FENDT Vario-Terminal

Operating Manual
Nr. 548.GB.40B.0
EUROPROFI
JUMBO
mit LBS-Control
FENDT Vario-Terminal
LBS WITH FENDT VARIO
GB
GENERAL DESCRIPTION
Table of content
10. System setup ............................................................ 24 Appendix ......................................................................... 43
LBS operation ................................................................. 25 A1. Loading wagon ........................................................ 44

A1.1 Loading moment ........................................................... 44
Miscellaneous ................................................................. 26
A1.2 Changing settings ......................................................... 44
Fendt Vario Terminal .............................................................. 26
A1.3 Automatic loading .......................................................... 44
Pöttinger LBS Control ............................................................ 26
Advantages of automatic loading: .......................................... 44
Adjust settings ....................................................................... 26
PÖTTINGER LBS CONTROL control panel .................. 44
11. Initial operation ........................................................ 27
When the wagon is full ........................................................... 44
12. WORK menu .............................................................. 29
FENDT VARIO TERMINAL control panel ....................... 44
12.7 Making settings .............................................................. 31
When the wagon is full ........................................................... 44
12.8 12.8 Operating notes .................................................... 32
Manual loading ...................................................................... 44
13. SET menu .................................................................. 34
A2. Unloading wagon ..................................................... 45
• Switch automatic loading function on and off .................. 34
A2.1 Automatic unloading (with transverse conveyor) ........... 45
• Select user language (Fig. 3) .......................................... 34
Stopping the unloading process ............................................ 45
• Change system settings .................................................. 34
A2.2 Manual unloading (with transverse conveyor) ............... 45
• Delete both daily counters ............................................... 34
A.2.3 Instructions for adjusting sensors to dosage system’s
13.1 Changing system settings in SET menu ........................ 35
drive shaft ........................................................................ 46
13.2 Changing scraper-floor settings in SET menu ............... 36
A.2.4 Instructions for Pöttinger LBS Control control panel .... 46
13.3 Making settings .............................................................. 37
A2.5 Instructions for FENDT VARIO TERMINAL ................... 46
14. DIAG menu ................................................................ 38
A3. Basic tractor equipment ......................................... 47
Exiting the DIAG menu .......................................................... 38
Terminal plan ......................................................................... 49
15. HELP menu ............................................................... 39 Plan of electrical system ........................................................ 49
Exiting the HELP menu ......................................................... 39
A4. Hydraulic control block ........................................... 50
16. MISC menu ............................................................... 40
A5. Total failure of entire electrical system .................. 50
17. Errors ......................................................................... 41
A6. External cutter operation ........................................ 51
17.1 Initial settings ................................................................. 41
Swivel cutter in: ...................................................................... 51
17.2 Error messages ...................................................... 42 Swivel cutter out: ................................................................... 51
Hydraulic plan ................................................................ 52
Welding ........................................................................... 52
548.GB.40B.0 LBS-FENDT VARIO

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GB
GENERAL DESCRIPTION
10. System setup
Vario-Terminal
LBS connection
cable Joystick
Job computer
Distributor
housing
Hydraulic connection
− See chapter entitled FIRST-TIME CONNECTION TO

Be careful with tractors with a closed hydraulic system
TRACTOR in the loader wagon manual.
JOHN-DEERE, CASE - MAXXUM, CASE - MAGNUM,
FORD SERIE 40 SLE
P T
7 LS
001-01-23
7a 7b
7a 7b
Standard position with an Be careful with tractors with a
o p e n hydraulic system c l o s e d hydraulic system

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GB
GENERAL DESCRIPTION
Electrical connection
- LBS socket at the rear of the tractor
LBS operation
Either the FENDT VARIO Terminal or the Pöttinger control panel (2)
can be used.
1. With the Pöttinger LBS Control control panel (Pos. 2)

- Connect power cable (1) to LBS socket in tractor cabin
- LBS symbol must be deactivated for this operating mode (Pos. 3a)
- See 17.1 Initial settings also
3a
2. Without the Pöttinger LBS Control control panel (Pos. 2)

Using the FENDT VARIO Terminal
- Connect terminal plug (E) to LBS socket in tractor cabin, otherwise
malfunction will result
- LBS symbol must be activated (Pos. 3c) for this operating mode
- See 17.1 Initial settings also
3c

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GB
GENERAL DESCRIPTION
Miscellaneous
Fendt Vario Terminal

This manual was written under the assumption that the operator is familiar with the terminal’s basic functions.
- Function keys (F1, F2, F3, F4, F5 and ESC)
- Knobs (potentiometer)
More information can be found in the tractor’s operating manual.
Pöttinger LBS Control

The machine has been preconfigured with the Pöttinger LBS Control. All systems will be operational as soon as the electrical system has been
connected to the tractor.
- Transfer of the program data will begin automatically when the machine is attached to the tractor for the first time.
- The machine-specific data from the attached machine’s job computer will be loaded in the tractor’s computer.
- This can take a few minutes.
- Only those functions which are available will then appear on the display, depending on the attached machine’s equipment.
If a wagon is not equipped with a transverse conveyor, the corresponding symbol will be crossed out on the display.
Adjust settings
If desired, some of the settings can be changed and therefore adjusted to actual working conditions. Though this is normally not necessary, the
process is described in detail in the SET menu chapter.
Please note!
Adjust the scraper floor’s transport speed!
The scraper-floor speeds (0-20) must be adjusted to the amount of oil transported by the hydraulic pump.
For this reason, adjustment should take place when the machine is attached to the tractor for the first time (see Changing
scraper-floor settings in SET menu chapter).

