6
blue -5 (E)
white -4
brown -3 8-PIN MODULAR
HMI-CAB-C84/A black -2 ( - ) PHONE JACK
red -1 (+) CABLE LENGTH = 1'

SHIELD 1 6
6-PIN MODULAR 5
25-PIN MALE

TO TCP DEVICE PHONE 3 orange 4 Modular Phone


red 3
2 2
TOP
black 1
4
TO KOYO DL240 5
PROGRAM PORT
7
25-PIN MALE
HMI-CAB-C86/B TO TCP DEVICE

2 2
3 3
25 PIN MALE

9 PIN MALE

7 5

TO PLC PORT
4 7
5 8
1
TO TCP DEVICE TO PLC PORT 4
6
HMI-CAB-C88

15 2
RESISTOR

11 1
25 PIN MALE

15 PIN MALE

1K OHM

16 6
10 5
18 3
19 8
TO TCP DEVICE

TO TCP DEVICE TO A-B PLC2


PROGRAM PORT 21 4
22 7
HMI-CAB-C90 4 TO PLC PORT
5

Quickpanel Installation Hardware Reference • 29


8
GND
7 7
RXA+
10 3 TX+
TX+ 2
11 RX+

25 PIN MALE

TO TCP DEVICE
25 PIN MALE

TO PLC PORT
TX-
15 15 RX-
RX-

TO PLC PORT
16 16 TX-
CTSB
18 18
TO TCP DEVICE DTRB
19 17
CTSA
21 5
DTRA
HMI-CAB-C91/B 22 4
1 SHIELD 20
21

10 1
11 5
25 PIN MALE

15 8

9 PIN MALE
16 7

TO TCP DEVICE
18
19
21 TO PLC PORT
TO TCP DEVICE TO PLC PORT
22
HMI-CAB-C92 4
5

RESISTOR
7 7

120 OHM
16 9
25 PIN MALE

25 PIN MALE

10 21
RESISTOR

15 13

TO PLC PORT
120 OHM
TO TCP DEVICE

11 25
4 10
TO TCP DEVICE TO PLC PORT 5 11
18 22
HMI-CAB-C93 19 23
21 1 SHIELD
22

15 3
11 4
25 PIN MALE

9 PIN MALE

16 1
TO TCP DEVICE

10 2
TO PLC PORT

18 5
19 6
TO TCP DEVICE TO PLC PORT 21 7
22 8
HMI-CAB-C94 4
5

30 • Hardware Reference Quickpanel Installation


16 TXB

25 PIN MALE
10 TXA

120 OHM-.5W
4

RESISTOR
5

TO PLC PORT
TO TCP DEVICE
7 SG
18
TO TCP DEVICE TO TOSHIBA 19
EX100, M20/40 15 RXB
11 RXA
HMI-CAB-C96 Jumper RXA to TRM
21 for EX100 PLC.
22 For MX 20/40, jumper
RXA & RXB with 120 ohm,
SHIELD 1 .5W resistor.

16 11
10 3
25 PIN MALE

15 PIN MALE
4 4

120 OHM-.5W
5

120 OHM-.5W
RESISTOR
5

TO TCP DEVICE

RESISTOR

TO PLC PORT
7 7
18 15
19 8
TO TCP DEVICE TO TOSHIBA T2
15 10
11 2
HMI-CAB-C97
21 12
22 13
SHIELD 1

11 TXA (send data)


25 PIN MALE

10 RXA (rec data +) 0


TXB (send data -) ---1
15 TXB (send data -) 1

TO PLC PORT
TO TCP DEVICE

16 RXB (rec data) 2

120 OHM-.25W
RXA (rec data +) ---0
4 3
120 OHM-.25W

5
RESISTOR

TO TCP DEVICE TO B&R 18


0
19 1
HMI-CAB-C98 21 2
3
22
TO PLC PORT

10 3
TO TCP DEVICE

11 9
25 PIN MALE

9 PIN FEMALE

15 2
16 8
4
5
TO TCP DEVICE TO PLC PORT 18
19
21
HMI-CAB-C100
22
1 SHIELD

Quickpanel Installation Hardware Reference • 31


1

9 PIN FEMALE
25 PIN MALE 3 3

TO TCP DEVICE

TO PLC PORT
2 2
4 4
5 6
7 5
TO TCP DEVICE TO PLC PORT 1 SHIELD 7
8
HMI-CAB-C101

8-PIN MODULAR
1
25-PIN MALE

TO TCP DEVICE SHIELD SHIELD 8


PHONE RJ-45
7 BRN 7 RJ-45
BLK 6
2 BLU 5 TOP
ORG 4
TO MODICON 3 GRN 3
WHT 2
MICRO PLC 20 RED 1
4
HMI-CAB-C102/A 5
25-PIN MALE

4-PIN MODULAR SHIELD 1


25-PIN MALE

TO TCP DEVICE PHONE CONNECTOR 7


3 green 4
TOP
black 3
2 white 2
TO PLC DIRECT red 1
5
DL 305
4
25-PIN MALE
HMI-CAB-C103/A
25 PIN MALE

2 4 PIN 7
PIN 6
3 7 PIN 8
PIN 4
7 2 PIN 5
PIN 3
4
TO TCP DEVICE TO PLC PORT 5 PIN 1 PIN 2
HMI-CAB-C106 TO TCP DEVICE TO PLC PORT

4 1 SHIELD
25 PIN MALE

25 PIN MALE

5 15 3 RXD IN -
18 16 2 TXD OUT -
19 7 7 GND
21 10 14 TXD OUT+
TO TCP DEVICE TO PLC PORT
22 11 16 RXD IN +
HMI-CAB-C107/A TO TCP DEVICE TO PLC PORT

32 • Hardware Reference Quickpanel Installation


11 1

120 OHM
10 5
25 PIN MALE

9 PIN MALE
16 9
15 6
18

TO TCP DEVICE

TO PLC PORT
19
TO TCP DEVICE TO PLC PORT 21
22
HMI-CAB-C108 4
5

TO TCP DEVICE

TO PLC PORT
2 3
25 PIN MALE

9 PIN MALE
3 2
7 5
4 7
TO TCP DEVICE TO PLC PORT 5 8

HMI-CAB-C109

10
TO TCP DEVICE 11 3

TO PLC PORT
25 PIN MALE

9 PIN MALE

7 5
15 8
16
4
TO TCP DEVICE TO PLC PORT 5
18
HMI-CAB-C110 19
21
22
TO TCP DEVICE

TO PLC PORT

2 3
25 PIN MALE

9 PIN MALE

3 2
7 5
4
TO TCP DEVICE TO PLC PORT 5
1
Shield
HMI-CAB-C111
BLK
TO TCP DEVICE

6-PIN MODULAR 2
25-PIN MALE

TO TCP DEVICE RED


TO PLC PORT

PHONE RJ-11 7 6
ORG 5
3 4
TOP
3
5 2
1
4
25-PIN MALE
HMI-CAB-C112

Quickpanel Installation Hardware Reference • 33


16 TXB +(L1) - (BLACK)
25 PIN MALE 15 RXB
10 TXA
11 RXA -(L1) - (WHITE)
7 GND 0V (GREEN)

TO TCP DEVICE
18

TO PLC PORT
TO TCP DEVICE TO TOYOPUC 19
4
5
HMI-CAB-C113
21
22
SHIELD 1

7 LO 0V
25 PIN MALE

9 LO + (BLACK)
10

TO PLC PORT
TO TCP DEVICE
11
15 LO -(WHITE)
16
TO TCP DEVICE TO TOYOPUC2 19
18 LO G(PE)
SHIELD
21
HMI-CAB-C114
22

9
25 PIN MALE

10 TXH
11 RXH (1/2W, 100 Ohm)
15 RXL
TO TCP DEVICE

16 TXL TO PLC PORT


4
TO TCP DEVICE TO HITACHI S10 5
18
19
HMI-CAB-C115
21
22
SHIELD 1
25 PIN MALE

7 7 PIN 7
PIN 6
10 1 PIN 8
PIN 4
11
PIN 3 PIN 5
15 2
TO TCP DEVICE TO PLC PORT 16 PIN 1 PIN 2
HMI-CAB-C116 4 TSX TER/AUX PORT
5 8-PIN MALE MINI-DIN
TO TCP DEVICE TO PLC PORT

34 • Hardware Reference Quickpanel Installation


25 PIN MALE
4 11
RED To Terminal B
5 10
18 15
19 16 BLK To Terminal A
TO TCP DEVICE TO AIC+ GRN To Terminal COM
21 7
SHL To Terminal SHIELD
22 1
HMI-CAB-C117 TO TCP DEVICE TO AIC+ PORT 3

Quickpanel Installation Hardware Reference • 35


Cable Chart
PLC Catalog
Manufacturer. PLC Type Description Number
Allen-Bradley DH-485 Program port, one SLC to HMI-CAB-C83
one QuickPanel, no simultaneous
program port.
SLC500, SLC5/01, SLC5/02, DH-485 program port, one SLC to HMI-CAB-C84
SLC5/03 one QuickPanel, with simultaneous
program port, 6 foot max.
DH-485 link via 1447 AIC module, HMI-CAB-C84
multiple QuickPanels to multiple
SLC’s, 6 foot max.
SLC5/03, SLC5/04 Channel 0, 9 pin RS-232 HMI-CAB-C52
PLC5 Channel 0, 25 pin RS-232 HMI-CAB-C53
DF1 RS-422 HMI-CAB-C107
KF2 module, 25 pin RS-232 HMI-CAB-C51
KE module HMI-CAB-C55
PLC2 Program Port, 15 pin RS-422 HMI-CAB-C90
MicroLogix DF1 Protocol HIM-CAB-C106
AIC+ Advanced Interface Cnvtr DH485 Port 3 HMI-CAB-C117
Aromat Aromat FP1 (MEWNET) 9 pin Male RS-232 HMI-CAB-C111
B&R Mininet 2-plated wires RS-422 HMI-CAB-C98
General Electric 90/30, 90/70 Program Port, 15 pin RS422 HMI-CAB-C82
SNP protocol CMM Module 25 pin RS-232 HMI-CAB-C53
25 pin RS-422 HMI-CAB-C93
Hitachi Hitachi S Serial Protocol 4 plated wires RS-422 HMI-CAB-C115
IDEC Micro-1, FA via link adapter 25 pin RS-232 HMI-CAB-C53
Micro-3 9 pin male HMI-CAB-C109
Keyence Keyence KV-L2, KV-10R RJ11 RS-232 Program Port HMI-CAB-112
Keyence KV-L2 25 pin RS-232, Port 1 HMI-CAB-C53
Koyo see PLC Direct see PLC Direct
Micrologix 8 pin DIN HMI-CAB-C106
Mitsubishi Series A1S 9 pin RS-232, for A1SJ71C24-R2 HMI-CAB-C88
Series A 25 pin RS-232 HMI-CAB-C53
FX 25 pin RS-422 HMI-CAB-C91
FX0 25 pin RS-422 via an adapter HMI-CAB-C91
Modicon 984 A, B, X 25 pin RS-232 HMI-CAB-C53
984 Slot and compact 9 pin RS-232 HMI-CAB-C58
984 micro RJ45 headset connector RS-232 HMI-CAB-C102
Omron C200H 25 pin RS-232 HMI-CAB-C53
C200H 25 pin RS-422 HMI-CAB-C108
C20H, CQM1, 9 pin RS-232 HMI-CAB-C67

36 • Hardware Reference Quickpanel Installation


PLC Direct DL430, 440 Port 2, D4-DCM 25 pin RS-232 HMI-CAB-C53
DL330, 330P with use of D3- 25 pin RS-232 HMI-CAB-C53
232-DCU, DL350 Port 2, DL450
Port A
DL340 4-pin Modular Phone RS-232 HMI-CAB-C103
DL250 Port 1 6-pin Modular Phone RS-232 HMI-CAB-C86
DL350 Port 1, DL240 Port 2 6-pin Modular Phone RS-232 HMI-CAB-C86
Reliance Automate program port, R-net 25 pin RS-232 HMI-CAB-C53
gateway
Siemens S5 family program port 15 pin current loop HMI-CAB-C76
3964R 928B TTY Sub Module 25 pin Male Current Loop HMI-CAB-C104
3964R 928B RS232 Sub Module 25 pin RS-232 HMI-CAB-C53
S7-200 9 pin male HMI-CAB-C110
305 with use a RS-232 DCU 25 pin RS-232 HMI-CAB-C53
405 25 pin RS-232 HMI-CAB-C53
500 series, 25 pin prog. port 25 pin RS-232 HMI-CAB-C53
Simatic TI 500 series, 9 pin prog. port 9 pin female RS-232 HMI-CAB-C101
500 series, 9 pin RS-422 9 pin male RS-422 HMI-CAB-C92
TI545-1102, prog. port 9 pin female RS-422 HMI-CAB-C100
Square D Symax model 100 and greater 9 pin male RS-422 HMI-CAB-C94
Symax model 50 via link adptr 25 pin RS-232 HMI-CAB-C53
Toshiba T2 15 pin male RS422 HMI-CAB-C97
MX, EX 4 plated wires RS-422 HMI-CAB-C96
Toyopuc Toyopuc PC1 3 plated wires RS-422 Half Duplex HMI-CAB-C113
Toyopuc PC2F 4 spade lug RS-422 Half Duplex HMI-CAB-C114
Uni-Telway TSX37 Series 8 pin male mini-DIN HMI-CAB-116

