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Technical Data: Concentrate Control Valve Applications, Priming Connections, and Trims

The document provides information on concentrate control valves (CCVs) used in foam systems, including their applications, priming connections, and trim components. CCVs are positive shut-off valves that allow foam concentrate to flow when there is water flow in the sprinkler system. Standard systems use the riser valve trim for priming while wet systems require a separate priming connection. Listings and approvals, specifications, materials, ordering information, installation, operation, and maintenance are also covered.

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Ahmed Elbarbary
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0% found this document useful (0 votes)
65 views6 pages

Technical Data: Concentrate Control Valve Applications, Priming Connections, and Trims

The document provides information on concentrate control valves (CCVs) used in foam systems, including their applications, priming connections, and trim components. CCVs are positive shut-off valves that allow foam concentrate to flow when there is water flow in the sprinkler system. Standard systems use the riser valve trim for priming while wet systems require a separate priming connection. Listings and approvals, specifications, materials, ordering information, installation, operation, and maintenance are also covered.

Uploaded by

Ahmed Elbarbary
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Page 1 of 6

CONCENTRATE CONTROL
VALVE APPLICATIONS,
TECHNICAL DATA PRIMING CONNECTIONS, AND
TRIMS
The Viking Corporation, 210 N Industrial Park Drive, Hastings MI 49058
Telephone: 269-945-9501 Technical Services: 877-384-5464 Fax: 269-818-1680 Email: [email protected]
Visit the Viking website for the latest edition of this technical data page www.vikinggroupinc.com

1. GENERAL DESCRIPTION
The Halar® Coated Concentrate Control Valve (CCV) is utilized in Viking foam systems as a positive shut-off valve for the foam
concentrate supplied either from a bladder tank or a foam pump. The CCV valve opens automatically when there is a water flow in
the sprinkler system. This allows concentrate to flow through the proportioning device to create foam solution.
A. Standard Foam Deluge, Foam Preaction, and Foam Flow Control Systems (See Figure 4)
The CCV valve is a straight through Halar® coated deluge. The priming connection can be part of the riser control valve trim,
(conventional deluge or flow control trim). When the priming connection to the CCV is located on the primary riser valve trim, the
priming supply connection to the CCV is located prior to the release trim. The actual supply inlet to the CCV should be connected
to an open connection port on the cover of the deluge or flow control valve. The 1/2” pipe plugs installed in the cover of the
deluge or flow control valve may be removed and piping from the valve cover can be connected to the priming chamber of the
CCV or an outlet can be created prior to the release device (solenoid or pneumatic actuator) on the valve trim. When the deluge
or flow control valve activates, the priming water in the deluge or flow control valve and the CCV are released simultaneously
allowing both valves to open. Priming water pressure will be drained through the deluge or flow control valve trim. The valves
will remain open until the system is reset. Refer to design data pages for re-setting instructions.
B. Wet Foam Systems (See Figure 3)
The CCV valve is a straight through Halar® coated deluge or flow control valve. Where the CCV is used in conjunction with a wet
foam system a separate primary priming connection is required. The separate priming connection will consist of a ½” ball valve,
½” “Y” strainer, 1/8” restricted orifice, ½” spring loaded check valve, and Pressure Operated Relief Valve (PORV). The priming
water supply to the CCV is taken upstream of the riser control valve. The priming supply feeds through the system to the priming
chamber of the CCV. The sensing side of the PORV is connected to the alarm connection of the Alarm Valve. When water flow
is present through the sprinkler riser, water flows from the alarm connection to the sensing side of the PORV, the PORV opens
which drains the CCV priming chamber allowing it to open. Foam concentrate will discharge from the CCV to the proportioning
device until water pressure is removed from the sensing side of the PORV. Note that the PORV ½” drain will operate when the
system is activated. The PORV must be piped to an open drain.

2. LISTINGS AND APPROVALS


UL Listed - Deluge Valve EX2006
FM Approved - FM5130, 1020
LPCB
Refer to the individual technical data sheets for the components within the system.

3. TECHNICAL DATA
3.1 Specifications:
Refer to individual component techincal data pages for PORV, Pressure Switch, Solenoid Valve, and Deluge Valves.

3.2 Material Standards:


Refer to individual component technical data page.


Form No. F_102321 Rev 22.1 February 1, 2022 new form
Page 2 of 6
CONCENTRATE CONTROL
VALVE APPLICATIONS,
TECHNICAL DATA PRIMING CONNECTIONS, AND
TRIMS
The Viking Corporation, 210 N Industrial Park Drive, Hastings MI 49058
Telephone: 269-945-9501 Technical Services: 877-384-5464 Fax: 269-818-1680 Email: [email protected]
Visit the Viking website for the latest edition of this technical data page www.vikinggroupinc.com

3.3 Ordering Information:


Table 3.3.1: Ordering Information

HALAR® COATED CONCENTRATE CONTROL VALVES TRIM KIT PART


NUMBERS
Valve Valve Deluge Part Valve Size Inlet Outlet Pipe O.D. Flange Friction Cv Shipping Galvanized Brass
Style Model No. Nominal Type Type Actual Drilling Loss* Factor Weight & Brass only

11/2" 129/32” 7 ft. 36 lbs.


