HY-TTC 30 Family Hardware User Manual

HY‑TTC 30 Family
Hardware User Manual

Device Version 01.03.xx
Author: Klaus Steinhammer

Document number: D-TTC-X-G-02-001
Version: 1.1.4
Date: see revision chart
Status: released
Reviewer: Wolfgang Dittrich
Martin Lenz
TTControl GmbH
Schoenbrunner Str. 7, A-1040 Vienna, Austria, Tel. + 43 1 585 34 34-0, Fax +43 1 585 34 34-90, [email protected]
No part of the document may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, without the written permission of TTControl
GmbH. Company or product names mentioned in this document may be trademarks or registered trademarks of their respective companies. TTControl GmbH undertakes no further
obligation in relation to this document.
Copyright © 2016, TTControl GmbH. All rights reserved. Subject to change and corrections
Product Name: HY‑TTC 30
Document Title: HY‑TTC 30 Family Hardware User Manual Page 2
Revision Chart
A revision is a new edition of the document and affects all sections of this document.
Version Date Responsible Person Modification
1.0.0 2014-06-26 KST Initial release

1.0.1 2014-06-27 KST Removed typo in chapter 3.9.7
1.0.2 2014-07-10 KST Minor modifications on title page
1.0.3 2014-07-31 KST Minor modifications (Issue 65537)
Changed technical data of XO variant (issue59770)
Update of Figure 13 (issue67453)
1.0.4 2014-02-16 FWI, KST 3/4 mode inputs – voltage measurement range
updated, Pull-resistor configuration for analog input
modes adapted to fixed Pull Down (issue
69170/70838), Update of Figure 17 (issue 75406)
1.0.5 2016-03-01 RHR Chapter 1.4 – added Memory write cycles and data
retention (issue87872)
1.0.6 2016-05-11 KST added digital voltage mode for PVG pins
(issue96227), update of ADC values (issue82137)
1.1.0 2016-09-16 FBO Added TTC32 (issue102963)
1.1.1 2016-10-06 FBO Update after Review by MLZ
1.1.2 2016-10-17 KST Reworked time constants on 3&4 mode inputs
(issue104635)
1.1.3 2016-11-14 FBO Add warnings mentioned in risk analysis
(issue106299)
1.1.4 2017-01-09 FBO Fixing broken references (issue109307)
Last Change: 2017-01-09 10:21 Author: Klaus Steinhammer File name: hy_ttc30_hum_D-TTC-X-G-02-001_V1.1.4.docx © TTControl GmbH
Contents
1 General Description .............................................................................................................. 6

1.1 Introduction...................................................................................................................... 6
1.2 Instructions for safe operation.......................................................................................... 6
1.2.1 General........................................................................................................................ 6
1.2.2 Checks to be done before commissioning the ECU ..................................................... 7
1.3 I/Os.................................................................................................................................. 7
1.4 Variants ........................................................................................................................... 7
1.5 Features .......................................................................................................................... 9
1.6 Overview ....................................................................................................................... 13
1.7 Mechanical Specifications ............................................................................................. 14
1.8 Standards and Guidelines ............................................................................................. 14
1.8.1 Environmental Criteria ............................................................................................... 14
1.8.2 ESD and EMC for Road Vehicles .............................................................................. 15
1.8.3 ESD and EMC for Industrial Applications ................................................................... 15
1.8.4 Functional Safety ....................................................................................................... 15
2 Main Connector Overview .................................................................................................. 16
2.1 Pin Functions Depending on Module Variant ................................................................. 17
2.2 Mating Connector and Crimp Contacts .......................................................................... 20
2.2.1 Molex Part Numbers .................................................................................................. 20
2.2.2 Delphi Part Numbers ................................................................................................. 21
3 Specification of Common Pin Functions ........................................................................... 22
3.1 Positive Power Supply (BAT+ POWER) ........................................................................ 22
3.1.1 Pinout ........................................................................................................................ 22
3.1.2 Functional Description ............................................................................................... 22
3.1.3 Maximum Ratings ...................................................................................................... 23
3.1.4 Characteristics ........................................................................................................... 23
3.1.5 Impact of Internal Pull-Up Resistors on Quiescent Current ........................................ 24
3.1.6 Voltage Monitoring ..................................................................................................... 24
3.2 Positive Power Supply for Internal Electronics (BAT+ CPU) .......................................... 25
3.2.1 Pinout ........................................................................................................................ 25
3.2.3 Maximum Ratings ...................................................................................................... 27
3.2.5 Voltage Monitoring ..................................................................................................... 28
3.3 Negative Power Supply (BAT–) ..................................................................................... 29
3.3.1 Pinout ........................................................................................................................ 29
3.3.3 Maximum Ratings ...................................................................................................... 29
3.4 Sensor Supply 5 V ......................................................................................................... 30
3.4.1 Pinout ........................................................................................................................ 30
3.4.3 Maximum Ratings ...................................................................................................... 31
3.4.5 Supply Voltage Monitoring and Correction ................................................................. 31
3.5 Analog Ground (AGND) ................................................................................................. 32
3.5.1 Pinout ........................................................................................................................ 32

3.5.3 Maximum Ratings ...................................................................................................... 32
3.6 Ignition On Switch Input / Terminal 15 ........................................................................... 33
3.6.1 Pinout ........................................................................................................................ 33
3.6.3 Maximum Ratings ...................................................................................................... 33
3.7 Board Temperature Sensor ........................................................................................... 35
3.7.1 Pinout ........................................................................................................................ 35
3.8 4 Mode I/O with Software Configuration (voltage/current/resistive/LED drive) ............... 36
3.8.1 Pinout ........................................................................................................................ 36
3.8.3 Mode 1: Voltage Measurement .................................................................................. 37
3.8.4 Mode 2: Current Measurement .................................................................................. 38
3.8.5 Mode 3: Resistance Measurement ............................................................................ 38
3.8.6 Mode 4: LED Drive Output ......................................................................................... 41
3.8.7 Maximum Ratings ...................................................................................................... 41
3.9 3 Mode Analog I/O with Software Configuration (voltage/current/LED drive) ................. 44
3.9.1 Pinout ........................................................................................................................ 44
3.9.2 Functional description ................................................................................................ 44
3.9.3 Mode 1: Voltage Measurement .................................................................................. 45
3.9.4 Mode 2: Current Measurement .................................................................................. 46
3.9.5 Mode 3: LED Drive Output ......................................................................................... 47
3.9.6 Maximum Ratings ...................................................................................................... 47
3.10 Analog Input 0 … 32 V................................................................................................... 49
3.10.1 Pinout .................................................................................................................... 49
3.10.2 Functional Description ........................................................................................... 49
3.10.3 Maximum Ratings .................................................................................................. 51
3.10.4 Characteristics ....................................................................................................... 51
3.11 Timer Input .................................................................................................................... 52
3.11.1 Pinout .................................................................................................................... 52
3.11.3 Maximum Ratings .................................................................................................. 54
3.11.4 Characteristic of Timer Input .................................................................................. 54
3.11.5 Characteristics of Analog Input .............................................................................. 55
3.12 NodeID Inputs ............................................................................................................... 56
3.12.1 Pinout .................................................................................................................... 56
3.12.3 Maximum Ratings .................................................................................................. 57
3.13 CAN Interface ................................................................................................................ 58
3.13.1 Pinout .................................................................................................................... 58
3.13.3 Maximum Ratings .................................................................................................. 59
4 Specification of Variant Specific Features ........................................................................ 61
4.1 Hydraulic Variant Specific Pin Functions ....................................................................... 61
4.1.1 Introduction ................................................................................................................ 61
4.1.2 Power Outputs High Side with PWM Control and Current Feedback ......................... 62
4.1.3 Power Outputs High Side with PWM Control ............................................................. 68
4.1.4 Power Outputs Low Side with Digital Control ............................................................. 74
4.1.5 PVG/Voltage Outputs ................................................................................................ 77
4.2 Input Variant Specific Pin Functions .............................................................................. 81
4.2.1 Introduction ................................................................................................................ 81
4.2.2 Power Outputs High Side with PWM Control and Current Feedback ......................... 82
4.2.3 Timer Inputs with Pull-Up ........................................................................................... 83
4.2.4 Power Outputs High Side with PWM Control ............................................................. 85
4.2.5 Analog Input 0 … 32 V with Pull-Up ........................................................................... 86
4.2.6 Analog Input 0 … 32 V with weak Pull-Down Resistor ............................................... 88
4.3 Output Variant Specific Pin Functions............................................................................ 90
4.3.1 Introduction ................................................................................................................ 90
4.3.2 Power Outputs High Side with Digital Control and Filament Bulb Option ................... 91
4.3.3 Analog Input 0 … 32 V with Pull-Up ........................................................................... 96
4.3.4 Analog Input 0 … 32 V with weak Pull-Down Resistor ............................................... 97
4.4 Safety Hydraulic Variant ................................................................................................ 98
4.4.1 Introduction ................................................................................................................ 98
4.4.2 Pin Functionality ........................................................................................................ 99
4.4.3 Safety Functions ...................................................................................................... 104
4.5 Safety Input Variant ..................................................................................................... 108
4.5.1 Introduction .............................................................................................................. 108
4.5.2 Pin Functionality ...................................................................................................... 109
4.6 HY-TTC 32 Variant ...................................................................................................... 115
4.6.1 Introduction .............................................................................................................. 115
4.7 HY-TTC 32S Variant.................................................................................................... 116
4.7.1 Introduction .............................................................................................................. 116
5 Housing and Mounting Details ......................................................................................... 119
5.1 Physical Dimensions ................................................................................................... 120
5.2 General Mounting Advice ............................................................................................ 120
5.3 Mounting Guidelines .................................................................................................... 121
6 Application Notes .............................................................................................................. 123
6.1 Wiring Harness ............................................................................................................ 123
6.2 Load Distribution.......................................................................................................... 123
6.3 Inductive High Side Loads ........................................................................................... 123
6.4 Inductive Loads on the Low Side Switches .................................................................. 124
7 Debug Interface ................................................................................................................. 125
8 Abbrevations ..................................................................................................................... 127
1 General Description
This document is the hardware user manual for the HY‑TTC 30 family version 01.03.xx. Known
issues and application notes are distributed in separate documents. Please also follow these
documents to get the latest information and to avoid mistakes and misunderstandings during
implementation and use of the HY‑TTC 30.
1.1 Introduction
The HY‑TTC 30 is a programmable electronic CANOpen Slave module for sensor/actuator

management or a stand-alone controller module for programming in ‘C’ 1 . 30 configurable I/Os
allow its use with different sensor and actuator types. The device is designed specifically for
vehicles and machines that function in rough environments and at extreme operating
temperatures. Its robust die-cast aluminum housing protects against electromagnetic disturbance
and mechanical stress.
1.2 Instructions for safe operation
1.2.1 General
For safe operation of the ECUs of the HY-TTC 30 family the following rules have to be obeyed:
 Carefully read the instructions and specifications listed in this document before operating
the ECU.
 The ECUs of the HY-TTC 30 family have to be operated by using the type of connector
specified in section 2.2. It is not allowed to use any other connector or cable harness than
the specified one.
 It is not allowed to use the HY-TTC 30 ECUs in an environment that violates the specified
operational range.
 The HY-TTC 30 family of ECUs have to be operated by skilled personnel only
 When operating the HY-TTC 30 ECUs in an environment close to humans, one has to
consider that these ECUs contain power electronics and therefore the housing can have
high temperatures.
 It is not allowed to open sealed ECUs
 It is not allowed to operate unsealed ECUs outside the laboratory
 It is not allowed to operate prototype ECUs in a production environment (no matter if they
are sealed or unsealed)
 Only skilled and trained personnel is allowed to operate prototype ECUs (no matter if they
are sealed or unsealed)
 The HY-TTC 30 does not require maintenance activity by the user/system integrator. The
only maintenance activity allowed for the user is exchanging the ECU (for example after it
has reached its specified lifetime).
1
It is not possible to reconfigure a device between I/O module and standalone controller functionality, so the
right variant has to be ordered beforehand.
1.2.2 Checks to be done before commissioning the ECU

 Check the supply voltage before connecting the ECU
 Check the ECU connector and the cable harness to be free of defects
 Check the correct dimensioning of the wires in the cable harness
 Be sure that the ECU is mounted in a way that humans are not directly exposed to it and
physical contact is avoided.
 Be sure to choose a mounting location for the ECU that eliminates the possibility of ambient
temperatures greater than the maximum ambient temperature allowed for the ECU.
 The power supply of the ECU has to be secured with a fuse. The threshold value of the
fuse has to match the maximum specified input current of the ECU and the cable harness.
1.3 I/Os
All HY‑TTC 30 inputs and outputs are protected against electrical surges and short circuits. In
addition, internal safety measures allow the detection of open load, overload and short circuit
conditions at the outputs.
Proportional hydraulic components can be connected directly to the current controlled PWM
outputs or to specially designed outputs for controlling proportional valve groups (PVG devices).
The HY‑TTC 30 is designed to support various analog and digital sensor types. Many input
options can be used to adapt to different sensor types.
A CAN interface is available for communication, supporting baud rates from 50kbit/s up to
1000 kbit/s.
1.4 Variants
The unit can be ordered as I/O module, controlled via CAN bus by a CANOpen/CANOpen safety
master device or as a stand-alone controller module with programming in ‘C’ support1. To further
satisfy the demands of our customers for several different I/O type mixtures and safety
requirements there are different I/O variants of the HY‑TTC 30 device available. So the customers
can choose the variants which fit their applications at its best.
The variants and their acronyms are listed in Table 1. An overview of the features of each variant
is given in chapter 1.5. The main function blocks are depicted in Figure 1.
I/O Module with Safety controller

Controller supporting Safety I/O Module with
CANOpen 1 supporting programming
programming in ‘C’ CANOpen Safety software 1
software in ‘C’
Hydraulic
variant
HY-TTC 30XH HY-TTC 30H HY-TTC 30XSH HY-TTC 30SH
Hydraulic
variant with
2nd CAN
not available HY-TTC 32 not available HY-TTC 32S
Channel
Input variant HY-TTC 30XI not available HY-TTC 30XSI not available
Output
variant
HY-TTC 30XO not available not available not available
Table 1: HY-TTC 30 variants overview
While this document describes the technical details about the devices, there is only a brief
introduction to the safety mechanisms which have to be implemented by the system integrator
when applying a safety variant device. To successfully implement a safety function with one of the
safety devices additional guidelines have to be followed. These are documented in two separate
safety manuals; one for the safety controller devices HY-TTC 30SH/HY-TTC 32S and another one
for the safety I/O modules HY-TTC 30XSH and HY-TTC 30XSI.
For all other non-safety variants, the safety manuals are not relevant.
1.5 Features
System CPU
 XC2267 (XE167 family) CPU running at 80 MHz,

 10 bit ADC with 5 V reference voltage
Memory
Internal Flash 768 kByte

15.000 write cycles
20 years data retention (for 10 write cycles)
Internal RAM 82 kByte
External EEPROM 8 kByte

600,000 write cycles
40 years data retention @ 55 °C
Communication Interfaces
 1 x CAN, 50 kbit/s to 1000 kbit/s with configurable on-board termination

 additional 1 x CAN, 50 kbit/s to 1000 kbit/s unterminated, for HY-TTC 32 variants
Power supply
 Supply2 voltage: 12 V or 24 V
 Separate supply pins for CPU subsystem and I/O subsystem
 Low standby consumption: <1 mA @ 28 V
 5 V / 100 mA sensor supply
 Board temperature, sensor supply and supply voltage monitoring
Auxiliary functions
 2 x Node ID configuration pins (HY-TTC 30 only)
2
The HY‑TTC 30 is intended to be used together with either an internally load dump protected alternator or with an
central load dump protection. There is no load dump protection provided within this device, the unit is only protected by
transient suppressor diodes.
Input functions
4 mode I/O voltage measurement 0 to 5 V / 0 to 10.5 V

current measurement 0 to 25 mA
resistor measurement 0 to 65.5 k
LED drive output up to 25 mA
3 mode I/O voltage measurement 0 to 5 V / 0 to 10.5 V
current measurement 0 to 25 mA
LED drive output up to 25 mA
analog input voltage measurement 0 to 32 V
timer input frequency and pulse width measurement
one channel has rotary encoder support
voltage measurement 0 to 32 V
The modes are configurable in software. The analog inputs provide 10 bit resolution. Each
voltage input can be configured as digital input with adjustable threshold and hysteresis.
HY-TTC 30XSH
HY-TTC 30XSI
HY-TTC 30XO
HY-TTC 30SH
HY-TTC 30XH
HY-TTC 30XI
HY-TTC 30H
HY-TTC 32S
HY-TTC 32
4 mode I/O 2 2 2 2 2 2 2 4 4
3 mode I/O 6 6 6 6 6 6 6 4 4
Analog inputs 2 2 2 2 2 2 2 2 2
+2 with pull-up +2 with pull-up +2 with pull-up
+6 with pull-down +6 with pull-down
Timer inputs 4 4 4 4 8 8 4 4 4
Table 2: Input functions of HY-TTC 30 variants
Variant dependent Outputs
HY-TTC 30H 6 x High Side PWM Output digital output mode

