Jt100 M - Parts Manual
Jt100 M - Parts Manual
Jt100 M - Parts Manual
JT100/JT100
All Terrain
ISSUE NO. 04PL-05/11
For Replacement Copy Order P/N 053-1232
This manual contains information concerning the following models:
JT100, JT100 All Terrain
ID0227413
2
3
FOREWORD___________
This manual contains illustrated parts lists to help you select quality ProTech ®
Replacement parts for your Ditch Witch ® equipment. Using other replacement parts will
lessen the productivity of your equipment.
Part numbers enclosed in a box are no longer available from The Charles Machine
Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.
Footnotes provide more information to help you identify parts shown in the manual.
Assembly instructions and Tech Bits articles referenced in footnotes are available
through your local Ditch Witch dealer.
Specify parts you need by part number and description, not by illustration reference
numbers.
Have equipment model and serial number on hand to help ensure you get the right
parts for your machine whether it’s old or new.
Thank you for buying and using Ditch Witch equipment and ProTech replacement parts.
WARRANTY__________________________
DW WARRANTY Policy
July, 2005
POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS
LIMITED WARRANTY POLICY
Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch
Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc.
(CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use
(Exception: 2 years for all SK500 Attachments). Free labor will be provided at any authorized Ditch Witch
dealership for installation of parts under this warranty during the first year following “initial commercial” use of
the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for
transporting their equipment to an authorized Ditch Witch dealership for all warranty work.
All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration,
neglect, or uses other than those for which products were intended.
All defects, damages, or injuries caused by improper training, operation, or servicing of products
in a manner inconsistent with manufacturer’s recommendations.
All engines and engine accessories (these are covered by original manufacturer’s warranty).
Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such
warranty will be available to purchaser.)
Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not
imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products
should be operated under anticipated working conditions prior to purchase.
Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part
by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or it’s nearest
authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under
this warranty as it deems appropriate.
Extended warranties are available upon request from your local Ditch Witch dealer or CMW.
Some states do not allow exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long
an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner
specific legal rights and the product owner may also have other rights which vary from state to state.
For information regarding this limited warranty, contact CMW’s Product Support Department, P.O. Box 66,
Perry, OK 73077-0066, or contact your local Ditch Witch dealer.
Ver. 03 ID0134872
5
CONTENTS______________________
Decals Spindle Brake ................................................. 56
Decal Location - AT/JT100 ................................. 8 Spindle Drive Assembly (AT) ........................... 76
Stabilizers ...................................................... 108
Engine Components Thrust Drive ..................................................... 68
Air Filter Assembly ........................................... 20 Thrust Drive Gearbox ...................................... 70
Battery & Power Cables ................................... 34 Thrust Planetary Gearbox................................ 84
Charge Air Cooler ............................................ 24 Top Lining/Panel ............................................ 128
Engine Mount ................................................... 18 Track Group (Rubber) Begins w/ ...................... 102
Engine Service ................................................. 16 Track Group (Steel) Begins w/ ......................... 104
Exhaust ............................................................ 22 Windshield Wipers/Washer ........................... 126
Expansion Tank ............................................... 32
Fan Drive.......................................................... 26 Hydraulics
Radiator Mounting ............................................ 28 Auxiliary Valve ............................................... 214
Radiator Plumbing ........................................... 30 Auxiliary Valve Hydraulics .............................. 212
Cab Swing Hydraulics .................................... 244
Frame Components Case Drain (Ground Drive) ............................ 240
Assisted Makeup ............................................. 38 Case Drain Hyd Rotation & Thrust Pumps ............ 200
Auxiliary Stabilizer Begins w/ ............................ 110 Case Drain Hyd Rotation Motor Begins w/ ............ 196
Battery Box....................................................... 98 Case Drain Hyd Rotation Motor Ends w/ .............. 194
Cab Arm & ROPS .......................................... 112 Charge Filter Hydraulics (AT).......................... 160
Cab Covers .................................................... 120 Charge Filter Hydraulics (JT) .......................... 158
Cab Door/Windows ........................................ 114 Charge Manifold ............................................ 210
Cab Heat/Air................................................... 142 Cooler Outlet Hydraulics (AT) ......................... 206
Cab Lock ........................................................ 140 Cooler Outlet Hydraulics (JT) Begins w/ ............ 204
Carriage ........................................................... 52 Fluid Pump Control ........................................ 156
Carriage Sight Tube/Oil Pump ......................... 54 Hydraulic Cylinder (2.0 X 1.25 X 14.25) ............... 248
Covers ............................................................. 92 Hydraulic Cylinder (3.0" X 1.75")........................ 250
Cylinder Locks.................................................. 42 Hydraulic Cylinder (3.5" X 2.0") ......................... 252
Drill Frame ....................................................... 40 Hydraulic Cylinder (4.0" X 2.25")........................ 254
Drive Gearbox - Rotation ................................ 58 Hydraulic Cylinder (6" X 4" X 3") ........................ 246
Engine Covers Begins w/ .................................... 80 Hydraulic Control Valve ................................. 216
Front Covers .................................................... 86 Hydraulic Reservoir (AT) ................................. 164
Front Wrenches ............................................... 46 Hydraulic Reservoir (JT) ................................. 162
Fuel Tank Begins w/............................................ 96 Hydrostatic Gauge Hyd (AT) ........................... 172
Fuel Tank Ends w/ .............................................. 94 Hydrostatic Gauge Hyd (JT) Begins w/ .............. 170
Grille ................................................................. 78 Hydrostatic Gauge Hyd (JT) Ends w/ ................ 168
Ground Drive Planetary Gearbox ................... 106 Inner Rotation Plumbing ................................ 198
Heat/Air Component Mount ........................... 146 Left Ground Drive Hydraulics Begins w/ ........... 236
Heat/Air Diagram ........................................... 144 Left Stabilizer Hydraulics ............................... 232
Hose Track....................................................... 48 Load Sense Valve (AT) ................................. 226
Hose Track Repair Section .............................. 50 Oil Cooler Hydraulics ..................................... 202
Inner Drive Gearbox (AT) .................................. 66 Park Brake Hydraulics ................................... 242
Left Console (AT) ............................................ 132 Pilot Valve Hydraulics .................................... 208
Left Console (JT) ............................................. 130 Pivot Front Lift Hydraulics .............................. 228
Left Console Switches ................................... 134 Pivot Rear Lift Hydraulics .............................. 230
Pipe Guide ....................................................... 44 Pump Hydraulics ............................................ 166
Pivot ............................................................... 100 Pump Mounting.............................................. 150
Planetary Gearbox - Rotation........................... 60 Right Ground Drive Hydraulics ...................... 238
Rack & Bumpers .............................................. 72 Right Stabilizer Hydraulics ............................. 234
Rear View Mirror, Left Side ............................ 122 Rotating Clamp Hydraulics Begins w/ ............... 220
Rear View Mirror, Right Side.......................... 124 Rotating Clamp Hydraulics Ends w/ ................. 218
Right Console................................................. 138 Rotation Motor Hydraulics ............................ 176
Rotation Gearbox (AT) ..................................... 62 Rotation Pump Control .................................. 152
Saver Sub (JT) .................................................. 74 Rotation Pump Hydraulics ............................. 174
Seat Mount w/ heat/air ...................................... 118 Stationary Clamp Hydraulics Begins w/ ............ 224
Seat Mount w/o heat/air ..................................... 116
Sound Insulation .............................................. 90 Continued on next page
ID0228222
6
CONTENTS______________________
Stationary Clamp Hyd Ends w/ ......................... 222 Pipe Grip Hydraulics Begins w/ ........................ 340
Thrust Drive Hyd 6 Way Selector ....................... 182 Pipe Grip Hydraulics Ends w/ ........................... 338
Thrust Drive Hyd Carriage Man Begins w/ ............ 192 Pipe Lift & Shuttle Hydraulics......................... 342
Thrust Drive Hyd Carriage Man Ends w/ .............. 190 Pipe Loader Grippers Begins w/ ....................... 330
Thrust Drive Hyd Motor & Brake......................... 186 Pipe Loader Lift Arms Begins w/ ...................... 318
Thrust Drive Hyd Return Manifold ....................... 188 Pipe Loader Lift Arms Ends w/ ......................... 316
Thrust Drive Hyd Valve Series Parallel ................ 184 Pipe Loader Mount ........................................ 312
Thrust Motor Hydraulics ................................ 180 Pipe Loader Shuttle Drive .............................. 326
Thrust Pump Control ...................................... 154 Pipe Loader Shuttle Mount ............................ 320
Thrust Pump Hydraulics ................................. 178 Pipe Loader Shuttle Stop ............................... 328
Pipe Loader Shuttles Begins w/ ........................ 324
Electrical Pipe Loader Shuttles Ends w/ .......................... 322
See Technical Supplement Pipe Loader Valve Hydraulics ........................ 334
Pipe Loader Valve Hydraulics Begins w/ .......... 336
Anchor Components
Anchor Driver Hydraulics ............................... 262 Hoist System
Anchor Shaft .................................................. 266 Control Valve ................................................. 392
Anchoring Plates ............................................ 264 Control Valve Charge Hydraulics ................... 396
Auger Drive .................................................... 260 Decal Location Crane .................................... 370
Electrical Components ................................... 414
Fluid System Extension Boom............................................. 378
Antifreeze Tank .............................................. 274 Extension Cylinder ......................................... 390
Fluid Motor Plumbing (AT) ............................. 280 Extension Cylinder Hydraulics ....................... 406
Fluid Pump (Fluid End) .................................. 304 Hoist Hydraulics w/o hoist ................................ 400
Fluid Pump (Power End) ................................ 306 Inner Boom .................................................... 374
Fluid Pump - FMC (JT) .................................... 302 Lift Cylinder .................................................... 384
Fluid Pump Hyd (JT) Begins w/ .......................... 278 Lift Cylinder Hydraulics .................................. 404
Fluid Pump Hyd (JT) Hydrostat & Fluid Begins w/ ... 276 Limit Switch.................................................... 412
Fluid Pump Mounting (JT) Begins w/ ................. 270 Outer Boom ................................................... 376
Fluid Pump Plumb (JT) Discharge Side ............... 272 Outer Boom Cylinder ..................................... 388
Fluid Pump Plumb (JT) Discharge Side Begins w/ . 296 Outer Boom Hydraulics.................................. 408
Fluid Pump Plumb (JT) Suction Side Begins w/ ..... 290 Overload ........................................................ 386
Fluid Pump Plumbing (AT) Discharge Side.......... 298 Overload Alert ................................................ 416
Fluid Pump Plumbing (AT) Suction Side ............. 294 Pedestal ......................................................... 372
Fluid Supply ................................................... 288 Pendant ......................................................... 410
Fluid Supply Swivel ........................................ 282 Proportional Valve ......................................... 398
Fluid Supply Water Swivel (JT) ....................... 284 Swing Drive .................................................... 380
Inlet Gauge Plumb (JT) Suction Side Begins w/ .... 292 Swing Drive .................................................... 382
Liner Wash Plumbing (JT) .............................. 300 Swing Drive Hydraulics .................................. 402
Wash Wand ................................................... 308
Water Swivel (AT) ........................................... 286 Accessories
Mud Mixing Accessories ................................ 420
Pipe Loader System Pipe Box (AT) .................................................. 428
Air Compressor .............................................. 348 Pipe Box (JT) .................................................. 426
Auto Greaser Ends w/ ...................................... 350 Wireline Kit (JT) .............................................. 422
Auto Greaser Nozzles .................................... 358 Work Lights Begins w/ ...................................... 424
Auto Greaser Nozzles Begins w/....................... 360
Auto Greaser Nozzles Ends w/ ......................... 362 Miscellaneous
Auto-Luber Assembly..................................... 354 Bolt/Nut Torque Chart .................................... 432
Control Valve - Pipe Loader ........................... 332 Filters ............................................................. 436
Diverter Valve Hydraulics ............................... 344 Optional Kits ................................................... 436
Grease Pump ................................................. 356 Parts Manual Change Request ..................... 437
Guard Rail ...................................................... 314 Related Publications ..................................... 436
Hydraulic Cylinder (2x1x3)................................ 364 Replacement O-Ring Chart............................ 435
Hydraulic Cylinder (3.5x1.75x16)........................ 366 Warranty Registration ................................... 439
Hydraulic Motor .............................................. 346
Lubricator Hydraulics Begins w/ ........................ 352
ID0228222
7
DECALS
ID0135069
8
DECAL LOCATION
AT/JT100 MACH 1
41
15
49 36
21 47
47 33
6
47
47
29
18 19
64
45
50 65
52
11
24
26 66
20 44
37 24 26
35 42
23 51
VIEW
ROTATED 180˚
8
57
22
63
VIEW
ROTATED 180˚
ANCHOR VIEW
06 ID0228250
9
DECAL LOCATION
AT/JT100 MACH 1
21
42
39
21
49
44
42
5
14
26
24
24
26
4
41 41
40 13
12 43
31
36
AT100
49 13
43
BACK VIEW
21
25
06 ID0228250
10
DECAL LOCATION
AT/JT100 MACH 1
3 VIEW
ROTATED 90º
61
26.5
3.5
2.0
.25 .25
2701139A
.75
17.50
61
68 68
69 69
06 ID0228250
11
DECAL LOCATION
AT/JT100 MACH 1
53
10
60 7
27
56
16
46
55
17
32 67
30
62
21
54
58
34
28
38
06 ID0228250
12
DECAL LOCATION
AT/JT100 MACH 1
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
270-4552 DECAL KIT - JT100
270-4515 DECAL KIT - AT100
1 270-1135 1 FUSE PANEL DECAL
2 270-1136 1 ELECTRICAL PANEL
3 270-1137 1 FUSE BLOCK
4 270-4551 1 JT100 MODEL ID PIPE BOX
270-4614 1 AT100 MODEL ID PIPE BOX
5 270-1139 1 DW LOGOTYPE PIPE BOX
6 270-4550 1 JT100 MODEL ID
270-4615 1 AT100 MODEL ID
7 270-1141 1 TOP CONTROL PANEL
8 270-1142 1 GAUGE PANEL
9 270-1144 1 LED DISPLAY A
10 270-1145 1 LED DISPLAY B
11 273-016 1 SOUND POWER 11 SEE FOOTNOTE 1
12 273-117 1 WORKLIGHTS / WASH WAND
13 273-128 1 NO STEP
14 270-4653 1 SOLENOID VALVE DECAL
15 273-138 1 NOTICE COOLANT
16 270-4505 1 RIGHT INSTRUMENT PANEL
17 273-198 1 TRACKER CONTROL
18 273-267 1 DITCH WITCH BATTERY SEE FOOTNOTE 2
19 273-278 1 DANGER WRENCH
20 274-967 1 DITCH WITCH LOGOTYPE
21 274-049 5 DANGER ELECTROCUTION
22 274-050 1 WARNING JOBSITE HAZARD
23 274-204 1 CRUSHING FORCE HAZARD ALERT
24 274-318 4 TIE DOWN LOCATION
25 274-375 1 MASTER DISCONNECT SWITCH
26 274-442 4 LIFT LOCATION
27 274-724 1 ONE CALL NOTIFICATION
28 274-780 1 JET TRAC PATENT(S)
29 274-831 1 PIPE ROW INDICATOR
30 274-852 1 CLIMATE CONTROL
31 274-854 1 LOGO PLACARD
32 274-857 1 CAB SWING LOCK / UNLOCK
33 274-874 1 GRAPHIC STRIPE (SOLD PER INCH) USE 80” SEE FOOTNOTE 3
34 274-923 1 POWER POINT
35 274-933 1 LUBRICATION
36 275-023 2 OIL LEVEL
37 275-033 1 NOTICE ELECTRICAL SYSTEM
38 275-048 1 IMPORTANT SAFETY RULES
39 700-063 1 RESEVOIR (THF)
40 700-062 1 DIESEL FUEL CAP
41 275-149 3 COOLANT
42 275-184 4 WARNING MOVING PARTS
43 275-185 1 WARNING SINGLE OPERATOR
44 275-197 2 DANGER ROTATING SHAFT
45 275-203 1 BATTERY
46 275-222 1 ENGINE STOP
47 275-230 6 DANGER STRIPE 1.75” X 18”
48 275-326 4 WARNING CRUSHING WEIGHT
49 275-355 3 CAUTION HOT PARTS
50 275-400 1 NOTICE OIL LEVEL
FOOTNOTES
1 . NOT PART OF KIT. FOR EU UNITS ONLY.
2 . LOCATE DECAL ON BATTERY SO THAT DECAL IS VISIBLE WHEN VIEWING BATTERY.
3 . APPLY AROUND BACK SIDE OF OPERATOR STATION.
06 ID0228250
13
DECAL LOCATION
AT/JT100 MACH 1
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
51 274-853 1 DITCH WITCH LOGO
52 275-419 1 WARNING NO FLAME
53 270-4508 1 LEFT INSTRUMENT PANEL
54 270-1150 1 IGNITION-COLD START
55 700-025 1 PIPE - HORN - THROTTLE
56 700-026 1 LEFT SWITCH PANEL USED ON JT100
270-4616 1 LEFT SWITCH PANEL USED ON AT100
57 700-027 1 THROTTLE - LIGHTS - STABILIZER
58 700-028 1 JOYSTICK CONTROL
59 701-326 4 WARNING CRUSHING WEIGHT (ISO)
60 274-940 2 INDICATOR
61 274-965 1 WARNING MOVING PARTS
62 270-4612 1 EMERGENCY EXIT APPLY TO REAR WINDOW INSIDE OF CAB
63 270-4702 1 STAKE DRIVER USED ON AT100
64 270-4708 1 PIPE LOADER/ ANCHOR USED ON AT100
65 270-4710 1 FLUID RETURN ICON USED ON AT100
66 270-4711 1 FLUID SUPPLY ICON USED ON AT100
67 273-275 1 AT/JT INNER SPINDLE USED ON AT100
68 275-184 4 WARNING MOVING PARTS
69 701-184 4 WARNING MOVING PARTS ISO
70 270-4889 2 PIPE BOX LIFT USED ON AT100
FOOTNOTES
06 ID0228250
14
NOTES:
ID0134963
15
ENGINE
COMPONENTS
ID0134845
16
ENGINE SERVICE
1
2
2 3
7 6
1
1
1
10
8
8
9 12
12
11
07 ID0153612
17
ENGINE SERVICE
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 150-1211 4 CONNECTOR, M26-1.5 X -12ORS STRAIGHT
2 115-924 2 ABRASION SLEEVE (1.25" X 88")
3 194-792 1 FLUID LEVEL INDICATOR
4 150-1240 1 HOSE (12OFX90S-91"-300)
5 150-1240 1 HOSE (12OFX90S-91"-300)
6 106-390 1 WASHER (M10)
7 110-333 1 BOLT-ON CLAMP (1")
8 106-382 2 FLG LK SCREW (M10-1.50 X 20MM)
9 500-1085 1 BELT, SERPENTINE DRIVE
10 500-1082 1 ELEMENT, ENGINE OIL FILTER
11 500-2110 1 DEUTZ FUEL FILTER
12 500-1084 2 ELEMENT, SECONDARY FUEL FILTER
NOT SHOWN:
194-833 STARTER, ENGINE
195-1384 BULK HOSE, 1/4" SILICONE USE 1 PIECE AT 18"
195-1438 2 HOSE CLAMP
FOOTNOTES:
NOTE:
07 ID0153612
18
ENGINE MOUNT
18
11
2
3
16
17
8 4
14
16
9
16
13
15
10 7
12
7
16
6
02 ID0155979
19
ENGINE MOUNT
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 107-144 2 SCREW (M16-2.00 X 100mm)
2. 105-964 2 WASHER (.656")
3. 116-691 2 SHOCK MOUNT (REAR)
4. 349-078 1 LEFT REAR ENGINE MOUNT
5. 106-545 2 LOCKNUT (M16-2.0,PRV TRQ,10.9)
6. 106-685 2 LOCKNUT (M12-1.75, PRV TRQ,10.9)
7. 116-690 2 SHOCK MOUNT (FRONT)
8. 308-694 1 FRONT ENGINE MOUNT (RT)
9. 106-336 2 SCREW (M12-1.75 X 90mm)
10. 300-1789 1 WELDMENT, FRONT ENGINE MOUNT (LEFT)
11. 349-077 1 RIGHT REAR ENGINE MOUNT
12. 105-998 4 SCREW (M16-2.00 X 40mm) TORQUE TO 140 FT LBS; USE LOCTITE 242 OR EQUIVALENT
13. 106-398 4 WASHER (M16, HARDENED)
14. 105-273 4 SCREW (M12-1.75 X 30mm) TORQUE TO 60 FT LBS; USE LOCTITE 242 OR EQUIVALENT
15. 178-072 2 WASHER
16. 106-397 12 WASHER (M12, HARDENED)
17. 106-333 4 SCREW (M12-1.75 X 40MM, 8.8) TORQUE TO 60 FT LBS; USE LOCTITE 242 OR EQUIVALENT
18. 194-892 1 ENGINE, DEUTZ TCD2013L062V OBSOLETE
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0155979
20
10 5
11
13
12
4 6
1 16
7
18
17
2
3 9
15
19
14
01 ID0153208
21
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0153208
22
EXHAUST
6
1
10
8 2
4
11 2
3 3
02 ID0155976
23
EXHAUST
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 194-202 1 EXHAUST CLAMP (5-1/2")
2 105-894 2 LOCKNUT(M10-1.50,PRV TRQ,10.9)
3 105-799 2 FLG LK SCREW (M10-1.50 X 25MM)
4 300-1941 1 WELDMENT, MUFFLER STRAP
5 300-1938 1 WELDMENT, MUFFLER SUPPORT
6 194-152 1 EXHAUST
7 196-341 1 MUFFLER CLAMP (2-3/4")
8 300-1720 1 WELDMENT, EXHAUST MOUNT TUBE
9 194-016 1 EXHAUST SILENCER
10 115-834 AR EXHAUST WRAP (2", SOLD PER FT) USE 1 @ 36"
11 106-387 1 FLG LOCKNUT (M10-1.50)
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0155976
24
9 5
10
7
1
01 ID0155977
25
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 116-703 4 CHARGE AIR COOLER HOSE
2 300-1722 1 TUBE, DEUTZ COMPRESSOR OUTLET
3 106-386 4 FLG LOCKNUT (M8-1.25)
4 323-230 2 BRACKET
5 106-380 4 FLG LK SCREW (M8-1.25 X 16MM)
6 195-1019 1 TUBE, CAC OUTLET
7 196-010 2 U-BOLT CLAMP (3")
8 195-1033 1 TUBE, CAC INLET
9 110-959 7 T-BOLT CLAMP (3")
10 118-421 1 T-BOLT CLAMP (3.31" - 3.55")
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0155977
26
FAN DRIVE
8
2
5
4
01 ID0155972
27
FAN DRIVE
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0155972
28
RADIATOR MOUNTING
1 17
18
3 2
7
4 16 6 8
5 9
9
19 11
10
10 12
14
10
15
13
9
20
01 ID0159421
29
RADIATOR MOUNTING
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 308-440 - GRILLE
2. 106-162 8 FLG SCREW (M8-1.25 X 20mm)
3. 105-996 2 SCREW (M10-1.50 X 45mm)
4. 105-118 2 WASHER (3/8")
5. 308-632 1 MOUNTING BRACKET
6. 106-386 8 FLG LOCKNUT (M8-1.25)
7. 116-683 2 SHOCK MOUNT
8. 195-1015 - COOLER, JT8020 TIER 3
9. 107-004 14 FLG LK SCREW (M12-1.75 X 45mm)
10. 106-709 12 FLG LOCKNUT (M12-1.75)
11. 308-947 1 RADIATOR MOUNT
12. 308-701 2 MOUNT ARM
13. 300-1789 - WELDMENT, FRONT ENGINE MOUNT (LEFT)
14. 308-694 - RIGHT FRONT ENGINE MOUNT
15. 308-692 1 RADIATOR MOUNT
16. 309-500 1 MOUNTING BRACKET
17. 117-309 2 INSULATION
18. 117-310 1 INSULATION
19. 117-311 1 INSULATION
20. 106-469 2 FLG SCREW (M12-1.75 X 30MM)
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0159421
30
RADIATOR PLUMBING
14
14
12
14
14
14
14
3 13
3
3 3
3 9
3
5 8 4
5
6
8
7 5
2
10
2
11
03 ID0155980
31
RADIATOR PLUMBING
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 116-755 2 COOLANT HOSE
2. 110-815 2 T-BOLT CLAMP(2.25" TO 2.56"")
3. 110-970 3 CLAMP (2.00") PAIR
4. 105-095 2 WASHER (1/4")
5. 106-967 6 BOLT (1/4-NC X 2-3/4", SIL BRZ)
6. 194-155 1 UPPER RADIATOR TUBE (-32)
7. 150-1216 1 TUBE, LOWER RADIATOR (-32)
8. 110-973 2 COVER PLATE
9. 308-702 1 CLAMP MOUNT
10. 116-827 1 COOLANT HOSE
11. 195-1015 - COOLER, JT8020 TIER 3
12. 116-754 1 COOLANT HOSE
13. 110-972 1 WELD PLATE
14. 105-1486 6 T-BOLT CLAMP (2.12" TO 2.44")
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0155980
32
EXPANSION TANK
4
5
3
1
TO ENGINE
6 VENT LINE
6
7
18
8
16
17 6
15
9
6 14
13
OVERFLOW
HOSE TO WATER PUMP
14
10
10
11
12
02 ID0159426
33
EXPANSION TANK
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0159426
34
28
22
31 29
30
1 23
24
30
2
10
9
8 21
8 15
7
13
16
14
11 12
5 19 20
26
27 3 6
20
19
31
17
04 ID0159230
35
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 194-892 - ENGINE-DEUTZ 2013 DIESEL T3 OBSOLETE
2. 215-234 1 BATTERY CABLE (4/0 X 127", BLK)
3. 217-819 - BATTERY DISCONNECT SWITCH
4. 215-236 1 BAT CBL (4GA, 157.8", RED, DUAL)
5. 214-752 1 NEGATIVE BATTERY CABLE
6. 215-282 - BATTERY
7. 105-832 - FLG LOCKNUT (1/4-NC)
8. 106-380 4 FLG LK SCREW (M8-1.25 X 16MM)
9. 110-333 1 BOLT-ON CLAMP (1")
10. 106-806 1 FLG LK SCREW (M12-1.75 X 25MM)
11. 215-304 1 BAT CABLE (4 GA X 13", BLK) USED ON JT8020 T3
215-1105 1 BRAIDED GROUND STRAP USED ON JT/AT100
12. 107-196 - BOLT (1/4-NC X 3")
13. 322-362 - BACKUP SPACER
14. 110-852 - BLT-ON CLP (1.2",SOLD PER SET)
15. 300-2456 1 SHEET, FUSE MOUNT
16. 106-381 2 FLG LK SCREW (M8-1.25 X 25MM)
17. 106-386 2 FLG LOCKNUT (M8-1.25)
18. 215-1009 1 MAIN FUSE HOLDER BASE
19. 106-161 4 FLG SCREW (M6-1.00 X 20MM)
20. 106-385 4 FLG LOCKNUT (M6-1.00)
21. 159-448 1 METRIC ADAPTER STUD)
22. 215-1011 1 BUSSBAR (MAIN FUSE HOLDER)
23. 215-1010 1 MAIN FUSE HOLDER COVER
24. 105-047 1 LOCKNUT (3/8-NC)
25. 105-186 6 LOCKNUT (#10-24)
26. 500-1149 - RELAY, DEUTZ PREHEAT SUPPLIED WITH 194-892
27. 106-237 2 LOCKNUT (M6-1.00,PRV TRQ,NLK)
28. 110-373 2 BOLT-ON CLAMP (13/16")
29. 106-389 2 WASHER (M8)
30. 215-1167 1 PRIMARY CABLE USED ON JT8020 T3
215-1653 1 PRIMARY CABLE USED ON JT/AT100
31. 215-1168 1 GLOW PLUG CABLE
32. 106-056 6 EXT STAR WASHER (#10)
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0159230
36
NOTES:
ID0134963
37
FRAME
COMPONENTS
ID0135068
38
ASSISTED MAKEUP
22 25
12
24
4
12
9
23 20
15
14
16
16
12 19
23
5 13 17
7 3
10
8 18
11 18
21
26
26
6
06 ID0205995
39
ASSISTED MAKEUP
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-5430 1 CARRIAGE
2 300-6134 1 THRUST DRIVE CARRIAGE
3 300-6132 1 SPRING MOUNT
4 300-8553 1 MOUNTING BRACKET
5 106-033 2 JAM NUT (1-NC)
6 110-774 1 BALL JOINT (1/4-NF)
7 106-678 1 LOCKNUT (1/4-NF)
8 300-3956 1 LINKAGE ROD
9 106-049 4 BOLT (#10-24 X 3/4", PLPS)
10 106-048 4 LOCKNUT (#10-24)
11 300-8552 1 BRACKET
12 106-645 4 SCREW (M12-1.75 X 110MM, 10.9) USE LOCTITE 277 OR EQUIVALENT
13 105-375 2 NUT (1-NC)
14 300-8554 4 GUIDE PLATE
15 300-8555 2 MOUNTING ROD
16 300-8556 4 BUSHING
17 105-998 4 SCREW (M16-2.00 X 40MM) USE LOCTITE 277 OR EQUIVALENT TORQUE TO 250 FT LBS
18 106-547 4 SCREW (M12-1.75 X 40MM,10.9) USE LOCTITE 277 OR EQUIVALENT
19 117-047 2 COMPRESSION SPRING
20 106-117 4 SCREW (M12-1.75 X 80MM, SOC) USE LOCTITE 277 OR EQUIVALENT
21 215-1002 1 POSITION SENSOR USE LOCTITE 242 OR EQUIVALENT - REFER TO NOT SHOWN SECTION
22 300-8560 1 SENSOR GUARD
23 106-397 4 WASHER (M12, HARDENED)
24 106-574 2 CLIP NUT (M6-1.00)
25 106-640 2 SCREW (M6-1.00 X 20MM,BUT SOC)
26 300-8557 2 MOUNTING BLOCK
NOT SHOWN:
215-1617 1 MAGNETIC SLIDE SERVICE PART FOR REF. #21, 215-1002
FOOTNOTES:
NOTE:
06 ID0205995
40
DRILL FRAME
3 6
4 5
10
11 8
7
DETAIL A "JT"
6
15
5
9 2
7 12 13
DETAIL A "AT"
14
03 ID0226406
41
DRILL FRAME
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 305-714 1 DRILL FRAME
300-5349 1 DRILL FRAME
2. 349-675 1 FRONT FRAME
314-557 1 FRONT FRAME
300-5342 1 FRONT FRAME
3. 106-074 13 SCREW (M16-2.0 X 60MM)
4. 106-442 15 FLG LOCKNUT (M16-2.00, PRV TRQ) TORQUE TO 140 FT LBS (190Nm)
5. 215-1175 3 PROXIMITY SWITCH
6. 106-427 6 SCREW (M5-0.80 X 22MM, SOC)
7. 106-850 6 LOCKNUT (M5-0.80)
8. 105-271 4 SCREW (M10-1.5 X 40MM) USE LOCTITE 242 OR EQUIVALENT, SEE FOOTNOTE 1
9. 106-098 4 FLG BOLT (3/4-NC X 2", GD8) USE LOCTITE 242 OR EQUIVALENT
10. 370-364 1 STOP PAD
11. 206-076 1 COUPLING
12. 320-442 1 STOW MOUNT
13. 106-564 4 SCREW (M10-1.50 X 100MM)
14. 106-396 4 WASHER (M10, HARDENED)
15. 106-520 2 STUD BOLT (M16-2.00 X 55MM) BEGINS WITH CMW S/N: CMWJT100L90000002
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0226406
42
43
44
PIPE GUIDE
12
13
14 15
23
11 5
16
18 1
17
5 2
20
4
9 22
2
8
5 19
21
6
10
1 7
10
06 ID0157082
45
PIPE GUIDE
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 370-061 2 TOP GUIDE HALF
2. 105-184 4 SCREW (#10-24 X .75", SELF-TAP)
3. 157-196 1 ROD WIPER
4. 110-710 4 LANYARD (3/64" X 6")
5. 110-228 5 LYNCH PIN (7/16" X 2")
6. 370-075 2 GUIDE PIN
7. 106-584 6 SCREW (M12-1.75 X 100MM)
8. 370-440 1 SPLIT GUIDE
9. 107-566 4 CARRIAGE BOLT (3/8-NC X 1.50")
10. 125-760 4 COMPOSITION BUSHING (1.5")
11. 370-276 - STATIONARY CLAMP
12. 105-003 4 FLG LOCKNUT (5/16-NC)
13. 306-995 1 BACK COVER PLATE
14. 116-283 4 WASHER (.531", RUBBER)
15. 211-084 1 CURRENT TRANSFORMER
16. 300-9812 - STRIKE BOX MOUNT
17. 107-311 4 CARRIAGE BOLT (5/16-NC X 3")
18. 105-834 4 FLG LOCKNUT (3/8-NC)
19. 106-354 6 FLANGE NUT (M12-1.75)
20. 116-203 1 GROMMET (9/16")
21. 314-732 1 WIPER MOUNT
22. 178-863 1 PIVOT PIN
23. 115-503 2 KLIP RING
NOT SHOWN:
FOOTNOTES:
NOTE:
06 ID0157082
46
FRONT WRENCHES
BEGINS WITH S/N CMWJT100LB0000037, CMWAT100LA0000005
10
10 5
25
3
2 26
5
4
18
17 6
7
5 28
9
21 7
29 8
22
20 24
16
27
11
14
12
1 10
23
19
5
13
15
10
23
04 ID0226407
47
FRONT WRENCHES
BEGINS WITH S/N CMWJT100LB0000037, CMWAT100LA0000005
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 115-003 1 ZERK (1/4-NF, STR)
2. 184-031 2 TAPERED INSERT (2.25")
3. 106-345 2 SCREW (M20-2.50 X 50MM)
4. 106-666 8 SCREW (M16-2.0 X 65MM, 10.9) USE LOCKTITE 680, TORQUE TO 200 FT-LBS
5. 349-958 - JAW BLOCK SEE FOOTNOTE 1
319-910 4 JAW BLOCK SEE FOOTNOTE 1
6. 349-884 8 GRIPPER INSERT SEE FOOTNOTE 1
319-856 8 GRIPPER INSERT JT100, SEE FOOTNOTE 1
375-0002 8 GRIPPER INSERT AT100
7. 370-028 8 INSERT RETAINER JT100
301-1166 8 INSERT RETAINER (AT) AT100
8. 349-190 8 PIN
9. 115-499 16 KLIP RING (1.000")
10. 151-176 4 CYL (6.00" X 4.00" X 3.00")
11. 106-639 8 SCREW (M10-1.50 X 160MM) SEE FOOTNOTE 2
12. 106-442 6 FLG LOCKNUT (M16-2.0 PRV TRQ)
13. 349-675 - FRONT FRAME
314-557 - FRONT FRAME
300-5342 - FRONT FRAME
14. 370-135 1 RETAINING RING
15. 106-333 9 SCREW (M12-1.75 X 40MM, 8.8)
16. 179-183 1 TAPERED PIN (57.15MM X 195MM)
17. 179-016 1 TAPERED PIN (57.15MM X 215MM)
18. 125-781 2 COMPOSITION BUSHING (2.259")
19. 349-192 AR SHIM (5.03 ID, 12.12 OD)
20. 370-275 1 ROTATION CLAMP
21. 370-276 1 STATIONARY CLAMP
22. 151-158 1 CYL (4" X 2.25" X 6")
23. 116-879 2 RUBBER CUSHION
24. 166-815 1 KEY (3/4" X 4")
25. 106-645 4 SCREW (M12-1.75 X 110MM, 10.9) TORQUE TO 80 FT-LBS
26. 370-281 2 CAP
27. 106-415 8 WASHER (.406")
28. 106-758 8 LOCKNUT (M10-1.5)
29. 115-005 1 ZERK (1/4-NF, 90)
NOT SHOWN:
FOOTNOTES:
1. 319-856 IS INTERCHANGABLE WITH 349-958 & 319-910 JAW BLOCKS.
