Unit 05 - Production Analysis
Unit 05 - Production Analysis
Structure:
5.1 Introduction
Case Let
Objectives
5.2 Production and Production Function
5.3 Production Function with One Variable Input
5.4 Production Function with Two Variable Inputs
5.5 Returns to Scale
5.6 Economies of Scale
5.7 Economies of Scope
5.8 Summary
5.9 Glossary
5.10 Terminal Questions
5.11 Answers
5.12 Case Study
Reference/E-Reference
5.1 Introduction
In the previous unit, we learnt about how demand and supply interact
leading to market equilibrium. You may realise that a good can be supplied
only after it is produced. The production process involves a series of steps
to convert some raw materials and/or other inputs into a good or service. In
this unit, we will study the issues involved in the processes of production of
a good or service.
A business firm is an economic unit. It is also a production unit. Production
is one of the most important activities of a firm in the circle of economic
activity. The main objective of production is to satisfy the demand for
different kinds of goods and services of the community.
traverse rods and presented the findings to his superior. The findings
broadly indicated that various firms in the market supplied traverse rods
of different kinds with the prices of the rods varying across brands and
markets. Ramesh’s report had also observed that the demand for
traverse rods was expected to grow during the next few years due to
favourable market conditions. Ramesh’s superior discussed the report
with the head of the firm. The next day, Ramesh was informed that the
firm was now planning to increase the production of traverse rods by
increasing production capacity and by introducing new varieties of
traverse rods. Ramesh was asked by his superior to examine ways of
managing the higher production by using the available resources in a
highly efficient manner within budget constraints. This was a new
challenge for Ramesh who hadn’t carried out such an assignment in the
past.
Objectives:
After studying this unit, you should be able to:
explain the concept of production, production function and its managerial
uses
analyse short term and long term production function with illustrations
describe the various dimensions, advantages and demerits of large
scale production
Inputs
Transformation
Process Outputs
Entry into
Firms Exit of Firms
Quantities of all inputs both fixed and variable will be kept constant
and only one variable input will be varied, for example, law of
variable proportions.
Quantities of all factor inputs are kept constant and only two variable
factor inputs are varied, for example, iso-quants and iso-cost curves.
2. Long run production function – In this case, the producer will vary the
quantities of all factor inputs, both fixed as well as variable in the same
proportion, for example, the laws of returns to scale.
Each firm has its own production function which is determined by the state
of technology, managerial ability, organisational skills, etc of a firm. It may
be in the following manner:
1. The quantity of inputs may be reduced while the quantity of output may
remain same.
2. The quantity of inputs may be reduced while the quantity of output may
increase.
3. The quantity of inputs may be kept constant while the quantity of output
may increase.
If there are any improvements in the firm, the old production function is
disturbed and a new one takes its place.
Uses of production function
Though production function may appear as highly abstract and unrealistic, in
reality, it is both logical and useful. It is of immense utility to the managers
and executives in the decision making process at the firm level.
There are several possible combinations of inputs and, decision makers
have to choose the most appropriate among them. The following are some
of the important uses of production function:
1. It can be used to calculate or work out the least cost input combination
for a given output or the maximum output-input combination for a given
cost.
2. It is useful in working out an optimal and economic combination of inputs
for getting a certain level of output. The utility of employing a unit of
variable factor input in the production process can be better judged with
the help of production function. Additional employment of a variable
factor input is desirable only when the marginal revenue productivity of
The same idea has been expressed by Prof. Marshall in the following words:
“An increase in the quantity of a variable factor added to fixed factors, at the
end results in a less than proportionate increase in the amount of product,
given technical conditions”.
Assumptions of the law
Some assumptions of the law of variable proportions are as follows:
Only one variable factor unit is to be varied while all other factors should
be kept constant.
Different units of a variable factor are homogeneous.
Techniques of production remain constant.
The law will hold good only for a short and a given period.
There are possibilities for varying the proportion of factor inputs.
Let us see an illustration for better understanding.
Illustration
A hypothetical production schedule is worked out to explain the operation of
the law. Table 5.1 shows the hypothetical production schedule.