Quickpanel Installation Hardware Reference • 37


Hand Held QuickPanel
The Hand Held QuickPanel combines a 6" Passive STN LCD Color or Monochrome LCD
flat panel display with a resistive touch panel, 11 programmable function keys, and a Push
Lock switch into a compact package. The unit is housed in an ultra thin body with a wrist
strap for a firm grip and hold. An operator keypad on the front (OP) or a switch under the
hand grip will enable the touch screen and keypads. The unit is compatible with Quick
Designer Advanced Software, providing support for over 25 PLC drivers.
The Hand Held QuickPanel connects to a Junction Box through the HMI-CAB-A02 Interface
Cable. The Junction Box, HMI-JBX-201, has terminal blocks for 24VDC, Push Lock switch
contacts, a buzzer, and other control signals. Standard PLC cables connect to the Junction
Box 25 pin female connector for easy connection to your PLC.
INTERFACE
24VDC
TERMINALS
PLC Cable
OP. F1
F7 F2
F8 F3

F9 F4
HMI-CAB-A02 Standard TCP
F10 F5 HMI-JBX-201 Communications Cable
INTERFACE
F11 F6
JUNCTION HMI-CAB-Cxxx
CABLE
BOX

Installation
Before starting the installation process, make sure you have the following parts.
QPH-2D100-L2P 6”Monochrome LCD Hand Held QuickPanel
or
QPH-2D100-S2P 6”Color STN LCD Hand Held QuickPanel
HMI-CAB-A02 Cable
HMI-JBX-201 Junction Box
510-1000-004 24VDC 1.3A Power Supply (or equivalent)
Interface Cable
The Interface Cable connects the Hand Held QuickPanel to the Junction Box. All of the
interface signals, power, and control signals are contained in the interface cable.
Remove the access cover from the back of the display.

38 • Hardware Reference Quickpanel Installation


OPERATOR
ACCESS COVER SWITCH

Locate the connector marked CN1. The connector marked CN2 is the download port.

CN2 CN1

Connect one end of the HMI-CAB-A02 cable to the CN1connector. Route the cable under
the gasket and along the molded cable channel. Replace the access cover. The other end of
the cable will be connected to the 36 pin connector on the HMI-JBX-201 Junction Box.
*You can leave the cover off temporarily if you intend to use the CN2 download port for
loading an application. Keep the access cover in place to provide cable strain relief.

Quickpanel Installation Hardware Reference • 39


Junction Box
The junction box provides a signal connection system between the Hand Held QuickPanel
and the PLC. It provides mating connectors for the cable from the Hand Held QuickPanel
and a 25 pin female connector for all standard Total Control PLC cables. The Junction Box
also has terminal connections for control signals and power input for the Hand Held
QuickPanel. Connect the HMI-CAB-A02 Cable to the 36 pin connector on the HMI-JBX-
201 Junction Box.
The Junction Box is mounted to a panel using 0.5” standoff fasteners. The Junction Box
dimensions and terminal locations are shown in the following drawing.

5.200
4.700

TO PLC
TO QUICKPANEL PC BOARD
FASTENER
0.5 LONG

36 PIN MALE
25 PIN FEMALE

0.143 THRU
HOLE
3.200 2.700

1 1 1
+ _ G
OPG
OPC
BZG
DG0

DG1
DC0

DC1

ESA
ESB
BZ

24VDC

24 VDC Power
Use the 510-1000-004 24VDC 1.3A Power Supply or equivalent. Connect the leads to the
screw terminals on the Junction Box. Power is supplied to the Hand Held QuickPanel
through the HMI-CAB-A02 Interface Cable.
PLC Cable
Connect a standard Total Control PLC interface cable to the 25 pin female connector on the
Junction Box. These cables can be identified by their HMI-CAB-xxxx part number printed
on the cable. The cable ends are marked to indicate which end goes to the PLC and which
goes to the QuickPanel.

40 • Hardware Reference Quickpanel Installation


Beeper Connection
The screen beeper can be tied to an external beeper or other sound device. Remember that
the beeper is enabled or disabled by the setting in the Touch Screen dialog box. When the
beeper is enabled, touching the screen will activate the external signal. This is an open
collector output. See the sample beeper connection in the next drawing.

BZG
DG0

DG1
DC0

DC1
BZ

5-24V
0.1~0.3A

Operator Button Connection


Pressing the OP button on the front of the display or pressing the operator switch under the
hand grip will activate the Operator signal. This is an open collector output. See the sample
operator button connection in the next drawing.

1
OPG
OPC
ESA
ESB

5-24V
0.1~0.3A

Quickpanel Installation Hardware Reference • 41


Emergency Button
The emergency button is a normally closed contact switch located on the front of the unit.
Pressing the button will lock it in the open contact position. Rotate the switch knob to reset it
to the normal position. The contact terminals and sample wiring are shown below.

OPG
OPC
ESA
ESB
DC30V
0.3A

Custom Cables
The following drawing shows the cable connector and pin assignments for the Hand Held
Quick Panel. Use this cable drawing when you need to create custom cable sets.

42 • Hardware Reference Quickpanel Installation


1 RS RS232C
2 CS RS232C
18 3 CD RS232C
36 4 VCC 5V 0.1A
5 TRMX RS422
6 RDA RS422
7 SDA RS422
8 CSA RS422
9 ERA RS422
10 DOUT1C DOUT1
11 DOUT0C DOUT0
12 OP.C OP. (Operator Switch)
13 BUZZ OUT
14 EMG A A (E-Stop)
15 NC
16 +24v
17 +24V
18 +24V
19 SD RS232C
20 RD RS232C
21 ER RS232C
22 SG
23 NC
24 RDB RS422
25 SDB RS422
26 CSB RS422
27 ERB RS422
28 DOUT1GND DOUT1
29 DOUT0GND DOUT0
30 OP.GND OP. (Operator Switch)
31 BUZZ GND
19 32 EMG B B (E-Stop)
1 33 NC
34 0V 0V
35 0V 0V
36 0V 0V

Connector: HONDA PCR-E36FS 36 PIN


Shell:HONDA PCS-E36LA
Cable: MHOTRONICS FURUKAWA OAW(C)-SB-18P

Project Setup
Setup begins with selecting the QuickPanel HandHeld in the Project Setup menu under
Display Device. The new selections will be shown as:
QUICKPANEL 6” HandHeld Color
QUICKPANEL 6” HandHeld Monochrome

Quickpanel Installation Hardware Reference • 43


Selecting a Hand Held unit will cause some changes in various dialog boxes. Below is the
Touch Screen Configuration dialog box. Note the Keyboard attached selection is
permanently checked and grayed out.

Note the addition of a new checkbox labeled Operation Switch Off. The Hand Held is
equipped with an OP (operation) keypad on the front of the unit, and a finger switch
(sometimes known as dead man switch) located on the back under the left hand grip.
Pressing either switch will enable the touch screen. Checking the Operation Switch Off will
disable the switch function and the touch screen will always be enabled.

Function Keypads
A 6” QuickPanel can be used with the optional keypad assembly to enhance the operation of
the QuickPanel. You must check the Keyboard attached checkbox in the Touch Screen
Configuration dialog box to enable the Advanced button in several operator dialog boxes.
The Advanced button allows simulating operators and assigning keypads to screen operators.
The Hand Held unit also has keypads (called Function keys) around the display, but when
you select it as the display device, the Keyboard attached checkbox is permanently checked.
The Function keys are used in place of the touch screen or along with the touch screen. For
example, instead of touching the QuickPanel screen to activate a Push Button, you can press
a Function key. You can also assign a Function key to simulate a push button, selector
switch, goto panel button, numeric data entry, print screen button or word button. Simulating
operators saves screen space.
The following panel operators (ones with a bezel) can be assigned to Function keys:
Push Button
Illuminated Push Button
Numeric Data Entry (with external numeric keypad)
Selector Switch
Word Button
Goto Panel Button
Print Screen
Alarms
The addition of Function keys to the standard touch screen allows several options. For
example, a Push Button can:
- work normally without using a Function key.
- be assigned to a Function key.
- work normally and with a Function key.
- be simulated by a Function key but not appear on the touch screen.

44 • Hardware Reference Quickpanel Installation


Keypad Layout
The diagram below shows the physical layout of the keypads. The keypads are marked F1
through F11. The keypad marked OP is the Operator keypad, which works the same as the
switch under the hand grip.

OP. F1

F7 F2
F8 F3

F9 F4
F10 F5
F11 F6

Assigning Keypads
You can assign a keypad to a button by clicking the Advanced button in the settings dialog.
Clicking the Advanced button displays the Advanced Settings dialog box.

In the following example, a button was assigned to Function key F1. Once a button is given
a Key Assignment, the Touch disabled checkbox becomes active. A button object can be
connected to the touch screen and a Function key simultaneously. If you click the Touch
disabled checkbox, the touch screen will be disabled for the button and the button will only
work with the assigned Function key. A list of all Function key assignments can be displayed
by going to the Tools menu and selecting Keypad Assignments.

The Illuminated Push Button, Selector Switch, Goto Panel Button and the Word Button work
the same way.

Quickpanel Installation Hardware Reference • 45


Function Keys and Alarms
When an alarm is triggered, the alarm message appears on the panel in an alarm window.
The operator touches the window area to activate the alarm management page. If you assign
a Function key to an Alarm window, the alarm management page will have an additional
row showing Function key assignments.
The alarm management page function keys (Up, Down, Ack, etc.) will now have permanent
Function key assignments. Up is F1, Del is F3 and so on. The touch screen and the Function
keys work in parallel. If the touch screen is disabled, only the Function keys will operate the
alarm page functions.

ACTIVE ALARMS
09/19 13:28 ALARM TEXT MESSAGE #1
09/19 13:40 ALARM TEXT MESSAGE #2

Up Down Ack Del Ack Del MODE DONE


All All
F0 F1 F2 F3 F4 F5 F6 F7

Simulating Panel Objects with Function Keys


You can assign a Function key to simulate a panel object, even though there is no panel
object visible on the screen. You can assign one of the Function keys to simulate the
following panel operators:
Push Button
Goto Panel Button
Print Screen Button
Word Button
Selector Switch
Numeric Data Entry

To create a simulated panel object, go to the TOOLS menu and select Keypad Assignments.

46 • Hardware Reference Quickpanel Installation


The keypad key assignment dialog box appears.

The first operation is to select which Function key will be assigned to the simulated panel
operator. Click the down arrow in the Key list box then click an unassigned Function key.
Next, select one of the operators to simulate by clicking a button in the Key Assignment
area. When you click one of the simulate keys, the rest of the buttons will be grayed out. In
the following example, Function key F3 has been assigned to a Simulated Push Button.

Click the Attributes button to open the settings dialog for the selected item. In this example,
clicking the Attributes button will open the Push Button settings dialog. Enter the tag
information and click the OK button.
Now when you press the F3 Function key, a Push Button operation is simulated.

Viewing Keypad Assignments


To view the keypad assignments, go to the View menu and click the Object Key Display. The
keypad tag display is similar to the object tag display.

The keypad tag is displayed in the bottom left corner of the operator and provides a quick
visual check to see which panel operators have Function keys assigned.

Quickpanel Installation Hardware Reference • 47


Video QuickPanel
The Video display QuickPanel is a new member of the QuickPanel family. Real time video
display can be added to control panels for another view into your control process.
The Video QuickPanel is a standard 10.5” TFT Active Color display with a resistive touch
screen.
The video display can be selected to cover all panel objects, to display in objects of selected
color, or have selected colors appear through the video.

Installation
The installation of the 10.5” display is the same as other 10.5” Color displays, except for the
addition of the video input signals. In the Setup dialog box, select the QuickPanel 10.5"
Color Video.

48 • Hardware Reference Quickpanel Installation


Video Inputs
The Video QuickPanel has the standard serial, printer and tool ports. It also has three NTSC
BNC video inputs. The following drawing shows the location of the ports and input
connectors.
SERIAL PRINTER TOOL
PORT PORT PORT

CH0 CH1 CH2


VIDEO VIDEO VIDEO
The video source must be NTSC. The video output from a camcorder or VCR is usually an
RCA phono plug type connector. An easy way to connect these video sources is by adding an
RF adapter to the Video QuickPanel. A typical phono plug to BNC connector can be found at
a local Radio Shack under the part number 278-254. Also, many computer stores sell BNC
cables for use in networks. These cables can be used to connect video signals that require
BNC style connectors.

