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Katalog Inkalum 8 September

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PROFILE

We would like to take this opportunity to introduce ourselves as one of the aluminum extrusion

manufacturer in Indonesia.

PT. INKASA JAYA ALUMINIUM was established in Nov 2013

PT. INKASA JAYA ALUMINIUM is 100% an Indonesian owened company

PT. INKASA JAYA ALUMINIUM plant has the following state of the art facilities and

services :

 7 latest aluminium extrusion presses (2 on process)

 3 unit of smelting furnaces

 Anodizing and powder coating finished facilities

 In house die designers,technicians and engineers and also die makers

With our set-up, we are able to offer all customers with a one stop services to meet their

industry standards requirement such as building construction marine, ship building, aerospace,

automobile, precisions engineering, electronics, medical equipments, machineries and etc.

Recently, we set up our Pasuruan, East Java, Indonesia head office, PT. INKASA JAYA

ALUMINIUM to focus our business strategy “Providing One Stop Solution” to better serve

all our customers requirements in this region.


GENERAL INFORMATION
A unique combination of properties puts aluminum and its alloys among our most flexible
engineering and construction materials, which delivers high performance in functional
services. The advantages of aluminum extrusion can be selected and mixed almost without
limit to suit the needs and preferences of customers in a single material and process. Described
below are major advantages that make aluminum extrusion such flexible and favorable
products.

Alumunium Major Advantages :

 All alloys are light in weight, yet some have strengths greater than of that of structural steel.
Thus the lightweight may reduce the cost of handling and product shipping whatever the
applications.

 Aluminum requires no protective coating for most applications; the surface supplied is
entirely adequates without futher finishing. Where the plain aluminum surface does not
suffice, a wide variety of surface finishes are available to suit, such as: chemical,
electrochemical, and paint finishes.

 Aluminum and most of its alloys have good electrical and thermal conductivity and high
reflectivity to both heat and light. Although it is an excellent electrical conductor, aluminum
does not produce sparks, which is an essential property for products used highly flammable
or explosive materials and atmosphere.

 Aluminum has a high resistance to corrosion because on surface exposed to the atmosphere
and other environmental, factors a thin transparent oxide skins burn immediately and
protects the metal from futher oxidation. The metal can safety be used in the presence of
certain mild alkalis with the aid of inhibitors, but general direct contact with alkaline
substances should be avoided as these attack the oxide skin and are therefore corrosive to
aluminum.

 Aluminum is often the most economical choice for electrical system components because
its electrical conductivity (alloy 1350) is approximately 36MS/m (62% of IACS).

 The aluminum industry includes a large and active “secondary metal” sector which accept
scrapped aluminum products for remilting and recovery of the metal. Aluminum extrusion
have substantial scrap value and can be recycled. That’s an advantage that may appeal both
to a potential buyer and to his concern for environmental protection.

 Aluminum and most of its alloys can easily be worked into any form and readily accept a
wide variety of surface finishes. Aluminum is a popular choice of material for complex
sectioned. Often, it can compete successfully with cheaper materials having a lower degree
of workability. In fact most aluminum alloys can be machined speedly and easily and
important factor contributing to the low cost or finished aluminum parts. There is almost
no limit to the different shapes in which the aluminum may be extruded.
 Finishes for Aluminum Extruded Products:

 Mill Finish
Natural aluminum finish of the extrusion press no futher anodizing or coloring process.

 Natural Anodizing
By means of eletro-chemical process natural oxide-film will be formed and thickened
considerably on the metal surface. The aluminum extrusion is then sealed in hot deionized-
water which closes of the pores and permanently seals the oxide film imparting to the metal
surface the extreme hardness, corrosion and wear resistance of the oxide. INKASA Natural
Anodize finish conform to International Standard and is available in nominal film thickness
5, 10, 18 and 25 microns.

For normal and severe atmosphere condition, film thickness from 10 to 25 microns
repectively should be recommended.

 Color Finish
In the INKASA color process, inorganic metal color particles are deposited and fixed
electronically at the very base of the pores of anodic film allowing virtually full thickness
of the anodic film to protect them.

