35002 Series Camflex II ™

Rotary Control Valve

Instruction Manual (Rev.F)

Baker Hughes Data Classification: Public

 THESE INSTRUCTIONS PROVIDE THE CUSTOMER/OPERATOR WITH IMPORTANT PROJECT-
SPECIFIC REFERENCE INFORMATION IN ADDITION TO THE CUSTOMER/OPERATOR’S
NORMAL OPERATION AND MAINTENANCE PROCEDURES. SINCE OPERATION AND
MAINTENANCE PHILOSOPHIES VARY, BAKER HUGHES (AND ITS SUBSIDIARIES AND
AFFILIATES) DOES NOT ATTEMPT TO DICTATE SPECIFIC PROCEDURES, BUT TO PROVIDE
BASIC LIMITATIONS AND REQUIREMENTS CREATED BY THE TYPE OF EQUIPMENT
PROVIDED.

THESE INSTRUCTIONS ASSUME THAT OPERATORS ALREADY HAVE A GENERAL

UNDERSTANDING OF THE REQUIREMENTS FOR SAFE OPERATION OF MECHANICAL AND
ELECTRICAL EQUIPMENT IN POTENTIALLY HAZARDOUS ENVIRONMENTS. THEREFORE,
THESE INSTRUCTIONS SHOULD BE INTERPRETED AND APPLIED IN CONJUNCTION WITH
THE SAFETY RULES AND REGULATIONS APPLICABLE AT THE SITE AND THE PARTICULAR
REQUIREMENTS FOR OPERATION OF OTHER EQUIPMENT AT THE SITE.

THESE INSTRUCTIONS DO NOT PURPORT TO COVER ALL DETAILS OR VARIATIONS IN

EQUIPMENT NOR TO PROVIDE FOR EVERY POSSIBLE CONTINGENCY TO BE MET IN
CONNECTION WITH INSTALLATION, OPERATION OR MAINTENANCE. SHOULD FURTHER
INFORMATION BE DESIRED OR SHOULD PARTICULAR PROBLEMS ARISE WHICH ARE NOT
COVERED SUFFICIENTLY FOR THE CUSTOMER/OPERATOR'S PURPOSES THE MATTER
SHOULD BE REFERRED TO BAKER HUGHES.

THE RIGHTS, OBLIGATIONS AND LIABILITIES OF BAKER HUGHES AND THE CUSTOMER/
OPERATOR ARE STRICTLY LIMITED TO THOSE EXPRESSLY PROVIDED IN THE CONTRACT
RELATING TO THE SUPPLY OF THE EQUIPMENT. NO ADDITIONAL REPRESENTATIONS OR
WARRANTIES BY BAKER HUGHES REGARDING THE EQUIPMENT OR ITS USE ARE GIVEN
OR IMPLIED BY THE ISSUE OF THESE INSTRUCTIONS.

THESE INSTRUCTIONS ARE FURNISHED TO THE CUSTOMER/OPERATOR SOLELY TO

ASSIST IN THE INSTALLATION, TESTING, OPERATION, AND/OR MAINTENANCE OF THE
EQUIPMENT DESCRIBED. THIS DOCUMENT SHALL NOT BE REPRODUCED IN WHOLE OR IN
PART WITHOUT THE WRITTEN APPROVAL OF BAKER HUGHES.

b | Baker Hughes Copyright 2023 Baker Hughes Company. All rights reserved.
Table Of Contents
Safety Information......................................................................................................................1
About this Manual......................................................................................................................1
Warranty......................................................................................................................................1
1. Introduction.............................................................................................................................2
2. General....................................................................................................................................2
3. Principle Of Operation...........................................................................................................2
4. Unpacking...............................................................................................................................3
5. Installation..............................................................................................................................3
6. Air Supply Piping....................................................................................................................4
7. Placing In Service...................................................................................................................4
8. Disassembly...........................................................................................................................4
8.1 Actuator Removal from Body S/A......................................................................................4
8.2 Actuator Complete Disassembly.......................................................................................5
8.3 Valve Body........................................................................................................................5
9. Maintenance............................................................................................................................7
9.1 Spring Diaphragm Replacement.......................................................................................7
9.2 Body S/A Internal Parts.....................................................................................................8
9.3 Yoke Assembly..................................................................................................................9
10. Reassembly Procedures......................................................................................................9
10.1 Spring Diaphragm Actuator.............................................................................................9
10.2 Spring Diaphragm Actuator on Body S/A........................................................................9
10.3 Handwheel Reassembly.................................................................................................10
10.4 Limit Stop Reassembly...................................................................................................10
10.5 Valve Body Reassembly.................................................................................................10
10.6 Seat Ring Alignment.......................................................................................................11
10.7 DVD Plate Reassembly..................................................................................................12
11. Actuator Stem Adjustment...................................................................................................12
12. Changing Body Position......................................................................................................13
13. Changing Actuator Action...................................................................................................14
14. Manual Actuator Option.......................................................................................................15
14.1 Disassembly Procedure..................................................................................................15
14.2 Maintenance...................................................................................................................15
14.3 Reassembly Procedure...................................................................................................15

Copyright 2023 Baker Hughes Company. All rights reserved. Masoneilan 35002 Series Camflex II Instruction Manual | c
Safety Information About this Manual
Important - Please read before installation • The information in this manual is subject to change without
prior notice.
These instructions contain DANGER, WARNING, and CAUTION
labels, where necessary, to alert you to safety related or other • The information contained in this manual, in whole or part,
important information. Read the instructions carefully before shall not be transcribed or copied without Baker Hughes’s
installing and maintaining your control valve. DANGER and written permission.
WARNING hazards are related to personal injury. CAUTION • Please report any errors or questions about the information
hazards involve equipment or property damage. Operation in this manual to your local supplier.
of damaged equipment can, under certain operational
• These instructions are written specifically for the 35002
conditions, result in degraded process system performance
Series Camflex II, and do not apply for other valves outside
that can lead to injury or death. Total compliance with all
of this product line.
DANGER, WARNING, and CAUTION notices is required for
safe operation.
Useful Period
The current estimated useful life period for the 35002 Series
Camflex II is 25+ years. To maximize the useful life of the product,
it is essential to conduct annual inspections, routine maintenance
This is the safety alert symbol. It alerts you to potential personal and ensure proper installation to avoid any unintended stresses
injury hazards. Obey all safety messages that follow this symbol on the product. The specific operating conditions will also impact
to avoid possible injury or death. the useful life of the product. Consult the factory for guidance on
specific applications if required prior to installation.

Warranty
Indicates a potentially hazardous situation which, if not avoided, Items sold by Baker Hughes are warranted to be free from defects
could result in death or serious injury. in materials and workmanship for a period of one year from the
date of shipment provided said items are used according to
Baker Hughes recommended usages. Baker Hughes reserves
the right to discontinue manufacture of any product or change
product materials, design or specifications without notice.
Indicates a potentially hazardous situation which, if not avoided,
Note: Prior to installation:
could result in serious injury.
• The valve must be installed, put into service and maintained
by qualified and competent professionals who have
undergone suitable training.

Indicates a potentially hazardous situation which, if not avoided, • All surrounding pipe lines must be thoroughly flushed to
could result in minor or moderate injury. ensure all entrained debris has been removed from the
system.
• Under certain operating conditions, the use of damaged
equipment could cause a degradation of the performance
of the system which may lead to personal injury or death.
When used without the safety alert symbol, indicates a
potentially hazardous situation which, if not avoided, could result • Changes to specifications, structure, and components used
in property damage. may not lead to the revision of this manual unless such
changes affect the function and performance of the product.
Note: Indicates important facts and conditions.

1 | Baker Hughes Copyright 2023 Baker Hughes Company. All rights reserved.
 ratings, and pneumatic actuators. The model number, size and
1. Introduction rating of the valve are shown on the serial plate. Refer to Figure
1 to identify the valve model.
The following instructions are designed to assist maintenance
personnel in performing most of the maintenance required on the
Camflex II valve and if followed carefully will reduce maintenance
time.
3. Principle of Operation
The concept of the Camflex II valve is based on an eccentrically
Baker Hughes has highly skilled Service Engineers available for rotating spherical plug contained in a free flow body design. The
start-up, maintenance and repair of our valves and component plug seating surface is joined by flexible arms to a hub which
parts. In addition, regularly scheduled training programs are slides onto a rotating shaft. The plug is free to center itself along
conducted to train customer service and instrumentation the axis of the shaft. A positive seal between plug and seat is
personnel in the operation, maintenance and application of our achieved by elastic deformation of the plug arms. The chamfered
control valves and instruments. Arrangements for these services seat ring is fixed in the valve body by a threaded retainer.
can be made through Baker Hughes products representative
or district office. When performing maintenance use only The plug and shaft are rotated through an angle of 50° by a lever
Masoneilan™ replacement parts. Parts are obtainable through linked to a powerful spring-opposed rolling diaphragm actuator.
your local representative or district office. When ordering parts The solid disk-type handwheel and locking hex nut, optional, are
always include MODEL and SERIAL NUMBER of the unit mounted on the yoke, opposite the actuator and may be used
being repaired. to manually operate the valve or as a limit stop. A threaded hole
in the opposite side of the yoke is plugged but can be equipped
2. General with an optional cap screw and locknut, which may be inserted
as a limit stop in the other direction, or in combination with the
These installation and maintenance instructions apply to 1" handwheel to lock the valve in a selected position.
through 12" sizes (DN 25 through 300 sizes), all available