HY-TTC 30XH with current feedback PWM output
HY-TTC 32 PWM output with current control loop
frequency feedback
current feedback
PWM frequency 16 to 250 Hz, up to 3 A
PWM frequency 0.25 to 1 kHz, up to 50 mA
when configured as input: frequency and/or pulse width measurement
2 x High Side PWM Output digital output mode
without current feedback PWM output
frequency feedback
Tolerant to the inrush current of filament lamps
when configured as input: frequency and pulse width measurement
2 x Low Side Digital Output digital output mode
up to 3 A
when configured as input: voltage measurement 0 to 32 V
6 x PVG / Voltage Output PVG mode output: 15% - 85% of supply voltage
useable with PVEA, PVEH and PVES valve types
Voltage mode output: analog or digital software
modes, maximum voltage depends on load
resistance (e.g. 80% VBAT+ with 10 kload)
HY-TTC 30XI 2 x High Side PWM Output digital output mode

with current feedback PWM output
PWM output with current control loop
frequency feedback
current feedback
2 x High Side PWM Output digital output mode
without current feedback PWM output
frequency feedback
HY-TTC 30XO 8 x High Side Digital Output digital output mode

up to 3 A
when configured as input: frequency and/or pulse width measurement
6 x PVG / Voltage Output PVG mode output: 15% - 85% of supply voltage
useable with PVEA, PVEH and PVES valve types
Voltage mode output: analog or digital software
modes, maximum voltage depends on load
resistance (e.g. 80% VBAT+ with 10 kload)
HY-TTC 30SH The safety and the non-safety variants differ in self-diagnose and safety
HY-TTC 30XSH features, but not in number and types of I/Os. Just the Low Side Digital Outputs
HY-TTC 32S are reserved to implement a safety mechanism, so the Low Side Digital Outputs
cannot be used for the application.
HY-TTC 30XSI The safety and the non-safety variant also just differ in self-diagnose and safety
features, but not in number and types of I/Os. As there are no Low Side Digital
Outputs, the safety input variant does not provide any outputs to be used for
safety critical functions.
The analog inputs provide 10 bit resolution. Each voltage input can be configured as digital input
with adjustable threshold and hysteresis.
1.6 Overview
Figure 1 gives an overview of the main function blocks of the HY-TTC 30 device in all its variants
and safety options.
Figure 1: Block diagram of the HY-TTC 30
1.7 Mechanical Specifications
 Dimensions: 208 x 92 x 38 mm³ (including mounted connector)

 Weight: ca. 330 g
 Ambient temperature: −40°C to +85°C
 Die-cast aluminum housing with 48 pin connector
 Operating altitude: 0 to 4000 m
For mounting drawings and mounting instructions refer to chapter 5.
1.8 Standards and Guidelines
The HY-TTC 30 has been developed to comply with several international standards and
guidelines. This chapter lists the relevant standards and guidelines and the applied limits and
severity levels.
1.8.1 Environmental Criteria

 ISO 16750: CODE: ISO 16750 (BF), L, G, H, Z, (IP6k7; IP6k9k)
The list of applied chemical agents for tests according to IEC 16750-5:2010 is given in Table 3.
Possible
ID Chemical agent
Application Method
AA Diesel fuel I, III, IV, V
AB “Bio” diesel I, III, IV, V
AC Petrol/gasoline unleaded I, III, IV, V
AE Methanol II, III, IV, V, VI
BA Engine oil II, III, IV, V
BB Differential oil II, III, IV, V, VI
BC Transmission fluid II, III, IV, V, VI
BD Hydraulic fluid II, III, IV, V
CA Battery fluid III, V
CB Brake fluid II, III, V
CC Antifreeze fluid I, III, IV, V, VI
CE Cavity protection II, III
CF Protective lacquer I, II
CG Protective lacquer remover I, III, IV, V
DA Windscreen washer fluid II, III, IV, V
DB Vehicle washing chemicals I, II, III, IV, V
DC Interior cleaner I, III
DD Glass cleaner I, III
DE Wheel cleaner I, II, III, IV
DF Cold cleaning agent I, II, III, IV, V, VI
DK Denatured alcohol I, II, III, IV, V
ED Refreshment containing caffeine and sugar III, IV
YYA Gasoline with 15% methanol I, III, IV, V
YYB FAM test fuel I, III, IV, V
Table 3: List of chemical agents
1.8.2 ESD and EMC for Road Vehicles

UNECE 10.4 Uniform provisions concerning the approval of vehicles with regard to EMC
EN 13309 EMC of construction machines
ISO 14982 EMC for agricultural and forestry machinery
ISO 7637-3 Conducted immunity signal lines

Tested for 24 V only, severity I
CISPR 25 Conducted emissions
Class 3
ISO 10605 ESD powered and unpowered
±6 kV contact discharge
±8 kV air discharge
Functional status class: A
1.8.3 ESD and EMC for Industrial Applications

IEC 61000-6-4 Radiated emission for industry
IEC 61000-6-2 Immunity for industrial environments
Conformance to surge immunity is only given if signal line wire length is less than 30 m.
1.8.4 Functional Safety

EN ISO 13849 Safety of machinery - Safety-related parts of control systems
Performance level ‘C’ – only for safety variants
None – for non-safety variants
2 Main Connector Overview
Figure 2: Main Connector Pin-Out (HY-TTC 30H shown)
2.1 Pin Functions Depending on Module Variant
Pin HY-TTC 30X(S)H HY-TTC 30XO HY-TTC 30XI HY-TTC 32(S)

A1 Digital Low Side Output 11 Analog Input 29 Analog Input 29 Digital Low Side Output 11
(0..32V Input, 5V Pull Up) (0..32V, 5V Pull Up) (0..32V, 5V Pull Up) (0..32V Input, 5V Pull Up)
B1 Digital Low Side Output 10 Analog Input 28 Analog Input 28 Digital Low Side Output 10
(0..32V Input, 5V Pull Up) (0..32V, 5V Pull Up) (0..32V, 5V Pull Up) (0..32V Input, 5V Pull Up)
C1 PWM High Side Output 05 Digital High Side Output 05 Timer Input 13 PWM High Side Output 05
(Current measurement, Timer & Analog (Timer & Analog feedback) (Frequency or Pulse width, 0..32V, 5V (Current measurement, Timer & Analog
feedback) Pull Up) feedback)
D1 PWM High Side Output 04 Digital High Side Output 04 Timer Input 12 PWM High Side Output 04
E1 PWM High Side Output 03 Digital High Side Output 03 Timer Input 11 PWM High Side Output 03
F1 PWM High Side Output 02 Digital High Side Output 02 Timer Input 10 PWM High Side Output 02
G1 PWM High Side Output 01 Digital High Side Output 01 PWM High Side Output 01 PWM High Side Output 01
(Current measurement, Timer & Analog (Timer & Analog feedback) (Current measurement, Timer & Analog (Current measurement, Timer & Analog
feedback) feedback) feedback)
H1 PWM High Side Output 00 Digital High Side Output 00 PWM High Side Output 00 PWM High Side Output 00
(Current measurement, Timer & Analog (Timer & Analog feedback) (Current measurement, Timer & Analog (Current measurement, Timer & Analog
feedback) feedback) feedback)
J1 PWM High Side Output 11 Digital High Side Output 07 PWM High Side Output 11 PWM High Side Output 11
(Timer & Analog feedback) (Timer & Analog feedback) (Timer & Analog feedback) (Timer & Analog feedback)
K1 PWM High Side Output 10 Digital High Side Output 06 PWM High Side Output 10 PWM High Side Output 10
(Timer & Analog feedback) (Timer & Analog feedback) (Timer & Analog feedback) (Timer & Analog feedback)
L1 Positive Battery Supply for Internal Electronics / Terminal 30
M1 Positive Battery Supply for Power Stages / Terminal 30
A2 CAN Low Termination
B2 CAN Low
C2 CAN High
D2 CAN High Termination
E2 PVG Output 05 (PVG or Voltage PVG Output 05 (PVG or Voltage Analog Input 27 (0..32V, Pull Down) PVG Output 05 (PVG or Voltage output,
output, Analog feedback) output, Analog feedback) Analog feedback)

F2 PVG Output 04 (PVG or Voltage PVG Output 04 (PVG or Voltage Analog Input 26 (0..32V, Pull Down) PVG Output 04 (PVG or Voltage output,
G2 PVG Output 03 (PVG or Voltage PVG Output 03 (PVG or Voltage Analog Input 25 (0..32V, Pull Down) PVG Output 03 (PVG or Voltage output,
H2 PVG Output 02 (PVG or Voltage PVG Output 02 (PVG or Voltage Analog Input 24 (0..32V, Pull Down) PVG Output 02 (PVG or Voltage output,
J2 PVG Output 01 (PVG or Voltage PVG Output 01 (PVG or Voltage Analog Input 23 (0..32V, Pull Down) PVG Output 01 (PVG or Voltage output,
K2 PVG Output 00 (PVG or Voltage PVG Output 00 (PVG or Voltage Analog Input 22 (0..32V, Pull Down) PVG Output 00 (PVG or Voltage output,
L2 Positive Battery Supply for Power Stages / Terminal 30
M2 Positive Battery Supply for Power Stages / Terminal 30
A3 Analog I/O 15 (0..5V, 0..10V, 0..25mA, 25mA LED drive) Analog I/O 15 (0..5V, 0..10V,
0..25mA, 65kohm, 25mA LED drive)
B3 Timer Input 03 (Frequency and Pulse width, 0..32V, 5V Pull Up, Pull Down)
C3 Timer Input 02 (Frequency and Pulse width, 0..32V, 5V Pull Up, Pull Down)
D3 Timer Input 01 (Frequency and Pulse width, 0..32V, 5V Pull Up, Pull Down)
E3 Timer Input 00 (Frequency and Pulse width, 0..32V, 5V Pull Up, Pull Down)
F3 Analog Ground
G3 Analog Ground
H3 Sensor Supply Output +5V, 100mA
J3 Node ID Input 01 CAN1 L
K3 Node ID Input 00 CAN1 H
L3 Negative Battery Supply / Terminal 31
M3 Negative Battery Supply / Terminal 31
A4 Analog I/O 14 (0..5V, 0..10V, 0..25mA, 25mA LED drive) Analog I/O 14 (0..5V, 0..10V,
0..25mA, 65kohm, 25mA LED drive)
B4 Analog I/O 13 (0..5V, 0..10V, 0..25mA, 25mA LED drive)
C4 Analog I/O 12 (0..5V, 0..10V, 0..25mA, 25mA LED drive)
D4 Analog I/O 11 (0..5V, 0..10V, 0..25mA, 25mA LED drive)
E4 Analog I/O 10 (0..5V, 0..10V, 0..25mA, 25mA LED drive)
F4 Analog Input 21 (0..32V, 5V Pull Up, Pull Down)
G4 Analog Input 20 (0..32V, 5V Pull Up, Pull Down)

H4 Analog I/O 01 (0..5V, 0..10V, 0..25mA, 0.. 65kohm, 25mA LED drive)
J4 Analog I/O 00 (0..5V, 0..10V, 0..25mA, 0.. 65kohm, 25mA LED drive)
K4 Ignition On Switch / Terminal 15
L4 Negative Battery Supply / Terminal 31
M4 Negative Battery Supply / Terminal 31
Table 4: Pin functions overview
2.2 Mating Connector and Crimp Contacts
The HY‑TTC 30 uses a custom fitted connector. Mating connectors are offered by Molex and
Delphi4.
2.2.1 Molex Part Numbers
Mating Connector
64320-1311 0.635 mm, 1.50 mm, CMC Receptacle, 48 Circuits, Left Wire Output, Black Coding
64320-3311 0.635 mm, 1.50 mm, CMC Receptacle, 48 Circuits, Right Wire Output, Black Coding
64320-1301 CMC Wire Cap for 48 Circuits and 28 Circuits
Crimp Contacts
For power pins 1.5 mm (tab dimensions 1.5 mm x 0.8 mm)

64323-1029 1.50 mm CMC CP Female Terminal, Tin Plated, Wire Size 0.50 mm² - 1.0 mm²
64323-1039 1.50 mm CMC CP Female Terminal, Tin Plated, Wire Size 1.0 mm²- 2.0 mm²
64325-1023 CMC Blind Plug cavity 1.50 mm
For I/O pins 0.635 mm (square 0.635 mm x 0.635 mm)

64322-1019 0.635 mm CMC CP Female Terminal, Tin Plated, Wire Size 0.35 mm²
64325-1010 CMC Blind Plug for cavity 0.635 mm
Tools
63813-2300 Power Pin extraction tool

63811-8900 Power Pin Hand Crimp Tool, Wire Size 0.50 mm² - 1.0 mm²
63811-9000 Power Pin Hand Crimp Tool, Wire Size 1.0 mm²- 2.0 mm²
63813-2400 I/O pin extraction tool
63811-9100 I/O pin Hand Crimp Tool, Wire Size 0.35 mm²
63811-9200 I/O pin Hand Crimp Tool, Wire Size 0.5 mm² and 0.75 mm²
For prototyping most of the parts can be ordered on short term via online catalog distributors like
Digikey corporation3, Mouser Electronics, Farnell or Newark.
3
Web addresses of online distributors:
http://www.digikey.com/
http://www.mouser.com
http://www.farnell.com/
http://www.newark.com/
2.2.2 Delphi4 Part Numbers
FCI part
Mating Connector number
4
13956021 0.635 mm, 1.50 mm, CMC Receptacle, 48 Circuits, Left Wire Output, Black Coding PPI0001494
13956255 0.635 mm, 1.50 mm, CMC Receptacle, 48 Circuits, Right Wire Output, Black Coding PPI0001495
13956254 CMC Wire Cap for 48 Circuits F965000
Crimp Contacts
For power pins 1.5 mm (tab dimensions 1.5 mm x 0.8 mm)

13741954 1.50 mm CMC CP Female Terminal, Tin Plated, Wire Size 0.85 mm² - 1.0 mm² PPI0001483
13749482 1.50 mm CMC CP Female Terminal, Tin Plated, Wire Size 1.25 mm²- 2.0 mm² PPI0001484
n.a. CMC Blind Plug cavity 1.50 mm PPI0001486
For I/O pins 0.635 mm (square 0.635 mm x 0.635 mm)

13955989 0.635 mm CMC CP Female Terminal, Tin Plated, Wire Size 0.22 to 0.35 mm² PPI0001619
13648598 0.635 mm CMC CP Female Terminal, Tin Plated, Wire Size 0.5 mm² PPI0000489
n.a. CMC Blind Plug for cavity 0.635 mm PPI0001485
Tools
n.a. Terminal extraction tool for power pins PPI0001592

n.a. Terminal extraction tool for I/O pins PPI0001590
n.a. Dummy plug insertion tool for I/O pins PPI0001571
n.a. Dummy plug insertion tool for power pins PPI0001572
n.a. Hand crimping tool CSV10
n.a. Crimping die for I/O pins GTS0641M
n.a. Crimping die for power pins (1.25 mm² - 1.3 mm²) GTS1502M
n.a. Crimping die for power pins (1.4 mm² - 2 mm²) GTS1503M
n.a. Cover removal tool C392000
n.a.: not applicable
4
Delphi Automotive (http://delphi.com/connectors/) acquired the Motorized Vehicle Division (MLV) from the
FCI group in October 2012. The FCI part numbers are given for reference.
3 Specification of Common Pin Functions
As there are several different variants of the HY‑TTC 30 (see chapter 1.5), first the common
features and pin functions are discussed. The variant specific features are discussed in chapter 4.
3.1 Positive Power Supply (BAT+ POWER)
3.1.1 Pinout
Pin Nr. Function

M1 Positive Supply Input for Power Stages / Terminal 30
M2 Positive Supply Input for Power Stages / Terminal 30
L2 Positive Supply Input for Power Stages / Terminal 30
3.1.2 Functional Description

Supply pins for positive supply of the power stages.
3 power pins to be used in parallel with 2 mm² wires for maximum supply current.
The HY‑TTC 30 is intended to be used together with either an internally load dump protected
alternator or with an external central load dump protection.
3.1.3 Maximum Ratings

Tambient = −40 °C … 85 °C
Symbol Parameter Note min max Units

VBAT+-max permanent none-destructive supply voltage −32 32 V
VBAT+-max Jump start (max 1 min) 32 36 V
VBAT+-lim peak none-destructive supply clamping voltage 1, 2 −40 40 V
IBAT+-lim peak none-destructive supply clamping current 1, 2 2.2 A
IBAT+-sum Permanent input current (all 3 pins in parallel 3 24 A
with symmetrical wire connection)
IBAT+-max Permanent input current per pin 8 A
Note 1: The control unit is protected by transient suppressor diodes, specified is clamp voltage, current and
duration of voltage transient.
Note 2: 1 ms pulse width, non-repetitive. Pulse width is defined as that point where the peak current decays
to 50% of the max value.
3.1.4 Characteristics

CBAT+ Capacitance load at input 1 120 µF
VBAT+ Supply voltage for full operation 8 32 V
IBAT+-idle Leakage current of BAT+ POWER pins without 2, 5 15 µA
load (standby state - Terminal 15 off)
Note 1: The sum of capacitance measured on all 3 BAT+ POWER pins

Note 2: unit in standby state, without load, VBAT+= 8 V
Note 5: consider section 3.1.5
3.1.5 Impact of Internal Pull-Up Resistors on Quiescent Current

Because of pull-up resistors on input and output pins there may be additional current flow in
standby state to the device depending on their pin voltage. This effect is mostly independent of
Terminal 15 voltage and has to be considered during system design.
3.1.6 Voltage Monitoring

The supply voltage on BAT+ POWER is connected to an ADC-input. Supply voltage measurement
can be used for voltage compensation for PWM-controlled loads or for diagnostic purpose.