The aluminum extrusion is then sealed in hot deionozed water which closes of pores and
permanently seals in the color particles.

The coloring process in combination with anodizing is to yield a finish which is light fast,
abrasion and corrosion resistance and unchanging color intensity. For normal and severe
atmosphere condition, film thickness from 10 to 25 microns respectively should be
recommended.
ALLOY 6063
Description of Alloy
Alloy 6063 provides a good combination of extrudability and mechanical properties. Its
excellent extrudability allows thin-walled hollow shapes, intricate solids, and other that are
usually difficult to extrude with satisfactory finish, to be produced more easily. It respons well
to polishing, chemical brightening, anodizing and dyeing.

Characteristics
Welding Alloy 6063 is readily welded by the MIG and TIG processes
Machining Readily machined in all tempers givens

Forming All tempers maybe in formed the softer tempers accepting more severe forming

Corrosion Excellent resistance to the atmosphere. Particulary suitable for anodizing for
architectural applications

Tempers Available

Extruded shapes – F, T4, T5 and T6

Physical Properties

Density 2.71 x 10-6 kg/mmȜ

Melting Range 600-650˚C

Specific Heat between 0-100˚C 879 J/kg deg C

Coefficient of Linear Expansion between 20-200˚C 23x10-6 deg C

Thermal Conductivity at 100˚C 201 W/m deg C

Electrical Resistively at 20˚C 0.033µAm

Modulus of Elasticity 69x10з MPa


CHEMICAL COMPOSITION

Alloy Si(%) Fe(%) Cu(%) Mn(%) Mg(%) Cr(%) Zn(%) Ti(%) Others(%) AI(%)

6061 0.4◦-0.8 0.70 0.15-0.4 0.15 0.80-1.2 0.40-0.35 0.25 0.15 0.15 Reminder

6063 0.20-0.6 0.35 0.10 0.10 0.45-0.9 0.10 0.10 0.10 0.15 Reminder

6106 0.30-0.6 0.35 0.25 0.10 0.40-0.80 0.20 0.10 0.00 0.10 Reminder

Note : Composition in percent maximum unless shown as a range.

MECHANICAL PROPERTIES

Minimum Yield Minimum Elongation’s in 50mm


Alloy Temper Strenght Ultimate Tensile apply for thickness up
(MPa) Strength (MPa) throught 12.50mm in 5D
(5.65VA)
6061 T4 115 190 14%
T6 240 280 7%
6063 F - 100 12%
T4 70 130 14%
T5 110 150 7%
PT.INKASA JAYA ALUMINIUM

CONTENTS

GROUP & TITLES


I.BARS
1.FLAT BARS
2.SQUARE BARS
3.ROUND BARS
4.OTHERS

II.ANGLES
1.EQUAL ANGLES
2.UNEQUAL ANGLES

III.CHANNELS
1.EQUAL CHANNELS
2.UNEQUAL CHANNELS
3.OTHERS

IV.HOLLOWS
1.SQUARE HOLLOWS
2.RECTANGULAR HOLLOWS
3.ROUND TUBE
4.OTHERS

V.SPANDRELS

VI.SHOP FRONT
1.SHOP FRONT 3" X 1.5"
2.SHOP FRONT 4" X 1.75"

VII.DOORS
1.SWING DOORS
2.SLIDING DOORS
3.ROLLING DOORS
4.DOOR JAMB

VIII.CURTAIN RAILS

IX.WINDOWS
1.CASEMENT WINDOWS
2.WINDOW WALLS
3.SLIDING WINDOW

X.CURTAIN WALLS

XI.TRANSPORT

XII.LOUVRES

XIII.SHOW CASES

XIV.TRIMINGS
PT.INKASA JAYA ALUMINIUM

FLAT BARS Group : I - 1 (1)


PT.INKASA JAYA ALUMINIUM

FLAT BARS Group : I - 1 (2)


PT.INKASA JAYA ALUMINIUM

SQUARE BARS Group I - 2 (1)


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ROUND BARS Group I - 3 (1)


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ROUND BARS Group I - 3 (2)