Fixed factors = 1 Acre of land + Rs 5000-00 capital. Variable factor =
labour.
Total product or output (TP): It is the output derived from all units of
factors, both, fixed & variable, employed by the producer. It is also the sum
of marginal output.
Average product or output (AP): It can be obtained by dividing total output
by the number of variable factors employed.
Marginal product or output (MP): It is the output derived from the
employment of an additional unit of a variable factor.
Trends in output
From table 5.1, one can observe the following tendencies in the TP, AP, &
MP:
1. Total output goes on increasing as long as MP is positive. It is the
highest when MP is zero and TP declines when MP becomes negative.
2. MP increases in the beginning, reaches the highest point and diminishes
at the end.
3. AP will also have the same tendencies as the MP. In the beginning MP
will be higher than AP but at the end AP will be higher than MP.
Figure 5.2 – depicts the diagrammatic representation of the output trends.
80
E
70
60
TP
50
P
Level of Output
40 Series1
Series2
30 Series3
Stage 1 Stage 2 Stage 3
20
N
10
B AP
0
MP
1 2 3 4 5 6 7 8 9 10
-10
No. of Units of variable inputs
In figure 5.2, along the X axis, we measure the amount of variable factors
employed and, along the Y axis; we measure TP, AP & MP. From the
diagram it is clear that there are three stages.
Stage number I: Law of increasing returns
The total output increases at an increasing rate (More than proportionately)
up to the point P because corresponding to this point P the MP is rising and
reaches its highest point. After the point P, MP decline and as such TP
increases gradually. In figure 5.2, Point P does not correspond to maximum
MP. The figure has to be redrawn.
The first stage comes to an end at the point where MP curve cuts the AP
curve when the AP is maximum at N.
The stage l is called the law of increasing returns on account of the following
reasons:
1. The proportion of fixed factors is greater than the quantity of variable
factors. When the producer increases the quantity of the variable factor,
intensive and effective utilisation of fixed factors become possible
leading to higher output.
2. When the producer increases the quantity of the variable factor, output
increases due to the complete utilisation of the “indivisible factors”.
3. As more units of the variable factor are employed, the efficiency of
variable factors will go up because it creates more opportunity for the
introduction of division of labour and specialisation thereby resulting in
higher output.
Stage number II: Law of diminishing returns
In this case, as the quantity of variable inputs is increased to a given
quantity of fixed factors, output increases less than proportionately. In this
stage, the TP increases at a diminishing rate as both AP & MP are declining
but they are positive. The II stage comes to an end at the point where TP is
the highest at the point E and, MP is zero at the point B. It is known as the
stage of “diminishing returns” because both the AP & MP of the variable
factor continuously fall during this stage. It is only in this stage, the firm is
maximizing its total output.
each point indicates equal level of output, the producer becomes indifferent
with respect to any one of the input combinations.
Equal product combination
Table 5.2 shows the schedule for five factor combinations.
Table 5.2: Schedule – ‘Isoquant Schedule’
Combinations Factor X Factor Y Total Output in
(Labour) Capital units
A 12 1 100
B 8 2 100
C 5 3 100
D 3 4 100
E 2 5 100
In table 5.2, all the five factor combinations will produce an equal level of
output, i.e.100 units. Hence, the producer is indifferent with respect to any
one of the factor combinations mentioned in the table.
Graphic representation
Figure 5.3 depicts the graphical representation of factor combination.
Y
12 A
Factor 8 B
X
5 C
3 D
2
E
IQ
0 X
1 2 3 4 5
Factor Y
Figure 5.3: Graphical Representation of Factor Combination
Table 5.3 shows the MRTS of X for Y, for five different combinations.
In this example, we can notice that in the second combination the producer
is substituting 4 units of X for 1 unit of Y. Hence, in this case MRTS of
X for Y is 4:1.
Generally speaking, the MRTS will be diminishing. In the table 5.3, we can
observe that as the quantity of factor Y is increased relative to the quantity
of X, the number of units of X that will be required to be replaced by one unit
of factor Y will diminish, quantity of output remaining the same. This is
known as the law of diminishing marginal rate of technical substitution
(DMRTS).
