A Series Tuned Harmonic Filter
A Series Tuned Harmonic Filter
designed to trap a certain harmonic. These filters are applied in parallel with the power
system and is often called shunt passive filters. For most harmonic filters in power
systems, filters are tuned to 4.2 or 4.7 for trapping 5th order harmonics. For capturing
7th order, harmonics filters can be tuned to 6.7. These filters are often called ‘detuned’
filters since they are not tuned to the exact harmonic order. Exact tuning of filter to 5th
or 7th is usually not done due to additional cost and engineering required to size those
filters. Exact tuning if desired can be done using the calculator below. Device
tolerance and component degradation could result in shifting of
tuning point over time and has to be considered during the design
process.
Harmonic filter design involves initially selecting the size of reactive
compensation (kVar) desired. This could be based on the need for power factor
correction or based on the size of capacitors available commercially. Note that if
capacitor kVar is made minimum then the size of harmonic filter reactor increases. So
there has to be compromise made between inductor and capacitor selection in shunt
passive filter design.
See: Power Factor Calculator
The harmonic filter calculator below can be used to calculate the filter
parameters needed to tune to a particular frequency.
HARMONIC FILTER CALCULATOR
3 Phase Reactive Power Requirement of Harmonic Source [kVar]*
Minimum capacitive compensation desired.
System Voltage [V]*
Phase-Phase Voltage
System Frequency*
50 Hz
60 Hz
400 Hz
Harmonic Order to Tune
4.20
Click on the dot and use arrow key for fine adjustment
Q of Reactor
50
Q typically between 30-100
RESULTS- FILTER PARAMETERSNOTE: LOW VOLTAGE CAPACITORS ARE USUALLY CONNECTED IN
DELTA
Size of Capacitor [uF] if connected in Wye
OTHER RESULTS
Resistance of reactor [Ohm]
Step1: Determine the capacitor size Qc (Mvar) needed to meet the reactive power
requirement of harmonic source.
Step2: Determine capacitor’s reactance.
Step3: If hn is the harmonic order that is desired to be trapped, calculate the value of
inductive reactance needed using the equation below.
If Q is the filter’s desired quality factor (typically between 30-100), then the resistance
can be calculated as:
Cihan Şenel
Technical Sales Engineer
Aktif Mühendislik
Despite being used extensively in the compensation systems of this type of reactor, which is defined
by various names such as detuned reactor, passive harmonic filter, unsteady filter, low pass band
filter, there is information pollution and misconceptions about what works. This article has been
revised to remove this fallacy and information pollution.
I. INTRODUCTION
Harmonics are unwanted electrical components that are most often spoken about in power quality
parameters and cause problems when they exist over the limits set by the standards in the electrical
system. n systems where harmonics are present, harmonic filter reactors are connected in series to
the capacitors. The main purpose is to prevent the harmonic current flowing on the capacitor and to
prevent the resonance of the system.
If we look to the impedance equation of the capacitor, it is seen that the capacitor impedance
decreases with the increase of the frequency. In this case, the current will flow at low impedance so
that the total current on the capacitor will be equal to the sum of the nominal coupling current and the
harmonic current. An unwanted state will occur on the capacitor due to the harmonic current.
Total Current = Nominal coupling current + Harmonic coupling current
To reduce the harmonic coupling current we need to increase the line impedance to which the
capacitor is connected. As can be seen in Formula 2, the high impedance bobbin at high frequencies
is possible by connecting the capacitor in series..
At this point the total impedance will be equal to the sum of the capacitor and coil impedance and the
harmonic current flowing on this arm will be reduced to the lowest level.
Harmonic filter (detuned) reactors do not destroy harmonic components in the system. It only prevents
the harmonic current from increasing in amplitude. It is a well-known misinformation to say that it
destroys harmonics in the system.
Limits the harmonic current flowing on the capacitor. This prevents heat and high current stresses
and allows the capacitors to have a longer operating life.
Prevents to overcurrent and heating problems on transformers, bus bars, cables, switchgear,
protection equipment, etc…
V. RESULT
Given the fact that almost every use of nonlinear loads increases day by day, it is important to use
harmonic filter (detuned) reactors in compensation systems.