PT.INKASA JAYA ALUMINIUM

OTHERS Group I - 4 (1)

19.63
PT.INKASA JAYA ALUMINIUM

EQUAL ANGLES Group : II - 1 (1)


PT.INKASA JAYA ALUMINIUM

EQUAL ANGLES Group : II - 1 (2)


PT.INKASA JAYA ALUMINIUM

UNEQUAL ANGLES Group : II - 2 (1)


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UNEQUAL ANGLES Group : II - 2 (2)


PT.INKASA JAYA ALUMINIUM

EQUAL CHANNELS Group : III - 1 (1)


UNEQUAL CHANNELS Group : III - 2 (1)
OTHERS Group : III - 3 (1)
PT.INKASA JAYA ALUMINIUM

SQUARE HOLLOWS Group : IV - 1 (1)


PT.INKASA JAYA ALUMINIUM

SQUARE HOLLOWS Group : IV - 1 (2)


PT.INKASA JAYA ALUMINIUM

SQUARE HOLLOWS Group : IV - 1 (3)


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SQUARE HOLLOWS Group : IV - 1 (4)


PT.INKASA JAYA ALUMINIUM

SQUARE HOLLOWS Group : IV - 1 (5)


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RECTANGULAR HOLLOWS Group : IV - 2 (1)


PT.INKASA JAYA ALUMINIUM

RECTANGULAR HOLLOWS Group : IV - 2 (2)


PT.INKASA JAYA ALUMINIUM

RECTANGULAR HOLLOWS Group : IV - 2 (3)


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RECTANGULAR HOLLOWS Group : IV - 2 (4)


PT.INKASA JAYA ALUMINIUM

ROUND TUBE Group : IV - 3 (1)


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ROUND TUBE Group : IV - 3 (2)


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ROUND TUBE Group : IV - 3 (3)


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ROUND TUBE Group : IV - 3 (4)


PT.INKASA JAYA ALUMINIUM

ROUND TUBE Group : IV - 3 (5)


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ROUND TUBE Group : IV - 3 (6)


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ROUND TUBE Group : IV - 3 (7)


PT.INKASA JAYA ALUMINIUM

ROUND TUBE Group : IV - 3 (8)


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OTHERS Group : IV - 4 (1)


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OTHERS Group : IV - 4 (2)


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OTHERS Group : IV - 4 (3)


PT.INKASA JAYA ALUMINIUM

OTHERS Group : IV - 4 (4)


PT.INKASA JAYA ALUMINIUM

ASSEMBLY DETAIL : SPANDRELS Group : V - 1


PT.INKASA JAYA ALUMINIUM

SPANDRELS Group : V - 1 (1)


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SPANDRELS Group : V - 1 (2)


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SPANDRELS Group : V - 1 (3)


PT.INKASA JAYA ALUMINIUM

ASSEMBLY DETAIL : SHOP FRONT 3 INCH Group VI - 1


PT.INKASA JAYA ALUMINIUM

SHOP FRONT 3" X 1.5" Group VI - 1 (1)


PT.INKASA JAYA ALUMINIUM

SHOP FRONT 3" X 1.5 " Group VI - 1 (2)


PT.INKASA JAYA ALUMINIUM

SHOP FRONT 3" X 1.5" Group VI - 1 (3)


PT.INKASA JAYA ALUMINIUM

ASSEMBLY DETAIL : SHOP FRONT 4 INCH Group VI - 2


PT.INKASA JAYA ALUMINIUM

SHOP FRONT 4" X 1.75 " Group VI - 2 (1)


PT.INKASA JAYA ALUMINIUM

SHOP FRONT 4" X 1.75 " Group VI - 2 (2)


PT.INKASA JAYA ALUMINIUM

SHOP FRONT 4" X 1.75 " Group VI - 2 (3)


PT.INKASA JAYA ALUMINIUM

ASSEMBLY DETAIL : SWING DOOR Group VII - 1


PT.INKASA JAYA ALUMINIUM

SWING DOOR Group VII - 1 (1)


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SWING DOOR Group VII - 1 (2)