The properties of iso-quants are as follows:
1. An isoquant curve slope downwards from left to right.
2. Generally, an isoquant curve is convex to the origin.
3. No two isoproduct curves intersect each other.
4. An isoproduct curve lying to the right represents higher output and vice-
versa.
5. Always, an isoquant curve need not be parallel to other.
6. Isoquant will not touch either X axis or Y axis.
Thus, we have learnt about MRTS, DMRTS and the isoquant.
Isocost line or curve
It is a parallel concept to the budget or price line of the consumer. It
indicates the different combinations of the two inputs which the firm can
purchase at given prices with a given outlay. It shows two things: (a) prices
of two inputs (b) total outlay of the firm. Each isocost line will show various
combinations of two factors which can be purchased with a given amount of
money at the given price of each input. We can draw the isocost line on the
basis of an imaginary example.
Let us suppose that a producer wants to spend Rs. 3,000 to purchase factor
X and Y. If the price of X per unit Rs. 100 he can purchase 30 units of X.
Similarly if the price of factor Y is Rs. 50 then he can purchase 60 units of Y.
When 30 units of factor X are represented on OY – axis and 60 units of
factor Y are represented on OX- axis, we get two points A & B. If we join
these two points A and B, then we get the isocost line AB. This line
represents the different combinations of factor X and Y that can be
purchased with Rs. 3,000. Figure 5.5 depicts the isocost line.
A
3000/-
30 Units of Factor X
B
0 X
60 Units of Factor Y
Figure 5.5: Isocost Line
The isocost line will shift to the right if the producer increases the outlay
from Rs. 3,000 to Rs. 4,000. On the contrary, if the outlay decreases to
Rs. 2,000, there will be a backward shift in the position of isocost line.
The slope of the isocost line represents the ratio of the price of a unit of
factor X to the price of a unit of factor Y. In case, the price of any one of
them changes, there would be a corresponding change in the slope and
position of isocost line. Figure 5.6 depicts the change in the slope of the
isocost line with changes in any of the factors.
Rs. 3,000/-
A
Rs. 2,000/-
0 X
Factor Y
The optimal combination of factor inputs may help in either minimizing cost
for a given level of output or maximizing output with a given amount of
investment expenditure (outlay). In order to explain producer’s equilibrium,
we have to integrate isoquant curve with the isocost line. isoproduct curve
represents different alternative possible combinations of two factor inputs
with the help of which, a given level of output can be produced. On the
other hand, isocost line shows the total outlay of the producer and the prices
of factors of production.
M
E1
A
25 Units R
E Point of equilibrium
Factor “X” E2
IQ
0 X
S B N
50 Units
Factor “Y”
Figure 5.7: Producer’s Equilibrium
It is quite clear from figure 5.7 that the producer will reach the position of
equilibrium at the point E where the isoquant curve IQ (for output of 500
units) and isocost line AB are at a tangent to each other. With a given total
outlay of Rs. 5,000 the producer will be producing the highest output,
i.e. 500 units by employing 25 units of factors X and 50 units of factor Y
(assuming Rs. 2,500 each is spent on X and Y).
The price of one unit of factor X is Rs.100 and that of Y is Rs. 50; Rs.100 x
25 units of X = 2500 and Rs. 50 x 50 units of Y = 2500. The producer will
not reach the position of equilibrium either at the point E1 and E2 because
they are on a higher isocost line. Similarly, the producer cannot move to the
left side of E, because they are on a lower isocost line and 500 units of
output cannot be produced by any combination that lies to the left of E.
Thus, the point at which the isoquant is tangent to the isocost line
represents the minimum cost or optimum factor combination for producing a
given level of output. At this point, MRTS between the two points is equal to
the ratio of the prices of the inputs.
It is clear from the table that the quantity of land and labour (scale) is
increasing in the same proportion, i.e. by 1 acre of land and 2 units of labour
throughout in our example. The output increases more than proportionately
up to the point where the producer is employing 4 acres of land and 9 units
of labour. Output increases in the same proportion when the quantity of land
is 5 acres and 11 units of labour and 6 acres of land and 13 units of labour.