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GB
GENERAL DESCRIPTION
11. Initial operation
1. Connection of electrical system
2. Transfer of program data will start automatically

- Transfer might can a few minutes.
3. Start menu will appear on display (Fig. 1)

Wait until LBS symbol appears (Pos. 1) Fig.1
1
If LBS symbol does not appear
- Check electrical connection
- Check initial settings as described in Chapter 17, Errors (17.1)
4. Press F5
The symbol for device control will appear (Fig. 2).
The F3 key is allocated to this symbol (to the right of the display).
5. Press F3 Fig.2
A new page with symbols will appear (Fig. 2a).
We recommend that the user always activate the joystick.
Operation with joystick:

- Continue with Item 6.
Operation without joystick: Fig.2a

6. Activate joystick
Turn knob (P1) until joystick symbol appears (Fig. 2b).
- Press F1 Fig.2b
The symbol indicating joystick is activated will appear (Fig. 2c).
Fig.2c

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GB
GENERAL DESCRIPTION
7. Press F1
The symbol for the loader wagon will appear briefly,
P1
followed by the operating data for the attached device (Fig.
3).
h Daily hours of operation
h Total hours of operation
L Daily number of loads
L Total number of loads
Five menu fields will appear on the right-hand side.

WORK, SET, DIAG, HELP, MISC*)
The contents can be displayed by pressing the allocated
keys (F1 to F5).
If none of these keys are pressed, the display will
automatically switch to the WORK menu after about five
seconds.
Fig.3
ESC
When pressed once
Press this key once to return to the previous menu or page.
When pressed twice
Press this key twice to enter the menu for tractor control.
Press this key twice again to return to the previous loader-
wagon menu.

- 28 - *) See MISC menu
" WORK" MENU GB
Menu Keys
POT
pag
11
12. WORK menu

This menu permits operation of the attached loader wagon during a
job.
- Raising and lowering pickup
- Opening and closing back wall
- Switching scraper-floor drive on and off
Etc.
12.1 WORK menu is on display

Fig. WORK-1, Fig. WORK-2, Fig. WORK-3
Not all functions can be displayed simultaneously.
The book symbol means that this menu has several

pages (Fig. 11). There are a total of three pages in this
pag case. The number of the page currently displayed will be
visible in the lower right-hand corner (pag).
F5
Press this key several times to scroll through the pages until the
desired functions appear.
Examples:
- Raise and lower pickup (Fig. WORK-1)
- Open back wall (Fig. WORK-3)
ESC
Press this key once to return to the previous menu or page.
Meaning of P1, P2 and P3 symbols

The displayed value can be changed by means of the allocated knob
(potentiometer) on the right-hand side of the terminal (POT).
pag
548.DE.40B.0 LBS-FENDT VARIO

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" WORK" MENU GB
Pick up
Scraper-floor drive On / off - Raise
- Regulate conveyor speed
- Infinitely adjustable from 0 to 100 Pick up
- Lower
Loading moment
- % of maximum Automatic unloading
- ON / OFF
Unloading moment
- % of maximum Back wall
- Close
Load percentage
- Current load on loading system Book symbol
- % of maximum - Proceed to next page
Articulated drawbar
- Raise wagon
Articulated drawbar
- Lower wagon
Cutter
- Swivel in
Cutter
- Swivel out
Book symbol
- Proceed to next page
Activated function
- Indicates that cutter has not been
Information swiveled in
Symbols will be displayed for
the following:
• Cutter Back wall
- When swiveled out - Open
• Automatic loading
- When on Scraper-floor advance
• Full display - Direction of transport conveyor is
forward
- When loading space
is full
• Back wall Proportioning rollers
- To switch drive on and off
- When open
• Transverse conveyor
Back wall
- When transverse
conveyor is in the - Close
operational position
Book symbol
- Proceed to next page (page 1)

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" SET" MENU GB
12.2 Loading moment:

• This parameter is effective during automatic loading of the wagon
only.
• When the load percentage exceeds the set limit, the Load scraper
floor function will be triggered automatically (KR).
• Standard setting: 55
This setting can be raised when the feed is dry.
This setting can be lowered when the feed is wet.
• Possible settings: 1 - 100
12.3 Unloading moment:

• Effective during automatic unloading only (with or without transverse
conveyor).
• If the current load percentage exceeds the set limit, the Reverse
scraper floor function will be stopped automatically (see 3.10 also).
Standard setting: 45
This setting can be raised when the feed is dry.
This setting can be lowered when the feed is wet.
• Possible settings: 1 - 100
KV KR
12.4 Minimum scraper floor switch-off time

