Ups 80kva
Ups 80kva
Ups 80kva
www.schneider-electric.com
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For Internal Batteries
Table of Contents
Important Safety Instructions — SAVE THESE
INSTRUCTIONS .........................................................................................7
Electromagnetic Compatibility .....................................................................8
Safety Precautions .....................................................................................8
Electrical Safety.................................................................................. 11
Battery Safety.....................................................................................12
Symbols Used in the Product ...............................................................14
Specifications ............................................................................................16
Input Specifications ..................................................................................16
Bypass Specifications ...............................................................................16
Output Specifications ................................................................................16
Battery Specifications ...............................................................................17
Recommended Upstream Protection..........................................................17
Recommended Cables Sizes ....................................................................18
Recommended Bolts and Cable Lugs ........................................................18
Torque Specifications................................................................................19
UPS Weights and Dimensions ...................................................................19
Clearance ................................................................................................19
Environmental ..........................................................................................20
Heat Dissipation .................................................................................20
Compliance..............................................................................................20
Overview ....................................................................................................21
Overview of Single UPS ............................................................................21
Overview of Parallel System ......................................................................22
Location of Breakers and Switches ............................................................23
Connect the Power Cables ......................................................................24
Communication Interfaces.......................................................................28
Route the Signal Cables............................................................................28
Input Contacts and Output Relays..............................................................30
Connect the Parallel Cables in a Parallel System ........................................33
Connect Synchronization Cables Between Two UPS Systems
(Option) ...................................................................................................34
Backfeed Protection .................................................................................35
Install Batteries in the UPS ......................................................................38
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Important Safety Instructions — SAVE THESE
INSTRUCTIONS For Internal Batteries
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
Failure to follow these instructions will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
Failure to follow these instructions can result in injury or equipment
damage.
NOTICE
NOTICE is used to address practices not related to physical injury. The safety
alert symbol shall not be used with this type of safety message.
Failure to follow these instructions can result in equipment damage.
Please Note
Electrical equipment should only be installed, operated, serviced, and maintained
by qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction,
installation, and operation of electrical equipment and has received safety training
to recognize and avoid the hazards involved.
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Important Safety Instructions — SAVE THESE
For Internal Batteries INSTRUCTIONS
Electromagnetic Compatibility
NOTICE
RISK OF ELECTROMAGNETIC DISTURBANCE
This is a product Category C3 according to IEC 62040-2. This is a product for
commercial and industrial applications in the second environment - installation
restrictions or additional measures may be needed to prevent disturbances. The
second environment includes all commercial, light industry, and industrial
locations other than residential, commercial, and light industrial premises
directly connected without intermediate transformer to a public low-voltage
mains supply. The installation and cabling must follow the electromagnetic
compatibility rules, e.g.:
• the segregation of cables,
• the use of shielded or special cables when relevant,
• the use of grounded metallic cable tray and supports.
Failure to follow these instructions can result in equipment damage.
Safety Precautions
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
All safety instructions in this document must be read, understood and followed.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Read all instructions in the Installation Manual before installing or working on
this UPS system.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Do not install the UPS system until all construction work has been completed
and the installation room has been cleaned.
Failure to follow these instructions will result in death or serious injury.
8 990-6204C-001
Important Safety Instructions — SAVE THESE
INSTRUCTIONS For Internal Batteries
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• The product must be installed according to the specifications and
requirements as defined by Schneider Electric. It concerns in particular the
external and internal protections (upstream breakers, battery breakers,
cabling, etc.) and environmental requirements. No responsibility is assumed
by Schneider Electric if these requirements are not respected.
• After the UPS system has been electrically wired, do not start up the system.
Start-up must only be performed by Schneider Electric.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The UPS system must be installed according to local and national regulations.
Install the UPS according to:
• IEC 60364 (including 60364–4–41- protection against electric shock, 60364–
4–42 - protection against thermal effect, and 60364–4–43 - protection
against overcurrent), or
• NEC NFPA 70, or
• Canadian Electrical Code (C22.1, Part 1)
depending on which one of the standards apply in your local area.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Install the UPS system in a temperature controlled indoor environment free
of conductive contaminants and humidity.