In the later stages, when the producer employs 7 & 8 acres of land and
15 & 17 units of labour, output increases less than proportionately. Thus,
one can clearly understand the operation of the three phases of the laws of
returns to scale with the help of the table.
Diagrammatic representation
Figure 5.7 depicts the marginal returns curve. In the figure, it is clear that the
marginal returns curve slope upwards from A to B, indicating increasing
returns to scale. The curve is horizontal from B to C indicating constant
returns to scale and from C to D, the curve slope downwards from left to
right indicating the operation of diminishing returns to scale.
II Stage
Y Constant returns
B C
10
8 III Stage
Decreasing
6 I Stage returns
Increasing returns
Marginal Returns
D
4 A
2
X
1 2 3 4 5 6 7 8
Figure 5.8: Marginal Returns Curve
very clear that the increase in the quantities of factor X and Y [scale] is small
as we go up the scale and the output is larger. The distance between each
isoquant curve is progressively diminishing. It implies that in order to get an
increase in output by another 100 units, a producer is employing lesser
quantities of inputs and his production cost is declining. Thus, the law of
increasing returns to scale is operating.
Y
P
Factor ‘Y’ Capital)
Scale Line
F 600
E 500
D 400
C
300
B
200
A
100
X
0 Factor ‘X’ (Labour)
P
Scale Line
Factor ‘Y’ (Capital)
E
D 500 units
C 400 units
B 300 units
A 200 units
100 units
0 X
Factor ‘X’ (Labour)
Y
P
Scale Line
F
Factor ‘Y’ (Capital)
E 600 units
D
500 units
C
B 400 units
A 300 units
200 units
100 units
0 X
Factor ‘X’ (Labour)
factor inputs. Prof. Cairncross points out that the internal economies are
open to a single factory or a single firm, independent of the actions of other
firms. Some of the important aspects of internal economies are as follows:
1. They arise “within” or “inside” a firm.
2. They arise due to improvements in internal factors.
3. They arise due to specific efforts of one firm.
4. They are particular to a firm and enjoyed by only one firm.
5. They arise due to increase in the scale of production.
6. They are dependent on the size of the firm.
7. They can be effectively controlled by the management of a firm.
8. They are called as “business secrets” of a firm.
Internal economies arise on account of an increase in the scale of output of
a firm and cannot be achieved unless output increases.
Kinds of internal economies
Now, let us discuss the kinds of internal economies.
Technical economies
These economies arise on account of technological improvements and their
practical application in the field of business. Economies of techniques or
technical economies are further subdivided into five heads as follows:
a) Economies of superior techniques – These economies are the result of
the application of the most modern techniques of production. When the size
of the firm grows, it becomes possible to employ bigger and better types of
machinery. The latest and improved techniques give place for specialized
production. It is bound to be cost reducing in nature, for example, cultivating
the land with modern tractors instead of using age old wooden ploughs and
bullock carts, use of computers instead of human labour, etc.
b) Economies of increased dimension – It is found that a firm enjoys the
reduction in cost when it increases its dimension. A large firm avoids
wastage of time and economizes its expenditure. Thus, an increase in
dimension of a firm will reduce the cost of production, for example, operation
of a double-decker bus instead of two separate buses.
together and derive the benefits of linked processes, for example, in dairy
farming, printing press, nursing homes, etc.
definitely raise the average productivity of a worker and reduce the cost per
unit of output.
Transport and storage economies
They arise on account of the provision of better, highly organised and cheap
transport and storage facilities and their complete utilisation. A large
company can have its own fleet of vehicles or means of transport which are
more economical than hired ones. Similarly, a firm can also have its own
storage facilities which reduce cost of operations.
Overhead economies
These economies arise on account of large scale operations. The expenses
on establishment, administration, book-keeping, etc, are more or less the
same whether production is carried out on a small or large scale. Hence,
cost per unit will be low if production is organised on a large scale.
Economies of vertical integration
A firm can also reap this benefit when it succeeds in integrating a number of
stages of production. It secures the advantage that the flow of goods
through various stages in production processes is more readily controlled.
Because of vertical integration, most of the costs become controllable costs
which help an enterprise to reduce cost of production.
