Remove Inyeccion Pump

320D & 320D L Excavators FAL00001-UP (MACHINE) POWERED BY C6.4 Engin...
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Product: EXCAVATOR
Model: 320D EXCAVATOR FAL
Configuration: 320D & 320D L Excavators FAL00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly

C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i04554149
Fuel Injection Pump - Remove

SMCS - 1251-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 278-4138 Fuel System Protection Gp (1)
1
(1)
This tool can only be used one time.
Start By:
A. Remove the fan drive. Refer to Disassembly and Assembly, "Fan Drive - Remove and
Install".
Note: Cleanliness is an important factor. Before you begin the removal procedure, the exterior of
the components should be cleaned. Cleaning the components thoroughly will help to prevent dirt
from entering the internal mechanism.
Note: Put identification marks on all hoses, on all hose assemblies, on all harness assemblies, and
on all tube assemblies for installation purposes. Plug all hose assemblies and all tube assemblies.
Plugging all hose assemblies helps to prevent fluid loss, and this helps to keep contaminants from
entering the system.
NOTICE
Contact with high pressure fuel may cause personal injury or death.
Wait 60 seconds after the engine has stopped to allow fuel pressure to
purge before any service or repair is performed on the engine fuel
lines.
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320D & 320D L Excavators FAL00001-UP (MACHINE) POWERED BY C6.4 Engin... Page 2 of 6
NOTICE
Care must be taken to ensure that fluids are contained during

performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Contact with high pressure fuel may cause fluid penetration and burn
hazards. High pressure fuel spray may cause a fire hazard. Failure to
follow these inspection, maintenance and service instructions may cause
personal injury or death.
Note: Before opening the fuel system, the engine must be turned off for at least one minute.
Note: Use Caterpillar Electronic Technician (ET) to verify that the fuel system pressure is at zero
before opening the fuel system.
Note: Use Tooling (A) after any fuel line has been disconnected.
Illustration 1 g01375105
(2) Fuel injection pump drive gear
(3) Idler gear
Note: Mark the teeth on pump drive gear (2) and idler gear (3) for installation purposes.
1. Remove cover (1) .
2. If you are reusing pump drive gear (2) , mark pump drive gear (2) and idler gear (3) .
3. If replacing pump drive gear (2) or a problem is encountered, align the "33" Mark on fuel
injection pump drive gear (2) with the "3" Mark on idler gear (3) by rotating the engine.
Note: The No. 1 cylinder is at the top center position when the "33" Mark and the "3" Mark
are in alignment.
4. Disconnect hose assembly (4) .
5. Remove nut (5) .
6. Disconnect hose assemblies (6) and remove the washers. Discard the washers.
7. Disconnect harness assembly (7) .
8. Remove tube assembly (9) and remove bracket assembly (8) .
9. Loosen clamp (12) and disconnect hose (13) .
10. Remove fitting (11) in order to disconnect tube assembly (10) and remove the washers.
Discard the washers.
11. Remove tube assembly (14) .
12. Disconnect harness assembly (15) .
13. Remove bolt (16) in order to remove hose assembly (17) and the washers. Discard the
washers.
14. Remove bolt (19) in order to disconnect hose assembly (18) and the washers. Discard the
washers.
15. Remove bolt (20) . Remove tube assembly (10) and the washers. Discard the washers.
16. Remove bolts (22) .
17. Remove two bolts (23) (not shown).
18. Remove bolts (24) .
19. Remove fuel injection pump (21) and the O-ring seal.
20. If you are reusing the pump drive gear, remove the pump drive gear and install the pump
drive gear on the new fuel injection pump. The marks that were made during removal will
be used to orient the fuel injection pump during installation. If a new gear is being used,
transfer the mark from the original gear to the replacement gear for installation purposes.
Copyright 1993 - 2024 Caterpillar Inc. Sun Jan 14 21:24:04 EST 2024
All Rights Reserved.
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320D & 320D L Excavators FAL00001-UP (MACHINE) POWERED BY C6.4 Engin...

Disassembly and Assembly

Fuel Injection Pump - Remove

Care must be taken to ensure that fluids are contained during

Dispose of all fluids according to local regulations and mandates.

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

(2) Fuel injection pump drive gear

(3) Idler gear

1. Remove cover (1) .

4. Disconnect hose assembly (4) .

5. Remove nut (5) .

7. Disconnect harness assembly (7) .

8. Remove tube assembly (9) and remove bracket assembly (8) .

9. Loosen clamp (12) and disconnect hose (13) .

11. Remove tube assembly (14) .

12. Disconnect harness assembly (15) .

16. Remove bolts (22) .

17. Remove two bolts (23) (not shown).

18. Remove bolts (24) .

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