• Install the UPS system on a non-flammable, level and solid surface (e.g.
concrete) that can support the weight of the system.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The UPS is not designed for and must therefore not be installed in the following
unusual operating environments:
• Damaging fumes
• Explosive mixtures of dust or gases, corrosive gases, or conductive or
radiant heat from other sources
• Moisture, abrasive dust, steam or in an excessively damp environment
• Fungus, insects, vermin
• Salt-laden air or contaminated cooling refrigerant
• Pollution degree higher than 2 according to IEC 60664-1
• Exposure to abnormal vibrations, shocks, and tilting
• Exposure to direct sunlight, heat sources, or strong electromagnetic fields
Failure to follow these instructions will result in death or serious injury.
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Important Safety Instructions — SAVE THESE
For Internal Batteries INSTRUCTIONS
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Do not drill or cut holes for cables or conduits with the gland plates installed and
do not drill or cut holes in close proximity to the UPS.
Failure to follow these instructions will result in death or serious injury.
WARNING
HAZARD OF ARC FLASH
Do not make mechanical changes to the product (including removal of cabinet
parts or drilling/cutting of holes) that are not described in the Installation Manual.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
NOTICE
RISK OF OVERHEATING
Respect the space requirements around the UPS system and do not cover the
product’s ventilation openings when the UPS system is in operation.
Failure to follow these instructions can result in equipment damage.
NOTICE
RISK OF EQUIPMENT DAMAGE
The UPS must use an external regenerative braking kit to dissipate energy
when connected to regenerative loads including photovoltaic systems and
speed drives.
Failure to follow these instructions can result in equipment damage.
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Important Safety Instructions — SAVE THESE
INSTRUCTIONS For Internal Batteries
Electrical Safety
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Electrical equipment must be installed, operated, serviced, and maintained
only by qualified personnel.
• Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices.
• Turn off all power supplying the UPS system before working on or inside the
equipment.
• Before working on the UPS system, check for hazardous voltage between all
terminals including the protective earth.
• The UPS contains an internal energy source. Hazardous voltage can be
present even when disconnected from the mains supply. Before installing or
servicing the UPS system, ensure that the units are OFF and that mains and
batteries are disconnected. Wait five minutes before opening the UPS to
allow the capacitors to discharge.
• A disconnection device (e.g. disconnection circuit breaker or switch) must be
installed to enable isolation of the system from upstream power sources in
accordance with local regulations. The disconnection device must be easily
accessible and visible.
• The UPS must be properly earthed/grounded and due to a high leakage
current, the earthing/grounding conductor must be connected first.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
In systems where backfeed protection is not part of the standard design, an
automatic isolation device (backfeed protection option or other device meeting
the requirements of IEC/EN 62040–1 or UL1778 5th Edition – depending on
which of the two standards apply to your local area) must be installed to prevent
hazardous voltage or energy at the input terminals of the isolation device. The
device must open within 15 seconds after the upstream power supply fails and
must be rated according to the specifications.
Failure to follow these instructions will result in death or serious injury.
When the UPS input is connected through external isolators that, when opened,
isolate the neutral or when the automatic backfeed isolation is provided external to
the equipment or is connected to an IT power distribution system, a label must be
fitted at the UPS input terminals, and on all primary power isolators installed
remote from the UPS area and on external access points between such isolators
and the UPS, by the user, displaying the following text (or equivalent in a language
which is acceptable in the country in which the UPS system is installed):
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Risk of Voltage Backfeed. Before working on this circuit: Isolate the UPS and
check for hazardous voltage between all terminals including the protective
earth.
Failure to follow these instructions will result in death or serious injury.
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Important Safety Instructions — SAVE THESE
For Internal Batteries INSTRUCTIONS
CAUTION
RISK OF ELECTRICAL DISTURBANCE
This product can cause a DC current in the PE conductor. Where a residual
current-operated protective device (RCD) is used for protection against
electrical shock, only an RCD of Type B is allowed on the supply side of this
product.
Failure to follow these instructions can result in injury or equipment
damage.
Battery Safety
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Battery circuit breakers must be installed according to the specifications and
requirements as defined by Schneider Electric.
• Servicing of batteries must only be performed or supervised by qualified
personnel knowledgeable of batteries and the required precautions. Keep
unqualified personnel away from batteries.
• Disconnect charging source prior to connecting or disconnecting battery
terminals.
• Do not dispose of batteries in a fire as they can explode.
• Do not open, alter, or mutilate batteries. Released electrolyte is harmful to
the skin and eyes. It may be toxic.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Batteries can present a risk of electric shock and high short-circuit current. The
following precautions must be observed when working on batteries
• Remove watches, rings, or other metal objects.