349-884 MAY BE USED WITH 319-910 BY ADDING CHAMFERS TO CLEAR DOVETAIL
RADIUS IN JAWBLOCK.
2. 349-958 REQUIRES REF. 11 106-079 QTY. 4 PER JAW BLOCK.
NOTE:
04 ID0226407
48
HOSE TRACK 12
10 3 9
1
8 6
11
5 7
G H A K
B L
J
A - CARRIAGE MANIFOLD "P"
B - CARRIAGE MANIFOLD "T" D
C - ROTATION CASE DRAIN C
D - DRILL FLUID HOSE F E
E - ROTATION
F - ROTATION VIEW A-A
G - INNER ROTATION
H - INNER ROTATION
J - WIRE HARNESS
K - THRUST
L - THRUST
07 ID0226416
49
HOSE TRACK
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 300-5385 1 HOSE CARRIER SEE NOT SHOWN FOR SERVICE PARTS
2. 106-477 7 SCREW (M12-1.75 X 45MM,10.9)
3. 105-047 7 FLG LOCKNUT (3/8-NC)
4. 105-249 4 CARRIAGE BOLT (3/8-NC X 1-1/4")
5. 106-709 7 FLG LK NUT (M12-1.75)
6. 300-5454 1 CABLE TRAY BRACKET
7. 106-336 - SCREW (M12-1.75 X 90MM)
8. 214-697 1 STROBE LIGHT (12V, DC, GREEN) OBSOLETE
217-297 1 STROBE LIGHT GREEN MED PROFILE
217-303 - REPLACEMENT LENS (GREEN)
214-991 - REPLACEMENT FLASH TUBE
217-301 - BRUSH GUARD
214-104 2 PACKARD MALE TERMINAL
157-645 2 WEATHER-PAC SEAL (2.80MM)
214-103 1 2-WAY MALE CONNECTOR
9. 105-118 7 WASHER (3/8)
10. 300-9431 1 BRACKET AT UNITS ONLY
11. 106-383 2 FLG LK SCREW (M10-1.50 X 40MM) AT UNITS ONLY
12. 106-387 2 FLG LOCKNUT (M10-1.50) AT UNITS ONLY
NOT SHOWN:
190-1677 MOUNTING BRACKET KIT SERVICE PART KIT FOR 300-5385 HOSE CARRIER
FOOTNOTES:
NOTE:
07 ID0226416
50
01 ID0227645
51
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
117-1023 1 4 LINK REPAIR SECTION
1. 191-204 - BAR KIT SCREWS INCLUDED
2. 191-205 - WINDOW EXTENDER KIT SCREWS INCLUDED
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0227645
52
CARRIAGE
14
11
12
10
27
22
15
26 16 24
23
20 9 1
28
17 29
19
18
21
25
2 13 9 4 5 6 3 8 7
07 ID0205204
53
CARRIAGE
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-5430 1 CARRIAGE
2 300-5448 1 RIGHT SIDE
3 300-5449 2 MOUNT PLATE
4 300-5455 4 CENTERING PAD
5 300-5456 4 PLATE
6 300-5457 4 SHIM
7 106-329 7 SCREW (M8-1.25 X 50MM)
8 106-806 16 FLG LK SCREW (M12-1.75 X 25MM)
9 107-096 20 LOCKNUT (M8-1.25, NLK)
10 106-074 20 SCREW (M16-2.00 X 60MM) TORQUE TO 140 FT LBS USE LOCTITE 242 OR EQUIVALENT
11 106-949 8 WASHER (3/4", HARDENED)
12 106-075 8 SCREW (M20-2.50 X 60MM, 10.9) TORQUE TO 400 FT LBS USE LOCTITE 277 OR EQUIVALENT
13 115-001 8 ZERK (02N)
14 160-1171 1 JT ROTATIONAL GEARBOX
15 300-6133 1 LEFT SIDE
16 105-1329 8 DOWEL PIN (4 mm x 55 mm)
17 125-246 6 NEEDLE RACE (1.750") USE LOCTITE 680 OR EQUIVALENT
18 349-551 8 ROLLER SHELL
19 126-155 8 NEEDLE BEARING
20 110-926 16 THRUST WASHER
21 349-552 8 RETAINER
22 106-422 4 WASHER
23 106-067 4 CASTLE NUT (1-1/2-NF)
24 105-514 4 COTTER PIN (.250 X 3.000)
25 115-060 4 EXTERNAL SNAP RING (1.750")
26 362-1367 4 WARE PAD
27 106-267 12 SCREW (M8-1.25 X 35MM)
28 300-9159 1 AT SWITCH BRACKET AT UNITS ONLY
29 300-5807 1 SHIM AS REQUIRED
NOT SHOWN:
FOOTNOTES:
NOTE:
07 ID0205204
54
13
12
18
MOUNT TAB ON
7 CABLE TRAY
8 11
19 10
22
21 9
23
20 6
5 8 4
25 24
3
1
15
14
2
7
16
17
07 ID0226457
55
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 154-261 1 CONNECTOR (04O-08S)
2. 117-902 AR BULK TUBING (1/4, SOLD PER 1') USE 1 @ 31", 1 @ 24", 1 @ 12"
3. 514-427 2 S/O COUPLER (04OF-04H)
4. 514-005 1 CONNECTOR (04O-06N)
5. 154-379 1 UN BR TEE (04OFX-04O-04O)
6. 154-339 1 CONNECTOR (04N-04O)
7. 110-249 6 WORM CLAMP (1/4" TO 5/8")
8. 152-113 4 S/O COUPLER (04OF-04H90M)
9. 194-429 1 IN-LINE STRAINER
10. 115-251 1 REDUCER (06N-02NF)
11. 115-180 1 ALL THREAD (1/8-NPT)
12. 106-161 2 FLG SCREW (M6-1.00 X 20MM)
13. 155-107 1 COUPLER (1/8NPTX1/4OD,STR)
14. 107-519 8 SCREW (M8-1.25 X 12MM) USE LOCTITE 277 OR EQUIVALENT; JT ONLY
15. 110-492 1 J-CLIP (.343) JT ONLY
16. 155-129 1 REDUCER (12S-06SF)
17. 154-226 1 CONNECTOR (04O-06S90)
18. 195-1596 1 PUMP (ELECTRIC)
19. 106-538 2 LOCKNUT (M6-1.00,PRV TRQ,10.9)
20. 150-3203 1 ORIFICE PLATE (04O X .046")
21. 157-037 1 O-RING (011 D90)
22. 115-106 1 REDUCER (08N-04NF)
23. 115-166 1 NIPPLE (04N-1.5")
24. 115-170 1 COLLAR (04NF)
25. 154-255 1 UNION (04O-04OFX90)
NOT SHOWN:
1X 214-103 (2 WAY MALE CONNECTOR), 2X 157-654 EXCLUDER SEAL (2.20"), 2X 214-104 PACKARD MALE TERMINAL
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
07 ID0226457
56
SPINDLE BRAKE
1
9 8
3
15
B 12
2
11
A
13 14
6 9
10
4
7
12 ID0043735
57
SPINDLE BRAKE
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 160-458 1 MODULAR BRAKE
191-123 O-RING KIT
500-1578 LIP SEAL
191-124 STACK SERVICE KIT
191-125 GASKET KIT
2. 149-397 - HYD MOTOR (PISTON)
3. 105-464 2 BOLT (3/4-NC X 7", GD8) USE LOCTITE 277 OR EQUIVALENT
4. 307-832 1 FORMED PLATE
5. 105-953 2 LOCKNUT (3/4-NC)
6. 307-833 1 BRACKET
7. 106-162 2 FLG SCREW (M8-1.25 X 20MM)
8. 107-458 2 TIE BOLT USE LOCTITE 277 OR EQUIVALENT
9. 106-949 4 WASHER (3/4", HARDENED)
10. 105-310 2 JAM NUT (3/4-NC)
11. 153-612 1 HYDRAULIC MOTOR AT ONLY
12. 160-432 1 SPEED SENSOR RING AT ONLY
13. 105-1351 2 SCREW (M12-1.75 X 120 SOC 12.9 ZP) AT ONLY
14. 106-797 2 SCREW (M12-1.75 X 35mm, SOC AT ONLY
15. 215-1472 1 PROXIMITY SWITCH 12MM WP AT ONLY - REFER TO F/N 1
NOT SHOWN:
FOOTNOTES:
1. PROXIMITY SWITCH 215-1472 SUPERCEDES PROXIMITY SWITCH 214-913.
NOTE:
12 ID0043735
58
3 4 5 6 7 8 9 10 11 12 13
32 15
35
16
2 16
17
34
18
19
20
1 23 21
24 22
25 29
26 30
31 14
27
28
33
02 ID0226462
59
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
160-1171 DRIVE GEARBOX - ROTATION
3. 349-396 1 SPACER
6. 349-408 1 HOUSING
9. 349-409 1 COVER
NOT SHOWN:
514-123 1 PICKUP TUBE (02N-02NF90-2")
FOOTNOTES:
NOTE:
02 ID0226462
60
8 9
7 6
2
10
12 11
SEAL WITH
RTV SILICONE
05 ID0112232
61
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
166-141 PLANETARY GEARBOX - ROTATION
1. 126-182 1 THRUST BEARING
2. 126-183 108 NEEDLE BEARING
3. 501-845 1 THRUST WASHER
4. 501-846 1 THRUST WASHER
5. 501-847 1 CARRIER
6. 501-848 3 PLANET GEAR
7. 501-850 3 PLANET SHAFT
8. 501-851 3 THRUST WASHER
9. 501-852 12 THRUST WASHER
10. 501-853 1 SUN GEAR
11. 157-203 2 O-RING
12. 501-849 1 RING GEAR
NOT SHOWN:
FOOTNOTES:
DRIVE ROLL PIN INTO PLANET SHAFT, THEN PRESS OUT SHAFT TO REMOVE.. REMOVE ROLL PIN FROM SHAFT ONCE THE SHAFT IS OUT.
NOTE:
05 ID0112232
62
25
8
9
44
12
46
48
34 47
39 40 41 42
12 33
35 32
13
11
15 16 17
10
18
4 45 26 1
03 ID0220585
63
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 349-408 1 MACHINED GEARBOX
2 126-076 2 TAPERED RACE (5.118")
3 126-075 2 TAPERED BEARING (3.346")
4 349-409 1 MACHINED COVER HOUSING
5 350-392 1 UPPER CAP ASSEMBLY
6 115-133 1 REDUCER (12N-02NF)
7 159-003 1 AIR VENT (02N)
8 126-157 2 TAPERED RACE
9 126-156 2 BEARING CONE
10 126-159 2 TAPERED RACE (__.___")
11 126-158 2 TAPERED BEARING (__.___")
12 157-706 1 EXTERNAL SEAL (7.875")
13 160-1047 1 OUTPUT SHAFT AT
14 349-396 1 SPACER
15 165-865 1 SHIM (.051MM)
16 165-866 1 SHIM (.178MM)
17 165-867 1 SHIM
18 155-074 1 PLUG (08S, SOC, FM)
19 165-859 1 SHIM (.050mm, RED)
20 165-860 1 SHIM (.076mm, GREEN)
21 165-861 1 SHIM (.191MM, TRANSPARTEN WHT)
22 165-862 1 SHIM (.050mm)
23 165-863 1 SHIM (.076mm)
24 165-864 1 SHIM (.191mm)
25 349-411 1 LOWER CAP
26 500-818 5 DOWEL PIN (16MM X 40MM)
27 106-336 10 SCREW (M12-1.75 X 90MM)
28 106-855 2 SCREW (M12-1.75 X 140MM)
29 106-117 4 SCREW (M12-1.75 X 80MM, SOC)
30 105-245 10 SCREW (M10-1.50 X 25MM)
31 166-141 1 PLNTRY GEAR BOX - ROTATION
32 300-6165 1 BEARING CAP
33 106-863 1 SCREW (M10-1.5 X 16MM, SOC) TORQUE TO 37 FT-LBS (50 N-M)
34 155-890 1 INTERNAL SEAL
35 310-418 1 RETAINING PLATE
36 300-8316 1 LIFT BRACKET
37 107-519 4 SCREW (M8-1.25 X 12MM)
38 106-584 3 SCREW (M12-1.75 X 100MM)
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0220585
64
38
30
27
29
37
28
A
03 ID0220585
65
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
39 105-1359 1 SHIM (3.906" X 3.531" X .020")
40 105-1360 1 SHIM (3.906" X 3.531" X .007")
41 105-1361 1 SHIM (3.750" X 3.500" X .003")
42 105-1362 1 SHIM (3.906" X 3.531" X .002")
43 168-033 1 INPUT PINION
44 168-032 1 INTERMEDIATE GEAR
45 168-031 1 OUTPUT GEAR
46 160-1049 1 INNER SHAFT
47 125-1021 2 TAPERED BEARING (65MM)
48 153-614 1 SEAL, V-RING
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0220585
66
6
2
5
18
21
17
9, 10, 11, 12
19
4
20
8 1
7 3
04 ID0220574
67
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-6175 1 MACHINED BASE
2 300-6176 1 MACHINED COVER
3 105-618 4 DOWEL PIN (8MM X 20MM)
4 157-501 1 INTERNAL SEAL
5 126-100 2 BEARING CONE
6 126-099 2 TAPERED RACE (3.25")
7 106-570 10 SCREW (M8-1.25 X 60MM) TORQUE TO 17 FT-LBS. (27 N-M)
8 115-025 2 PLUG (08N, SQ FM, MAG)
9 165-800 1 SHIM (.002")
10 165-801 1 SHIM (.003")
11 165-802 1 SHIM (.007")
12 107-575 1 SHIM (.020")
13 105-1363 1 SHIM (4.812" X 4.531" X .020")
14 105-1364 1 SHIM (4.812" X 4.531" X .007")
15 105-1365 1 SHIM (4.812" X 4.531" X .003")
16 105-1366 1 SHIM (4.812" X 4.531" X .002")
17 195-366 1 AIR VENT (02N90)
18 166-402 1 INPUT PINION
19 160-1048 1 GEAR
20 125-1024 2 TAPERED BEARING (80MM)
21 166-432 1 (SPEED SENSOR RING)
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0220574
68
THRUST DRIVE 17 16
24 25
11 8
20 23
21
9 10 26
4 18
36
22 2
37
32 19
27
35
3
30
6
7
13
34
15
5 14
12
28
29 33
31
08 ID0205016
69
THRUST DRIVE
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 160-1030 5 THRUST DRIVE GEARBOX
2 160-1074 1 THRUST DRIVE GEARBOX W/BRAKE
3 300-6134 1 THRUST DRIVE CARRIAGE
4 158-270 6 HYDRAULIC MOTOR
5 140-1092 4 CAM ROLLER
6 105-444 12 WASHER (1-1/4")
7 105-313 8 IDLER NUT TORQUE TO 165 FT/LB
8 107-336 24 FLG SCREW (M16-2.00X45MM,10.9) TORQUE TO 250 FT/LB ; USE LOC-TITE 242
9 106-204 24 BOLT (1/2 - NC X 1.50", SOC) TORQUE TO 100 FT/LB ; USE LOC-TITE 242
10 107-661 4 FLG LKNUT (M10-1.50, PRV TRQ)
11 106-564 4 SCREW (M10-1.50 X 100MM)
12 140-1093 4 CAM ROLLER
13 300-6125 4 HUB
14 107-206 40 HHCS M12-1.75 X 35MM,10.9 ZP
15 106-397 40 WASHER (M12, HARDENED)
16 106-972 2 SCREW (M6-1.00 X 65MM)
17 105-095 2 WASHER (1/4")
18 106-353 2 FLG NUT (M6-1.00)
19 105-292 2 SCREW (M8-1.25 X 75MM)
20 106-386 2 FLG LOCKNUT (M8-1.25)
21 300-7801 1 VALVE SUPPORT
22 157-099 6 O-RING (042 D70) USE RED RTV SEALANT
23 150-1408 1 6-WAY SELECTOR
24 150-2076 1 VALVE SERIES PARALLEL
25 159-554 1 MANIFOLD (3-SP) SEE FOOTNOTE 2
26 150-2667 1 RETURN MANIFOLD
27 150-2252 1 RELIEF VALVE
28 362-1389 1 GUIDE BAR
29 300-8549 4 MOUNTING BRACKET
30 300-8559 1 MOUNTING PLATE
31 106-549 16 DOWEL PIN (1/2" X 1",HARDENED) SEE FOOTNOTE 1
32 107-894 16 SCREW (M8-1.25 X 45MM, SOC) USE LOCTITE 680 OR EQUIVALENT
33 300-8551 4 SPACER
34 107-008 2 FLG LK SCREW (M12-1.75 X 50MM)
35 106-354 2 FLANGE NUT (M12-1.75)
36 106-045 8 BOLT (5/16-NC X 1-3/4")
37 105-091 8 LOCK WASHER (5/16")
NOT SHOWN:
FOOTNOTES:
1. TAPER DOWN INTO PLATE-THEN DRIVE PLATE INTO THRUST
2. USES COIL, 214-491, AS A SERVICE PART AT QTY=3
NOTE:
08 ID0205016
70
8
6
3
1
9
06 ID0228358
71
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 500-1662 1 BEARING-CONE-6B
2. 500-1661 1 BEARING-CUP-6B
3. 500-1666 1 THRUST WASHER-7"
4. 500-1660 1 BEARING-CONE-7"
5. 500-1659 1 BEARING-CUP-7"
6. 500-1657 1 LOCK WASHER-7"
7. 499-893 1 THRUST WASHER
8. 500-1663 1 LOCK NUT-7"
9. 157-521 1 OIL SEAL SEE FOOTNOTE 1
500-1674 1 OIL SEAL SEE FOOTNOTE 2
NOT SHOWN:
500-1696 1 ASSY BRAKE-A2 SERIES; AUSCO
500-1690 1 SPINDLE/SHAFT DRIVE TOOL
500-1690 1 BEARING CONE DRIVER
500-1692 1 BEARINGLOCKNUT TOOL
500-2009 1 O-RING/GASKET KIT
500-2115 1 DISC KIT-2 ROTOR
FOOTNOTES:
1. USED ON 160-1035
2. USED ON 160-1030 & 160-1074
NOTE:
06 ID0228358
72
9 8 5
4 6 6
3 7
04 ID0205289
73
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-5349 1 DRILL FRAME
2 300-5352 1 RACK ASSEMBLY
3 106-398 40 WASHER (M16, HARDENED)
4 105-1479 40 M16-2.0 X 65MM 12.9 HEX CAP SCREW, LUBRICATE WITH WD40 & TORQUE TO 220 FT/LB
5 116-769 2 BUMPER
6 106-356 4 FLG NUT (M20-2.50, 10.9)
7 105-1423 2 SCREW (M20-2.50 X 90MM) USE 277 LOCTITE
8 106-393 2 WASHER (M20)
9 107-275 2 SCREW (M20-2.50 X 55MM, SOC)
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0205289
74
3
4
2 1
10 ID0129372
75
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
NOT SHOWN:
368-164 THREAD PROTECT PLUG 3.27-4
FOOTNOTES:
NOTE:
10 ID0129372
76
5
2
9
3
4
6
7
04 ID0220615
77
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 107-602 10 SCREW (M12-1.75 X 55MM, SOC) TORQUE TO 107 FT LBS (145 N-M)
2 105-1321 1 SEAL SPACER
3 117-541 1 SPRING
4 316-841 1 HEX
5 500-818 3 DOWEL PIN (16MM X 40MM)
6 107-694 8 SOCKET HEAD METRIC SCREW
7 300-5735 1 SAVER SUB SS 3.25-4F JT PIPE
8 400-1375 1 SAVER SUB SS AT100 AT PIPE
9 190-1163 1 SEAL KIT SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
1. SEAL KIT 190-1163 INCLUDES SEAL 191-295 & PIN 105-1191
NOTE:
04 ID0220615
78
79
80
ENGINE COVERS 28
BEGINS WITH
CMWJ8020T3P70000006 16
42
39
34 19
41 27
31
33 30
26
38 32
1
18
2
7
25 40 6 6
1
29
22 23
24
11 9
20
10
8
29 29
14
11
21
4
13
21
37
12 4 17
15 3
36
35 5
01 ID0180186
81
ENGINE COVERS
BEGINS WITH
CMWJ8020T3P70000006
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 106-382 14 FLG LK SCREW (M10-1.5 X 20MM)
2. 349-693 1 REAR TANK BRACKET
3. 308-715 1 DOOR
4. 111-002 2 LIFT-OFF HINGE (OFF-SET)
5. 117-544 1 DEFLECTOR FLAP
6. 106-387 14 FLG LOCKNUT (M10-1.50)
7. 349-690 1 FORMED COLUMN
8. 349-691 1 FORMED COLUMN
9. 106-709 8 FLG LK NUT (M12-1.75)
10. 106-469 8 FLG SCREW (M12-1.75 X 30MM)
11. 106-991 48 FLG LK SCREW (M8-1.25 X 20MM)
12. 316-814 1 RIGHT SIDE COVER
13. 300-4805 1 WELDMENT, LEFT SIDE COVER
14. 300-4803 1 WELDMENT, INSIDE PANEL
15. 370-108 1 CLAMP BAR
16. 107-519 1 SCREW (M8-1.25 X 12MM)
17. 117-558 4 ADJUST LEVER LATCH (LOCKING) INCL KEY
214-961 KEY, PAIR (BASE CODE)
217-309 LOCK PLUG 4/LATCH (BASE CODE)
18. 115-686 AR BULK EDGE (5/32",SOLD PER 1") USE 1 @ 6"
19. 106-561 1 LOCKNUT (M8-1.25, PRV TRQ, 10.9)
20. 110-699 2 PULL (1.210" X 5.190", BLACK)
21. 106-228 8 SCREW (M5-0.80 X 10MM)
22. 106-162 2 FLG SCREW (M8-1.25 X 20MM)
23. 106-386 2 FLG LOCK NUT (M8-1.25)
24. 115-686 AR BULK EDGE (5/32", SOLD PER 1") USE 2 @ 6"
25. 300-1684 1 HOOD
26. 107-552 1 HINGE
27. 309-157 1 PROP ROD
28. 309-156 1 TOP DOOR
29. 106-551 48 CLIP NUT (M8-1.25)
30. 106-234 12 SCREW (M6-1.00 X 12MM)
31. 106-385 12 FLG LOCKNUT (M6-1.00)
32. 300-1716 1 FORMED CROSSMEMBER
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0180186
82
ENGINE COVERS
BEGINS WITH
CMWJ8020T3P70000006
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
33. 217-296 1 STROBE LIGHT AMBER MED PROFILE
214-991 - REPLACEMENT FLASH TUBE
217-302 - REPLACEMENT LENS (AMBER)
217-301 - BRUSH GUARD
157-645 2 WEATHER-PAC SEAL (2.80MM)
214-104 2 PACKARD MALE TERMINAL
214-103 1 2-WAY MALE CONNECTOR
34. 106-076 1 WASHER (1/4")
35. 106-162 5 FLG SCREW (M8-1.25 X 20MM)
36. 106-386 5 FLG LOCKNUT (M8-1.25)
37. 106-565 3 NUTSERT (M8-1.25)
38. 107-001 6 FLG LK SCREW (M10-1.50 X 25MM)
39. 105-523 1 COTTER PIN (.125" X .750")
40. 300-4685 1 SHEET, BULKHEAD ANGLE MOUNT BRACKET
41. 117-456 1 GROMMET
42. 110-492 1 J-CLIP (.343")
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0180186
83
84
85
86
36
FRONT COVERS
32
4
2
34
35
39 31
7 3 11 30
41 23 24
7
26 26
27 29
45 10
1
36 9 44
28
35 20
35 34 43
8
33
36 20
38 26
5
34
40 35 34 42
25 20
22
21
18
11 16 17
19
12
15 20
14
13
6
37
03 ID0155973
87
FRONT COVERS
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 349-798 1 LEFT COVER USE WITH HOIST OPTION
370-458 1 LEFT COVER USE W/OUT HOIST OPTION
2. 300-1776 1 WELDMENT, ECU MOUNT
3. 349-828 1 COVER PLATE
4. 300-8180 1 SHEET, BULKHEAD MOUNT
5. 301-745 1 CONNECTOR/FUSE PANEL
6. 316-815 1 RIGHT COVER USE WITH HOIST OPTION
320-699 1 RIGHT COVER USE W/OUT HOIST OPTION
7. 106-379 4 FLG LK SCREW (M6-1.00 X 20MM)
8. 214-301 1 ACCESSORY SOCKET
9. 217-017 1 CONNECTOR (4-WAY, FM)
10. 306-602 1 ALARM
11. 106-991 33 FLG LK SCREW (M8-1.25 X 20MM)
12. 106-551 33 CLIP NUT (M8-1.25)
13. 117-558 1 ADJUST LEVER LATCH (LOCKING)
214-961 KEY, PAIR (BASE CODE)
217-309 LOCK PLUG 4/LATCH (BASE CODE)
14. 348-299 1 ACCESS PANEL
15. 111-047 1 HINGE (214MM)
16. 106-138 4 NUT (M5-0.80)
17. 106-385 4 LOCKNUT (M6-1.00)
18. 110-524 1 SPRING RETAINER
19. 106-640 4 SCREW (M6-1.00 X 20MM, BUT SOC)
20. 106-542 8 SCREW (M5-0.80 X 16MM, PAN PLPS)
21. 115-686 AR BULK EDGE (5/32",SOLD PER 1") USE 2 @ 40", USED ONLY WITH HOIST OPTION
22. 116-768 1 GROMMET (1/4")
23. 171-008 1 RETRACTABLE BELT (ORANGE)
24. 110-032 1 SNAPPER PIN (5/16" X 2-1/2")
25. 106-234 4 SCREW (M6-1.00 X 12MM)
26. 106-385 12 FLG LOCKNUT (M6-1.00)
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0155973
88
FRONT COVERS
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
27. 106-162 2 FLG SCREW (M8-1.25 X 20MM)
28. 106-386 2 FLG LOCKNUT (M8-1.25)
29. 106-469 1 FLG SCREW (M12-1.75 X 30MM)
30. 106-685 1 LOCKNUT (M12-1.75, PRV TRQ, 10.9)
31. 106-382 4 FLG LK SCREW (M10-1.50 X 20MM)
32. 106-387 4 FLG LOCKNUT (M10-1.50)
33. 115-686 AR BULK EDGE (5/32",SOLD PER 1") USE 1 @ 44"
34. 105-189 14 SCREW (#6-32 X 1/2")
35. 105-215 14 NUT (#6-32)
36. 106-850 6 LOCKNUT (M5-0.80)
37. 110-982 1 DOME PLUG (2.5")
38. 214-468 - RECEPTACLE (19 PIN)
39. 300-1908 1 SHEET, ECU MOUNT
40. 115-686 AR BULK EDGE (5/32", SOLD/ 1") USE 1 @ 18"
41. 107-312 4 SCREW (M6-1.00 X 25MM, BUT SOC)
42. 106-234 2 SCREW (M6-1.00 X 12MM)
43. 300-3153 1 SHEET, DIAGNOSTIC CONNECTOR MOUNT
44. 106-743 1 WASHER (.531", HARDENED)
45. 217-918 1 ROCKER SW {DPDT) ON-ON
217-136 1 ICON (WHT) ON-START
217-137 1 ICON (WHT) OFF-STOP
217-156 1 DIFFUSION LENS (GREEN)
217-158 1 DIFFUSION LENS (WHITE)
217-925 1 ROCKER SWITCH (ACTUATOR)
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0155973
89
90
SOUND INSULATION
ENGINE COVERS
8
01 ID0159428
91
SOUND INSULATION
ENGINE COVERS
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0159428
92
COVERS
29 27
27
1
13
15 13
16
11 5
4 22
2
7 33
16 18 19
9 20
24
6 20 18
14 21 8
30 12 23
16 31 20
3 17
15
18
15 28
27 27 13 32
16 10
26 27
16
13
15
15 11
31
27 25
26
03 ID0155981
93
COVERS
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0155981
94
35
FUEL TANK 17
ENDS WITH CMW S/N: CMWJT100H90000003 34 12
27
15
5
29
29 30
26
8 28 12
5
7 13
17 36
30
20
14
12
9
11 17
31
9
16
10
18
3
2
1 6 21
24
6
6
32
33
23
23 25
4
19 22
05 ID0155478
95
FUEL TANK
ENDS WITH CMW S/N: CMWJT100H90000003
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 315-402 1 FUEL TANK
2. 309-160 1 TANK PAD
3. 106-632 4 FLG LK SCREW (M12-1.75 X 35MM, SER)
4. 115-152 1 PLUG (12N, SQ FM)
5. 105-214 16 FLG SCREW (#10-24 X 1/2")
6. 110-217 4 WORM CLAMP (7/16" TO 1")
7. 349-887 1 COVER PLATE SEE FOOTNOTE 1
8. 214-871 1 FUEL SENDER
9. 154-352 2 CONNECTOR (08N-08O90)
10. 159-446 1 BREATHER VENT
11. 153-303 1 HOSE (08OFX-65"-3000)
12. 159-754 3 CONNECTOR (M16-1.5-08O)
13. 500-2110 - DEUTZ FUEL FILTER
14. 154-971 1 HOSE (08OFX90-78"-3000)
15. 154-877 1 HOSE (08OFX90-90"-3000)
16. 106-709 4 FLG NUT (M12-1.75)
17. 150-1214 4 CONNECTOR (M14X1.5-06O)
18. 116-322 AR BULK HOSE (1/2", SOLD PER 1') USE 1 @ 94"
19. 364-661 1 FILLER NECK
153-760 1 CAP
20. 300-1768 1 PLATE, FILTER MOUNT
21. 149-989 1 S/O COUPLER (08S-08H)
22. 116-952 - FUEL HOSE (2" X 32"") USE 1 @ 24"
23. 110-134 2 WORM CLAMP (2.06"-2.75")
24. 116-322 AR BULK HOSE (1/2", SOLD PER 1") USE 1 @ 35"
25. 154-233 1 CONNECTOR (08S-08O)
26. 300-1769 1 SHEET, SECONDARY FUEL FILTER MOUNT
27. 500-1084 - ELEMENT, SECONDARY FUEL FILTER
28. 106-162 4 FLG SCREW (M8-1.25 X 20MM) USE 242 LOCTITE
29. 107-111 4 FLG SCREW (M10-1.50 X 35MM)
30. 106-387 4 FLG LOCKNUT (M10-1.50)
31. 154-954 1 HOSE (06OFX90S-70"-3000)
32. 364-663 1 FILLER NECK SCREEN
33. 155-708 1 O-RING (218 D70)
34. 150-1136 1 HOSE (06OFX45-74"-3000)
35. 154-228 2 UNION (06O-06OFX90)
36. 107-032 1 SCREW (M8-1.25 X 20MM, BUT SOC) USE 242 LOCTITE
NOT SHOWN:
FOOTNOTES:
1. USE LOCTITE AVIATION SEALANT OR EQUIVALENT
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS
05 ID0155478
96
FUEL TANK
BEGINS WITH CMW S/N: CMWJT100H90000004
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 300-5743 1 FUEL TANK
2. 309-160 1 TANK PAD
3. 106-632 4 FLG LK SCREW (M12-1.75 X 35MM, SER)
4. 115-152 1 PLUG (12N, SQ FM)
5. 105-214 16 FLG SCREW (#10-24 X 1/2")
6. 349-887 1 COVER PLATE SEE FOOTNOTE 1
7. 214-871 1 FUEL SENDER
8. 154-352 2 CONNECTOR (08N-08O90)
9. 159-446 1 BREATHER VENT
10. 153-303 1 HOSE (08OFX-65"-3000)
11. 159-754 3 CONNECTOR (M16-1.5-08O)
12. 500-2110 - DEUTZ FUEL FILTER
13. 154-971 1 HOSE (08OFX90-78"-3000)
14. 154-877 1 HOSE (08OFX90-90"-3000)
15. 106-709 4 FLG NUT (M12-1.75)
16. 150-1214 4 CONNECTOR (M14X1.5-06O)
17. 116-322 AR BULK HOSE (1/2", SOLD PER 1') USE 1 @ 94"
18. 300-5781 1 FILLER NECK
111-065 1 CAP
19. 300-1768 1 PLATE, FILTER MOUNT
20. 149-989 1 S/O COUPLER (08S-08H)
21. 150-2368 - HOSE (2-5/8" ID) USE 1 @ 32"
22. 110-311 2 WORM CLAMP (1-5/16" TO 3-1/4")
23. 154-233 1 CONNECTOR (08S-08O)
24. 300-1769 1 SHEET, SECONDARY FUEL FILTER MOUNT
25. 500-1084 - ELEMENT, SECONDARY FUEL FILTER
26. 106-162 4 FLG SCREW (M8-1.25 X 20MM) USE 242 LOCTITE
27. 107-111 4 FLG SCREW (M10-1.50 X 35MM)
28. 106-387 4 FLG LOCKNUT (M10-1.50)
29. 154-954 1 HOSE (06OFX90S-70"-3000)
30. 157-076 1 O-RING (218 D70)
31. 150-1136 1 HOSE (06OFX45-74"-3000)
32. 154-228 2 UNION (06O-06OFX90)
33. 107-032 1 SCREW (M8-1.25 X 20MM, BUT SOC) USE 242 LOCTITE
34. 110-217 2 WORM CLAMP (7/16"TO 1"")
NOT SHOWN:
FOOTNOTES:
1. USE LOCTITE AVIATION SEALANT OR EQUIVALENT
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS
03 ID0234246
97
98
99
100
101
102
TRACK GROUP 1
BEGINS WITH S/N: 2W0856
22
26
27
28 4
25
29
25
21
20
19
16 11 17
3
18
12 6 5
8
5
7
15
10
19
9
23
14
24
13
05 ID0114520
103
TRACK GROUP
BEGINS WITH S/N: 2W0856
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 349-004 2 RUBBER TRACK (450MM, 88P, 71MM)
2. 349-006 2 IDLER
3. 106-075 6 SCREW (M20-2.50 X 60MM, 10.9)
4. 315-984 1 SUPPORT PLATE
5. 106-382 12 FLG LK SCREW (M10-1.5 X 20MM)
6. 349-330 2 COVER
7. 349-324 4 COVER
8. 349-325 4 RECOIL STOP BAR
9. 106-335 56 SCREW (M12-1.75 X 70MM) USE LOCTITE 242 OR EQUIVALENT
10. 129-004 14 TRACK ROLLER
11. 107-127 13 SCREW (M20-2.50 X 80MM, 10.9) USE LOCTITE 242 OR EQUIVALENT
12. 105-998 34 SCREW (M16-2.00 X 40MM) USE LOCTITE 242 OR EQUIVALENT
13. 175-736 2 SPROCKET (5.303" A23) GROUND DRIVE
14. 166-162 2 GEARBOX & DRIVE PLANETARY OBSOLETE, ENDS WITH S/N:CMWJT100HA0000023
160-1173 2 GEARBOX & DRIVE PLANETARY BEGINS WITH S/N:CMWJT100EA0000024
166-139 1 GROUND DRIVE PLANETARY OBSOLETE, ENDS WITH S/N:CMWJT100HA0000023
160-1172 1 GROUND DRIVE PLANETARY BEGINS WITH S/N:CMWJT100EA0000024
159-910 1 HYDRAULIC MOTOR
15. 349-336 2 COVER
16. 106-654 8 FLG LK SCREW (M10-1.50 X 16MM)
17. 106-685 4 LOCKNUT (M12-1.75, PRV TRQ, 10.9)
18. 315-883 1 RIGHT ROLLER FRAME
315-882 1 LEFT ROLLER FRAME
19. 106-397 60 WASHER (M12, HARDENED)
20. 106-333 4 SCREW (M12-1.75 X 40MM, 8.8)
21. 349-314 2 SLIDE PAD
22. 370-382 2 SPACER RING SEE FOOTNOTE 1
23. 107-116 4 SCREW (M16-2.00 X 35MM) TORQUE TO 240 FT LBS; USE LOCTITE 242 OR EQUIVALENT.