In article” Power Factor Correction Capacitors Sizing Calculations – Part Fifteen” we
indicated that The Main Components of PFC Panel are as follows:
1. A protective device;
2. A switching device (contactor);
3. One or more capacitors suitably connected;
4. Resistors for capacitor discharge.
5. A PF controller is used In case of an automatic PF
compensation system to command switching in/off of the
capacitors.
And we explained how to select the first two items (protective devices and contactors) in
the past article. Today we will explain the following:
Note:
3- Rated frequency f;
4- Reactive power Qc, expressed in KVAR.
C= Qc x 109/ (2πfE2)
Where:
C: capacitance in Farads μF
Qc: reactive power in KVAR
π =3.1416
f: rated frequency in Hz
E: rated voltage in V
C = Qc × 109 / (4πfE2)
Where:
C: capacitance in Farads μF
Qc : reactive power in KVAR
π =3.1416
f: rated frequency in Hz
E: rated voltage in V
Example#1:
Solution:
C = Qc × 109 / (4πfE2)
C = 15 × 109 / (4 x 3.142 × 50 × (415 × 415)) = 138.62μF
Where:
Example#2:
Solution:
Note:
The tolerance of capacitance of a capacitor is -5% t0 +10% of
capacitor as specified in the IEC Standards.
Where:
Example#3:
Solution:
Where:
Example#4:
Solution:
QM = ( fM / fN ) × ( UM / UN )2 × QN
Where:
Example#5:
Solution:
QM = (fM / fN ) × ( UM / UN )2 × QN
QM = (48.5/50) × (425 / 440)2 × 15 = 13.57kvar.
Where:
IM = Capacitor Current
IR = Rated Current
UM = Measured Voltage
fM = Measured frequency
UR = Rated Voltage
FR = Rated Frequency
Note:
Please ensure that the measurement at site is done using true
RMS clamp meter.
Example#6:
Solution:
Where:
Qc: capacitor KVAR
C: capacitance in μF
V: rated voltage in V
π = 3.1412
fn: rated frequency
P: blocking factor
Where:
Example#7:
Solution:
Where:
Qs: the effective Capacitor KVAR using detuned reactor
Us: service voltage
Un: nameplate voltage of the capacitor
Qn: nameplate KVAR of the capacitor
P: blocking factor
Uc = Us / (1-p)
Note:
We should choose a capacitor with nominal voltage Un higher
than Uc.
Example#8:
Solution:
Where:
IL = Qs / √3 Us
Example#9:
Solution:
Where:
IL = Qs / 3 Us
Example#10:
Solution:
In the next article, we will explain how to choose Resistors, PF Controllers and Cables
for Power Factor Correction Capacitors Calculators. Please, keep following.
Today, we will explain the power factor compensation in case of harmonics distortion.
Linear and Non-Linear Loads
1- Linear loads
Linear loads occur when the impedance is constant; which implies the current is
proportional to the voltage. a straight-line graph as shown in the figure-1 below.
Simple loads, composed of one of the elements (Resistors only or inductors only or
capacitors only) do not produce harmonics.
2- Non-linear loads
Non-linear loads occur when the impedance is not constant; then the current is not
proportional to the voltage. as shown in the figure-2 below.
Combinations of the components normally create non-linear loads and harmonics.
Fig.2: Non-linear loads
The non-linear loads (electronic systems) dramatically increase harmonic noise on the
line side of the power distribution plant which impacts the whole electrical distribution system.
Typical examples of non-linear loads (harmonic sources) are:
Computers
Solid-state rectifiers
DC drives
Welding equipment
Chokes
Non-linear loads inject non-sinusoidal currents into the network. These currents are
formed by a 50 Hz or 60 Hz fundamental component, (as well as a DC component in some cases),
plus a series of overlaid currents with frequencies which are multiples of the fundamental
frequency which known as harmonics.
Equipment Consequence
f = fp √(Psc/Pc)
where:
f = resonant frequency,
fp = power frequency,
Example#1:
S = 630 KVA
Usc = 6%
P = 500 KW
Qc = 275 kVAr
Solution:
The short-circuit power is: Ssc = S x 100 / Usc = 630 x 100 / 6 = 10500 KVA
Notes:
Harmonic limitations have been established by IEEE 519 2014 for the
following reasons:
The harmonic voltage limitations set forth by IEEE 519-2014 for Bus
voltage V at PCC ≤ 1.0 kV are:
Notes to Table-2:
a
A High-voltage systems can have up to 2.0% THD where the cause
is an HVDC terminal whose effects will have attenuated at points in the
network where future users may be connected.