• This parameter is effective during automatic or manual unloading KB KV-KR
only.
When the load on the system is too great, the scraper floor drive will
be stopped until
- The load decreases
- For the time period which has been set
Standard setting: 5 (0.5 sec.)
This setting should not be changed.
• Possible settings: 1 - 100 (1 = 0.1 sec.; 100 = 10 sec.)
12.5 Sensitivity of load percentage display:

• This setting controls the load percentage display’s reaction time.
It therefore influences automatic loading and unloading.
- If set too low, the system will react too sensitively and trigger a
switching operation immediately (such as scraper-floor drive on or
off).
- If set too high, the system will react too slowly, possibly triggering
a switching operation too late (such as scraper-floor drive on or
off). 12.7 Making settings
• Standard setting: 10 - Make the desired setting with the knob (P1, P2 or
This setting should not be changed. P3).
• Possible settings: 1 - 100 The new setting will be displayed in the right-hand
field only at first.
12.6 Scraper-floor advance time (KV): - Press F2, F3 or F4.
• Effective during automatic unloading only. The new setting will be transferred to the left-hand
field and will be in effect immediately.
Before the proportioning rollers begin to turn
- The scraper floor will transport the load forward (KV)
Note:
- Until the set time has expired.
All loader wagon-specific settings are saved
• Possible settings: 0 - 1 sec.
permanently and will remain in effect after a power
• Factory setting: 0.5 sec. (wagon with proportioning rollers) failure!
• Factory setting: 0.0 sec. (wagon without proportioning rollers)

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" WORK" MENU GB
12.8 12.8 Operating notes Automatic loading:

Press this key to turn automatic loading on and
Raise pickup: off.
The pickup will move upward as long as this key When automatic loading is active, this symbol
is held down. will appear on the display.
(See 3.9.1 also.)
Lower pickup:
After this key is pressed briefly, the pickup will
begin to move downward and will remain in a Automatic unloading (without transverse
floating position. The integrated control lamp will conveyor)
light up.
Press this key for three seconds.
- Automatic unloading will then be switched on
or off.
Raise articulated drawbar: When automatic unloading is active, this triangle
The front of the loader wagon will be raised will appear next to the symbol.
hydraulically as long as this key is held down. This symbol will also appear for informational
purposes.
Lower articulated drawbar:

The front of the loader wagon will be lowered Automatic unloading, transport to left
hydraulically as long as this key is held down. (with transverse conveyor):
Press this key briefly
Swivel cutter in: or off.
The cutter bar will swivel into the conveyor channel When automatic unloading is active, this triangle
as long as this key is held down. will appear next to the symbol.
Note: Automatic unloading can be switched on
with this key when a transverse conveyor is
present and in the operational position only.
Swivel cutter out: This symbol will also appear for informational
The cutter bar will swivel out of the conveyor purposes.
channel without pressure as long as this key is
held down.
If the cutter bar has not been swiveled in
completely, the integrated control lamp will light Automatic unloading, transport to right
up. (with transverse conveyor):
or off.
STOP:
When automatic unloading is active, this triangle
Press this key briefly to will appear next to the symbol.
- Switch off all functions Note: Automatic unloading can be switched on
- Stop the opening of the rear wall at any position with this key when a transverse conveyor is
This key is functional in all present and in the operational position only.
operating modes, even This symbol will also appear for informational
when the joystick was not purposes.
activated at the system
startup.
Proportioning rollers:
- The proportioning-roller drive will then be
switched on or off.
STOP Note: The back wall must be open.

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" WORK" MENU GB
Transverse conveyor, transport to left: Scraper-floor drive on / off

This symbol is displayed with wagons with When loading the wagon, the scraper-floor drive can be started manually
transverse conveyors only. at any time, even if automatic loading has been activated.
- In the WORK menu - Proceed to page 3 (pag) in the WORK menu.
- Page 4 (pag) - Start the scraper-floor drive with the knob (1) and adjust the transport
Press this key briefly speed.
- The transverse conveyor drive will then be - Infinitely adjustable from 0 - 100.
switched on or off.
When the direction of transport is active, this
triangle (green) will appear next to the symbol.
1
Transverse conveyor, transport to right:
This symbol is displayed with wagons with
transverse conveyors only.
- In the WORK menu
- Page 4 (pag)
- The transverse conveyor drive will then be
switched on or off. pag
When the direction of transport is active, this
triangle (green) will appear next to the symbol.
KV KR
Advance scraper floor:
The scraper floor will move forward at maximum
speed (KV) as long as this key is held down. KB KV-KR
Open back wall:

The back wall will open for as long as this key is Automatic unloading
held down. activated
This red warning symbol will appear on the display

if the back wall is not completely closed.
Close back wall:

The back wall will continue to lower as long as this
key is held down.
The back wall will lower slowly and under its own
weight only at first. When it reaches its lower
range (opening of approximately 10 cm), a
hydraulic function will be triggered and it will be
closed under pressure.
Danger! Do not stand too close.
Back wall cannot be closed:

This symbol appears when the transverse
conveyor is in its operational position only. Automatic unloading with transverse
In this case, the back wall is fixed and cannot be conveyor
lowered. - Transport to right

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" SET" MENU GB
33
F1
F2
F3
Fig.1
F5
Fig.2
13. SET menu
1. Open the initial menu (Fig. 1)
2. Press F2
- The SET menu will appear (Fig. 2)
The function selected here

With this menu, the user can will be displayed in the
WORK menu.
F1 • Switch automatic loading function on and off
- Press F1 (on / off).
Automatic loading on: A triangular symbol will appear
(Pos. 33).
Automatic loading off: The triangular symbol will
disappear.
F2 • Select user language (Fig. 3)

- Press F2.
- The menu for language selection will appear (Fig. 3).
- Select the desired language with the knob (P2).
- Press F5 to save the new setting.
• Change system settings Fig.3

F3
The user can change various settings in this menu.
- See next page.
• Delete both daily counters

F5
- Press F5 and hold it down for approximately 3 sec.
(resets counter to 0).
h = daily hours of operation
L = daily number of loads

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" SET" MENU GB
F1
F2
F3
F5
Fig.2
Fig.4
13.1 Changing system settings in SET menu
The user can change various settings in this menu.
The factory settings will be suitable for most conditions.
For more difficult or complex conditions, the system can be optimized
by adjusting certain parameters. F1
Note: Settings (numbers) which appear in red should not

be used! F2
These are limits which can result in excessive loads on
certain components during operation.
F3
The factory settings should normally not be changed; premature wear

on individual parts can be avoided in this way. F4
Descriptions of the functions: see 12.2 to 12.6

F5
1. Open SET menu (Fig. 1)
2. Press F3
Fig.5
- A warning will appear on the display (Fig. 4).
3. The next menu will appear after approximately 5 sec. (Fig. 5).
The user can change the scraper floor’s transport speed for automatic unloading in this menu.
Note: Do not use excessively high transport speeds. Otherwise, the scraper-floor drive will switch on and
off too often.
- Default setting is 30.
- See 12.4 also.
F1
The user can change the transport speed during unloading with the P1
knob.
The book symbol indicates that this menu consists of several pages F2
(Fig. 5 and 6).
1. Change the settings (Fig. 6) with the allocated knobs (P1, F3

P2 and P3)
The new setting will be shown in the right-hand field only at first.
F4
2. Press the allocated key (F2, F3 or F4) to save the new
setting.
The new setting will then appear in both fields. F5
3. Press ESC
The new settings will be in effect immediately. Fig.6

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" SET" MENU GB
13.2 Changing scraper-floor settings

in SET menu F1
F2
1. Open the SET menu (Fig. 6)
2. Press F1
- The menu for scraper-floor settings will appear (Fig. 7). F3
The user can adjust the scraper-floor speed to the amount
of oil transported in this menu.
F4
0 to 20 F5
If this adjustment is not performed properly, the scraper-floor Fig.6

drive could run too fast when set at 1 and when a hydraulic
pump is operating at full power.
For this reason, this adjustment should be

F1
made when the wagon is attached to the
tractor for the first time.
F2
Note: These settings are saved permanently and will remain
in effect after a power failure.
F3
Press F2 to select one of the two symbols
F4
and
F5
and then make the corresponding settings.
- See next page.
Fig.7

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" SET" MENU GB
13.3 Making settings

F1
Notes
• The back wall must be closed.
F2
• The loading wagon must be empty.
• Set the tractor’s rpm at approximately 2000.
• The setting process can be canceled at any time F3
with ESC.
F4
F5
Setting the scraper-floor speed at the
lowest level (Fig. 8). Fig.8
1. Set a number between 1 and 15 with the allocated

keys (F4 and F5).
- The scraper floor should still move at minimum speed.
2. Press F2
- The new setting will be saved. F1
- The display will change (Fig. 9).
F2
Setting the highest scraper-floor speed F3

(Fig. 9).
F4
3. Make a setting of 1 to 15 with the allocated keys
(F4 and F5).
- The scraper floor should move at a little less than F5
maximum speed.
Fig.9
4. Press F2
- The new setting will be saved.
5. Press ESC
The new setting will be in effect immediately.