35002 Series Numbering System

1st 2nd 1st 2nd 3rd 4th 5th

3 5 2

Body Actuator Mounting Design

Actuator Type Trim Type Design
Series (see guide on page 3) Series

20 Manual Actuator 35 1. Parallel to 1. Metal Seat 2 SB

pipeline, valve (optional
35 Spring-opposed closes on stem 2. Soft Seat separable
rolling-dia- extension. bonnet)
3. Metal Seat
phragm
2. Parallel to w/ Differen- GR
pipeline, valve tial Velocity (optional
opens on stem Trim Globe
extension. 4. Soft Seat w/ Replacement
Differential face to face)
3. Perpendicular
to pipeline, Velocity Trim
valve closes on
stem extension.
4. Perpendicular
to pipeline,
valve opens on
stem extension.
5. Parallel to
pipeline, valve
closes on stem
extension.
6. Parallel to
pipeline, valve
opens on stem
extension.
7. Perpendicular
to pipeline,
valve closes on
stem extension.
8. Perpendicular
to pipeline,
valve opens on
Figure 1 stem extension.
Copyright 2023 Baker Hughes Company. All rights reserved. Masoneilan 35002 Series Camflex II Instruction Manual | 2
 Seat Ring Plug

Fluid Flow

Shaft
Guide Bushing
Handwheel
Flexible Arms
Guide Bushing

Lever

Actuator Air

Figure 2

Note: The handwheel on Camflex II is designed to be used

for emergency action only. 4. Unpacking
The actuator is generally mounted with air-loading to counter Care must be exercised when unpacking the valve to prevent
the dynamic torque on the plug. In Figure 2 the flow direction damage to the accessories and component parts. Should any
tends to open the plug and the actuator is oriented to close it with problems arise, contact your representative or district office.
increasing air pressure. The actuator spring force assists plug Note: For ease of shipment and to prevent damage, valves
off-balance forces to open the valve on air failure. If the valve is equipped with the spring diaphragm actuator are shipped
to close on air failure, the body would be turned around in the with the handwheel unassembled. Refer to Section 10.3 for
line so that flow tends to close the plug and the actuator position handwheel assembly procedures.
would be reversed.

5. Installation
The Camflex II valve has a modified linear flow characteristic,
which is the same in either flow direction. It can be easily
transformed to an equal percentage when equipping the The Camflex II valve has been assembled at the factory in
valve with a positioner 4700 series, 8000 series or SVI accordance with specific instructions concerning flow direction
Smart Valve Interface. Reduced TRIM factors 0.4 and 0.6 and actuator mode. The valve must be installed so that the
are available on all sizes. The flow capacity of a 0.4 factor controlled substance will flow through the valve in the direction
is 40% of the nominal capacity of the valve and it is 60% indicated by the flow arrow (25), which is located on the upper
for the 0.6 factor. Factors 0.1 and 0.2 are available on the part of the valve bonnet. The valve actuator should be installed
1" (DN 25) valve. so the actuator is above the centerline of the shaft. To install the
The ability of the Camflex II valve to handle a wide range of valve in the line, proceed as follows:
process fluid temperatures is due to the long integrally cast
bonnet. This affords ample radiation surface to normalize the
packing temperature. Therefore, with self-lubricating TFE Aramid
fiber packing, the valve handles temperatures from -196°C to
+ 400°C (-321°F to +752°F). When insulating the valve, do not Any change in flow direction or actuator mode must be
insulate the valve bonnet (see Figure 3). accomplished as outlined in Sections 7 and 10 of this
instruction manual. Failure to follow these could result
in personal injury and equipment malfunction.

A. 
Check the model number on the serial plate (56) against the
numbering System described in Figure 1 to determine the
valve mode.
B. 
Clean piping and valve of all foreign material such as welding
chips, scale, oil, grease or dirt. Gasket surfaces should be
thoroughly cleaned to ensure leak proof connections.
C. 
To allow for in-line inspection, maintenance or removal of
the valve without service interruption, provide a manually
operated stop valve on each side of the Camflex II valve with
Figure 3 a manually operated throttling valve mounted in the by-pass
line.

3 | Baker Hughes Copyright 2023 Baker Hughes Company. All rights reserved.
 Note: If a flanged Camflex II is being installed and the
distance between flanges is established by ANSI or DIN,
7. Placing in Service
spool pieces (spacers) are inserted between the line With the valve properly installed in the line and all air or electrical
flange and the valve body flange. Gaskets and valve service connected, it is recommended that the valve be run
bolting are then installed and torqued using standard through one cycle to ensure proper functioning. Proceed as
flange and line bolting criteria. follows:
D. 
For flangeless valves, refer to Figure 23 and determine the A. Back off the handwheel (53) so that it will not interfere with
correct size and quantity of bolts to be used for the valve and the operation of the valve and tighten the handwheel lock
flange rating. (52).
E. 
If the valve is to be installed in a horizontal position, install Note: If the valve is equipped with the optional limit stop
the lower flange bolting to provide a cradle, which will help (77), it should also be backed off to prevent interference
support the valve while installing the remaining bolts. with the operation of the valve.
F. Place the valve in the line. B. Apply correct air pressure to the actuator.
G. Select and install correct gaskets. 
Note: Valve should function smoothly and with
maximum pressure, the valve indicator (6) should show

Note: Spiral wound gaskets, suitable for service full open or full close depending on valve mode.
conditions are recommended.
C. Relieve air pressure and return valve to normal mode.
H. 
Insert remaining flange bolting ensuring that the bolts align
with the special bosses on the body, which assure the valve D. Gradually open process lines to place the valve in service.
is centered in the line and also prevent rotation. E. Check for leaks. Repair as required.
Note: For certain flange standards, through bolting is
not possible because of the valve body neck or bonnet.
To accommodate flange bolting, guide arms with
threaded holes or slots are provided on the valve body Always ensure process pressure, air pressure and
to receive flange bolts (refer to Figure 22). electrical service are off and the valve is isolated and
I. 
Tighten flange bolts evenly and firmly. relieved of pressure before performing maintenance
on the valve.

F. If desired, the handwheel may be used as a limit stop. Set

in desired position and lock.
If the valve is to be insulated, do not insulate the
valve bonnet. G. If the optional limit stop (77) is used, set and tighten locknut.
Note: If the valve is equipped with manual handwheel,
it may now be placed in service. 8. Disassembly
6. Air Supply Piping 8.1 Actuator Removal From Body S/A
Air is supplied to the actuator through the 1/4" NPT tapped (Refer to Figures 16 and 17)
connection in the diaphragm case. Refer to Figure 14 to Maintenance required on the internal components of the valve
determine the correct supply pressure and tubing size, then or re-orientation of the actuator and body, requires that the
connect air supply piping. actuator and yoke be removed from the valve. On the size 6,
7 and 9 actuators, for ease of handling and reassembly, it is
recommended that the spring barrel be removed from the yoke
and then the yoke separated from the valve body.
Do not exceed maximum air pressure indicated. Per-
sonal injury and equipment malfunction could result.

Note: When the valve is equipped with regulators or other Prior to performing maintenance on the valve, isolate
accessories supplied by Baker Hughes, only connections the valve, vent the process pressure and shut off
to those accessories are required since the piping to the supply and signal air lines to the actuator.
actuator is connected at the factory. Some valves equipped
with electrical accessories will require appropriate wiring.
Refer to manufacturer’s instructions for correct wiring Note: If the valve will be reassembled in the same orientation,
information. it is recommended that the body to yoke orientation and the
actuator to yoke orientation be marked in relation to each
other. This will simplify reassembly.
A. If required, remove the valve from the line.
B. 
Remove rear cover (29) and front cover (32) by removing
the two cover screws (30).
C. 
Remove bottom cover (11) and spring barrel boss cover
(58).
Copyright 2023 Baker Hughes Company. All rights reserved. Masoneilan 35002 Series Camflex II Instruction Manual | 4
D. 
Remove the adjustable indicator (88) by removing the two therefore disassembly is not recommended. However, in some
screws (89). instances and for emergency purposes, disassembly may be
required. Proceed as follows.
E. 
Loosen handwheel lock (52) and turn handwheel (53) so it
does not interfere with the movement of the lever (34). A. If the actuator is not removed from the body proceed to the
paragraph 9.1 A. to 9.1 L.
Note: On valves supplied with the optional limit stop,
(Figure 17) loosen nut (78) and back off the limit stop B. Loosen locknut (46) then remove the clevis (35) and the
screw (77) so it will not interfere with the movement of locknut (46).
the lever (34). C. Loosen and remove capscrew (41) and remove dia-phragm
F. Connect an air line to the actuator supply port and using a case (42) and diaphragm (40).
manual loading panel or regulated air supply, apply enough D. Using a deep socket, loosen and remove lock nut (45) and
air pressure to the actuator so the lever will move to an washer (44).
intermediate position.
E. Remove piston (43) and spring (39) and inspect all
components.
F. Proceed to section 10.2 for reassembly.