Vin_nom Nominal input range that can be measured 1 0 32.7 V
r ADC resolution 53.711 mV
VTol-M ADC voltage tolerance (of reading) 2 −5 5 %
VTol-0 ADC voltage tolerance (offset) 2 −2 2 LSB
fg_LP Cut off frequency of 1st order low pass filter 33 41 Hz
Note 1: High limit is given by software

Note 2: Total error is the sum of proportional error and zero reading error:
TUE   VTolM * Vin  VTol0
3.2 Positive Power Supply for Internal Electronics (BAT+ CPU)
3.2.1 Pinout
Pin Nr. Function

L1 Positive Supply Input for internal electronics / Terminal 30

Supply pin for positive supply of the internal electronics and the PVG output stages.
As the output voltage of the PVG outputs is defined as a percentage value in relation of the internal
electronics supply voltage, the voltage drop on the wire to this pin has a direct influence to the
accuracy of the PVG output voltage. For short wires, a minimum wire size of 0.75 mm² shall be
used. For longer wires, a wire size of up to 2 mm² is supported by the connector.
The HY‑TTC 30 is intended to be used together with either an internally load dump protected
alternator or with an external central load dump protection.
Do not connect BAT+ POWER together with BAT+ CPU as this can result in a parasitic supply
scenario as depicted in Figure 3. In case of a short to BAT+ on one of the HS outputs, the
BAT+ POWER rail within the device is connected to BAT+ via the MOSFETs bulk diode within the
high side switching element. If now BAT+ CPU is directly connected to BAT+ POWER, the
electronics is supplied via the short circuit on the erroneous output pin if the ECU shall be
disconnected from BAT+ via the shared switch.
Figure 3: parasitic supply scenario
In order to reliably switch off the device in case of an error, always switch off both BAT+ POWER
and – depending if a CPU run delay is desired (see chapter 3.6) – either Terminal 15 or BAT+
CPU. If Terminal 15 is switched, BAT+CPU can be permanently connected to BAT+.
You can either use a power switch with at least 2 mechanically connected but electrically isolated
contacts to switch off BAT+ POWER as well as BAT+ CPU and/or Terminal 15, or two physically
separated switches – a power switch to disconnect BAT+ POWER and the ignition-on switch to
control Terminal 15 and/or BAT+ CPU. The recommended wiring is shown in Figure 4.
Figure 4: recommended wiring with reliable switch off


VBAT+-max permanent none-destructive supply voltage −32 32 V
VBAT+-max Jump start (max 1 min) 32 36 V
VBAT+-lim peak none-destructive supply clamping voltage 1, 2 −40 40 V
IBat+-lim peak none-destructive supply clamping current 1, 2 2.2 A
Note1: control unit is protected by transient suppressor diode, specified is clamp voltage, current and
duration of voltage transient.
Note 2: 1 ms pulse width, non-repetitive. Pulse width is defined as the width where the peak current decays
to 50% of the max value.

Cin Capacitance load at input 120 µF
VBAT+ Supply voltage for full operation 8 32 V
Iin-idle Supply current of unit without load 1 120 mA
Iin-idle Supply current of unit without load 2 40 mA
Iin-STBY Standby state supply current (Terminal 15 off) 3, 6 1 µA
Note 1: unit operational, VBAT+ = 8 V

Note 2: unit operational, VBAT+= 32 V
Note 3: unit in standby, VBAT+= 8 V
Note 6: consider section 3.1.5
3.2.5 Voltage Monitoring

The supply voltage on BAT+ CPU is connected to an ADC-input. Supply voltage measurement can
be used for diagnostic purpose.

Vin_nom Nominal measurement range 1 8 32.7 V
Note 1: Low limit is given by minimum supply voltage of the ECU, high limit is given by software
Note 2: Total error is the sum of proportional error and zero reading error:
3.3 Negative Power Supply (BAT–)
3.3.1 Pinout
Pin Nr. Function

L3 Negative Supply Input / Terminal 31
M3 Negative Supply Input / Terminal 31
L4 Negative Supply Input / Terminal 31
M4 Negative Supply Input / Terminal 31

Supply pins for negative supply, to be used in parallel with 2 mm² wires for maximum current.
Be aware that the housing of the device is electrically connected with BAT–.


Iin-sum Permanent current (all 4 pins in parallel with 1 24 A
symmetrical wire connection)
Iin-sum_1s Short time current (all 4 pins in parallel with 1 32 A
symmetrical wire connection) (< 1 s)
Iin-max Permanent current per pin 8 A
Note 1: Be aware that GND supply current (into BAT–) is also produced by inductive loads during
freewheeling. This is not a continuous current but a pulsed current with a duty cycle. For high current
values the duty cycle is smaller than 50%, this means the current flows through the ground pin less
than half the time. Please keep these facts in mind when calculating the total ground current. For
calculation of voltage drops please observe the direction of the current. It is negative that means the
voltage drop is negative, the overall supply voltage of the HY‑TTC 30 is increased by this voltage
drop.
3.4 Sensor Supply 5 V
3.4.1 Pinout
Pin Nr. Function

H3 Sensor Supply Output (5 V)

The sensor supply is provided for 3-wire-sensors (i.e. potentiometers, pressure sensors etc.). The
current value of the sensor supply can be measured via an ADC input of the CPU for applying
ratiometric measurement methods and for diagnostic purpose (Figure 5).
Figure 5: Sensor supply output


Vin Output voltage under overload conditions −1 33 V
(i.e. short circuit to supply voltages)

Cout Pin output capacitance 8 11 µF
Vss Sensor Supply output voltage, at Iload 4.9 5.1 V
Iload Load current 0 100 mA
3.4.5 Supply Voltage Monitoring and Correction


Vin_nom Nominal input range that can be measured 0 5.2 V
Note 1: The total error is the sum of proportional error and zero reading error:
TUE   VTolM *Vin  VTol0
3.5 Analog Ground (AGND)
3.5.1 Pinout
Pin Nr. Function

F3 Analog Ground
G3 Analog Ground

Negative supply pins for GND connection of analog and digital sensors. To minimize noise on this
signal, only analog sensors shall be connected to AGND. Do not connect AGND to BAT– as this
degrades the measurement accuracy of the device.
In general sensors shall never be connected to BAT– pins because the highly dynamic load
current on the BAT– pins cause random voltage drops by wire- and contact resistances, which will
be added to the sensors output voltage and results in additional measurement errors.


Iout-max Permanent current per pin 3 A
3.6 Ignition On Switch Input / Terminal 15
3.6.1 Pinout
Pin Nr. Function

K4 Ignition on switch / Terminal 15 Input

When switched to positive supply, this input triggers to power up the ECU. When switched off, the
ECU first performs its application software dependent shut down activities and is switched off by
software afterwards.
For debugging purpose this input can also be monitored by the application software via an ADC
input of the CPU.

Tambint = −40 °C … 85 °C

Vin Permanent input voltage −32 32 V
Vin Transient peak input voltage 500 ms −50 50 V
Vin Transient peak input voltage 1 ms −100 100 V

Cin Pin input capacitance 8 12 nF
Rpd Pull-Down resistor to GND 1 9.6 10.1 k
Rpd Pull-Down resistor to GND 2 6.5 6.75 k
IIN-max Input current 3 2.0 mA
IIN-max Input current 4 4.0 mA
VIL Input voltage for low level −1 1.8 V
VIH Input voltage for high level 4.9 32 V
in Input low pass filter 0.3 0.7 ms
Note 1: for input voltage < 5 V

Note 2: for input voltage ≥ 5 V
Note 3: at Vin = 16 V
Note 4: at Vin = 32 V
3.7 Board Temperature Sensor
3.7.1 Pinout
Pins Function
No pin, internal sensor Board Temperature Sensor

To measure the temperature within the housing, there is a PTC-type temperature sensor located
on the main board. This sensor allows monitoring of the ECU internal temperature for diagnostic
purpose and safety features (strategy to bring machine to safe state and switch off loads in case of
over temperature detected).

Top Measurement temperature range −40 +130 °C
ADC Resolution per K at –40 °C 1 1.6 LSB
ADC Resolution per K at +20 °C 1 1.8 LSB
ADC Resolution per K at +130 °C 1 1.1 LSB
VTol-m Temperature tolerance at 120 °C −5 +5 K
Note 1: due to characteristic of the sensor the resolution (change of ADC value per degree K) will depend on
actual temperature value. Characteristic values are listed for 3 different temperatures.
3.8 4 Mode I/O with Software Configuration (voltage/current/resistive/LED drive)
3.8.1 Pinout
Pin Nr. Mode 1 Mode 2 Mode 3 Mode 4

J4 Analog Input 00 Analog Input 00 Analog Input 00 LED drive Output 00
0 … 5 V / 0 … 10 V 0 … 25 mA 0 … 65 k 0 … 25 mA
H4 Analog Input 01 Analog Input 01 Analog Input 01 LED drive Output 01
0 … 5 V / 0 … 10 V 0 … 25 mA 0 … 65 k 0 … 25 mA
A4* Analog Input 14 Analog Input 14 Analog Input 14 LED drive Output 14
0 … 5 V / 0 … 10 V 0 … 25 mA 0 … 65 k 0 … 25 mA
A3* Analog Input 15 Analog Input 15 Analog Input 15 LED drive Output 15
0 … 5 V / 0 … 10 V 0 … 25 mA 0 … 65 k 0 … 25 mA
*) Only for HY-TTC 32 and HY-TTC 32S

The two/four pins can be set to 4 different operation modes by software. As the 10V input range
mode and the resistance measurement mode have to be configured identically for both pins not all
combinations of modes are possible. The feasible mode configurations are given in Table 5,
whereas analog inputs 00 and 01 build on group and analog inputs 14 and 15 build another.
Pin Analog Input 01 / 15

Mode 0…5V 0 … 10 V 0 … 25 mA LED drive 0 … 65 k
0…5V Y N Y Y N
0 … 10 V N Y N N N
Analog Input
0 … 25 mA Y N Y Y N
00 / 14
LED drive Y N Y Y N
0 … 65 k N N N N Y
Table 5: Mode configuration options
These IOs are the technically the same as the 3 Mode I/Os described in chapter 3.9, but with the
addition of the resistive measurement mode.
The following sections depict the usage of these pins and how the input modes fit to different types
of sensors.
3.8.3 Mode 1: Voltage Measurement

Many physical sensors (e.g. pressure transducers) are operated in voltage mode. Generally many
sensors are offered in 2 variants:
- Sensors with absolute voltage output: The output voltage is a fixed value and corresponds
directly to a physical value. For example 2.5 V corresponds to 1 bar. Any tolerance in the
sensor’s and the ECU’s reference voltage generates additional measurement inaccuracy.
- Sensors with ratiometric voltage output: The output voltage is a fixed percentage of the sensors
supply voltage; the ratio corresponds to a physical value. For example 50% corresponds to 1 bar
(or 2.5 V if the sensor supply is exactly 5.00 V). Any tolerance in the sensor’s or the ECU’s
reference voltage is completely compensated and will not generate additional
measurement inaccuracy.
Due to the described behavior ratiometric sensors are generally preferred.
Generally, the 4 mode inputs can be used for voltages up to the maximum rated input voltage VIN.
Nevertheless, the input will in this case saturate with maximum Vin_nom according to the chosen
voltage measurement mode and no higher voltage will be measured correctly. In case a higher
voltage is applied to the input, always maximum Vin_nom will be measured.
If this behavior is kept in mind, the use of switches to BAT+ is possible in the voltage measurement
modes.
3.8.3.1 Mode 1a: Absolute Voltage Measurements – 0 … 5 V, 0 … 10 V

This mode is for generic sensors delivering an output voltage between 0 and 5 V or 0 and 10 V.
Figure 6: Generic sensor
3.8.3.2 Mode 1b: Ratiometric Voltage Measurement – 0 … 5 V

For example ratiometric input for potentiometric sensors (pedals, joystick etc.)
Figure 7: Potentiometric sensor
3.8.4 Mode 2: Current Measurement
Figure 8: Current loop active sensor
Due to the wider measurement range of the input compared to the output range of popular sensors
with 4..20 mA, short to GND, short to BAT+ and cable defects can be easily detected.
In case of an overload situation, the pin is switched to a high impedance state. During overload a
periodical check (once a second) is executed to see if the overload has been cleared, in which
case normal operation is resumed.
3.8.5 Mode 3: Resistance Measurement
Figure 9: Resistive sensor
The actual resistor value of the sensor is computed from the measured input voltage together with
the known reference resistor value. Be aware that this measurement setup has the highest
accuracy and resolution if the sensors resistance is in the magnitude of the reference resistors
value.
Application Details for Mode 3 (Resistive Sensors)
Resistive sensors are for example NTC or PTC resistors for temperature measurement.
As example 2 sensors shall be selected:

 One for a climate control application, where the best accuracy shall be available in the
range of 20°C – 30°C. In this example it is best if the 25 °C value of the sensor resistor
should be around 2 … 2.5 k
 The second sensor shall be used in a coolant water control system, where the best
accuracy shall be between 90 °C and 110 °C. In this 100 °C value shall be
around 2 … 2.5 k
The resistive mode may also be used as digital input with switches connected to ground. The use
of switches to BAT+ is not allowed in this mode.
Figure 10: Switch input (only for switches to ground)
To enhance the diagnostic coverage, use Namur type of switches as shown in Figure 11. With a
Namur type switch sensor, short to ground, short to BAT+ and cable defects can be easily
detected.
Figure 11: Namur Type sensor (only if switches to ground)
3.8.6 Mode 4: LED Drive Output

In this mode it is possible to drive a single LED, a chain of LEDs or a suitable solid state relay up to
25 mA. Do not connect inductive loads to this output.
In case of controlling a chain of LEDs, the maximum number of LEDs is limited by BAT+ voltage. A
series resistor may be necessary to limit the maximum on-state current through the LED chain.
Please be aware, that during off-state there is a leakage current which will illuminate certain high
efficiency LEDs sufficiently to be visible in dark environments. In this case, a resistor can be
connected in parallel to completely switch off the LED.
For diagnostics the current sinked during on-time of the LED and the voltage on the pin during off-
time can be measured by the application. The current measurement works according to mode 2
described in section 3.8.4. In case of an overload situation, the pin is switched to a high impedance
state. During overload a periodical check (once a second) is executed to see if the overload has
been cleared, in which case normal operation is resumed.
Figure 12: LED drive output
Using the two outputs in parallel to increase driving strength is not permitted.