Risk-bearing or survival economies
These economies arise as a result of avoiding or minimising several kinds of
risks and uncertainties in a business. A manufacturing unit has to face a
number of risks in the business. Unless these risks are effectively tackled,
the survival of the firm may become difficult. Hence, many steps are taken
by a firm to eliminate or to avoid or to minimise various kinds of risks. A
large firm secures risk-spreading advantages in either of the following four
ways or through all of them:
Diversification of output – Instead of producing only one particular
product, a firm has to produce multiple products. If there is loss in one
product, it can be made good in other products.
Diversification of market – Instead of selling the goods in only one
market, a firm has to sell its products in different markets. If consumers
in one market desert a product, it can cover the losses in other markets.
Diversification of source of supply – Instead of buying raw materials
and other inputs from only one source, it is better to purchase them from
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Managerial Economics Unit 5
different sources. If one person fails to supply, a firm can buy from
several sources.
Diversification of the process of manufacture – Instead of adopting
only one process of production to manufacture a commodity, it is better
to use different processes or methods to produce the same commodity
so as to avoid the loss arising out of the failure of any one process.
Generally speaking, the risk-bearing capacity of a big firm will be much
greater than that of a small firm. Risk is avoided when few firms
amalgamate or join together or when competition between different firms is
either eliminated or reduced to the minimum by expanding the size of the
firm.
II. External economies or pecuniary economies
External economies are those economies which accrue to the firms as a
result of the expansion in the output of the whole industry and they are not
dependent on the output level of individual firms. These economies or gains
will arise on account of the overall growth of an industry or a region or a
particular area. They arise due to benefit of localisation and specialised
progress in the industry or region. Some of the important aspects of external
economies are as follows:
1. They arise ‘outside’ the firm.
2. They arise due to improvement in external factors.
3. They arise due to collective efforts of an industry.
4. They are general, common and enjoyed by all firms.
5. They arise due to overall development, expansion and growth of an
industry or a region.
6. They are dependent on the size of industry.
7. They are beyond the control of management of a firm.
8. They are called as “open secrets” of a firm.
Stonier & Hague point out that external economies are those economies in
production which depend on increase in the output of the whole industry
rather than increase in the output of the individual firm.
Kinds of external economies
Now, let us discuss the kinds of external economies.
others in dyeing and colouring, etc. This will certainly enhance the efficiency
in the working of a firm and cut down unit costs considerably.
Economies of government action
These economies arise as a result of active support and assistance given by
the government to stimulate production in the private sector units. In recent
years, the government in order to encourage the development of private
industries has come up with several kinds of assistance. It is granting tax-
concessions, tax-holidays, tax-exemptions, subsidies, development rebates,
financial assistance at low interest rates, etc.
It is quite clear from this detailed description that both internal and external
economies arise on account of large scale production and they are benefit
to firms by reducing costs.
Economies of physical factors
These economies arise due to the availability of favourable physical factors
and environment. As the size of an industry expands, positive physical
environment may help to reduce the costs of all firms working in the
industry. For example, climate, weather conditions, fertility of the soil,
physical environment in a particular place may help all firms to enjoy certain
physical benefits.
Economies of welfare
These economies arise on account of various welfare programmes
undertaken by an industry to help its own staff. A big industry is in a better
position to provide welfare facilities to the workers. It may get land at
concessional rates and procure special facilities from the local governments
for setting up housing colonies for the workers. It may also establish health
care units, training centres, computer centres and educational institutions of
all types. It may grant concessions to its workers. All these measures would
help in raising the overall efficiency and productivity of workers.
Diseconomies of scale
When a firm expands beyond the optimum limit, economies of scale will be
converted into diseconomies of scale. Some of the main diseconomies of
scale are as follows:
are produced separately by two different firms. Such benefits may arise on
account of joint use of production facilities, joint marketing efforts, or use of
the same administrative office and staff in an organisation. Sometimes,
production of one product automatically results in the production of another
by-product leading to a reduction in average cost of production.