All values should be in percent of the rated power frequency
voltage at the PCC. Table-2 applies to voltage harmonics whose
frequencies are integer multiples of the power frequency.
Harmonic levels that exceed the recommended values set forth by IEEE
519-2014 should be addressed through harmonic filtering. Failure to
address these harmonic issues may lead to problems on the electrical
distribution system, such as those detailed above. For PFCC, the resonant
harmonics can be avoided in several ways:
In order to filter harmonics at a specific site, tuned harmonic filters can be applied.
A capacitor is connected in series with an inductor such that the resonant frequency of
the filter equals the harmonic to be eliminated.
Tuned filters should never be applied without a detailed analysis of the system. The
currents expected to flow in the filter are difficult to predict and are a complex function of the
system and load characteristics.
1. Passive filter,
2. Active filter,
3. Hybrid filter.
1- Passive filter
Passive filter
2- Active filter
This is an electronic power system designed to compensate either the harmonic voltage
or the harmonic currents generated by the load. This filter re-injects, in phase-opposition, the
harmonics present on the load's power supply so that the current in the line becomes sinusoidal.
The active filter has many advantages as follows:
1. Filtering simultaneously dozens of harmonics and does not involve design costs for
dimensioning.
2. They continue to guarantee efficient harmonic compensation even when changes are
made to the installation.
3. Auto-configuration to harmonic loads whatever their order of magnitude
4. Elimination of overload risks
5. Compatibility with electrical generator sets
6. Connection to any point of the electrical network
7. Several conditioners can be used in the same installation to increase depollution
efficiency (for example when a new machine is installed)
8. Active filters may provide also power factor correction.
3- Hybrid filter
This involves a combination of the two Passive & Active filters described above for a
broad power range.
Hybrid filter
Table-3 below shows the criteria that can be taken into account to select
the most suitable technology depending on the application.
Passive
Active filter Hybrid filter
filter
overload
Necessity of being in
accordance with strict
No √ √
limits of harmonic
rejected
Tuning frequency of the reactor capacitor can be selected from the below
table-4:
harmonic
generators remote control frequency (Ft)
(Gh)
fluorescent
lamps, UPS,
variable
speed drives,
welding
machines
The most common values of relative impedance are 5.7, 7 and 14%. (14% is
used with high level of 3rd harmonic voltages).
4.2
5.7 210 250
7
3.8 190 230
14
2.7 135 160
Generally, and from the past articles, we can say that we have 3 general
methods of PF compensation according to the level of network harmonic
pollution as follows:
1. Standard compensation,
2. Overrated compensation,
3. Detuned compensation.
The selection between the above methods can be made based on the
following two criteria:
* Please check that the de-tuned capacitor bank does not interfere with
telecommunication frequency used by the utilities
Example#2:
U = 400 V
Sn = 800 kVA
In the following cases:
Solution:
For case#1:
Gh/ Sn = 6.2 %
For case#2:
Gh/ Sn = 18.75 %
For case#3:
Gh/ Sn = 50 %
Notes:
In the next article, we will explain the (3) Famous Power Factor Correction Capacitors
Calculators. Please, keep following.
Today, we will continue explaining the technical part for Power Factor Correction
Capacitors Sizing Calculations. We will explain the following topics:
There are many causes for getting a low power factor for
some equipments as follows:
1. Equipment Design,
2. Operating Conditions.
1. Loading,
2. Line voltage.
1.B.1 Loading
The power factor of an electrical motor reaches its maximum
value under full load. The power factor decreases rapidly
when the load decreases. Fig.1 below illustrates the effect of
the loading on a motor’s power factor and Table-1 gives
values of PF for different motor loading factors.
Fig.1: effect of the loading on a motor’s power factor
When an installation operates with a low power factor, the amount of useful
power available inside the installation at the distribution transformers is
considerably reduced due to the amount of reactive energy that the
transformers have to carry. In this case, we say that there is a loss in the
efficiency of the transformer.