Vin Input voltage under overload conditions −1 33 V

Cin Pin input capacitance 1 8 12 nF
VTol-0 ADC voltage tolerance (offset) 1, 2 −2 2 LSB
VTol-R ADC reference tolerance 1, 2, 3 −1 1 %
Mode 1: 0 … 5 V
Rin Input resistance to GND 100.3 104.4 k
HY-TTC 30 2 2.4
in Input low pass filter ms
HY-TTC 32 1 1.25
Vin_nom Nominal input range that can be measured 0 5 V
VTol-M ADC voltage tolerance (of reading) 2, 3 0 0 %
Mode 1: 0 … 10 V
HY-TTC 30 1 1.2
HY-TTC 32 0.47 0.6
VTol-M ADC voltage tolerance (of reading) 3 2 2 %
Mode 2: 0 … 25 mA
Rin Reference resistor 177.3 182.7 
HY-TTC 30 2 2.4
HY-TTC 32 1 1.25
Iin_nom Nominal input range that can be measured 0 27 mA
r ADC resolution 27.12 µA
VTol-M ADC voltage tolerance (of reading) 3 1.5 1.5 %
Mode 3: 0 … 65 k
Rpu Reference resistor 4 2332 2428 
HY-TTC 30 2 2.4
HY-TTC 32 1 1.25
Rrange Resistance measurement range 0 65535 
Rr Resistance measurement resolution 1 
VTol Resistance value tolerance 0 … 100  4 −5 +5 
VTol Resistance value tolerance 100 … 4000  5 −5 +5 %RD
VTol Resistance value tolerance 4000 … 65535  5 −15 +15 %RD
Mode 4: LED Drive Output with Voltage and Current Monitoring

Rout Output impedance 178 183 
HY-TTC 30 1 2.4
HY-TTC 32 1 1.25
Iin Nominal load current 27 mA
Iin pk Peak load current 6 135 mA
Vpin_max Maximum pin voltage in off state 32 V
Roff Pull Down resistance in off state 7 100 104 k
Roff_HV Pull Down resistance in off state 8 19.5 104 k
Note 1: valid for all configuration modes

Note 2: for analog sensors with ratiometric measurement the input error contribution is only the ADC voltage
tolerance
Note 3: for analog sensors with absolute measurement the input error is the sum of ADC reference tolerance
and ADC voltage tolerance
TUE   VTolM  VTolR  * Vin  VTol0
Note 4: for low-ohmic sensor values the absolute tolerance in Ohms is specified
Note 5: for medium or high resistance value the tolerance is specified in percent of the actual sensor value
Note 6: for t < 10 ms
Note 7: Valid for Vpin ≤ 5.5 V
Note 8: Valid for Vpin > 5.5 V
3.9 3 Mode Analog I/O with Software Configuration (voltage/current/LED drive)
3.9.1 Pinout
Config
Pin Nr. Mode 1 Mode 2 Mode 3 Group
E4 Analog Input 10 Analog Input 10 LED drive Output 10 1
0 … 5 V / 0 … 10 V 0 … 25 mA 0 … 25 mA
D4 Analog Input 11 Analog Input 11 LED drive Output 11 1
0 … 5 V / 0 … 10 V 0 … 25 mA 0 … 25 mA
C4 Analog Input 12 Analog Input 12 LED drive Output 12 2
0 … 5 V / 0 … 10 V 0 … 25 mA 0 … 25 mA
B4 Analog Input 13 Analog Input 13 LED drive Output 13 2
0 … 5 V / 0 … 10 V 0 … 25 mA 0 … 25 mA
A4* Analog Input 14 Analog Input 14 LED drive Output 14 3
0 … 5 V / 0 … 10 V 0 … 25 mA 0 … 25 mA
A3* Analog Input 15 Analog Input 15 LED drive Output 15 3
0 … 5 V / 0 … 10 V 0 … 25 mA 0 … 25 mA
*) Not for HY-TTC 32 and HY-TTC 32S
3.9.2 Functional description

The six inputs can be set to 3 different operation modes by software. The mode configuration is
done according to Table 6. The 10V input range mode is only configurable in pairs. The pins are
paired as follows: analog input 10 & 11, 12 & 13, 14 & 15.
Pin Analog Input 11 / 13 / 15

Mode 0…5V 0 … 10 V 0 … 25 mA LED drive
0…5V Y N Y Y
Analog Input 0 … 10 V N Y N N
10 / 12 / 14 0 … 25 mA Y N Y Y
LED drive Y N Y Y
Table 6: Mode configuration options
These inputs are the technically the same as the 4 Mode I/Os described in chapter 3.8, but without
the resistive measurement mode.
The following sections depict the usage of these inputs and how they fit to different types of
sensors.
3.9.3 Mode 1: Voltage Measurement

Many physical sensors (e.g. pressure transducers) are operated in voltage mode. Generally many
sensors are offered in 2 variants:
- Sensors with absolute voltage output: The output voltage is a fixed value and corresponds
directly to a physical value. For example 2.5 V corresponds to 1 bar. Any tolerance in the
sensor’s and the ECU’s reference voltage generates additional measurement inaccuracy.
- Sensors with ratiometric voltage output: The output voltage is a fixed percentage of the sensors
supply voltage; the ratio corresponds to a physical value. For example 50% corresponds to 1 bar
(or 2.5 V if the sensor supply is exactly 5.00 V). Any tolerance in the sensor’s or the ECU’s
reference voltage is completely compensated and will not generate additional
measurement inaccuracy.
Due to the described behavior ratiometric sensors are generally preferred.
Generally, the 3 mode inputs can be used for voltages up to the maximum rated input voltage V IN.
Nevertheless, the input will in this case saturate with maximum Vin_nom according to the chosen
voltage measurement mode and no higher voltage will be measured correctly. In case a higher
voltage is applied to the input, always maximum Vin_nom will be measured.
If this behavior is kept in mind, the use of switches to BAT+ is possible in the voltage measurement
modes.
3.9.3.1 Mode 1a: Absolute Voltage Measurements – 0 … 5 V, 0 … 10 V

This mode is for generic sensors delivering an output voltage between 0 and 5 V or 0 and 10 V.
Figure 13: Generic sensor
3.9.3.2 Mode 1b: Ratiometric Voltage Measurement – 0 … 5 V

For example ratiometric input for potentiometric sensors (pedals, joystick etc.)
Figure 14: Potentiometric sensor
3.9.4 Mode 2: Current Measurement
Figure 15: Current loop active sensor
Due to the wider measurement range of the input compared to the output range of the depicted
sensor, short to GND, short to BAT+ and cable defects can be easily detected. In case of an
overload situation, the pin is switched to a high impedance state. During overload a periodical
check (once a second) is executed to see if the overload has been cleared, in which case normal
operation is resumed.
3.9.5 Mode 3: LED Drive Output

In this mode it is possible to drive a single LED, a chain of LEDs or a suitable solid state relay. Do
not connect inductive loads to this output.
In case of controlling a chain of LEDs, the maximum number of LEDs is limited by BAT+ voltage. A
series resistor may be necessary to limit the maximum on-state current through the LED chain.
Please be aware, that during off-state there is a leakage current which will illuminate certain high
efficiency LEDs sufficiently to be visible in dark environments. In this case, a resistor can be
connected in parallel to completely switch off the LED.
For diagnostics the current sinked can be measured by the application. The current measurement
works according to mode 2 described in section 3.9.4. In case of an overload situation, the pin is
switched to a high impedance state. During overload a periodical check (once a second) is
executed to see if the overload has been cleared, in which case normal operation is resumed.
Figure 16: LED drive output



VTol-0 ADC voltage tolerance (offset) 1, 2 −2 2 LSB
VTol-R ADC reference tolerance 1, 2, 3 −1 1 %
Mode 1: 0 … 5 V
HY-TTC 30 2 2.4
HY-TTC 32 1 1.25
Vin_nom Nominal input range that can be measured 0 5 V
VTol-M ADC voltage tolerance (of reading) 2, 3 0 0 %
Mode 1: 0 … 10 V
HY-TTC 30 1 1.2
HY-TTC 32 0.47 0.6
VTol-M ADC voltage tolerance (of reading) 3 2 2 %
Mode 2: 0 … 25 mA
Rin Reference resistor 177.3 182.7 
HY-TTC 30 2 2.4
HY-TTC 32 1 1.15
Iin_nom Nominal input range that can be measured 0 27 mA
VTol-M ADC voltage tolerance (of reading) 3 1.5 1.5 %
Mode 4: LED Drive Output with Voltage and Current Monitoring
Rout Output impedance 178 183 
HY-TTC 30 2 2.4
HY-TTC 32 1 1.15
Iin Nominal load current 27 mA
Iin pk Peak load current 4 135 mA
Vpin_max Maximum pin voltage in off state 32 V
Roff Pull Down resistance in off state 5 100 104 k
Roff_HV Pull Down resistance in off state 6 19.5 104 k
Note 1: for all configuration modes

Note 2: for analog sensors with ratiometric measurement the input error contribution is only the ADC voltage
tolerance
Note 3: for analog sensors with absolute measurement the input error is the sum of ADC reference tolerance
and ADC voltage tolerance
TUE   VTolM  VTolR  * Vin  VTol0
Note 5: Valid for Vpin ≤ 5.5 V
Note 6: Valid for Vpin > 5.5 V
3.10 Analog Input 0 … 32 V
3.10.1 Pinout
Pin Nr. Function

G4 Analog Input 20 (0 … 32 V, 5 V, analog mode: Pull-Down; digital mode: Pull-Up / Pull-Down)
F4 Analog Input 21 (0 … 32 V, 5 V, analog mode: Pull-Down; digital mode: Pull-Up / Pull-Down)

These pins are intended to be used as general purpose analog or as general purpose digital
inputs, used to read switch settings or for high output drive capable sensors (low resistance
potentiometers, Joysticks …).
Generally, in analog input mode, there is a fixed Pull-Down resistor as shown in Figure 17.
Using the digital input mode provides a configurable pull-resistor for each pin, which can be
configured per software to be either a Pull-Up or Pull-Down resistor. The pull-resistors cannot be
disabled and are configured as a pair.
Figure 17: Analog input for potentiometric sensors (pedals, joystick etc)
When used as digital input, the sensors can switch to ground, to BAT+ or to any voltage in
between. Even the usage in conjunction with Namur type switches is possible.
When a pin is configured as digital input, the analog to digital conversion is accomplished in
software. The inputs are always sampled via the A/D converter. The switching levels and a
possible hysteresis are applied in software and therefore all voltage levels are freely configurable
within the valid operation range.
Figure 18: Digital input for reading switch connected to

ground - with or without Namur type switches
Figure 19: Digital input for reading switch connected to

BAT+ - with or without Namur type switches

Tambint = −40 °C … 85 °C


HY-TTC 30 2 2.4
HY-TTC 32 0.9 1.14
Rin Input resistance to GND 1 173 181 k
Rpu Pull resistor 2, 3 9.8 10.2 k
VPU Pull Up voltage 4.7 5 V
VPD Pull Down voltage 0 0.3 V
Note 1: Without pull-resistor. (This is a theoretical value as the pull-resistor cannot be disabled)
Note 2: The pull-resistor is configurable to be either a Pull-Up or a Pull-Down resistor and is effective in
parallel to the input resistance to GND.
Note 3: The pull-resistors of both pins are configurable as pairs
Note 4: Total error (TUE) is the sum of proportional error and zero reading error:
3.11 Timer Input
3.11.1 Pinout
Pin Nr. Function Configuration

Group
E3 Timer Input 00 (Frequency and Pulse width, 0 … 32 V, 5 V Pull Up / Down) 1
D3 Timer Input 01 (Frequency and Pulse width, 0 … 32 V, 5 V Pull Up / Down) 1
C3 Timer Input 02 (Frequency and Pulse width, 0 … 32 V, 5 V Pull Up / Down) 2
B3 Timer Input 03 (Frequency and Pulse width, 0 … 32 V, 5 V Pull Up / Down) 2

Four digital inputs with timer function are provided to process input signals like frequency
(rotational speed), PWM, pulse count and quadrature decoding (incremental length measurement),
etc.
The inputs can be configured with a Pull-Up / Pull-Down resistor by software individually to adapt
to different sensor types switching their output signal either to GND (see Figure 20) or to any
voltage between +5 V and BAT+ (depicted in Figure 21).
The configurable pull-resistor can be configured per software to be either a Pull-Up to +5 V or
Pull-Down resistor. The pull-resistors cannot be disabled and are configured in pairs.
Figure 20: Digital input for frequency / timing measurement with NPN-type 3 pin sensor
Figure 21: Digital input for frequency / timing measurement with 2 pin (PNP-type) sensor
Additionally the inputs can also be set to analog input mode with a fixed Pull-Down resistor.
The quadrature decode function is an input function that uses two dedicated input channels as pair
(Timer Input 00 & 01) to decode two of out-of-phase signals in order to increment or decrement a
(position) counter. It is particularly useful for decoding position and direction information from an
encoder in motion control systems, thus replacing expensive external solutions.
ECU
Quadrature
encoder
Timer input x
Sensor A
Timer
Unit
Sensor B Timer input x+1
Figure 22: Digital input pair for quadrature encoder
Input (x) Input (x)
Input (x+1) Input (x+1)

Figure 23: Direction A Figure 24: Direction B
channel X leading channel X+1 channel X lagging channel X+1

Tambint = −40 °C … 85 °C

3.11.4 Characteristic of Timer Input


Rin Input resistance to GND 1 173 181 k
Rpu Pull-Up resistor 2, 3, 4 9.8 10.2 k
Rpd Pull-Down resistor 2, 3, 5 9.8 10.2 k
in Input low pass filter (timer input path) 4 6 µs
r Timer resolution 6 0.2 3.2 µs
Fmax Maximum input frequency 10 kHz

Fmin Minimum input frequency 0.1 Hz
tminL Minimum low time 20 µs
tminH Minimum high time 7 20 µs
tminL Minimum low time 8 200 µs
VIH Input voltage for high level 3.5 32.7 V
Note 2: The pull-resistor is configurable to be either a Pull-Up resistor or a Pull-Down resistor and is effective
in parallel to the input resistance to GND.
Note 3: The pull-resistors are configurable as pairs
Note 4: with software setting for pull up resistor
Note 5: with software setting for pull down resistor
Note 6: The timer resolution is configurable as pairs
Note 7: limit for sensors with push-pull output
Note 8: limit for sensors with pull (PNP) output due to input capacitance
Note 9: limit for sensors with push (NPN) output due to input capacitance
3.11.5 Characteristics of Analog Input


Rin Input resistance to GND 1 173 181 k
Rpu Pull-Up resistor 2, 3, 4 9.8 10.2 k
Rpd Pull-Down resistor 2, 3, 5 9.8 10.2 k
HY-TTC 30 2 2.4
in Input low pass filter (analog input path) ms
HY-TTC 32 0.9 1.14
Note 2: The pull-resistor is configurable to be either a Pull-Up resistor or a Pull-Down resistor and is effective
in parallel to the input resistance to GND.
Note 3: The pull-resistors are configurable as pairs
Note 4: with software setting for pull up resistor
Note 5: with software setting for pull down resistor
3.12 NodeID Inputs
3.12.1 Pinout
Pin Nr. Function

K3* NodeID Input 00
J3* NodeID Input 01
*) Not on HY-TTC 32 and HY-TTC 32S

In variants with programming in ‘C’ support only the boot loader evaluates these pins in order to
acquire a CAN address to listen to during boot time as described below. During runtime there is no
specific function attached to these pins and they can be used by the application for generic
configuration purpose.
In the CANOpen slave variants of the HY‑TTC 30 these two pins can be used to adjust the
CANOpen Node ID of the device independent of configuration software.
At HY‑TTC 30 the CANOpen Node ID (and the CAN ID used by the boot loader) is composed out
of two values: The base ID, which is stored in Flash memory and set via configuration software,
and the modifier, which is calculated from the voltage levels of the NodeID pins measured during
startup.
While all new devices with out-of-the-box configuration have the same base ID, the modifier can be
set by a specific wiring in the cable harness. So it is possible to set up a whole system without the
need to configure each HY‑TTC 30 separately.
For a valid configuration of the NodeID modifier, the NodeID pins have to be wired as given in
Table 7.
NodeID modifier +0 +1 +2 +3 +4 +5 +6 +7 +8 +9
NodeID 00 float AGND SS BAT+ AGND SS BAT+ AGND SS BAT+
NodeID 01 float AGND AGND AGND SS SS SS BAT+ BAT+ BAT+
Table 7: voltage levels for NodeID modifier
BAT+ means to connect the NodeID pin to BAT+ CPU; SS means the connection with the Sensor
Supply voltage and AGND the connection to AGND. Do not connect both NodeID pins if this
feature shall not be used.
The node ID detection procedure is executed exactly one time after each power-on before the first
CAN communication takes place. Each time a valid pin connection combination is detected, the
resulting modifier is stored within the device.
If it is not possible to detect a valid state of one of the pins because the voltage measured on the
pin does not match one of the voltages measured on the supply pins, the modifier previously
stored in memory is used for communication.
If both node ID pins are floating, the modifier saved in memory is set to 0 and only the stored base
address is used as node ID.
For debugging purpose, it is possible to read the voltage levels of the node ID pins via the ADC.

