@airbus: Component Maintenance Manual With Illustrated Part List
@airbus: Component Maintenance Manual With Illustrated Part List
@airbus: Component Maintenance Manual With Illustrated Part List
AIRBUS S.A.S.
Customer Services
Technical Data Support and Services
31707 Blagnac Cedex
FRANCE
FAPE3
PN : D5347595100051
HIGHLIGHTS
HIGHLIGHTS
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DISASSEMBLY
TASK 52-33-32-000-801-A01 Nov 01/08
Subtask 52-33-32-040-001-A01 Nov 01/08
CLEANING
TASK 52-33-32-100-801-A01 Jul 01/11
Subtask 52-33-32-100-001-A01 Jul 01/11
INSPECTION/CHECK
TASK 52-33-32-210-801-A01 Nov 01/08
Subtask 52-33-32-210-001-A01 Nov 01/08
FIGURE 52-33-32-991-001-A01 Nov 01/08
REPAIR
TASK 52-33-32-300-801-A01 Jul 01/11
Subtask 52-33-32-300-001-A01 Jul 01/11
TASK 52-33-32-300-802-A01 Jul 01/11
Subtask 52-33-32-300-002-A01 Jul 01/11
TASK 52-33-32-300-803-A01 Jul 01/11
Subtask 52-33-32-300-003-A01 Jul 01/11
ASSEMBLY
TASK 52-33-32-400-801-A01 Jul 01/11
L.E.C.
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L.E.C.
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TABLE OF CONTENTS
INTRODUCTION
52-33-32-871-801-A01 Introduction
DISASSEMBLY
52-33-32-000-801-A01 Disassembly of the Latch Spigot Assy
CLEANING
52-33-32-100-801-A01 Cleaning
INSPECTION/CHECK
52-33-32-210-801-A01 General
REPAIR
52-33-32-300-801-A01 Removal of Scratches
52-33-32-300-802-A01 Removal of Marks and Corrosion
52-33-32-300-803-A01 Replacement of Parts
ASSEMBLY
52-33-32-400-801-A01 Assembly of the Latch Spigot Housing
T.O.C.
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SBL
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INTRODUCTION
TASK 52-33-32-871-801-A01
Introduction
1. General
A. This manual is written to the iSpec 2200 and in ASD Simplified Technical English (STE). The
international SI units of measurement are used in this manual, with imperial units shown in
parentheses.
B. The manual contains data about maintenance on the component in a workshop. It does not
contain data about maintenance on the component when it is installed in the aircraft.
C. Only approved persons with the necessary skills are permitted to do the maintenance procedures
in this manual.
D. Maintenance Task Oriented Support System (MTOSS) task and subtask identification is used in
this manual. The maintenance tasks and other data have special MTOSS numbers for Electronic
Data Processing (EDP). The user of the manual can ignore the MTOSS numbers.
E. This manual contains:
- Technical data for the component
- Maintenance and repair procedures about the component
- An Illustrated Parts List (IPL) with data for the component parts. Parts are identified in all
sections of the manual by the IPL-Figure and item number.
F. We verified the DISASSEMBLY, TESTING and ASSEMBLY procedures by simulation.
2. How to use the Manual
A. Make sure that the manual contains the information applicable to your component.
B. If you need to identify a part or find a part number, use the search function.
C. You must use the instructions in this manual for all the component maintenance. Read all the
applicable WARNINGS and CAUTIONS before you do the work on the component.
3. List of Abbreviations
ACM Abbreviated Component Maintenance Manual
AEB Airline Engineering Bulletin
ASD Aero Space and Defence Industries Association of Europe
ATA Air Transport Association of America
ATLAS Abbreviated Test Language for All Systems
CMM Component Maintenance Manual
CMS Component Maintenance Sheet
FIN Functional Item Number
INTRO
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INTRO
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TASK 52-33-32-870-802-A01
General
1. Technical Data (approx.)
Length: 200.0 mm (7.9 in.)
Width: 85.0 mm (3.4 in.)
Height: 65.0 mm (2.6 in.)
Weight: 0.5 kg (1.1 lb.)
Technical Data (approx.)
TABLE 1
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TASK 52-33-32-870-803-A01
Description and Operation
1. The Latch Spigot Assy is a part of the bulk door locking and warning system at the aft bulk door
frame. The integrated proximity switch monitors the open/closed position of the bulk door.