24. 106-340 36 SCREW (M16-2.00 X 50MM) TORQUE TO 240 FT LBS; USE LOCTITE 242 OR EQUIVALENT.
25. 106-356 19 FLG NUT (M20-2.50 10.9)
26. 115-023 2 SEAL WASHER (M17)
27. 115-022 2 VALVE ZERK (M16-1.50)
28. 115-258 1 COUPLER (02NF, BUT)
29. 106-607 3 SCREW (M20-2.50 X 50MM, 10.9) USE LOCTITE 277 OR EQUIVALENT
NOT SHOWN:
FOOTNOTES:
1. DO NOT INSTALL SPACER RINGS WITH IDLER UNITS HAVING .375" SPACER BARS.
NOTE:
05 ID0114520
104
28
29
30
31
24
26
24
7
21
20
19 25
16 27 17
18
6 5
19
12 3
4
8
7
19
9
15 10
19
22 4
11
14
23
13
04 ID0114519
105
FOOTNOTES:
NOTE:
04 ID0114519
106
4 3 11
5
14 12 20 9
19
18
13
21
17
7
24
23
22
4X SCALE
10
11
4X SCALE 25
15
16 6
2
8
04 ID0087846
107
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0087846
108
STABILIZERS
5
4
3
2
14
5
4
3
22
10 1
15 13
16 23 7
15 12
8
11
8
20
19 17
18
21
02 ID0070134
109
STABILIZERS
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 179-183 3 TAPERED PIN (57.1mm X 195mm)
2. 151-095 4 CYL (4" X 2.25" X 8") SEE FOOTNOTE 1
3. 125-781 8 COMPOSITION BUSHING (2.259")
4. 184-031 7 TAPERED INSERT (2.25")
5. 106-345 7 SCREW (M20-2.5 X 50mm)
6. 349-511 3 STABILIZER
349-516 1 FRONT RIGHT STABILIZER
7. 181-974 4 TAPERED INSERT (1.5")
8. 125-772 8 COMPOSITION BUSHING (1.5")
9. 179-241 4 TAPERED PIN (1.500" X 7.20")
10. 115-511 8 KLIP RING (1-1/2")
11. 309-307 1 FRONT STABILIZER PAD SUPERCEDED BY 301-5015, SEE FOOTNOTE 2
301-5015 1 FRONT STABILIZER PAD SEE FOOTNOTE 2
309-308 1 BACK STABILIZER PAD
12. 349-956 2 PAD PIN USED WITH BACK STABILIZER PAD AND FRONT STABILIZER PAD, 309-307
301-2336 2 LONG PAD PIN USE WITH FRONT STABILIZER PAD 301-5015, SEE FOOTNOTE 2
13. 105-970 4 FLG BOLT (5/8-NC X 1-3/4, GD8)
14. 179-101 4 TAPERED PIN (57.1mm X 155mm)
15. 115-509 8 INTERNAL SNAP RING (2.440")
16 125-131 4 SPHERICAL BEARING (1.500" ID)
17. 370-040 1 PIN
18. 370-039 1 RETAINER PLATE
19. 106-995 2 FLG LK SCREW (M10-1.50 X 45mm)
20. 106-387 2 FLG LOCKNUT (M10-1.50)
21. 107-001 1 FLG LK SCREW (M10-1.50 X 25mm)
22. 115-001 4 ZERK (02N)
23. 106-509 2 WASHER (1-1/2", HARDENED) USE WITH FRONT STABILIZER PAD 301-5015, SEE FOOTNOTE 2
NOT SHOWN:
FOOTNOTES:
1. PORTS GO UP ON REAR CYLINDERS, DOWN ON FRONT CYLINDERS.
2. BEGINS WITH S/N CMWJT100__________
NOTE:
02 ID0070134
110
AUXILIARY STABILIZER
BEGINS WITH S/N: 2W0856
12
11
10
9
7
3
2 4
13 14
15
C 808-144
111
AUXILIARY STABILIZER
BEGINS WITH S/N: 2W0856
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 315-940 1 STABILIZER ARM
2. 105-047 2 LOCKNUT (3/8-NC)
3. 106-098 1 FLG BOLT (3/4-NC X 2", GD8)
4. 310-723 1 PLUG
5. 105-340 1 FLG LOCKNUT (3/4-NC)
6. 105-022 2 BOLT (3/8-NC X 4")
7. 105-045 1 LK BOLT (1/2-NC X 1-1/4", NLK)
8. 105-059 3 WASHER (7/16")
9. 115-591 1 COMPRESSION SPRING
10. 105-439 1 WASHER (7/8")
11. 349-520 1 JACK
12. 206-351 1 JACK CRANK INCL MOUNTING HARDWARE
13. 349-878 1 CAP
14. 106-551 2 CLIP NUT (M8-1.25)
15. 106-989 2 FLG LK SCREW (M8-1.25 X 35MM)
FOOTNOTES
NOTE:
C 808-144
112
113
114
CAB DOOR/WINDOWS
33
5
1
4
2 3
6 8
9
7
9
8
37
35
11
10 36
14 34
15
16
17
12
18 19
13
22 24 20
21
25
23
26
38 27
39
40 28
31
32 29
30
25
08 ID0068653
115
CAB DOOR/WINDOWS
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 116-722 AR LOCKING GASKET (SOLD PER 1') USE 1 @ 115"
2. 349-421 1 REAR WINDOW
3. 307-683 - CAB FRAME
4. 370-420 1 LATCH
5. 349-419 1 LEFT WINDOW
6. 115-001 2 ZERK (02N)
7. 111-016 2 STRUT
8. 105-003 3 FLG LOCKNUT (5/16-NC)
9. 110-655 4 BALL SCREW (5/16-NC X 1/2")
10. 349-418 1 RIGHT WINDOW
11. 106-640 18 SCREW (M6-1.00 X 20MM, BUT SOC)
12. 117-306 1 RUBBER SEAL USE 1 @ 141"
13. 116-848 AR BULK EDGE (SOLD BY INCH) USE 1 @ 33"
14. 106-387 4 FLG LOCKNUT (M10-1.50MM)
15. 308-975 1 DOOR FRAME
16. 308-823 1 HINGE
17. 107-537 4 BOLT (M10-1.50 X 20MM, BUT SOC)
18. 308-822 1 HINGE
19. 370-418 1 FRONT WINDSHIELD
20. 116-722 AR LOCKING GASKET (SOLD PER 1') USE 1 @ 161"
21. 107-327 2 SCREW (#10-24 X 1/2", CSK PHLPS)
22. 106-925 6 BOLT (1/4-NC X 1-1/2", BUT SOC)
23. 111-062 1 HANDLE
24. 370-434 1 LOCK PLATE
25. 111-061 1 LATCH
26. 370-435 1 LOCK PLATE
27. 149-133 1 LEVER HANDLE
28. 106-408 2 BOLT (#10-24 X 1-1/4", SOC, GD8)
29. 370-429 1 SPACER BAR
30. 370-438 AR SHIM
31. 106-848 2 FLG SCREW (M6-1.00 X 25MM)
32. 106-161 2 FLG SCREW (M6-1.00 X 20MM)
33. 349-420 1 WINDOW
34. 315-557 1 STEP BEGINS WITH S/N: 2W0856
35. 106-386 4 FLG LOCKNUT (M8-1.25)
36. 106-163 4 FLG SCREW (M8-1.25 X 30MM)
37. 106-038 1 NUTSERT (5/16-NC)
38. 107-296 2 BOLT (1/4-NC X 1-3/4", SOC)
39. 105-284 2 WASHER (3/16")
40. 107-936 2 WASHER (1/4" ID X 1" OD)
NOT SHOWN:
FOOTNOTES:
KEY IS SHORTENED ON ITEM #23 TO 20mm
KEY IS SHORTENED ON ITEM #27 TO 40mm
NOTE:
08 ID0068653
116
SEAT MOUNT
WITHOUT HEAT/AIR
7
4 10
3
8
20
19
7
14
13 12
5 16
13
15
18
10 9 11
17
G 805-874
117
SEAT MOUNT
WITHOUT HEAT/AIR
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 117-100 1 SEAT ENDS WITH S/N 2Z0237
117-631 1 SEAT ASSY BEGINS WITH S/N 2Z0658
2. 105-003 4 FLG LOCKNUT (5/16-NC)
3. 171-011 1 SEAT BELT SET ENDS WITH S/N 2Z0237
118-271 1 SEAT BELT BEGINS WITH S/N 2Z0658
4. 184-252 2 BUSHING (.562" X 1" X .590")
5. 105-247 2 SCREW (M12-1.75 X 35MM)
6. 370-128 1 LOWER COMPARTMENT
7. 106-381 8 FLG LK SCREW (M8-1.25 X 25MM)
8. 106-551 12 CLIP NUT (M8-1.25) USE 2 @ 23"; 1 @ 40"
9. 370-130 1 COMPARTMENT DOOR
10. 116-723 AR BULK EDGE (3/32", SOLD PER 1')
256-665 AR ADHESIVE
11. 117-558 1 ADJUST LEVER LATCH (LOCKING)
214-961 KEY, PAIR (BASE CODE) INCL KEY
217-309 LOCK PLUG 4/ LATCH (BASE CODE)
110-757 1 LEVER LATCH (ADJUST, LOCKING)
110-596 KEY (PAIR)
12. 370-126 1 SEAT MOUNT
13. 106-162 6 FLG SCREW (M8-1.25 X 20mm)
14. 115-430 2 SEAT BELT TETHER
15. 106-685 2 LOCKNUT (M12-1.75, PRV TRQ, 10.9)
16. 110-430 1 HINGE (14-5/8")
17. 106-234 8 SCREW (M6-1.0 X 12mm)
18. 106-385 8 FLG LOCKNUT (M6-1.00)
19. 106-477 2 SCREW (M12-1.75 X 45MM, 10.9)
20. 106-397 2 WASHER (M12, HARDENED)
FOOTNOTES
NOTE:
G 805-874
118
SEAT MOUNT
WITH HEAT/AIR
2
6
13
16
10
9 7
4
3 8
19 11
18
14
7 12
5
15
10
17
07 ID0051395
119
SEAT MOUNT
WITH HEAT/AIR
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 117-100 1 SEAT ENDS WITH S/N 2Z0237
117-631 1 SEAT ASSY BEGINS WITH S/N 2Z0658
2. 105-003 4 FLG LOCKNUT (5/16-NC)
3. 171-011 1 SEAT BELT SET ENDS WITH S/N 2Z0237
118-271 1 SEAT BELT BEGINS WITH S/N 2Z0658
4. 184-252 2 BUSHING (.562" X 1" X .590")
5. 105-247 2 SCREW (M12-1.75 X 35MM)
6. 349-746 1 VENT PLATE
7. 106-334 8 SCREW (M8-1.25 X 25MM,BUT SOC)
8. 106-551 10 CLIP NUT (M8-1.25)
9. 105-633 4 NUTSERT (M8X1.25) 3.8-7.9" THK
10. 116-723 AR BULK EDGE (3/32", SOLD PER 1') USE 2 @ 23"
256-665 AR ADHESIVE
11. 110-653 2 PLUG (3/4")
12. 349-464 1 SEAT MOUNT
13. 106-162 4 FLG SCREW (M8-1.25 X 20mm)
14. 115-430 2 SEAT BELT TETHER
15. 106-685 2 LOCKNUT (M12-1.75, PRV TRQ, 10.9)
16. 116-724 AR BULK SEAL (3/32", SOLD PER 1') USE 1 @ 44"
17. 116-723 AR BULK EDGE (3/32", SOLD PER 1') USE 1 @ 40"
18. 106-477 2 SCREW (M12-1.75 X 45MM, 10.9)
19. 106-397 2 WASHER (M12, HARDENED)
NOT SHOWN:
FOOTNOTES:
NOTE:
07 ID0051395
120
CAB COVERS
6
5 2
25
1
13
3
14 27
28
26 4
15
17
24 8
11 18
7
12 11
19
16
14
10
33
4
23 13 19
13
20 29
22
21 13 30
32
31
04 ID0155975
121
CAB COVERS
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 106-551 4 CLIP NUT (M8-1.25)
2. 107-334 4 SCREW (M8-1.25 X 25MM, BUT SOC)
3. 349-479 1 LOWER COVER
4. 116-724 2 BULK SEAL (3/32", SOLD PER 1') U S E 2 @ 6 3", U S E 1 @ 4 6 1/2"
5. 307-683 - CAB FRAME
6. 217-057 2 WORKING LIGHT - CLEAR
7. 106-228 2 SCREW (M5-0.80 X 10MM)
8. 110-947 1 DOME PLUG (3")
9. 115-686 1 BULK EDGE (5/32", SOLD PER 1") U S E 1 @ 36 "
10. 349-477 1 ACCESS DOOR
11. 117-558 1 ADJUST LEVER LATCH (LOCKING)
214-961 KEY, PAIR (BASE CODE)
217-309 LOCK PLUG 4/LATCH (BASE CODE)
12. 349-745 1 ACCESS COVER
13. 106-162 11 FLG SCREW (M8-1.25 X 20MM)
14. 105-633 4 NUTSERT (M8-1.25) 3.8-7.9" THK
15. 349-475 1 ACCESS COVER
16. 307-540 1 RELAY PANEL
17. 110-560 3 POP RIVET (3/16" X 1/2", ALUM)
18. 250-622 1 MANUAL COMPARTMENT
19. 111-002 2 LIFT-OFF HINGE (OFF-SET)
20. 106-850 29 LOCKNUT (M5-0.80)
21. 106-542 29 SCREW (M5-0.80 X 16MM, PAN PLPS)
22. 110-332 1 BOLT-ON CLAMP (1-5/8")
23. 106 -386 1 F LG LOCK NU T (M8-1.25)
24 . 115-6 86 1 BU LK E D G E (5/32", S OLD PE R 1") U S E 1 @ 17 1/2"
25. 211-04 1 2 CONNE CTOR CLI P
26 . 106 -6 4 0 3 S CR E W (M6 -1.00 X 20MM, BU T S OC)
27 . 34 9 -4 7 8 1 CABLE COV E R
28. 106 -57 4 3 CLI P NU T (M6 -1.00)
29 . 300-829 4 1 BR ACK E T AT U NI TS ONLY
30. 106 -54 2 2 S CR E W (M5-0.80 X 16 mm, PAN PLPS ) AT U NI TS ONLY
31. 215-128 1 H OU R ME TE R AT U NI TS ONLY
32. 217 -9 12 1 R OCK E R S W I TCH AT U NI TS ONLY
33. 106 -850 2 LOCK NU T (M5-0.80) AT U NI TS ONLY
NOT SHOWN:
116-737 1 FLOOR MAT
115-318 AR BULK NON-SKID (6", SOLD PER 1') USE 1 @ 30"
215-7 34 AR CABLE 16 ga 2 W I R E U S E 2 @ 1 1/2'
214 -103 4 2 W AY MALE CONNE CTOR
214 -04 7 2 2 W AY W E ATH E R PAC F E MALE CONNE CTOR
214 -04 8 4 PACK AR D W P TE R MI NAL F E MALE
214 -104 8 PACK AR D MALE TE R MI NAL
157 -6 4 5 12 W E ATH E R PAC S E AL (2.80MM)
FOOTNOTES:
NOTE:
04 ID0155975
122
123
124
125
126
127
128
TOP LINING/PANEL
2
5 8
6
6 19
25 9 18
10 20
18 3
11 19
12 18 21
17 7 16
19 14
22
23
19 18 22
22 16
13 3 23
24 16
15
LIGHT DETAIL
4
04 ID0155974
129
TOP LINING/PANEL
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 349-412 1 TOP LINING
2. 106-574 18 CLIP NUT (M6-1.00)
3. 107-312 23 SCREW (M6-1.00 X 25MM, BUT SOC)
4. 213-214 2 DIRECTIONAL LIGHT
5. 300-2023 1 SHEET, TOP INSTRUMENT PANEL
6. 217-919 2 ROCKER SW (DPDT) ON-ON-(ON) WINDSHIELD WIPER/WASHER
7. 217-918 1 ROCKER SW {DPDT) ON-ON WORK LIGHTS
8. 217-228 1 ROCKER SWITCH (DPDT){ON}-OFF-{ON} CAB SWING
9. 211-328 1 FUEL GAUGE
10. 211-329 1 VOLT METER
11. 215-1268 1 2.06" CAN ENG OIL PRESS GAUGE
12. 215-1267 1 2.06" CAN COOLANT TEMP GAUGE
13. 105-643 5 WELLNUT (M6-1.00 X 16MM LG)
14. 323-892 2 ADAPTER PLATE
15. 107-863 4 SCREW (M4-0.7 X 60mm PAN)
16. 217-925 4 ROCKER SWITCH (ACTUATOR)
17. 220-664 2 INDICATOR LIGHT
18. 217-156 4 DIFFUSION LENS (GREEN)
19. 217-158 4 DIFFUSION LENS (WHITE)
20. 217-149 1 ICON (WHT) OPERATOR SEAT- IN
21. 217-148 1 ICON (WHT) OPERATOR SEAT- OUT
22. 217-136 3 ICON (WHT) ON-START
23. 217-137 3 ICON (WHT) OFF-STOP
24. 107-393 4 SCREW (M4-0.70 X 16MM, BX)
25. 107-358 4 WELLNUT (M4-0.7 X 12.67MM LG)
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0155974
130
18 26
A
SWITCH LEGEND
HEAT/AIR FAN SPEED
20
10
B HEAT/AIR ON/OFF A
C MOBILE BORE
D LUBRICATOR
12
B
E FRONT DRILL FRAME TILT E
F REAR DRILL FRAME TILT
G FRONT WRENCH CLAMP {STATIONARY}
H REAR WRENCH CLAMP {ROTATING}
13
J REAR WRENCH ROTATE F
K PIPE SHUTTLE
L PIPE GRIP
31
M PIPE LIFT
N
P
SPINDLE BRAKE
ENGINE THROTTLE
16 N
7
R SHUTTLE STOP
S
T
ADD PIPE/REMOVE PIPE
SET/RESUME 19 M J
T 32
L
C
S
D
15 R K H G 17
5
3 P
14 28
6
23
2 24 11
1
29
27
30
22
25
4 21
8 24
02 ID0227293
131
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 362-1351 1 LEFT CONSOLE
2 349-406 1 ARM REST PAD
3 303-931 1 LEFT REAR PANEL
4 370-412 1 LEFT REAR MOUNT
5 303-930 1 LEFT CENTER PANEL
6 349-404 1 LEFT CONSOLE CENTER MOUNT
7 362-1352 1 A/T CONSOLE
8 300-2584 1 SHEET, CONNECTOR PANEL
9 220-1024 1 ESID MODULE
10 211-099 1 INNER ROTATION TACHOMETER
11 215-128 1 HOUR METER
12 111-067 2 EXPANSION PLUG (2.125")
13 214-566 2 POTENTIOMETER
14 306-607 1 HORN BUTTON
15 306-608 1 BUTTON COVER
16 217-918 1 ROCKER SWITCH (SPDT) ON-ON
17 217-924 1 ROCKER SWITCH (DPDT) OFF-(ON)
18 217-922 1 ROCKER SWITCH (SPDT) (ON)-ON-(ON)
19 217-228 12 ROCKER SWITCH (DPDT) (ON)-OFF-(ON)
20 217-923 2 ROCKER SWITCH (DPDT) (ON)-OFF-(ON)
21 108-184 20 SCREW (M6-1.00 X 30MM, BUT SOC)
22 106-162 3 FLG SCREW (M8-1.25 X 20MM, GD8)
23 106-163 2 FLG SCREW (M8-1.25 X 30MM)
24 106-386 5 FLG LOCKNUT (M8-1.25)
25 106-379 4 FLG LK SCREW (M6-1.00 X 20MM)
26 107-871 15 WELLNUT (M6-1.00 X 20.35MM LG)
27 106-574 3 CLIP NUT (M6-1.00)
28 116-723 1 BULK EDGE (3/16", SOLD PER FT) USE 1 @ 1" - USE 256-665 ADHESIVE 3M 1300 AS REQ'D
29 116-421 1 BULK EDGE (1/8", SOLD PER 1") USE 1 @ 1.6"
30 116-724 1 BULK SEAL (3/32", SOLD PER FT) USE 1 @ 21"
31 110-560 4 POP RIVET (3/16" X 1/2", ALUM)
32 362-1421 1 HOLE PLUG
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0227293
132
33
LEFT CONSOLE (AT)
REMOTE DISPLAY 29
SWITCH LEGEND
A HEAT/AIR FAN SPEED 31
B
C
HEAT/AIR ON/OFF
MOBILE BORE 14
D LUBRICATOR
16
29
E FRONT DRILL FRAME TILT A
36
B
13 2
F REAR DRILL FRAME TILT
G FRONT WRENCH CLAMP {STATIONARY}
H REAR WRENCH CLAMP {ROTATING}
J
K
REAR WRENCH ROTATE
PIPE SHUTTLE 34 E
L PIPE GRIP
35
17
M PIPE LIFT F
19 10
N SPINDLE BRAKE
18
P ENGINE THROTTLE
R SHUTTLE STOP
S ADD PIPE/REMOVE PIPE
T SET/RESUME
12 9
15
U INNER ROTATION
V INNER ROTATION SPEED N U
10
V
16
J T
M C 17
S
10 14
L H D
10 11
R
G
29
22
K
5 4
P
10 1
21 25
3 30
26 32
6
20
32
23
27
28
24
29
8 27
7
02 30 ID0234566
133
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 362-1351 1 LEFT CONSOLE
2 362-1352 1 A/T CONSOLE
3 349-404 1 LEFT CONSOLE CENTER MOUNT
4 300-8210 1 A/T FUNCTION PANEL
5 303-931 1 LEFT REAR PANEL
6 349-406 1 ARM REST PAD
7 370-412 1 LEFT REAR MOUNT
8 300-2584 1 SHEET, CONNECTOR PANEL
9 215-1016 1 ROTATION DITHER SWITCH
10 217-228 10 ROCKER SWITCH (DPDT) (ON)-OFF-(ON)
11 217-924 1 ROCKER SWITCH (DPDT) OFF-(ON)
12 217-912 1 ROCKER SWITCH (DPDT) ON-ON-ON
13 217-921 1 ROCKER SWITCH (SPDT) (ON)-OFF-(ON)
14 217-923 2 ROCKER SWITCH (DPDT) (ON)-OFF-(ON)
15 217-918 1 ROCKER SWITCH (SPDT) ON-ON
16 217-922 2 ROCKER SWITCH (SPDT) (ON)-ON-(ON)
17 214-566 2 POTENTIOMETER
18 211-089 1 4.5V-12.0V POTENTIOMETER
19 110-560 6 POP RIVET (3/16" X 1/2", ALUM)
20 215-128 1 HOUR METER
21 306-607 1 HORN BUTTON
22 306-608 1 BUTTON COVER
23 116-421 1 BULK EDGE (1/8", SOLD PER 1") USE 1 @ 1.6"
24 116-724 1 BULK SEAL (3/32", SOLD PER FT) USE 1 @ 21"
25 116-723 1 BULK EDGE (3/16", SOLD PER FT) USE 1 @ 1" - USE 256-665 ADHESIVE 3M 1300 AS REQ'D
26 106-163 2 FLG SCREW (M8-1.25 X 30MM)
27 106-162 3 FLG SCREW (M8-1.25 X 20MM, GD8)
28 106-379 4 FLG LK SCREW (M6-1.00 X 20MM)
29 108-184 20 SCREW (M6-1.00 X 30MM, BUT SOC)
30 106-386 5 FLG LOCKNUT (M8-1.25)
31 107-871 15 WELLNUT (M6-1.00 X 20.35MM LG)
32 106-574 3 CLIP NUT (M6-1.00)
33 220-1024 1 ESID MODULE
34 215-1561 1 SPINDLE TACHOMETER (300 RPM)
35 217-570 1 PRESSURE GAUGE 6000 PSI
36 211-053 1 SPINDLE TACHOMETER (250RPM)
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0234566
134
19 5
20 51 16
16
49
31 50 19 27
28
16 48
19
32
20 34 33 20
45 19
52 19
46 16
20 20
19 30 29 3
9
16 20 19
4
32 20
20 31 8
16 40 16
19 7
39
31 20 38
20 19 16
50 13 37
20 36
42
19 19
16 12 20 35
20 19
41 22
16 11
15 19
20 21 10
14 19
47
04 ID0043733
135
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 217-922 1 ROCKER SW (SPDT) ON-ON-ON HEAT/AIR FAN SPEED
2. 217-923 1 ROCKER SW (DPDT) ON-OFF-ON HEAT/AIR ON/OFF
3. 217-923 1 ROCKER SW (DPDT) ON-OFF-ON MOBILE BORE
4. 217-924 1 ROCKER SW (DPDT) OFF-{ON} LUBRICATOR
5. 217-228 1 ROCKER SW (DPDT) {ON}-OFF-{ON} FRONT DRILL FRAME TILT
217-921 1 ROCKER SW (SPDT) (ON)-OFF-(ON) REAR DRILL FRAME TILT
6. 217-228 1 ROCKER SW (DPDT) {ON}-OFF-{ON} FRONT WRENCH CLAMP
217-921 1 ROCKER SW (SPDT) (ON)-OFF-(ON) REAR WRENCH CLAMP
7. 217-228 1 ROCKER SW (DPDT) {ON}-OFF-{ON} REAR WRENCH ROTATE
8. 217-228 1 ROCKER SW (DPDT) {ON}-OFF-{ON} PIPE SHUTTLE
9. 217-228 1 ROCKER SW (DPDT) {ON}-OFF-{ON} PIPE GRIP