Do not exceed pressure listed in Figure 14 for actua- 8.3 Valve Body (Refer to Figures 4
tor used. Do not use handwheel to move the lever.
and 16)
Maintenance to the internal components required on the Camflex
Note: If the valve is to be reassembled using the same
II Valve can normally be easily determined since the seat ring
orientation, it is recommended that the yoke (33) and
and plug can be seen once the valve is removed from the line.
lever (34) alignment, in the closed position, be marked
Although it may be determined that the seat ring does not need
to simplify reassembly and alignment of the lever and
replacement, it must be noted that the new plug and seat ring
shaft to ensure proper valve functioning. See Figure 17.
must be lapped, thus requiring the disassembly of the body. It is
G. Remove clevis pin clips (5). recommended that both seat ring and plug be replaced if one or
H. Remove clevis pin (7). the other is damaged due to service.

I. Relieve air pressure from actuator enabling clevis (35) to After the actuator has been removed from the body, dis-
disengage from lever (34). assemble the valve using the following procedure:

Note: If the valve is equipped with a positioner, refer to

the appropriate positioner instruction for procedures
on cam or lever removal. Then proceed to step K.
J. Remove shaft cover (9) by removing cover screw (10). Prior to performing maintenance on the valve, isolate
the valve and vent the process pressure.

A. For 35002 SB (Separable Bonnet) versions, remove

Depending on the size and weight of the actuator. It bonnet nuts (104) and lift off bonnet (102) complete with
is recommended that proper lift and support proce- packing (17) and packing follower (15) from the body as an
dures be utilized when removing the spring barrel or assembly. Proceed to step D.
yoke.
B. Remove packing follower (15).
C. Remove safety pin (16).
K. Ensure spring barrel is properly supported.
L. 
Loosen and remove cap screws (36) and lock washers (37),
then remove spring barrel (38).
M. Loosen lever capscrew (49). The purpose of the safety pin is to prevent the shaft
from being pushed out if the yoke is removed while
N. Loosen the stud nuts (94) and disengage the packing the valve is still pressurized. The internal compo-
flange. nents of the valve cannot be removed without first
O. Loosen the stud nuts (27) to separate the actuator from the removing the safety pin.
body S/A.
Note: With body secure, grasp lever and yoke and D. Pull on the shaft (19) to remove it.
separate. Yoke, lever and packing flange are removed
at the same time. The yoke may have to be struck with 
Note: Difficulty is sometimes encountered when
a soft face mallet to break it loose. removing the shaft from the plug mainly due to an
excessive accumulation of deposits between the plug
8.2 Actuator Complete Disassembly splines and the shaft. Application of heat to the plug
shaft bore while using one of the following methods
The spring diaphragm actuator used on the Camflex II valve
will facilitate removal.
was designed basically as a low cost non-replaceable item and

5 | Baker Hughes Copyright 2023 Baker Hughes Company. All rights reserved.
  hen using heating devices, ensure that proper
W Do not pry the bushing using the seat for
safety practices are observed. Such items as leverage. If the bushing cannot be easily
the flammability and toxicity of the controlled removed, proceed to section 8.3.1 and remove
substance must be considered and proper the seat ring retainer and seat ring then remove
precautions taken. the bushing. Place a piece of soft stock (brass,
etc.) between the inner seat shoulder and prying
If the shaft is not removed easily, replace the lever (34) on device to prevent damage to the seat sealing area
the splined end of the shaft (19), tighten the lever capscrew of the body.
(49) and using a mallet, tap the lever (34) as close to the
shaft as possible and remove the shaft (19). 8.3.1 Seat Ring Removal (Refer to Figure 16)
Note: If the shaft cannot be removed by tapping the The following procedures outline the recommended method
tightened lever, Figure 20 illustrates an alternative for removing the seat ring retainer (3) with the use of retainer
method of removal. Using a pipe nipple of suitable wrenches. Baker Hughes manufactures and has available, for a
size and length and reversing the packing flange and nominal price, seat ring retainer wrenches for the Camflex II, 1"
stud nuts as shown, the shaft may be jacked out of the through 4" (DN 25 through 100) sizes. It is highly recommended
body. For larger valves, the use of an additional washer that wrenches be purchased or fabricated to facilitate removal
and nipple to assist in holding the tightened lever is and reassembly of the seat ring (2) since SPECIFIC TORQUES
recommended. The lever should be tightened at a point MUST BE ACHIEVED to obtain tight shutoff and ensure proper
where the hub on the lever is flush with the end of the functioning of the valve.
spline. Figure 5 shows the recommended materials, thickness and
E. The components which should come out with the shaft (19) method of construction along with specific dimensions to
are: the packing (17), packing box ring (23 or 100), spacer facilitate construction.
tube (20) and upper guide bushing (21). 3/16" STEEL PLATE
Note: The spacer tube (20) and upper guide bushing
(21) may remain in the body. They should be removed. WELDED
KEY
The spacer tube (20) can only be removed by pulling STOCK
it out the bonnet end of the body. The upper guide WELDED
bushing (21) may be pushed through the body after B HEX NUT
removing the plug or pulled through the bonnet end C
A
of the body. On valves designed for use on slurry or
viscous service, the upper guide bushing has an inner
“O” ring (92) and an outer “O” ring (93) and the lower
guide bushing has inner “O” ring (95) and outer “O”
ring (96) (Refer to Figure 4).
93 21 22 96 A
A = O.D. Seat Ring Retainer
B = Width of slot in Retainer
C = I.D. of Seat Ring Retainer
92
Figure 5
95 A. Secure the valve body in a vise or appropriate holding
device with the seat ring facing up.

Figure 4 - Optional “O” ring arrangement

F. Remove the plug (4) through the end of the body opposite Care must be taken to avoid damage to the gasket
the seat ring. face on the valve body.
G. Remove the lower guide bushing (22).
Note: A groove is provided in the bushing for prying B. Place retainer wrench so it engages retainer lugs.
out the bushing using a screwdriver. If the bushing C. Engage the retainer wrench with an impact wrench or
will be pried out it should be pried from two sides to suitable wrench and loosen, then remove retainer (3) by
prevent jamming the bushing during removal. If the turning counterclockwise.
bushing does not come out easily, fill the bushing with
grease, insert the shaft (19) into the valve insuring that 
Note: The Camflex GR body constructions will require
the machined portion of the shaft starts into the lower an extension to reach the retainer, due to the longer
guide bushing. Using a soft faced mallet, strike the body pattern.
end of the shaft lightly until the bushing is pushed out D. Lift out seat ring.
partially. Remove the shaft and complete removal of
the bushing by prying out using the groove provided.
Copyright 2023 Baker Hughes Company. All rights reserved. Masoneilan 35002 Series Camflex II Instruction Manual | 6
 Note: In an emergency, drifts may be used to remove
the seat ring retainer. However, two drifts should be
used and placed in the slots 180° apart and struck
simultaneously.
Care must be taken to avoid damage to the gasket
8.3.2 DVD Removal (Refer to Figure 16) face on the valve body.
In case of Camflex with the DVD option, model number 35x3x
B. Place DVD plate wrench so it engages retainer lugs.
or 35x4x, the DVD is installed in the body, it is recommended
to use the DVD wrenches to remove this device (105). Baker C. Engage the retainer wrench with an impact wrench or
Hughes manufactures and has available, for a nominal price, suitable wrench and loosen, then remove DVD (105) by
DVD wrenches for the Camflex II, 1" through 12" sizes (DN 25 turning counter-clockwise.
through 300 sizes). lt is highly recommended that wrenches be

9. Maintenance
purchased or fabricated to facilitate removal and reassembly
of the DVD (105) since SPECIFIC TORQUES MUST BE
ACHIEVED to ensure proper clamping of this DVD plate.
Figure 6 shows the recommended thickness and method
9.1 Diaphragm Replacement
of construction along with specific dimensions to facilitate (Refer to Figures 16 and 17)
construction.
The recommended maintenance to be performed on the Camflex
H II Spring Diaphragm Actuator is limited to the replacement of the
T
diaphragm (40). Removal of the actuator from the valve is not
required. To replace the diaphragm, proceed as follows:

Diameter d

A The valve must be isolated and free from any service

pressure. All electrical or air pressure to compo-
nent parts must be off. Pressure to actuator must be
relieved.