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DISASSEMBLY
TASK 52-33-32-000-801-A01
Disassembly of the Latch Spigot Assy
1. Reason for the Job
self explanatory.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
lockwire
Consumable Materials
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
TASK 52-33-32-300-803-A01 Replacement of Parts
Referenced Information
TABLE 2
3. Procedure
Subtask 52-33-32-040-001-A01
A. Disassembly of the Latch Spigot Assy
NOTE : Do not remove the bushes (80) unless a repair or a new installation is necessary
(Refer to REPAIR, TASK 52-33-32-300-803-A01).
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(6) Remove the cotter pin (120), the nut (130), the washer (140), the shaft (150) and the
roller (160) from the lever assy (70).
(7) Release the lockwasher (180)
(8) Remove the nut (170) and the target (190) from the lever assy (70).
(9) Cut and remove the lockwirefrom the nut and the housing (10).
NOTE : The nut and the lockwasher are a part of the proximity detector (200).
(10) Release the lockwasher and remove the nut from the proximity detector (200).
(11) Remove the proximity detector (200) form the housing (10).
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CLEANING
TASK 52-33-32-100-801-A01
Cleaning
1. General
- Not applicable
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
19-003 Lint-Free Cotton Cloth
Consumable Materials
TABLE 1
3. Procedure
Subtask 52-33-32-100-001-A01
A. Cleaning
(1) Clean the component parts as follows:
(a) Remove loose dirt with a vacuum cleaner or a soft brush.
(b) Remove remaining dirt with a nonmetallic scraper.
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INSPECTION/CHECK
TASK 52-33-32-210-801-A01
General
1. General
A. Do an approved nondestructive test if you think there is a crack which is not clearly visible.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
355M03210000 Check Doors Tool
Fixtures, Tools, Test and Support Equipment
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
TASK 52-33-32-300-802-A01 Removal of Marks and Corrosion
TASK 52-33-32-820-804-A01 Fits and Clearances
FIGURE 52-33-32-991-001-A FIGURE 52-33-32-991-001-A-Spring Check Diagram
Referenced Information
TABLE 2
3. Procedure
Subtask 52-33-32-210-001-A01
A. Examine for:
(1) Cracks
(a) No cracks are permitted.
(b) Replace the component parts which have cracks.
(2) Wear
(a) Refer to FITS AND CLEARANCES, TASK 52-33-32-820-804-A01 for the wear limits.
(b) Replace the component parts, if the wear is not in the limits.
(3) Scratches
(a) Remove scratches up to:
- 10 % of the material thickness and
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F_CM_523332_1_0010101_01_00
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REPAIR
TASK 52-33-32-300-801-A01
Removal of Scratches
1. General
- Not applicable
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
Consumable Materials
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
TASK 52-33-32-210-801-A01 General
Referenced Information
TABLE 2
3. Procedure
Subtask 52-33-32-300-001-A01
A. Remove the Scratches
(1) Remove the protective treatment from the damaged area.
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(5) Clean the reworked area with Material No. 11-003 Methyl-Ethyl-Ketone.
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TASK 52-33-32-300-802-A01
Removal of Marks and Corrosion
1. General
- Not applicable
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
Consumable Materials
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
TASK 52-33-32-210-801-A01 General
Referenced Information
TABLE 2
3. Procedure
Subtask 52-33-32-300-002-A01
A. Removal of Marks and Corrosion
(1) Remove the protective treatment from the damaged area
CAUTION : MAKE SURE THAT YOU REMOVE ALL MARKS AND CORROSION.
REMAINING DAMAGE CAN CAUSE NEW CORROSION.
(2) Remove the marks and the corrosion and make a smooth contour to prevent stress
concentrations.
(3) Polish the reworked area.
(4) Measure the reworked component parts (Refer to INSPECTION/CHECK, TASK
52-33-32-210-801-A01).
(a) Replace the reworked component parts if they are not in the limits.
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TASK 52-33-32-300-803-A01
Replacement of Parts
1. General
- Not applicable
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
09-013 Corrosion Inhibiting Brush Consistency
09-016 Corrosion Inhibiting Fillet Consistency
16-021 Flexible Polyurethane
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-05
Referenced Information
TABLE 2
3. Procedure
Subtask 52-33-32-300-003-A01
A. Replacement of Parts
(1) Replacement of the Pressed-in Bushes (80).