Illustration
A firm produces product A & B separately. Cost of producing 100 units of A
is Rs. 8000 and cost of producing 100 units of B is Rs. 5,000. If the firm
produces both products A & B jointly, in that case, its total cost would be
Rs. 10,000.
Now, one can find out saving cost by substituting the values to the above
mentioned formula.
In this case, the joint cost [10,000] is less than the sum of individual costs
[13,000]. Thus, a firm can save 30% cost if it produces both products A & B
jointly. Hence, the SC is more than zero.
Diseconomies of scope
Diseconomies of scope may be defined as those disadvantages which occur
when the cost of producing two products jointly is costlier than producing
them individually. In this case, it would be profitable to produce two goods
separately than jointly. For example, with the help of same machinery, it is
not possible to produce two goods together. It involves buying two different
machineries. Hence, production costs would certainly go up in this case.
5.8 Summary
Let us recapitulate the important concepts discussed in this unit:
In this unit, we have discussed about the meaning of production,
production function and its managerial uses. Production in economics
implies transformation of inputs into outputs for our final consumption.
Production function explains the quantitative relationship between the
amounts of inputs used to get a particular physical quantity of outputs.
The ratios between the two quantities are of great importance to a
producer to take his decisions in the production process.
There are two kinds of production functions - short run and long run. In
case of short run production function we come across a change in either
one or two variable factor inputs while all other inputs are kept constant.
The law of variable proportion explain how there will be variations in the
quantity of output when there is change in only one variable factor input
while all other inputs are kept constant. On the other hand, iso-quants
and iso-cost curves explain how there will be changes in output when
only two variable inputs are changed while all other inputs are kept
constant. Under long run production function, the laws of returns to scale
explain changes in output when all inputs, both variable as well as fixed
changes in the same proportion.
Economies of scale gives information about the various benefits that a
firm will get when it goes for large scale production. Economies of scope
on the other hand tells us how there will be certain specific advantages
when one firm produces more than two products jointly than two or three
firms produce them separately. Diseconomies of scale and
diseconomies of scope tell us that there are certain limitations to
expansion in output.
5.9 Glossary
Economies of scale: Advantages or benefits that accrue to a firm as a
result of increase in its scale of production.
Economies of scope: Benefits which arise to a firm when it produces more
than one product jointly rather than producing two items separately by two
different business units.
Isocost line: Indicates the different combinations of the two inputs which
the firm can purchase at given prices with a given outlay.
Isoquant/isoproduct curve: A curve which shows the different
combinations of the two inputs producing the same level of output.
Law of variable proportions: As the quantity of only one factor input is
increased to a given quantity of fixed factors, beyond a particular point, the
marginal, average and total output eventually decline.
Long run: Period of time wherein the producer will have adequate time to
make changes in the factor combinations.
Marginal rate of technical substitution: Rate at which a factor of
production can be substituted for another at the margin without affecting any
change in the quantity of output.
Production: Transformation of physical Inputs into physical outputs.
Production function: Technological or engineering relationship between
physical quantity of inputs employed and physical quantity of outputs
obtained by a firm.
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Managerial Economics Unit 5
Short run: Period of time in which only the variable factors can be varied
while fixed factors like plants, machineries, top management, etc. would
remain constant.
5.11 Answers
In a bid to boost its chip industry, China has also given tax breaks to
foreign companies that are looking to set up advanced manufacturing
facilities in the mainland to take advantage of lower manufacturing costs.
Discussion Questions:
1. How can mergers and acquisitions help companies to achieve
economies of scale?
2. While the above example relates to the semiconductor industry, how
could business firms achieve economies of scale in sectors such as
the food processing sector and the voice-based business process
outsourcing sector?
(Source: The Wall Street Journal, 30th December 2011)
Hint: With the help of the theoretical concepts build your views in this
case study.
References:
Benham F., (1960), Economics: A general introduction, Sir Isaac Pitman
& Sons.
Marshall, Alfred (1920), Principles of Economics, 8th edition, Macmillan &
Co.
Stonier Alfred William, & Hague Douglas Chalmers., (1980), A textbook
of economic theory, Edition 5, Longman.
E-Reference:
www.economictimes.com – retrieved on 30th December 2011