Tambint = −40 °C … 85 °C


Vin Tolerated input voltage deviation from given −1 +1 V
voltage according to Table 7
Vfloat Nominal voltage if not connected 2.4 2.7 V
3.13 CAN Interface
3.13.1 Pinout
Pin Nr. Function

D2 Termination for CAN Interface 0 – High Line
C2 CAN Interface 0 – High Line
B2 CAN Interface 0 – Low Line
A2 Termination for CAN Interface 0 – Low Line
K3* CAN Interface 1 – High Line
J3* CAN Interface 1 – Low Line
*) Only for HY-TTC 32 and HY-TTC 32S

CAN is a bidirectional twisted pair bus. It needs termination with 120 in 2 control units5 whereas
the others remain unterminated. Termination must be fit at the both end of the bus line to prevent
wave reflection and is necessary to enter the recessive state.
For easy termination of the CAN bus there are built in termination resistors on the HY‑TTC 30
which are accessible via 2 pins.
The CAN interface 1, which is only available on HY-TTC 32 variants, is not terminated and does
not provide a termination option.
5
The 120 Ω termination of a control unit is realized with two serial 60 Ω resistors (split termination). To get
an impedance of 60 Ω on the whole bus, a termination resistor of 120 Ω is required in two control units.
Figure 25: CAN interface
Please note that a common ground (chassis) or a proper ground connection is necessary for CAN
operation. In case of connecting with an external device (e.g. PC with CAN-interface for
downloading software) please make sure that the maximum voltage ratings are not violated when
connecting to or disconnecting from the CAN bus.


VCAN_CNH Bus voltage under overload conditions −25 33 V
VCAN_CNL (i.e. short circuit to supply voltages)

Cout Pin output capacitance 100 pF
Vin-CMM Input common mode range 1 −12 12 V
Vin-dif Differential input threshold voltage 0.5 0.9 V
(VCAN_CNH - VCAN_CNL)
Vout-dif Differential output voltage dominant state 1.5 3.0 V
Vout-dif Differential output voltage recessive state -0.1 +0.1 V
VCAN_CNL Common mode idle voltage (recessive state) 2 3 V
VCAN_CNH
ICAN_CNL Output current limit −40 −200 mA
ICAN_CNH Output current limit 40 200 mA
STr Bit-rate 2 1000 kbit/s
STr Bit-rate 3 500 kbit/s
RTer Termination resistance 115 125 
Note 1: due to high current in the wiring harness the individual ground potential of control units may differ up
to several Volts. This difference will appear also between a transmitting and receiving control unit as
common mode voltage and does not influence the differential bus signal as long as it is within the
common mode limits.
Note 2: please observe the limitations of CAN. The arbitration process will allow 1 Mbit/s operation only in
small networks and reduced wire length. As example a so called “private CAN”, a short point to point
connection (less than 10 m) between only 2 nodes can be operated at 1 Mbit/s.
Note 3: for typical network size and topology (network with stub wires) and more than 2 nodes the practical
limit is 500 kbit/s.
4 Specification of Variant Specific Features
4.1 Hydraulic Variant Specific Pin Functions
4.1.1 Introduction
This chapter describes the pin functions of the non-safety hydraulic variant. Figure 26 gives an
overview.
Figure 26: Overview - Non-Safety Hydraulic Variant
4.1.2 Power Outputs High Side with PWM Control and Current Feedback
4.1.2.1 Pinout
Pin Nr. Function Frequency

Group
H1 PWM High Side Output 00 (Current measurement, Timer & Analog feedback) A
G1 PWM High Side Output 01 (Current measurement, Timer & Analog feedback) B
F1 PWM High Side Output 02 (Current measurement, Timer & Analog feedback) C
E1 PWM High Side Output 03 (Current measurement, Timer & Analog feedback) C
D1 PWM High Side Output 04 (Current measurement, Timer & Analog feedback) C
C1 PWM High Side Output 05 (Current measurement, Timer & Analog feedback) C
4.1.2.2 Functional Description

These are power output stages with freewheeling diode for proportional hydraulic valves with low-
side ground connection. The load current can be controlled with PWM.
The outputs share 3 different PWM frequency groups (A to C). All outputs are permanently
assigned to one of these groups. All outputs which are in the same group always have the same
PWM frequency.
For better load control and diagnostics a current measurement/feedback loop is provided.
The output stages are monitored by an over current protection mechanism, which monitors each
channel independently of the application software and disables the output if an overcurrent is
detected. Before a tripped channel can be re-enabled, the overload situation has to be removed.
For diagnostic and safety reasons the actual PWM output signal is looped back to the pulse width
decoder and the measured value is compared to the set value. For this reason a special PWM
mode is available – the PWM output mode with enabled diagnostic margin. In this mode, the
minimum pulse and pause times are restricted to 100 µs respective 250µs instead of 0% or 100%
PWM duty cycle. This means, there is a reliable periodical state change of the output once a PWM
period, allowing permanent load monitoring independent of the operation point. So, even when the
load is not powered, a short circuit on the load can be detected.
Figure 27: PWM High Side Output with Current Feedback and Overcurrent Protection
If the output is switched off the voltage and timer feedback paths can be used to operate the
appropriate pin in input mode. The usage as timer input or as analog input is possible. As the
pull-up resistor cannot be switched off, the signal source needs more driver strength compared to
the 3 & 4 Mode input pins.
Using two or more outputs in parallel to increase driving strength is possible – see chapter 4.1.2.6,
but only in digital output mode. The application software has to make sure that both outputs are
switched at the same point in time; otherwise the overcurrent protection will trip.
4.1.2.3 Maximum Ratings

Tambint = −40 °C … 85 °C

Vout Output voltage under overload conditions -0.5 VBAT+ Power V
+0.5
4.1.2.4 Characteristics of PWM High Side Output Stage


Cout Pin input capacitance 17 22 nF
fPWM PWM-frequency 1 16.6 1000 Hz
rPWM PWM resolution 2 10 16 bit
Tmin-on Minimum on time pulse 3 100 µs
Tmin-off Minimum off time pulse 3 250 µs
Ron On-resistance 150 m
Iload Nominal load current 4 3 A
Iload max Maximum load current 4, 5 4 A
Iload Nominal load current 6 50 mA
1
Note 1: 𝑓𝑝𝑤𝑚 has to be a multiple of 1 ms
Note 2: PWM resolution depends on PWM frequency.
Note 3: Instead of 0% respective 100% output minimum on/off time duration is inserted automatically when
the output is configured to support diagnostics. True 0 Hz PWM frequency, respective 0% and 100%
output values are supported if diagnostic is configured to be disabled.
Note 4: for fpwm ≤ 250 Hz
Note 5: for t < 1 s
Note 6: for fpwm > 250 Hz
4.1.2.5 Load Diagnostic Function PWM High Side Output
Load monitoring means detection of overload, external short circuits of the load output to positive
or negative supply (BAT+ / BAT–) or any other power output and detection of loss of load.
The diagnostic functions are different between PWM and digital operation:
 PWM operated High Side Output (duty cycle 0% < X < 100%)
Under normal load conditions the feedback signals to the timer unit and the ADC follows the
corresponding PWM output. In case of a disconnected load (open load) the output is pulled to
5 V by an internal resistor. If a short circuit to ground exists, the feedback signals are constant
low. A short circuit to BAT+ implicates that the feedback signals are pulled to BAT+ which also
results in a constant high level. By merging the measurement results from the timer and the
ADC unit the diagnostic functions as shown in Table 8 can be differentiated.
Output Signal Status Signal

Normal Open Load Short to GND Short to BAT+
0% < X < 100%    
Table 8: Diagnostic possibilities for PWM operation
 detected / ok
 not detected
 Digital operated High Side Output (true duty cycle of 0 or 100% – without min and max pulses)
When the power stage is switched off the monitoring interface will read back low level if the
load is properly connected or if a short circuit to ground exists. In case of open load or a short
circuit to BAT+ the monitoring interface will read back high level.
When the power stage is switched on, a high level will be read back in case of normal
operation. In case of excessive overload or short circuit to ground the output switches off in
order to protect the output stage. In this case the monitoring interface will read back a low-
level. The possible diagnostic functions of the digital operation are shown in Table 9.

on    
off    
Table 9: Diagnostic possibilities for digital operation
 detected / ok
 not detected
Overload and over-temperature protection is integrated in the output stage. The output stages are
disabled in case of an error and can be enabled as soon as the normal state has been restored.
Characteristics :

Rload-nom Load resistance for proper operation 1 5.3 1900 
(24 V supplied system: VBATmax =32 V)
Iload-min Minimum load in digital mode 2 25 mA
Ropenload Open load threshold in digital mode 3 28 k
Iload-cont Continuous current 3 A
Iload-lim Software overcurrent grace max 1 s 4 4 A
Note 1: Resistance values in that range will neither generate overload (min-value) nor open load (max-value)
detection in PWM mode with duty cycle 0% < X < 100% – with min and max pulses. Loads with any
resistor value in that window will be detected as normal load.
Note 2: Loads with more current than given will reliably not trigger open load detection in digital mode or in
PWM mode without min and max pulses.
Note 3: Resistance values higher than this threshold will be reliably detected as open load.
Note 4: The output is switched off automatically when the current limit is exceeded.
4.1.2.6 Power Stage Pairing
The HY‑TTC 30 uses double-channel high side power stages. For load leveling it is a benefit if
loads, which are switched on mutually exclusive (which means either load X, or load Y is on, but
not X and Y at the same time), are connected to the same double-channel power stage. This
reduces the thermal stress of the components. The power stage pairing is given in Table 10 and
Table 13.
Function Power
Stage
PWM High Side Output 00 a
PWM High Side Output 01 a
PWM High Side Output 02 b
PWM High Side Output 03 b
PWM High Side Output 04 c
PWM High Side Output 05 c
Table 10: Power stage pairing overview
If outputs shall be used in parallel, always combine the two channels from the same power stage
and use the digital output mode. Due to thermal limits, the sum current has to be de-rated by a
factor of 0.85 (e.g. combining two 3 A outputs would result in a maximum sum current of
(3 A x 2 x 0.85) = 5.1 A).
4.1.2.7 Characteristics of Current Measurement


Iin_nom Nominal input range that can be measured 0 7.4 A
r ADC resolution 7.399 mA
Inom Nominal current limit 1 3 A
ITol-M Accuracy proportional factor −3 +3 %
ITol-0 Accuracy zero reading (no load current) 2, 3 -0.04 +0.04 A
fg_LP Cut off frequency of 3rd order low pass filter 4 30 50 Hz
Note 1: For thermal reasons the maximum permanent current is limited by software and hardware
overcurrent protection measures.
Note 2: The measured value is clipped in software if below zero. So at some devices a small output current
is necessary to get ADC-values greater than zero.
TUE   ITolM * I L  ITol0
rd
Note 4: An active low pass filter (3 order) is provided to reduce current ripple from the ADC input. Further
digital filtering is applied to eliminate the current ripple completely and provide a stable measurement
value for the application.
4.1.2.8 Characteristics of Analog Input

Rpu Pull resistor 1 4 5 k
VPU Pull Up voltage 4.2 4.4 V
HY-TTC 30 2 2.4
HY-TTC 32 0.9 1.14
Vin_nom Nominal input range that can be measured 0 VBAT+ Power V
+0.5
VTol-0 ADC voltage tolerance (offset) 2 2 2 LSB
Note 1: The pull-resistor is a fixed Pull-Up resistor and is not configurable.

4.1.2.9 Characteristics of Timer Input


Rpu Pull resistor 1 4 5 k
VPU Pull Up voltage 4.2 4.4 V
r Timer resolution (fixed) 1.6 µs
Fmin Minimum input frequency 10 Hz
tminL Minimum low time 3 200 µs
VIL Input voltage for low level −0.5 1.5 V
VIH Input voltage for high level 3.5 VBAT+ Power V
+0.5

Note 3: limit for sensors with pull (PNP) output due to input capacitance
Note 4: limit for sensors with push (NPN) output due to input capacitance
4.1.3 Power Outputs High Side with PWM Control
4.1.3.1 Pinout

Group
K1 PWM High Side Output 10 (Timer & Analog feedback) D
J1 PWM High Side Output 11 (Timer & Analog feedback) E

These are power output stages with freewheeling diodes for proportional hydraulic valves with low-
side ground connection. The load current is controlled with PWM.
The outputs are connected to 2 different PWM frequency groups (D and E). The outputs are
permanently assigned to these groups. All outputs which are in the same group always have the
same PWM frequency.
Other than the channels with current measurement, the over current protection mechanism was
designed to allow the switching of filament lamps. The inrush current of a filament lamp is up to
10-15 times the nominal current. So a cold bulb with 3 A steady state current will draw an inrush
peak current up to 30 A for several milliseconds and the overcurrent lasts another several 100 ms
until the current settles to the nominal value.
For diagnostic and safety reasons the actual PWM output signal is looped back to the pulse width
decoder and the measured value is compared to the set value. For this reason a permanent PWM
output has to be available, resulting in minimum pulse and pause durations instead of 0% or 100%
duty cycle. This means that there is a reliable periodical state change of the output once a PWM
period, allowing permanent load monitoring independent of the operation point. So, even when the
load is not powered, a short circuit on the load can be detected. If diagnostic is not necessary, or
the pin is used as digital output this feature can be disabled in software.
Figure 28: PWM High Side Output with Overcurrent Protection
appropriate pin in input mode. The usage as timer input or as analog input is possible. As the
pull-up resistor cannot be switched off, the signal source needs more driver strength compared to
the 3 & 4 Mode input pins.
Using two or more outputs in parallel to increase driving strength is possible – see chapter 4.1.3.6,
but only in digital output mode. The application software has to make sure that both outputs are
switched at the same point in time; otherwise the overcurrent protection may trip.

Tambint = −40 °C … 85 °C

Vout Output voltage under overload conditions -0.5 VBAT+ Power V
+0.5
4.1.3.4 Characteristics of PWM High Side Output Stage


fPWM PWM-frequency 1 16.6 1000 Hz
rPWM PWM resolution 2 10 16 bit
Tmin-on Minimum on time pulse 3 100 µs
Tmin-off Minimum off time pulse 3 250 µs
Iload Nominal load current 4 3 A
Iload max Maximum short time load current 4, 5 4 A
Iload peak Maximum peak load current 4, 6 30 A
Iload Nominal load current 7 50 mA
1
Note 1: 𝑓𝑝𝑤𝑚 has to be a multiple of 1 ms
Note 2: PWM resolution depends on PWM frequency.
Note 3: Instead of 0% respective 100% output minimum on/off time duration is inserted automatically when
the output is configured to support diagnostics. True 0 Hz PWM frequency, respective 0% and 100%
output values are supported if diagnostic is configured to be disabled.
Note 4: for fpwm ≤ 250 Hz
Note 5: for t < 1 s
Note 7: for fpwm > 250 Hz
4.1.3.5 Load Diagnostic Function PWM High Side Output
Overload protection and temperature sensing is integrated in the output stage.
The diagnostic functions are different between PWM and digital operation:
 PWM operated High Side Output (duty cycle 0% < X < 100%)
Under normal load conditions the feedback signals to the timer unit and the ADC follows the
corresponding PWM output. In case of a disconnected load (open load) the output is pulled to
5 V by an internal resistor. If a short circuit to ground exists, the feedback signals are constant
low. A short circuit to BAT+ implicates that the feedback signals are pulled to BAT+ which also
results in a constant high level. By merging the measurement results from the timer and the
ADC unit the diagnostic functions as shown in Table 8 can be differentiated.

0% < X < 100%    
Table 11: Diagnostic possibilities for PWM operation
 detected / ok
 not detected
 Digital operated High Side Output (true duty cycle of 0 or 100% – without min and max pulses)
When the power stage is switched off the monitoring interface will read back low level if the

on    
off    
 detected / ok
 not detected
Characteristics :

Iload-min Minimum load current in digital mode 2 25 mA
Iload-cont Continuous current 3 A
Iload-lim Software overcurrent grace max 1 s 4 4 A
Iload-lim Software overcurrent grace max 180 ms 4 6 A
Iload-lim Software overcurrent grace max 50 ms 4 30 A
detection in PWM mode with duty cycle 0% < X < 100% – with min and max pulses. Loads with any
resistor value in that window will be detected as normal load.
Note 2: Loads with more current than given will reliably not trigger open load detection in digital mode or in
PWM mode without min and max pulses.
Note 3: Resistance values higher than this threshold will be reliably detected as open load.
Note 4: The output is switched off automatically when the current limit is exceeded.
loads, which are switched on mutually exclusive (which means either load A, or load B is on, but
not A and B at the same time), are connected to the same double-channel power stage. This
reduces the thermal stress of the components. The power stage pairing is given in Table 10 and
Table 13.
Function Power
Stage
PWM High Side Output 10 d
PWM High Side Output 11 d
If outputs shall be used in parallel, always combine the two channels from the same power stage
and use the digital output mode. Due to thermal limits, the sum current has to be de-rated by a
factor of 0.85 (e.g. combining two 3 A outputs would result in a maximum sum current of
(3 A x 2 x 0.85) = 5.1 A).