F-2 12127Q/B Grooved Grooved -- 66 12848-1 12848-2
(DN40) (48.3 mm) (2.1 m) (16.3 kg)

2" 23/8” 13 ft. 36.5


F-2 12058Q/B Grooved Grooved -- 93 12848-1 12848-2
(DN50) (60.3 mm) (3.9 m) (16.5 kg)
21/2" 27/8” 12 ft. 66 lbs.
F-2 12404Q/B Grooved Grooved -- 155
(DN65) (73 mm) (3.6 m) (30 kg)
Straight 12 ft. 66 lbs.
F-2 12730Q/B DN65 Grooved Grooved 76 mm -- 155
Through (3.6 m) (30 kg)
3" 31/2” ANSI B16.42 12 ft. 82 lbs.
F-2 12015Q/B Flanged Flanged 228 12929-1 12929-2
(DN80) (88.9 mm) Class 150 (3.6 m) (37 kg)
3" 31/2” ANSI B16.42 12 ft. 73 lbs.
F-2 12019Q/B Flanged Grooved 228
(DN80) (88.9 mm) Class 150 (3.6 m) (33.1 kg)

3” 12 ft. 64 lbs.
F-2 12023Q/B Grooved Grooved 88.9 mm 228
(DN80) (3.6 m) (29 kg)
* Expressed in equivalent length of pipe based on Hazen & Williams Formula C=120.

4. INSTALLATION
Refer to specific technical data sheets, acceptable installation standards, codes and Authority Having Jurisdiction for additional
installation, operation and maintenance instructions.

5. OPERATION
Refer to individual component technical data page.

6. INSPECTIONS, TESTS AND MAINTENANCE


NOTICE
The owner is responsible for maintaining the fire protection system and devices in proper operating condition. For
minimum maintenance and inspection requirements, refer to recognized standards such as those produced by
NFPA, LPC, and VdS which describe care and maintenance of sprinkler systems. In addition, the Authority Having
Jurisdiction may have additional maintenance, testing and inspection requirements which must be followed.

WARNING
Any system maintenance or testing that involves placing a control valve or detection system out of service may
eliminate the fire protection of that system. Prior to proceeding, notify all Authorities Having Jurisdiction. Consideration
should be given to employment of a fire patrol in the affected area.

It is imperative that the system is inspected and tested on a regular basis. The frequency of the inspections may vary due to
contaminated or corrosive water supplies and corrosive atmospheres. In addition, the alarm devices or other connected equipment
may require more frequent inspections. Refer to the technical data, system description, applicable codes and Authority Having

Form No. F_102321 Rev 22.1 February 1, 2022


Page 3 of 6
CONCENTRATE CONTROL
VALVE APPLICATIONS,
TECHNICAL DATA PRIMING CONNECTIONS, AND
TRIMS
The Viking Corporation, 210 N Industrial Park Drive, Hastings MI 49058
Telephone: 269-945-9501 Technical Services: 877-384-5464 Fax: 269-818-1680 Email: [email protected]
Visit the Viking website for the latest edition of this technical data page www.vikinggroupinc.com

Jurisdiction for minimum requirements.

7. AVAILABILITY
The product is available directly from Viking and official distributors only.
Americas: EU: Asia Pacific (APAC) Main Office:
The Viking Corporation Viking S.A. The Viking Corporation (Far East) Pte. Ltd.
5150 Beltway SE 21, Z.I, Haneboesch 69 Tuas View Square
Caledonia, MI 49316 L–4562 Differdange / Niederkorn Westlink Techpark, Singapore 637621
Tel.: (800) 968–9501 Tel.: +352 58 37 37 – 1 Tel: (+65) 6 278 4061
Fax: 269–818–1680 Fax: +352 58 37 36 Fax: (+65) 6 278 4609
Technical Services: 1–877–384–5464 vikinglux@viking–emea.com [email protected]
[email protected]

8. GUARANTEE
For details of warranty, refer to Viking’s current list price schedule or contact Viking directly.

Table 2: Priming Line Connection Package (PN 10985) Components

3 REF. DESCRIPTION

1 1/2” Pressure Operated Relief Valve (PORV)


1
2 1/8” Restricted Orifice
2
3 1/2” Swing Check Valve
4 1/2” Y-Strainer
5 1/2” Ball Valve

Figure 1 - Priming Connection Package Components


NOTE: All components shown here are included with the Priming Connection Package (PN 10985)