Diameter D Handwheel (53) and limit stop (77) must be backed off to allow
free travel of the lever (34).
A. Bypass the valve, shut off stop valves and isolate valve in
A d D H T compliance with CAUTION note listed above.
Valve
inches inches inches inches inches
Size
(mm) (mm) (mm) (mm) (mm) B. Shut off and disconnect air supply tubing to the actuator.
1" 1.063 0.142 1.236 0.079 0.4 C. Remove the four capscrews (41) from diaphragm case (42)
(DN 25) (27) (3.6) (31.4) (2) (10) and remove diaphragm case.
11⁄2" 1.496 0.157 1.772 0.118 0.5 D. Remove diaphragm (40).
(DN 40) (38) (4) (45) (3) (12)
Note: Diaphragm is glued to the top of the piston (43).
2" 1.929 0.157 2.205 0.118 0.7
E. Remove tape or glue from the top of the piston and clean
(DN 50) (49) (4) (56) (3) (18)
thoroughly.
3" 2.913 0.177 3.248 0.157 0.8
(DN 80) (74) (4.5) (82.5) (4) (20)
F. Clean diaphragm case (42) and spring barrel (38) at the
area that engages the diaphragm bead in preparation for
4" 3.858 0.197 4.213 0.275 0.8 reassembly.
(DN 100) (98) (5) (107) (7) (20)
Note: To hold the diaphragm in place on the piston, an
6" 5.905 0.236 6.260 0.354 1.0 adhesive disc (adhesive both sides) or rubber cement
(DN 150) (150) (6) (159) (9) (25)
is used. If rubber cement is used, it should be applied
8" 7.913 0.236 8.268 0.394 1.0 to both the piston and the diaphragm or in accordance
(DN 200) (201) (6) (210) (10) (25) with the manufacturer’s directions for the adhesive
10" 9.843 0.236 10.315 0.394 1.2 used. For recommended adhesives see Figure 15.
(DN 250) (250) (6) (262) (10) (30) For the diaphragm replacement, use one of the two following
12" 11.732 0.276 12.204 0.472 1.2 methods:
(DN 300) (298) (7) (310) (12) (30) Method 1: Points G-1 / H-1 / I-1 / J-1 / K-1

Figure 6 G-1. Apply adhesive tape or cement to the top of the piston.
H-1. The inscription “Piston Side” is located on the diaphragm
A. Secure the valve body in a vise or appropriate holding 6 (40). If used, apply cement to this side of the diaphragm.
device with the plug side facing up (refer to Figure 16).

7 | Baker Hughes Copyright 2023 Baker Hughes Company. All rights reserved.
 Figure 7 - Method 1

I-1. Center and adhere diaphragm (40) to the top of the piston Method 2: Points G-2 / H-2 / I-2 / J-2 / K-2
(43) (see Figure 7-Method 1, Step A). G-2. Apply coating of Neoprene glue (or similar) on the bead and
J-1. Roll the diaphragm (40) inside the spring barrel (38) until on the inner face of the diaphragm (40), on the piston (43)
the diaphragm is partially engaged in the spring barrel (see and in the spring barrel lip (38).
Figure 7-Method 1, Step B).  ote: The inner face of the diaphragm in contact with
N
the piston is marked with the inscription "piston side";
be careful to keep coating of the Neoprene with limits
corresponding to the flat part of the piston (Figure 7-
Method 2, Step A).
Ensure that the capscrew holes in the diaphragm case
and spring barrel are aligned to prevent twisting of H-2. Center and adhere the diaphragm (40) on the piston (43)
the diaphragm in aligning the holes. The diaphragm (Figure 7- Method 2, Step A).
case (42) is normally assembled with the air inlet port I-2. 
Roll the diaphragm (40) carefully inside the spring barrel
placed on the bottom side of the actuator. Depending (38) until the bead engages the spring barrel groove (38).
on the desired location, it can be placed in any desired Press lightly and evenly the bead so as to get with the two
position around the spring barrel which allows the Neoprene-coated part stuck together. Check there is no
capscrew holes to line up. However, the drain hole twisting of diaphragm inside the spring barrel (Figure 7-
in the spring barrel must always be facing down to Method 2, Step B).
allow for draining of any moisture which may enter
the spring barrel cylinder (38). If the valve is equipped J-2. Adjust diaphragm case (42) to the spring barrel (38) after
with the optional purge line, that line is inserted into checking that air connection is on the correct side and the
the drain hole. threaded holes of diaphragm case (42) and the holes of the
spring barrel (38) line up.
K-1. Place the bead of the diaphragm (40) over the diaphragm  ote: Tapped air connection should be in line with the
N
case lip (42) and carefully slide the diaphragm case (42) vent hole in spring barrel (38).
down over the piston (43) until it seats on spring barrel (38).
K-2. Clamp the bead of the diaphragm (40) between lips of
(see Figure 7-Method 1, Step C).
diaphragm case (42) and spring barrel (Figure 7- Method 2,
For next step, go to Point L. Step C).
For next step, go to point L.
L. 
Ensure that the diaphragm case (42) is evenly seated on the
spring barrel (38), insert the four capscrews (41) and tighten
evenly.

Figure 7 - Method 2
Copyright 2023 Baker Hughes Company. All rights reserved. Masoneilan 35002 Series Camflex II Instruction Manual | 8
M. Connect air supply line to diaphragm case (42). 9.2.2 Soft Seat
N. Turn on air supply and check for leaks. Do not lap the soft seat ring to the plug; however, the seat ring
must be lapped to the valve body. The procedure for lapping the
O. 
If necessary, reposition handwheel (53) and limit stop (77),
seat ring to the body is the same as stated in items A through D
(optional) to desired location and place valve back in service.
of Section 9.2.1 on Hard Seats.
9.2 Body S/A Internal Parts 9.3 Yoke Assembly (Refer to Figures
During a maintenance of Camflex II valve it is necessary to inspect
all the internal parts to determine if they are worn, corroded and 16 and 17)
damaged, especially the following seating area: Maintenance required on the yoke (33) is limited to replacement
– body and seat ring contact area. of the grommet (12) and the shaft bearing (8). To replace either,
the actuator must be separated from the body. (Depending on
– the seating surface of the plug and seat ring. the type of actuator used, refer to appropriate section). Insert the
– the guide surface of the shaft and the guide bushing. grommet into the yoke with the recessed part of the grommet
towards the shaft bearing. The shaft bearing (8) is slip fit into
All parts which are damaged must be replaced by original spare
the yoke and is removed by pushing it out towards the grommet.
parts.
9.2.1 Hard Seat Lapping
Lapping is the process of working the valve sealing parts against
each other with an abrasive, to produce a close fit. To perform Ensure the bearing seat in the yoke is clean. The
the lapping operation, proceed as follows. bearing should slide in easily. Do not use excessive
A. 
Clean the seat ring sealing surface in the valve body and the force to push bearing in.
seat ring shoulder.
B. 
Apply a small amount of fine grinding compound to the seat
ring shoulder. 10. Reassembly Procedures
10.1 Spring Diaphragm Actuator
When the actuator has been disassembled using Section 8.2 to
reassemble the actuator, proceed as follows:
A. Replace spring (39) in piston (43).
B. Replace washer (44) and locknut (45).
Note: Locknut (45) must be threaded the full length of
the threads.
C. 
To reassemble the diaphragm and upper diaphragm case,
refer to Section 9.1, steps E. through L.
D. Replace locknut (46) and clevis (35).
Figure 8 E. 
Determine correct orientation and replace actuator on yoke
and replace lockwashers (37), capscrews (36) and tighten
C. 
Insert the seat ring into the body and lap lightly by rotating firmly.
the seat ring in the body, ensuring that the entire seat ring
sealing surface in the valve body is lapped. Do not rotate in F. Refer to Section 11. for actuator stem adjustment.
one place.
Note: Figure 8 illustrates a simple tool which may be
10.2 Spring Diaphragm Actuator on
fabricated to facilitate this lapping operation on smaller Body S/A (Refer to Figures 16
valves.
and 17)
D. Remove seat ring and clean thoroughly.
After completing the required maintenance or changing valve,
E. 
Place seat ring on a flat surface with the seating area facing actuator and yoke assembly, reassemble using the following
up. procedure:
F. 
Apply a small amount of fine grinding compound to the seat A. Determine correct valve to actuator orientation.
ring seating surface.
B. 
If required, reposition body studs (28) and packing flange
G. 
Lap the plug lightly against the seat ring while turning and studs (13).
oscillating the plug in all directions.
Note: Depending on the actuator position, ensure that
H. 
Clean seat ring, plug and valve body thoroughly in pre- the body studs (short studs) when placed through the
paration for reassembly. yoke holes will be positioned in the front of the yoke
opening for ease of accessibility.
C. 
Ensure that grommet (12) and shaft bearing (8) are in the
yoke. Turn shaft so the plug is in the closed position.