Rpu Pull resistor 1 9.8 10.2 k
HY-TTC 30 2 2.4
HY-TTC 32 0.9 1.14
Vin_nom Nominal input range that can be measured 0 VBAT+ Power V
+0.5



+0.5

Note 3: limit for sensors with open drain / open collector output due to input capacitance
4.1.4 Power Outputs Low Side with Digital Control
4.1.4.1 Pinout
Pin Nr. Function

B1 Digital Low Side Output 10 (0 … 32 V Input, 5 V Pull Up)
A1 Digital Low Side Output 11 (0 … 32 V Input, 5 V Pull Up)

Low side power output stages for generic purpose. The outputs are digitally controlled, PWM
control is not provided.
For switching inductive loads, no freewheeling diodes to BAT+ POWER are present; the energy
has to be absorbed by the switching transistor which, in this case, works like a Zener-diode.
Please note, that the switching transistor can only absorb a limited amount of energy.
Refer to chapter 6.4 to find out on how to extend the capabilities of the output by adding external
clamping mechanisms.
The output stages are monitored by an over current protection, which monitors each channel
independently of the CPU and disables the output if an overcurrent is detected. Before a tripped
channel can be re-enabled, the overload situation has to be removed.
Figure 29: Low Side digital output
If the output is switched off the voltage feedback path can be used to operate the appropriate pin in
voltage input mode. As the pull-up resistor cannot be switched off, the signal source needs more
driver strength compared to the 3 & 4 Mode input pins.

Tambint = −40 °C … 85 °C

VOut Output voltage under overload conditions 1 -1 33 V
2
Wmax Inductive clamping Energy (𝐿𝐼2 ) 2 450 mJ
Note 1: inductive load transients will be clamped internally to <52 V referred to GND.
Note 2: With 3 A load current in a system with 32V supply voltage this corresponds to a maximum inductivity
of 100 mH. For higher inductivities see chapter 6.4
4.1.4.4 Characteristics of Output Stage
Symbol Parameter (single power stage) Note min max Units

Iload Nominal load current 3 A
Iload max Maximum load current 1 4 A
Note 1: for t < 1 s
4.1.4.5 Load Diagnostic Function

When the power stage is switched off the monitoring interface will read back BAT+ level if the load
is properly connected or if a short circuit to BAT+ exists. In case of open load, +5 V will be read
back and if there is a short circuit to ground the monitoring interface will read back low level.
When the power stage is switched on, a low level will be read back in case of normal operation. In
case of excessive overload or short circuit to BAT+ the output switches off in order to protect the
output stage. In this case the monitoring interface will read back a high-level.

on    
off    
Table 14: Diagnostic possibilities
 detected / ok
 not detected
Symbol Parameter (single power stage) Note min max Units

Ropenload Open load threshold 2 22 k
Rpu Pull resistor 3, 4 9.8 10.2 k
detection. Loads with any resistor value in that window will be detected as normal load.
Note 2: Resistance values higher than this threshold will be detected as open load.
Note 3: Because of the pull-up resistor there will be a quiescent current while the output is switched off.
Note 4: The pull-resistor is a fixed pull-up resistor and is not configurable.


Rpu Pull resistor 1 9.8 10.2 k
HY-TTC 30 2 2.4
HY-TTC 32 0.9 1.14
Vin_nom Nominal input range that can be measured 0 32.7 V
Note 1: The pull-resistor is a fixed pull-up resistor and is not configurable

4.1.5 PVG/Voltage Outputs
4.1.5.1 Pinout

group
K2 PVG Output 00 (PVG or voltage output, 0 … 32 V Input) A
J2 PVG Output 01 (PVG or voltage output, 0 … 32 V Input) A
H2 PVG Output 02 (PVG or voltage output, 0 … 32 V Input) A
G2 PVG Output 03 (PVG or voltage output, 0 … 32 V Input) B
F2 PVG Output 04 (PVG or voltage output, 0 … 32 V Input) B
E2 PVG Output 05 (PVG or voltage output, 0 … 32 V Input) B

Output stages for interfacing to PVG type hydraulic valve groups or for low power analog voltage
generation.
The pins can either be configured to work in PVG mode, in voltage mode or in input mode. The
pins are configured in two groups of three.
For diagnostic reasons in output mode the output signal is looped back to the CPU and the
measured value is compared to the set value. If the difference between these two values is above
a certain threshold, an overload is detected and the output is disabled. In case of a short to
ground, the output is set to 25% of VBAT+; in case of a short to BAT+, the output is set to 75% of
VBAT+. The protection mechanism tries to re-enable the output once a second until the short circuit
is removed.
Using two outputs in parallel to increase driving strength is not permitted.
PVG Mode
Proportional Valve Groups (PVG) are a group of hydraulic load-sensing valves with integrated
electronics allowing advanced flow controllability, for e.g. load-independent flow control.
This PVG output can be used to control PVG valves of the types PVEA, PVEH and PVES – these
types of valves apply a low pass filter to the input signal and uses the resulting DC voltage in
relation to the valves supply voltage (BAT+) as parameter for flow control.
The HY-TTC 30 uses the BAT+ CPU pin as reference voltage input. The principle schematic is
shown in Figure 30. The output is open loop controlled – the ADC input is for diagnostic purpose
only and can be evaluated by the application software.
Figure 30: PVG output in PVG mode
Maximum Ratings
Tambint = −40 °C … 85 °C

VOut Output voltage under overload conditions -1 33 V
Characteristics of Output Stage

Symbol Parameter (single stage) Note min max Units

Rout output-resistance 2525 2625 
Rin Nominal load resistance to VBAT+/2 1 12 k
Xout Valid output range 2 15 85 % VBAT+
VRout max Rout voltage drop 3 9.5 V
Note 1: typical value for PVG type valves.

Note 2: valid for PVG type valves with defined Rin value.
Note 3: If the max voltage drop over Rout is exceeded (by short to BAT+, short to ground or via overload), the
output is disabled as described in Section 4.1.5.2.
Voltage Mode
In voltage mode the outputs generate a DC voltage, which can be used to connect to any high
impedance analog input. The load resistance of the receiving device defines the maximum
possible output voltage.
Figure 31: PVG output in voltage mode
The software supports two different output modes – analog and digital voltage output.
In analog voltage mode a PID controller is applied to generate the desired output voltage. This is
necessary as in PVG mode, PVG valves do have a well-defined input resistance and the output
signal settings can be calculated in advance by considering the characteristics of the output stage.
This is not possible in analog voltage mode, and therefore a PID controller is needed. This results
in a certain settling time, which depends on the PID controllers parameter set. A standard
parameter set is given, but in some cases, where the standard parameters do not fit well enough,
they can be adjusted.
Please consider that the PID control algorithm relies on a stable BAT+ CPU voltage to deliver a
high quality output voltage. In case of transients on the BAT+ CPU voltage, the output voltage
quality may drop – depending on transient size and PID controller configuration.
In digital voltage mode, there is no PID controller. The output switches between minimum and
maximum voltage as fast as possible. Please be aware that in case of an overload, the protection
mechanism as described previously in this chapter trips and switches the output to 25% or 75% of
VBAT+ until the failure is removed.
Maximum Ratings
Tambint = −40 °C … 85 °C

VOut Pin voltage under overload conditions -1 33 V
Characteristics of Output Stage


Rout Output-resistance 2525 2625 
RL Load resistance to ground 1 10 k
Vout Output range (for BAT+ = 12 V, RL = 100 k 2 0 11 V
VRout max Rout voltage drop 3 9.5 V
Note 1: This value limits the maximum output voltage

Note 2: the maximum output voltage depends on the BAT+ CPU voltage and on RL.
(𝐵𝐴𝑇+𝐶𝑃𝑈−0.5)∗ 𝑅𝐿
It can be calculated via: 𝑉𝑜𝑢𝑡_𝑚𝑎𝑥 =
2575 + 𝑅𝐿
Note 3: If the max voltage drop over Rout is exceeded (by short to BAT+, short to ground or via overload), the
output is disabled as described in Section 4.1.5.2.
Analog Input Mode

Additionally to the two output modes, the pins can be configured group wise for voltage
measurement. Be aware that mixing modes within one group is not supported.
Maximum Ratings
Tambint = −40 °C … 85 °C

Characteristics

Rin Input resistance to GND 173 181 k
4.2 Input Variant Specific Pin Functions
4.2.1 Introduction
This chapter describes the pin functions of the non-safety input variant. Figure 32 gives an
overview.
Figure 32: Overview - Non-Safety Input Variant
4.2.2 Power Outputs High Side with PWM Control and Current Feedback
4.2.2.1 Pinout

Group
Specified as in the hydraulic variant – refer to chapter 4.1.2.1.
4.2.3 Timer Inputs with Pull-Up
4.2.3.1 Pinout
Pin Nr. Function

F1 Timer Input 10 (Frequency or Pulse width, 0 … 32 V, 5 V fixed Pull Up)
E1 Timer Input 11 (Frequency or Pulse width, 0 … 32 V, 5 V fixed Pull Up)
D1 Timer Input 12 (Frequency or Pulse width, 0 … 32 V, 5 V fixed Pull Up)
C1 Timer Input 13 (Frequency or Pulse width, 0 … 32 V, 5 V fixed Pull Up)

Four digital inputs with timer function are provided to process input signals for frequency or pulse
width measurement.
The inputs provide a fixed Pull-Up resistor to +5 V. So they can either be used with sensor types
switching their output signal to GND (open drain or open collector output stage) or with sensors
providing a push-pull output stage.
Additionally the inputs can also be set to analog input mode with a fixed Pull-Up resistor.

Tambint = −40 °C … 85 °C

Vin Input voltage under overload conditions -0.5 VBAT+ Power V
+0.5

Symbol Parameter Note min typ max Units

Rpu Pull resistor 1 4 10 10.2 k
+0.5
Note 1: The pull-resistor is a fixed pull-up resistor and is not configurable. It is also active when the pin is
used as timer input.


Rpu Pull resistor 1 4 10 10.2 k
in Input low pass filter (analog input path) 2 2.4 ms
Vin_nom Nominal input range that can be measured 0 VBAT+ Power V
+0.5
Note 1: The pull-resistor is a fixed pull-up resistor and is not configurable. It is also active when the pin is
used as analog input.
4.2.4 Power Outputs High Side with PWM Control
4.2.4.1 Pinout

Group
Specified as in the hydraulic variant – refer to chapter 4.1.3.
4.2.5 Analog Input 0 … 32 V with Pull-Up
4.2.5.1 Pinout
Pin Nr. Function

B1 Analog Input 28 (0 … 32 V, 5 V fixed Pull-Up)
A1 Analog Input 29 (0 … 32 V, 5 V fixed Pull-Up)

These pins are intended to be used as general purpose analog or as general purpose digital
inputs, used to read switch settings or for high output drive capable sensors (low resistance
potentiometers, Joysticks …).
The inputs provide a fixed Pull-Up resistor to +5 V. So the inputs can either be used with sensor
types switching their output signal to GND or with sensors providing a push-pull output stage. Even
the usage in conjunction with Namur type switches is possible.
Additionally the inputs can also be set to analog input mode with a fixed Pull-Up resistor.
When a pin is configured as digital input, the analog to digital conversion is accomplished in
software. The inputs are always sampled via the A/D converter. The switching levels and a
possible hysteresis are applied in software and therefore all voltage levels are freely configurable.

Tambint = −40 °C … 85 °C



RPU Pull Up Resistor 1 9.8 10.2 k
Note 1: The pull-resistor is a fixed pull-up resistor and is not configurable.

4.2.6 Analog Input 0 … 32 V with weak Pull-Down Resistor
4.2.6.1 Pinout

group
K2 Analog Input 22 (0 … 32 V, with weak Pull-Down Resistor) A
J2 Analog Input 23 (0 … 32 V, with weak Pull-Down Resistor) A
H2 Analog Input 24 (0 … 32 V, with weak Pull-Down Resistor) A
G2 Analog Input 25 (0 … 32 V, with weak Pull-Down Resistor) B
F2 Analog Input 26 (0 … 32 V, with weak Pull-Down Resistor) B
E2 Analog Input 27 (0 … 32 V, with weak Pull-Down Resistor) B

These pins are intended to be used as general purpose analog inputs. If used as digital input, the
analog to digital conversion is accomplished in software. The inputs are always sampled via the
A/D converter. The switching levels and a possible hysteresis are applied in software and therefore
all voltage levels are freely configurable. If used in this mode an external Pull Resistor may be
necessary.
The weak Pull-Down resistor can be used to detect an open circuit as the pin gets pulled to GND in
case of a defective wiring.

Tambint = −40 °C … 85 °C



Rin Input resistance to GND 173 181 k
4.3 Output Variant Specific Pin Functions
4.3.1 Introduction
This chapter describes the pin functions of the non-safety output variant. Figure 33 gives an
overview.
Figure 33: Overview - Non-Safety Output Variant
4.3.2 Power Outputs High Side with Digital Control and Filament Bulb Option
4.3.2.1 Pinout
Pin Nr. Function Extended Timer

inrush current Group
capabilities
H1 Digital High Side Output 00 (Timer & Analog feedback) No I
G1 Digital High Side Output 01 (Timer & Analog feedback) No I
F1 Digital High Side Output 02 (Timer & Analog feedback) No I
E1 Digital High Side Output 03 (Timer & Analog feedback) No I
D1 Digital High Side Output 04 (Timer & Analog feedback) No I
C1 Digital High Side Output 05 (Timer & Analog feedback) No I
K1 Digital High Side Output 06 (Timer & Analog feedback) Yes II
J1 Digital High Side Output 07 (Timer & Analog feedback) Yes II

These are digital power output stages with freewheeling diodes for controlling inductive loads or
loads with high power-on inrush current with are low-side connected to ground. For diagnostics the
pins are equipped with fixed +5 V Pull-Up resistors for open load detection.
Other than the high side output channels in the other variants, some of the described pins are
designed to allow the switching of loads with high short time inrush current like e.g. filament lamps.
The inrush current of a filament lamp is up to 10 – 15 times the nominal current. So a cold bulb
with 3 A steady state current will draw an inrush peak current up to 30 A for several milliseconds
and the overcurrent lasts another several 100 ms until the current settles to the nominal value.
Please see the pin function table above, to identify the pins with extended inrush current
capabilities.
Figure 34: Digital High Side Output with filament bulb option
appropriate pin in input mode.
Using two or more outputs in parallel to increase driving strength is possible – see chapter 4.3.2.6.
The application software has to make sure that both outputs are switched at the same point in
time; otherwise the overcurrent protection may trip.
The timer inputs are arranged in two different groups (I and II). All timer inputs are permanently
assigned to one of these groups. Timer inputs in the frequency group I can only be configured to
measure frequency or pulse width while pins assigned to group II can measure both
simultaneously.

Tambint = −40 °C … 85 °C

Vout Output voltage under overload conditions -0.5 VBat Power V
+0.5
4.3.2.4 Characteristics of Digital High Side Output Stage


Tmin-on Minimum on time pulse 0.1 s
Tmin-off Minimum off time pulse 0.1 s
Iload Nominal load current 3 A
Iload max Maximum short time load current 1 4 A
Iload max Maximum short time load current 2, 3 6 A
Iload peak Maximum peak load current 2, 4 30 A
Note 1: for t < 1 s

Note 2: applies only to pins with extended inrush current capabilities
4.3.2.5 Load Diagnostic Function Digital High Side Output
Digital operated High Side Outputs can detect following fault conditions:
When the power stage is switched off, the monitoring interface will read back low level if the

on    
off    
 detected / ok
 not detected
Characteristics :

Rload-nom Load resistance for proper operation 1 10.7 
Rload-nom Load resistance for proper operation 1 5.3 
Iload-min Minimum load current in digital mode 2 25 mA
Note 1: Resistance values higher than given will not generate overload.
Note 2: Loads with more current than given will reliably not trigger open load detection.
Note 3: Resistance values higher than given will be reliably detected as open load.
loads, which are switched on mutually exclusive (which means either load X, or load Y is on, but
not X and Y at the same time), are connected to the same double-channel power stage. This
reduces the thermal stress of the components. The power stage pairing is given in Table 16.
Function Power
Stage
Digital High Side Output 00 a
Digital High Side Output 01 a
Digital High Side Output 02 b
Digital High Side Output 03 b
Digital High Side Output 04 c
Digital High Side Output 05 c
Digital High Side Output 06 d
Digital High Side Output 07 d
If outputs shall be used in parallel, always combine the two channels from the same power stage.
Due to thermal limits, the sum current has to be de-rated by a factor of 0.85 (e.g. combining two
3 A outputs would result in a maximum sum current of (3 A x 2 x 0.85) = 5.1 A).