Video Display

To add a video operator to a panel, select the video icon from the floating tools menu.
Move the cursor to the panel area where the video will appear and click the mouse. The
video will be displayed in a 300W x 200H area, along with operator buttons and legend data.
A sample video display with two buttons is shown below.
VIDEO DISPLAY (0)

BUTTON(0) BUTTON(1)

Quickpanel Installation Hardware Reference • 49


The following Video Display Settings dialog is displayed.

Transparency Modes
Three modes are available for displaying the video. The options allow for a wide range of
display options and panel design functionality.
In the Video covers all objects mode, the video appears over all objects. You can hide a
button behind the display.
When you select Objects of this color appear through video or Video shows only in objects
of this color mode, the Video Display Settings dialog changes to show a color selection
option.

In the Video shows only in objects of this color mode, the video will be seen only when an
object of the selected color is in front of the video display (the object must be placed in the
foreground). For example, if you create a push button with a red legend plate and the
selected color is red, then the video will only be shown on the legend plate. The video will
not appear on parts of the push button that have a different color.
In the Objects of this color appear through video mode, any object of the selected color will
appear on the video display. For example, if you create a push button with a green bezel, and
the selected color is green, then the bezel part of the button will be seen on the video display.
NOTE: In order for objects to work with transparency, they must be placed in the
foreground, or in front of the video display.

50 • Hardware Reference Quickpanel Installation


Number of Buttons
Select the number of buttons that will appear in the video display legend. The buttons are
located below the video display and will size as the legend plate is sized. The video display
will always remain 300x200 pixels. The buttons select different video sources. Each button
has its own legend plate with title.

No Title
Click on the No Title checkbox to remove the title from the legend plate.

Touch Input Off


Click on Touch Input Off to turn off the touch screen in front of the video display. This does
not effect objects around the video display window.

Legend Plate Settings


You can change the background and outline colors of the video display legend. Click the
Legend button to display the following dialog box.

The background and outline sections are shown in the next drawing.
VIDEO DISPLAY (0)
OUTLINE COLOR

BACKGROUND COLOR

BUTTON(0) BUTTON(1)

Quickpanel Installation Hardware Reference • 51


Titles
Click the Titles button to display the Title Settings dialog box. The number of buttons
selected will determine the number of legend plates. In the next drawing, two buttons have
been selected. Pressing button 0 will display legend plate 0, and button 1 will display legend
plate 1. You can customize the title for each legend plate.
VIDEO DISPLAY (0)
OUTLINE COLOR

BACKGROUND COLOR

TITLE

BUTTON(0) BUTTON(1)

Buttons
Click Buttons to display the Control Button Settings dialog. This dialog is used to setup the
buttons that appear below the video display. The buttons select which video source channel is
being displayed. You can customize the buttons for your application.

The Buttons No. information box displays the assigned button number. The Channel No. list
box selects the video source for the assigned button. Each button can select from CH0, CH1,
or CH2. Although the spin controls allow selection of CH3, it is not used in this product.

Color Adjustments
Adjust the contrast, brightness, and color balance by going into setup mode. Setup mode can
be entered in the power up condition or during the RUN condition.

52 • Hardware Reference Quickpanel Installation


Power up the unit and press and hold the upper corners of the display. The unit will enter the
setup mode with the MAIN MENU displayed. Press button 1, INITIALIZE, then button 1,
SYSTEM ENVIRONMENT SETUP. Select button 6, VIDEO DISPLAY ADJUSTMENT.
Select the INPUT CHANNEL at the bottom of the screen by pressing one of the channel
numbers. The video will appear on the left side of the screen. Set the brightness, contrast,
and color or simply press the default button. When done, press the SET button to exit the
adjustment setup. Press MAIN MENU, then press RUN. The unit will now go into normal
RUN mode.
While the unit is in RUN mode, press the bottom corners and the upper right corner at the
same time. This is often called the three finger reset. Press the OFFLINE button on the
bottom of the screen. The unit will enter the setup mode with the MAIN MENU displayed.
Press button 1, INITIALIZE, then button 1, SYSTEM ENVIRONMENT SETUP. Select
button 6, VIDEO DISPLAY ADJUSTMENT. Select the INPUT CHANNEL at the bottom of
the screen by pressing one of the channel numbers. The video will appear on the left side of
the screen. Set the brightness, contrast, and color or simply press the default button. When
done, press the SET button to exit the adjustment setup. Press MAIN MENU, then press
RUN. The unit will now go into normal RUN mode.
DO NOT CHANGE ANY OTHER SETTINGS IN THE SETUP MODE.

Quickpanel Installation Hardware Reference • 53


QuickPanel Mini
The QuickPanel Mini is a 6” LCD monochrome touchscreen product. The QuickPanel Mini
provides limited panel functionality with full PLC communications capabilities.
To select the QuickPanel Mini as the target display device, choose Setup and select
QuickPanel Mini 6” Monochrome as the Model.

Panel Operators
The QuickPanel Mini has a limited set of tools in the Toolbox. The operators that are
available for this product are the Pushbutton, Illuminated Pushbutton, Pilot Light, Local
Message Display, Selector Switch, Bitmap, Legend Plate, Text, Numeric Entry, Numeric
Display, and GoTo Panel.

Pointer Text Bitmap


Legend Push Illuminated
Plate Button Push Button
Pilot Message Selector
Light Display Switch
Goto Numeric Numeric
Panel Display Entry

54 • Hardware Reference Quickpanel Installation


Application Memory
The QuickPanel Mini provides a total of 5 panels to be used for an application. Objects can
be placed anywhere on a panel (including overlaying objects). Each panel does have a limit
to the number of objects that can be placed on each panel. Only 128 object “functions” can
be placed on a panel at one time. To check the number of functions currently on the panel,

click the check (doctor bag) icon. This feature is not supported when panel objects are
grouped.
The following dialog box appears, indicating the number of resource objects on the panel.

If the object function limitation is exceeded, a message will appear during the compile stage
of the download. The compiler will stop on the panel that has exceeded the maximum panel
count. The download will be aborted until the panel in error is corrected.
The object function count for each object is listed below:
Pushbutton—3
Illuminated PB—4
Pilot Pilot—1
Numeric Display—1
Numeric Entry—3
Legend plate—0
Static Text—0
Message Display—2
GoTo button—3
Bitmap—0
Selector switch--4

Quickpanel Installation Hardware Reference • 55


NEMA 4X Bezels

Bezel Assembly Overview


The following diagram shows the basic elements of a bezel assembly. The basic assembly is
the same for all displays. The display is clamped to the stainless steel bezel by means of a
clamp bracket. A full size gasket seals the display to the bezel. The bezel is secured to the
panel by 10-32 x .50 threaded studs and nuts. The gasket also seals the bezel assembly to the
panel.
PANEL GASKET

NEMA 4X
BEZEL
BEZEL CLAMP
BRACKET
PANEL CUTOUT DIMENSION

CN1

CN2

QUICKPANEL jr.

Panel Cutout
Use the following dimension drawings to layout and cut the opening in your panel. The
dashed line in the drawing is the panel cutout. Mark and drill the 7/32" holes for securing
the bezel to the panel. Note that the hold down bracket fits inside the cutout.

56 • Hardware Reference Quickpanel Installation


HMI-BEZ-201: Bezel for 5" Displays
Use the following bezel drawing ONLY for the following displays:
QPJ-2xxxx-xxx
7.40"
7.125
6.625
6.3875

DRILL 7/32" HOLE FOR #10-32


THREADED STUD-6 PLACES
BRACKET CLAMP STUDS
#6-32 X .75
(NUTS ARE INCLUDED)

5.65"
HMI-BEZ-201
FACEPLATE
CUTOUT
HOLD DOWN
BRACKET GASKET HOLE FOR LED

.7375
.500
.000
4.375
.000
.500
.675

8.075
8.250
8.750

Quickpanel Installation Hardware Reference • 57


HMI-BEZ-202: Bezel for 9" Monochrome EL
Use the following bezel drawing ONLY for the following display:
QPI-2xxxx-Exx

11.527"
10.735
10.235
9.985

DRILL 7/32" HOLE FOR #10-32


THREADED STUD-10 PLACES

BRACKET CLAMP STUDS


#6-32 X .75
(NUTS ARE INCLUDED)

5.367 9.235
HMI-BEZ-202
FACEPLATE
CUTOUT
HOLD DOWN
GASKET HOLE FOR LED
BRACKET

.750
.500
.000
4.508

8.516

12.276
12.525
13.025
.000
.500
.750

58 • Hardware Reference Quickpanel Installation


HMI-BEZ-203: Bezel for 10.5" Color Displays
Use the following bezel drawing ONLY for the following displays:
QPI-2xxxx-Sxx
QPI-2xxxx-Cxx

13.225"
11.790
11.290
9.423

DRILL 7/32" HOLE FOR #10-32


THREADED STUD-10 PLACES

BRACKET CLAMP STUDS


#6-32 X .75
(NUTS ARE INCLUDED)

5.895 10.295
HMI-BEZ-203
FACEPLATE CUTOUT
HOLD DOWN
GASKET HOLE FOR LED
BRACKET

.748
.500
.000
5.073

9.646

13.973
14.220
14.720
.000
.500
.748

Quickpanel Installation Hardware Reference • 59


HMI-BEZ-204: Bezel for 6" Displays
Use the following bezel drawing ONLY for the following displays:
QPK-2xxxx-xxx
7.265"
7.562
7.062

DRILL 7/32" HOLE FOR #10-32


THREADED STUD-6 PLACES
BRACKET CLAMP STUDS
#6-32 X .75
(NUTS ARE INCLUDED)

5.975"
3.781 HMI-BEZ-204
FACEPLATE
CUTOUT
HOLD DOWN
BRACKET GASKET HOLE FOR LED

.500
.000
4.437
.000
.500

8.375
8.875

60 • Hardware Reference Quickpanel Installation


HMI-BEZ-205: Bezel for 12.1” Displays
Use the following bezel drawing ONLY for the following displays:
QPL-21100-C2P
14.750"
13.250
12.750
12.550

DRILL 7/32" HOLE FOR #10-32


THREADED STUD-12 PLACES
8.750
BRACKET CLAMP STUDS
#6-32 X .75
(NUTS ARE INCLUDED)

11.850
HMI-BEZ-205
FACEPLATE CUTOUT
4.500
HOLD DOWN
GASKET HOLE FOR LED
BRACKET

300-1000-076

.700
.500 300-1000-075

.000
10.750
5.500

15.500
15.750
16.250
.000
.500
.750

Quickpanel Installation Hardware Reference • 61


Assembly Procedure
Place the bezel face down on a non-abrasive surface. Place the display against the gasket and
make sure the LED on the faceplate aligns with the hole in the gasket and bezel.
Make sure the LED on the display aligns with the hole in the bezel.
Place the clamp bracket over the display and install the nuts on the studs. Finger tighten the
nuts. Check the alignment of the LED hole then tighten the nuts.
Make sure the clamp bracket is positioned as shown in the drawing.
Insert the bezel assembly into the panel cutout and install the 10-32 nuts.

62 • Hardware Reference Quickpanel Installation


Color/EL Panel Adapter
The HMI-ADP-001 Panel Adapter allows using an EL Unit in the Color Unit panel cutout.
The front adapter plate slips into the panel cutout made for a color unit. The rear adapter
plate is then bolted to the front adapter plate. The hole in the adapter plates will exactly fit
the EL unit.
CUSTOMER PANEL GASKET CUSTOMER PANEL

REAR PANEL
FRONT PANEL

LOCK NUTS
PANEL CUTOUT

Quickpanel Installation Hardware Reference • 63


Communication Options

Installing an Option Module on a QUICKPANEL jr.


Modules are installed by aligning the option module connector on the option module to the
connector on the display and pressing the two units together firmly. The option module is
secured by four screws.

Make sure you connect the ground wire from the module to the ground connection on the power
terminal.

64 • Hardware Reference Quickpanel Installation


Installing an Option Module on a QUICKPANEL
Remove the option module cover plate. Insert the option module tabs into the mating slots in
the display chassis. Align the option module connector with the mating connector on the
display. Press the module firmly into the display chassis and tighten the screws.

Quickpanel Installation Hardware Reference • 65


A-B Remote I/O Module for the QUICKPANEL jr.
The Remote I/O interface module for the QUICKPANEL jr. is shown below.

to be nonhazardous. Port is for system set-up and diagnostics.