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" DIAG" MENU GB
14. DIAG menu

F1
INFO menu
F2
F3
1. Open the DIAG menu (Fig. 10)
2. Press F5 F4
- A display will appear (Fig. 11)
This display will contain general information about
F5
- System version
- Job-computer version
- Device type. Fig.10
Note: You should have this information ready before calling
F1: Test valves
customer service.
This function is intended for use by customer-service
technicians only.
ESC
Press this key once to return to the previous page (Fig. 10).
Sensor TEST menu
1. Open the DIAG menu (Fig. 10)

2. Press F2
- A display will appear (Fig. 12)
The Status field will provide information about
• A sensor’s position
E.g. whether the cutter has been swiveled in or out
• Whether the sensor is functioning properly Fig.11
Cutter sensor as an example:
- Cutter in - status is 1
- Cutter out - status is 0
• Whether the sensor is malfunctioning
The cutter sensor is malfunctioning
- When a status of 0 is indicated whether the cutter is in or out.
1. Select a sensor
• Press F3
- Proceed to the next sensor.
• Press F4
- Return to the previous sensor.
Exiting the DIAG menu

• Press ESC
Fig.12

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" DIAG" MENU GB
Joystick TEST menu

1. Press F1
- A display showing the joystick’s keys will appear (Fig. 14).
2. Press a key on joystick (Fig. 16)
- The symbol (switching function) allocated to this key will
appear.
15. HELP menu Fig.14
1. Open the HELP menu (Fig. 13)
2. Press F1
- A menu showing all the symbols of the joystick’s allocated keys will
appear (Fig. 15).
• Press ESC
Press this key once to return to the previous page (Fig. 13).
Exiting the HELP menu

Press ESC
Fig.13
Fig.15
Fig.16

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" MISC" MENU GB
16. MISC menu F1
The MISC menu is not available at present. F2
These menu will have the following functions:

F3
• Creating new entries for customer data in the LBS

system F4
• Allocating the results from both counters (Fig. 1) to a

F5
certain customer
h = daily hours of operation
Fig.1
L = daily number of loads
• Printing the results
• Printing other operational data

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ERRORS GB
17. Errors
17.1 Initial settings

The LBS symbol will normally appear for approximately 5 sec. (Fig. 4,
Pos. 1).
If the LBS symbol does not appear (Fig. 1):

- This indicates an error in the FENDT VARIO Terminal
Contact the tractor manufacturer in this case.
Select LBS symbol Fig.1

- Press F5 (Fig. 1)
A window with symbols will appear (Fig. 2)
- Press F4
One of the following displays will appear (Fig. 3)
- LBS symbol (3a)
- LBS symbol (3b)
- Press F5 until the desired LBS symbol appears.

The LBS functions of the attached machines will be available the
next time the tractor is started (Fig. 4, Pos. 1).
Fig.2
Fig.4
1
Fig.3 3a
3b
3c

- 41 -
ERRORS GB
17.3 Error message on control panel

17.2 Error messages PÖTTINGER LBS CONTROL
• Three acoustic alarms

Miscellaneous
• All arrows on the bottom row of the
The hydraulic-valve function is monitored constantly by the loader
display will appear.
wagon’s computer.
Additional information will appear on
the display. This display cannot be
Valves will be shut off after: deactivated.
• Malfunction
• Cable breakage
• Short circuit
When this happens, the device might still be partially functional

Before continuing work, find out
- Which hydraulic valve is no longer functioning
- Whether this hydraulic valve performs an important function Type of error
- Whether damage to the machine could result
Defective valve (no.2)
In any case, the electronic system will not be damaged.
17.2.1 Defective valve

- See Appendix, valve no., according to table of functions, A5
17.4 Error message on FENDT VARIO Terminal
Type of defect
• Uninterrupted beeping
1. Interruption (valve connector has been disconnected or cable is
broken) • A warning message will appear on the display
2. Cable or valve coil has a short circuit to the ground
3. Cable or valve coil has a short circuit to power supply
4. Excessive temperature (valve requires too much performance)
Note:
Problems should be fixed by trained persons only!
Both of these error messages can be deactivated

- By pressing F1 or ESC
17.4.1 Identifying defective valve

- Open DIAG menu
- See 14
- Test the valves (press F1)
- See Appendix, valve no., according to table of functions, A5

- 42 -
APPENDIX GB
Appendix

- 43 -
APPENDIX GB
The wagon is full when

A1. Loading wagon • The feed presses against the lower proportioning rollers for longer than 1
second
or, with loader wagons without proportioning rollers
A1.1 Loading moment The feed presses against the back wall for longer than 1 second.
The moment of the loading system’s drive will be subjected to
constant electronic monitoring while the wagon is being
loaded (loading moment). The load’s maximum moment is
limited by the set value. If the moment reaches 55% of the
PÖTTINGER LBS CONTROL control panel
maximum (55 is the factory setting), the scraper-floor drive will
switch on automatically.
Enter the settings as percentages of the maximum moment. When the wagon is full
Maximum moment of JUMBO: 2000 Nm - The FULL display will appear.
Maximum moment of EUROPROFI: 1500 Nm - An acoustic signal will sound from the control
panel.
- The counter for the daily number of loads will
A1.2 Changing settings
increase by one.
For example, when the scraper-floor drive switches on too
- The counter for the total number of loads will
often, the setting can be changed from 55 to 60.
increase by one.
A1.3 Automatic loading

