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    Hydraulic Sheet7 - Actuators

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    Amany Sobhy
    The document describes four problems related to hydraulic systems. Problem 1 provides parameters for a load-lifting hydraulic system and asks to calculate piston speed and pump power. Problem 2 gives parameters for a system and asks to calculate pump exit pressure and relief valve override pressure. Problem 3 asks to design hydraulic circuits and perform calculations for a 50kN hydraulic press. Problem 4 provides specifications for a hydraulic cylinder and asks to design the circuit, size the cylinder and pump, and determine efficiencies.

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    Hydraulic Sheet7 - Actuators

    Uploaded by

    Amany Sobhy
    39 views3 pages
    The document describes four problems related to hydraulic systems. Problem 1 provides parameters for a load-lifting hydraulic system and asks to calculate piston speed and pump power. Problem 2 gives parameters for a system and asks to calculate pump exit pressure and relief valve override pressure. Problem 3 asks to design hydraulic circuits and perform calculations for a 50kN hydraulic press. Problem 4 provides specifications for a hydraulic cylinder and asks to design the circuit, size the cylinder and pump, and determine efficiencies.

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    Hydraulic Sheet7_Actuators

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    The document describes four problems related to hydraulic systems. Problem 1 provides parameters for a load-lifting hydraulic system and asks to calculate piston speed and pump power. Problem 2 gives parameters for a system and asks to calculate pump exit pressure and relief valve override pressure. Problem 3 asks to design hydraulic circuits and perform calculations for a 50kN hydraulic press. Problem 4 provides specifications for a hydraulic cylinder and asks to design the circuit, size the cylinder and pump, and determine efficiencies.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    39 views3 pages

    Hydraulic Sheet7 - Actuators

    Uploaded by

    Amany Sobhy
    The document describes four problems related to hydraulic systems. Problem 1 provides parameters for a load-lifting hydraulic system and asks to calculate piston speed and pump power. Problem 2 gives parameters for a system and asks to calculate pump exit pressure and relief valve override pressure. Problem 3 asks to design hydraulic circuits and perform calculations for a 50kN hydraulic press. Problem 4 provides specifications for a hydraulic cylinder and asks to design the circuit, size the cylinder and pump, and determine efficiencies.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    Benha University 4th year (Production & Mechatronics)

    Benha Faculty of Engineering Hydraulic Power Systems(M1413)


    Mechanical Engineering Department Dr. Ahmed Saeed
    1st Term – 2023/2024 TA: Eng. Nadeen Elhadad

    Sheet (7): Hydraulic Actuators

    1. Shown in Figure is the load-lifting mode of a hydraulic system having the


    following parameters:
    Pump: a swash plate axial piston pump, with piston diameter = 8 mm, pitch
    circuit diameter = 3 cm, swash plate inclination angle = 20°, mechanical
    efficiency = 0.9, total efficiency = 0.81, number of pistons = 7, pump speed =
    3000 rpm.
    Relief Valve: preset at a relief pressure of 10 MPa, with zero override pressure.
    Hydraulic Cylinder: an ideal cylinder, loaded by a constant load of 60kN. The
    piston and rod diameters are 10 cm and 7 cm, respectively.
    Check Valve: of zero cracking pressure.
    Throttle Valve: sharp-edged with a = 3𝑚𝑚2 cross-sectional area.
    Hydraulic oil: with a 850𝑘𝑔/𝑚3 density.
    (a) Explain the function of the system.
    (b) Calculate the piston speed and pump driving power at each of the two
    positions of the DCV if the pressure in the pump delivery like does not
    reach the preset relief pressure. Neglect the losses in lines and DCV.

    Figure 1

    1
    Benha University 4th year (Production & Mechatronics)
    Benha Faculty of Engineering Hydraulic Power Systems(M1413)
    Mechanical Engineering Department Dr. Ahmed Saeed
    1st Term – 2023/2024 TA: Eng. Nadeen Elhadad

    2. For the system in Figure 2, calculate the pump exit pressure, and the override
    pressure of the relief valve, given:
    Pump: pump speed = 1000 rpm, volumetric efficiency = 0.95, and pump
    displacement = 8 𝑐𝑚3
    Relief Valve: 𝑃𝑟 = 22.5 𝑀𝑃𝑎, 𝑄𝑟 = 𝐾 ∗ (𝑂𝑣𝑒𝑟𝑟𝑖𝑑𝑒 𝑝𝑟𝑒𝑠𝑠𝑢𝑟𝑒) ∗ √𝑃𝑝 where
    𝐾 = 10−13 , 𝑃𝑝 is the pump exit pressure, (𝑃𝑝 − 𝑃𝑟 ) is the override pressure.
    Throttle Valve: throttle area a = 1 𝑚𝑚2 and 𝑄𝑚 = 0.029 𝑎√𝑃𝑝 − 𝑃1
    Hydraulic Motor: motor displacement 𝑉𝑚 = 80 𝑐𝑚3 /𝑟𝑒𝑣, total efficiency =
    0.68, volumetric efficiency = 0.93, and loading torque = 200 Nm.

    Figure 2

    3. A 50 kN hydraulic press performs pressing and clamping actions. The clamping


    cylinder force is 4 kN. The pressing cylinder stroke is 30 cm and its extension
    speed is 8 cm/s. Design the hydraulic circuits, perform the preliminary
    calculations and select the needed hydraulic elements. Then, calculate the
    different operating modes of the system.
    Assume, always, reasonable values for any missing data.
    Use F.S = 2.5 and pressure drops over the following components and their
    associated pipework are as follows:

    2
    Benha University 4th year (Production & Mechatronics)
    Benha Faculty of Engineering Hydraulic Power Systems(M1413)
    Mechanical Engineering Department Dr. Ahmed Saeed
    1st Term – 2023/2024 TA: Eng. Nadeen Elhadad

    Direction control valve (each flow path) = 2 bar


    Sequence valve = 3 bar
    Filter = 2.5 bar
    Check the strength of the piston rod by buckling equations and choose the mode
    of operation whether the relief valve cracking pressure is below or above the
    maximum working pressure.

    4. A cylinder has to apply an extend force of 80 kN and a retract force of 10 kN. The
    retract speed should be 5 m/min using full pump flow. The maximum pump
    pressure is 150 bar and the pressure drop over the filter is 3 bar and over the
    directional control valve (for each path) is 2 bar.
    a. Draw the hydraulic circuit.
    b. Determine the cylinder size (assuming 2:1 ratio piston area to piston rod
    area).
    c. Determine the pump size.
    d. Find the circuit efficiency during extension and during retraction.

    The available cylinder diameters are: 50 mm, 63 mm, 80 mm, 100 mm, 125 mm,
    150 mm, 180 mm, and 200 mm.

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