9 | Baker Hughes Copyright 2023 Baker Hughes Company. All rights reserved.
D. 
Slide the valve shaft partly into the lower yoke opening,
allowing enough room to place packing flange (14) over the
shaft (19).
Note: Packing flange (14) is placed on the shaft (19) This is required to ensure the shaft (19) is shouldered
with the concave side toward the valve packing (17). on the shaft bearing (8) and to ensure free operation
of the valve.
E. 
Ensure slots in packing flange (14) line up with packing
flange studs (13).
M. 
Loosen lever capscrew (49) and slide lever (34) so it will
F. 
With packing flange on the shaft, continue sliding the valve shoulder against the shaft bearing (8) and tighten capscrew
shaft toward the yoke (33) and through the grommet (12) in (49).
the yoke (33).
Note: if the actuator cylinder (38) has been removed
G. 
Place the lever (34) in the yoke and in line with the shaft so proceed to step N. If it has not, proceed to Section 11,
the boss on one side of the lever shaft hole is toward the Actuator Stem Adjustment.
shaft bearing (8) and engage the shaft to the lever splines.
N. 
Determine the desired actuator action and replace actuator
Note: Shaft must engage lever so the indicator dot on cylinder (38) on the yoke (33) and secure in place with four
the clevis pin, when placed in the lever hole, shows the capscrews (36) and lockwashers (37).
valve closed. Temporarily place clevis pin into lever
(34) and check indicator dot alignment. Dot should just O. Proceed to Section 11, Actuator Stem Adjustment.
start touching the closed indicator line on the front
cover (32) (Refer to Figure 18). If the orientation is not 10.3 Handwheel Reassembly
changed, align lever and mark on yoke then check A. Place the valve so the position cover (11) is up.
alignment. (Refer to Figure 17).
B. 
Remove Truac ring (50) and handwheel washer (51) from
the handwheel powerscrew.
C. 
Insert handwheel powerscrew with lock (52) in place into the
appropriate hole in the yoke and screw in clockwise.
Do not use air pressure to check alignment, since
D. Replace the washer (51) and Truac ring (50)
during normal operation and with full air pressure,
the Indicator may overshoot the closed Indicator E. 
Back off handwheel lightly against washer and lock in the off
mark on the cover. This is acceptable. position with lock (52).
F. Replace bottom cover (11) by snapping in place.
H. 
Slide shaft completely through lever to engage shaft bearing Note: To use the handwheel, loosen the lock (52) and
(8). Yoke should now be fully seated on the valve bonnet turn. The handwheel can be used as a limit stop on the
flange. valve by locking it in any position.
I. Replace and tighten body stud nuts (27).
10.4 Limit Stop Reassembly
J. 
Replace packing flange stud nuts (94) and finger tighten
only. Two different types of assembly for the limit stop in function of
the actuator size: see Figure 9.
K. 
Slide the lever (34) on the shaft (19) toward the valve and
tighten lever capscrew (49). 10.5 Valve Body Reassembly
L. 
Pull the lever and shaft toward the bearing (8) in the yoke. (Refer to Figure 16)
Prior to reassembly, the valve body should be thoroughly cleaned
and the seat ring and plug may be lapped as indicated in Section
9.2. Upon completion of the above, proceed as follows:

Lubricants and sealers are required during reassem-

LIMIT STOP STD CAMFLEX 6" and 7"
bly. Figure 15 identifies recommended products for
certain service conditions. Ensure that any lubricant
used is compatible with service conditions.

A. 
Apply a small amount of thread lubricant to the seat ring
retainer threads and install seat ring retainer (3) and hand
tighten only.

.
LIMIT STOP STD CAMFLEX 4.5"

Figure 9 Do not tighten the seat ring retainer to torque specifi-

cation at this time.

Copyright 2023 Baker Hughes Company. All rights reserved. Masoneilan 35002 Series Camflex II Instruction Manual | 10
B. Place valve body (1) on flat surface so that the seat is down. Note: Sizes 1" thru 3" (DN 25 through 80) use 7 pieces
of packing; sizes 4" thru 12" (DN 100 through 300) use
C. 
Coat lower guide bushing (22) with recommended lubricant
6 pieces of packing.
and insert into the body.
L. Install packing follower (15) rounded, bevel side out.
Note: Groove in the guide bushing (22) must be towards
the body center. Refer to Figure 10 for correct assembly M. Proceed to Section 10.6 on seat ring alignment.
sequence. If the shaft (19) is the previous design it may N through U apply to separable bonnet design only:
have a circular grove, if so, install the retaining ring
(18). N. If necessary, install the studs (103) in the bonnet (102).
O. Install the stop ring (100).
P. 
Place the gasket (101) in the groove of the bonnet. The old
gasket (101) must not be re-used.
Q. 
Place the bonnet with the studs on the body and screw the
nuts (104).
R. Tighten the nuts (104) according the table of Figure 11.

Valve Size Torque lb.ft Torque m.N

Figure 10 1" (DN 25)
D. 
Coat the upper guide bushing (21) spacer tube (20) and the 11⁄2" (DN 40) 22 30
shaft splines (plug side) with recommended lubricant. 2" (DN 50)
E. 
Insert the spacer tube (20) over the lubricated part of the 3" (DN 80) 55 75
shaft. 4" (DN 100) 55 75
6" (DN 150) 107 145

Figure 11
When a recessed groove exists in the spacer tube Note: It is important to tighten the nuts step by step,
(20), this spacer tube (20) must be placed on the shaft during the tightening the bonnet flange must keep the
(19) so that the shaft shoulder or retaining ring fits shaft axis aligned.
into the recessed groove on one end of the spacer
tube (20). S. 
Install packing (17) insuring that the skive cut of each piece
of packing is offset approximately 120° from that of the
adjacent piece of packing.
F. Place upper guide bushing (21) on the shaft (19).
Note: Sizes 1" through 3" (DN 25 through 80) use
G. Place plug (4) in body so it rests on the seat. 7 pieces of packing; sizes 4" through 12" (DN 100
H. 
Insert the shaft sub-assembly into the body (1) and engage through 300) use 6 pieces of packing.
plug (4) and lower guide bushing (22). T. Install packing follower (15) rounded, bevel side out.
Note: The shaft (19) should be inserted into the plug so U. Proceed to Section 10.6 on seat ring alignment.
that when the plug is seated, the slot at the outer end of
the shaft is perpendicular to the flow through the valve. 10.6 Seat Ring Alignment
In case of 35002 SB, separable bonnet version, follow the Aligning the seat ring (2) and plug (4) is required whenever the
operations described from N to U. seat ring or plug have been replaced or disassembled. Proceed
I. 
Install the packing box ring (23), bevel side out, over the shaft as follows:
(19) and into the valve bonnet being sure that the hole in the A. 
Place valve on flat surface with retainer (3) and seat ring (2)
ring is aligned with the threaded port in the bonnet. facing up.
J. 
Apply a suitable lubricant to the threads of the safety pin (16) Note: The casting marks (=) indicate the seat ring end
and screw into the body neck and tighten. of the body.
B. Remove the retainer ring (3) and the seat ring (2).
C. 
Apply a thin coat of sealant to the seat ring shoulder that
The Safety Pin is a safety device which must not engages the body and replace seat ring (2).
be replaced by a plug. Use only genuine supplied D. 
Apply a small amount of thread lubricant to the seat ring
safety pins. Pin must engage hole in packing box ring retainer threads and install seat ring retainer (3) and hand
(23). Test by manually pulling on the shaft to verify tighten only.
engagement.

K. 
Install packing (17) insuring that the skive cut of each piece
of packing is offset approximately 120° from that of the
Do not tighten the seat ring retainer to torque specifi-
adjacent piece of packing.
cation at this time.

11 | Baker Hughes Copyright 2023 Baker Hughes Company. All rights reserved.
E. 
Replace lever (34) on valve shaft (19) and tighten lever
capscrew (49). 11. Actuator Stem Adjustment
F. 
Using the lever (34) manually close the plug with sufficient
force to allow seat ring and plug to align. (Refer to Figures 16 and 17)
The following procedures must be adhered to in order to ensure
G. 
Using the seat ring wrench, tighten seat ring retainer to the
correct valve operation. Failure to do so could result in valve
minimum torque value specified in Figure 12.
damage and equipment malfunction.
Note: In some cases, for the valves from 3" to 12" (DN 80
to 300) with metal seat, the alignment can be improved
by placing a piece of paper 0.10mm (0.004") thick and
approximately 6mm (1/4") wide at a point where the
leading edge and the trailing edge of the plug contacts Correct actuator stem adjustment is imperative for
the seat ring and close the plug. With a slight pressure proper valve functioning. With the actuator assem-
on the lever, the paper strips should both be clamped in bled to the valve in the desired location and orienta-
place. For the valve 8" to 12" (DN 200 to 300), the piece tion proceed as follows:
of paper shall be 0.20mm (0.008") thick and 12mm (1/4")
wide. Note: If any of the following steps were completed during
maintenance or reorientation of actuator to valve, proceed
Minimum Torque to the next step.
Valve Size
lb.ft m.N A. 
Remove front cover (32) and rear cover (29) by removing
1" (DN 25) 60 81 the two-cover screws (30).
11⁄2" (DN 40) 95 130 B. 
Back off handwheel (53) so it does not interfere with the
2" (DN 50) 100 135 operation of the lever (34).
3" (DN 80) 290 395 C. 
If applicable, back off optional limit stop (77) so it will not
interfere with the operation of the lever (34).
4" (DN 100) 363 490
6" (DN 150) 825 1120 D. 
Apply air pressure to the actuator and move lever (34) to an
intermediate position.
8" (DN 200) 975 1320
10" (DN 250) 1350 1830
12" (DN 300) 2250 3050

Figure 12 Do not exceed pressure listed in Figure 14 for the

actuator used. Do not use handwheel (53) to move
H. Proceed to section on body to actuator assembly. lever (34).