FENDT VARIO TERMINAL control panel
Advantages of automatic loading:
• Resulting load is extremely compact
• Minimized clogging in conveyor channel When the wagon is full
• Prevents overloads on drive - The FULL display will appear.
• Easier on feed - The warning symbol will light up on the
dashboard (Pos. 10).
• Less work for driver
- The counter for the daily number of
• Increase in load capacity
loads will increase by one.
This is achieved through automatic control of the scraper-
- The counter for the total number of loads
floor drive. In other words, the drive is switched on and off
will increase by one.
automatically during loading.
• Press ESC
Automatic control is monitored by sensors (see A5), and
the load on the loading system is also measured constantly. - The FULL display will disappear.
At the beginning of the loading process, the load will still be
relatively small, and it will increase in size as the front
loading space fills. When a certain load size is reached, the Note:
scraper-floor drive will switch on automatically and the
load will be moved backward slightly. Switching on automatic loading is necessary
only once. As soon as the loader wagon is full,
- As a result, there will be more room available in the loading automatic loading will be deactivated
space. automatically.
- The load on the loading system will be reduced. After the loader wagon has been emptied (the FULL display will disappear),
- The scraper-floor drive will then switch off automatically. automatic loading will be activated automatically.
This process will be repeated until the entire loading space is Automatic loading will remain active even after the system has been switched
full. off and on again (e.g. after engine standstill).
The scraper floor transports the feed to the rear of the loading Hint
space as soon as
During the loading process with automatic loading, the driver can switch the
• The current load indicated exceeds the setting scraper-floor drive on and off also.
or
• The level sensor reaches the upper flap.
Manual loading
This means that the driver must switch the scraper-floor drive on and off during
loading.

- 44 -
APPENDIX GB
A2. Unloading wagon
A2.1 Automatic unloading (with transverse conveyor)

Advantages of automatic unloading:
• Fast, efficient and even unloading
• Prevents clogging and jams
• Easier on feed during unloading
This is a result of automatic control of the scraper-floor drive. In other
words, the scraper-floor drive is switched on and off automatically
during unloading.
The automatic control is monitored by sensors (see A10 also).
The automatic unloading function performs four separate

tasks consecutively.
1. Opens the back wall (on wagons without a transverse conveyor

only)
Please note: The back wall is opened completely.
2. Before the proportioning rollers begin to turn, the scraper-floor

advance (direction of transport: KV) will switch on briefly in order
to decrease the pressure of the feed on the proportioning rollers.
3. Switches on the transverse conveyor (on wagons with a transverse
conveyor only)
4. Switches on the proportioning rollers
5. Controlled unloading
Stopping the unloading process
Pushing the button to close the back wall during
unloading starts triggers the following processes:
1. The open back wall will lower slowly under its own weight
Unloading will not be interrupted when this happens.
2. When the back wall reaches the lower area (opening of
approximately 10 cm):
- The drivers for the scraper floor, proportioning rollers and transverse
conveyor will be switched off
- A hydraulic function will be triggered and the back wall will be
closed under pressure.
Danger! Do not stand too close.
A2.2 Manual unloading (with transverse conveyor)

KV KR
The driver must all perform all tasks manually (closing the back wall,
proportioning rollers, scraper floor, etc.).
Automatic safety function: In order to prevent damage to the
machine, the scraper-floor drive (direction of transport: KR) will be
KB KV-KR
switched off briefly when the load on the proportioning rollers
becomes excessive.

- 45 -
APPENDIX GB
A.2.3 Instructions for adjusting sensors to dosage system’s drive shaft

An adjustment must always be made after replacement of a job computer. The values determined during adjustment will then be transferred to the
new job computer.
Basic requirements for adjustment in all systems:
• The wagon’s loading space must be empty.
• The dosage system’s drive shaft must be in motion.
• The distance between the two sensors and the hole disk should be approximately 1-2 mm (the
shorter the distance, the better)
Please note: The sensor must not touch the hole disk, not even as a result of vibrations.
• The hole disks should run as evenly as possible.
In the event that a hole disk is deformed in such a way that the distance between it and the
sensor changes by more than 2 mm, a hammer can be used to adjust it slightly.
A.2.4 Instructions for Pöttinger A2.5 Instructions for FENDT