10. 217-228 1 ROCKER SW (DPDT) {ON}-OFF-{ON} PIPE LIFT
11. 217-228 1 ROCKER SW (DPDT) {ON}-OFF-{ON} SPINDLE BRAKE
12. 217-228 1 ROCKER SW (DPDT) {ON}-OFF-{ON} SHUTTLE STOP
13. 217-918 1 ROCKER SW {DPDT) ON-ON ADD PIPE/REMOVE PIPE
14. 217-228 1 ROCKER SW (DPDT) {ON}-OFF-{ON}
217-921 1 ROCKER SW (SPDT) (ON)-OFF-(ON)
15. 217-922 1 ROCKER SW (SPDT) ON-ON-ON
16. 217-925 17 ROCKER SWITCH (ACTUATOR)
17. 217-157 1 DIFFUSION LENS (RED)
18. 217-155 1 DIFFUSION LENS (BLUE)
19. 217-156 16 DIFFUSION LENS (GREEN)
20. 217-158 15 DIFFUSION LENS (WHITE)
21. 217-138 2 ICON (WHT) FAST
22. 217-139 2 ICON (WHT) SLOW
23. 217-144 1 ICON (WHT) INTERIOR HEAT
24. 217-145 1 ICON (WHT) AIR CONDITION
25. 217-167 1 ICON (WHT) FRAME EXTEND-FRONT
26. 217-168 1 ICON (WHT) FRAME RETRACT-FRONT
27. 217-147 1 ICON (WHT) DRILL HEAD
28. 217-146 1 ICON (WHT) BORING - GND DRIVE
29. 217-171 1 ICON (WHT) FRONT CLAMP - OPEN
30. 217-172 1 ICON (WHT) FRONT CLAMP - CLOSE
31. 217-136 5 ICON (WHT) ON-START
32. 217-137 3 ICON (WHT) OFF-STOP
33. 217-176 1 ICON (WHT) REAR CLAMP-ROTATE CCW
34. 217-175 1 ICON (WHT) REAR CLAMP-ROTATE CW
35. 217-179 1 ICON (WHT) SHUTTLE-RETRACT
FOOTNOTES:
NOTE:
04 ID0043733
136
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
36. 217-153 1 ICON (WHT) LOADER-SHUTTLE
37. 217-178 1 ICON (WHT) PIPE GRIP - CLOSE
38. 217-177 1 ICON (WHT) PIPE GRIP - OPEN
39. 217-181 1 ICON (WHT) PIPE LIFT-LOWER
40. 217-180 1 ICON (WHT) PIPE LIFT-RAISE
41. 217-150 1 ICON (WHT) LOADER-ROW-OUT
42. 217-151 1 ICON (WHT) LOADER-ROW-IN
43. 217-170 1 ICON (WHT) FRAME-RETRACT REAR
44. 217-169 1 ICON (WHT) FRAME-EXTEND REAR
45. 217-173 1 ICON (WHT) REAR CLAMP-OPEN
46. 217-174 1 ICON (WHT) REAR CLAMP-CLOSE
47. 217-228 1 ROCKER SW (DPDT) {ON}-OFF-{ON} THROTTLE
48. 217-192 1 ICON (WHT) AUTO LUBRICATION
49. 217-922 1 ROCKER SW (DPDT) (ON-ON) SET/RESUME
217-921 1 ROCKER SW (SPDT) (ON)-OFF-(ON)
50. 700-035 3 ICON, INCREASE/POSTIVE
51. 215-1016 1 ROTATION DITHER SW AT ONLY
52. 217-922 1 ROCKER SW (SPDT) ON-ON AT ONLY
FOOTNOTES:
NOTE:
04 ID0043733
137
138
RIGHT CONSOLE
24
11
19 25
21
21
11
34
14
10
4
13
2 26 2
7 30 9
29
15 22
31 23
12
8
31 1
31
6
31
20
33
18
27
4
32 28
17
3
5
16
02 ID0226011
139
RIGHT CONSOLE
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 349-406 1 ARM REST PAD
2. 107-312 20 SCREW (M6-1.00X25MM, BUT SOC)
3. 306-914 1 RIGHT CONSOLE
4. 116-723 AR BULK EDGE (3/32", SOLD PER 1') USE 1 @ 79"
5. 116-724 AR BULK SEAL (3/32", SOLD PER 1') USE 1 @ 42"
6. 116-421 AR BULK EDGE (1/8", SOLD PER 1') USE 1 @ 8"
7. 106-574 13 CLIP NUT (M6-1.00)
8. 215-1224 1 DUAL AXIS HALL EFFECT JOYSTICK
9. 300-9004 1 SHEET, RIGHT INSTRUMENT PANEL
10. 215-1429 1 POWERVIEW DIAGNOSTIC GUAGE
11. 217-079 2 PRESSURE GAUGE (10000 PSI)
12. 107-358 4 WELLNUT (M4-0.7)
13. 217-221 1 FLOW METER DISPLAY
14. 105-649 2 BOLT (#10-32 X .75", BUT)
15. 306-603 1 AUDIO ALARM
16. 303-934 1 RIGHT REAR PANEL
17. 214-852 1 IGNITION SWITCH
214-961 KEY, PAIT (BASE CODE)
214-962 SWITCH MOUNTING NUT
214-963 LOCK PLUG W/1 KEY (BASE CODE)
18. 107-327 2 SCREW (#10-24X1/2",CSK PLPS)
19. 214-563 1 RED LED (12V)
20. 349-416 1 CUP HOLDER
21. 214-701 5 STATUS LIGHT ENGINE STOP
22. 107-414 4 SCREW (M4-0.70 X 30MM BUT SOC)
23. 217-206 1 BUTTON SWITCH (SPST)
24. 150-1444 1 PRESSURE GAUGE(2000 PSI)
25. 214-840 1 GREEN LED (12V DC)
26. 106-850 2 LOCKNUT (M5-0.80)
27. 214-301 1 ACCESSORY SOCKET
28. 106-058 2 BOLT (#6-32 X 1-1/8", RD SLT)
29. 514-355 2 CONNECTOR (04NF-04NF90)
30. 154-020 2 CONNECTOR (04N-04J)
31. 107-871 5 WELLNUT (M6-1.00 X 20.35MM LG)
32. 217-924 1 ROCKER SWITCH (DPDT) OFF-{ON}
33. 217-925 1 ROCKER SWITCH (ACTUATOR)
34. 215-1015 1 MOMENTARY PUSHBUTTON SWITCH
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0226011
140
CAB LOCK
8
1
9
3 10
2
5 26 27
6 22
4
24
11
7
12 23
13
25
21
17
14
20
15 18
16
19
16
04 ID0068656
141
CAB LOCK
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 106-162 2 FLG SCREW (M8-1.25 X 20MM)
2. 106-386 2 FLG LOCKNUT (M8-1.25)
3. 106-427 2 SCREW (M5-0.80 X 22MM, SOC)
4. 307-724 1 BRACKET
5. 215-1175 1 PROXIMITY SWITCH
6. 106-850 2 LOCKNUT (M5-0.80)
7. 179-445 1 LATCH SPACER BEGINS WITH S/N: 2W0856
8. 110-071 1 KNOB (1/4-NC, BLACK)
9. 349-900 1 ROD
10. 105-523 1 COTTER PIN (.125" X .750")
11. 349-955 AR SHIM
12. 349-954 AR SPACER
13. 349-953 1 LATCH PLATE
14. 106-700 2 SCREW (M12-1.75 X 80MM) ENDS WITH S/N: 2V2567
106-337 2 SCREW (M12-1.75 X 110MM) BEGINS WITH S/N: 2W0856
15. 349-945 1 LATCH
16. 125-403 2 BRONZE BUSHING (.625")
17. 115-780 2 KLIP RING (.625")
18. 349-948 1 PIN
19. 117-054 1 TORSION SPRING
20. 105-273 4 SCREW (M12-1.75 X 30MM)
21. 349-942 1 LATCH MOUNT
22. 125-436 1 BRONZE BUSHING (.376")
23. 349-951 1 ROD GUIDE
24. 105-245 2 SCREW (M10-1.50 X 25MM)
25. 105-894 2 LOCKNUT (M10-1.50, PRV TRQ,10.9)
26. 107-450 AR SHIM (.075") SEE FOOTNOTE 1
27. 107-451 AR SHIM (.135") SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
1. SHIMS ARE OPTIONAL
NOTE:
04 ID0068656
142
CAB HEAT/AIR
15
10
12 9
15
13
2
16 9
17
11
1 16
17
9
7
14
5
3
6
8
07 ID0110768
143
CAB HEAT/AIR
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 500-1385 1 HEAT/AIR SYSTEM
2. 116-421 AR BULK EDGE (1/8", SOLD PER 1') USE 2 @ 5"
3. 349-471 1 HEAT/AIR MOUNT
4. 106-162 4 FLG SCREW (M8-1.25 X 20mm)
5. 105-633 4 NUTSERT (M8X1.25) 3.8-7.9" THK
6. 116-689 2 GROMMET
7. 106-397 8 WASHER (M12, HARDENED)
8. 105-833 4 FLG LOCKNUT (1/2-NC)
9. 110-134 4 WORM CLAMP (2.062" TO 2.75")
10. 502-064 2 RECTANGULAR LOUVER
11. 349-894 1 LOUVER PLATE
12. 106-640 3 SCREW (M6-1.0 X 20mm, BUT SOC)
13. 105-631 3 NUTSERT (M6X1.0) 4.20-6.60THK
14. 502-066 1 FOAM FILTER (1/2" X 4" X 17")
15. 502-065 2 ROUND LOUVER
502-067 2 HOSE ADAPTER
16. 116-421 AR BULK EDGE (1/8", SOLD PER 1') USE 2 @ 5.50"
17. 500-1383 1 HOSE KIT
NOT SHOWN:
499-210 1 EXPANSION VALVE
499-205 1 DRIER
499-211 1 COMPRESSOR
500-1382 1 CONDENSER
500-1286 1 HOSE, AC
FOOTNOTES:
NOTE:
07 ID0110768
144
HEAT/AIR DIAGRAM
OUT
IN
1/2" 5/16"
13/32"
4 5/16"
02 ID0113931
145
HEAT/AIR DIAGRAM
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 500-1385 - HEAT/AIR SYSTEM
499-210 - EXPANSION VALVE
2. 499-205 - DRYER
3. 499-211 - COMPRESSOR
4. 500-1382 - CONDENSER COIL
NOT SHOWN:
FOOTNOTES:
02 ID0113931
146
22 24
24 A 24
B
24
23
25 27 34
26
24
24 C
29 28 38
24 36 35
29 28 38 4 D
16 24 25
19 36 35
17 15 37
11 E
15 18 41
4
20 21 30
2
31
21 12 33
31 43
30
1
11
9
4
42
40 10 7 6
6 7
14 4
3
39
8
13
32
5
4 A - HEATER OUT
B - HEATER IN
C - EVAPORATOR OUT
D - CHARGE PORT
E - EVAPORATOR IN
4
09 ID0155978
147
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 117-719 1 ABRASION SLEEVE (1.75" X 36")
2. 105-264 4 WASHER (3/8")
3. 300-1774 1 WELDMENT, COMPRESSOR MOUNT
4. 499-558 - A/C HOSE KIT (R134)
5. 117-718 1 ABRASION SLEEVE (1" X 36")
6. 106-755 2 SCREW (M10-1.50 X 30MM, S0C)
7. 106-390 2 WASHER (M10)
8. 300-1789 - WELDMENT, FRONT ENGINE MOUNT (LEFT)
9. 105-286 1 BOLT (3/8-NC X 1-3/4")
10. 499-211 - A/C COMPRESSOR
11. 105-117 2 WASHER (5/16")
12. 300-4683 1 SHEET, A/C COMPRESSOR TENSIONER
13. 117-392 1 ABRASION SLEEVE (1.25" X 60")
14. 171-007 1 COMPRESSOR BELT
15. 158-579 2 SHUT-OFF (08NF-08NF)
16. 514-285 1 S/O COUPLER (08N-10H90)
17. 115-122 1 NIPPLE (08N-1-1/2")
18. 115-115 1 STREET ELBOW (08N-08NF90)
19. 514-140 1 S/O COUPLER (08N-10H)
20. 115-162 1 NIPPLE (08N-4")
21. 514-335 2 REDUCER (M26-1.50-08NF) SEE FOOTNOTE 1
22. 116-750 AR BULK HOSE (5/8", SOLD PER 1') USE 1 @ 250"
23. 117-610 1 ABRASION SLEEVE (1.75" X 138")
24. 110-026 8 WORM CLAMP (1/2" TO 1-1/4")
25. 110-226 3 BOLT-ON CLAMP (1")
26. 105-818 6 BOLT (1/4-NC X 1-1/2")
27. 116-750 AR BULK HOSE (5/8", SOLD PER 1') USE 1 @ 205"
28. 322-289 4 BACKUP (BOLT-ON)
29. 111-007 4 BOLT-ON CLAMP (7/8", SET)
30. 106-386 4 FLG LOCKNUT (3/8-NC)
31. 106-162 7 FLG SCREW (M8-1.25 X 20MM)
32. 499-213 - CONDENSER COIL
33. 499-205 - RECEIVER DRIER
34. 116-750 AR BULK HOSE (5/8", SOLD PER 1') USE 1 @ 42"
35. 105-095 2 WASHER (1/4")
36. 110-333 2 BOLT-ON CLAMP (1")
37. 106-382 1 FLG LK SCREW (M10-1.50 X 20MM)
38. 105-198 2 BOLT (1/4-NC X 1-3/4")
39. 107-111 4 FLG SCREW (M10-1.50 X 35MM)
40. 106-387 4 FLG LOCKNUT (M10-1.50)
41. 105-834 2 FLG LOCKNUT (3/8-NC)
42. 106-711 AR WASHER USE AS SHIM
43. 301-1346 1 BRACKET
NOT SHOWN:
FOOTNOTES:
1. REMOVE 2 PLUGS FROM ENGINE. REINSTALL WASHERS FROM THE PLUGS BEFORE INSTALLING REDUCERS.
NOTE:
09 ID0155978
148
NOTES:
ID0134963
149
HYDRAULICS
ID0135071
150
PUMP MOUNTING
16 3 1
4
17
6
8
5
11
6
12
18 7
15 9
10
13
14
09 ID0159457
151
PUMP MOUNTING
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 194-892 - ENGINE- DEUTZ 2013 DIESEL T3 OBSOLETE, INCL REF NO. 3
2. 158-490 1 HYDRAULIC PUMP
3. 499-955 - O-RING (ID 3.95, OD 4.25) AUX PUMP MOUNTING
4. 106-333 2 SCREW (M12-1.75 X 40MM, 8.8) USE LOCTITE 242 OR EQUIVALENT
5. 149-902 1 HYDRAULIC PUMP (100 CC)
190-764 SEAL REPAIR KIT
6. 105-858 8 BOLT (1/2-NC X 1-1/4") USE LOCTITE 242 OR EQUIVALENT
7. 106-743 8 WASHER (.531, HARDENED)
8. 157-1001 1 O-RING (2-158 D75)
9. 105-319 4 BOLT (3/4-NC X 1-1/2") USE LOCTITE 242 OR EQUIVALENT
10. 106-949 4 WASHER (3/4", HARDENED)
11. 149-901 1 HYDRAULIC PUMP (130 CC)
190-763 SEAL REPAIR KIT
12. 106-383 12 FLG LK SCREW (M10-1.50 X 30MM) USE LOCTITE 242 OR EQUIVALENT
13. 349-001 1 FLYWHEEL HOUSING COVER
14. 105-876 8 SCREW (M10-1.50 X 35MM) USE LOCTITE 242 OR EQUIVALENT; TORQUE TO 32 FT LBS
15. 194-777 1 FLYWHEEL COUPLING USE LOCTITE 242 OR EQUIVALENT, SEE FOOTNOTE 1
16. 106-397 2 WASHER (M12, HARDENED)
17. 149-903 1 HYDRAULIC PUMP (75 CC) JT
18. 157-1001 1 O-RING (2-158 D75) USE AFTER SN CMWJT100J90000009
157-183 1 O-RING (048 D70) USE BEFORE SN CMW JT100K9000008, SEE FOOTNOTE 2
NOT SHOWN:
FOOTNOTES:
1. FLAT SIDE OF COUPLING GOES TOWARD FLYWHEEL. TORQUE TO 70 FT LBS.
2. USE O-RING 157-1001 ON ALL AT UNITS EXCEPT CMWAT100A90000001. USE 157-183 ON CMWAT100A90000001.
NOTE:
HUB FACE SHOULD MEASURE 9.07MM FROM END OF PUMP SHAFT
09 ID0159457
152
153
154
155
156
157
158
14
1
8 13
21 21
3 6
16
2
13
7
4
12 22
15
28
26
6
20
5
11 18
13
27
19
25
17 24
9
TO BULKHEAD ABOVE
PILOT VALVE
04 ID0229667
159
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 349-734 1 FILTER BRACKET
2 149-837 2 CONNECTOR (16S-16SF90)
3 149-353 1 REMOTE FILTER SEE FOOTNOTE 1
4 149-367 2 CONNECTOR 16S-10O-08O-08O-04SF
5 154-301 2 CONNECTOR (10S-10O)
6 154-279 3 CONNECTOR (08O-10S)
7 154-322 1 CONNECTOR (08O-10S90)
8 154-266 1 UNION RUN TEE (08OFX-08O-08O) SEE FOOTNOTE 2
9 155-260 1 QDC ADAPTER (02-04OBK)
10 105-825 4 FLG LK BOLT (3/8-NC X 3/4)
11 117-718 1 ABRASION SLEEVE (1" X 36"")
12 117-324 1 ABRASION SLEEVE (1.25" X 48")
13 117-655 3 ABRASION SLEEVE (1.59" X 38")
14 117-674 1 ABRASION SLEEVE (1.59" X 122") SEE FOOTNOTE 2
15 154-252 1 CONNECTOR (04S-04O90)
16 155-125 1 PLUG (04S)
17 117-388 1 ABRASION SLEEVE (1.25" X 42")
18 154-699 1 HOSE (10OFX-36"-2750)
19 515-380 1 HOSE (08OFX45-46"-3000)
20 154-745 1 HOSE (08OFX-50"-3000)
21 515-380 1 HOSE (08OFX45-46"-3000)
22 154-884 1 HOSE (08OFX90-60"-3000)
23 515-701 1 HOSE (08OFX90-122"-3000) SEE FOOTNOTE 2
24 153-365 1 HOSE (04OFX90S-34"-3000)
25 154-699 1 HOSE (10OFX-36"-2750)
26 154-265 1 UNION RUN TEE (04OFX-04O-04O)
27 150-1663 1 HOSE (04OFX45-105"-3000)
28 154-255 1 UNION (04O-040FX90)
NOT SHOWN:
FOOTNOTES:
1. 153-375 IS SERVICE ELEMENT FOR 149-353
2. USED WITH AIR GREASER
NOTE:
04 ID0229667
160
3
19 12
20
5
22 9
4
17
14
15 6
11 13
10 7
15
8
14
23
18
TO BULKHEAD ABOVE
03 PILOT VALVE ID0234596
161
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 349-734 1 FILTER BRACKET
2 149-353 1 REMOTE FILTER SEE FOOTNOTE 1
3 149-837 2 CONNECTOR (16S-16SF90)
4 154-252 1 CONNECTOR (04S-04O90)
5 149-367 2 CONNECTOR 16S-10O-08O-08O-04SF
6 154-279 2 CONNECTOR (08O-10S)
7 154-301 2 CONNECTOR (10S-10O)
8 117-388 1 ABRASION SLEEVE (1.25" X 42")
9 117-324 1 ABRASION SLEEVE (1.25" X 48")
10 117-718 1 ABRASION SLEEVE (1" X 36"")
11 117-655 2 ABRASION SLEEVE (1.59" X 38")
12 154-699 1 HOSE (10OFX-36"-2750)
13 154-745 1 HOSE (08OFX-50"-3000)
14 153-365 1 HOSE (04OFX90S-34"-3000)
15 154-699 1 HOSE (10OFX-36"-2750)
16 515-380 1 HOSE (08OFX45-46"-3000)
17 154-265 1 UNION RUN TEE (04OFX-04O-04O)
18 155-260 1 QDC ADAPTER (02-04OBK)
19 155-125 1 PLUG (04S)
20 154-327 2 CAP (08OF)
21 105-825 4 FLG LK BOLT (3/8-NC X 3/4)
22 154-255 1 UNION (04O-04OFX90)
23 150-1663 1 HOSE (04OFX45-105"-3000)
NOT SHOWN:
FOOTNOTES:
1. 153-575 IS SERVICE ELEMENT FOR 149-353
NOTE:
03 ID0234596
162
HYDRAULIC RESERVOIR
13
10
19
11
9 15
14
12
15
14
8
20 TO LS PUMP
TO ROTATION
2 CASE DRAIN
14
26
7 6
23
24
21 4
22 25 16 1
17 3
18
05 5 ID0159232
163
HYDRAULIC RESERVOIR
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
NOT SHOWN:
SERVICE PARTS:
150-1876 RELIEF VALVE
500-1415 SEAL REPAIR KIT
500-1575 2-POS, 2-WAY BLOCKING VALVE
500-1311 SOLENOID COIL, 12VDC W/ZENER DIODE
500-1414 SEAL REPAIR KIT
FOOTNOTES:
1. APPLY ADHESIVE (P/N 256-665) TO BOTTOM OF PAD BEFORE INSTALLING ON MAIN FRAME.
NOTE:
05 ID0159232
164
13
14
29
TO LS VALVE 12
"LS" PORT
27 31
24 26 28 14 13
2 10
18
1
21
15
22
20 16
6
8
3 11
25
19
23
5 30
7
TO TEE IN HOSE 17
FROM FILTER HEAD
4 9
06 ID0218334
165
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 150-2208 1 HYDRAULIC PUMP
2 300-8281 1 WELDMENT, HYDRAULIC TANK
3 116-817 1 AR BULK HOSE 2" USE 19"
4 116-588 1 BULK HOSE 1.5" USE 37"
5 150-2317 1 S/O COUPLER (32S-32H90)
6 150-2316 1 S/O COUPLER (40F-32H-24H-06SF)
7 111-028 2 T-BOLT CLAMP (1.75"-2.00")
8 110-815 2 T-BOLT CLAMP (2.5")
9 159-157 1 QDC ADAPTER (02-06OF)
10 154-401 1 CONNECTOR (04S-04O90, ORF)
11 154-342 1 CONNECTOR (06S-06O90)
12 117-170 1 ABRASION SLEEVE (1.00" X 197")
13 159-156 2 QDC ADAPTER (02-040F)
14 154-335 2 CONNECTOR (04O-04O)
15 154-278 1 CONNECTOR (04S-04O)
16 106-743 4 WASHER (.531", HARDENED)
17 154-413 1 CONNECTOR (06O-06O)
18 154-220 1 CONNECTOR (04O-06S)
19 105-938 4 BOLT (1/2-NC X 2-1/4",SOC)
20 157-015 1 O-RING (232 D70)
21 157-1001 1 O-RING (2-158 D75)
22 105-1200 4 BOLT (1/2-NC X 1-1/2", GD 8) USE LOCTITE 242
23 153-395 1 BK CONNECTOR (20O-20O45)
24 116-641 1 ABRASION SLEEVE (2.54" X 132")
25 154-270 1 CONNECTOR (12S-12O90)
26 150-2829 1 HOSE (04OFX90S-189"-4000)
27 150-2849 1 HOSE (20OFX-20FLH 90[120] -124"-4000)
28 150-2348 1 HOSE (04OFXM-24 - 4000)
29 515-305 1 HOSE (04OFX90S-21"-5000)
30 157-936 1 HOSE (06DFX-22" -3000)
31 159-436 1 SPLIT FLANGE (20SFL, SET)
NOT SHOWN:
FOOTNOTES:
NOTE:
06 ID0218334
166
PUMP HYDRAULICS
10
2 8
7
9 11
7
3
8 13
8
12 15
7
7
3 6
1
14 16
17
5 17
16
02 ID0159464
167
PUMP HYDRAULICS
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
02 ID0159464
168
ROTATION
3 GAUGE
4 2
3
4
THRUST
GAUGE
1
7
13
M1
A
B
14
M2
17
6 16
M4 18
A 11
M1
7 B
M2 5
8
20
15
9
10
11 19
12
21
22 8
25
23
03 24 ID0223460
169
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
NOTE:
03 ID0223460
170
4 2 33
3
34
4
THRUST
GAUGE
39
1 40
35
41 38
7 36
13
37 TO
RETURN
VALVE
M1
A
B
14
17
16 M2
6
7 M4
18
11
A
M1
B
30
M2
5 20
8
15
10 19
11
9
12
26
21
22 8
28 24 23
25
27
02 ID0247893
171
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
02 ID0247893
172
2
1
ROTATION
32 3 GAUGE
4 2
3
33 4
21
22
THRUST
31
GAUGE
1
7 28
20 13
7
29
31 31 19
18
7 M1
A
23
B
14 27
M2
6 16
7
M4
30
17
A 11
M1
7 B 24
26 8
M2 5 25
8
15
9
10
11
12
02 ID0222130
173
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
NOTE:
1. FOR SERVICE PARTS REFER TO PAGE ID0159232.
02 ID0222130
174
3 2
19
21
6 15 2
20 7 4
19
22
A
8
B
8 5
7
VIEW
8 ROTATED 180^
7
7 23
8
9
14
24
19 25
1
13
D A
11
18
10
12
11 12 16
17
06 ID0069122
175
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 105-829 4 FLG LK BOLT (1/2-NC X 1")
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
06 ID0069122
176
9 17
8
16
10
7
14
11
15
13
10
15
11 12
14
12
18
3
3
"D "C"
1 "
18
2
2
4 1
6
5
"C
"
"D
"
FR
ON
T
03 ID0226469
177
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 514-178 2 BK CONNECTOR (20O-20O90BK)
2. 150-2708 2 HOSE (20OFX-20FL45-333"-6000)
3. 104-1340 2 ABRASION SLEEVE (2.54" X 333")
4. 159-436 2 SPLIT FLANGE (20SF, SOLD PER SET)
105-066 8 BOLT (1/2-NC X 1-3/4") TORQUE TO 45 FT/LBS
157-078 2 O-RING (222 D90)
105-070 8 LOCK WASHER (.500")
5. 516-033 - SELECTOR VALVE DIVERTER
6. 300-5454 - CABLE TRAY BRACKET
7. 149-397 - HYD MOTOR (PISTON)
191-212 - SEAL REPAIR KIT
217-745 - CONTROL SOLENOID
8. 149-479 1 HOSE (20OFX90S-45"-6000)
9. 150-2909 1 HOSE (20OFX90S-42"-6000)
10. 514-244 2 CONNECTOR (16S-20O90)
11. 149-995 2 HEAD FLANGE (20HFL-16SF)
12. 514-422 2 CONNECTOR (20O-20OFX90)
13. 106-098 2 FLG BOLT (3/4-NC X 2", GD8)
14. 106-204 8 BOLT (1/2-NC X 1-1/2", SOC)
15. 157-078 2 O-RING (222 D90)
16. 117-668 1 ABRASION SLEEVE (2.38" X 42")
17. 117-651 1 ABRASION SLEEVE (2.38" X 45")
18. 110-134 4 WORM CLAMP (2.062" TO 2.750")
NOT SHOWN:
214-630 1 SPINDLE HARNESS MACH 1 UNITS
117-327 1 ABRASION SLEEVE (1.59" X 231") MACH 1 UNITS
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
03 ID0226469
178
1
B
F B
E A
2
9
9
10
5
9 14
3
13 4
5
6
6
12
12
04 ID0226514
179
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 516-033 1 SELECTOR VALVE DIVERTER
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
04 ID0226514
180
16
16
6 1
5 12
2 3
2
5 8
11
10
7
12 6
4 3
13 9 16
15
14 9 16
04 ID0222961
181
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 150-2129 2 SPECIAL CROSS (-16S-16SF-12SF-08SF-06SF)
2 150-1447 2 CHECK VALVE (-08M, 40 PSI)
3 154-269 2 CONNECTOR (12S-12O)
4 154-419 2 BK CONNECTOR (16O-16O90BK)
5 154-290 2 UNION (16O-16OFX90)
6 154-287 2 CONNECTOR (16S-16O90)
7 105-1338 1 ABRASION SLEEVE (2.07" x 39")
8 117-454 1 ABRASION SLEEVE (2.07" X 50")
9 105-1336 2 ABRASION SLEEVE (2.07" X 302")
10 150-2076 1 VALVE SERIES PARALLEL
11 515-363 1 HOSE (16OFX45-45"-6000)
12 150-2844 1 HOSE (16OFX-36"-5000)
13 150-2797 1 HOSE (16OFX-20FLH100 302"-5000)
14 150-2797 1 HOSE (16OFX-20FLH100 302"-5000)
15 159-436 2 SPLIT FLANGE (20SFL, SET) TORQUE TO 45 FT/LBS
16 111-011 4 WORM CLAMP (1" TO 1-3/4")
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0222961
182
19 TO MOTOR
F
18 4
TO VALVE SERIES
PARALLEL
Q
3 17 TO VALVE SERIES
P PARALLEL 20
11
5 6
13 TO MOTOR
E
17 13
1
12
S TO RETURN
MANIFOLD
TO CARRIAGE
MANIFOLD
Y 8 2
11
9
7 N
TO VALVE SERIES 11 21
PARALLEL
17 10
16
V
TO VALVE SERIES 15
PARALLEL
14
03 ID0212764
183
NOT SHOWN:
FOOTNOTES:
1. 500-1412 - SEAL KIT, 500-1413 - SPRING
NOTE:
03 ID0212764
184
24
C 11 TO MOTOR
TO MOTOR A 23
27
R
TO RETURN MANIFOLD
TO MOTOR 22
B 14 12
N 4
TO 6 WAY
SELECTOR 25 26
9 2
TO MOTOR
D
17 6
5
18
21 TO 6 WAY
1
P SELECTOR
15
10
6
TO 6 WAY 26 3
SELECTOR 13
V 7
18
2 16
T
TO RETURN 20 Q
8 19
MANIFOLD TO 6 WAY
SELECTOR U
TO CARRIAGE MANIFOLD
LOW PRESSURE RETURN
05 ID0212832
185
NOT SHOWN:
FOOTNOTES:
1. 500-1412 - SEAL KIT, 500-1413 - SPRING
NOTE:
05 ID0212832
186
TO 6 WAY SELECTOR
TO VALVE SERIES
E 29 PARALLEL
8
7 12
F
D
31 A 18
32
C
26
B
6
11 13 21
16 22 20
30 17 23
27 28
24
2
3 5
9 19
4
10
M
L
31 15
25 K
14
J
1 H I
G
TO CARRIAGE
MANIFOLD
TO RETURN
MANIFOLD
03 ID0212941
187
NOT SHOWN:
FOOTNOTES:
1. 500-1269 - SEAL KIT
NOTE:
03 ID0212941
188
2
1
TO VALVE SERIES
PARALLEL
R 9 16
3 7
19
6
5
13
15 8 S
14 17
11
TO 6 WAY
4 SELECTOR
18 12
10 L T H M K TO MOTOR CASE
I J
DRAIN
TO SERIES PARALLEL
VALVE
19
TO BULKHEAD ON
HOSE TRACK SUPPORT
TO MOTOR CASE
DRAIN
07 ID0212904
189
NOT SHOWN:
FOOTNOTES:
NOTE:
07 ID0212904
190
TO 6 WAY 1
SELECTOR
5
Y
3 10
8
2
11
4
9 TO ROTATION
(SPINDLE)
BRAKE
7 U
G
6 TO THRUST BRAKE TO VALVE SERIES
PARALLEL
12
TO PILOT T
VALVE PORT
TO BULKHEAD
FITTING ABOVE
04 PILOT VALVE ID0212914
191
NOT SHOWN:
FOOTNOTES:
1. 499-466 - CARTRIDGE VALVE
214-491 - COIL
NOTE:
04 ID0212914
192
TO 6 WAY
SELECTOR
1
3
13 6 7
TO ROTATION MOTOR,
8 FRONT
2
4 5
3
9
11
TO ROTATION 10
(SPINDLE)
BRAKE TO VALVE SERIES
12 TO THRUST PARALLEL
BRAKE
14
TO PILOT VALVE
PORT "T"
TO BULKHEAD
FITTING ABOVE
01 PILOT VALVE ID0247891
193
NOT SHOWN:
499-466 - CARTRIDGE VALVE
214-491 - COIL
FOOTNOTES:
NOTE:
01 ID0247891
194
17 4
26
38 5
36 32 34
28
18 29
TO THRUST DRIVE
RETURN MANIFOLD (L)
33
16
6
31 27
7
8
9 19
30 8
8
24
8 25
10
5
MAIN FRAME
8 2
7
15 8 20
7 11
11
12 21
14 11 12 21
13
11
13
06 ID0221955
195
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
06 ID0221955
196
FROM 40
CARRIAGE MANIFOLD
1
39
17 4
26
38 5
36 32 34
28
18 29
TO THRUST DRIVE
RETURN MANIFOLD (L)
33
16
6
31 27
7
8
9 19
30 8
44
8
24 43
8 25
10
TO
5 RELIEF VALVE
MAIN FRAME
8 2
7
15 8 20
7 11
11
12 21
14 11 12 21
13
11
13
03 ID0247892
197
NOT SHOWN:
FOOTNOTES:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
NOTE:
03 ID0247892
198
11
27
38 40
22 35 12
28 18
10
1
5 19
22 39 9 42
2 11 22
30
26 37
4 3 9
31 22
17 30
29 41
32
25
7 24
34
36
21
33
20 8
16
15 13
23
6
14
04 ID0237589
199
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 153-612 1 HYDRAULIC MOTOR SEE FOOTNOTE 1
2 150-2819 1 ANCHOR FLANGE 20HF-20SF
3 159-036 1 SPLIT FLANGE (20SF, SET)
4 154-246 1 CONNECTOR (06S-08O)
5 514-095 1 CONNECTOR (20S-20O90)
6 155-254 1 REDUCER (06S-04SF)
7 514-144 2 REDUCER (16O-20OF)
8 150-2815 2 BK CONNECTOR (20O-20O90BK-04SF)
9 514-096 4 BK CONNECTOR (20O-20OBK)
10 154-396 1 BK CONNECTOR (08O-08O90BK)
11 153-395 2 BK CONNECTOR (20O-20O45)
12 154-390 1 BK CONNECTOR (08O)
13 150-1005 1 RUN TEE (04S-04O-06SF)
14 214-569 1 PRESSURE TRANSDUCER (6000 PSI)
15 159-156 1 QDC ADAPTER (02-040F)
16 159-154 1 QDC ADAPTER (02-04S)
17 300-9431 1 BRACKET
18 300-9811 1 BULKHEAD BRACKET
19 300-9610 1 BULKHEAD BRACKET
20 300-8716 1 BULKHEAD BRACKET
21 106-387 2 FLG LOCKNUT (M10-1.50)
22 110-134 12 WORM CLAMP (2.062" TO 2.750")
23 106-724 2 FLG SCREW (M10-1.50 X 25MM)
24 106-162 2 FLG SCREW (M8-1.25 X 20MM, GD8)
25 150-2828 1 HOSE (16OFX90S-42"-4000)
26 150-2825 1 HOSE (08OFX90S-35"-3000)
27 150-2823 1 HOSE (20OFX-271"-4000)
28 150-2850 1 HOSE (20OFX90M-49"-4000)
29 150-2839 1 HOSE (20OFX-20OFX 227"-4000)
30 150-2369 2 HOSE (20OFX 20OFX 66" 4000)
31 150-2371 1 HOSE (20OFX20FLH-21.5"-4000)
32 150-2826 1 HOSE (08OFX45-92"-3000)
33 150-2822 1 HOSE (20OFX-125"-4000)
34 150-2822 1 HOSE (20OFX-125"-4000)
35 150-2824 1 HOSE (04OFX90M-312"-4000)
36 150-2827 1 HOSE (16OFX-38"-4000)
37 115-448 1 ABRASION SLEEVE (2.38" X 252")
38 117-696 1 ABRASION SLEEVE (2.38" X 48")
39 115-932 1 ABRASION SLEEVE (2.38" X 24")
40 105-1335 1 ABRASION SLEEVE (1.25" X 315")
41 117-1024 1 ABRASOIN SLEEVE (2.54" x 275")
42 117-568 2 ABRASION SLEEVE (2.38" X 66")
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0237589
200
201
202
12
15
14
8
19
21
20 19 18
11
17
4
FLOW 3
10
9 7
6
13
2
5
16
01 ID0159467
203
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
01 ID0159467
204
2
1
2 2
6
15
8 2
8
5
11
10
TO CASE DRAIN
MANIFOLD
04 ID0176733
205
NOT SHOWN:
FOOTNOTES:
1. USE 153-792 ELEMENT FOR NORMAL MAINTENCE. USE 153-791 ELEMENT AFTER HOSE OR COMPONENT REPLACEMENT.
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
04 ID0176733
206
TO LS PUMP 17
INLET 13
1 12
2 4
15
2 16
3 14
18
2
19 22
2 2
20
6
23
21
8 2
8 FROM CASE
5
DRAIN MANIFOLD
11
10
TO CASE DRAIN
25 PSI CHECK
02 ID0221905
207
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 514-441 1 S/O BR TEE (16O-24H-24H)
2. 111-028 8 T-BOLT CLAMP (1-3/4" TO 2")
3. 159-411 1 FILTER HEAD (20SF-20SF)
168-616 1 FILTER HEAD GASKET
4. 105-825 4 FLG LK BOLT (3/8-NC X .75")
5. 116-588 AR BULK HOSE (1-1/2", SOLD PER 1') USE 1 @ 6"
6. 153-792 2 FILTER ELEMENT (1-1/2-UNF)
153-791 2 FILTER ELEMENT (1-1/2-UNF) SEE FOOTNOTE 1
7. 149-954 1 HYD LINE (24H)
8. 111-011 2 WORM CLAMP (1" - 1-3/4")
9. 116-587 AR BULK HOSE (1-1/4", SOLD PER 1') USE 1 @ 12.5"
10. 156-131 1 HYD LINE (-20)
11. 155-148 1 S/O COUPLER (20S-24H)
12. 106-724 2 FLG SCREW (M10-1.50 X 25MM)
13. 106-387 2 FLG NUT (M10-1.50)
14. 300-4530 1 WELDMENT, HYD OIL FILTER BRACKET
15. 116-588 AR BULK HOSE (1-1/2", SOLD PER 1') USE 1 @ 32"
16. 153-370 1 S/O COUPLER (24S-24H45)
17. 116-588 AR BULK HOSE (1-1/2", SOLD PER 1') USE 1 @ 37"
18. 150-2818 1 CONNECTOR (16S-16OFX)
19. 153-436 1 FLOW CHECK (-16SF-16SF)
20. 154-388 1 CONNECTOR (16S-16O45)
21. 150-2800 1 HYD LINE (-16)
22. 514-138 1 SLIP-ON COUPLER (24S-24H)
23. 116-588 AR BULK HOSE (1-1/2", SOLD PER 1') USE 1 @ 9"
NOT SHOWN:
FOOTNOTES:
1. USE 153-792 ELEMENT FOR NORMAL MAINTENCE. USE 153-791 ELEMENT AFTER HOSE OR COMPONENT REPLACEMENT.
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
02 ID0221905
208
4
36
5
9
P 17
13
14 T
8
12
6 30 5 21
7 30
11
22
7 15 32
8 23
C 10
D 1
9
A
B
16 3
MUD PUMP
SOLENOID
29
37
28 27
TO CARRIAGE 25 26
MANIFOLD (T) TO CARRIAGE 24
MANIFOLD (P)
03 ID0224292
209
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 115-153 2 PLUG (04N, SQ)
2. 516-033 1 SELECTOR VALVE DIVERTER
3. 159-426 - SPRING OFFSET KIT
4. 154-482 1 CONNECTOR (04N-04O90)
5. 154-265 2 UNION RUN TEE (04OFX-04O-04O)
6. 117-676 2 ABRASION SLEEVE (1" X 30")
7. 154-727 2 HYD HOSE (04OFX90-30"-3000)
8. 515-041 2 HYD HOSE (04OFX90-20"-3000)
9. 514-005 2 CONNECTOR (04O-06N)
10. 154-339 1 CONNECTOR (04N-04O)
11. 154-379 1 UN BR TEE (04OFX-04O-04O)
12. 117-672 2 ABRASION SLEEVE (1" X 20")
13. 106-332 2 SCREW (M10-1.50 X 70MM)
14. 154-278 1 CONNECTOR (04S-04O)
15. 150-2702 1 HOSE (04OFX90S-321"-3000)
16. 516-033 1 SELECTOR VALVE DIVERTER SEE FOOTNOTE #1
17. 159-194 1 CHARGE MANIFOLD
18. 106-387 2 FLG LOCKNUT (M10-1.50)
19. 105-829 8 FLG LK BOLT (1/2-NC X 1")
20. 150-2703 1 HOSE (04OFX90L-328"-3000)
21. 154-964 1 HYD HOSE (04OFX90-70"-3000)
22. 154-670 1 HYD HOSE (04OFX-70"-3000)
23. 117-702 2 ABRASION SLEEVE (1" X 68")
24. 154-279 1 CONNECTOR (08O-10S)
25. 154-272 1 REDUCER NUT (08OF)
26. 154-248 1 REDUCER STEM (04O)
27. 154-230 1 BRANCH TEE (06S-04O-04O)
28. 300-2394 - WELDMENT, HYDRAULIC TANK, JT
29. 149-901 - HYDRAULIC PUMP (130 CC)
30. 154-316 2 RUN TEE (04S-04O-04O)
31. 106-397 4 WASHER (M12, HARDENED)
32. 149-482 - HOSE (04OFX90S-217"-3000)
33. 300-8145 1 BULKHEAD BRACKET FOR "JT" USE
34. 154-275 1 BK CONNECTOR (04O-04OBK)
35. 150-1663 1 HOSE (04OFX45-105"-3000)
36. 155-125 1 PLUG (04S)
37. 117-331 1 ABRASION SLEEVE (1.75" X 314")
38. 300-9811 1 BULKHEAD BRACKET FOR "AT" USE
NOT SHOWN:
FOOTNOTES:
1. ROTATE "D" TO BE IN LINE WITH FITTING
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
NOTE:
03 ID0224292
210
211
212
TO PILOT PRESSURE
15
FOR PIPE LOADER
24 CONTROL VALVE
TO INNER ROTATION
CASE DRAIN
34
TO THRUST
CHARGE PUMP TO PIPE
LOADER
7
1
2 22
3 4
17
12
16
8
28 14
33 30
31 29
32 10
25 21
23
27 20
9
29 10
12
18 11
13
26
6
19 TO TANK
CRANE
5
06 ID0159470
213
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 515-304 1 HOSE (04OFX90S-15"-5000)
2. 154-339 1 CONNECTOR (04N-04O)
3. 115-170 1 COLLAR (04NF)
4. 217-552 1 PRESSURE GAUGE (6000 PSI)
5. 154-470 1 CONNECTOR (10O-12S45)
6. 515-368 1 HOSE (10OFX90-68"-3000)
7. 117-312 1 ABRASION SLEEVE (1.59" X 80")
8. 154-298 1 CONNECTOR (10S-10O90) JT
154-399 1 CONNECTOR (10S-10O45) AT
9. 515-735 1 HOSE (04OFX-22"-3000)
10. 154-252 2 CONNECTOR (04S-04O90)
11. 153-215 - HYDRAULIC VALVE BEFORE SN. CMWJT100JA0000015
150-2730 - HYDRAULIC VALVE AFTER SN. CMWJT100CA0000016
12. 154-301 2 CONNECTOR (10S-10O) JT
13. 154-370 1 RUN TEE (12S-10O-10O)
14. 154-293 1 BRANCH TEE (04S-04O-04O)
15. 300-2394 1 WELDMENT, HYDRAULIC TANK JT
300-8281 1 WELDMENT, HYDRAULIC TANK AT
16. 154-230 1 BRANCH TEE (06S-04O-04O)
17. 149-845 - REMOTE FILTRATION KIT (75/100)
18. 115-938 1 ABRASION SLEEVE (1.59" X 66")
19. 158-490 - HYD PUMP
20. 515-604 1 HOSE (10OFX45-20"-3000)
21. 155-484 1 HOSE (04OFX-16"-3000)
22. 154-986 1 HOSE (10OFX90-80"-3000)
23. 510-017 1 REDUCER (12S-10SF)
24. 111-046 - LOCKING CAP (NON-VENTED)
25. 154-315 1 CONNECTOR (10O-10OFX90)
26. 154-488 1 UN RUN TEE (10OFX-10O-10O)
27. 159-159 1 QDC ADAPTER (02-10OFX)
28. 154-255 1 UNION (04O-04OFX90)
29. 154-310 2 REDUCER NUT (10OF) AT
30. 154-312 1 REDUCER STEM (08O) AT
31. 154-311 1 REDUCER STEM (040) AT
32. 154-318 1 BRANCH TEE (10S-10O-10O) AT & REFER TO FOOTNOTE 1
33. 154-315 1 UNION (08O-08OFX90) AT
34. 150-2826 1 HOSE (080FX45-92"-3000) AT
NOT SHOWN:
FOOTNOTES:
1. FOR "AT" PURPOSES REPLACE REF. #12 (154-301) WITH REF. #32 (154-318).
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
06 ID0159470
214
AUXILIARY VALVE
1
2
3
5
9
10
12
14
11
16 13
18
20 8
15 6
17
19 7
06 ID0070138
215
AUXILIARY VALVE
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 106-330 2 SCREW (M8-1.25 X 70MM)
2. 153-215 1 HYDRAULIC VALVE BEFORE SN. CMWJT100JA0000015
150-2730 1 HYDRAULIC VALVE AFTER SN. CMWJT100CA0000016
3. 110-283 4 KNOB (3/8-NC, BLACK)
4. 106-386 3 FLG LOCKNUT (M8-1.25)
5. 217-206 1 BUTTON SWITCH (SPST)
6. 106-574 4 CLIP NUT (M6-1.00)
7. 106-640 4 SCREW (M6-1.00 X 20MM, BUT SOC)
8. 349-752 1 VALVE COVER
9. 217-925 1 ROCKER SWITCH (ACTUATOR)
10. 217-138 1 ICON (WHT) FAST
11. 217-139 1 ICON (WHT) SLOW
12. 217-156 1 DIFFUSION LENS (GREEN)
13. 217-158 1 DIFFUSION LENS (WHITE)
14. 217-228 1 ROCKER SW (DPDT) {ON}-OFF-{ON} THROTTLE
15. 217-925 1 ROCKER SWITCH (ACTUATOR)
16. 217-136 1 ICON (WHT) ON-START
17. 217-137 1 ICON (WHT) OFF-STOP
18. 217-156 1 DIFFUSION LENS (GREEN)
19. 217-158 1 DIFFUSION LENS (WHITE)
20. 217-918 1 ROCKER SW (DPDT) ON-ON WORK LIGHTS
NOT SHOWN:
FOOTNOTES:
NOTE:
06 ID0070138
216
217
218
2 18
5
6
1 1
9
34
40
42
2
3
27
29 41
26
24
18
30 14
37
25
17
11 12 22
28
10
13
C
V
15
31 21
10
18 16
35 19
32
8 20
23
36
9 20
10
21
45
43 7
44
6
4 5
3
2
1
04 ID0220055
219
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
04 ID0220055
220
2 14
5
6
1 1
9
28
33
35
24
2
3
21
12 23 34
39
22
11 12
13
C
V 19
25 18
10
14
29
26
8 15
17
15 30
9
10 16
36 38
8
7
37
6
4 5
3
2
1
06 ID0225545
221
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 514-051 2 BRANCH TEE (08S-06O-06O)
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
06 ID0225545
222
29
30
23
31
38
9 16
10 16
12
15
27 37
11
19
13
21
14 18
9 15 7
25 20
26
6 19
27 5
6
18 3
3
8
4
FRONT 1
39 ELEC. FOR
SWITCH
32 STRIKE COIL 1
2
39 22 3
CABLE
35 4
5
6
34
7
32
36 28
33
24 36
33
17
08 ID0147353
223
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 154-369 1 CONNECTOR (06O-10S)
2. 154-421 1 CONNECTOR (06O-10S90)
3. 515-633 2 HOSE (06OFX90-38"-4000)
4. 515-629 1 HOSE (06OFX90-75"-4000)
5. 158-813 1 FLOW CHECK VALVE (06S-06O)
6. 154-344 2 UN RUN TEE (06OFX-06O-06O)
7. 159-279 - SEQUENCE VALVE
8. 115-737 1 ABRASION SLEEVE (1.59" X 40")
9. 154-342 2 CONNECTOR (06S-06O90)
10. 106-332 2 SCREW (M10-1.50 X 70MM)
11. 106-390 2 WASHER (M10)
12. 149-791 1 HYDRAULIC CONTROL VALVE USE SERVICE PARTS: 500-2041 SEAL KIT & 500-2042 SEAL
13. 313-946 1 MOUNT BRACKET
14. 105-894 2 LOCKNUT(M10-1.50, PRV TRQ,10.9)
15. 514-051 2 BRANCH TEE (08S-06O-06O)
16. 154-227 2 CONNECTOR (06O-08S90)
17. 515-637 1 HOSE (06OFX-38"-4000)
18. 515-638 2 HOSE (06OFX-26"-4000)
19. 117-684 2 ABRASION SLEEVE (1" X 26")
20. 117-718 1 ABRASION SLEEVE (1" X 36")
21. 155-171 1 REDUCER (10S-06SF)
22. 215-1489 1 PRESSURE SWITCH (2850PSI)
23. 159-157 1 QDC ADAPTER (02-06OF)
159-148 DUST CAP (1/8")
24. 154-755 1 HOSE (06OFX-34"-3000)
25. 117-412 1 ABRASION SLEEVE (1.00" X 34")
26. 105-826 2 FLG LOCK BOLT (3/8-NC X 1")
27. 154-228 2 UNION (060-060FX90)
28. 150-2731 1 HYD CONTROL VALVE (8-SECTION) BEGINS WITH S/N
153-252 1 HYD CONTROL VALVE (7-SPOOL) ENDS WITH S/N
29. 159-146 1 QDC BODY (02-04NF)
30. 215-116 1 PRESSURE GAUGE (5000PSI)
31. 370-276 - STATIONARY CLAMP
32. 155-254 2 REDUCER (06S-04SF)
33. 149-843 2 TEE (04S-06SF-06O)
34. 215-1204 1 PRESSURE SWITCH (1850PSI)
35. 117-679 1 ABRASION SLEEVE (1.59" X 32")
36. 155-705 1 O-RING (906 D90)
37. 106-231 2 SCREW (M6-1.00 X 16MM)
38. 106-385 2 FLG LOCKNUT (M6-1.00)
39. 155-163 2 REDUCER (08S-06SF)
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
08 ID0147353
224
29
30
23
31
7
9
16
10 16
12
15
27 11 6
13 19 20
21
14 18
9 26 15
25 C
V
41 17
36 19
40
27 43 42
3
18 38
27
39 1
8 28
39 4
26
2 1
5
FRONT
44
34 37 40
35
1
33 2
3
4
5
43 C
6
5 37 7
8
27
36 22 45
24 V
42
44
38
27
07 ID0222163
225
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 154-369 2 CONNECTOR (06O-10S)
2. 150-960 1 HYDRAULIC FITTING
3. 149-161 1 HOSE (06OFX90-69"-4000)
4. 515-629 1 HOSE (06OFX90-75"-4000)
5. 155-705 1 O-RING (906 D90)
6. 106-093 2 SCREW (M6-1.00 X 45MM)
7. 106-385 2 FLG LOCKNUT (M6-1.00)
8. 116-634 1 ABRASION SLEEVE (1.59" X 65")
9. 154-342 2 CONNECTOR (06S-06O90)
10. 106-332 2 SCREW (M10-1.50 X 70MM)
11. 106-390 2 WASHER (M10)
12. 149-791 1 HYDRAULIC CONTROL VALVE
13. 313-946 1 MOUNT BRACKET
14. 105-894 2 LOCKNUT(M10-1.50, PRV TRQ,10.9)
15. 514-051 2 BRANCH TEE (08S-06O-06O)
16. 154-227 2 CONNECTOR (06O-08S90)
17. 515-637 1 HOSE (06OFX-38"-4000)
18. 515-638 2 HOSE (06OFX-26"-4000)
19. 117-684 2 ABRASION SLEEVE (1" X 26")
20. 117-718 1 ABRASION SLEEVE (1" X 36")
21. 159-947 1 REDUCER (10S-06SF)
22. 215-1489 1 PRESSURE SWITCH
23. 159-157 1 QDC ADAPTER (02-06OF)
159-148 1 DUST CAP (1/8")
24. 154-755 1 HOSE (06OFX-34"-3000)
25. 117-412 1 ABRASION SLEEVE (1.00" X 34")
26. 154-222 2 CONNECTOR (060-08S)
27. 154-228 4 UNION (060-060FX90)
28. 153-252 - HYD CONTROL VALVE (7-SPOOL)
29. 159-146 1 QDC BODY (02-04NF)
30. 215-116 1 PRESSURE GAUGE (5000PSI)
31. 370-276 - STATIONARY CLAMP
32. 155-254 1 REDUCER (06S-04SF)
33. 149-843 1 TEE (04S-06SF-06O)
34. 215-1204 1 PRESSURE SWITCH (1850PSI)
35. 150-3054 1 HOSE (06OFX45-14"-3000)
36. 154-344 4 UN RUN TEE (060FX06O-06O)
37. 117-280 2 ABRASION SLEEVE (1.00" X 25")
38. 153-768 2 HOSE (06OFX90S-18"-3000)
39. 117-672 2 ABRASION SLEEVE (1.00" X 20")
40. 155-130 2 PLUG (06S)
41. 154-224 1 CONNECTOR (06S-06O45)
42. 155-623 2 DOUBLE LOCKOUT VALVE
43. 154-221 4 CONNECTOR ( 06S-06O)
44. 157-950 2 HOSE (06OFX90M-23"-3000)
45. 156-174 1 CONNECTOR (06S-06O LG
NOT SHOWN:
FOOTNOTES:
NOTE:
07 ID0222163
226
18
15
19 TO LOAD SENSE
PUMP PORT "X"
27
26
24
28
29
30
02 ID0218565
227
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 314-779 1 PLATFORM FRAME
2 150-2209 1 HYDRAULIC VALVE SEAL KIT 500-1799
3 514-245 1 HEAD FLANGE (16HFL-16SF)
4 157-029 1 O-RING (219 D90)
5 105-918 4 BOLT (7/16-NC X 1-1/2", SOC)
6 150-2786 1 ANCHOR FLANGE (16HF-16SF)
7 500-302 1 PLUG (-12 S)
8 154-377 1 CONNECTOR (12S-16O90)
9 154-306 2 CONNECTOR (12S-16O)
10 154-287 1 CONNECTOR (16S-16O90)
11 154-375 1 CONNECTOR (04O-08S, ORF)
12 156-895 1 CONNECTOR (16S-20O90)
13 115-715 1 ABRASION SLEEVE (2.07" X 42")
14 117-455 1 ABRASION SLEEVE (2.07" X 38")
15 117-568 1 ABRASION SLEEVE (2.38" X 66")
16 117-170 1 ABRASION SLEEVE (1.00" X 197")
17 115-680 1 ABRASION SLEEVE (2.07" X 21")
18 150-2813 1 HOSE (20OFX45-20OFX45 63"-4000)
19 150-2829 1 HOSE (04OFX90S-189"-4000)
20 150-2831 1 HOSE (16OFX-17"-3000)
21 150-2830 1 HOSE (16OFX-16FLH90L-20"-4000)
22 150-2827 1 HOSE (16OFX-38"-4000)
23 150-2828 1 HOSE (16OFX90S-42"-4000)
24 105-896 4 BOLT (7/16-NC X 3/4")
25 105-1447 1 ABRASION SLEEVE (2.07" X 16")
26 220-1158 1 12-PIN CONTROLLER
27 106-048 2 LOCKNUT (#10-24)
28 106-388 2 WASHER (M6)
29 105-214 2 FLG SCREW (#10-24 X .5")
30 211-078 1 CONNECTOR CAP (TURCK RS-CC)
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0218565
228
3
1
4
3
1 1
4 2
10
10
7
12 9
6
6
11
03 ID0139765
229
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 154-227 4 CONNECTOR (06O-08S90)
2. 156-156 2 HYD LINE (-06)
3. 156-157 2 HYD LINE (-06)
4. 154-437 2 TEE (06O-06O-06O)
5. 153-121 1 HOSE (06OFX90S-74"-3000)
6. 155-171 2 REDUCER (10S-06SF)
7. 514-436 1 CONNECTOR (06S-06O90, ORF) FOR "AT" APPLICATION, QUANITY IS 2
8. 117-761 1 ABRASION SLEEVE (1.59" X 70")
9. 153-122 1 HOSE (06OFX90S-77"-3000)
10. 151-047 - CYL (3.5" X 2" X 12")
11. 153-215 - HYDRAULIC VALVE BEFORE SN. CMWJT100JA0000015
150-2730 - HYDRAULIC VALVE AFTER SN. CMWJT100CA0000016
12. 514-437 1 CONNECTOR (06S-06O45, ORF) JT ONLY, USE REF #7 FOR "AT"
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
03 ID0139765
230
15
18
12
V1 14 1 21
C1 V2 19 11
2
C2
5 17
10
20
4
1
3
21
1
9
5
10 8
8 7
7
13
04 ID0229348
231
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 154-227 3 CONNECTOR (06O-08S90)
2. 156-158 1 HYD LINE (06OFX)
3. 156-159 1 HYD LINE (-06)
4. 154-437 1 TEE (06O-06O-06O)
5. 515-411 1 HOSE (06OFX90-118"-3000)
6. 151-047 - CYL (3.5" X 2" X 12")
7. 155-171 2 REDUCER (10S-06SF)
8. 514-437 2 CONNECTOR (06S-06O45,ORF)
9. 117-674 1 ABRASION SLEEVE (1.59" X 122")
10. 515-351 1 HOSE (06OFX45S-114"-3000)
11. 514-051 1 BRANCH TEE (08S-06O-06O)
12. 515-354 1 HOSE (06OFX-10.5"-3000)
13. 153-215 1 HYDRAULIC VALVE BEFORE SN. CMWJT100JA0000015
150-2730 1 HYDRAULIC VALVE AFTER SN. CMWJT100CA0000016
14. 150-2722 1 COUNTER BALANCE VALVE
15. 500-478 2 COUNTER BALANCE CARTRIDGE
16. 106-329 2 SCREW (M8-1.25 X 50MM)
17. 106-386 2 FLG LOCKNUT (M8-1.25)
18. 154-342 1 CONNECTOR (06S-06O90)
19. 154-221 3 CONNECTOR (06S-06O)
20. 154-929 1 HOSE (06OFX90-19"-3000)
21. 515-538 1 HOSE (06OFX90S-15"-3000)
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
04 ID0229348
232
8
2
6
19
19 2
4
5
5
10
FRONT
17 23
9
11 1
13 14
16 7 3
20
24 15
22
18 12
16
21
1
REAR
10
03 ID0069895
233
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 154-227 2 CONNECTOR (06O-08S90)
2. 515-410 2 HOSE (06OFX45-118"-3000)
3. 117-674 1 ABRASION SLEEVE (1.59" X 122")
4. 154-369 2 CONNECTOR (06O-10S)
5. 514-352 2 CONNECTOR (06O-10S, ORF)
6. 515-559 1 HOSE (06OFX45-153"-3000)
7. 117-771 1 ABRASION SLEEVE (1.59" X 155")
8. 515-558 1 HOSE (06OFX45-165"-3000)
9. 153-215 1 HYD CONTROL VALVE 8 SPOOL BEFORE SN. CMWJT100JA0000015
150-2730 1 HYD CONTROL VALVE 8 SPOOL AFTER SN. CMWJT100CA0000016
10. 151-095 1 CYL (4" X 2.25" X 8")
11. 154-418 1 UNION (08S-08OFX90)
12. 149-090 1 HYD LINE (-06)
13. 154-233 1 CONNECTOR (08S-08O)
14. 159-487 1 CHECK VALVE
15. 149-091 1 HYD LINE (-06)
16. 154-342 2 CONNECTOR (06S-06O90)
17. 370-363 1 CLAMP BRACKET
18. 159-482 1 CHECK VALVE
19. 110-391 2 WORM CLAMP (4-3/4" TO 5-5/8")
20. 514-051 1 BRANCH TEE (08S-06O-06O)
21. 154-466 1 CONNECTOR (08S-08S)
22. 154-224 2 CONNECTOR (06S-06O45)
23. 106-932 2 SCREW (M8-1.25 X 45MM)
24. 106-386 2 FLG LOCKNUT (M8-1.25)
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
03 ID0069895
234
8
9
9
8
3
FRONT
11
10
13 1
15
7 6
12
4
15
7
14 5
4
12
6 14
1
5
13
REAR
11
02 ID0069841
235
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 154-227 2 CONNECTOR (06O-08S90)
2. 116-633 1 ABRASION SLEEVE (1.59" X 115")
3. 115-938 1 ABRASION SLEEVE (1.59" X 66")
4. 159-482 2 CHECK VALVE
5. 154-969 2 HOSE (06OFX45-58"-3000)
6. 149-090 2 HYD LINE (-06)
7. 515-560 2 HOSE (06OFX45-106"-3000)
8. 514-352 2 CONNECTOR (06O-10S ORF)
9. 154-369 2 CONNECTOR (06O-10S)
10. 153-215 1 HYD CONTROL VALVE 8 SPOOL JT
150-2730 1 HYD CONTROL VALVE 8 SPOOL AT
11. 151-095 1 CYL (4" X 2.25 X 8")
12. 154-342 2 CONNECTOR (06S-06O90)
13. 154-466 2 CONNECTOR (08S-08S)
14. 154-224 2 CONNECTOR (06S-06O45)
15. 154-221 1 CONNECTOR (06S-06O)
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
02 ID0069841
236
F PORT
16
17
14
1
22
9 E PORT
13
8 15
2 14
8
3 11
9
4 12
23
24
6
21
5 8
18
8 9 19
10
7
8
9
20
04 ID0114563
237
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
04 ID0114563
238
10
9
8
7
4
12
3 2 7
13
15 12
14
6 2
11
11 ID0108709
239
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 159-077 2 SPLIT FLANGE (16SFL)
157-029 2 O-RING (219 D90)
105-156 8 BOLT (3/8-NC X 1-1/2")
105-072 8 LOCK WASHER (3/8")
2. 110-573 2 BOLT-ON CLAMP (1", SOLD PER SET)
3. 322-289 2 BACKUP (BOLT-ON)
4. 105-818 3 BOLT (1/4-NC X 1-1/2")
5. 156-152 1 HYD LINE (-16)
6. 156-153 1 HYD LINE (-16)
7. 515-575 2 HOSE (16OFX-20FL90-62"-6000) ENDS WITH S/N: 2V2567
157-998 2 HOSE (16OFX-20FL90-68"-6000) BEGINS WITH S/N: 2W0856
8. 159-436 2 SPLIT FLANGE (20SF, SET)
157-078 1 O-RING (222 D90)
105-070 4 LOCK WASHER (1/2")
105-066 4 BOLT (1/2-NC X 1-3/4") TORQUE TO 45 FT. LB.