DO NOT connect/disconnect equipment unless area is known
be earth grounded
O terminal must
grounding strap
Do not remove
WARNING

WARNING EXPLOSION HAZARD


Transmit Indicator (TX) Blinking/On Transmitting to data link

Receive Indicator (RX) Blinking/On Activity on the data link

Fault Indicator (FLT) Red On solid No connection to data link


Transmit and Check wiring), PLC RIO not
Receive Off configured, or hardware failure
TX
Red On Solid No connection to data link RX
Receive blinking Check wiring, configuration,
baud rate FLT

Red Blinking Bad messages on the data link


Transmit or Stations powered off, Incorrect
2
Recive station addresses, network not
blinking/On terminated
1

A-B Remote I/O Module for the QUICKPANEL


The Remote I/O interface module is shown below.
Fault Indicator (FLT)

Receive Indicator (RX)

Transmit Indicator (TX)


Receive Off
Transmit and
Red On solid

Blinking/On
blinking/On
Recive
Transmit or
Red Blinking

Receive blinking
Red On Solid

Blinking/On
QPI-ABR-201

terminated
station addresses, network not
Stations powered off, Incorrect
Bad messages on the data link

configured, or hardware failure


Check wiring), PLC RIO not
No connection to data link

Activity on the data link

Transmitting to data link


baud rate
Check wiring, configuration,
No connection to data link

WARNING EXPLOSION HAZARD


DO NOT connect/disconnect equipment unless area is known
to be nonhazardous. Port is for system set-up and diagnostics.
1

2
FLT

RX

TX

66 • Hardware Reference Quickpanel Installation


A-B Remote I/O Operation
The Remote I/O module is supplied with a screw-terminal connector block. The terminal
block is a standard Remote I/O wiring connector.
The RIO network must be connected in daisy chain fashion. This is done by connecting
devices in a serial manner from one device to the next. This method requires that you never
attach more than two cables to any one device. Special connectors are required to connect
each device.

There are no restrictions governing the spacing between each device, as long as the
maximum cable distance is not exceeded. The maximum cable distance is dependent on the
Baud Rate of the network.
57.6KBaud 3050 meters (10,000 ft.) 150 ohm
115.2KBaud 1525 meters (5000 ft.) 150 ohm
230.4KBaud 750 meters (2500 ft.) 82 ohm
Remote I/O wiring requires termination at each end of the cable between the BLUE Line 1
and CLEAR Line 2 wires. The shield wire must be connected to chassis ground only at the
scanner end of the RIO network. Refer to Allen-Bradley documentation for details.

Quickpanel Installation Hardware Reference • 67


A-B Data Highway Plus Module for the QUICKPANEL jr.
The A-B Data Highway Plus Module is shown below.

QPJ-ABD-201

to be nonhazardous. Port is for system set-up and diagnostics.


DO NOT connect/disconnect equipment unless area is known
be earth grounded
O terminal must
grounding strap
Do not remove
WARNING

WARNING EXPLOSION HAZARD


Transmit Indicator (TX) Blinking/On Transmitting to data link
Receive Indicator (RX) Blinking/On Activity on the data link

Fault Indicator (FLT) Red On Solid No connection to data link


Check wiring or hardware failure

TX
Red On Solid Incorrect network connection RX
Transmit or Check wiring, configuration,
Receive blinking baud rate FLT
Red Blinking Bad messages on the data link 2
Transmit and Stations powered off, Incorrect
Recive station addresses, network not
blinking/On terminated
1

A-B Data Highway Plus Module for the QUICKPANEL


The A-B Data Highway Plus Module is shown below.
Fault Indicator (FLT)

Receive Indicator (RX)


Transmit Indicator (TX)
Red On Solid

Blinking/On
Receive blinking
Transmit or
Red On Solid

Blinking/On
blinking/On
Recive
Transmit and
Red Blinking
QPI-ABD-201

terminated
station addresses, network not
Stations powered off, Incorrect
Bad messages on the data link

Check wiring or hardware failure


No connection to data link

Activity on the data link


Transmitting to data link
baud rate
Check wiring, configuration,
Incorrect network connection

WARNING EXPLOSION HAZARD


DO NOT connect/disconnect equipment unless area is known
to be nonhazardous. Port is for system set-up and diagnostics.
1

2
FLT

RX

TX

68 • Hardware Reference Quickpanel Installation


A-B Data Highway Plus Module Operation
The QUICKPANEL can communicate on the Data Highway Plus Local Area Network (LAN)
through a serial port connection to an external Data Highway Plus Module or through a Data
Highway Plus Module attached to the QUICKPANEL.
The following drawing illustrates a Data Highway Plus connection between a QUICKPANEL
equipped with an optional Data Highway Plus Module and a PLC-5.
QUICKPANEL

A-B
DATA PLC-5
HIGHWAY FAMILY
PLUS
MODULE
PCL
PORT
CN1

The following drawing illustrates a Data Highway Plus connection between a


QUICKPANEL, a 1770-KF2/B and a PLC-5. The QUICKPANEL utilizes a serial connection
to an A-B 1770-KF2 Interface Module. Some models of the PLC-5, such as the PLC-5/30,
have a DF1 port that can be used for direct connection to the QUICKPANEL. Use an HMI-
CAB-C51 cable to connect the QUICKPANEL to the 1770-KF2 Module.
QUICKPANEL HMI-CAB-C51

A-B
PLC-5
FAMILY

A-B 1770-KF2 (B) PCL


PORT
CN1

The following drawing illustrates a connection between a QUICKPANEL, a 1785-KE


Module and a Data Highway Plus link. Use an HMI-CAB-C55 cable to connect the
QUICKPANEL to the 1785-KE Module.

Quickpanel Installation Hardware Reference • 69


QUICKPANEL HMI-CAB-C55
DATA
HIGHWAY
PLUS
A-B
MODULE
PLC-5

1785-KE
FAMILY
DATA
HIGHWAY
PLUS PCL
CN1
PORT

70 • Hardware Reference Quickpanel Installation


CANopen Module on a QUICKPANEL jr.
Attach the power wires to the terminal block on the display. Align the option module
connector with the mating connector on the display. Press the module firmly into the display
chassis and tighten the screws. The option module is shown below.
SLAVE
6.00 1.44

TOTAL CONTROL PRODUCTS, INC.


2001 N. JANICE AVE. MELROSE PARK, IL. 60160

MODEL: XXXXXXXXXXXXXXXXXXXXXX
SERIAL NO.: XXXXXX
MFG. DATE: XX/XX/XX VERSION: XXXX
23

45
SLAVE ADDR LO

01

6
78

9
23

45
01
SLAVE ADDR HI

6
9
78

4.20 23

45
BAUD RATE

01

6
78

PWR
STA
BUS
WARNING EXPLOSION HAZARD
DO NOT connect/disconnect equipment unless area is known

CAN OPEN
to be nonhazardous. Port is for system set-up and diagnostics.

24 VDC
+ -

RED
GRN
BLK

CANopen Module on a QUICKPANEL


Remove the option module cover plate. Insert the option module tabs into the mating slots in
the display chassis. Align the option module connector with the mating connector on the
display. Press the module firmly into the display chassis and tighten the screws.

Quickpanel Installation Hardware Reference • 71


CANopen Module
The CANopen Module is shown below. The address and baud rate switches are located on
the edge of the module. The legends for the connector and the switches are printed on the top
of the module.

TOTAL CONTROL PRODUCTS, INC.


2001 N. JANICE AVE., MELROSE PARK, IL 60160
Model: QPI-COS-201 Serial No: XXXXXX
Elec. Rating: 145 mA @ 5 VDC Mfg Date: XX/XX

2 3

01
SLAVE ADDR LO

45 6
9
78

2 3

01

45 6
SLAVE ADDR HI

9
78

2 3

01

45 6
BAUD RATE

9
78

PWR
BUS
STA

CAN OPEN

Module Configuration
The module can be configured by selecting the address and baudrate in the Protocol setup for
Quick Designer. When the project is downloaded to the QuickPanel the module and the
QuickPanel both become configured.
The module also supports Node Address and Baudrate setting via the rotary switches on the
module.

901 9 01 90 1
23

23

23
78

78

78

45 6 456 45 6
SLAVE ADDR LO
SLAVE ADDR HI

CAN OPEN
BAUD RATE

STA
BUS
PWR

Address
The address setting is selected by two rotary switches marked Address High and Address
Low
Node Address Address High Address Low
0 0 0
1 0 1
2 0 2
….
61 6 1
62 6 2
63 6 3

72 • Hardware Reference Quickpanel Installation


Baud Rate
The Baud rate is selectable from 10 Kbps to 1 Mbps by the rotary switch marked Baud Rate.

Baud Rate Rotary Switch


N/A 0
10K 1
20K 2
50K 3
125K 4
250K 5
500K 6
800K 7
1M 8
N/A 9

LEDs
There are three LEDs on the module to indicate module status. See the drawing below for the
location of the LEDs. The three LEDs are:
STATUS Red/Green Red flashing: Recoverable fault
Red solid: Critical module fault
Green flashing: On-line but not connected
Green solid: On-line, link okay, connected
BUS Red OFF: Address DIP switch is valid
ON: DIP switch not valid
POWER Green ON = Power On
OFF = Power OFF

Connector Diagram
9-pin D-sub Signal Description
1 -- reserved
2 CAN_L CAN_L bus line (low)
3 CAN_GND CAN ground
4 -- reserved
5 CAN_SHLD CAN shield (optional)
6 GND Optional ground
7 CAN_H CAN_H bus line (high)
8 -- reserved
9 CAN_V+ Optional CAN external power supply.
If this is the last unit on the network, the network must be terminated with a 124 Ohm
resistor between Pins 2 and 7.

Quickpanel Installation Hardware Reference • 73


DeviceNet Module for the QUICKPANEL jr.
Attach the power wires to the terminal block on the display. Align the option module
connector with the mating connector on the display. Press the module firmly into the display
chassis and tighten the screws. The option module is shown below.
SLAVE
6.00 1.44

TOTAL CONTROL PRODUCTS, INC.


2001 N. JANICE AVE. MELROSE PARK, IL. 60160

MODEL: XXXXXXXXXXXXXXXXXXXXXX

1 2 3 4 5 6 7 8

ADDRESS
SERIAL NO.: XXXXXX
MFG. DATE: XX/XX/XX VERSION: XXXX

ADDRESS BAUD
STATUS RATE
4.20

ON

POWER
WARNING EXPLOSION HAZARD V+
DO NOT connect/disconnect equipment unless area is known
to be nonhazardous. Port is for system set-up and diagnostics.
CAN H

SHIELD
CAN L

V-

24 VDC
+ -

RED
GRN
BLK

DeviceNet Module Configuration


The module can be configured by selecting the address and baudrate in the Protocol setup for
Quick Designer. When the project is downloaded to the QuickPanel the module and the
QuickPanel are both configured. To use this feature, set all the DIP switches to the ON
position.
The module also supports node address and Baudrate setting via the DIP switch on the
module. The address setting on the DIP switch is binary coded with LSB to the right. See the
DIP switch drawing in this section.
Address Set DIP 3-8
0 000000
1 000001
2 000010
61 111101
62 111110
63 111111

74 • Hardware Reference Quickpanel Installation


There are three different baudrates for DeviceNet; 125k, 250k, 500kbits/s. Choose one of
them by setting the DIP switch before configuring. When the DIP switch is in the ON
position it is a logical "1". See the DIP switch drawing in this section. Set the switches to the
ON position for software configuration.
Baudrate bit/s Set DIP 1-2
125k 00
250k 01
500k 10
Reserved 11
There are three LEDs on the module to indicate module status. See the drawing below for the
location of the LEDs. The three LEDs are:
ADDRESS Red OFF: Address DIP switch is valid
ON: DIP swtich not valid
STATUS Red/Green Red flashing: Recoverable fault
Red solid: Critical module fault
Green flashing: On-line but not connected
Green solid: On-line, link okay, connected
POWER Green ON = Power On
OFF = Power OFF

1 2 3 4 5 6 7 8
ON

ADDRESS BAUD ADDRESS


STATUS RATE
POWER

DeviceNet Module for the QUICKPANEL


Remove the option module cover plate. Insert the option module tabs into the mating slots in
the display chassis. Align the option module connector with the mating connector on the
display. Press the module firmly into the display chassis and tighten the screws.

Quickpanel Installation Hardware Reference • 75


DeviceNet Module Options
The DeviceNet Module is shown below. The address and baud rate DIP switches are located
on the edge of the module. The legends for the connector and the DIP switches are printed
on the top of the module.

WARNING EXPLOSION HAZARD


DO NOT connect/disconnect equipment unless area is known
to be nonhazardous. Port is for system set-up and diagnostics.