Fig.2 below indicates the available actual power of distribution equipment
designed to supply power to 1000 KW installation.
Fig.2
In general terms, as the power factor of a three phase system decreases the
current rises. The heat dissipation in the system rises proportionately by a
factor equivalent to the square of the current rise.
Fig.3 below graphically displays the variation of the I2R losses in feeders and
branches. Losses are expressed in percent as a function of power factor.
Fig.3
2.3.A Transformers
This means that with a high power factor, the effective capacity of your
local electricity network potentially deferring future investment in electrical
infrastructure and allowing you to connect more machinery to the same
utility connection.
Fig.4
So, for an installation with a power factor = 0.7, the cross-section of the
conductor must be twice as large as it would be if the power factor =1.
The running costs of an installation with low power factor will be increased
due to the following reasons:
And
Decreasing the total power will make good savings in the utility bill.
Example#1:
Table-2 shows 600 KW working power vs KVA required for different power
factors
Power
0.6 0.7 0.8 0.9 1
factor
Active
600 KW 600 KW 600 KW 600 KW 600 KW
power
Reactive 800 612 450 291
0 KVAR
power KVAR KVAR KVAR KVAR
Total 1000
875 KVA 750 KVA 667 KVA 600 KVA
power KVA
Table-2
Increased available
Power factor
power
0.7 0%
0.8 +14%
0.85 +21%
0.9 +28%
0.95 +36%
1 +43%
Table-3
Where:
PFO = original power factor before improvement,
PFf = final power factor after improvement.
Example#2:
Determine the system capacity released by improving power factor from 0.5
to 0.8.
Solution:
This means that the KVA load or line current is reduced by 37.5% of what it
was before PF correction which means that we add 37.5% KVA capacity to
the system without exceeding the total power used by the system before PF
correction.
Example#3:
Calculate the system capacity released for above example using Laws noting
that the load is 200 KW.
Solution:
From laws:
KVA Released = kW (1/ PFO - 1/ PFf) = 200 (1/0.5 – 1/0.8) = 200 x 0.75 = 150 KVA
Also, from the following fig.5 you can find the KVA Released factor for any
power factor improvement.
Fig.5
Example#4:
Solution:
Fig.6
Example#5:
Determine the system capacity released by improving power factor from 0.7
to 0.95.
Solution:
% released system capacity = 100 x (1 – PFO / PFf)
% released system capacity = 100 x (1 – 0.7 / 0.95) = 27 %
For the older power system networks, the kilowatt losses (I 2R) can account for
2 to 5 % of the total load. Since the power losses are proportional to I 2 and
the current is inversely proportional to PF, so an improvement in power
factor will cause a reduction in system current, a reduction in system losses
and reduced power bills.
Where:
PFO = original power factor before improvement,
PFf = final power factor after improvement.
From the following curve (Fig.7) you can find the % reduction in losses for any
power factor improvement.
Fig.7
Example#6:
Solution:
From the above curve, you can get the same solution.
Also, you can calculate the reduction in power losses at transformers from
the following curve (Fig.8):
Fig.8
Where:
3= transformer with normal losses
2= transformer with reduced losses
1= transformer with low losses
1. Iron (or core losses) power dissipated in the transformer under no load
conditions,
2. Copper (or winding losses).
Example#7:
500 kVA Transformer with Actual load 300 kW, if we correct PF from 0.7 to
0.95, calculate the % reduction in power losses.
Solution:
When capacitors are added to the power system, the voltage level will
increase. The percent voltage rise associated with an improvement in PF can
be approximated as:
Where:
Transformer % IZ = Transformer impedance % from nameplate.
From the following curve (fig.9) you can find the % voltage drop for any
power factor improvement.
Fig.9
Example#8:
Solution:
Notes:
Fig-10 below represents the increasing size of conductors required to carry the
same 100 KW at various power factors.
Fig-10
So, for an installation with a 100 KW load, at a power factor = 1, the cross-
section of the conductor is half size as it would be if the power factor =0.7.
This will lead to less Investment for new installations.
In the next article, we will continue explaining the technical part for Power Factor
Correction Capacitors Sizing Calculations. Please, keep following.