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NOTE : You must install the bush with Material No. 09-013 Corrosion Inhibiting
Brush Consistency.
(f) Check the installed bush (80) for correct and satisfactory installation.
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ASSEMBLY
TASK 52-33-32-400-801-A01
Assembly of the Latch Spigot Housing
1. Reason for the Job
self explanatory.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
04-011 Silicone Grease Pneumatic Syst and Seals
lockwire
Consumable Materials
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
TASK 52-33-32-820-804-A01 Fits and Clearances
Referenced Information
TABLE 2
3. Procedure
Subtask 52-33-32-440-001-A01
A. Assembly of the Latch Spigot Housing
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NOTE : Make sure that all parts are clean and in the correct condition.
(1) Install the proximity detector (200) on the housing (10).
(2) Install the lockwasher and the nut on the proximity detector (200) and safety the nut with
lockwire.
NOTE : The nut and the lockwasher are a part of the proximity detector (200).
WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 04-011 SILICONE GREASE
PNEUMATIC SYST AND SEALS. OBEY THE MATERIAL MANUFACTURER’S
INSTRUCTIONS.
(3) Apply Material No. 04-011 Silicone Grease Pneumatic Syst and Seals to all movable parts.
(4) Install the shaft (150), the roller (160), the washer (140) and the nut (130) on the lever
assy (70).
(5) Safety the nut (130) with the cotter pin (120).
(6) Install the target (190) on the lever assy (70).
(7) Adjust and turn the target (190) (Refer to Figure in FITS AND CLEARANCES, TASK
52-33-32-820-804-A01) until the clearance between the target plate and the surface of the
lever is 2.5 mm (0.0984 in.) (Pre-set measurement).
NOTE : Attach a tag to the target (190) which tells persons to make the final adjustment
after the installation to the aircraft and to safety the nut (170) with the
lockwasher (180).
(8) Install the lockwasher (180) and the nut (170) on the target (190).
NOTE : Do not safety the nut (170) with the lockwasher (180) at this stage.
(9) Install the lever assy (70), the washer (110) and the spring (100) with the bolt (90) on the
housing (10).
(10) Safety the bolt (90) with the pin (20) on the housing (10).
(11) Install the ring (60), the bearing (50), the bush (40) and the screw (30) on the housing
(10).
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TASK 52-33-32-820-804-A01
Fits and Clearances
1. General
A. How to use the Fits and Clearances Table (See TABLE 1)
(1) A NOTE above the table gives the reference to the related CMM figure.
(2) Column 1 gives the location number (LOC NO.) of the part.
(3) Column 2 gives links to the IPL figure item numbers of the mating parts.
(4) Column 3 gives the dimensions and the assembly clearances of the original manufacturer
(MFR) limits.
(5) Column 4 gives the dimension limits and the maximum allowable clearance of the in-
service wear limits.
NOTE : It is necessary to replace the parts which are not in the limits (See
DISASSEMBLY, REPAIR and ASSEMBLY).
B. Sample of Fits and Clearances
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F_CM_523332_1_0020101_01_00
Latch-Spigot Assy
FIGURE-52-33-32-991-002-A01
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TASK 52-33-32-940-805-A01
Special Tools, Fixtures and Equipments
1. Special Tools
SUPPLIERS CODE
PART No. DESCRIPTION OR NAME AND WHERE USED TID
ADDRESS
355M03210000 Check Doors Tool TASK
52-33-32-210-801-
A01
Special Tools, Fixtures and Equipment
TABLE 1
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INTRODUCTION
TASK 52-33-32-872-801-A01
Introduction Illustrated Parts List (IPL)
1. General
A. The procedure recommended for finding a part number, or details of a part are in paragraph 2
of this introduction.
B. The IPL contains:
- illustrations that show an exploded view of the parts,
- the related detailed Parts Lists.
C. The IPL is used to identify, to get, keep and issue replacement aircraft parts and units.
D. AIRBUS S.A.S. has no responsibility for parts and/or units deleted or revised as a result if
airline initiated modifications are included.
E. Part numbers shown in this document are written to Air Transport Association of America
(ATA) Specification ISPEC 2200.