9. 117-179 2 ABRASION SLEEVE (2.07" X 62") ENDS WITH S/N: 2V2567
117-292 2 ABRASION SLEEVE (2.07" X 70") BEGINS WITH S/N: 2W0856
10. 516-033 - SELECTOR VALVE DIVERTER
11. 166-162 - GEARBOX AND GRND DRIVE PLANETARY
12. 155-714 2 O-RING (021 D90)
13. 105-198 1 BOLT (1/4-NC X 1-3/4")
14. 110-373 1 BOLT-ON CLAMP (13/16")
15. 105-095 1 WASHER (1/4")
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
11 ID0108709
240
7
5 5 6 11 4
9
10
8
1
2
3 12
1
12
02 ID0070127
241
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 154-264 2 CONNECTOR (08O-10S45)
2. 117-619 1 ABRASION SLEEVE (1.59" X 135")
3. 153-116 1 HOSE (08OFX90S-188"-3000)
4. 154-253 1 CONNECTOR (06S-08O90)
5. 111-007 2 BOLT-ON CLAMP (7/8", SOLD PER SET)
6. 322-289 1 BACKUP (BOLT-ON)
7. 106-967 2 BOLT (1/4-NC X 2-3/4" SIL BRZ)
8. 117-764 1 ABRASION SLEEVE (1.59" X 90")
9. 515-572 1 HOSE (08OFX90S-134"-3000)
10. 159-414 - CASE DRAIN MANIFOLD
11. 154-266 1 UNION RUN TEE (08OFX-08O-080)
12. 166-162 - GEARBOX AND DRIVE PLANETARY
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
02 ID0070127
242
243
244
10
9
6
7 3
03 ID0139768
245
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 154-278 1 CONNECTOR 04S-04O)
2. 154-263 1 CONNECTOR (04S-04O45)
3. 515-277 1 HOSE (04OFX90-128"-3000)
4. 116-633 1 ABRASION SLEEVE (1.59" X 115")
5. 515-098 1 HOSE (04OFX-110"-3000)
6. 154-364 2 CONNECTOR (04O-06S90, ORF)
7. 155-171 2 REDUCER (10S-06SF)
8. 153-215 - HYDRAULIC VALVE BEFORE SN. CMWJT100JA0000015
150-2730 - HYDRAULIC VALVE AFTER SN. CMWJT100CA0000016
9. 151-182 - CYL (2.0" X 1.25" X 14.250")
10. 117-611 1 ABRASION SLEEVE (1.00" X 22")
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
03 ID0139768
246
HYDRAULIC CYLINDER
6" X 4" X 3"
2
11
13 3
10
4
9
12
1
14
7
6
06 ID0031621
247
HYDRAULIC CYLINDER
6" X 4" X 3"
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
151-176 CYL (6.00" X 4.00" X 3.00") INCL REF NO.'S 1 - 14
190-774 SEAL REPAIR KIT INCL REF NO.'S 6, 8 - 14,
1. 152-615 1 BARREL
2. 150-681 1 CYLINDER ROD
3. 151-175 1 CYL GLAND
4. 150-707 1 LOCK RING
5. 149-319 1 PISTON (6")
6. 105-1074 1 SCREW (M30-1.50 X 90MM,10.9) SEE FOOTNOTE # 1
7. 106-780 1 WASHER (M30)
8. 157-082 1 O-RING (358 D90)
9. 157-083 1 BACKUP RING (358 D90)
10. 157-729 1 U-SEAL
11. 157-648 1 PISTON SEAL (4")
12. 157-186 1 PISTON SEAL 6.00"
13. 125-851 1 WEAR RING
14. 125-850 1 WEAR RING
NOT SHOWN:
FOOTNOTES:
1. CLEAN AND DRY THREADS. APPLY RED LOCTITE (RC 271 OR 277). TORQUE TO 1300 FT/LBS.
NOTE:
06 ID0031621
248
7
8
4
9
3
10
04 ID0023870
249
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
151-182 - CYL (2.0 X 1.25 X 14.25) INCL REF NO'S 1 THRU 10, SEE FOOTNOTE 1
1 152-069 1 CYLINDER BARREL (2.0 X
2 150-448 1 CYLINDER ROD (1.25 X 16.0)
3 150-770 1 CYLINDER HEAD (2.0 X 1.25)
4 150-778 1 LOCK RING (2.0)
5 150-771 1 CYLINDER PISTON (2.0 X 1.25) INCL MOLDED-ON WEAR RING
6 106-097 1 FLG BOLT (5/8-NC X 1-3/4",GD8) SEE FOOTNOTE 2
7 157-022 1 O-RING (224 D90)
8 155-732 1 BACKUP RING (224 D90)
9 157-541 1 U-SEAL (1.250")
10 157-538 1 WIPER SEAL (1.250")
NOT SHOWN:
FOOTNOTES:
1. SEAL KIT P/N: 190-169
2. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 180-200 FT-LBS
NOTE:
259-100 U-SEAL INSTALLER (1"-4.99")
259-236 WIPER INSTALLER (1.25")
259-239 WIPER/SEAL INSTALLER (2")
259-241 PISTON INSTALLER (2")
259-188 CYL HEAD SPANNER - TWO PIN
04 ID0023870
250
6
11
7
8
4
9
3
10
A 809-366
251
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
149-683 - CYL (3.0 X 1.75 X 3.0) SEE FOOTNOTES 1 & 2
1 150-299 1 CYLINDER BARREL (3.0 X 3.0)
2 150-446 1 CYLINDER ROD (1.75 X 3.0)
149-684 - CYL (3.0 X 1.75 X 4.0) SEE FOOTNOTES 1 & 2
1 152-004 1 CYLINDER BARREL (3.0 X 4.0)
2 153-015 1 CYLINDER ROD (1.75 X 4.0)
149-685 - CYL (3.0 X 1.75 X 5.0) SEE FOOTNOTES 1 & 2
1 152-068 1 CYLINDER BARREL (3.0 X 5.0)
2 150-432 1 CYLINDER ROD (1.75 X 5.0)
151-058 - CYL (3.0 X 1.75 X 6.0) SEE FOOTNOTES 1 & 2
1 152-008 1 CYLINDER BARREL (3.0 X 6.0)
2 150-428 1 CYLINDER ROD (1.75 X 6.0)
151-070 - CYL (3.0 X 1.75 X 8.0) SEE FOOTNOTES 1 & 2
1 152-014 1 CYLINDER BARREL (3.0 X 8.0)
2 150-436 1 CYLINDER ROD (1.75 X 8.0)
149-686 - CYL (3.0 X 1.75 X 10.0) SEE FOOTNOTES 1 & 2
1 150-284 1 CYLINDER BARREL (3.0 X 10.0)
2 149-732 1 CYLINDER ROD (1.75 X 10.0)
151-042 - CYL (3.0 X 1.75 X 12.0) SEE FOOTNOTES 1 & 2
1 150-293 1 CYLINDER BARREL (3.0 X 12.0)
2 150-425 1 CYLINDER ROD (1.75 X 12.0)
151-083 - CYL (3.0 X 1.75 X 16.0) SEE FOOTNOTES 1 & 2
1 150-288 1 CYLINDER BARREL (3.0 X 16.0)
2 153-004 1 CYLINDER ROD (1.75 X 16.0)
151-122 - CYL (3.0 X 1.75 X 20.0) SEE FOOTNOTES 1 & 2
1 150-667 1 CYLINDER BARREL (3.0 X 20.0)
2 153-020 1 CYLINDER ROD (1.75 X 20.0)
149-687 - CYL (3.0 X 1.75 X 24.0) SEE FOOTNOTES 1 & 2
1 149-763 1 CYLINDER BARREL (3.0 X 24.0)
2 149-733 1 CYLINDER ROD (1.75 X 24.0)
149-688 - CYL (3.0 X 1.75 X 30.0) SEE FOOTNOTES 1 & 2
1 149-764 1 CYLINDER BARREL (3.0 X 30.0)
2 149-734 1 CYLINDER ROD (1.75 X 30.0)
.
3 150-763 1 CYLINDER HEAD (3.0 X 1.75)
4 150-911 1 LOCK RING (3.0)
5 150-765 1 CYLINDER PISTON (3.0 X 1.75) INCL. MOLDED-ON WEAR RING
6 106-122 1 BOLT (7/8-NC X 2-1/4", GD8) SEE FOOTNOTE 3
7 155-734 1 O-RING (334 D90)
8 155-733 1 BACKUP RING (334 D90)
9 157-550 1 U-SEAL (1.750")
10 157-549 1 WIPER SEAL (1.750")
11 105-363 1 WASHER (7/8")
FOOTNOTES
1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #11 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS.
2. SEAL REPAIR KIT P/N: 190-172
3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 410-460 FT-LBS
NOT SHOWN:
259-040 U-SEAL INSTALLER (1.5" - UP)
259-238 WIPER INSTALLER (1.75")
259-244 PISTON SEAL INSTALLER (3.5")
259-245 PISTON INSTALLER (3.5")
259-188 CYL HEAD SPANNER - TWO PIN
A 809-366
252
11
7
8
4
9
3
10
A 809-368
253
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
151-123 - CYL (3.5 X 2.0 X 4.0) SEE FOOTNOTES 1 & 2
1 152-037 1 CYLINDER BARREL (3.5 X 4.0)
2 153-021 1 CYLINDER ROD (2.00 X 4.0)
151-178 - CYL (3.5 X 2.0 X 5.0) SEE FOOTNOTES 1 & 2
1 150-300 1 CYLINDER BARREL (3.5 X 5.0)
2 150-440 1 CYLINDER ROD (2.00 X 5.0)
149-692 - CYL (3.5 X 2.0 X 5.0) SEE FOOTNOTES 1 & 2
1 150-296 1 CYLINDER BARREL (3.5 X 6.0)
2 149-735 1 CYLINDER ROD (2.00 X 6.0)
149-693 - CYL (3.5 X 2.0 X 8.0) SEE FOOTNOTES 1 & 2
1 152-006 1 CYLINDER BARREL (3.5 X 8.0)
2 149-736 1 CYLINDER ROD (2.00 X 8.0)
151-116 - CYL (3.5 X 2.0 X 10.0) SEE FOOTNOTES 1 & 2
1 152-040 1 CYLINDER BARREL (3.5 X 10.0)
2 153-016 1 CYLINDER ROD (2.00 X 10.0)
151-047 - CYL (3.5 X 2.0 X 12.0) SEE FOOTNOTES 1 & 2
1 150-297 1 CYLINDER BARREL (3.5 X 12.0)
2 150-429 1 CYLINDER ROD (2.00 X 12.0)
149-694 - CYL (3.5 X 2.0 X 16.0) SEE FOOTNOTE 1 & 2
1 149-737 1 CYLINDER ROD (2.00 X 16.0)
2 149-805 1 CYLINDER BARREL (3.5 X 16.0)
149-695 - CYL (3.5 X 2.0 X 20.0) SEE FOOTNOTES 1 & 2
1 149-765 1 CYLINDER BARREL (3.5 X 20.0)
2 149-738 1 CYLINDER ROD (2.00 X 20.0)
149-696 - CYL (3.5 X 2.0 X 24.0) SEE FOOTNOTES 1 & 2
1 149-766 1 CYLINDER BARREL (3.5 X 24.0)
2 149-739 1 CYLINDER ROD (2.00 X 24.0)
149-697 - CYL (3.5 X 2.0 X 30.0) SEE FOOTNOTES 1 & 2
1 149-767 1 CYLINDER BARREL (3.5 X 30.0)
2 149-740 1 CYLINDER ROD (2.00 X 30.0)
.
3 150-759 1 CYLINDER HEAD (3.5 x 2.00)
4 149-302 1 LOCK RING (3.5)
5 150-992 1 CYLINDER PISTON (3.5 X 2.00) INCL. MOLDED-ON WEAR RING
6 106-145 1 BOLT (1-NC X 2-1/4", GD8) SEE FOOTNOTE 3
7 157-030 1 O-RING (338 D90)
8 157-032 1 BACKUP RING (338 D90)
9 157-559 1 U-SEAL (2.000")
10 157-558 1 WIPER SEAL (2.000")
11 106-144 1 WASHER (1")
FOOTNOTES
1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #11 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS.
2. SEAL REPAIR KIT P/N: 190-175
3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 630-700 FT-LBS
NOT SHOWN:
259-040 U-SEAL INSTALLER (1.5" - UP)
259-239 WIPER/SEAL INSTALLER (2")
259-244 PISTON SEAL INSTALLER (3.5")
259-245 PISTON INSTALLER (3.5")
259-188 CYL HEAD SPANNER - TWO PIN
A 809-368
254
6
11
4
8
9
12
10 3
A 809-370
255
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
149-705 - CYL (4.0 X 2.25 X 4.0) SEE FOOTNOTES 1 & 2
1 149-768 1 CYLINDER BARREL (4.0 X 4.0)
2 149-741 1 CYLINDER ROD (2.25 X 4.0)
151-132 - CYL (4.0 X 2.25 X 5.0) SEE FOOTNOTES 1 & 2
1 152-012 1 CYLINDER BARREL (4.0 X 5.0)
2 153-023 1 CYLINDER ROD (2.25 X 5.0)
151-158 - CYL (4.0 X 2.25 X 6.0) SEE FOOTNOTES 1 & 2
1 152-062 1 CYLINDER BARREL (4.0 X 6.0)
2 153-036 1 CYLINDER ROD (2.25 X 6.0)
151-095 - CYL (4.0 X 2.25 X 8.0) SEE FOOTNOTES 1 & 2
1 152-030 1 CYLINDER BARREL (4.0 X 8.0)
2 153-008 1 CYLINDER ROD (2.25 X 8.0)
149-706 - CYL (4.0 X 2.25 X 10.0) SEE FOOTNOTES 1 & 2
1 149-769 1 CYLINDER BARREL (4.0 X 10.0)
2 149-742 1 CYLINDER ROD (2.25 X 10.0)
151-048 - CYL (4.0 X 2.25 X 12.0) SEE FOOTNOTES 1 & 2
1 150-298 1 CYLINDER BARREL (4.0 X 12.0)
2 150-430 1 CYLINDER ROD (2.25 X 12.0)
151-059 - CYL (4.0 X 2.25 X 16.0) SEE FOOTNOTES 1 & 2
1 152-007 1 CYLINDER BARREL (4.0 X 16.0)
2 150-470 1 CYLINDER ROD (2.25 X 16.0)
149-707 - CYL (4.0 X 2.25 X 20.0) SEE FOOTNOTES 1 & 2
1 149-770 1 CYLINDER BARREL (4.0 X 20.0)
2 149-801 1 CYLINDER ROD (2.25 X 20.0)
151-162 - CYL (4.0 X 2.25 X 24.0) SEE FOOTNOTES 1 & 2
1 152-063 1 CYLINDER BARREL (4.0 X 24.0)
2 153-037 1 CYLINDER ROD (2.25 X 24.0)
149-708 - CYL (4.0 X 2.25 X 30.0) SEE FOOTNOTES 1 & 2
1 149-771 1 CYLINDER BARREL (4.0 X 30.0)
2 149-743 1 CYLINDER ROD (2.25 X 30.0)
149-709 - CYL (4.0 X 2.25 X 30.0) SEE FOOTNOTES 1 & 2
1 149-772 1 CYLINDER BARREL (4.0 X 36.0)
2 149-744 1 CYLINDER ROD (2.25 X 36.0)
.
3 150-757 1 CYLINDER HEAD (4.0 X 2.25)
4 149-303 1 LOCK RING (4.0)
5 150-993 1 CYLINDER PISTON (4.0 X 2.25)
6 106-146 1 BOLT (1-1/8-NC X 2-1/2", GD8) SEE FOOTNOTE 3
7 157-035 1 O-RING (342 D90)
8 157-036 1 BACKUP RING (342 D90)
9 157-526 1 U-SEAL (2.250")
10 157-527 1 WIPER SEAL (2.250")
11 106-147 1 WASHER (1-1/8")
12 149-318 1 WEAR RING
FOOTNOTES
1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #12 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS.
2. SEAL REPAIR KIT P/N: 190-177
3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 770-850 FT-LBS
NOT SHOWN:
259-040 U-SEAL INSTALLER (1.5" - UP)
259-240 WIPER/SEAL INSTALLER (2.25")
259-246 PISTON SEAL INSTALLER (4")
259-247 PISTON INSTALLER (4")
259-188 CYL HEAD SPANNER - TWO PIN
A 809-370
256
NOTES:
ID0134963
257
ELECTRICAL
SEE TECHNICAL SUPPLEMENT FOR FURTHER
ELECTRICAL INFORMATION
ID0134878
258
NOTES:
ID0134963
259
ANCHOR
COMPONENTS
ID0040800
260
AUGER DRIVE
HOIST
20
22
21
3
6 4
5
8
2
1
19 7
10
9 11
12
20
13
14
15
VIEW
ROTATED 90^ 21
16
17
18
05 ID0069570
261
AUGER DRIVE
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
370-072 ANCHOR DRIVER PARTS
1. 106-470 1 FLG SCREW (M16-2.00 X 40mm)
2. 181-974 1 TAPERED INSERT (1.5")
3. 349-840 1 COUPLING
4. 125-772 2 COMPOSITION BUSHING (1.5")
5. 349-839 1 AUGER DRIVER
6. 179-209 1 TAPERED PIN (38.1mm X 320mm)
7. 106-526 8 NUT (M14- 2.0, 10.9)
8. 158-753 1 THRUST DRIVE MOTOR
500-658 SEAL REPAIR KIT
9. 157-099 1 O-RING (042 D70)
10. 166-161 1 AUGER DRIVE GEARBOX
11. 106-527 8 SCREW (M14-2.00 X 50mm)
12. 105-585 2 ROLL PIN (.750" X 1.250")
13. 309-977 1 ANCHOR DRIVER USES SIX BALLS (REF 16) TO RETAIN STOP (REF 14) FOOT NOTE 2
303-643 1 ANCHOR DRIVER USED THREE BALLS (REF 16) TO RETAIN STOP (REF 14)
14. 370-054 1 WEIGHT/STOP
15. 117-160 1 COMPRESSION SPRING
16. 125-150 9 DETENT BALL (.875")
17. 178-591 1 LOCK COLLAR
18. 116-761 1 SPIRAL RETAINING RING FOOT NOTE 1
19. 106-204 2 BOLT (1/2-NC X 1-1/2", SOC) USE 242 LOCTITE OR EQUIVALENT
20. 183-328 2 PULL PIN (1.000" X 2.750")
21. 110-128 2 SPRING CLIP PIN (5/32" X 1")
22. 307-671 1 STOW BAR
NOT SHOWN:
FOOTNOTES:
1. USE WHEN INSTALLING UPDATED 309-977
2. UPDATED VERSION NECKED-DOWN FOR THICKER 116-761
NOTE:
05 ID0069570
262
1
10
19 22
13
17
3
4
3
5
4
6
7
21 6
20 20
8
21
7
1
1
9
18
14
18
11
12
14
02 ID0154792
263
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 154-233 4 CONNECTOR (08S-08O)
2. 117-741 1 ABRASION SLEEVE (1.59" X 145")
3. 515-754 2 HOSE (08OFX-08O -170"-3000)
4. 154-396 2 BK CONNECTOR (08O-08O90BK)
5. 156-732 2 CONNECTOR (08J-08O)
6. 155-706 2 O-RING (908 D90)
7. 155-989 2 QDC BODY (08-08SF)
8. 155-990 2 QDC ADAPTER (08-08SF)
9. 154-830 2 HOSE (08OFX90-18"- 3000)
10. 515-642 2 HOSE (08OFX90-176"-3000)
11. 158-753 - THRUST DRIVE MOTOR
12. 349-839 - AUGER DRIVER
13. 306-936 - HOIST/CRANE
14. 154-279 2 CONNECTOR (08O-10S)
15. 159-419 1 DUAL HOSE REEL
16. 105-885 2 FLG LK BOLT (1/2-NC X 2")
17. 105-833 2 FLG LOCKNUT (1/2-NC)
18. 117-622 1 ABRASION SLEEVE (1.25" X 20")
19. 349-485 2 SPACER
20. 155-935 2 DUST CAP (1/2" - 3/4")
21. 155-936 2 DUST PLUG (1/2" - 3/4")
22. 117-721 2 ABRASION SLEEVE (1.59" X 172")
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
02 ID0154792
264
265
266
ANCHOR SHAFT
7 13
13 7
8
11
5 18
17
10
3
10
1
15
16
14 6
12 12
6
4
4
OLD STYLE
07 ID0070201
267
ANCHOR SHAFT
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 370-190 2 AUGER CAP
2. 166-200 2 SHAFT
3. 370-196 4 LATCH
370-111 AR AUGER (240MM)
370-110 - AUGER (380MM)
370-112 - AUGER (480MM)
4. 301-0249 AR ROCK ANCHOR (9.5") SEE FOOTNOTE 6
301-0250 AR ROCK ANCHOR (7.5") SEE FOOTNOTE 6
300-9589 AR ROCK ANCHOR
5. 106-739 8 SHLD BLT (M12 X 20MM, M10-1.50)
6. 105-575 - ROLL PIN (1/2" X 1-1/4")
7. 105-548 4 ROLL PIN (1/2" X 2-1/4") USE 277 LOCTITE OR EQUIVALENT
105-609 4 ROLL PIN (5/8" X 2-1/4")
8. 370-106 2 LOCK COLLAR (3.031") SEE FOOTNOTE 1
370-320 2 LOCK COLLAR SEE FOOTNOTE 2
9. 370-244 2 ANCHOR NUT (CAST) SEE FOOTNOTE 1
10. 105-058 AR BELLVILLE WASHER (1/2") SEE FOOTNOTE 2
11. 370-120 1 NUT DRIVER
12. 105-547 - ROLL PIN (5/16" X 1-1/4")
13. 105-529 4 ROLL PIN (5/16" X 1-1/2") SEE FOOTNOTE 1
105-520 2 ROLL PIN (3/8" X 1-1/4") SEE FOOTNOTE 2
14. 106-342 2 SCREW (M16-2.00 X 90MM) SEE FOOTNOTE 1 & 2
15. 136-101 AR INSERT BIT SEE FOOTNOTE 4
131-259 AR INSERT BIT
16. 106-545 2 LOCKNUT (M16-2.0, PRV TRQ, 10.9) SEE FOOTNOTE 2 & 3
17. 347-888 2 SPRING LOADED PIN
18. 106-796 4 SCREW (M4-.70 X 30MM)
NOT SHOWN:
FOOTNOTES:
1. USE WITH 370-102 AUGER SHAFT
2. USE WITH 166-200 AUGER SHAFT
3. USE REF. NO. 27 WITH M12 BOLT
4. USE WITH 370-443 ROCK ANCHOR & 370-453 ROCK ANCHOR.
5. USE WITH 300-9589 ROCK ANCHOR
6. INCLUDES BIT 136-102. BITS 136-100 & 136-101 ALSO FIT.
NOTE:
07 ID0070201
268
NOTES:
ID0134963
269
FLUID
SYSTEMS
ID0135021
270
11 3
5 4 10
65
5 2
9
04 ID0157006
271
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 153-776 1 FLUID PUMP
2. 310-997 1 FLUID PUMP MOUNT
3. 106-356 4 FLG NUT (M20-2.5, 10.9)
4. 106-477 6 SCREW (M12-1.75 X 45MM, 10.9) USE 277 LOCTITE OR EQUIVALANT
5. 106-397 6 WASHER (M12, HARDENED)
6. 106-685 6 LOCKNUT(M12-1.75,PRV TRQ,10.9)
7. 107-127 4 SCREW (M20-2.50 X 80MM, 10.9) USE 277 LOCTITE OR EQUIVALANT
8. 106-399 4 WASHER (M20, HARDENED)
9. 107-748 4 SCREW (M12-1.75 X 50MM, 10.9) USE 277 LOCTITE OR EQUIVALANT
10. 313-219 1 MOUNT BRACKET
11. 106-162 2 FLG SCREW (M8-1.25 X 20MM)
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0157006
272
34
10 9 41
11 3 5
19
16
18 39
8
17 14 30
7 15
20 29
12
6 28
21
23
27
24 25 37 22
26 32
40
42
36
05 ID0218344
273
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 310-997 1 FLUID PUMP MOUNT
2 149-396 1 MUD PUMP
3 515-680 1 NIPPLE (32N-2")
4 156-938 1 PLUG (32N)
5 216-047 1 SPEED PICK-UP
6 115-1013 1 NIPPLE (32N-18")
7 153-344 1 TEE (32NF-32NF-32NF)
8 115-162 1 NIPPLE (08N-4")
9 115-064 1 REDUCER (32N-12NF)
10 154-490 1 CONNECTOR (12N-08090)
11 156-732 1 CONNECTOR (08J-08O)
12 159-088 1 QDC BODY (08-08SF)
13 106-442 4 FLG LKNUT (M16-2.0,PRVTRQ10.9)
14 115-115 1 STREET ELBOW (08N-08NF90)
15 514-106 1 CAP (08 NF)
16 211-261 1 HEAT SHRINK TUBING .75" ID
17 216-026 1 FLEX-GUARD (.25")
18 215-224 1 3-WAY WP MALE CONNECTOR
19 214-104 2 PACKARD MALE TERMINAL
20 149-1001 1 SHUT OFF (32NF-32NF)
21 149-646 1 CYLINDER MOUNT (32N-24J)
22 106-334 1 SCREW (M12-1.75 X 50MM)
23 106-685 1 LOCKNUT(M12-1.75,PRV TRQ,10.9)
24 306-388 1 VALVE ARM
25 106-391 2 WASHER (M12)
26 105-512 1 COTTER PIN (.094 X .750)
27 106-018 1 JAM NUT (3/8-NF)
28 307-524 1 BOLT-ON CLAMP (2",PAIR)
29 307-532 1 COVER PLATE
30 107-443 2 BOLT (7/16-NC X 4.0", GD 8)
31 150-2253 1 HYDRAULIC MOTOR
32 300-8302 1 PUMP SUPPORT
33 154-287 2 CONNECTOR (16S-16O90)
34 153-391 1 SWIVEL BRANCH TEE
35 105-282 4 BOLT (1/2 - NC X 1.25", SOC)
36 106-613 4 SCREW (M16-2.00 X 170MM, 10.9)
37 151-211 1 CYL (1.25" X .50"" X 4.00"")
38 150-2830 1 HOSE (16OFX-16FLH90L-20"-4000)
39 150-2831 1 HOSE (16OFX-17"-3000)
40 150-2798 1 HOSE (24JFX-24JFX90 160"-1250)
41 150-3068 1 HOSE (20OFX90M-74"-2250)
42 106-398 4 WASHER (M16, HARDENED)
NOT SHOWN:
FOOTNOTES:
NOTE:
05 ID0218344
274
ANTIFREEZE TANK
14
2
20
6
13
4
19
13 18
6
5
7
8
9
12 10
11 TO FLUID
PUMP
15
16
17
21
01 ID0235424
275
ANTIFREEZE TANK
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 314-777 1 HANDRAIL FRAME
2. 106-383 4 FLG BOLT (M10-1.50 X 30mm)
3. 107-661 5 FLG NUT (M10-1.50, PRV TRQ)
4. 153-763 1 PIPE CAP (-48NF)
5. 314-778 1 ANTIFREEZE TANK
6. 156-108 2 S/O COUPLER (08N-08H90)
7. 114-008 1 PLUG (32N, SQ, GALV)
8. 115-132 1 STREET ELBOW (20N-20NF90) JT
159-575 1 STREET ELBOW (20N-20NF45) AT
9. 156-940 1 S/0 COUPLER (20N-20H)
10. 111-011 1 WORM CLAMP (1" TO 1-3/4")
11. 116-587 - BULK HOSE (1-1/4", SOLD PER 1') JT, USE 1 @ 24"
116-587 - BULK HOSE (1-1/4", SOLD PER 1') AT, USE 1 @ 11"
12. 314-779 1 PLATFORM FRAME
13. 110-217 2 WORM CLAMP (2.06"-2.75")
14. 106-617 1 SCREW (M10-1.50 X 80MM)
15. 107-748 4 SCREW (M12-1.75 X 50MM, 10.9) USE LOCTITE 277 OR EQUIVALENT
16. 106-496 2 FLG BOLT (M12-1.75 X 35MM)
17. 310-997 1 FLUID PUMP MOUNT
18. 159-446 1 BREATHER VENT
19. 118-432 1 BULK HOSE (1/2", SOLD PER 1") USE 1 @ 9"
20. 325-147 1 TANK PAD
21. 106-709 2 FLG LK NUT (M12-1.75)
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR
REPLACEMENT OF O-RINGS
01 ID0235424
276
45 13
32 37 17
31 47
3
5
12 TO ROTATION
1
CHARGE PUMP
2 33 35 44 17
4 48
42
34 16
29 42 39
43 13
27 15
26 33 18
6 37
22
7 36
33
24 21
23 9
25 30
46
10
9
35
8 36 30
38
11 37
37
39
40
52 20
41
19
51
49
50 28
05 ID0157049
277
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
05 ID0157049
278
13
12
10
9
18
11
15
14
17
19 6
16
8
7 2
4
3
20
05 ID0122557
279
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 153-776 - FLUID PUMP
2. 157-201 1 O-RING (049 D70)
3. 106-499 4 FLG BOLT (1/2-NC X 1-1/2",GD8)
4. 149-822 1 HYDRAULIC MOTOR
5. 157-029 2 O-RING (219 D90)
6. 514-245 2 HEAD FLANGE (16HFL-16SF)
7. 105-918 8 BOLT (7/16-NC X 1-1/2", SOC)
8. 154-287 2 CONNECTOR (16S-16O90)
9. 153-916 - HOSE (16OFX-155"-6000)
10. 315-770 1 BULKHEAD PLATE
11. 106-162 2 FLG SCREW (M8-1.25 X 20MM, GD 8)
12. 154-419 2 BK CONNECTOR (16O-16O90BK)
13. 153-824 1 HYD LINE (-16) M1432
14. 153-825 1 HYD LINE (-16) M1432
15. 159-159 1 QDC ADAPTER (02-10OFX)
16. 154-340 1 REDUCER NUT (16OF)
17. 154-442 1 REDUCER STEM (10O)
18. 154-409 1 UNION RUN TEE (16OFX-16O-16O)
19. 157-421 - HOSE (16OFX45-155"-6000)
20. 310-997 - FLUID PUMP MOUNT
NOT SHOWN:
FOOTNOTES:
NOTE:
05 ID0122557
280
14
9
8
6 7
2 1
9
10
11 13
12 33
3
34 17 4
18 32
35 16
24
19 20
36 21
5 23 31
22
25 26
29 27 15
28
28 30
39
38
37
02 ID0223482
281
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 150-2209 1 HYDRAULIC VALVE SEAL KIT 511-1799
2 150-2253 1 HYDRAULIC MOTOR SEAL KIT 500-1805
3 300-8281 1 WELDMENT, HYDRAULIC TANK
4 158-805 1 HYD CONTROL VALVE (4-WAY,2POS)
5 159-414 1 CASE DRAIN MANIFOLD
6 150-2786 1 ANCHOR FLANGE (16HF-16SF) REFER TO FOOTNOTE 1
7 500-302 1 PLUG (-12 S)
8 154-306 1 CONNECTOR (12S-16O)
9 154-287 3 CONNECTOR (16S-16O90)
10 154-345 1 RUN TEE (06S-06O-06O)
11 150-2821 1 HOSE (06OFX90S-138"-3000)
12 150-2831 1 HOSE (16OFX-17"-3000)
13 150-2830 1 HOSE (16OFX-16FLH90L-20"-4000)
14 115-680 1 ABRASION SLEEVE (2.07" X 21")
15 150-3068 1 HOSE (20OFX90M-74"-2250)
16 150-2834 1 HOSE (06OFX-18"-3000)
17 153-391 1 SWIVEL BRANCH TEE
18 154-342 1 CONNECTOR (06S-06O90)
19 157-261 1 SPECIAL TEE (16S-20O-20O)
20 153-436 1 FLOW CHECK (16SF-16SF) FLOW TOWARDS HYDRAULIC TANK
21 155-230 1 S/O COUPLER (16S-16H45)
22 110-852 1 BLT-ON CLP(1.25",SOLD PER SET)
23 322-362 1 BACKUP SPACER
24 107-196 2 BOLT (1/4-NC X 3.0, GD5)
25 105-832 2 FLG LOCKNUT (1/4-NC)
26 150-3009 1 HYDRAULIC LINE (-20)
27 116-587 10 BULK HOSE (1 1/4", SOLD PER FT)
28 149-342 2 T-BOLT CLAMP (1.687")
29 115-281 1 SO COUPLER (16S-20H45)
30 116-460 1 1" Hose (45")
31 117-265 1 ABRASION SLEEVE (1.75" X 50.0")
32 111-011 2 WORM CLAMP (1" TO 1-3/4")
33 150-3008 1 S/O COUPLER (24S-16HSB90)
34 110-973 1 COVER PLATE
35 106-967 2 BOLT (1/4-NC X 2-3/4",SIL BRZ)
36 111-010 1 BOLT-ON CLAMP (1.75" HALF)
37 154-318 1 BRANCH TEE (10S-10O-10O)
38 154-451 1 REDUCER STEM (060)
39 154-310 1 REDUCER NUT (10OF)
NOT SHOWN:
FOOTNOTES:
1. ANCHOR FLANGE (REF #6) INCLUDES BOLTS (4X) 105-238 & O-RING 157-029
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.