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ASSEMBLY DETAIL : SLIDING DOOR Group VII - 2


PT.INKASA JAYA ALUMINIUM

SLIDING DOOR Group VII - 2 (1)


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SLIDING DOOR Group VII - 2 (2)


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SLIDING DOOR Group VII - 2 (3)


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ASSEMBLY DETAIL : ROLLING DOOR Group VII - 3


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ROLLING DOOR Group VII - 3 (1)


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ROLLING DOOR Group VII - 3 (2)


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ROLLING DOOR Group VII - 3 (3)


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ROLLING DOOR Group VII - 3 (4)


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ROLLING DOOR Group VII - 3 (5)


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DOOR JAMB Group VII - 4 (1)


PT.INKASA JAYA ALUMINIUM

CURTAIN RAILS Group VIII - 1 (1)


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ASSEMBLY DETAIL : CASEMENT WINDOW Group IX - 1


PT.INKASA JAYA ALUMINIUM

CASEMENT WINDOW Group IX - 1 (1)


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CASEMENT WINDOW Group IX - 1 (2)


PT.INKASA JAYA ALUMINIUM

ASSEMBLY DETAIL : WINDOW WALLS Group IX - 2


PT.INKASA JAYA ALUMINIUM

ASSEMBLY DETAIL : WINDOW WALLS Group IX - 2


PT.INKASA JAYA ALUMINIUM

WINDOW WALLS Group IX - 2 (1)


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ASSEMBLY DETAIL : SLIDING WINDOW Group IX - 3


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SLIDING WINDOW Group IX - 3 (1)


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ASSEMBLY DETAIL : CURTAIN WALLS Group X - 1


PT.INKASA JAYA ALUMINIUM

ASSEMBLY DETAIL : CURTAIN WALLS Group X - 1


PT.INKASA JAYA ALUMINIUM

CURTAIN WALLS Group X - 1 (1)


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CURTAIN WALLS Group X - 1 (2)

1.00

40.70

38.00
PT.INKASA JAYA ALUMINIUM

CURTAIN WALLS Group X - 1 (3)


35.55
PT.INKASA JAYA ALUMINIUM

CURTAIN WALLS Group X - 1 (4)


PT.INKASA JAYA ALUMINIUM

CURTAIN WALLS Group X - 1 (5)


PT.INKASA JAYA ALUMINIUM

TRANSPORT Group XI - 1 (1)


PT.INKASA JAYA ALUMINIUM

LOUVRES Group XII - 1 (1)


PT.INKASA JAYA ALUMINIUM

ASSEMBLY DETAIL : SHOW CASES Group XIII - 1


PT.INKASA JAYA ALUMINIUM

SHOW CASES Group XIII - 1 (1)


PT.INKASA JAYA ALUMINIUM

SHOW CASES Group XIII - 1 (2)


PT.INKASA JAYA ALUMINIUM

SHOW CASES Group XIII - 1 (3)


PT.INKASA JAYA ALUMINIUM

SHOW CASES Group XIII - 1 (4)


PT.INKASA JAYA ALUMINIUM

SHOW CASES Group XIII - 1 (5)


PT.INKASA JAYA ALUMINIUM

SHOW CASES Group XIII - 1 (6)


PT.INKASA JAYA ALUMINIUM

SHOW CASES Group XIII - 1 (7)


PT.INKASA JAYA ALUMINIUM

SHOW CASES Group XIII - 1 (8)


PT.INKASA JAYA ALUMINIUM

SHOW CASES Group XIII - 1 (9)


PT.INKASA JAYA ALUMINIUM

SHOW CASES Group XIII - 1 (10)


PT.INKASA JAYA ALUMINIUM

SHOW CASES Group XIII - 1 (11)


PT.INKASA JAYA ALUMINIUM

TRIMINGS Group XIV - 1 (1)


PT.INKASA JAYA ALUMINIUM

TRIMINGS Group XIV - 1 (2)


PT.INKASA JAYA ALUMINIUM

TRIMINGS Group XIV - 1 (3)


PT.INKASA JAYA ALUMINIUM

TRIMINGS Group XIV - 1 (4)

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