Form No. F_102321 Rev 22.1 February 1, 2022


Page 4 of 6
CONCENTRATE CONTROL
VALVE APPLICATIONS,
TECHNICAL DATA PRIMING CONNECTIONS, AND
TRIMS
The Viking Corporation, 210 N Industrial Park Drive, Hastings MI 49058
Telephone: 269-945-9501 Technical Services: 877-384-5464 Fax: 269-818-1680 Email: [email protected]
Visit the Viking website for the latest edition of this technical data page www.vikinggroupinc.com

VERTICAL HORIZONTAL

NOTE 3 13

5
6 1
10
13 6 2 12
7 6 9
3 6
5 6 7
7 NOTE 1
3 NOTE 2 6
12 1
10 4
2 8 4 6
9 NOTE 1 8
6
4 6
NOTE 2 4 7 6 NOTE 3
11
11

Figure 2 - Straight Through CCV Valve Trim


NOTE: 1-1/2” & 2” (DN40 & DN50) Shown; 2-1/2” & 3” (DN 65 &DN80) Also available

Table 1: CCV and Trim Components and Material Identification


MATERIAL
SIZE
REF. DESCRIPTION G = Galvanized, B = Brass, ST = Stainless steel
(INCH)
On Galvanized Trim On Brass Trim
1 1/4 X 1-1/2 NIPPLE G B
2 1/2 X 1-1/2 NIPPLE G B
3 1/2 X 2 NIPPLE G B
4 3/4 X 2 NIPPLE B B
5 1/4 PLUG G B
6 1/2 1/2 PLUG ST B
7 3/4 3/4 PLUG B B
8 3/4 3/4 ELBOW B B
9 1/2 1/2 UNION G B
10 1/2 X 1/4 X 1/2 TEE G B
11 3/4 SHUTOFF VALVE - -
12 1/4 SIDE OUTLET VALVE - -
13 1/4- WATER GAUGE - -

Note 1: Field pipe to hydraulic release of system control valve or PORV as determined by system type.
Note 2: Foam concentrate inlet from bladder tank.
Note 3: To foam proportioner device.

Form No. F_102321 Rev 22.1 February 1, 2022


Page 5 of 6
CONCENTRATE CONTROL
VALVE APPLICATIONS,
TECHNICAL DATA PRIMING CONNECTIONS, AND
TRIMS
The Viking Corporation, 210 N Industrial Park Drive, Hastings MI 49058
Telephone: 269-945-9501 Technical Services: 877-384-5464 Fax: 269-818-1680 Email: [email protected]
Visit the Viking website for the latest edition of this technical data page www.vikinggroupinc.com

PRESSURE SWITCH (FM Halarâ COATED


REQUIREMENT ONLY) CONCENTRATE
CONTROL VAVLE

TO
PROPORTIONING
DEVICE
FROM FOAM
SUPPLY

DRAIN
1/2" BALL VALVE PRESSURE
(PRIMING VALVE- OPERATED RELEASE
NORMALLY OPEN) VALVE (P.O.R.V.)

PROPER PORV INSTALLATION

TO OPEN TRIP PORT (FROM INLET (FROM PRIMING


DRAIN ALARM LINE OF CHAMBER OF THE
RETARD CONCENTRATE
THE ALARM
CHAMBER CONTROL VALVE)
VALVE)

1/2 " SWING OUTLET TO OPEN


CHECK VALVE DRAIN
FROM ALARM
VALVE

RESTRICTED
ORIFICE

1/2" "Y"
STRAINER Note: PN 10985 includes
all items within dotted box.
Refer to Figure 1
FROM WATER SUPPLY BELOW
WATER SUPPLY CONTROL 1/2" BALL VALVE
VALVE. MUST INCLUDE (PRIMING VALVE -
SEPARATE PRIME SUPPLY NORMALLY OPEN)
FROM MAIN VALVE

Figure 3 - Wet Pipe Foam Systems

Form No. F_102321 Rev 22.1 February 1, 2022


Page 6 of 6
CONCENTRATE CONTROL
VALVE APPLICATIONS,
TECHNICAL DATA PRIMING CONNECTIONS, AND
TRIMS
The Viking Corporation, 210 N Industrial Park Drive, Hastings MI 49058
Telephone: 269-945-9501 Technical Services: 877-384-5464 Fax: 269-818-1680 Email: [email protected]
Visit the Viking website for the latest edition of this technical data page www.vikinggroupinc.com

PRESSURE SWITCH
(FM REQUIREMENT ONLY)
MUST BE PURCHASED
SEPARATELY.

TO CONCENTRATE
FROM FOAM
CONTROLLER SUPPLY
(PROPORTIONER) DRAIN

PIPING
PROVIDED BY
OTHERS

PREFERRED
CONNECTION
LOCATION
TO BLADDER
TANK

FROM
WATER
SUPPLY

Figure 4 - Deluge and Preaction Systems

Form No. F_102321 Rev 22.1 February 1, 2022 new form

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