02 ID0223482
282
5
4
2
8
11 1
12
10
11
TO WATER SWIVEL
04 ID0205761
283
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 300-5454 1 CABLE TRAY BRACKET
2 300-9605 1 HOSE MOUNT
3 105-249 3 CARRIAGE BOLT(3/8-NC X 1-1/4")
4 105-118 3 WASHER (3/8")
5 105-047 3 LOCKNUT (3/8-NC)
6 310-994 1 CLAMP HALVES (2 PER SET)
7 307-532 1 COVER PLATE
8 107-443 2 BOLT (7/16-NC X 4.0", GD 8)
9 150-2175 1 HOSE (32JFX90S-77"-1300)
10 150-2727 1 BK CONNECTOR (32J45) O-RING 105-1434
11 110-311 2 WORM CLAMP (1-5/16" TO 3-1/4")
12 117-376 1 ABRASION SLEEVE (3.66" X 77")
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
04 ID0205761
284
6
5
4
3
1
10
11 9
2
06 ID0205800
285
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 150-2670 1 WATER SWIVEL USE LOCTITE 242 OR EQUIVALENT, USE SWIVEL SEAL KIT 500-2033
2 150-2732 1 CONNECTOR (24S-32J90 SPECIAL) O-RING 105-1434
3 300-8709 1 COIL MOUNT SEE FOOTNOTE 1
4 214-548 1 COLLECTOR RING SEE FOOTNOTE 1
5 115-156 1 REDUCER (08N-06NF) SEE FOOTNOTE 1
6 358-855 1 PACF-OFF FITTING SEE FOOTNOTE 1
7 300-5431 1 SWIVEL TORQUE BRACKET
8 106-547 2 SCREW (M12-1.75 X 40MM,10.9)
9 106-709 2 FLG LK NUT (M12-1.75)
10 106-332 1 SCREW (M10-1.50 X 70MM) SEE FOOTNOTE 1
11 106-387 2 FLG LOCKNUT (M10-1.50) SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
1. FOR USE WITH WIRE LINE KIT ONLY.
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
06 ID0205800
286
2
1
01 ID0242161
287
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 153-208 1 WATER SWIVEL (24N-24NF)
2 150-2837 1 ELBOW (24NF-32J)
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0242161
288
FLUID SUPPLY 3
29 30
3
28
31
26
2
5 3
23
MUD
PRESSURE
GAUGE
15
16 14 TO BULKHEAD
BRACKET
25
17 13
18 12
19
20
21 TO PULSATION STABILIZER
1
22
3
27
THRU CAB
13 6
FLOOR
7
11 12
24
9
3
10
4
06 ID0226572
289
FLUID SUPPLY
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 153-610 1 HOSE (32JFX-84.75"-1300) JT
150-2798 1 HOSE (24JFX-24JFX90 157"-1250) AT
2. 310-263 1 BULKHEAD PLATE JT
3. 110-311 6 WORM CLAMP (1-5/16" TO 3-1/4")
4. 150-2711 1 BK CONNECTOR (24S-32J) JT
150-2734 1 BK CONNECTOR (24J-32JBK) AT USE O-RINGS 105-1433 & 105-1434
5. 150-2727 1 BULKHEAD FITTING USE O-RING 105-1434
6. 107-443 2 SCREW (7/16-NC X 4") USE LOCTITE 242 OR EQUIVALENT
7. 307-532 1 COVER PLATE
8. 310-994 1 CLAMP HALVES (2 PER SET)
9. 154-339 1 CONNECTOR (04N-04O)
10. 153-348 1 HOSE (32JFX-77.75"-1300)
11. 117-170 1 ABRASION SLEEVE (1" X 197")
12. 153-297 1 HOSE (04OFX90M-198"-3000)
13. 154-339 1 CONNECTOR (04N-04O)
14. 115-130 1 TEE (O4NF-04NF-04NF)
15. 150-1444 - PRESSURE GAUGE (2000PSI)
16. 154-482 1 CONNECTOR (04N-04O90)
17. 515-249 1 HOSE (04OFX-26"-3000)
18. 154-272 1 REDUCER NUT (08OF)
19. 154-248 1 REDUCER STEM (04O)
20. 154-349 1 CONNECTOR (08N-08O)
21. 158-579 1 SHUT-OFF (08NF-08NF)
22. 149-364 1 BK CONN (08N-08O)
23. 150-2176 1 HOSE (32JFX-288"-1300)
24. 117-376 1 ABRASION SLEEVE (3.66" X 77")
25. 300-5385 - HOSE CARRIER SEE NOT SHOWN FOR SERVICE PARTS
26. 105-1341 1 ABRASION SLEEVE (3.66" X 286")
27. 105-834 4 FLG LOCKNUT (3/8-NC)
28. 106-383 3 FLG LK SCREW (M10-1.50 X 30MM)
29. 107-566 4 CARRIAGE BOLT (3/8-NC X 1.50")
30. 106-387 3 FLG LOCKNUT (M10-1.50)
31. 310-268 1 BULKHEAD
NOT SHOWN:
190-1677 MOUNTING BRACKET KIT SERVICE PART KIT FOR 300-5385 HOSE CARRIER
FOOTNOTES:
NOTE:
REFER TO THE O-RING CHART (800-301) IN THE BACK OF THE BOOK FOR REPLACEMENT O-RINGS
06 ID0226572
290
15
14
8
13
12
11
3
7
10
6
9 TO INLET 4
PRESSURE GAUGE 5
TO ANTIFREEZE TANK
4
06 ID0113951
291
NOT SHOWN:
153-915 FHC PLUG (-64)
153-954 REDUCER 4 FHCM-3 FHCF
FOOTNOTES:
NOTE:
06 ID0113951
292
4 3
6
8
06 ID0157010
293
NOT SHOWN:
FOOTNOTES:
NOTE:
06 ID0157010
294
FROM 20
ANTI FREEZE 19
TANK 18 1
17 21
13 2
16
3
12 12
15
14
15 11 4
24
22
26 5
25
23 7
8
6
10
03 ID0223830
295
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0223830
296
22 1
21 2
3
20
4
17 16
18
19
17
13
31 12
15
5
14 15
24
23 11
25
29
30 6
7
27
26 28 8
9
10
MAIN FRAME
08 ID0113950
297
NOT SHOWN:
FOOTNOTES:
1. FOR MAXIMUM PERFORMANCE STABILIZER IS FACTORY INSTALLED WITH NITROGEN (250 PSI). IF SERVICING IN
FIELD, COMPRESSED AIR IS ACCEPTABLE.
NOTE:
08 ID0113950
298
29 21
27 20
19
PORT 3
PORT 1
26
1
31 32
33 22
24 12
27
30
23
26 11
34 3 14
25
2
4 18 13
7
5
9 6
16
8 28
17 15
10
03 ID0223780
299
NOT SHOWN:
FOOTNOTES:
1. BARREL TO PORT 1.
2. ROD TO PORT 3
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
03 ID0223780
300
9
6 14 13
18
32
8 20
11 12
7
32 4
3
16
21 23 17
5 32 32
15
31 25
26
27
28
30
29 22 10 19
1
24
03 ID0220593
301
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 310-997 1 FLUID PUMP MOUNT
2 153-776 1 FLUID PUMP
3 115-156 1 REDUCER (08N-06NF)
4 115-155 1 COLLAR (08NF)
5 300-8600 1 FILTER BRACKET MIDDLE
6 300-8601 1 UPPER FILTER BRACKET
7 115-219 1 REDUCER (12N-06NF)
8 115-126 1 REDUCER (12N-08NF)
9 106-161 4 FLG SCREW (M6-1.00 X 20MM)
10 106-385 4 FLG LOCKNUT (M6-1.00)
11 514-285 1 S/O COUPLER (08N-10H90)
12 153-738 1 LINER WASH PUMP
13 156-260 1 STREET ELBOW (06N-06NF90)
14 115-103 1 NIPPLE (06N-1.50")
15 153-871 2 S/O COUPLER (06N-06H90, BRS)
16 116-881 1 BULK HOSE (.375", SOLD PER 1") 1 @ 40"
17 110-249 2 WORM CLAMP (1/4" TO 5/8")
18 107-667 4 BOLT (#10-24 X 1-1/2",SOC,GD5)
19 106-048 4 LOCKNUT (#10-24)
20 106-205 4 WASHER (.191")
21 116-855 1 BULK HOSE (.625", SOLD PER 1") 1 @ 30"
22 149-487 1 S/O COUPLER (08N-10H)
23 110-217 2 WORM CLAMP (7/16" TO 1")
24 153-223 1 TANK SEAL
25 514-314 1 REDUCER (24N-16NF)
26 115-273 1 NIPPLE (16N-6")
27 115-135 1 REDUCER (08N-04NF)
28 110-141 1 DRAIN VALVE (04N)
29 115-112 1 PLUG (08N, SQ)
30 106-162 4 FLG SCREW (M8-1.25 X 20MM, GD8)
31 313-773 1 LINER WASH TANK
32 153-133 1 STRAINER
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0220593
302
2
14 11
1
10
15
13
16
12
6 5 4 3
9 8 7
19
17 18
04 ID0123937
303
NOT SHOWN:
157-272 2 OIL SEAL
157-271 1 O-RING (-373 D70)
157-268 1 BACK COVER GASKET
499-451 AR VALVE PULLER (M14)
499-394 1 SIGHT GAGE
FOOTNOTES:
NOTE:
04 ID0123937
304
1
8
2 5
4
3
9 8 6
08 ID0090838
305
NOT SHOWN:
FOOTNOTES:
KIT INCLUDES ALL PARTS, O-RINGS, GASKETS AND PLUNGER NUTS TO REBUILD ALL CYLINDERS.
NOTE:
08 ID0090838
306
2
1
A
A
07 ID0091396
307
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 126-194 3 ROD BEARING (PAIR) CONNECTING ROD
USE 3 PAIR PER PUMP
2. 165-896 1 BACK COVER GASKET
3. 165-888 3 SEAL HOLDER GASKET
4. 157-739 9 INTERNAL SEAL PLUNGER ROD
5. 157-742 1 INTERNAL SEAL ADAPTER
NOT SHOWN:
FOOTNOTES:
NOTE:
07 ID0091396
308
309
310
NOTES:
ID0134963
311
PIPE LOADER
SYSTEMS
ID0135289
312
25 10
20
28 10 19
29
14
1
21 16 15 18
27
4
5 22
13 17
12
11
26
30
2
24
31
17
7
30
23
DRILL FRAME
9
03 ID0226575
313
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 300-6136 1 PIPE LOADER
2. 300-7992 1 COVER
3. 106-540 10 SCREW (M16-2.0 X 130mm) USE LOCTITE 277 OR EQUIVALENT
4. 106-162 13 FLG SCREW (M8-1.25 X 20mm)
5. 370-133 1 COVER PLATE
6. 106-551 13 CLIP NUT (M8-1.25)
7. 370-148 AR TOP FLG PLATE
370-165 AR CENTER SHIM PLATE
8. 370-163 AR SPACER PLATE
370-164 AR SHIM PLATE
9. 106-398 10 WASHER (M16, HARDENED)
10. 370-325 AR SHIM (.065")
11. 105-633 1 NUTSERT(M8-1.25)3.80-7.9" THK
12. 370-079 1 COVER PLATE
13. 107-032 4 SCREW (M8-1.25 X 20mm, BUT SOC)
14. 370-242 1 STOP PLATE
15. 106-353 4 FLG NUT (M6-1.00)
16. 106-386 8 FLG LOCKNUT (M8-1.25)
17. 106-796 2 SCREW (M4-.70 X 30mm)
18. 370-243 1 SLIDE BAR
19. 107-170 4 BOLT (M6-1.00 X 20mm)
20. 370-231 1 STEP
21. 106-380 2 FLG LK SCREW (M8-1.25 X 16mm)
22. 347-888 1 SPRING LOADED PIN
23. 116-259 AR BULK EDGE (1/2", SOLD PER FT) USE 1 @ 18"
24. 116-259 AR BULK EDGE (1/2", SOLD PER FT) USE 1 @ 22"
25. 370-241 1 CROSS BAR
26. 116-259 AR BULK EDGE (1/2", SOLD PER FT) USE 1 @ 9"
27. 116-686 AR BULK EDGE (5/32", SOLD PER FT) USE 1 @ 9"
28. 324-358 1 COVER
29. 106-724 1 FLG LK SCREW (M10-1.50 X 25mm)
30. 300-6124 4 3" SPACER
31. 300-7938 1 SPACER
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0226575
314
GUARD RAIL
2
8
11
3
13
12
2
17
12
4 5 16
18
10
PIPE LOADER 15
9
14
6
1
08 ID0042867
315
GUARD RAIL
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 347-888 1 SPRING LOADED PIN
2. 348-098 2 SPRING TUBE
3. 300-6264 1 GUARD RAIL SEE FOOTNOTE 1
4. 348-068 1 SUPPORT PIN
5. 106-381 6 FLG LK SCREW (M8-1.25 X 25MM)
6. 106-796 2 SCREW (M4-0.70 X 30MM)
7. 106-427 2 SCREW (M5-0.80 X 22MM, SOC)
8. 215-1175 1 PROXIMITY SWITCH
9. 370-334 2 PIN
10. 125-731 2 COMPOSITION BUSHING (.750") USE LOCTITE 680 OR EQUIVALENT
11. 106-850 2 LOCKNUT (M5-0.80)
12. 115-503 4 KLIP RING (.750")
13. 117-121 2 TORSION SPRING
14. 370-335 2 HEAD PLATE
15. 106-378 2 FLG LK SCREW (M6-1.00 X 12MM) USE LOCTITE 242 OR EQUIVALENT
16. 300-6259 1 TUBE END PLATE
17. 105-249 3 CARRIAGE BOLT (3/8-NC X 1-1/4")
18. 105-834 3 FLG LOCKNUT (3/8-NC)
NOT SHOWN:
FOOTNOTES:
1. 307-789 GUARD RAIL (BEFORE S/N CMWJT100PA0000027) IS NO LONGER AVAILABLE. REPLACE WITH 300-6264 AND REF. NO.'S 16, 17 AND 18.
NOTE:
08 ID0042867
316
25
6
1
2 29 27
26
11
25
RE
6
AR
5
2 4
2 28
14 5 2
3 16
2 4
6 17
15
25 13
7
10
PIPE LOADER
FR
6
2
ON
9 25 T
8 PIPE
2 LOADER
FRAME
18
16
22 19
21
24 18
FRONT OF
23 20 PIPE LOADER
12
9
8
10 ID0129303
317
22. 106-470 1 FLG SCREW (M16-2.0 X 40MM) USE LOCTITE 242 OR EQUIVALENT
NOT SHOWN:
FOOTNOTES:
NOTE:
10 ID0129303
318
7
4
6 11
8
12
21
9 1
10
13 27
2
REAR 28
29
25 24 30
15 1 1
13 24 25 31
32 14 19 13
26
18 24 25 22
20
16
17 23
21
12
12
22 1
34
1
33 14
1 15 11
14 7
15 1 25
14 24
15 5
10
9
16
13
3
FRONT 6
8
01 ID0251527
319
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0251527
320
14
8
10
7
11
13
1 2
PIPE LOADER
5
4
02 ID0226606
321
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 348-064 3 SHIM
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0226606
322
16
15
1
13
3
18
12
14 9
4
11
6
5
19
7
7
10 17
9 20
04 ID0123982
323
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0123982
324
4
3 2
8
9
11 15
12 1
3
11 7 16
17
10
18
14
13
12 5 6
19 20
01 ID0251080
325
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0251080
326
15
14 17
18
12 16 17
11
PIPE LOADER
5 5
20
19
21
3
1 13
11
4
25
2 23
7 7 22
25
2 8
7 7
23
4 6
24
10
05 ID0069518
327
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 349-228 1 SHAFT
6. 370-518 8 PIN
8. 370-036 8 SPACER
NOT SHOWN:
FOOTNOTES:
1. SEAL REPAIR KIT 500-658
NOTE:
05 ID0069518
328
329
330
26
24
20
28
18 27
2
19
1
21 25
17
22
3
9 4
11 5
10 6
12
5
13
14
23
15
16
09 ID0123962
331
NOT SHOWN:
FOOTNOTES:
NOTE:
09 ID0123962
332
333
334
4 FROM GREASER
2 3 MOTOR RETURN
5 6
9
1
13 15
25 22
12 24
7 3 8 21 16 26
14
10
32
11 29 TO GREASE
SOLENOID
28
33
23
31
30
18 27
17 FROM CHARGE
MANIFOLD
19
20
TO BRANCH TEE
100 CC PUMP
TO HYD. RESERVOIR
01 ID0226653
RETURN
335
REF PART
REMARKS
1. 153-252 1 HYD CONTROL VALVE (7-SPOOL)
NO. NUMBER QTY DESCRIPTION
INCL. REF. NO. 2
2. 500-302 1 PLUG (12S SOC) SEE FOOTNOTE 1
3. 105-292 3 SCREW (M8-1.25 X 75MM)
4. 117-718 1 ABRASION SLEEVE (1" X 36")
5. 154-911 1 HOSE (04OFX-36"-3000 AR)
6. 154-252 1 CONNECTOR (04S-04O90)
7. 154-293 1 BR TEE (04S-04O-04O)
8. 106-386 3 FLG LOCKNUT (M8-1.25)
9. 117-737 1 ABRASION SLEEVE (1.59" X 140")
10. 116-804 1 HOSE (04OFX90-69"-3000)
11. 154-255 1 UNION (04O-04FX90)
12. 116-806 1 HOSE (10OFX90S-62"-3000)
13. 116-634 1 ABRASION SLEEVE (1.59" X 65")
14. 117-702 1 ABRASION SLEEVE (1" X 68")
15. 154-291 1 BK CONNECTOR (10O-10O90BK)
16. 154-275 1 BK CONNECTOR (04O-04OBK)
17. 153-125 1 HOSE (04OFX90L-85"-3000)
18. 153-126 1 HOSE (10OFX90L-82"-3000)
19. 117-312 1 ABRASION SLEEVE (1.59" X 80")
20. 154-298 1 CONNECTOR (10S-10O90)
21. 154-370 1 RUN TEE (12S-10O-10O)
22. 154-396 1 BK CONNECTOR (08O-08O90BK)
23. 515-701 1 HOSE (08OFX90-122"-3000)
24. 515-233 1 HOSE (08OFX90S-95"-3000)
25. 515-616 1 HOSE (10OFX90-140"-3000)
26. 116-787 1 ABRASION SLEEVE (1.59" X 95")
27. 117-674 1 ABRASION SLEEVE (1.59" X 122")
28. 154-324 1 CAP (10OF)
29. 154-488 1 UNION RUN TEE (10OFX-10O-10O)
30. 154-296 1 CAP (04OF)
31. 154-265 1 UNION RUN TEE (04OFX-04O-04O)
32. 154-266 1 UNION RUN TEE (08OFX-08O-08O)
33. 154-327 1 CAP (08OF)
NOT SHOWN:
FOOTNOTES:
1. TAKE EXISTING PLUG OUT OF RETURN PORT AND PLACE IN THE PORT SHOWN.
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
01 ID0226653
336
4
2 3 FROM LUBRICATOR
RETURN
5 6 9
1
23 15
13
7 22
3 8 21 16
14
10
25
24
11
12
18
17
19
20
TO HYD. RESERVOIR
TO BRANCH TEE
RETURN
100 CC PUMP
03 ID0223919
337
NOT SHOWN:
FOOTNOTES:
1. TAKE EXISTING PLUG OUT OF RETURN PORT AND PLACE IN THE PORT SHOWN.
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
03 ID0223919
338
18
2
3
5
7
15
5
20
21
6
8 10 8
11 12 1
9
19
FRONT
4 19
1
2
3
4
5
6
18
7
14 13
TO DIVERTER VALVE
SEE FOOTNOTE 2
23
22
17
16
FROM PB
SETUP VALVE
06 ID0139779
339
REF PART
NOT SHOWN:
FOOTNOTES:
1. TAKE EXISTING PLUG OUT OF RETURN PORT AND PLACE IN THE PORT SHOWN.
2. REFERENCE NO.'S 4 & 10 NOT USED IN CURRENT PRODUCTION, SEE PAGE ENTITLED "DIVERTOR VALVE HYDRAULICS".
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT O-RINGS.
06 ID0139779
CMWJT T
340
1 19
4
19
18
2
3
5
7
15
5
20 12
21
6
8 8
FROM DIVERTER VALVE
SEE FOOTNOTE 2 1 19
11 4
9
19
FRONT
18
TO DIVERTER VALVE
SEE FOOTNOTE 2
13
14 10
22
17
16
FROM PB
SETUP VALVE
01 ID0251040
341
REF PART
NOT SHOWN:
FOOTNOTES:
1. TAKE EXISTING PLUG OUT OF RETURN PORT AND PLACE IN THE PORT SHOWN.
2. SEE PAGE ENTITLED "DIVERTOR VALVE HYDRAULICS".
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT O-RINGS.
01 ID0251040
342
1
22
8
24
25
2
23
19 20 5
3
19 21 4 24
C 18 25 7
18 V 15
17
16 14
8 11
26 2
5
8 1 2
3
12
6
4
FRONT 5 6
7
8 7
11
27
28
27
V2 13
C2
29
30 V1
10
10 ID0069504
343
REF PART
REMARKS
1. 115-737 1 ABRASION SLEEVE (1.59" X 40")
NO. NUMBER QTY DESCRIPTION
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
10 ID0069504
344
13 15
14
1
20
17
6
12
18 21
11
22
2 19
8
9
4
7
10 5 3
01 ID0242806
345
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 150-2731 1 HYD CONTROL VALVE (8-SECTION)
2 150-2927 1 DIVERTER VALVE 2 POS ROTARY 3 WAY 24 GPM
3 300-9910 1 BRACKET
4 106-387 2 FLG LOCKNUT (M10-1.50)
5 106-383 2 FLG LK SCREW (M10-1.50 X 30MM)
6 106-755 2 SCREW (M10-1.50 X 30MM, SOC)
7 514-275 1 BK CONNECTOR (12S-10O)
8 150-1241 1 CONNECTOR (10S-12S)
9 159-351 1 QDC BODY (08-12SF)
10 159-350 1 QDC ADAPTER (08-12SF)
11 154-301 1 CONNECTOR (10S-10O)
12 154-298 1 CONNECTOR (10S-10O90)
13 154-300 1 CONNECTOR (10O-12S90)
14 154-370 1 RUN TEE (12S-10O-10O)
15 154-488 1 UN RUN TEE (10OFX-10O-10O)
16 154-291 1 BK CONNECTOR (10O-10O90BK)
17 153-274 1 HOSE (10OFX-122"-3000)
18 515-743 1 HOSE (10OFX90M-47"-3000)
19 154-986 1 HOSE (10OFX90S-80"-3000)
20 117-674 1 ABRASION SLEEVE (1.59" X 122")
21 117-720 1 ABRASION SLEEVE (1.59" X 48")
22 117-312 1 ABRASION SLEEVE (1.59" X 80")
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0242806
346
347
348
AIR COMPRESSOR
ENDS WITH S/N:CMWJT100C90000005
27
14 24
25
13
21
12
23
3 2
1
15
11 6
22
9
10
7 2
19 8 3
4
20
16
26
18
17
19
5
10 ID0069553
349
AIR COMPRESSOR
ENDS WITH S/N:CMWJT100C90000005
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 166-317 1 COUPLER 1/2" W/OUT KEYWAY
2. 166-318 1 SPIDER CENTER L070
3. 166-319 1 COUPLER 5/8" W/KEYWAY
4. 158-918 1 HYDRAULIC MOTOR
5. 307-078 1 COMPRESSOR STAND
6. 120-086 1 AIR COMPRESSOR OBSOLETE, SUPERCEEDED WITH 190-1697 HYD GREASE PUMP KIT
191-160 SERVICE REPAIR KIT
499-330 FILTER ASSEMBLY
7. 154-308 1 CONNECTOR (10O-12S)
8. 154-315 1 CONNECTOR (10O-10OFX90)
9. 515-616 1 HOSE (10OFX90-140"-3000)
10. 510-017 1 REDUCER (12S-10SF)
11. 154-342 1 CONNECTOR (06S-06O90)
12. 158-627 1 SOLENOID VALVE SEE FOOTNOTE 1
13. 154-246 1 CONNECTOR (06S-08O)
14. 515-233 1 HOSE (08OFX90S-95"-3000)
15. 155-130 1 PLUG (06S)
16. 105-271 4 SCREW (M10-1.5 X 40mm)
17. 106-349 4 SCREW (#8-32 X 3/4", PAN)
18. 214-658 4 RUBBER ISOLATOR
19. 106-387 6 FLG LOCKNUT (M10-1.50)
20. 106-079 2 SCREW (M10-1.50 X 30MM)
21. 117-737 1 ABRASION SLEEVE (1.59" X 140")
22. 159-947 1 REDUCER(10S-O6SF)
23. 514-409 1 UNION (06J-06OFX) SEE FOOTNOTE 2
24. 154-266 1 UNION RUN TEE (08OFX-08O-08O)
25. 159-158 1 QDC ADAPTER (02-08OFX)
26. 106-205 4 WASHER (.191")
27. 116-787 1 ABRASION SLEEVE (1.59" X 95")
NOT SHOWN:
FOOTNOTES:
1. #12 VALVE 158-627 (PORT #1 OUTLET, PORT #2 PLUGGED, PORT #3 INLET)
2. USE O-RING 155-705 AS NEEDED FOR UNION 514-409
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RING.
10 ID0069553
350
AUTO-GREASER
ENDS WITH CMW S/N:
9
10
10 36
13
42
43 34
10
11
15
11
35
44
30
27
19 18
20 3
39 24 23 16 13
14
4 10 16
7 22
29 23 32
25
23 23
10 28
26
12 6 3 31 10
2 33 13
7 8 9 21
17 5
10
6 6
7
40
12
10 45
41 37
1 6
38
14 ID0069515
351
AUTO-GREASER
ENDS WITH CMW S/N:
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 120-086 - AIR COMPRESSOR OBSOLETE, SUPERCEEDED WITH 190-1697 HYD GREASE PUMP KIT
2. 115-170 1 COLLAR (04NF)
3. 154-482 2 CONNECTOR (04N-04O90)
4. 154-743 1 HOSE(04OFX90S-23"-3000)
5. 120-089 1 AIR TANK
6. 115-444 4 PLUG (04N, SOC, SS)
7. 115-136 3 NIPPLE (04N-4")
8. 214-417 1 SOLENOID VALVE SEE FOOTNOTE 1
9. 154-265 2 UN RUN TEE(04OFX-04O-04O)
10. 154-339 8 CONNECTOR (04N-04O)
11. 156-189 1 GREASE PUMP
191-096 1 AIR VALVE KIT
191-064 1 PUMP TUBE REPAIR KIT
12. 155-120 2 STREET ELBOW (04N-04NF90)
13. 149-068 3 HOSE (04NFX90-230"-3000)
14. 117-612 1 ABRASION SLEEVE (1.00" X 46")
15. 117-672 1 ABRASION SLEEVE (1.00" X 20")
16. 149-056 2 SPRAY NOZZLE
159-480 1 AIR CAP,SS
159-481 1 FLUID CAP,SS
165-890 1 GASKET, PLUG
165-891 1 GASKET,FLUID CAP
17. 120-088 1 INLINE DESICCANT DRYER HAND TIGHTEN TO LEAK PROOF SEAL
18. 149-071 1 NIPPLE (04N-5")
19. 115-114 1 ELBOW (04NF-04NF90)
20. 115-1010 1 NIPPLE (04N-2.0")
21. 154-255 1 UNION (04O-04OFX90)
22. 370-296 1 NOZZLE MOUNT
23. 115-135 4 REDUCER (08N-04NF)
24. 370-276 - STATIONARY CLAMP
25. 154-963 1 HOSE (04OFX45-24"-3000)
26. 217-243 1 PRESSURE SWITCH
27. 156-927 1 NEEDLE VALVE
28. 154-379 1 UN BR TEE (04OFX-04O-04O)
29. 370-292 1 GREASE BUCKET CONTAINER
30. 256-025 - TOOL JNT LUBE, SUMR SPRY 5 GAL
256-027 1 TOOL JNT LUBE, STD SPRAY 5 GAL
31. 106-386 2 FLG LOCKNUT (M8-1.25)
32. 106-327 2 SCREW (M8-1.25 X 30MM)
33. 149-812 1 RELIEF VALVE
34. 117-611 1 ABRASION SLEEVE (1.00" X 22")
35. 115-737 1 ABRASION SLEEVE (1.59" X 40")
36. 115-106 1 REDUCER (06N-04NF)
37. 105-873 4 FLG LK BOLT (5/16-NC X 1")
38. 110-141 1 DRAIN VALVE (04N)
39. 106-383 4 FLG LK SCREW (M10-1.50 X 30MM)
40. 515-744 1 HOSE (04OFX90S-28"-3000)
41. 115-130 1 TEE (04NF-04NF-04NF)
42. 149-868 1 CONNECTOR (04N-04OFX)
43. 120-090 1 SHUT-OFF (04NF-04NF, NONVENTED)
44. 499-299 1 GREASE FOLLOWER
45. 115-1010 1 NIPPLE (04N-2.0")
FOOTNOTES:
1. PORT 1 INLET, PORT 4 OUTLET, PORT 2, 3, AND 5 ARE PLUGGED
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACMENT OF O-RING.
14 ID0069515
352
LUBRICATOR HYDRAULICS
BEGINS WITH CMW S/N:CMWJT100T90000006
11
10
14
15
16
9
9
7
6
2
1
TO HYD. RESERVOIR
RETURN
6 13
4
3 12
04 ID0224188
353
LUBRICATOR HYDRAULICS
BEGINS WITH CMW S/N:CMWJT100T90000006
REF PART
REMARKS
1. 150-2731 1 HYD CONTROL VALVE (8-SPOOL)
NO. NUMBER QTY DESCRIPTION
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.