LBS Control control panel VARIO TERMINAL
1. Start the tractor and engage the 1. Start the tractor and engage the
power take-off shaft. power take-off shaft.
2. Switch on the LBS Control, open the 2. Switch to loader-wagon
back wall and switch on the operation with the Vario Terminal
proportioning-roller drive. - Open the back wall and switch on the proportioning-roller drive with
3. Set rpm of power take-off shaft to the joystick or via the WORK menu.
approximately 1000. 3. Set rpm of power take-off shaft to approximately 1000.
- Use the throttle; the rpm should be as constant as possible during - With the throttle; the rpm should be as constant as possible during
adjustment. adjustment.
4. Press the Traverse conveyor, transport to the right key 4. Open the DIAG menu
- Until the number 99 appears on the right-hand side of the display - Set the code 13579 (will then be red) with the P1 knob
(approximately 10 sec.; the scraper-floor speed is normally indicated
- Press F2
here).
The user will then see a special page with two numbers
- The figure saved in the job computer from the last adjustment will
now be visible on the left-hand side of the display. This figure will - The left-hand number is the value from the last adjustment procedure
be 0 with a new counter. which has been saved in the job computer. This figure will be 0 with
a new counter.
5. Press the Traverse conveyor, transport to the right key again
briefly - The right-hand number will change constantly.
- The number to the right will change to 98. This is the measured value from both sensors. In case of an error,
0 will appear.
- The number to the left will keep changing.
An error is present when the proportioning shaft does not turn or
These are the measured values from both sensors. In case of an one of the two sensors does not function properly. The error must
error, 0 will appear. then be corrected.
An error is present when the proportioning shaft does not turn or 5. Press F1
one of the two sensors does not function properly. The error must
The measured value which was just displayed will be saved, and
then be corrected.
the adjustment procedure is then complete. Hint: The user can also
6. Now press the Traverse conveyor, transport to the right key briefly press F1 several times.
for a third time
The measured value which had been displayed will be saved and
Hint: Since the measured value changes constantly, the user should
the standard display will reappear with
press the button when a relative average is being displayed.
- The load percentage on the power take-off shaft on the left-hand
side
6. Exit the menu by pressing ESC, and the machine will be ready for
- The scraper-floor speed on the right-hand side
operation.
Hint: Since the measured value changes constantly, the user should
The user can interrupt the adjustment procedure at any time by
press the button when a relative average is being displayed.
pressing ESC.
Note: The user can also begin the process at item 4 to display the
value currently saved. When the LBS Control is off, the user can
cancel the adjustment procedure in this way.

- 46 -
APPENDIX GB
A3. Basic tractor equipment
At present, few tractors are equipped with basic LBS equipment.

At the same time, a tractor can be made suitable for LBS after
purchase.
In the event of questions, please consult the manufacturer or
Pöttinger’s customer service.
Job computer
- See chapter on system setup, items 1 and 10 also.
Process control and monitoring, and communication with the
tractor user station is all performed in the job computer.
The job computer can be considered a type of black box with
the functions described in chapters 2 and 3. Only the interfaces
(plugged connections) to other system components are
explained below.
Incoming signals and valve outputs are linked to the job
computer by the distributor via chassis plugs C and B.
Information is transferred to and from the tractor through LBS
plug A.
Distributor
The cables from chassis plugs C and B do not lead directly to
the sensors and valves, as this would complicate finding
malfunctions and repairing broken cables.
Two switches are located on the top of the distributor cabinet.
Functions:
Loading-space lighting on / off
External device on / off

- 47 -
APPENDIX GB
LBS plug A
The job computer’s operating mode can be set with a coding jumper in plug A. As a result, various types of equipment can be operated with the
same job computer.
Type: EUROPROFI Jumper
Without transverse conveyor 9 - 10

With transverse conveyor 8 - 10
Without transverse conveyor, with rear control panel 7 - 9 - 10
With transverse conveyor, with rear control panel 7 - 8 - 10
Plug A Socket A
Basic LBS equipment (female) (male) Job computer
Coding pins
Analog input
CPU
LBS plug

- 48 -
Cable to the
addition-light
Cable to the
addition-
To plug C Sensor moment-3 (Jumbo)

GB
silage set
To plug B Sensor moment-2 (Jumbo)

To plug B Torque
APPENDIX
3-pol plug
To plug B RPM sensor
To plug B Cutter out key
To plug B Cutter in key
To plug C Loading-gate sensor
To plug C Cutter sensor
To plug C Back-wall switch
To plug C Proportioning-roller sensor
To plug B Scraper-floor two-stage motor
To plug C Valve, back wall
- 49 -
To plug C Valve, back wall
To plug C Valve, cutter
Cable B from the Job computer

To plug C Valve, cutter
To plug C Valve, transverse conveyor
To plug C Valve, transverse conveyor
To plug B Valve, articulated drawbar
To plug B Valve, articulated drawbar
To plug B Valve, dosage system
Plan of electrical system
To plug B Valve, pickup

To plug B Directional valve

To plug B Directional valve
Terminal plan
To plug B Valve, scraper floor loading/unloading

To plug B Valve, scraper floor advanc
APPENDIX GB
A4. Hydraulic control block
The outputs on the distributor lead to the hydraulic control block.

The control block comprises
a Basic block
b Scraper floor
c Slide valve for seat valves
d Seat-valve block
A5. Total failure of entire electrical system
In the event of a malfunction in the electrical system, the desired

hydraulic function can be performed with the aid of an emergency
mechanism.
Similarly to the table of functions (see hydraulic control block),

press the respective valve’s button for the desired function.
See the chapter on the electrohydraulic system in the loader

wagon operating manual.
1 Pickup raise
lower
2 Dosage system in
out
3 Articulated drawbar raise
lower
4 Transverse con., r in
out
5 Transverse con., l in
out
6 Cutter in
out
7 Back wall open
closed
8 Scraper floor advance
9 Scraper floor load
unload Table of functions
Automatic loading on Funktionsschaubild
off MAGNETVENTILE
MAGNETIC VALVES Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 Y9 Y10 Y11 Y12 Y13 Y14
FUNKTIONEN-PULT
FUNCTION CONTROL PANEL
heben
1 Pick-up
Y9 Y10 senken
ein
2 Dosierer
Y13 Y14 aus
heben
Y11 Y12 3 Knickdeichsel
senken
ein
Y7 Y8 4 Querförderb.re
aus
ein
Y5 Y6 5 Querförderb.li
aus
ein
6 Schneidwerk
aus
Y4 B A Y3
auf
7 Rückwand
Y2 zu
Y1 B A
Vorlauf
8 Kratzboden
laden
9 Kratzboden
entladen
ein
Ladeautomatik
aus
TD 97/98/01