10.7 DVD Plate Reassembly E. 

Remove adjustable indicator (88) by removing the two
Using the same method and tooling as described in 8.3.2, screws (89).
tighten the Lo-dB™ plate at the indicated torque given in the F. Remove clevis pin clip (5), remove clevis pin (7).
table of Figure 13.
G. 
Relieve air pressure to the actuator to allow the clevis (35)
Tightening Torque and lever (34) to separate.
Valve Size
lb.ft m.N Note: If the unit is air-to-open, separate clevis (35) and
lever (34) then loosen clevis locknut (46) and remove
1" (DN 25) 74 100
clevis.
11⁄2" (DN 40) 81 110
H. Insert clevis pin (7) back in lever (34).
2" (DN 50) 100 135
I. 
Manually push the lever (34) so the valve is in the closed
3" (DN 80) 220 295
position.
4" (DN 100) 363 490
J. 
Temporarily replace front cover (32) and check the location
6" (DN 150) 780 1050
of the clevis pin (7) in relation to the closed position indicator
8" (DN 200) 975 1320 mark on front cover (32).
10" (DN 250) 1320 1830
12" (DN 300) 2250 3050

Figure 13 The relationship must be as shown in Figure 18. If

it is not, the yoke must be separated from the body
and the lever (34) repositioned on the shaft. Refer to
appropriate section. Failure to comply could result in
the valve short stroking or over stroking and could
damage the valve.

Note: If the unit is air-to-open, replace clevis locknut

Copyright 2023 Baker Hughes Company. All rights reserved. Masoneilan 35002 Series Camflex II Instruction Manual | 12
 (46) and clevis (35). in place with cover screws (30).
K. 
Proceed to one of the following sections for final adjustment. O. 
Replace spring barrel boss cover (58) and bottom cover
Air-to-Open, Section (K-1), Air-to-Close Section (K-2). (11) (Snap fit).
K-1. Air-to-Open Note: Prior to placing the valve in service, operate
the valve actuator through one complete cycle to
After completing step A through J of Section 11, proceed as
ensure proper functioning.
follows:
P. 
If desired, set handwheel (53) or optional limit stop (77)
A. 
Scribe a line on the clevis (35) in line with the inside of
to desired position.
the yoke.
K-1. Air-to-Close
B. 
Connect a regulated air supply directly to the actuator
and gradually apply 8 psig (.55 barg) for size 9 actuators After completing step A through J of Section 11, proceed as
and 7 psig (.48 barg) for the others. follows:
C. The clevis should move approximately 1/4". A. Manually push lever (34) to the full CLOSED position.
D. 
With the lever and valve plug in the fully CLOSED B. Connect a regulated air supply to the actuator.
position, the holes in the clevis (35) and lever (34) C. 
Gradually apply the final air pressure corresponding to
should be in line. the closed position. See value on the serial plate.
Note: If holes are in line proceed to Step J. If not in D. 
With the lever (34) and valve plug in the CLOSED
line, continue to next step. position, the holes in the clevis (35) and lever (34)
E. Move lever (34) to full open position. should be in line.
F. 
Gradually apply sufficient air pressure to extend clevis Note: If holes are in line proceed to Step H, if not in
locknut (46) to an accessible position. line, continue to the next step.
E. 
Release air pressure so clevis (35) will separate from
lever (34).
F. Loosen clevis locknut (46).
Do not exceed pressure listed in Figure 14 for the G. 
Screw clevis (35) in or out so that when the air pressure
actuator used. corresponding to the closed position mentioned in C
above is applied, clevis holes and lever will be in line.
G. Loosen clevis locknut (46). H. 
Insert clevis pin (7) so indicator dot is visible through
front cover (32) and secure with clevis pin clips (5).
H. Reduce air pressure to actuator to 7 psig.
Note: On the size 6 and 7 actuators, without the
I. 
Screw clevis (35) in or out on actuator stem so that the adjustable indicator (88), the clevis pin (7) must
holes in the clevis (35) and lever (34) are aligned with be installed so it protrudes toward the front cover
the lever and plug in the fully closed position. (32). If the indicator dot is damaged, paint may be
J. 
Insert clevis pin (7) so indicator dot is visible through applied to the end of the clevis pin (7) facing the
front cover (32) and secure with clevis pin clips (5). front cover (32) to make it more visible.
Note: On the size 6 and 7 actuators, without the I. Tighten clevis locknut (46).
adjustable indicator (88), the clevis pin (7) must J. Relieve air pressure to actuator.
be installed so it protrudes toward the front cover
(32). If the indicator dot is damaged, paint may be K. 
If used, replace adjustable indicator (88) to lever (34)
applied to the end facing the front cover (32) to with screws (89).
make it more visible. Note: If required, adjust indicator (88) to front cover
K. 
Gradually apply sufficient air pressure to extend clevis (32) indicator marks with the valve in the closed
locknut (46) to an accessible position and tighten firmly. position.
L. 
Replace front cover (32) and rear cover (29) and secure
in place with cover screws (30).
M. 
Replace spring barrel boss cover (58) and bottom cover
(11) (Snap fit).
Do not exceed pressure listed in Figure 14 for the
actuator used. Note: Prior to placing the valve in service, operate
the valve actuator through one complete cycle to
ensure proper functioning.
L. Relieve air pressure.
N. 
If desired, set handwheel (53) or optional limit stop (77)
M. 
If used, replace adjustable indicator (88) to lever (34) to desired position.
with screws (89).
Note: If required, adjust indicator to front cover
indicator marks.
N. 
Replace front cover (32) and rear cover (29) and secure

13 | Baker Hughes Copyright 2023 Baker Hughes Company. All rights reserved.
12. Changing Body Position 13. Changing Actuator Action

Before any change in flow direction or actuator mode Before any change in flow direction or actuator mode
is made, the valve and actuator must be resized using is made, the valve and actuator must be resized using
current process conditions. Any change in the flow current process conditions. Any change in the flow
direction or actuator mode must be accomplished direction or actuator mode must be accomplished
as outlined in this instruction, otherwise equipment as outlined in this instruction, otherwise equipment
malfunction could result. malfunction could result.

Changing service requirements or service conditions may A. 

Remove front cover (32) and rear cover (29) by removing
require a change in flow direction through the Camflex II valve. the two cover screws (30).
Figure 19 illustrates the various positions and flow directions in B. Remove spring barrel boss cover (58) (Snap fit).
which the valve may be placed to accommodate requirements.
C. Remove bottom cover (11) (Snap fit).
D. 
Using a manual loading panel, apply sufficient air pressure
to the actuator to move the lever (34) to an intermediate
position.
Changing the body position and flow direction could
also require relocating the actuator. Ensure that the
actuator location and action are in accordance with
the recommended positions and modes illustrated in
Do not exceed pressure listed in Figure 14 for actua-
Figure 19. Illustrations are shown looking at the body
tor used. Do not use handwheel to move lever.
through the bonnet with the actuator in front of the
valve. The plug shaft is always rotated in a clockwise E. Remove clevis pin clips (5) and remove clevis pin (7).
direction by the actuator to open the valve.
F. 
Position lever so it does not contact handwheel power-screw
assembly.
To change body position proceed as follows: G. 
Remove Truarc ring (50) and washer (51) from handwheel
A. 
Refer to Figure 19 and determine which is the desired powerscrew assembly.
valve position, flow direction and which actuator position is H. 
Unscrew and remove handwheel powerscrew assembly
required. from yoke (33).
B. 
Proceed to the appropriate section of this instruction for the
required disassembly and assembly procedures.