Vin_nom Nominal input range that can be measured 0 VBAT+ Power V
+0.5



rI Timer resolution timer group I (fixed) 1.6 µs
rII Timer resolution timer group II (fixed) 0.2 µs
VIH Input voltage for high level 3.5 VBAT+ V

4.3.3 Analog Input 0 … 32 V with Pull-Up
4.3.3.1 Pinout
Pin Nr. Function

Specified as in the non-safety input variant – refer to chapter 4.2.5.
4.3.4 Analog Input 0 … 32 V with weak Pull-Down Resistor
4.3.4.1 Pinout

group
4.4 Safety Hydraulic Variant
4.4.1 Introduction
The safety hydraulic variant is a variation of the (non-safety) hydraulic variant with some changes
in hardware and software in order to provide safety according to ISO13849 PL c.
Figure 35 gives an overview over the pin functions of this variant.
Figure 35: Overview - Safety Hydraulic Variant
Basically, most of the technical data of section 4.1 applies also to the hardware of the safety
hydraulic variant. This chapter describes the differences between safety and non-safety hydraulic
variant devices.
Please be aware that this section does not replace to study and understand the guidelines and
methods given in the safety manual of the safety hydraulic variant. This chapter should provide
basic information to understand the fundamental safety mechanisms and technical specifications
– the whole picture can only be gained by also studying the safety manual.
4.4.2 Pin Functionality
4.4.2.1 Power Outputs High Side with PWM Control and Current Feedback

Group
F1 PWM High Side Output 02 (Current measurement, Timer & Analog feedback) C
E1 PWM High Side Output 03 (Current measurement, Timer & Analog feedback) C
D1 PWM High Side Output 04 (Current measurement, Timer & Analog feedback) C
C1 PWM High Side Output 05 (Current measurement, Timer & Analog feedback) C
Specified as in the (non-safety) hydraulic variant – refer to chapter 4.1.2.
4.4.2.2 Power Outputs High Side with PWM Control

Group
4.4.2.3 Power Outputs Low Side with Digital Control
Pin Nr. Function

B1 Digital Low Side Output 10 (0 … 32 V Input, 5 V Pull Up)
A1 Digital Low Side Output 11 (0 … 32 V Input, 5 V Pull Up)
Other than in the (non-safety) hydraulic variant, the low side outputs are reserved to implement the
safety function of a second switch off path in combination with the high side switches. Using the
low side switches as generic I/Os is not supported. Details about the usage of the low side outputs
are given in chapter 4.4.3.1.
4.4.2.4 PVG/Voltage Outputs

group
K2 PVG Output 00 (PVG or voltage output, 0 … 32 V Input) A
J2 PVG Output 01 (PVG or voltage output, 0 … 32 V Input) A
H2 PVG Output 02 (PVG or voltage output, 0 … 32 V Input) A
G2 PVG Output 03 (PVG or voltage output, 0 … 32 V Input) B
F2 PVG Output 04 (PVG or voltage output, 0 … 32 V Input) B
E2 PVG Output 05 (PVG or voltage output, 0 … 32 V Input) B
4.4.2.5 NodeID Inputs
Pin Nr. Function

K3 NodeID Input 00
J3 NodeID Input 01
The Node ID Inputs are specified as in the common pin function section (chapter 3.12), but the
functionality is limited in software because of safety reasons.
For safety devices only the combinations listed in Table 17 are permitted – other combinations will
be rejected.
NodeID modifier +0 +3 +5 +7
NodeID 00 float BAT+ SS AGND
NodeID 01 float AGND SS BAT+
Table 17: voltage levels for NodeID modifier in the safety variant
BAT+ means to connect the NodeID pin to BAT+ CPU; SS means the connection with the Sensor
Supply voltage and AGND the connection to AGND. Do not connect both NodeID pins if this
feature shall not be used.
4.4.3 Safety Functions

ISO13849 defines several safety measures to be implemented for a device to be PL c compliant.
This chapter depicts the most important ones:
4.4.3.1 Outputs for Controlling Safety Critical Functions

According to the category 2 definition of ISO13849, an output used to control a safety critical
function has to have a second switch off path to still be able to interrupt the safety function even if
one switch fails and can no longer be switched off. The second switch off path is called “safety
switch” within the remainder of this document.
For the Safety Hydraulic variant the Low Side Digital Outputs are reserved to be the safety switch
for the High Side Outputs. The low side switches can be applied in two ways – either as internal
safety switches or to control an external safety switch – mixing these two variants is not supported.
Using the Low Side Switches as Internal Safety Switches

Using the low side switches as internal safety switch is depicted in Figure 36. In this scenario the
load is connected to BAT+ via a high side switch and to BAT– via one of the low side switches.
The low side switches can be shared between several loads, but the maximum current and the
maximum permitted inductive clamping energy of the low side switches (see section 4.1.4.3 and
4.1.4.4) must not be violated at any time. So when designing a system this way, it is recommended
to connect loads which are switched on mutually exclusive (which means either load A, or load B is
on, but not A and B at the same time) to the same low side switch. Be aware that the clamping
energy in this case can be higher in case of an emergency switch off than in normal operation
when loads are still freewheeling and complementary loads, already been activated, are switched
off additionally.
Figure 36: Low Side Digital Outputs used as internal safety switches
During startup all of the safety outputs are tested without activating the load by testing the high
side switches while the low side switches are off and vice versa. During runtime, the low side
switch is always on while the high side switches are used to control the load. The high side
switches can be used in PWM mode with enabled diagnostic margin (see page 62) – the digital
output mode can be emulated by switching between minimum and maximum PWM duty cycle. Be
sure that the loads stay deactivated if driven with minimum pulses.
Using the two low side switches in parallel is not permitted. Using two high side switches in parallel
is not permitted.
Using the Low Side Switches to Control an External Safety Switch

If it is required to control loads with higher currents, then an external safety switch has to be used.
The configuration is shown in Figure 37.
The external safety switch disconnects the BAT+ POWER inputs from the power supply so the
loads are no longer restricted to the maximum limits of the low side switches. The external safety
switch has to be selected in accordance to the limits of the low side switches (see section 4.1.4.3
and 4.1.4.4) and the maximum sum current of the loads to be controlled.
Figure 37: Low Side Digital Outputs used with an external safety switch
During startup the external safety switch and the high side switches configured to be used for
safety functions are tested without activating the load. During runtime, the external safety switch is
always on while the high side switches are used to control the load. The high side switches are
used in PWM mode with enabled diagnostic margin (see page 62) – the digital output mode can be
emulated by switching between minimum and maximum PWM duty cycle. Be sure that the loads
stay deactivated if driven with minimum pulses.
The second low side switch is unused and cannot be used for the application. Using the two low
side switches in parallel is not permitted. Using two high side switches in parallel is not permitted.
Characteristics
Symbol Parameter Note Typical Units

Discharge Resistor Value 100 
Rdis
Discharge Resistor Power Rating ≥ 0.5 W
tdis Discharge Time 1 < 200 ms
Note 1: The discharge time is specified from switching off the external safety switch until the voltage level of
the BAT+POWER pin falls below 4 V.
4.4.3.2 Window Watchdog

The HY-TTC 30SH design contains an independent window watchdog, which disables the Low
Side Digital Outputs in case of a CPU error (see Figure 36 and Figure 37). The window watchdog
has to be triggered periodically by the application software using the functions and measures
provided by the I/O drivers. The valid trigger interval is given in the characteristics below.
If the watchdog is either triggered too fast or too slow, it automatically disables the Low Side Digital
Outputs and signals the CPU an error. If the CPU is still alive, then this error can be processed by
the software.
Characteristics

tr Window watchdog re-trigger time 1 1.25 48 ms
Note 1: Please be aware that in case of an active JTAG breakpoint the Watchdog timeout may be triggered
during debugging.
4.4.3.3 Outputs for Controlling Non-Safety Critical Functions

All output functions (except the Low Side Digital Outputs) which are not used for safety critical
functions can be used as described for the (non-safety) hydraulic variant in chapter 4.1.
4.4.3.4 Inputs used in Safety Critical Functions

To satisfy the requirements of ISO13849 PL c, safety critical inputs have to be used as pairs at the
HY-TTC 30SH (see Figure 36 and Figure 37). The redundancy provides the required diagnostic
coverage needed for safety usage.
Furthermore, not all inputs of the HY-TTC 30SH are certified for safety operation. The inputs
usable in a safety configuration and their pairing options are described in Table 18.
Pin HY-TTC 30SH safety inputs Pairing

A3 Analog I/O 15 (0 … 5 V, 0 … 10 V, 0 … 25 mA)1 A4, B4, C4, D4, E4, (H4, J4)3, 4
B3 Timer Input 03 (Frequency and Pulse width measurement)2 D3, E3
C3 Timer Input 02 (Frequency and Pulse width measurement) 2 D3, E3
D3 Timer Input 01 (Frequency and Pulse width measurement) 2 B3, C3
E3 Timer Input 00 (Frequency and Pulse width measurement) 2 B3, C3
B4 Analog I/O 13 (0 … 5 V, 0 … 10 V, 0 … 25 mA) 1 A3, A4, C4, D4, E4, (H4, J4)3, 4
C4 Analog I/O 12 (0 … 5 V, 0 … 10 V, 0 … 25 mA) 1 A3, A4, B4, D4, E4, (H4, J4)3, 4
D4 Analog I/O 11 (0 … 5 V, 0 … 10 V, 0 … 25 mA) 1 A3, A4, B4, E4, E4, (H4, J4)3, 4
E4 Analog I/O 10 (0 … 5 V, 0 … 10 V, 0 … 25 mA) 1 A3, A4, B4, E4, D4, (H4, J4)3, 4
F4 Analog Input 21 (0 … 32 V) G4
G4 Analog Input 20 (0 … 32 V) F4
H4 Analog I/O 01 (0 … 5 V, 0 … 10 V, 0 … 25 mA, 0 … 65 k) 1 J4, (A4, B4, C4, D4, E4)3, 4
J4 Analog I/O 00 (0 … 5 V, 0 … 10 V, 0 … 25 mA, 0 … 65 k) 1 H4, (A4, B4, C4, D4, E4)3, 4
Table 18: HY-TTC 30SH - inputs for safety functions
Note 1: LED output mode is not safety compliant for these pins
Note 2: Voltage input mode is not safety compliant for these pins
Note 3: For pairing, both pins have to be configured to use the same input mode
Note 4: 4 and 3 Mode I/O pins cannot be paired in resistive measurement mode
4.4.3.5 Inputs used in Non-Safety Critical Functions

As the HY-TTC 30SH provides the same pin options as the (non-safety) hydraulic variant (except
the Low Side Digital Outputs), there are more potential pins that can be configured as inputs as
mentioned in Table 18.
All the inputs not mentioned in Table 18, as well as the inputs mentioned in Table 18 which are not
configured to be used in safety critical functions, can be used in non-safety critical functions as
described for the (non-safety) hydraulic variant in the chapters 3.8, 3.9, 3.10, 3.11, 4.1.2.8, 4.1.2.9,
4.1.3.7, 4.1.3.8 and in the Analog Input Mode section of chapter 4.1.5.2.
4.5 Safety Input Variant
4.5.1 Introduction
The safety input variant is a combination of the (non-safety) input variant with the safety hydraulic
variant. Basically, most of the technical data of section 4.2 and 4.4 applies also to the hardware of
the safety input variant. This chapter describes the differences between safety input and the safety
hydraulic and non-safety input variant devices.
Figure 38: Overview - Safety Input Variant
4.5.2 Pin Functionality
4.5.2.1 Power Outputs High Side with PWM Control and Current Feedback

Group
Specified as in the hydraulic variant – refer to chapter 4.1.2.1.
4.5.2.2 Timer Inputs with Pull-Up

Group
F1 Timer Input 10 (Frequency or Pulse width, 0 … 32 V, 5 V fixed Pull Up) C
E1 Timer Input 11 (Frequency or Pulse width, 0 … 32 V, 5 V fixed Pull Up) C
D1 Timer Input 12 (Frequency or Pulse width, 0 … 32 V, 5 V fixed Pull Up) C
C1 Timer Input 13 (Frequency or Pulse width, 0 … 32 V, 5 V fixed Pull Up) C
4.5.2.3 Power Outputs High Side with PWM Control

Group
Specified as in the hydraulic variant – refer to chapter 4.1.3.
4.5.2.4 Analog Input 0 … 32 V with Pull-Up
Pin Nr. Function

4.5.2.5 Analog Input 0 … 32 V with weak Pull-Down Resistor

group
4.5.2.6 NodeID Inputs
Pin Nr. Function

K3 NodeID Input 00
J3 NodeID Input 01
Specified as in the safety hydraulic variant – refer to chapter 4.4.2.5.


one switch fails and can no longer be switched off.
As safety input variant devices does not include any low side switches, there is no second switch
off path available to satisfy the ISO13849 requirements. Therefore the available high side outputs
of the safety input variant cannot be used to implement safety functions – they can be used as
specified in the non-safety input variant (see chapter 4.2).

Specified as in the safety hydraulic variant – refer to chapter 4.4.3.2.

To satisfy the requirements of ISO13849 PL c, safety critical inputs have to be used as pairs, just
as specified for the safety hydraulic variant (see Figure 36 and Figure 37). The redundancy
provides the required diagnostic coverage needed for safety usage.
Furthermore, not all inputs of the safety input variant are certified for safety operation. The inputs
usable in a safety configuration and their pairing options are described in Table 18.
Pin HY-TTC 30SI safety inputs Pairing

Table 19: HY-TTC 30SI - inputs for safety functions
Note 4: 4 and 3 Mode I/O pins cannot be paired in resistive measurement mode, as the 3 Mode I/Os does
not support resistive measurement.

As the safety input variant provides the same pin options as the (non-safety) input variant, there
are more potential pins that can be configured as inputs as mentioned in Table 18.
described for the (non-safety) input variant in the chapters 3.8, 3.9, 3.10, 3.11, 4.1.2.8, 4.1.2.9,
4.1.3.7, 4.1.3.8, 4.2.3.4, 4.2.3.5, 4.2.5.4 and 4.2.6.4.
4.6 HY-TTC 32 Variant
4.6.1 Introduction
The HY-TTC 32 variant is a variation of the (non-safety) hydraulic variant with an additional CAN
interface, two analog inputs which serve as a 4 mode instead of a 3 mode and faster input filters.
Figure 39: Overview - HY-TTC 32 Variant
The implementation of the interfaces are the same as in the HY-TTC 30 hydraulic variant. Please
see chapters 3 “Specification of Common Pin Functions” and 4.1 ”Hydraulic Variant Specific Pin
Functions” for more information.
4.7 HY-TTC 32S Variant
4.7.1 Introduction
The HY-TTC 32S safety variant is a variation of the non-safety HY-TTC 32 variant with some
changes in hardware and software in order to provide safety according to ISO13849 PL c.
Figure 40: Overview - HY-TTC 32S Variant


one switch fails and can no longer be switched off.
For the HY-TTC 32S the same characteristics and application hints apply as for the HY-TTC 30SH
– refer to chapter 4.4.3.1.

Specified as in the HY-TTC 30 safety hydraulic variant – refer to chapter 4.4.3.2.
4.7.2.3 Outputs for Controlling Non-Safety Critical Functions

All output functions (except the Low Side Digital Outputs) which are not used for safety critical
functions can be used as described for the HY-TTC 30 (non-safety) hydraulic variant in chapter
4.1.