- 50 -
APPENDIX GB
A6. External cutter operation
Key a)
Swivel cutter in:
The cutter bar will swivel into the conveyor channel as long as this
key is held down.
Key b)
Swivel cutter out:
The cutter bar will swivel out of the conveyor channel as long as this
key is held down.
Note:
These keys are intended for maintenance purposes.
These keys may be used when the conveyor channel is empty and the
press drive is off only.
Please follow the notes provided in the chapter on the electrohydraulic
system in the loader wagon operating manual.
NOTE: Make sure that the cutter is in acceptable

condition before swiveling it in.

- 51 -
APPENDIX GB
Welding
Disconnect the following plugged connections to protect the electronic components of the loader wagon before performing
any welding work.
• Disconnect cable from LBS Control control panel

• Unplug main LBS cable from tractor
Hydraulic plan
Pump
Pressure filter Proportioning rollers
Scraper floor
Articulated drawbar Cutter Back wall Transverse conveyor

- 52 -
Im Zuge der technischen Weiterentwicklung La société PÖTTINGER Ges.m.b.H améliore Following the policy of the PÖTTINGER
D arbeitet die PÖTTINGER Ges.m.b.H ständig
F constamment ses produits grâce au le progrès
GB Ges.m.b.H to improve their products as
an der Verbesserung ihrer Produkte. technique. C'est pourquoi nous nous réservons le droit technical developments continue, PÖTTINGER reserve
Änderungen gegenüber den Abbildungen und Be- de modifier descriptions et illustrations de cette notice the right to make alterations which must not necessarily
schreibungen dieser Betriebsanleitung müssen wir d'utilisation, sans qu'on en puisse faire découler un correspond to text and illustrations contained in this
uns darum vorbehalten, ein Anspruch auf Änderungen droit à modifications sur des machines déjà livrées. publication, and without incurring obligation to alter
an bereits ausgelieferten Maschinen kann daraus nicht Caractéristiques techniques, dimensions et poids sont any machines previously delivered.
abgeleitet werden. sans engagement. Des erreurs sont possibles. Technical data, dimensions and weights are given as
Technische Angaben, Maße und Gewichte sind unver- Copie ou traduction, même d'extraits, seulement avec an indication only. Responsibility for errors or omissions
bindlich. Irrtümer vorbehalten. la premission écrite de not accepted.
Nachdruck oder Übersetzung, auch auszugsweise, ALOIS PÖTTINGER Reproduction or translation of this publication, in whole
nur mit schriftlicher Genehmigung der or part, is not permitted without the written consent of
Maschinenfabrik Gesellschaft m.b.H. the ALOIS PÖTTINGER
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Maschinenfabrik Gesellschaft m.b.H. Tous droits réservés selon la réglementation des droits A-4710 Grieskirchen.
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De PÖTTINGER Ges.m.b.H werkt perma- La PÖTTINGER Ges.m.b.H è costantemente La empresa PÖTTINGER Ges.m.b.H se
NL I al lavoro per migliorare i suoi prodotti
E esfuerza contínuamente en la mejora
nent aan de verbetering van hun produkten in
het kader van hun technische ontwikkelingen. Daarom mantenendoli aggiornati rispetto allo sviluppo constante de sus productos, adaptándolos a la
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ALOIS PÖTTINGER
ALOIS PÖTTINGER de la autorización por escrito de
Maschinenfabrik Gesellschaft m.b.H.
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A-4710 Grieskirchen.
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Stützpunkt Nord
Wentruper Mark 10
D-48 268 Greven
Telefon: (0 25 71) 93 45 - 0
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F-68650 Le Bonhomme
Tél.: 03.89.47.28.30
Fax: 03.89.47.28.39
GEBR. PÖTTINGER GMBH

Servicezentrum
Spöttinger-Straße 24
Postfach 1561
D-86 899 LANDSBERG / LECH
Telefon:
Ersatzteildienst: 0 81 91 / 92 99 - 166 od. 169
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Operating Manual

LBS operation ................................................................. 25 A1. Loading wagon ........................................................ 44

Hydraulic plan ................................................................ 52

548.GB.40B.0 LBS-FENDT VARIO

10. System setup

− See chapter entitled FIRST-TIME CONNECTION TO

548.GB.40B.0 LBS-FENDT VARIO

1. With the Pöttinger LBS Control control panel (Pos. 2)

2. Without the Pöttinger LBS Control control panel (Pos. 2)

548.GB.40B.0 LBS-FENDT VARIO