Maximum Air Supply

Actuator Size
Austenitic Stainless Recommended Tubing
Valve Size Diameter A 564 Gr 630 Shaft
Steel Shaft
inches (mm) kPa Psi kPa Psi mm inches
3⁄ "
1" (DN 25) 41⁄2 (114) 138 20 138 20 8x10 8
3⁄ "
11⁄2" (DN 40) 41⁄2 (114) 172 25 172 25 8x10 8
3⁄ "
2" (DN 50) 41⁄2 (114) 207 30 207 30 8x10 8
6 (152) 207 30 207 30 8x10 3⁄ "
3" (DN 80) 8
6 (152) 310 45 310 45 8x10 3⁄ "
4" (DN 100) 8
7 (177) 448 65 310 45 8x10 3⁄ "
6" (DN 150) 8
7 (177) 517 75 379 55 8x10 3⁄ "
8" (DN 200) 8
7 (177) 517 75 448 65 8x10 3⁄ "
10" (DN 250) 8
7 (177) 517 75 517 75 8x10 3⁄ "
12" (DN 300) 8
9 (228) 344 50 276 40 8x10 3⁄ "
6" (DN 150) 8
9 (228) 344 50 276 40 8x10 3⁄ "
8" (DN 200) 8
9 (228) 448 65 310 45 8x10 3⁄ ""
10" (DN 250) 8
9 (228) 517 75 379 55 8x10 3⁄ "
12" (DN 300) 8
Figure 14

Copyright 2023 Baker Hughes Company. All rights reserved. Masoneilan 35002 Series Camflex II Instruction Manual | 14
 Service Sealant Lubricant Diaphragm Glue

Silver Seal T-J, Turbo 50 or HYLO- Molykote G or 3M High Track adhesive

Condensate and Steam MAR SQ 32 GRAPHENE 702 transfer tape (or equal)

Cryogenic Crown N. 9008 Teflon Spray Crown N. 9008 Teflon Spray 3M Pressure sensitive tape, double
-20°F to -320°F or RODORSIL CAF 730 or GRAPHENE 702 coated (or equal)
(-29°C to -196°C)

Drilube type 822 or Drilube type 822 or Eastman 910 Cement

Oxygen BONNAFLON S/9 OXIGNENOEX FF250 (or equal)

(1) John Crane Plastic lead N.2 Molykote G or Goodyear Plibond Cement
All Others HYLOMAR SQ 32 GRAPHENE 702 (or equal)

(1) Except Food Services.

Figure 15

I. Remove handwheel thread plug (48). P. Proceed to Section 11, on Actuator Stem Adjustment.
Note: If the actuator is equipped with the optional limit
stop (77), in place of the handwheel thread plug, it must
be removed.
14. Manual Actuator Option
The manual type actuator is designed to close the valve by
rotating the handwheel in a clockwise direction. Anti-rotation
of the handwheel is obtained through a detente device located
between handwheel (53) and retainer (87).
Depending on the size and weight of the actuator, it is
recommended that proper lift and support procedures 14.1 Disassembly Procedure
be utilized when removing the spring barrel or yoke.
The disassembly procedure for manual actuator is similar to the
procedure for spring diaphragm actuator see Section 8.1.
J. Ensure spring barrel is properly supported.
K. 
Loosen and remove capscrews (36) and lockwashers (37) 14.2 Maintenance
then remove spring barrel (38).
Routine maintenance of the manual actuator requires that a
suitable lubricant be periodically applied to the handwheel
powerscrew.
Bearings may require replacement due to service conditions or
If the orientation of the actuator to valve requires corrosion.
that the yoke be rotated about the valve, it is recom- The replacement of the handwheel detent mechanism should be
mended that Section 12 on changing yoke position be required.
accomplished before proceeding.
14.3 Reassembly Procedure
L. 
With the yoke assembled to the valve in the required There is no specific adjustment for the reassembly of manual
orientation, place spring barrel (38) on desired yoke location actuator. For details see Figure 21.
and secure with capscrews (36) and lockwashers (37), and
tighten firmly.
M. 
Screw in handwheel powerscrew assembly into the
powerscrew hole of the yoke which is on the opposite side
of the spring diaphragm actuator.
Note: Handwheel action is always the same as air
action and opposes the spring.
N. 
Replace handwheel washer (51) and Truarc ring (50) and
back off handwheel so the powerscrew will not interfere with
the operation of the lever.
O. Replace handwheel thread plug (48).
Note: If the valve is equipped with the optional limit stop
(77) instead of the thread plug, it must now be installed,
but ensure it is backed off as not to interfere with the
operation of the lever at this time.

15 | Baker Hughes Copyright 2023 Baker Hughes Company. All rights reserved.
 27 29 30 31 5 18

32

7
3 2 4 1 105 22 21 20 19 24 23 25 26
6
Previous Design
103 104 100 101 102

10

SB Design

16 17 28 90 91 15 14 94 13 12 11

Figure 16

Nº9
N°9 Previous
Previous Design
Design
106 107 89 88 56 57 35 36 37 38 39 43 40 41 42

34

58

33

46 45 44
54
48
55

53

52 51 50 49 78 77

Figure 17

Copyright 2023 Baker Hughes Company. All rights reserved. Masoneilan 35002 Series Camflex II Instruction Manual | 16
Parts Reference
Ref. Qty. Part Name Ref. Qty. Part Name Ref. Qty. Part Name

1 1 Body 28 2 Body Stud 56 1 Serial Plate

2 1 Seat Ring 29 1 Rear Cover 57 2 Plate Screw

3 1 Retainer 30 2 Cover Screw 58 1 Boss Cover

4 1 Plug 31 2 Screw Retainer 60 • Counter-Flange

5 2 Clevis Pin Clip 32 1 Front Cover 61 • Gasket

6 1 Indicator Dot 33 1 Yoke 64 • Stud

7 1 Clevis Pin 34 1 Lever 67 • Stud

8 1 Bearing 35 1 Clevis 68 • Nut

9 1 Shaft Cover 36 4 Cap Screw 77 1 Limit Stop

10 1 Cover Screw 37 4 Lock Washer 78 1 Nut

11 1 Bottom Cover 38 1 Spring Barrel 88 1 Adjustable Indicator

12 1 Grommet 39 1 Spring 89 2 Indicator Screw

13 2 Packing Flange Stud 40 1 Diaphragm 90 1 Inner O-Ring

14 1 Packing Flange 41 4 Cap Screw 91 1 Outer O-Ring

15 1 Packing Follower 42 1 Diaphragm Case 92 1 Inner O-Ring

16 1 Safety Pin 43 1 Piston-Stem 93 1 Outer O-Ring

17 •• Packing 44 1 Lock Washer 94 2 Nut

18(1) 1 Shaft Retaining Ring 45 1 Lock Nut 95 1 Inner O-Ring

19 1 Shaft 46 1 Lock Nut 96 1 Outer O-Ring

20 1 Spacer 48 • Thread Plug 100 1 Stop Ring

21 1 Upper Guide 49 1 Lever Cap Screw 101 1 Body Gasket

22 1 Lower Guide 50 1 Truarc Ring 102 1 Bonnet

23 1 Packing Box Ring 51 1 Handwheel Washer 103 4 Bonnet Stud

24 1 Warning Plate 52 1 Handwheel Lock 104 4 Bonnet Nut

25 1 Flow Arrow 53 1 Handwheel Shaft 105 1 Lo-dB Plate

26 2 Plate Screw 54 1 Handwheel Plate 106(1) 4 Adaptor Screw

27 2 Nut 55 2 Plate Screw 107(1) 1 Adaptor

1. Applies to previous design only.

• Quantity varies according to option.

•• Quantity varies according to size and bonnet type. Confirm required quantity from valve serial records.

17 | Baker Hughes Copyright 2023 Baker Hughes Company. All rights reserved.
 ACCEPTABLE

NOT ACCEPTABLE

Figure 18

AIR TO OPEN
FLOW TENDING TO CLOSE
4 CLOSE ON AIR FAILURE
8

2 6

FLOW DIRECTION

AIR TO CLOSE
FLOW TENDING TO OPEN
OPEN ON AIR FAILURE
3 7

1 5

FLOW DIRECTION

The body is shown behind the actuator.