• Use tools with insulated handles.
• Wear protective glasses, gloves and boots.
• Do not lay tools or metal parts on top of batteries.
• Disconnect the charging source prior to connecting or disconnecting battery
terminals.
• Determine if the battery is inadvertently grounded. If inadvertently grounded,
remove source from ground. Contact with any part of a grounded battery can
result in electric shock. The likelihood of such shock can be reduced if such
grounds are removed during installation and maintenance (applicable to
equipment and remote battery supplies not having a grounded supply
circuit).
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
When replacing batteries, always replace with the same type and number of
batteries or battery packs.
Failure to follow these instructions will result in death or serious injury.
12 990-6204C-001
Important Safety Instructions — SAVE THESE
INSTRUCTIONS For Internal Batteries
CAUTION
RISK OF EQUIPMENT DAMAGE
• Mount the batteries in the UPS system, but do not connect the batteries until
the UPS system is ready to be powered up. The time duration from battery
connection until the UPS system is powered up must not exceed 72 hours or
3 days.
• Batteries must not be stored more than six months due to the requirement of
recharging. If the UPS system remains de-energized for a long period, we
recommend that you energize the UPS system for a period of 24 hours at
least once every month. This charges the batteries, thus avoiding
irreversible damage.
Failure to follow these instructions can result in injury or equipment
damage.
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Important Safety Instructions — SAVE THESE
For Internal Batteries INSTRUCTIONS
This is the positive polarity symbol. It is used to identify the positive terminal(s) of equipment which is used
with, or generates direct current.
This is the negative polarity symbol. It is used to identify the negative terminal(s) of equipment which is
used with, or generates direct current.
This is the static bypass switch symbol. It is used to indicate switches that are designed
to bypass the UPS normal operation, in cases of high inrush or fault conditions.
This is the AC/DC converter (rectifier) symbol. It is used to identify an AC/DC converter (rectifier) and, in
case of plug-in devices, to identify the relevant receptacles.
This is the DC/AC converter (inverter) symbol. It is used to identify an DC/AC converter (inverter) and, in
case of plug-in devices, to identify the relevant receptacles.
This is the fuse symbol. It is used to identify fuse boxes or their locations.
This is the input symbol. It is used to identify an input terminal when it is necessary to distinguish between
inputs and outputs.
This is the output symbol. It is used to identify an output terminal when it is necessary to distinguish
between inputs and outputs.
This is the switch disconnector symbol. It is used to identify the disconnecting device in the form of switch
that protects the equipment from short circuit or heavy load current. It opens the circuits once the current
flow crosses its maximum limit.
This is the circuit breaker symbol. It is used to identify the disconnecting device in the form of circuit
breaker that protects the equipment from short circuit or heavy load current. It opens the circuits once the
current flow crosses its maximum limit.
This is the circuit breaker/switch symbol. It is used to identify the disconnecting device in the form of circuit
breaker or switch that protects the equipment from short circuit or heavy load current. It opens the circuits
once the current flow crosses its maximum limit.
14 990-6204C-001
Important Safety Instructions — SAVE THESE
INSTRUCTIONS For Internal Batteries
This is the neutral symbol. It is used to identify the neutral conductors or their locations.
This is the phase conductor symbol. It is used to identify the phase conductors or their locations.
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For Internal Batteries Specifications
Specifications
Input Specifications
60 kVA 80 kVA
Voltage (V) 380 400 415 380 400 415
Maximum input current (A) 109 104 100 154 146 141
Protection Fuse
Ramp-in 7 seconds
Bypass Specifications
60 kVA 80 kVA
Voltage (V) 380 400 415 380 400 415
Minimum bypass voltage (V) 266 280 291 266 280 291
Maximum bypass voltage (V) 475 480 477 475 480 477
Frequency (Hz) 50 or 60
Frequency range (%) ±1, ±2, ±4, ±5, ±10. Default is ±10 (user
selectable).