ADDRESS

1 2 3 4 5 6 7 8
ADDRESS BAUD
STATUS RATE
POWER

ON
V+
CAN H

TOTAL CONTROL PRODUCTS, INC. SHIELD


2001 N. JANICE AVE., MELROSE PARK, IL 60160 CAN L
Model: QPI-DEV-202 Serial No: XXXXXX
V-
Elec. Rating: 145 mA @ 5 VDC Mfg Date: XX/XX
Class I Groups A, B, C, and D, Division 2
UL LISTED 58JL UL IND. CONT. EQ. for HAZ. LOC.
C

The module can be configured by selecting the address and baudrate in the Protocol setup for
Quick Designer. When the project is downloaded to the QuickPanel the module and the
QuickPanel are both configured. To use this feature, set all the DIP switches to the ON
position.
The module also supports node address and Baudrate setting via the DIP switch on the
module. The address setting on the DIP switch is binary coded with LSB to the right. See the
DIP switch drawing in this section.
Address Set DIP 3-8
0 000000
1 000001
2 000010
61 111101
62 111110
63 111111
There are three different baudrates for DeviceNet; 125k, 250k, 500kbits/s. Choose one of
them by setting the DIP switch before configuring. When the DIP switch is in the ON
position it is a logical "1". See the DIP switch drawing in this section. Set the switches to the
ON position for software configuration.
Baudrate bit/s Set DIP 1-2
125k 00
250k 01
500k 10
Reserved 11
There are three LEDs on the module to indicate module status. See the drawing below for the
location of the LEDs. The three LEDs are:

76 • Hardware Reference Quickpanel Installation


ADDRESS Red OFF: Address DIP switch is valid
ON: DIP swtich not valid
STATUS Red/Green Red flashing: Recoverable fault
Red solid: Critical module fault
Green flashing: On-line but not connected
Green solid: On-line, link okay, connected
POWER Green ON = Power On
OFF = Power OFF

1 2 3 4 5 6 7 8
ON

ADDRESS BAUD ADDRESS


STATUS RATE
POWER

Fieldbus Connector
The CAN connector is a standard 5-Pin removable connector that conforms to the standard
DeviceNet pinout. The connector and wire connections are shown below.
123 4 5

V+ RED
CANH WHITE
SHIELD BARE
CANL BLUE
V- BLACK

EDS File
The DeviceNet specification defines an Electronic Data Sheet (EDS) which is a simple file
format that allows product-specific information to be made available by vendors for all other
vendors. This makes possible user-friendly configuration tools that can be easily updated
without having to constantly revise the configuration software tool. The EDS file is sent on
diskette with each DeviceNet module. The diskette part number is 510-1000-054.

Quickpanel Installation Hardware Reference • 77


Modbus Plus Adapter Module (QUICKPANEL jr.)
The following drawing illustrates the Modbus Plus Adapter for a QUICKPANEL jr. display.

QPJ-MBP-201
be earth grounded
O terminal must
grounding strap
Do not remove
WARNING

WARNING EXPLOSION HAZARD


LED

to be nonhazardous. Port is for system set-up and diagnostics.


DO NOT connect/disconnect equipment unless area is known
MODBUS PLUS INDICATOR

Operation Indicator Pattern Status


Normal Link 6 Flashes/sec Normal operating state
NODE
Monitor Link 1 Flash/sec Building active node table
attempting normal operation ADDRESS
Never Getting Token 2 Flashes/sec then off 2 sec Open circuit or defective
termination SWITCH
Sole Station 3 Flashes/sec then off 1.7 sec Open circuit or defective
termination
Duplicate Station 4 Flashes/sec then off 1.4 sec Change device address

NODE ADDRESS SETTINGS

Address Switch Position


123456
Notes:
Examples of switch setting 1 000000 MODBUS PLUS
CONNECTOR
MODBUS
for node addresses. "0" 2 100000
position is toward printed ..
26
...............
100110
AS-MBKT-085
InLine Connector
PLUS
circuit card. Add one to the
.. .............. AS-MBKT-185
binary value switch for the
Terminating Connector
desired address. 64 111111

78 • Hardware Reference Quickpanel Installation


Modbus Plus Adapter Module (QUICKPANEL)
The following drawing illustrates the Modbus Plus Adapter for a QUICKPANEL display.

desired address.
binary value switch for the
circuit card. Add one to the
position is toward printed
for node addresses. "0"
Examples of switch setting
Notes:

Duplicate Station

Sole Station

Never Getting Token

Monitor Link
Normal Link
Operation
1 Flash/sec
6 Flashes/sec
Indicator Pattern
4 Flashes/sec then off 1.4 sec

3 Flashes/sec then off 1.7 sec

2 Flashes/sec then off 2 sec


Address

NODE ADDRESS SETTINGS

MODBUS PLUS INDICATOR


64
..
26
..
2
1

Switch Position
111111
..............
100110
...............
100000
000000
123456

QPI-MBP-201
Status
Change device address
termination
Open circuit or defective
termination
Open circuit or defective
attempting normal operation
Building active node table
Normal operating state
Terminating Connector
AS-MBKT-185
InLine Connector
AS-MBKT-085
CONNECTOR
MODBUS PLUS

WARNING EXPLOSION HAZARD


DO NOT connect/disconnect equipment unless area is known
to be nonhazardous. Port is for system set-up and diagnostics.

Modbus Plus Operation


Modbus Plus is a local area network system designed for industrial control applications. A
network is a group of nodes on a signal path that is accessed by the passing of a token. A
token is a group of bits that is passed in sequence from one device to another on a single
network, to grant access for sending messages. While holding the token, a node initiates
message transactions with other nodes. Each message contains routing fields that define its
source and destination. A node is any device that is physically connected to the Modbus Plus
cable. Up to 32 devices can connect directly to the network cable over a length of 1500 feet.
Each node is identified by a unique address assigned by the user.

Quickpanel Installation Hardware Reference • 79


The network bus consists of twisted-pair shielded cable run in a direct path between
successive nodes. The minimum cable length between any pair of nodes must be at least 10
feet. The maximum cable length between two nodes is the same as the maximum section
length of 1500 feet. The node at each end of a section uses a terminating connector, which
provides resistive termination to prevent signal reflections on the network bus. Terminating
connectors have a molded shell that is light gray in color. The other nodes use an inline
connector which is dark gray.

Network cables are NOT supplied by Total Control Products, Inc. Order the following cables
from your Modbus Plus distributor.
Inline Connector, AS-MBKT-085
Terminating Connector, AS-MBKT-185.

Modbus Plus Network


Each node has an LED indicator that flashes patterns to show its status on the network. A
simple network consists of two or more nodes connected to a single section.

10 feet min. 10 feet min. 10 feet min.

NODE 10 NODE 5 NODE 30 NODE 2

984-385...785 QUICKPANEL 984-385...785 984-385...785


PROGRAMMABLE OPERATOR PROGRAMMABLE PROGRAMMABLE
CONTROLLER INTERFACE CONTROLLER CONTROLLER

= TERMINATING CONNECTOR = INLINE CONNECTOR

Diagnostic LED
The LED is controlled by the on-board processor and displays node status by flashing
repetitive patterns.

Six flashes per This node is working normally. Receiving and passing the token. All
second. nodes should be flashing this pattern.
Flash every 1 sec. Monitor Link Operation. This node is in the MONITOR_OFFLINE
state, where it must monitor the link for 5 seconds, and it is not allowed
to transmit any packets out onto the link.
2 flashes, off 2 secs. Never Getting Token. This node is permanently in the MAC_IDLE.

80 • Hardware Reference Quickpanel Installation


This node hears other nodes on the link pass the token to themselves,
but the token is never passed to this node. This node may have a bad
transmitter.
3 flashes, off 1.7 Sole Station. This node is not hearing any other nodes so it is
secs. periodically claiming and winning the token, and then finds there is no
other node to pass it to. This node may have a bad receiver.
4 flashes, off 1.4 Duplicate Station. This node has heard a valid packet that was
secs. duplicate-node-address sent from another node on the link that is using
the same link address as this node. This node is now in the
DUPLICATE_OFFLINE state where it will remain passively
monitoring the link, until the duplicate node is not heard from for 5
seconds.

Station Address Switches


Station Address Switch Position
1 2 3 4 5 6
1 0 0 0 0 0 0
2 1 0 0 0 0 0
26 1 0 0 1 1 0
32 1 1 1 1 1 0
64 1 1 1 1 1 1
Note: add one to switch setting for desired address. Switch down = ON = 0.

Quickpanel Installation Hardware Reference • 81


Profibus Module for the QUICKPANEL jr.
Align the option module connector with the mating connector on the display. Attach the
power wires to the terminal block on the display. Press the module firmly into the display
chassis and tighten the screws. Plug the power connector into the module. The option
module is shown below.
SLAVE
6.00 1.44

TOTAL CONTROL PRODUCTS, INC.


2001 N. JANICE AVE. MELROSE PARK, IL. 60160

MODEL: XXXXXXXXXXXXXXXXXXXXXX
SERIAL NO.: XXXXXX
MFG. DATE: XX/XX/XX VERSION: XXXX

23

TERM ERR NODE ID


45 6
01
9
78

23

01
45 6
4.20

9
78

PWR
DIA
ON
WARNING EXPLOSION HAZARD
DO NOT connect/disconnect equipment unless area is known

ProfiBus
to be nonhazardous. Port is for system set-up and diagnostics.

24 VDC

+ -

RED
GRN
BLK

82 • Hardware Reference Quickpanel Installation


Profibus Module for the QUICKPANEL
Remove the option module cover plate. Insert the option module tabs into the mating slots in
the display chassis. Align the option module connector with the mating connector on the
display. Press the module firmly into the display chassis and tighten the screws.

Profibus Module Options


The Profibus module is shown below. The module contains a terminator switch marked
TERM. Move the switch to the ON position to enable the terminator resistors. Use the two
rotary switches to set the NODE ID address.

TOTAL CONTROL PRODUCTS, INC.


2001 N. JANICE AVE., MELROSE PARK, IL 60160
Model: QPI-PBS-202 Serial No: XXXXXX
Elec. Rating: 145 mA @ 5 VDC Mfg Date: XX/XX

2 3
01

45 6
TERM ERR NODE ID

7 8

2 3
01

45 6
9

7 8
PWR
DIA

1
ON
ProfoBus

Quickpanel Installation Hardware Reference • 83


The three LEDs indicate power status (PWR), diagnostics (DIA), and error condition (ERR).
ERR OFF= Normal Operation
ON=Bus is OFF or has an error
DIA Not used
POWER ON=Power On
OFF=Power OFF
NODE ID The rotary switch on the left is the x10 digit and the switch on the right
is the x1 digit. Therefore, is the left switch is set to 5 and the right
switch is set to 3, then the address is 53.

84 • Hardware Reference Quickpanel Installation


GE Genius Adapter Module (QUICKPANEL jr.)
The following drawing illustrates the GE Genius Adapter for a QUICKPANEL jr. display.

QPJ-GEG-201
be earth grounded
O terminal must
grounding strap
Do not remove
WARNING

XXXXX XXXXX

WARNING EXPLOSION HAZARD COM OK


DO NOT connect/disconnect equipment unless area is known
to be nonhazardous. Port is for system set-up and diagnostics. GENI OK

SHIELD OUT -4 4
SHIELD IN -3 3
SERIAL 2 -2 2
1
SERIAL 1 -1

GENIUS

GE Genius Adapter Module (QUICKPANEL)


The following drawing illustrates the GE Genius Adapter for a QUICKPANEL display.
to be nonhazardous. Port is for system set-up and diagnostics.
DO NOT connect/disconnect equipment unless area is known
WARNING EXPLOSION HAZARD
SERIAL 1
SERIAL 2
SHIELD IN
SHIELD OUT
-1
-2
-3
-4
GENI
COM

2
3
4
1

GENIUS
OK

OK

Quickpanel Installation Hardware Reference • 85


GE Genius Module Dimensions
For QUICKPANEL jr.

5.350
1.200
.000

.000
.000 .000

COM OK
GENI OK

4
3
2
1

GENIUS

4.200 4.200

For QUICKPANEL

1.164
6.865
GENI
COM

3
2

4
1

GENIUS
OK
OK

.000

.500
4.610
.000

86 • Hardware Reference Quickpanel Installation


Cable Connection
Connect the devices as described below.