F. Illustrations are applicable to more than one customer.
G. In the Detailed Parts List, each figure has its own page numbering system that starts at zero.
2. How to use the IPL
A. To find a Part Number (P/N) in a Figure or Illustration you can either:
- Enter the PN in the SEARCH tool within the AirN@v / Workshop. This will show you the
Figure or Figures where this appears. Click on your chosen Fig/Item number to go open the
Figure.
- Or refer to the Alph/Numeric Parts List and find the PN. In the Fig/Item column it will
show you all the figures where this PN exists, and the Item number. Click one of these to
open the Figure.
3. Plan of the IPL
A. Indenture System of the Detailed Parts List
(1) The indenture system shows how parts and assemblies relate to their next higher
assemblies (NHA) as follows:
1234567
Assembly
Attaching parts for assembly
.Detail parts for assembly
.Sub-assembly
..Detailed parts for sub-assembly
..Sub-sub-assembly
IPL INTRO
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C. Suffixes
SUFFIXES DEFINITION REMARKS
00 and 40 to 49 Production Part to drawing
The same as the Production Part.
01 to 39 Production Part not to drawing
50 Spare Part to drawing Spare part is not the same as the
51 to 59 Spare Part not to drawing Production Part
60 to 89 Spare Part not to drawing and not Number for Product Support
storable Breakout, but not for Production
99 Spare Part to drawing and not
storable
90 to 94 Specific Part for Repair Kits
IPL INTRO
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IPL INTRO
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IPL INTRO
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IPL INTRO
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E. Other Notes
(1) ORDER OVRLGTH MPN XXXXXXXXXX
- Identifies a part number with more than fifteen characters that cannot fit in the part
number column.
(2) SB XX-XXX
- Identifies the Service Bulletin (SB) which adds to or changes the Detailed Parts List.
When the SB number shown in the name column is related to an AIRWORTHINESS
DIRECTIVE (AD), the letters AD and its number are shown in parenthesis. Also they
will follow the SB number, for example: PRE SB XX XXX (AD XXXX), POST SB XX
XXX (AD XXXX), ADDED by SB XX XXX (AD XXXX), DELETED BY SB XX XXX
(AD XXX), etc.
(3) SEL FROM
- Identifies a group of alternative parts from which you can take the necessary ones.
(4) OVERSIZE/UNDERSIZE
- Identifies a part as oversize or undersize.
(5) OPT TO
- Identifies an optional part that is fully interchangeable with the initial part.
(6) ALT FROM PN XXXXXXXXXX
- Identifies an alternate part number (this is a part that is fully interchangeable with the
initial part after it has had a change(s)).
(7) BUY PN XXXXXXXXXX
- Identifies the replacement part for the part in the part number column.
(8) LM = LOCAL MANUFACTURE
- Identifies the part number of the basic material (e.g. for seals, hinge strips, extrusion
etc...) from which the part in the part number column is manufactured.
- Identifies the unit of measurement followed by the dimensions or quantity.
(9) SEE CMM OR ACMM
- Refer to the Component Maintenance Manual or Abbreviated Component Maintenance
Manual for the part listed in the Detailed Parts List.
(10) MADE FROM JXXXX, MADE BY VXXXXX, MM XXX
- Identifies a part that is made from bulk material e.g. seals extrusions etc. and, if
necessary, the unit of measurement and quantity.
(11) USED ON MPN
- Identifies the NHA for a part in the part number column. This is used when the NHA
is not clear from the Usage Code (almost the same assemblies with details that are not
the same but have a single breakdown).
IPL INTRO
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NOTE : Suppliers who manufacture parts for which AIRBUS S.A.S. has an exclusive
sale right are not given a vendor code.
- AIRBUS standard parts (Prefix DAN, NSA etc...) are given the supplier code of
the seller of the parts. If there is more than one seller, a dummy supplier code
VT0000 is assigned to the related P/N. In this case, the additional cross-
reference table gives, for each P/N the various supplier codes and their own P/N
if applicable.
NOTE : All relevant Supplier Codes are shown in the ’Vendors Name and Code
List’, which is a part of the IPL INTRO.
IPL INTRO
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VENDOR LIST
IPL INTRO
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10
90
200
20
60
50
40 20
30
110
190
80
75
180
70 170
150
80
120
130 160
140
100
F_PL_523332_03_0_01_00
SPIGOT ASSY-LATCH
Figure 03 / FIGURE-52-33-32-950-803-01
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