Output Specifications
60 kVA 80 kVA
Voltage (V) 380 400 415 380 400 415
16 990-6204C-001
Specifications For Internal Batteries
60 kVA 80 kVA
Voltage (V) 380 400 415 380 400 415
Battery Specifications
60 kVA 80 kVA
Charging power in % of output power 1–16% 1–24%
Battery current at full load and nominal battery voltage (A) 133 176
Battery current at full load and minimum battery voltage (A) 166 222
60 kVA 80 kVA
Input Bypass Input Bypass
Breaker type NSX160F 36kA AC NSX100F 36kA AC NSX160F 36kA AC NSX160F 36kA AC
3P3D 125A TMD 3P3D 100A TMD 3P3D 160A TMD 3P3D 160A TMD
C16F3TM125 C10F3TM100 C16F3TM160 C16F3TM160
In setting 125 100 160 160
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For Internal Batteries Specifications
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
All wiring must comply with all applicable national and/or electrical codes. The
maximum allowable cable size is 50 mm².
Failure to follow these instructions will result in death or serious injury.
Cable sizes in this manual are based on table B.52.5 of IEC 60364-5-52 with the
following assertions:
• 90 °C conductors
• An ambient temperature of 30 °C
• Use of copper conductors
• Installation method C
PE size is based on table 54.2 of IEC 60364-5-54.
If the ambient temperature is greater than 30 °C, larger conductors are to be used
in accordance with the correction factors of the IEC.
NOTE: Neutral conductor is sized to handle 1.73 times phase current in case
of high harmonic content from non-linear loads. If non or less harmonic
currents are expected, neutral conductor can be sized accordingly but not less
than the phase conductor.
60 kVA
Cable size per phase (mm2) Neutral cable size (mm2) PE cable size (mm2)
Input 35 2x25 16
Bypass 25 16
Output 25 2x25 16
Battery 50 50 25
80 kVA
Cable size per phase (mm2) Neutral cable size (mm2) PE cable size (mm2)
Input 50 2x50 25
Bypass 50 25
Output 50 2x50 25
16 M8 KST TLK16-8
25 M8 KST TLK25-8
18 990-6204C-001
Specifications For Internal Batteries
35 M8 KST TLK35-8
50 M8 KST TLK50-8
NOTE: If the recommended lug type is not available, use a local M8 lug type
as a substitute.
Torque Specifications
Bolt Size Torque
M8 17.5 Nm
Clearance
NOTE: Clearance dimensions are published for airflow and service access
only. Consult with the local safety codes and standards for additional
requirements in your local area.
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For Internal Batteries Specifications
Environmental
Operating Storage
Elevation Power derating factor: < 15000 m above sea level (or in an
According to IEC 62040–3 0-1500 m: 1.000 environment with equivalent air pressure)
1500-2000 m: 0.975
Audible noise <65 dBA at full load and an ambient
temperature of 30 °C3
Heat Dissipation
60 kVA 80 kVA
W BTU/hr W BTU/hr
Normal operation 3084 10523 4296 14659
Compliance
Safety IEC 62040-1:2017, Edition 2.0, Uninterruptible power systems (UPS) – Part 1: Safety requirements
IEC 62040-1: 2008-6, 1st edition, Uninterruptible Power Systems (UPS) – Part 1: General and safety requirements
for UPS
EMC/EMI/RFI IEC 62040-2:2016, Edition 3.0, Uninterruptible power systems (UPS) – Part 2: Electromagnetic compatibility
(EMC) requirements.
IEC 62040-2:2005-10, 2nd edition, Uninterruptible Power Systems (UPS) – Part 2: Electromagnetic compatibility
(EMC) requirements
Performance IEC 62040-3: 2011-03, 2nd edition Uninterruptible Power Systems (UPS) - Part 3: Method of specifying the
performance and test requirements
Transportation ISTA 2B
Pollution degree 2
Overvoltage III
category
20 990-6204C-001
Overview For Internal Batteries
Overview
Overview of Single UPS
UIB Unit input breaker
BB Battery breaker
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For Internal Batteries Overview
BB Battery breaker
22 990-6204C-001
Overview For Internal Batteries
NOTICE
RISK OF EQUIPMENT DAMAGE
To ensure correct load sharing in bypass operation in a parallel system, the
following recommendations apply:
• The bypass cables must be the same length for all UPSs.
• The output cables must be the same length for all UPSs.
• The input cables must be the same length for all UPSs in a single mains
system.
• Cable formation recommendations must be followed.
• The reactance of busbar layout in the bypass/input and output switchgear
must be the same for all UPSs.
If the above recommendations are not followed the result can be uneven load
sharing in bypass and overload of individual UPSs.