QPJ-GEG-201
XXXXX XXXXX

SHIELD OUT -4
SHIELD IN -3
SERIAL 2 -2
SERIAL 1 -1

QUICKPANEL

GE Fanuc

QUICKPANEL jr. GE Fanuc Series 90-30

CAUTION
The bus shield wires are not insulated; do not permit them to touch other wires or terminals.
Spaghetti tubing should be used to cover these wires.
Connect Serial 1 terminals of adjacent devices and the Serial 2 terminals of adjacent devices.
Connect Shield In to the Shield Out terminal of the previous device. (For the first device on
the bus, Shield In is not connected.)
Connect Shield Out to the Shield In terminal of the next device. (For the last device on the
bus, Shield Out is not connected.)
FIRST LAST
DEVICE DEVICE

SERIAL SERIAL SERIAL SERIAL

1 1 1 1

SERIAL SERIAL SERIAL SERIAL


R R
2 2 2 2

SHIELD SHIELD SHIELD SHIELD


IN IN IN IN

SHIELD SHIELD SHIELD SHIELD


OUT OUT OUT OUT

For more information about the operation of the GE GENIUS module, see the
Communications User manual.

Quickpanel Installation Hardware Reference • 87


Interbus-S

I/O Network Operations


Network for I/O devices on an INTERBUS-S network are automatically determined by their
physical position in the network. This eliminates the need for manually setting device
addresses. The INTERBUS-S controller board performs an identification cycle (ID) to
determine the addresses. After the ID cycle is completed, the host control verifies the
network configuration. Once verified, the network is ready for operation.
The INTERBUS-S controller board connects to many types of PLC or computer-based host
controllers. The controller board performs all network functions independent of the host
controller. Advanced features of the INTERBUS-S controller board include peer-to-peer
communications, event processing, and logical addressing.

Connectors
Cable assemblies, cable and connectors can be obtained from several manufacturers. To
avoid intermittent communications on the network, always connect DO and /DO via the
same twisted pair. Likewise, always connect DI and /DI via the same twisted pair. In
addition, always connect both ends of the cable shielding to their prespective connector
housings or shield connection. A connection of 24 volts to data lines will permanently
damage the module.

Remote Out
Pair
Yellow
PIN 5 PIN 1 DO 1
Green
/DO 6 Pair
Gray
DI 2
Pink
/DI 7
COM 3 Brown
5
PIN 9 PIN 6 9
Male D-Sub Connector
Solder Side Housing

REMOTE OUT

Remote In
Pair
Yellow
1 DO PIN 1 PIN 5
Green
Pair 6 /DO
Gray
2 DI
Pink
7 /DI
Brown 3 COM

PIN 6 PIN 9
Connector Female D-Sub
Housing Solder Side
REMOTE IN

88 • Hardware Reference Quickpanel Installation


PLC Comm Errors
In the event of a communication problem, error messages are displayed on a status line at
the bottom of the display.
Error Displayed Definition
PLC COMM ERROR (02:FF:A0) Error initializing Anybus module
PLC COMM ERROR (02:FF:01) Incorrect Anybus module ID
PLC COMM ERROR (02:FF:02) Anybus module watchdog time-out (module lockup)
PLC COMM ERROR (02:FF:03) Network Error - Network not connected

Installing a Interbus-S Module on a QUICKPANEL


Remove the option module cover plate. Insert the option module tabs into the mating slots in
the display chassis. Align the option module connector with the mating connector on the
display. Press the module firmly into the display chassis and tighten the screws.

Interbus-S Module Options


The Interbus-S module is shown below.

WARNING EXPLOSION HAZARD


DO NOT connect/disconnect equipment unless area is known
to be nonhazardous. Port is for system set-up and diagnostics.
OUTGOING BUS
ERR

RC
BA
INCOMING BUS

TOTAL CONTROL PRODUCTS, INC.


2001 N. JANICE AVE., MELROSE PARK, IL 60160
Model: QPI-DEV-202 Serial No: XXXXXX
Elec. Rating: 145 mA @ 5 VDC Mfg Date: XX/XX
Class I Groups A, B, C, and D, Division 2

UL LISTED 58JL U IND. CONT. EQ. for HAZ. LOC.


C L

Quickpanel Installation Hardware Reference • 89


Installing a Interbus-S Module on a QUICKPANEL jr.
Align the option module connector with the mating connector on the display. Press the
module firmly into the display chassis and tighten the screws. Attach the power wires to the
terminal block on the display. The option module is shown below.
SLAVE
6.00 1.44

TOTAL CONTROL PRODUCTS, INC.


2001 N. JANICE AVE. MELROSE PARK, IL. 60160

MODEL: XXXXXXXXXXXXXXXXXXXXXX
SERIAL NO.: XXXXXX

OUTGOING BUS
MFG. DATE: XX/XX/XX VERSION: XXXX

4.20

ERR

RC
BA
WARNING EXPLOSION HAZARD

INCOMING BUS
DO NOT connect/disconnect equipment unless area is known
to be nonhazardous. Port is for system set-up and diagnostics.

24 VDC
+ -

RED
GRN
BLK

90 • Hardware Reference Quickpanel Installation


Keypad Option

This section references the HMI-KPN-201 keypad assembly.


This section describes the installation of the Keypad option. The keypad assembly consists of
a faceplate with keypads, keyboard encoder, two mounting bars with screws, and a short
interconnect cable. The faceplate is shown below.

QUICKPAN EL jr . .75"

L3 R3
1 2 3

7.20"
BK
L2 R2 4 5 6 SP

ENTER
7 8 9
L1 R1
+/- 0 . DONE

T0 T1 T2 T3 T4 T5 A0 A1 A2 A3

B0 B1 B2 B3 B4 B5 A4 A5 A6 A7
.125"
11.30"

Quickpanel Installation Hardware Reference • 91


Installation Procedure

A rear view of the keypad assembly is shown below. The keypad encoder cover is shown
removed. JU2 jumper is used to enable/disable the keypad beeper. The factory installs the
jumper to enable the beeper.
The mask is designed to allow for differences in screen sizes between the 5” display and the
6” display. The mask is left in place for 5” displays and removed for 6” displays. To remove
the mask, simply lift an edge and break the mask off at the perforation line. Remove the two
mounting bars and screws.

14 1

MOUNTING BAR

JU2 MASK FOR 5" DISPLAY


BEEP=ON
NO BEEP=OFF

JU2

J2
J1 MOUNTING BAR

Use the panel clamps supplied with the QuickPanel to attach the mounting bars to the top
and bottom of the QuickPanel. Make sure the mounting bars fit snug against the QuickPanel
case. Finger tighten the panel clamps.

The overlay on the keypad assembly will cover the touch screen so the touch screen and the
back of the overlay must be cleaned before assembly.
If you are installing a 6” display, make sure the mask is removed so that the entire screen is
visible.

92 • Hardware Reference Quickpanel Installation


Insert the QuickPanel with mounting bars onto the back of the keypad assembly. Make sure
the top of the display is located at the top of the keypad assembly. Install the mounting bar
screws. Finger tighten the screws.
Verify the QuickPanel is centered in the keypad assembly. Tighten the panel clamp screws
first, then tighten the mounting bar screws.

CONNECT TO
QP TOOL PORT

UNIT ACTIVE
(FLASH)

AUX TOOL

PORT

You MUST use the panel clamps to secure the QuickPanel to the mounting bars. Failure to use
CAUTION the clamps will cause premature failure of the overlay and the keypads.

Quickpanel Installation Hardware Reference • 93


Use the cutout pattern to layout and cut the panel opening and screw holes. Install the
keypad assembly into the cutout.

9.55 (242.57)
8.53 (216.7)
4.35 (110.5)
0.13 .188
1.02 (4.8)
(3.3) (25.9)

R 0.13
(3.3)
5.91 (150.1)

5.66 (143.8)
CUTOUT DIMENSIONS IN INCHES (MILLIMETERS)

5.21 (132.3)

94 • Hardware Reference Quickpanel Installation


A short cable is used to connect the keypad encoder to the QuickPanel. One end of the cable
is 9-pin and the other is 8-pin. The 9-pin connector is inserted into the down-facing jack
labeled (CONNECT TO QP TOOL PORT), while the 8-pin connector is inserted into the
QuickPanel tool port. The 8-pin connector on the keypad encoder labeled (AUX TOOL
PORT) is used to connect a download cable or printer.
Install the short cable between the keypad encoder and the QuickPanel tool port as shown
below.

CONNECT TO
CONNECT TO QP TOOL PORT
QP TOOL PORT

UNIT ACTIVE
(FLASH)

UNIT ACTIVE
AUX TOOL
(FLASH)

AUX TOOL PORT

PORT

Attach the +24VDC leads to the display. Apply power and verify the LED (UNIT ACTIVE)
on the keyboard encoder is blinking.
To download a file to the QuickPanel, connect the download cable to the AUX TOOL PORT
on the keypad encoder. Do not press any keypads while downloading files. You can also
disconnect the short cable from the QuickPanel tool port and connect the download cable to
the tool port. This method ensures no interruptions to the download operation.
See the Quick Designer Panel Editor user manual, part number 800-1000-081, for
instructions on assigning keypads to touch screen operators.

Quickpanel Installation Hardware Reference • 95


Maintenance Procedures

Replacing the Backlight Lamp


The backlight is a small florescent tube mounted near the top of the display screen. The part
numbers for the backlight tubes are:
10.5" Color STN (QPI-2xxxx-Sxx or TFT QPI-2xxxx-Cxx) HMI-CCT-201
5" Color or Monochrome (QPJ-2xxxx-xxx) HMI-CCT-202
6" Color or Monochrome (QPK-2xxxx-xxx) HMI-CCT-203
12.1” Color (QPL-21100-C2P) HMI-CCT-205

Use caution when opening this unit. Make sure the power has been turned OFF.
CAUTION
Allow the unit to cool before removing the backlight lamp.
High voltages are present when the power is ON.

1. Place the unit face down on a surface that will not scratch the front face. Use a small
screwdriver to unfasten the two screws at the upper rear sides of the unit.
2. Slowly pivot the rear panel open. It will support itself in the nearly vertical position.
3. Disconnect the lamp connector. Remove the clamp screw from the left side of the lamp
and remove the lamp. The lamp is press fit and may require some small force to remove it.
4. Insert the new lamp and reconnect the connector.
5. Replace the rear cover and tighten the screws. Be careful not to get any wiring caught
between the front of the unit and the back cover.

96 • Hardware Reference Quickpanel Installation


Replacing the Touch Screen Overlay
The touch screen is made of a tough, flexible material that can withstand many chemicals
and hard use. After repeated use, the overlay may get scratched or damaged. It can be
replaced by simply peeling off the old overlay and carefully installing a new one. Contact the
factory for part numbers and prices.
1. Locate the starter hole in the lower left corner.
2. Peel up the corner of the overlay using a small pick.
3. Carefully peel the overlay from the unit.
4. Remove the backing material from the new overlay.
5. Align the overlay, making sure the LED hole is placed over the LED.
6. Press the overlay in place.

Touch Screen Covers


The touch screen is made of a tough, flexible material that can withstand many chemicals
and hard use. After repeated use, the overlay may get scratched or damaged. You can protect
the touch screen from abnormal use by adding a thin film over the touch screen. When the
film is worn out, simply peel it off and add a new one. The part number for screen covers for
the 12.1” display is HMI-COV-205.

Agency Approvals
The matrix below shows the family of QUICKPANEL products types, agency approvals and
either the model number, if an approval exists, or a time frame when approval is anticipated.

Model No Agency UL/CUL 1950 UL/CUL1604 CE


Category Approvals Class 1 Div. 2
5” Mono NA QPJ-2D100-L2P GP270-LG21-24VP
5” Color NA QPJ-2D100-S2P GP270-SC21-24VP
6” Mono QPK-2D100-L2P 2nd QTR ‘97 3rd QTR ‘97 2nd QTR ‘97
6” Color QPK-2D100-S2P 2nd QTR ‘97 3rd QTR ‘97 2nd QTR ‘97
9” EL QPI-21100-E2P QPI-2D100-E2P GP470-EG21-24VP
10.5” Mono QPI-2D100-L2P TBD 3rd QTR ‘97
10.5” Color QPI-21100-S2P QPI-2D100-S2P GP570-SC21-24VP
STN
10.5” Color QPI-21100-C2P QPI-2D100-C2P GP570-TC21-24VP
TFT

Quickpanel Installation Hardware Reference • 97


TBD ( to be determined ), NA ( not applicable )
UL/CUL 1950 Listing - refers to Electrical Safety of information equipment
UL/CUL 1604 Listing - refers to Electrical Equipment that meets the Underwriter
Laboratory’s 1604 requirements for Class 1, Group A, B, C, and D, Division II installations
and are clearly marked with a label stating “Listed Industrial Control Equipment For
Hazardous Locations”. UL 1604 supersedes UL1950.
QUICKPANELs will have both UL and CUL listing. CUL listed products have been tested
with standards that meet the Standard Council of Canada requirements. Both Underwriters
Laboratories (UL) and CSA have been accredited by the Standard Council of Canada.
Therefore CUL listing is equivalent to the CSA marking.
Class 1 Division II Group A, B, C, D environment refers to a location in which flammable
gas may be present. During normal operation these gases are not present. If an accident
occurs allowing gas leakage, products listed for Class 1 Division 2 operation can continue to
operate without danger of igniting the flammable gas while the situation that created the leak
is repaired. These products are clearly marked for operation in this type of environment. The
table below shows the Group letter and defines the type of gas that is in each group.
Group Material
A Acetylene
B Hydrogen
C Ethylene, Methyl Ether, Acetaldehyde
D Acetone, Gasoline, Methanol, Propane
CE - The European Union has created standards for key product sectors to eliminate
differing national requirements. The CE mark ( an abbreviation for the “Conformite
European” allows products to flow freely across those countries of the European Union.
These Quick Panels meet EN50082-2:1995 and EN55022 Class A (1994) requirements CE
mark is needed on goods including, control equipment entering a majority of the European
Countries. As of January 1, 1996 all control equipment needed to conform to the EMC
directive 89/336/EEC and amended 92/31/EEC that included EN 50082-2:1995 and
EN55022 Class A (1994) requirements.