To satisfy the requirements of ISO13849 PL c, safety critical inputs have to be used as pairs at the
HY-TTC 32S (see Figure 36 and Figure 37). The redundancy provides the required diagnostic
coverage needed for safety usage.
Furthermore, not all inputs of the HY-TTC 32S are certified for safety operation. The inputs usable
in a safety configuration and their pairing options are described in Table 20.
Pin HY-TTC 32S safety inputs Pairing

A3 Analog I/O 15 (0 … 5 V, 0 … 10 V, 0 … 25 mA, 0 … 65 k)1 A4, B4, C4, D4, E4, (H4, J4)3, 4
A4 Analog I/O 14 (0 … 5 V, 0 … 10 V, 0 … 25 mA, 0 … 65 k)1 A3, B4, C4, D4, E4, (H4, J4)3, 4
Table 20: HY-TTC 32S - inputs for safety functions
Note 4: 4 and 3 Mode I/O pins cannot be paired in resistive measurement mode

As the HY-TTC 32S provides the same pin options as the non-safety variant (except the Low Side
Digital Outputs), there are more potential pins that can be configured as inputs as mentioned in
Table 20.
described for the (non-safety) HY-TTC 30 hydraulic variant in the chapters 3.8, 3.9, 3.10, 3.11,
4.1.2.8, 4.1.2.9, 4.1.3.7, 4.1.3.8 and in the Analog Input Mode section of chapter 4.1.5.2.
5 Housing and Mounting Details
Figure 41 depicts the housing of the HY‑TTC 30.
While standard ECUs have a closed housing, special development devices do have a hole in the
top side of the housing to provide access to the debug interface. The debugging interface is
described in Chapter 7.
Device
Label
Debug
Interface
Connector
Main
Connector
Figure 41: HY‑TTC 30 Housing 3D view (debug device)
5.1 Physical Dimensions
The physical dimensions of the HY‑TTC 30 housing are shown in Figure 42 and Figure 43. All
measurements are given in mm.
Figure 42: HY‑TTC 30 side view
Figure 43: HY‑TTC 30 front view
5.2 General Mounting Advice
It has to be assured that water cannot infiltrate through the main connector into the control unit.
The main connector is not watertight on its own - Water tightness is accomplished only in
combination with an attached mating connector. Therefore a correct assembly of the mating
connector and the wiring harness is essential for achieving water tightness.
Furthermore, be sure no water can reach the device while the mating connector is not attached.
Please be aware that, because of the hole for the debugging connector, development devices are
only rated IP20. They have to be protected against water and small objects which may enter the
housing. A small piece of duct tape can be used to temporarily seal the opening when necessary.
5.3 Mounting Guidelines
Following mounting guidelines shall be observed for HY‑TTC 30 devices:
 Permitted worst case mounting environments: chassis or engine compartment

(or equivalent when used in non-automotive applications).
 The ECU in its mounting position must not bounce.
 The upper limit of surface pressure at mounting points is 50 N/mm².
 The ECU has to be mounted in such a way that its connector is freestanding in order to allow
its female counterpart to be connected without obstructions.
 Be sure that there are no particles within the connector before attaching the plug.
 The maximum thermal performance is achieved when the cooling fins are in vertical orientation
so that natural convection can develop in order to cool the device.
 Other mounting orientations may degrade the thermal performance which has direct influence
on the maximum sum current as well as on the maximum current of individual output channels.
 Be aware that other sources of heating the device (conducted heating or radiated heating) may
also degrade the thermal performance.
 The cable harness needs to be fixed mechanically in the mounting position of the ECU
(Distance < 150 mm).
 The cable harness needs to be fixed in such a way that, in case of an excitation, the wiring
harness is in phase with the ECU (e.g. at the fixing point of ECU).
 The housing of the ECU is electrically connected to BAT–.
 Use M6 machine screws and M6 washers or equivalent size for mounting.

 Always use all four mounting points.
 Only mount the device on a flat surface.
Furthermore when selecting a mounting location for the ECU one should avoid:
 Locations submitted to high level of vibration

 Locations with mechanical risks (e.g.: rotating elements)
 Locations exposed to electromagnetic perturbation
 Confined areas without ventilation or air flow
 Moist and closed areas where water can be retained
 Areas with infrared radiation
The position of the mounting holes is depicted in Figure 44.
Figure 44: HY‑TTC 30 mounting points dimensions
Figure 45 show the minimum space requirements for plugging/unplugging the connector. Do not
forget to include the space required for the wiring harness when calculating the additional
mounting clearance needed for plugging/unplugging the connector.
Figure 45: HY‑TTC 30 connector plugging minimum space requirements
6 Application Notes
6.1 Wiring Harness
In order to enable a safe operation a few general rules for the layout of the wiring harness have to
be obeyed.
The ECU is limited to a total load current for the power stages, connected to the BAT+ POWER
pins. When all loads are tied towards ground, the load current will be also carried by these supply
pins. As each contact pin is thermally limited to 8 A, multiple supply pins work in parallel for the
power stages supply. So the system designer must be careful with the cable harness design to
guarantee an even distribution of supply current on all pins.
Example: It is not ok to use one cable with a length of two meters and large diameter for a
connection between a fuse box and the ECU and crimp it to some piggy tails with small diameter in
the connector area. Small differences in the contact pressure can lead to a big imbalance. In worst
case condition one contact carries most of the current load and is overloaded at maximum current.
It is necessary to use three wires with the same total cross sectional area than one thick cable. All
wires must have the same length and diameter. In this case an even distribution of current is
accomplished – even with slightly different contact resistances.
6.2 Load Distribution
The permanent input current of the HY‑TTC 30 Iin-sum is limited due to thermal and contact current
limits.
As the power stages have not negligible power dissipation each load current leads to a rise of
temperature within the device. To ensure proper operation of the HY‑TTC 30 in its temperature
range (−40 °C to +85 °C) the total current driven by the power stages has to be limited and the
load evenly distributed.
One first rule of thumb is that if two output states are mutually exclusive (e.g. output A is only
activated in state 1, output B is only activated in state 2) these outputs should be driven by one
double-channel high side power stage, so that only one channel is used at a time. The high side
power stage pairing is given in Table 10 and Table 13.
6.3 Inductive High Side Loads
Inductive loads in PWM operation generate current through the freewheeling diodes, but these
diodes have several times greater power dissipation at the same current, as the high side switches
themselves. Therefore the duty cycle has great influence on the power dissipation of the output
devices. The duty cycle results out of the relationship between coil resistance and supply voltage.
A low resistance at high supply voltage is the worst combination as it results in a low duty cycle
and therefore a long conduction time of the diodes.
For example the absolute maximum power dissipation of the whole device is reached at 85 °C,
28 V, 100 Hz, all channels active, with 5  inductive loads at 2.5 A per channel.
6.4 Inductive Loads on the Low Side Switches
For greater load inductivities than 100 mH either the current has to be lower or an external
freewheeling diode or clamping device parallel to the coil has to be used. The clamping device has
to clamp below 50 V.
If the load is a relay or contactor, a freewheeling diode increases the contact opening time due to
the low demagnetization voltage, this can increase the contact wear.
Examples for clamping devices are: varistor, bidirectional transzorb diode, zener diode with anti-
serial diode or a suitably sized resistor.
A resistor can be calculated as 50 V/maximum_possible_coil_current. It can be a cost-effective
solution but increases steady state power dissipation, so it may not be suitable in all cases.
7 Debug Interface
For developing the HY‑TTC 30 variants which support programming in ‘C’, there are development
kits available including a special version of the device with access to the debugging interface1. This
interface hosts a complete JTAG interface and a 2-wire asynchronous serial interface operating at
TTL levels (an inverted RS232 interface with 5 V signaling levels).
To access all the signals, there is also a special debug adapter included in the HY‑TTC 30
development kit for programming in ‘C’. The top view of the debug adapter is shown in Figure 46. It
provides a pushbutton to reset the CPU of the HY‑TTC 30, a power LED and two LEDs for serial
traffic visualization.
Figure 46: HY‑TTC 30 Debug adapter top view
The pin out of the JTAG and serial connector is shown in Table 21 and Table 22.
Pin Nr. Function Pin Nr. Function Pin Nr. Function

1 TMS 2 +5.2 V 1 GND
3 TDO 4 GND 2 Short to 6
5 NC 6 GND 3 NC
7 TDI 8 #RESET 4 TXD
9 #TRST 10 NC 5 RXD
11 TCK 12 GND 6 Short to 2
13 NC 14 NC Table 22: Serial
15 NC 16 NC connector pin out
Table 21: JTAG connector pin out
The HY‑TTC 30 development kit for programming in ‘C’ also comes with an FTDI 5 V serial to
USB adapter cable (FTDI part number TTL-232R-5V). Use this cable to connect a PC to the serial
port of the debug adapter. Be sure to insert the side of the black wire towards pin #1 on the
connector.
Drivers for the cable can be obtained directly from the FTDI homepage:
http://www.ftdichip.com/Drivers/VCP.htm
Please be aware that the pins on the debug interface provide direct access to CPU pins without
any special protection mechanisms. When handling devices with access to the debugging
interface, electrostatic discharge on these pins has to be prevented as the resulting damage to the
CPU would be fatal.
Standard HY‑TTC 30 ECUs do not provide access to the debugging interface. On these devices
the software can be reprogrammed via the CAN interface using the TTC-Downloader tool.
8 Abbrevations
ADC Analog Digital Converter

AGND Analog Ground
BAT Battery
CAN Controller Area Network
CISPR Comité International Spécial des Perturbations Radioélectriques
English: Special international committee on radio interference
CMC Sealed, Hybrid, Modular Connectors and Headers
CMM Common Mode
CNH CAN Line High
CNL CAN Line Low
CONT Continue
CPU Central Processing Unit
DC Direct current
DIF Difference
ECU Electronic Control Unit
EEPROM Electrically Erasable Programmable Read-Only Memory
EMC Electro Magnetic Compliance
EN Europäische Norm
English: European standard
ESD Electro Static Discharge
ETC Et cetera
FAM Fachausschuss für Mineralöl- und Brennstoff-Normung
English: Committee for Petroleum Products, Liquid Fuels, and Lubricants
GND Ground (BAT–)
HUM Hardware User Manual
HV High Voltage
HY Hydac
ID Identification
IEC International Electrotechnical Commission
I/O Input / Output
IP Ingress Protection
ISO International Standard Organization
JTAG Joint Test Action Group
LED Light Emitting Diode
LIM Limit
LP Low Pass
LSB Least Significant Bit
MAX Maximum
MIN Minimum
NOM Nominal
NPN Negative-Positive-Negative
NTC Negative Temperature Coefficient
OP Operational
PD Pull-Down
PID Proportional-Integral-Derivative
PL Performance Level (defined in ISO 13849)
PNP Positive-Negative-Positive
PTC Positive Temperature Coefficient
PU Pull-Up
PVEA Proportional Valve with Electrical Actuator-Fine Proportional
PVEH Proportional Valve with Electrical Actuator-High Proportional

PVES Proportional Valve with Electrical Actuator-Super Proportional
PVG Proportional Valve Group
PWM Pulse Width Modulation
RAM Random Access Memory
SS Sensor Supply
STBY Standby
TOL Tolerance
TTC TTControl
TTL Transistor-Transistor-Logic
TUE Total Unadjusted Error
TYP Typical
UNECE United Nations Economic Commission for Europe
USB Universal Serial Bus
%RD Percent of the Reading
Disposal
If disposal has to be undertaken at the end of a device’s lifespan, the respective applicable
country-specific regulations must be taken into consideration.
Disclaimer
THE INFORMATION GIVEN IN THIS DOCUMENT IS GIVEN AS A SUPPORT FOR THE USAGE
OF THE ECU/DISPLAY UNIT AND SHALL NOT BE REGARDED AS ANY DESCRIPTION OR
WARRANTY OF A CERTAIN FUNCTIONALITY, CONDITION OR QUALITY OF THE
ECU/DISPLAY UNIT. THE RECIPIENT OF THIS DOCUMENT MUST VERIFY ANY FUNCTION
DESCRIBED HEREIN IN THE REAL APPLICATION. THIS DOCUMENT WAS MADE TO THE
BEST OF KNOWLEDGE of TTControl GmbH. NEVERTHELESS AND DESPITE GREATEST
CARE, IT CANNOT BE EXCLUDED THAT MISTAKES COULD HAVE CREPT IN. TTControl
GmbH PROVIDES THE DOCUMENT FOR THE ECU/DISPLAY UNIT “AS IS” AND WITH ALL
FAULTS AND HEREBY DISCLAIMS ALL WARRANTIES OF ANY KIND, EITHER EXPRESSED
OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ACCURACY OR
COMPLETENESS, OR OF RESULTS TO THE EXTENT PERMITTED BY APPLICABLE LAW.
THE ENTIRE RISK, AS TO THE QUALITY, USE OR PERFORMANCE OF THE DOCUMENT,
REMAINS WITH THE RECIPIENT. TO THE MAXIMUM EXTENT PERMITTED BY APPLICABLE
LAW TTControl GmbH SHALL IN NO EVENT BE LIABLE FOR ANY SPECIAL, INCIDENTAL,
INDIRECT OR CONSEQUENTIAL DAMAGES WHATSOEVER (INCLUDING BUT NOT LIMITED
TO LOSS OF DATA, DATA BEING RENDERED INACCURATE, BUSINESS INTERRUPTION OR
ANY OTHER PECUNIARY OR OTHER LOSS WHATSOEVER) ARISING OUT OF THE USE OR
INABILITY TO USE THE DOCUMENT EVEN IF TTControl GmbH HAS BEEN ADVISED OF THE
POSSIBILITY OF SUCH DAMAGES.
IF THE ECU/DISPLAY UNIT IS MARKED AS “PROTOTYPE”, THE DELIVERED ECU/DISPLAY
UNIT IS A DEVELOPMENT SAMPLE (“SAMPLE”). THE RECIPIENT ACKNOWLEDGES THAT
THEY ARE ALLOWED TO USE THE SAMPLE ONLY IN A LABORATORY FOR THE PURPOSE
OF DEVELOPMENT. IN NO EVENT IS THE RECIPIENT ALLOWED TO USE THE SAMPLE FOR
THE PURPOSE OF SERIES MANUFACTURING.
TTControl GmbH PROVIDES NO WARRANTY FOR ITS PRODUCTS OR ITS SAMPLES,
INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE AND TO THE MAXIMUM EXTENT PERMITTED BY
APPLICABLE LAW DISCLAIMS ALL LIABILITIES FOR DAMAGES RESULTING FROM OR
ARISING OUT OF THE APPLICATION OR USE OF THESE PRODUCTS OR SAMPLES. THE
EXCLUSION OF LIABILITY DOES NOT APPLY IN CASES OF INTENT AND GROSS
NEGLIGENCE. MOREOVER, IT DOES NOT APPLY TO DEFECTS WHICH HAVE BEEN
DECEITFULLY CONCEALED OR WHOSE ABSENCE HAS BEEN GUARANTEED, NOR IN
CASES OF CULPABLE HARM TO LIFE, PHYSICAL INJURY AND DAMAGE TO HEALTH.
CLAIMS DUE TO STATUTORY PROVISIONS OF PRODUCT LIABILTY SHALL REMAIN
UNAFFECTED.
Copyright 2001–2014 TTControl GmbH AG All rights reserved.

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HY‑TTC 30 Family

Hardware User Manual

Author: Klaus Steinhammer

Version Date Responsible Person Modification

1.0.0 2014-06-26 KST Initial release

1 General Description .............................................................................................................. 6

3.5.2 Functional Description ............................................................................................... 32

8 Abbrevations ..................................................................................................................... 127

The HY‑TTC 30 is a programmable electronic CANOpen Slave module for sensor/actuator

1.2 Instructions for safe operation

1.2.2 Checks to be done before commissioning the ECU

I/O Module with Safety controller

 XC2267 (XE167 family) CPU running at 80 MHz,

Internal Flash 768 kByte

Internal RAM 82 kByte

External EEPROM 8 kByte

 1 x CAN, 50 kbit/s to 1000 kbit/s with configurable on-board termination

 2 x Node ID configuration pins (HY-TTC 30 only)

4 mode I/O voltage measurement 0 to 5 V / 0 to 10.5 V

Variant dependent Outputs

HY-TTC 30H 6 x High Side PWM Output digital output mode

HY-TTC 30XI 2 x High Side PWM Output digital output mode

HY-TTC 30XO 8 x High Side Digital Output digital output mode

Figure 1: Block diagram of the HY-TTC 30

1.7 Mechanical Specifications

 Dimensions: 208 x 92 x 38 mm³ (including mounted connector)

For mounting drawings and mounting instructions refer to chapter 5.

1.8 Standards and Guidelines

1.8.1 Environmental Criteria

1.8.2 ESD and EMC for Road Vehicles

ISO 7637-3 Conducted immunity signal lines

1.8.3 ESD and EMC for Industrial Applications

1.8.4 Functional Safety

2 Main Connector Overview

Figure 2: Main Connector Pin-Out (HY-TTC 30H shown)

2.1 Pin Functions Depending on Module Variant

Pin HY-TTC 30X(S)H HY-TTC 30XO HY-TTC 30XI HY-TTC 32(S)

Pin HY-TTC 30X(S)H HY-TTC 30XO HY-TTC 30XI HY-TTC 32(S)

Pin HY-TTC 30X(S)H HY-TTC 30XO HY-TTC 30XI HY-TTC 32(S)

2.2 Mating Connector and Crimp Contacts

2.2.1 Molex Part Numbers

For power pins 1.5 mm (tab dimensions 1.5 mm x 0.8 mm)

For I/O pins 0.635 mm (square 0.635 mm x 0.635 mm)

63813-2300 Power Pin extraction tool

2.2.2 Delphi4 Part Numbers

For power pins 1.5 mm (tab dimensions 1.5 mm x 0.8 mm)

For I/O pins 0.635 mm (square 0.635 mm x 0.635 mm)

n.a. Terminal extraction tool for power pins PPI0001592

n.a.: not applicable

3 Specification of Common Pin Functions

3.1 Positive Power Supply (BAT+ POWER)

Pin Nr. Function

3.1.2 Functional Description

3.1.3 Maximum Ratings

Symbol Parameter Note min max Units

Symbol Parameter Note min max Units

Note 1: The sum of capacitance measured on all 3 BAT+ POWER pins

3.1.5 Impact of Internal Pull-Up Resistors on Quiescent Current