Failure to follow these instructions can result in equipment damage.
Front View of the 60 kVA 400 V UPS for Internal Front View of the 80 kVA 400 V UPS for Internal
Batteries Batteries
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For Internal Batteries Connect the Power Cables
24 990-6204C-001
Connect the Power Cables For Internal Batteries
990-6204C-001 25
For Internal Batteries Connect the Power Cables
26 990-6204C-001
Connect the Power Cables For Internal Batteries
10. Fasten the cables to the cable relief in the bottom of the UPS.
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For Internal Batteries Communication Interfaces
Communication Interfaces
A. Parallel ports
B. CAN_R: CAN termination resistor
C. Dry contacts
D. USB port
E. EPO
F. Slot for optional cold start button
G. Network management card (NMC)
H. Load bus synchronization port
I. RS485
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Communication Interfaces For Internal Batteries
2. Remove the rear gland plate and the rear brush plate from the UPS.
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For Internal Batteries Communication Interfaces
5. Fasten the signal cables with cable ties on the rear of the UPS.
NOTICE
RISK OF EQUIPMENT DAMAGE
The battery breaker contact drive J6–1 and J6–2 can provide a maximum of +24
VDC 400 mA to the undervoltage release coil or shunt trip release coil. If this
value is exceeded it can damage the UPS.
Failure to follow these instructions can result in equipment damage.
30 990-6204C-001
Communication Interfaces For Internal Batteries
Terminal Function
BAT_T–1 Input contact for battery temperature
sensor
BAT_T–2 Signal ground
J5–1 AUX contact for battery breaker
J5–2 Signal ground
NC configuration
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For Internal Batteries Communication Interfaces
• Disable
• INV ON
• INV OFF
• Battery alarm
• Genset enable
• Custom alarm 3
• Custom alarm 4
• Disable ECO
• Disable
• Common alarm
• Normal operation
• Battery operation
• Static bypass operation
• Output overload
• Fan inoperable
• Battery alarm
• Battery disconnected
• Battery voltage low
• Input out of tolerance
• Bypass out of tolerance
• EPO activated
• Maintenance mode
• Parallel lost
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Communication Interfaces For Internal Batteries
2. Verify the setting of the CAN_R (for location of CAN_R see Communication
Interfaces, page 28).
– For parallel systems with ≤ 4 parallel UPSs, CAN_R of all UPSs must be in
ON position.
– For parallel systems with ≥ 5 parallel UPSs, CAN_R of all UPSs must be in
OFF position.
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For Internal Batteries Communication Interfaces
34 990-6204C-001
Backfeed Protection For Internal Batteries
Backfeed Protection
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
In systems where backfeed protection is not part of the standard design, an
automatic isolation device (backfeed protection option or other device meeting
the requirements of IEC/EN 62040–1) must be installed to prevent hazardous
voltage or energy at the input terminals of the isolation device. The device must
open within 15 seconds after the upstream power supply fails and must be rated
according to the specifications.
Failure to follow these instructions will result in death or serious injury.
When the UPS input is connected through external isolators that, when opened,
isolate the neutral or when the automatic backfeed isolation is provided external to
the equipment or is connected to an IT power distribution system, a label must be
fitted at the UPS input terminals, and on all primary power isolators installed
remote from the UPS area and on external access points between such isolators
and the UPS, by the user, displaying the following text (or equivalent in a language
which is acceptable in the country in which the UPS system is installed):
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Risk of Voltage Backfeed. Before working on this circuit: Isolate the UPS and
check for hazardous voltage between all terminals including the protective
earth.
Failure to follow these instructions will result in death or serious injury.
990-6204C-001 35
For Internal Batteries Backfeed Protection
36 990-6204C-001
Backfeed Protection For Internal Batteries
990-6204C-001 37
For Internal Batteries Install Batteries in the UPS
2. Install battery modules one string at a time and from the bottom and up. One
row is one battery string.
38 990-6204C-001
Install Batteries in the UPS For Internal Batteries
3. Fasten the battery modules with a screw in front of the battery module
4. Remove the shrink tubes from the power terminals and connect the power
terminals to the batteries.
5. Reinstall the plate in front of the battery shelves.
990-6204C-001 39
Schneider Electric
35 rue Joseph Monier
92500 Rueil Malmaison
France
+ 33 (0) 1 41 29 70 00
*990-6204C-001*