98 • Hardware Reference Quickpanel Installation


Specifications
12.1" Color TFT
QPL-21100-C2P
Voltage 85 to 132 VAC 50/60Hz
Power consumption 50 VA max.
Power failure immunity 20 ms max.
Withstand Voltage 1500 VAC (10ma max., 1 min)
Insulation 10 MΩ @ 500 VDC
Noise immunity 1200 V(p-p) 1 µs pulse

Ratings Suitable for IP65F, NEMA #250,


Type 4X/12 (Self Certified)
Operating temperature 0 to 40°C
Storage temperature -10 to 60°C
Operating humidity 30 to 85% RH non-condensing
Vibration 10 to 25 Hz 2G on each of
X, Y, Z 30 min.
Dimensions 10.70"H x 13.62"W x 3.19"D
272mmH, 346mmW, 81mmD
Weight 8.4 lbs. (3.8 kg)
(+ option module)
Cooling Natural convection
Installation Front Mount
Display type QPL-21100-C2P TFT COLOR
Pixel resolution 800 W x 600 HColors 8 (QPx-2), 64 (QPx-3)
Viewing area 9.69" W x 7.26" H
(246mm x 184.5mm)
Touch panel type Resistive
Touch panel resolution 40 W x 30 H
Printer port Yes (Serial/Parallel)
Memory 2 Mb
Alarms Supported 768 (3 256-alarm files)

Quickpanel Installation Hardware Reference • 99


9" EL 10.5" Color STN/TFT
QPI-21100-E2P QPI-2100-S2P/C2P
Voltage 85 to 132 VAC 50/60Hz 85 to 132 VAC 50/60Hz
Power consumption 50 VA max. 50 VA max.
Power failure immunity 20 ms max. 20 ms max.
Withstand Voltage 1500 VAC (20ma max., 1 min) 1500 VAC (20ma max., 1 min)
Insulation 10 MΩ @ 500 VDC 10 MΩ @ 500 VDC
Noise immunity 1200 V(p-p) 1 µs pulse 1200 V(p-p) 1 µs pulse

Ratings Suitable for IP65F, NEMA #250, Suitable for IP65F, NEMA #250,
Type 4X/12 (Self Certified) Type 4X/12 (Self Certified)
Operating temperature 0 to 50°C 0 to 45°C
Storage temperature -10 to 60°C -10 to 60°C
Operating humidity 20 to 85% RH non-condensing 30 to 85% RH non-condensing
Storage humidity 5 to 85% RH non-condensing 5 to 85% RH non-condensing
Vibration 10 to 25 Hz 2G on each of 10 to 25 Hz 2G on each of
X, Y, Z 30 min. X, Y, Z 30 min.
Dimensions 8.50"H x 10.79"W x 1.93"D 9.57"H x 12.48"W x 3.05"D
216mmH, 274mmW, 56.5mmD 243mmH, 317mmW, 85mmD
Weight 4.4 lbs. (2 kg) 6.6 lbs. (3 kg)
(+ option module) (+ option module)
Cooling Natural convection Natural convection
Installation Front Mount Front Mount
Display type Electroluminescent QPIXXXXXS2P = STN
QPIXXXXXC2P = TFT
Pixel resolution 640 W x 400 H 640 W x 480 H
Colors Amber + flash (amber) 8 solid + 8 flash
Viewing area 7.68" W x 4.8" H, 9" diag. 8.48" W x 6.32" H, 10.5" diag.
(192mm x 120mm) (212mm x 158mm)
Touch panel type Resistive Resistive
Touch panel resolution 32 W x 20 H 32 W x 24 H
Printer port Yes (Serial/Parallel) Yes (Serial/Parallel)
Memory 1Mb 1Mb
Alarms Supported 768 (3 256-alarm files) 768 (3 256-alarm files)

QPI-2D100-E2P QPI-2D100-S2P/C2P
Voltage 20.4-27.6 VDC 20.4-27.6 VDC
Power Consumption 50 Watts max. 50 Watts max.
Ratings NEMA Type 4X/12, IP65 NEMA Type 4X/12, IP65

GP470-EG21-24VP GP570-SC21-24VP
GP570-TC21-24VP
Voltage 20.4-27.6 VDC 20.4-27.6 VDC
Power Consumption 50 Watts max. 50 Watts max.
Ratings NEMA Type 4X/12, IP65 NEMA Type 4X/12, IP65
Approvals CE Marked. EN50082-2:1995 CE Marked. EN50082-2:1995
EN55022 Class A (94) EN55022 Class A (94)

100 • Hardware Reference Quickpanel Installation


10.5" Monochrome LCD
QPI-2D100-L2P
Voltage 20.4-27.6 VDC
Power consumption 50 Watts max.
Power failure immunity 20 ms max.
Withstand Voltage 1500 VAC (20ma max., 1 min)
Insulation 10 MΩ @ 500 VDC
Noise immunity 1200 V(p-p) 1 µs pulse

Ratings Suitable for IP65F, NEMA #250,


Type 4X/12
Operating temperature 0 to 45°C
Storage temperature -10 to 60°C
Operating humidity 30 to 85% RH non-condensing
Storage humidity 5 to 85% RH non-condensing
Vibration 10 to 25 Hz 2G on each of
X, Y, Z 30 min.
Dimensions 9.57"H x 12.48"W x 3.05"D
243mmH, 317mmW, 85mmD
Weight 6.6 lbs. (3 kg)
(+ option module)
Cooling Natural convection
Installation Front Mount
Display type LCD Monochrome

Pixel resolution 640 W x 480 H


Colors White/Black + Flash
Viewing area 8.48" W x 6.32" H, 10.5" diag.
(212mm x 158mm)
Touch panel type Resistive
Touch panel resolution 32 W x 24 H
Printer port Yes (Serial/Parallel)
Memory 1 Mb
Alarms Supported 768 (3 256-alarm files)

Quickpanel Installation Hardware Reference • 101


5" LCD Monochrome 5" STN Color
QPJ-2D100-L2P QPJ-2D100-S2P
Voltage 20.4-27.6 VDC 20.4-27.6 VDC
Power consumption 12 Watts max. 15 Watts max.
Power failure immunity 20 ms max. 20 ms max.
Withstand Voltage 1500 VAC (10ma max., 1 min) 1500 VAC (10ma max., 1
min)
Insulation 10 MΩ @ 500 VDC 10 MΩ @ 500 VDC
Noise immunity 1000 V(p-p) 1 µs pulse 1000 V(p-p) 1 µs pulse

NEMA rating 4X/12 4X/12


Operating temperature 0 to 50°C 0 to 45°C
Storage temperature -20 to 60°C -20 to 60°C
Operating humidity 20 to 85% RH non-condensing 20 to 85% RH non-condensing
Storage humidity 5 to 85% RH non-condensing 5 to 85% RH non-condensing
Vibration 10 to 25 Hz 2G on each of 10 to 25 Hz 2G on each of
X, Y, Z 30 min. X, Y, Z 30 min.
Dimensions 5.00"H x 6.75"W x 2.125"D 5.00"H x 6.75"W x 2.125"D
127mmH, 172mmW, 54mmD 127mmH, 172mmW, 54mmD
Weight 1.54 lbs. (<700g) 1.54 lbs. (<700g)
Cooling Natural convection Natural convection
Installation Front Mount Front Mount
Display type LCD Passive STN LCD
Pixel resolution 240 H x 320 W 240 H x 320 W
Colors White/Black + flash 8 solid + 8 flash
Viewing area 4" W x 3" H, 5" diagonal 4" W x 3" H, 5" diagonal
Touch panel type Resistive Resistive
Touch panel resolution 15 W x 11 H 15 W x 11 H
Printer Port Yes (Serial) Yes (Serial)
Memory 256K 256K
Alarms Supported 512 (2 256-alarm files) 512 (2 256-alarm files)

GP270-LG21-24VP GP270-SC21-24VP
Voltage 20.4-27.6 VDC 20.4-27.6 VDC
Power Consumption 12 Watts max. 12 Watts max.
Ratings NEMA Type 4X/12, IP65 NEMA Type 4X/12, IP65
Approvals CE Marked. EN50082-2:1995 CE Marked. EN50082-2:1995
EN55022 Class A (94) EN55022 Class A (94)

102 • Hardware Reference Quickpanel Installation


6" LCD Monochrome 6" STN Color
QPK-2D100-L2P QPK-2D100-S2P
Voltage 20.4-27.6 VDC 20.4-27.6 VDC
Power consumption 12 Watts max. 15 Watts max.
Power failure immunity 20 ms max. 20 ms max.
Withstand Voltage 1500 VAC (10ma max., 1 min) 1500 VAC (10ma max., 1
min)
Insulation 10 MΩ @ 500 VDC 10 MΩ @ 500 VDC
Noise immunity 1000 V(p-p) 1 µs pulse 1000 V(p-p) 1 µs pulse

NEMA rating 4X/12 4X/12


Operating temperature 0 to 50°C 0 to 45°C
Storage temperature -20 to 60°C -20 to 60°C
Operating humidity 20 to 85% RH non-condensing 20 to 85% RH non-condensing
Storage humidity 5 to 85% RH non-condensing 5 to 85% RH non-condensing
Vibration 10 to 25 Hz 2G on each of 10 to 25 Hz 2G on each of
X, Y, Z 30 min. X, Y, Z 30 min.
Dimensions 5.43"H x 6.71"W x 2.24"D 5.43"H x 6.71"W x 2.24"D
138mmH, 170.5mmW, 57mmD 138mmH, 170.5mmW, 57mmD
Weight 1.54 lbs. (<700g) 1.54 lbs. (<700g)
Cooling Natural convection Natural convection
Installation Front Mount Front Mount
Display type LCD Passive STN LCD
Pixel resolution 240 H x 320 W 240 H x 320 W
Colors White/Black + flash 8 solid + 8 flash
Viewing area 5" W x 4" H, 6" diagonal 5" W x 4" H, 6" diagonal
Touch panel type Resistive Resistive
Touch panel resolution 15 W x 11 H 15 W x 11 H
Printer Port Yes (Serial) Yes (Serial)
Memory 1 Mb 1 Mb
Alarms Supported 512 (2 256-alarm files) 512 (2 256-alarm files)

Quickpanel Installation Hardware Reference • 103


6" Mini LCD Monochrome
QPM-2D100-L2P
Voltage 20.4-27.6 VDC
Power consumption 12 Watts max.