04 ID0224188
354
AUTO-LUBBER ASSEMBLY
2
4
3
6
01 ID0219968
355
AUTO-LUBBER ASSEMBLY
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 256-025 1 TOOL JNT LUBE, SUMR SPRY 5 GAL
2 300-5628 1 COVER
3 106-378 4 FLG LK SCREW (M6-1.00 X 12MM)
4 106-795 3 WING SCREW (M8-1.25 X 20MM)
5 350-2183 1 GREASE PUMP PARTS
6 350-2177 1 TOOL JOINT LUBE FOLLOWER
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0219968
356
GREASE PUMP
4
18
3
6
12
5 13
2 11
21 10
14
20
15
16
1
17
19
9
02 ID0219947
357
GREASE PUMP
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
350-2183 GREASE PUMP PARTS ASSEMBLY INCL. REF #s 1-21
1 350-687 1 PUMP BODY
2 350-682 1 BARREL
3 155-702 2 O-RING (920 D90)
4 350-686 1 CYLINDER CAP
5 350-421 1 ADJUSTING SPOOL
6 157-049 2 O-RING (113 D70)
7 107-492 1 SCREW (M8-1.25 X 35MM,ALL THD)
8 106-078 1 NUT (M8-1.25)
9 300-5647 1 PLUNGER
10 350-671 1 ROD GUIDE
11 125-424 2 BRONZE BUSHING (.750")
12 117-228 1 COMPRESSION SPRING
13 300-5648 1 PUMP BARREL
14 301-0196 1 RETAINER CLIP SUPERSEDES RETAINER CLIP 105-653
15 125-125 1 DETENT BALL (.750")
16 350-691 1 VALVE SEAT
17 350-692 1 INLET TUBE
18 155-748 1 O-RING (916 D90)
19 117-227 2 SEAL (POLY PAK)
20 105-525 1 ROLL PIN (3/16" X 1-1/4")
21 178-467 1 ROD CAP
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0219947
358
AUTO-GREASER (NOZZLES)
BEGINS WITH CMW S/N:CMWJT100T90000006
ENDS WITH S/N: CMWJT100PA0000013
4 3
7
5
2
8
9
10
8
1
04 ID0235553
359
AUTO-GREASER (NOZZLES)
BEGINS WITH CMW S/N:CMWJT100T90000006
ENDS WITH S/N: CMWJT100PA0000013
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 154-181 1 CONNECTOR (04N-06O)
2. 149-056 2 SPRAY NOZZLE
159-480 1 AIR CAP (SS)
159-481 1 FLUID CAP (SS)
165-890 1 GASKET, PLUG
165-891 1 GASKET, FLUID CAP
3. 149-071 1 NIPPLE (04N-5")
4. 115-114 1 ELBOW (04NF-04NF90)
5. 115-1010 1 NIPPLE (04N-2.0")
6. 156-927 1 NEEDLE VALVE
7. 115-444 1 PLUG (04N, SOC, SS)
8. 115-135 4 REDUCER (08N-04NF)
9. 370-276 1 STATIONARY CLAMP
10. 149-825 1 HOSE (06OFX90L-28"-3000)
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0235553
360
AUTO-GREASER (NOZZLES)
BEGINS WITH S/N: CMWJT100KA0000014
4 3
2
6
5
8 7
9
10
8
1
01 ID0248035
361
AUTO-GREASER (NOZZLES)
BEGINS WITH S/N: CMWJT100KA0000014
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 154-181 1 CONNECTOR (04N-06O)
2. 115-170 1 COLLAR (04NF)
3. 115-136 1 NIPPLE (04N-4")
4. 115-114 1 ELBOW (04NF-04NF90)
5. 115-1010 1 NIPPLE (04N-2.0")
6. 149-039 1 CONNECTOR (04N-06O90)
7. 149-399 1 SPRAY NOZZLE (65)
8. 115-135 4 REDUCER (08N-04NF)
9. 370-276 1 STATIONARY CLAMP
10. 149-825 1 HOSE (06OFX90L-28"-3000)
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0248035
362
AUTO-GREASER (NOZZLES)
ENDS WITH CMW S/N:
19
20
15
7 6
8 21
12 11 5 3
4
9 1
2
14
10
5 11 9 18
13 16
11 11
2
17 2
3
04 ID0069126
363
AUTO-GREASER (NOZZLES)
ENDS WITH CMW S/N:
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 154-743 1 HOSE (04OFX90-23"-3000)
2. 154-339 4 CONNECTOR (04N-04O)
3. 149-068 2 HOSE (04NFX90-230"-3000)
4. 117-612 1 ABRASION SLEEVE (1.00" X 46")
5. 149-056 2 SPRAY NOZZLE
159-480 1 AIR CAP (SS)
159-481 1 FLUID CAP (SS)
165-890 1 GASKET, PLUG
165-891 1 GASKET, FLUID CAP
6. 149-071 1 NIPPLE (04N-5")
7. 115-114 1 ELBOW (04NF-04NF90)
8. 115-1010 1 NIPPLE (04N-2.0")
9. 370-296 2 NOZZLE MOUNT FRONT NOZZLE MOUNT USED ON EARLY MODELS ONLY
10. 106-083 - SCREW (M8-1.25 X 20MM) USED ON EARLY UNITS
11. 115-135 4 REDUCER (08N-04NF)
12. 370-276 1 STATIONARY CLAMP
13. 154-963 1 HOSE (04OFX45-24"-3000)
14. 115-136 1 NIPPLE (04N-4")
15. 156-927 1 NEEDLE VALVE
16. 154-379 1 UN BR TEE (04OFX-04O-04O)
17. 106-386 2 FLG LOCKNUT (M8-1.25)
18. 106-327 2 SCREW (M8-1.25 X 30MM)
19. 117-611 1 ABRASION SLEEVE (1.0" X 22")
20. 115-737 1 ABRASION SLEEVE (1.59" X 40")
21. 154-482 1 CONNECTOR (04N-04O90)
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0069126
364
365
366
367
368
NOTES:
ID0134963
369
HOIST
SYSTEMS
ID0040619
370
DECAL LOCATION
CRANE
1
1
3
12
11
2 1
3 13
5
6
10
7
11
5
6 8 9
4
9
04 ID0093313
371
DECAL LOCATION
CRANE
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
275-792 DECAL KIT - CRANE
1 274-968 4 STAY CLEAR OF BOOM
2 274-966 2 ELECTROCUTION HAZARD
3 274-967 2 DITCH WITCH LOGOTYPE
4 274-965 2 PINCH POINT
5 274-960 2 EXTEND OUTRIGGER
6 275-326 2 WARNING CRUSHING WEIGHT
7 274-962 2 NEVER RIDE ON HOOK
8 274-957 2 LOAD CHART
9 274-959 2 OPERATION INSTRUCTIONS
10 700-963 1 MANUAL VALVE OPERATION
11 273-475 2 NOTICE - READ MANUAL
12 700-958 1 PENDANT CONTROL
13 273-670 1 TERMINAL BLOCK
FOOTNOTES
04 ID0093313
372
PEDESTAL
9
1 13
12
11
7 10
8
05 ID0036220
373
PEDESTAL
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 324-755 1 PEDESTAL
2 348-285 1 SPACER, OUTER RACE
3 499-265 1 ROTATION BEARING
4 325-339 1 SPACER, INNER RACE
5 108-222 24 WASHER (5/8" HARDENED)
6 106-398 24 WASHER (M16, HARDENED)
7 106-983 24 SCREW (M16-2.00 X 150MM, 10.9) USE LOCTITE 277 OR EQUIVALENT; SEE FOOTNOTE 1
8 108-221 24 BOLT (5/8-NC X 5", SOC, GD8) USE LOCTITE 277 OR EQUIVALENT, TORQUE TO 180 FT. LB.
9 125-483 2 COMPOSITION BUSHING (2.000")
10 179-270 1 SLIDE STOP PIN
11 499-266 1 SLIDE STOP WASHER
12 105-385 1 LOCK WASHER (5/8")
13 105-358 1 BOLT (5/8-NC X 1-1/2", GD8)
NOT SHOWN:
FOOTNOTES:
1. TIGHTEN BOLTS THROUGH ACCESS HOLES ON PEDESTAL BASE
NOTE:
05 ID0036220
374
INNER BOOM
1
8
6
5
2
7
3
8 8
02 ID0036223
375
INNER BOOM
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 324-756 1 INNER BOOM
2 499-235 1 PIN WASHER
3 105-072 2 LOCK WASHER (3/8")
4 105-052 2 BOLT (3/8-NC X 1-1/4") USE LOCTITE 242 OR EQUIVALENT
5 105-385 1 LOCK WASHER (5/8")
6 105-358 1 BOLT (5/8-NC X 1-1/2", GD8) USE LOCTITE 242 OR EQUIVALENT
7 179-268 1 PIN
8 125-483 7 COMPOSITION BUSHING (2.000")
FOOTNOTES
NOTE:
02 ID0036223
376
OUTER BOOM
13
5 4
1
9
10
2
11
12
3
15 6
14
7
8
04 ID0036222
377
OUTER BOOM
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 324-757 1 OUTER BOOM
2 179-271 1 PIN
3 105-376 1 BOLT (5/8-NC X 3", GD8)
4 370-288 1 HOSE REEL GUIDE
5 106-385 2 FLG LOCKNUT (M6-1.00)
6 106-379 2 FLG LK SCREW (M6-1.00 X 20MM)
7 106-033 1 JAM NUT (1-NC)
8 106-167 1 BOLT (1-NC X 2") GRADE 5
9 105-865 2 BOLT (1/4-NC X 3/4", GD8)
10 105-079 2 LOCK WASHER (1/4)
11 348-286 1 SLIDE PAD USE EP GEAR GREASE FOR LUBRICATION
12 499-261 1 SLIDE PAD MOUNT
13 125-483 5 COMPOSITION BUSHING (2.000")
14 105-385 1 LOCK WASHER (5/8")
15 105-357 1 LOCKNUT (5/8-NC)
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0036222
378
EXTENTION BOOM
5
4
1 3
2
9
6 11
7
8
13
12
3 2
10
04 ID0036224
379
EXTENTION BOOM
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 324-758 1 EXTENSION BOOM
2 105-072 3 LOCK WASHER (3/8")
3 105-031 3 BOLT (3/8-NC X 1") USE LOCTITE 242 OR EQUIVALENT; TORQUE TO 37 FT-LBS
4 348-287 1 SLIDE PAD
5 105-197 2 BOLT (1/4-NC X 1")
6 105-079 2 LOCK WASHER (1/4)
7 105-078 2 NUT (1/4-NC)
8 179-274 1 HOOK PIN
9 105-053 1 NUT (3/8 NC) HEX
10 111-041 1 SWIVEL HOOK (6-TON)
11 181-965 2 SPACER
12 105-223 2 WASHER (3/8")
13 499-260 1 PIN
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0036224
380
SWING DRIVE 10
8 9
7
6
4
02 ID0036221
381
SWING DRIVE
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 499-236 1 SWING DRIVE USE 80W-90 GEAR OIL, 3 QUART CAPACITY
2 370-162 4 WASHER (.812, HARDENED)
3 105-320 4 BOLT (3/4-NC X 2-1/4", GD8) USE LOCTITE 277 OR EQUIVALENT; TORQUE TO 180 FT-LBS
4 499-238 1 HYDRAULIC MOTOR
5 157-041 1 O-RING (152 D70)
6 516-117 1 COUNTERBALANCE VALVE
7 105-091 4 LOCK WASHER (5/16")
8 105-178 4 BOLT (5/16-NC X 2-1/2", GD8) USE LOCTITE 242 OR EQUIVALENT
9 105-070 2 LOCK WASHER (1/2")
10 105-282 2 BOLT (1/2 - NC X 1.25", SOC) USE LOCTITE 277 OR EQUIVALENT; TORQUE TO 90 FT-LBS
FOOTNOTES
NOTE:
02 ID0036221
382
383
384
LIFT CYLINDER
9
8
7
4
3
2
9
8
7 5
5
6
3
2
04 ID0036225
385
LIFT CYLINDER
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 151-198 1 LIFT CYLINDER SEE FOOTNOTE 1
2 105-052 4 BOLT (3/8-NC X 1-1/4") USE 242 LOCTITE OR EQUIVALENT
3 105-072 4 LOCK WASHER (3/8")
4 179-269 1 PIN
5 125-483 3 COMPOSITION BUSHING (2.000")
6 179-267 1 PIN USE 242 LOCTITE OR EQUIVALENT
7 499-235 2 PIN WASHER
8 105-385 2 LOCK WASHER (5/8")
9 105-358 2 BOLT (5/8-NC X 1-1/2", GD8)
NOT SHOWN:
FOOTNOTES:
1. SEAL KIT 500-2120.
NOTE:
04 ID0036225
386
OVERLOAD
9
6
1
7
03 ID0036237
387
OVERLOAD
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 516-112 1 COUNTERBALANCE VALVE
2 153-203 1 ELBOW (06O-04N90)
3 153-202 1 ADJUSTABLE GAUGE SNUBBER
4 153-264 1 REDUCER (04N-06SF)
5 213-315 1 PRESSURE SWITCH
6 105-079 2 LOCK WASHER (1/4)
7 107-743 2 BOLT (1/4-NC X 2.75, GD5)
8 516-111 1 SENSE MANIFOLD
9 158-079 1 ORIFICE DISC (.016)
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0036237
388
4
3 5
4 5
3 2
12
7
10
9
11
12
8 12
9
11
1 12
12
05 ID0036226
389
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 151-197 1 OUTER BOOM CYLINDER SEE FOOTNOTE 1.
2 499-262 1 LIFTING LUG
3 499-235 2 PIN WASHER
4 105-385 2 LOCK WASHER (5/8")
5 105-358 2 BOLT (5/8-NC X 1-1/2", GD8) USE LOCTITE 242 OR EQUIVALENT
6 105-375 1 NUT (1-NC)
7 105-373 1 BOLT (1-NC X 3")
8 179-269 1 PIN
9 105-072 4 LOCK WASHER (3/8")
10 179-268 1 PIN
11 105-052 4 BOLT (3/8-NC X 1-1/4") USE LOCTITE 242 OR EQUIVALENT
12 125-483 5 COMPOSITION BUSHING (2.000")
NOT SHOWN:
FOOTNOTES:
1. SEAL KIT 500-2120.
NOTE:
05 ID0036226
390
EXTENSION CYLINDER
4 3
2
1
03 ID0036227
391
EXTENSION CYLINDER
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 348-297 2 TRUNNION CAP
2 105-070 4 LOCK WASHER (1/2")
3 105-121 4 BOLT (1/2-NC X 1") USE LOCTITE 242 OR EQUIVALENT; TORQUE TO 90 FT-LBS
4 499-259 1 EXTENSION BOOM CYLINDER
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0036227
392
CONTROL VALVE
9 11
1
14
15
24
17
8
10 2
6 21
20 12 22
19 13
23 18
5
16
19
4
3
06 ID0036229
393
CONTROL VALVE
06 ID0036229
394
CONTROL VALVE
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 499-237 1 HYD CONTROL VALVE SEE NOT SHOWN FOR SERVICE PARTS.
2 370-073 1 VALVE MOUNT
3 154-255 2 UNION (04O-04OFX90)
4 154-373 2 REDUCER (04O-06OF)
5 154-228 2 UNION (06O-06OFX90)
6 154-279 4 CONNECTOR (08O-10S)
7 154-270 2 CONNECTOR (12S-12O90)
8 500-294 2 PLUG (10S)
9 154-368 1 UN RUN TEE (12OFX-12O-12O)
10 154-256 2 UNION (08O-08OFX90)
11 105-170 3 BOLT (5/16-NC X 3")
12 105-091 3 LOCK WASHER (5/16")
13 105-089 3 LOCKNUT (5/16-NC)
14 154-322 1 CONNECTOR (08O-10S90)
15 155-193 1 REDUCER (10S-08SF)
16 158-076 2 FLOW RESTRICTOR (.053)
17 154-252 1 CONNECTOR (04S-04O90)
18 154-316 1 RUN TEE (04S-04O-04O)
19 150-1133 4 CONNECTOR (06O-10S)
20 158-282 1 FLOW RESTRICTOR (.047)
21 105-070 3 LOCK WASHER (1/2")
22 105-021 3 NUT(1/2-NC)
23 158-283 1 FLOW RESTRICTOR (.062) INSTALL WITH SPRING SIDE UP
24 154-235 1 CONNECTOR (08S-08O90)
NOT SHOWN:
500-2034 SOLENOID ACTUATOR
500-2035 SOLENOID ACTUATOR
500-2036 SOLENOID ACTUATOR
500-2037 COIL KIT
500-2038 OUTLET COVER
499-150 BONNET SEAL KIT
500-581 PLUG SEAL KIT
500-2050 RELIEF VALVE
FOOTNOTES:
NOTE:
06 ID0036229
395
396
4
1
6
5
3
TO
ROTATION
PUMP
03 ID0036231
397
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 515-639 1 HOSE (04OFX-140"-3000)
2 154-255 1 UNION (04O-04OFX90)
3 154-230 1 BRANCH TEE (06S-04O-04O) INSTALL IN ROTATION PUMP
4 154-743 1 HOSE (04OFX90S-23"-3000)
5 117-203 1 ABRASION SLEEVE (1.00" X 143")
6 110-030 2 CABLE TIE (1/16" TO 4")
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0036231
398
PROPORTIONAL VALVE
11 3
3
2
18
1
4
15
12
14
13
6
17
14
16 16
14
19 19
10
9
10
5
7 23
8 21
22
24 20
04 ID0036235
399
PROPORTIONAL VALVE
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 499-267 1 PROPORTIONAL VALVE
2 105-178 2 BOLT (5/16-NC X 2-1/2", GD8)
3 154-270 2 CONNECTOR (12S-12O90)
4 154-269 1 CONNECTOR (12S-12O)
5 153-552 1 MANIFOLD
6 154-368 1 UN RUN TEE (12OFX-12O-12O)
7 105-070 2 LOCK WASHER (1/2")
8 105-121 2 BOLT (1/2-NC X 1")
9 154-247 2 CONNECTOR (10S-12O)
10 150-1021 2 HYDRAULIC LINE (-12)
11 159-782 1 HOSE (12OFX90S-24"-4000)
12 115-777 1 ABRASION SLEEVE (1.59" X 15"")
13 115-811 1 ABRASION SLEEVE (1.59" X 20")
14 110-030 8 CABLE TIE (1/16" TO 4")
15 150-1032 1 HOSE (12OFX-15"-3000)
16 117-720 2 ABRASION SLEEVE (1.59" X 48")
17 150-1033 1 HOSE (12OFX90L-37"-3000)
18 150-1034 1 HOSE (12OFX-51"-3000)
19 154-431 2 CONNECTOR (12O-12O)
20 153-772 2 HYD SWIVEL
21 515-082 1 HOSE (10OFX90S-60"-3000)
22 117-204 1 ABRASION SLEEVE (1.59" X 108")
23 115-755 1 ABRASION SLEEVE (1.59" X 60")
24 515-202 1 HOSE (10OFX-106"-3000)
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0036235
400
401
402
3
10 4
9 10
9
8 2
7
6
9
10
03 ID0036230
403
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 154-252 1 CONNECTOR (04S-04O90)
2 150-1029 1 HOSE (04OFX90S-16"-6000) - NEW PART
3 150-1029 1 HOSE (04OFX90S-16"-6000) - NEW PART
4 150-1029 1 HOSE (04OFX90S-16"-6000) - NEW PART
5 154-278 1 CONNECTOR (04S-04O)
6 154-279 2 CONNECTOR (08O-10S)
7 154-248 2 REDUCER STEM (04O)
8 154-272 2 REDUCER NUT (08OF)
9 117-278 3 ABRASION SLEEVE (1.00" X 14")
10 110-030 6 CABLE TIE (1/16" TO 4")
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0036230
404
5
4
7
8
6 2
03 ID0036232
405
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 159-997 1 HYDRAULIC LINE (-08)
2 515-188 1 HOSE (06OFX90S-23"-3000)
3 154-222 1 CONNECTOR (06O-08S)
4 117-672 2 ABRASION SLEEVE (1.00" X 20")
5 154-345 1 RUN TEE (06S-06O-06O)
6 515-188 1 HOSE (06OFX90S-23"-3000)
7 110-030 4 CABLE TIE (1/16" TO 4")
8 154-221 1 CONNECTOR (06S-06O)
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0036232
406
5
8 4
2
7
6
9 4
04 ID0036234
407
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 154-256 2 UNION (08O-08OFX90)
2 516-118 1 COUNTERBALANCE VALVE
3 159-995 1 HYDRAULIC LINE (-08)
4 154-233 4 CONNECTOR (08S-08O)
5 150-1030 1 HOSE (08OFX90S-155"-4000) CONNECT TO V1 PORT ON COUNTERBALANCE VALVE
6 150-1030 1 HOSE (08OFX90S-155"-4000) CONNECT TO V2 PORT ON COUNTERBALANCE VALVE
7 116-640 2 ABRASION SLEEVE (1.59" X 150")
8 110-030 4 CABLE TIE (1/16" TO 4")
9 105-1064 2 BOLT (3/8-NC X 2-3/4", SOC)
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0036234
408
3
OUTER BOOM HYDRAULICS
9
1
5
04 ID0036233
409
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 516-118 1 COUNTERBALANCE VALVE SEE FOOTNOTE 1
2 159-996 1 HYDRAULIC LINE (-08)
3 154-233 2 CONNECTOR (08S-08O)
4 159-853 1 HOSE (08OFX90L-64"-4000)
5 159-853 1 HOSE (08OFX90L-64"-4000)
6 154-284 2 CONNECTOR (08S-08O45)
7 117-693 2 ABRASION SLEEVE (1.00" X 60")
8 110-030 4 CABLE TIE (1/16" TO 4")
9 105-1064 2 BOLT (3/8-NC X 2-3/4", SOC)
NOT SHOWN:
FOOTNOTES:
1. V1 INSIDE / V2 OUTSIDE
NOTE:
04 ID0036233
410
PENDANT
12
5
4
11
8
9
3 2
10
1
6
04 ID0036238
411
PENDANT
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 164-034 1 CASE PENDANT
2 325-344 1 PENDANT BACK PLATE
3 700-958 1 PENDANT - 8 FUNCTION
4 499-431 1 TRIGGER, PENDANT
5 106-048 2 LOCKNUT (#10-24)
6 107-781 3 HEX SCREW (#10-24 X 5/8")
7 499-271 6 TOGGLE SWITCH (DPDT)
8 213-386 1 TOGGLE SWITCH (ON/OFF)
9 213-387 1 TOGGLE SWITCH (SPDT)
10 499-273 8 TOGGLE BOOT
11 217-406 1 POTENTIOMETER
12 117-206 1 EXTENSION SPRING
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0036238
412
LIMIT SWITCH
8
7
4
3
6
5
10
03 ID0036236
413
LIMIT SWITCH
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 213-384 1 LIMIT SWITCH
2 325-342 1 SWITCH MOUNT
3 325-341 1 SWITCH MOUNT
4 105-053 2 NUT (3/8 NC) HEX
5 105-031 2 BOLT (3/8-NC X 1")
6 105-118 2 WASHER (3/8")
7 105-079 2 LOCK WASHER (1/4)
8 105-865 2 BOLT (1/4-NC X 3/4", GD8)
9 325-340 1 BRACKET, WEATHER PACK
10 105-836 4 FLG LK BOLT (1/4-NC X 1/2")
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0036236
414
ELECTRICAL COMPONENTS
14 15
1
12
9
11
13
6 8
4
2
3
10 7
02 ID0149600
415
ELECTRICAL COMPONENTS
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 349-589 1 PROPORTIONAL MOUNT
2 213-316 1 PROPORTIONAL AMPLIFIER
3 214-416 1
4 105-079 4 LOCK WASHER (1/4)
5 115-355 2 GROMMET (1-3/8")
6 329-592 1 COVER
7 106-380 2 FLG LK SCREW (M8-1.25 X 16MM)
8 116-325 3 GROMMET (.362")
9 106-386 2 FLG LOCKNUT (M8-1.25)
10 105-174 4 BOLT (1/4-NC X 1/2")
11 213-314 1 TERMINAL BLOCK, 22 STA
12 105-121 4 BOLT (1/2-NC X 1")
13 106-367 2 SCREW (#6-32 X 1/2" PLPS SS)
14 105-070 4 LOCK WASHER (1/2")
15 105-021 4 NUT(1/2-NC)
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0149600
416
417
418
NOTES:
ID0134963
419
ACCESSORIES
420
3
2
4
8
6
9 10
11
10 ID0109085
421
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1. 259-195 1 VISCOSITY FUNNEL
2. 259-196 1 VISCOSITY CUP
3. 259-804 AR BENTONITE, QUIK-GEL (50 LB)
4. 259-805 AR LIQUID POLYMER, EZ-MUD (5 GAL)
5. 259-807 AR BENTONITE, BORE-GEL (50 LB)
6. 259-808 AR VISCOSIFIER, LIQUI-TROL (5 GAL)
7. 259-809 AR POWDER POLYMER, QUIK-TROL (20 LB)
8. 259-810 AR WET AGENT, CON-DET (5 GAL)
9. 259-821 AR 'PAC-R' FILTRATION CONTROL
10. 259-822 AR 'BARAZAN D+' VISCOSIFIER
11. 259-832 AR 'NO SAG' (20# BOX/10-2#BAGS)
NOT SHOWN:
191-158 1 DRILLING FLUID TEST KIT
259-487 1 SHEAROMETER
FOOTNOTES:
NOTE:
10 ID0109085
422
8 13
4 2 14
10
3
1 12
15
7
5
11
9
04 ID0225387
423
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
1 115-156 1 REDUCER (08N-06NF)
2 300-8709 1 COIL MOUNT
3 214-548 1 COLLECTOR RING
4 300-5431 1 SWIVEL TORQUE BRACKET
5 150-2732 1 CONNECTOR (24S-32J90 SPECIAL)
6 106-547 2 SCREW (M12-1.75 X 40MM,10.9)
7 106-709 2 FLG LK NUT (M12-1.75)
8 150-2670 1 WATER SWIVEL USE SWIVEL SEAL KIT 500-2033
9 106-332 1 SCREW (M10-1.50 X 70MM)
10 106-387 2 FLG LOCKNUT (M10-1.50)
11 300-8211 1 HEAT SHIELD
12 106-045 4 BOLT (5/16-NC X 1-3/4")
13 105-688 4 SCREW (M6-1.00 X 35MM)
14 105-693 1 ALLIGATOR CLIP .312" X 2.343"
15 358-855 1 PACF-OFF FITTING
FOOTNOTES:
NOTE:
04 ID0225387
424
425
426
PIPE BOX
JT100
04 ID0068651
427
PIPE BOX
JT100
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
303-941 PIPE BOX ASS'Y INCLUDES REF NO.'S 1, 3 & 4
1 369-694 1 PIPE BOX
2 348-091 1 PIPE BOX LIFT MOUNT
3 303-943 2 PIN
4 303-942 5 PIN
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0068651
428
PIPE BOX
AT100
1
2
02 ID0251134
429
PIPE BOX
AT100
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
190-1486 PIPE BOX ASS'Y INCLUDES REF NO.'S 1, 3 & 4
1 301-1016 1 PIPE BOX
2 301-1022 1 PIPE BOX LIFT MOUNT
3 301-1461 2 PIN
4 301-1462 5 PIPE BOX PIN
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0251134
430
NOTES:
ID0134963
431
MISCELLANEOUS
ID0135063
432
1/4 12 16 8 11 20 27
5/16 25 34 15 20 45 60
3/8 40 54 25 34 75 100
Size Hex nut, or bolt tapped into hex Hex top deformed locknut Flange nut, locknut, or bolt tapped
nut, or d&t hole into flange nut or d&t* hole
1/4 14 19 10 14 24 33
5/16 30 40 18 25 50 70
3/8 55 73 35 50 90 125
Size Class 4.8 Class 8.8 and 9.8 Class 10.9 Class 12.9
N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb N•m ft•lb
M8 12 8.5 15 11 22 16 28 20 32 24 40 30 37 28 47 35
M10 23 17 29 21 43 32 55 40 63 47 80 60 75 55 95 70
M14 63 47 80 60 120 88 150 110 175 130 225 165 205 150 260 190
M16 100 73 125 92 190 140 240 175 275 200 350 225 320 240 400 300
M18 135 100 175 125 260 195 330 250 375 275 475 350 440 325 560 410
M20 190 140 240 180 375 275 475 350 530 400 675 500 625 460 800 580
M22 260 190 330 250 510 375 650 475 725 540 925 675 850 625 1075 800
M24 330 250 425 310 650 475 825 600 925 675 1150 850 1075 800 1350 1000
M27 490 360 625 450 950 700 1200 875 1350 1000 1700 1250 1600 1150 2000 1500
M30 675 490 850 625 1600 950 1650 1200 1850 1350 2300 1700 2150 1600 2700 2000
M33 900 675 1150 850 1750 1300 2200 1650 2500 1850 3150 2350 2900 2150 3700 2750
M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2750 4750 3500
Do not use these values if a different torque value or tightening procedure is given for specific application.
Torque values listed are for general use only. Check tightness of fasteners periodically.
Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical
property class fasteners.
Fasteners should be replaced with the same or higher property class. If higher property class fasteners are
used, these should only be tightened to strength of original.
Make sure fastener threads are clean and that the threads are properly started. This will prevent them from
cross threading or galling when tightened.
Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.
Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.
LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.
434
Bolt Size Bolt Cylinder Repair Kit Torque (ft•lb) Torque (N•m)
(inch) Part No. Part No.
As a general rule:
IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair
kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.
435
SAE & ORS Hydraulic Fitting Replacement O-Ring
Chart
1/16 1 NA NA NA NA
1/8 2 5/16 - 24 NA NA NA
3/16 3 3/8 - 24 NA NA NA
5/16 5 1/2 - 20 NA NA NA
2 32 2-1/2 - 12 NA NA NA
2-1/2 40 3 - 12 NA NA NA
3 48 3-1/2 - 12 NA NA NA
Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per
inch.
NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications
SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part
and an angular surface at the mouth of the female port.
ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat
parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface
436
JT100
Related Publications
Component Ass’y P/N
Model:
JT100 ..................... Parts Manual .................................................................... ............. 053-1232
JT100 ..................... Operators Manual ............................................................ ............. 053-1348
JT100 ..................... Repair Guide (Service Manual) ....................................... ............. XXX-XXX
JT100 ..................... Technical Supplement ..................................................... ............. 053-1352
JT100 ..................... Special Tools Guide ......................................................... .............. 052-901
Engine:
Deutz ..................... Operators Manual - TCD2013L062V ........................ 194-892 ....... 053-1053
Deutz ..................... Problem Diagnosis Guide ................................................ .............. 050-555
Deutz ..................... Sales & Service Directory ................................................ .............. 050-556
Filters
Engine:
Air Filter Parts Ass’y ......................................................................................................... 194-672
Element (primary) ........................................................................................... 500-1086
Element (safety) .............................................................................................. 500-1087
Oil Filter Element (spin-on) - Deutz ................................................................................. 500-1082
Fuel Filter Element (pre-filter, cartridge) - Deutz .............................................................. 500-1083
Element (primary, spin-on) - Deutz .............................................................. 500-1084
Hydraulic:
Oil Filter Element (cartridge), Pall (HC9104FKS8H) - Charge ......................................... 153-375
Element (1-1/2-UNF, spin-on, Replacement) .................................................. 153-792
Element (1-1/2-UNF, spin-on, Break-In) .......................................................... 153-791
Oil Strainer (2-1/2-UN-20SF) ........................................................................................... 159-432
Water {H2O}:
Water Strainer (2.250” x 7.0”) - Y-Strainer ....................................................................... 159-239
Strainer (4.000” x 9.0”) - Y-Strainer ...................................................................... 159-490
Optional Kits
O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................. 190-051
O-ring Repair Kit - Field Service (46 different O-rings) .................................................... 190-052
Ver.03 ID0226718
437
Publication Information:
Parts Manual No.: _____-_____ Model: __________
Describe change requested (if possible, include copy of publication page with changes marked.):
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
Thank you for taking the time to submit this request. We will contact you if further information is
needed to process your request.
ID0135001
438
439
ID0040564
440
ID0135281