Figure 19

PACKING FLANGE
REVERSED

PACKING LEVER ARM

STUD NUT

STEM
PIPE

BOLT

FLAT
WASHER
BONNET PIPE

Figure 20

Figure 21

Copyright 2023 Baker Hughes Company. All rights reserved. Masoneilan 35002 Series Camflex II Instruction Manual | 18
Flanged Bodies
Long Stud (T) (64) Long Stud (T) (64) Long Stud (T) (64)
Nuts Nuts Nuts
Short Stud (G) (67) Short Stud (G) (67) Short Stud (G) (67)
Valve Rating
Length Length Length
Qty. Dia. Qty. Qty. Dia. Qty. Qty. Dia. Qty.
inches (mm) inches (mm) inches (mm)
1" (DN 25) 11 ⁄2" (DN 40) 2" (DN 50)
1 ⁄2" 1 ⁄2"
150 (20) 2.50 (63.5) 2.75 (70.0) 8T 3.25 (82.5) 16
(M14) (M14)
ANSI 8T 16 8T 16
5 ⁄8"
EN 300 (50) 3.00 (76.2) 3.50 (88.9) 16T 3.50 (88.9) 32
5 ⁄8" 3 ⁄4" (M16)
(ISO PN)
(M16) (M20) 8T + 4.25 (108.0)
600 (100) 8G 3.00 (76.2) 8 8G 3.50 (88.9) 8 24
8G 3.75 (95.2)
PN 10
EN PN 16
8T (71.0) M12 16 8T (84.0) M16 16 8T (84.0) M16 16
DIN PN 25
PN 40
3" (DN 80) 4" (DN 100) 6" (DN 150)
5 ⁄8" 5 ⁄8"
150 (20) 8T 3.50 (88.9) 16 16T 3.50 (88.9) 16T 4.00 (101.6) 32
(M16) (M16) 3 ⁄4"
ANSI 32
3 ⁄4" (M20)
EN 300 (50) 16T 4.25 (108.0) 32 16T 4.50 (114.3) 24T 4.75 (120.6) 48
3 ⁄4" (M20)
(ISO PN)
12T + 5.00 (127.0) (M20) 12T + 5.75 (146.0) 7 ⁄8" 20T + 6.75 (171.5) 1"
600 (100) 28 28 44
4G 4.25 (108.0) 4G 5.00 (127.0) (M24) 4G 6.00 (152.4) (M27)
PN 10
(84.0) (84.0) M16 (102.0) M20
PN 16
16T M16 32 16T 32
EN PN 25
(92.0) 16T (102.0) M20 32 (119.0) M24
DIN PN 40
15T + (155.0)
PN 63/ 64 N/A (123.0) M24 M30 31
1G (120.0)
8" (DN 200) 10" (DN 250) 12" (DN 300)
3 ⁄4" 7 ⁄8" 7 ⁄8"
150 (20) 16T 4.25 (108.0) 32 24T 4.50 (114.3) 48 24T 4.75 (120.6) 48
(M20) (M24) (M24)
ANSI
7 ⁄8" 1" 11⁄ 8"
EN 300 (50) 24T 5.50 (140.0) 48 32T 6.25 (158.8) 64 32T 6.75 (171.5) 64
(M24) (M27) (M30)
(ISO PN)
20T + 7.50 (190.5) 11⁄ 8"
600 (100) 44 N/A N/A
4G 6.75 (171.5) (M30)
PN 10 16T 32 (106.0) M20 (106.0) M20
(102.0) M20
EN PN 16 (115.0) M24 (115.0) M24
24T 48 24T 48
DIN PN 25 24T (123.0) M24 48 (133.0) M27 (133.0) M27
PN40 (137.0) M27 (151.0) M30 (151.0) M30
64

1 ⁄2" : 1 ⁄2" 13 UNC 2A/2B

5 ⁄8" : 5 ⁄8" 11 UNC 2A/2B
3 ⁄4" : 3 ⁄4" 10 UNC 2A/2B
7 ⁄8" : 7 ⁄8" 9 UNC 2A/2B
1" : 1" 8 UNC 2A/2B
11⁄ 8" : 11⁄ 8" 8 UNC 2A/2B
11⁄ 4" : 11⁄ 4" 8 UNC 2A/2B

67

Figure 22

19 | Baker Hughes Copyright 2023 Baker Hughes Company. All rights reserved.
Flangeless Bodies
Long Stud (T) (64) Long Stud (T) (64) Long Stud (T) (64)
Short Bolt (G) (67) Nuts Short Bolt (G) (67) Nuts Short Bolt (G) (67) Nuts
Valve Rating Cap Screws (V) (68) Cap Screws (V) (68) Cap Screws (V) (68)
Length Length Length
Qty. Dia. Qty. Qty. Dia. Qty. Qty. Dia. Qty.
inches (mm) inches (mm) inches (mm)
1" (DN 25) 11 ⁄2" (DN 40) 2" (DN 50)
150 (20) 7.50 (190) 1 ⁄2" 7.50 (190) 1 ⁄2" 4T 9.0 (230) 8
ANSI 300 (50)
4T 8 4T 8 7T 9.0 (230) 5 ⁄8"
(ISO PN) 400 7.75 (195) 5 ⁄8" 8.75 (220) 3 ⁄4" 18
2G 3.75 (95)
600 (100)
PN 10
PN 16 1 ⁄2" 5 ⁄8" 5 ⁄8"
7.50 (190) 7.50 (190) 9.0 (230)
PN 25 (M12) (M16) (M16)
EN PN 40
4T 8 4T 8 4T 8
DIN 3 ⁄4"
PN 63/ 64 9.50 (240)
5 ⁄8" 3 ⁄4" (M20)
8.10 (205) 9.0 (230)
(M16) (M20) 7⁄8"
PN 100 10 (250)
(M24)
3" (DN 80) 4" (DN 100) 6" (DN 150)
11.50 (290) 7T 18
150 (20) 4T 10.25 (260) 5 ⁄8" 8 5 ⁄8"
3.75 (95) 2G 13.75 (350) B(1)
3 ⁄4"
12.0 (305) 4.50 (115) 26
300 (50) 3 ⁄4"
ANSI 7T 4.50 (115) B(1)
8
(ISO PN) 7T 12.0 (305) 2G 11T 16.25 (410) 26
400 3 ⁄4" 18
2G 4.50 (115) 14.25 (360) 2G 5.50 (140) C(1)
7⁄8" 1"
5.50 (140) 16.0 (400)
600 (100) 26
6.0 (150)
PN 10 11.50 (290) 5 ⁄8" 18 14.0 (350) 3 ⁄4" 18
EN PN 16 7T 5⁄8" 18 7T 3.75 (65) (M16) D(1) 7T 4.50 (115) (M20) B(1)
10.25 (260)
DIN PN 25 2G (M16) A(1) 2G 12.0 (305) 3 ⁄4" 18 2G 14.25 (360) 7⁄8" 18
PN 40 4.50 (115) (M20) B(1) 5.50 (140) (M24) C(1)
8" (DN 200) 10" (DN 250) 12" (DN 300)
6T 13.75 (350) 8T 16.50 (420) 8T
150 (20) 3 ⁄4" 12 7 ⁄8" 16 18.50 (470) 7 ⁄8" 16
4V 3.0 (73) 8V 3.0 (76) 8V
16.25 (410) 19.0 (480) 20.50 (520)
300 (50) 7 ⁄8" 1" 11⁄ 8"
ANSI 3.5 (89) 3.75 (95) 12T 3.75 (95)
24
(ISO PN) 10T 17.0 (430) 12T 20.50 (520) 8V 22.50 (570)
400 1" 20 11⁄ 4" 24
4V 4.0 (102) 8V 4.25 (108) 4.25 (108)
11⁄ 4"
18.125 (460) 20.50 (520) 16T 22.50 (570)
600 (100) 11⁄ 8" 11⁄ 4" 32
4.25 (108) 4.75 (120) 8V 4.75 (120)
6T 16.50 (420) 3 ⁄4"
PN 10 12 – – – –
4V 13.75 (350) 3 ⁄4" 3.0 (76) (M20)
3.0 (76) (M20) 16.50 (420) 7 ⁄8" 8T 18.50 (470) 7 ⁄8"
PN 16 16
3.0 (76) (M24) 8V 3.0 (76) (M24)
EN 14.25 (360) 7 ⁄8" 8T 17.0 (430) 1" 19.0 (480) 1"
PN 25 16
DIN 10T 3.0 (76) (M24) 8V 3.25 (82) (M27) 3.25 (82) (M27)
20
4V 15.75 (400) 1" 18.125 (460) 11⁄ 4" 12T 20.50 (520) 11⁄ 8"
PN 40 24
3.25 (82) (M27) 3.75 (95) (M30) 8V 3.75 (95) (M30)
17.0 (430) 11⁄ 4" 20.0 (510) 11⁄ 4" 21.25 (540) 11⁄ 4"
PN 63/ 64
3.75 (93) (M33) 3.75 (93) (M33) 4.0 (100) (M33)

(1) 1 ⁄2" : 1 ⁄2" 13 UNC 2A/2B

Use one washer (66)
for each short stud as 5 ⁄8" : 5 ⁄8" 11 UNC 2A/2B
shown on the left figure: 3 ⁄4" : 3 ⁄4" 10 UNC 2A/2B
A: M16N (18x32x3)mm 7 ⁄8" : 7 ⁄8" 9 UNC 2A/2B
B: M20N (22x40x3)mm 1" : 1" 8 UNC 2A/2B
C: M22N (24x45x3)mm 11⁄ 8" : 11⁄ 8" 8 UNC 2A/2B
D: L16N (18x40x3)mm 11⁄ 4" : 11⁄ 4" 8 UNC 2A/2B

Figure 23

Copyright 2023 Baker Hughes Company. All rights reserved. Masoneilan 35002 Series Camflex II Instruction Manual | 20
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Copyright 2023 Baker Hughes Company. All rights reserved. Baker Hughes provides this information on
an “as is” basis for general information purposes. Baker Hughes does not make any representation as to
the accuracy or completeness of the information and makes no warranties of any kind, specific, implied or
oral, to the fullest extent permissible by law, including those of merchantability and fitness for a particular
purpose or use. Baker Hughes hereby disclaims any and all liability for any direct, indirect, consequential or
special damages, claims for lost profits, or third party claims arising from the use of the information, whether
a claim is asserted in contract, tort, or otherwise. Baker Hughes reserves the right to make changes in
specifications and features shown herein, or discontinue the product described at any time without notice or
obligation. Contact your Baker Hughes representative for the most current information. The Baker Hughes
logo, Masoneilan, Lo-dB and Camflex are trademarks of Baker Hughes Company. Other company names
and product names used in this document are the registered trademarks or trademarks of their respective
owners.

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