Ratings NEMA 12/4 self-certified, CE and UL 1950 Approved


Operating temperature 0 to 50°C
Storage temperature -20 to 60°C
Operating humidity 30 to 85% RH non-condensing
Storage humidity 5 to 85% RH non-condensing
Dimensions 6.299"H x 8.267"W x 2.28"D
160mmH, 210mmW, 58mmD
Weight 1.65 lbs. (<700g)
Cooling Natural convection
Installation Front Mount
Display type LCD
Pixel resolution 240 H x 320 W
Colors White/Black + flash
Viewing area 5" W x 4" H, 6" diagonal
Touch panel type Resistive
Touch panel resolution 15 W x 11 H
Printer Port Yes (Serial)
Memory 5 Panels
Alarms Supported None

104 • Hardware Reference Quickpanel Installation


QPH Specifications
QPH-xxxxx-xxx
Voltage 20.4-27.6 VDC, 12W max (typ 10W)
Power consumption 15 Watts max.
Power failure immunity 20 ms max.
Withstand Voltage 1500 VAC (10ma max., 1 min)
Insulation 10 MΩ @ 500 VDC
Noise immunity 1000 V(p-p) 1 µs pulse

NEMA rating 4X/12


Operating temperature 0 to 40°C
Storage temperature -20 to 60°C
Operating humidity 20 to 85% RH non-condensing
Vibration 10 to 25 Hz 2G on each of
X, Y, Z 30 min.
Dimensions 6.81"H x 9.33"W x 2.68"D
173mmH, 237mmW, 68mmD
Weight 1.9 lbs. (870g)
Cooling Natural convection
Rating IP63, NEMA1
Installation Front Mount
Display type Passive STN LCD Color
Pixel resolution 240 H x 320 W
Colors 8 solid + 8 flash
Viewing area 5" W x 4" H, 6.4" diagonal
Touch panel type Analog Resistive
Touch panel resolution 115 W x 86 H
Printer Port Yes (Serial)
Alarms Supported 512 (2 256-alarm files)

Quickpanel Installation Hardware Reference • 105


QPV Specifications
QPV-2100-C2P
Voltage 85 to 132 VAC 50/60Hz
Power consumption 50 VA max.
Power failure immunity 20 ms max.
Withstand Voltage 1500 VAC (20ma max., 1 min)
Insulation 10 MΩ @ 500 VDC
Noise immunity 1200 V(p-p) 1 µs pulse

Ratings Suitable for IP65F, NEMA #250,


Type 4X/12 (Self Certified)
Operating temperature 0 to 45°C
Storage temperature -10 to 60°C
Operating humidity 30 to 85% RH non-condensing
Vibration 10 to 25 Hz 2G on each of
X, Y, Z 30 min.
Dimensions 9.57"H x 12.48"W x 3.05"D
243mmH, 317mmW, 85mmD
Weight 6.6 lbs. (3 kg)
(+ option module)
Cooling Natural convection
Installation Front Mount
Display type 10.5" Color TFT
Pixel resolution 640 W x 480 H
Colors 8 solid + 8 flash
Viewing area 8.48" W x 6.32" H, 10.5" diag.
(212mm x 158mm)
Touch panel type Analog Resistive
Touch panel resolution 32 W x 24 H
Printer port Yes (Serial/Parallel)
Memory 1Mb
Video Inputs 3 NTSC BNC

106 • Hardware Reference Quickpanel Installation


12.1" Color TFT
QPI-31100-C2P
Voltage 85 to 132 VAC 50/60Hz
Power consumption 50 VA max.
Power failure immunity 20 ms max.
Withstand Voltage 1500 VAC (20ma max., 1 min)
Insulation 10 MΩ @ 500 VDC
Noise immunity 1200 V(p-p) 1 µs pulse

Ratings Suitable for IP65F, NEMA #250,


Type 4X/13 (Self Certified)
Operating temperature 0 to 40°C
Storage temperature -10 to 60°C
Operating humidity 30 to 85% RH non-condensing
Vibration 10 to 25 Hz 2G on each of
X, Y, Z 30 min.
Dimensions 9.48"H x 12.36"W x 3.32"D
243mmH, 317mmW, 85mmD
Weight 7.71 lbs. (3.5 kg)
(+ option module)
Cooling Natural convection
Installation Front Mount
Display type LCD TFT COLOR
Colors 64 (RGB - 4 Levels)
Pixel resolution 640W x 480H
Viewing area 8.35" W x 6.28" H
(214mm x 161mm)
Touch panel type Resistive
Clock Accuracy +/- 65 seconds/month (at room temp) Note 1
Touch panel resolution 32 W x 24 H
Printer port Yes (Serial: Asynchronous TTL),(Parallel: Centronix Standards,
HP LaserJet PCL4 compatible, NEC PR Series,
EPSON ESC/P24 or equivalent)
Back Light CFL (lifespan = 40,000 hrs)
Brightness 4 levels
Memory 2 Mb Flash EPROM (approx 640 screens @ 3.2Kb/screen)
Alarms Supported 768 (3 256-alarm files)
Communications 115.2 Kbps
Note 1: The internal clock has a slight error. At normal operating temperatures and conditions, with the unit operation
from its lithium battery, the degree of error is 65 seconds per month. Variations in operating conditions and battery life
can cause this error to vary from +90 to –380 seconds per month. For systems where this degree of error will be a
problem, the user should be sure to monitor this error and make adjustments when required.

Quickpanel Installation Hardware Reference • 107


Exposed Material Chemical Resistance Chart

The following charts list the materials used in the construction of TCP products and rates
their resistance or susceptibility to chemicals commonly encountered in industry. The
information contained in the charts is based upon data supplied by the manufacturers of the
various materials and is believed to be accurate. The temperature, concentration or
combination with other chemicals can affect the way a particular chemical reacts with a
given material. Thus, the charts contained herein should only be used as a general guide and
not as an unqualified authority. All of the material resistance’s or susceptibilities listed
assume normal equipment operating temperatures. Additionally, one must be aware that if a
protective coating on a particular material is damaged, the substrate may be adversely
affected by an otherwise non-reactive chemical.
An Acceptable Resistance rating means that the chemical may remain in contact with the
exposed material indefinitely with no appreciable degradation of the exposed material.
A Marginal Resistance rating means that the chemical will not cause any appreciable
degradation of the exposed material on an intermittent basis or that only minor degradation
will occur that will not impair the performance of the material.
An Unacceptable Resistance rating means that the chemical will degrade the performance
of the exposed material to such a degree that the material no longer performs as designed.
A Not Tested rating simply means that the exposed material has not been tested for
resistance to a particular chemical.

QUICK PANEL, QUICK PANEL JR.

304 STAINLESS STEEL - 4X only GASKET B41NES


GASKET QPJ GASKET HMI
POLYESTER OVERLAY QP 4X MEMBRANE - 4X only
QP PLASTIC HOUSING QP TOUCH SCREEN
RTV SEALING COMPOUND

108 • Hardware Reference Quickpanel Installation


POLYESTER COATED PARTS

RTV SEALING COMPOUND

QP, ST PLASTIC HOUSING


POLYESTER OVERLAYS

QP, ST TOUCH SCREEN


304 STAINLESS STEEL

QP, ST 4X MEMBRANE
KEY:

SILICONE RUBBER
A = Acceptable Resistance

GASKET B41NES
M = Moderate Resistance

POLANE PAINT
U = Unacceptable Resistance

GASKET QPJ

LEXAN LENS
GASKET HMI
T = Not Tested

KEYPADS

O-RINGS
1,1,1 trichlorethane A U T U U T T T T T T T U T T
acetaldehyde A M T U M A T M T T A T U U T
acid, 10% acetic T T A U T M A U T A M T T M M
acid, 10% hydrochloric U T A U A A A U T A A T A A M
acid, 10% nitric A T A U M M A U T A M T A M M
acid, 10% sulfuric U T A U U T A U T A T T A M M
acid, concentrated acetic T T A U M U M U T A U T T T U
acid, concentrated hydrochloric U T A U T U M U T A U T A T U
acid, concentrated sulfuric U T A U U U M U T A U T A T U
acid, potassium T T A U T T T T T A T T T T T
alcohol, benzyl A T T M M T A U T A T T T T T
aliphatic hydrocarbons T T A T T A A T T A A T A T T
amines A M T M M T U U T T T T M T T
ammonia, 10% T A T A T U T U T M U T M T M
ammonia, concentrated M T T A T U T U T M U T M T U
ammonium hydroxide A M A A A T T M T T T T A M T
aromatic hydrocarbons T T M U U T U T T T T T U T T
benzene A T M U U A T U A A A T A U A
brake fluid A M T T T T T A A T T A T U T
carbon tetrachloride M U T U T T T M A M T T T U T
chloroform A T T U U T T U T T T T U U M
diethyl ether T M T T T A T T T T A T T T T
esters T T T T T T U T T U T T U T T
ethylene chloride A U T U U T T U T M T T U U T
gasoline A U A U U T U A A A T T U U T
halogenated hydrocarbons T T T T T T U T T A T T T T T
jet fuel A U A U U T U A A A T T M T T
kerosene A U A U A T U A A A T T A T T
lacquer thinner T T T U A T U U A T T T T T U
methanol A T T A A A A M A A A T T U T

Quickpanel Installation Hardware Reference • 109


POLYESTER COATED PARTS

RTV SEALING COMPOUND

QP, ST PLASTIC HOUSING


POLYESTER OVERLAYS

QP, ST TOUCH SCREEN


304 STAINLESS STEEL

QP, ST 4X MEMBRANE
KEY:

SILICONE RUBBER
A = Acceptable Resistance

GASKET B41NES
M = Moderate Resistance

POLANE PAINT
GASKET QPJ

LEXAN LENS
GASKET HMI
U = Unacceptable Resistance
T = Not Tested

KEYPADS

O-RINGS
nitric acid ethyl T T A T T T T T T A T T T T M
ozone T A A T T T T T T T T T T T T
perchlorethylene T U T U U T T T T T T T T T T
petrol A T A T T A T A A A A T U T T
phenol A T T U U T T U T T T T A U T
toluene A U T U U A U U T T A T U U A
trichlorethylene A U T U U A U U T T A T U T T
turpentine A A M U U A U U A T A T U U T
xylol T T T T T T T T A T T T T T T
acetone A M T U A A U U A A A T U U A
alcohol, ethyl A M T A M A A A T A A T A U T
alcohol, isopropyl A M T M A A A U T A A T T U T
alkalis T U A T T M M T T U M T T M U
butyl cellosolve T T T T T T U T T T T T T T T
caustic soda, 10% A M A M A U A A T U U T T A U
caustic soda, 40% A U A T T U M U T U U T T T U
chlorinated solvents T T U T T T T T T M T T U T T
coolants A A A A T A A A A A A A A T T
cyclohexane T U T U U A T A T T A T U U T
detergents A A A M A A A A A A A A M M A
ethanol A M T A A A A A A A A T A U A
ethyl acetate A M T U M A T U T T A T U U T
fruit juices A A A A T A A A A A A T A A A
greases A T A U T A M A A A A A M M A
gylcol antifreeze A A A T A A T A A A A A A T T
hexane A M T M U T T A T T T T T A T
methyl chloride M U T U U T T U T M T T M U T
methyl ethyl ketone A M T U A A U U A M A T U U T
methylene chloride A T T U U T T U T M T T U T T
oil, animal A A A U A A A A A A A A A M A

110 • Hardware Reference Quickpanel Installation


POLYESTER COATED PARTS

RTV SEALING COMPOUND

QP, ST PLASTIC HOUSING


POLYESTER OVERLAYS

QP, ST TOUCH SCREEN


304 STAINLESS STEEL

QP, ST 4X MEMBRANE
KEY:

SILICONE RUBBER
A = Acceptable Resistance

GASKET B41NES
M = Moderate Resistance

POLANE PAINT
GASKET QPJ

LEXAN LENS
GASKET HMI
U = Unacceptable Resistance
T = Not Tested

KEYPADS

O-RINGS
oil, cutting A A A U T A A A A A A A A U A
oil, diesel A T A U U A A A A A A A A T A
oil, hydraulic A T A T T A A A A A A A A T A
oil, lube A M A T T A A A A A A A A M A
oil, motor A M A T T A A A A A A A A M A
oil, petroleum A M A T T A A A A A A A A M A
oil, silicone A A A A T A A A A A A A A M A
oil, vegetable A A A U U A A A A A A A A M A
salt spray , 5% A A A A A A A A A A A T A A A
soap solution A A A A A A A A A A A T A M A
water A A A A A A A A A A A A A A A
xylene A U T U U A T U T T A T U U T

Quickpanel Installation Hardware Reference • 111


Product Enclosure Ratings

The following table lists the various TCP operator interface products and their associated
enclosure type ratings. Please note that a product listed as ‘DESIGNED to enclosure type
rating’ means that the enclosure was designed to meet the requirements of a specified
enclosure rating but never was formally tested by an independent party to certify its rating. A
product listed as ‘TESTED to enclosure type rating’ means that an independent party has
certified the enclosure rating. The enclosure ratings for any given product are only valid
when correctly mounted in an appropriate control panel.

TYPE 1:
For indoor use primarily to provide a degree of protection against limited amounts of falling
dirt.
TYPE 4:
For indoor or outdoor use primarily to provide a degree of protection against windblown dust
and rain, splashing water, hose-directed water, and damage from external ice formation.
TYPE 4X:
For indoor or outdoor use primarily to provide a degree of protection against corrosion,
windblown dust and rain, splashing water, hose-directed water, and damage from external
ice formation. Indoor use only may be stipulated.
TYPE 12:
For indoor use primarily to provide a degree of protection against circulating dust, falling
debris, and dripping noncorrosive liquids.
TYPE 13:
For indoor use primarily to provide a degree of protection against dust, spraying of water, oil
and noncorrosive liquids.
KEY:
D = DESIGNED to enclosure type rating
T = TESTED to enclosure type rating

TYP TYP TYPE 4X TYPE TYPE


E1 E4 INDOOR 12 13
ONLY
QUICK PANEL D D D note 1 D D
QUICK PANEL JR. D D D note 1 D D
note 1: only when equipped with optional stainless steel bezel and 4X membrane

112 • Hardware Reference Quickpanel Installation

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