Transmision CT100 2F - 2R (Jic) (Ver 05)

MHE DIVISION
TRANSMISSION
CT 100
2F/2R
FORKLIFT SPARE PARTS MANUAL

ISSUED ON: 07 FEB 07 SUPERCEDES:
8/10D – 2 - 1
MHE DIVISION
TRANSMISSION
DESCRIPTION
TRANSMISSION ASSY.
TORQUE CONVERTER
TRANSMISSION COOLING LINES
TRANSMISSION MOUNTING PARTS
PROPELLER SHAFT ASSEMBLY

8/10D – 2 – 2
MHE DIVISION
2F/2R TRANSMISSION

8/10D – 2 – 3
MHE DIVISION
2F/2R TRANSMISSION ASSEMBLY

(38930001)
SR.NO. PART DESCRIPTION ITEM CODE QTY.
1 Main Housing Assembly 38930026 1

2 Converter Ground Sleeve Assy 38930027 1
3 Hex Hd Bolt M6 x 30 38930028 6
4 Washer Spring B6 38930029 6
5 Turbine Shaft Assly 38930030
6 Washer Thrust 38930031 1

7 Forward/Low Clutch Assly 38930032 1
8 Inter / Reverse Clutch Assly 38930033 1
9 Gear Output 38930035 1
10 Output ShaftAssly 38930036 1

11 Idler Gear Assly 38930037 1
12 Hex Hd Bolt M10 x 60 38930038 1
14 Hex Nut C10 38930040 1
15 Gasket 38930041 1
16 Rear Housing Assly 38930042 1
18 Hex Hd Bolt M8 x 25 38930044 17
20 Hex Hd Bolt M6 x 25 38930045 2

21 Hex Hd Bolt M6 x 20 38930046 2
22 Output Flange (Chart Dwg) 38930047 1
23 Seal O Ring 38930048 1
24 Retainer – Output Flange 38930049 1
25 Lock Strip 38930050 1

26 Hex Hd Bolt M8 x 20 38930051 2
27 Gear PTO – Drive Assly 38930052 1
28 Gear PTO – Driven Assly 38930053 1
30 Circlip – 40 x 1.75N 38930055 1

31 Converter Hsg Assly 38930056 1
32 Gasket 38930057 1
34 Hex Hd Bolt – M8 x 25 38930044 18

8/10D - 2 – 4
MHE DIVISION
2F/2R TRANSMISSION

8/10D - 2 - 5 MHE DIVISION
35 Torque Converter Assly 38930058 1

36 Charge Pump Assly (Chart Dwg) 38930059 1
37 Gasket 38930060 1
38 Seal Assly 38930061 1
39 Cover Shipping 38930062 1
40 Gasket – Valve body 38930068 1

41 Hex Hd Bolt 3/8 x 1.772” 38930064 6
42 Hex Hd Bolt 3/8 x 1.97” 38930065 3
43 Washer Spring – 3/8” 38930066 9
44 Hex Hd Bolt 1/2” x 0.87” 38930067 4
45 Gasket – Valve Body 38930068 1

46 Valve body Assly 38930069 1
48 Hex Hd Bolt M6 x 65 38930070 9
49 Hex Hd Bolt M6 x 35 38930071 4
50 Gasket MPR 38930072 1

51 Valve Assly – MPR 38930073 1
53 Hex Hd Bolt M6 x 45 38930075 4
54 Fill Tube 38930076 1
55 Dip Stick 38930077 1

56 Gasket Fill Tube 38930078 1
57 Hex Hd Bolt M8 x 20 38930051 2
59 Washer 38930079 1
60 Magnetic Drain Plug 38930080 1

61 Breather 38930081 1
62 Hose Suction 38930082 1
63 Connector Elbow 38930083 2
64 Gasket Strainer 38930084 1

8/10D - 2 – 6
MHE DIVISION
2F/2R TRANSMISSION

65 Strainer Assly 38930085 1

67 Hex Hd Bolt – M8 x 20 38930051 4
68 Name Plate 38930086 1
69 Screw Self Tapping 38930087 1
70 Shipping Basket 38930088 1

71 Hex Hd Bolt – M10 x 16 38930089 2
72 Hex Hd Bolt – M10 x 20 38930090 2
73 Hex Nut – C10 38930091 2
74 Hose – Lube 38930092 1
75 Straight Connector – 1/8” 38930093 2

76 Connector Lube 38930094 1
77 Shipping Plug – ½” 38930095 2
78 Shipping Plug – ¾” 38930096 2
80 Circlip – 58x2N 38930711 1

81 Bottom Shaft Assembly 38930708 1

8/10D - 2 – 8
MHE DIVISION
CONVERTER GROUND SLEEVE ASSEMBLY

CONVERTER GROUND SLEEVE ASSEMBLY
1 Ground Sleeve 38930097 1

2 Plug 38930098 1
3 Bush 38930099 1

8/10D - 2 – 10
MHE DIVISION
TURBINE SHAFT ASSEMBLY

TURBINE SHAFT ASSEMBLY
1 Shaft - Turbine 38930180 1

2 Ball Bearing 38930181 ..1
3 Roller Bearing 38930182 ..1
4 Seal Ring – Cast Iron 38930183 2

8/10D - 2 – 12 MHE DIVISION
IDLER GEAR ASSEMBLY

IDLER GEAR ASSEMBLY
1 Gear – Idler 38930100 1

2 Bearing Ball 38930101 1
3 Circlip 38930102 1
4 Spindle – Idler 38930103 1

MAIN HOUSING ASSEMBLY

MAIN HOUSING ASSEMBLY
1 Main Housing 38930184 1

2 Plug 38930185 1
3 Plug 38930186 4
4 Plug – 1/8” NPTF 38930138 6
5 Vlve Regulator 38930187 2
6 Spring – Valve Regulator 38930188 2

7 Pin – Valve Regulator 38930189 2

GEAR ASSEMBLY – PTO DRIVE

GEAR ASSEMBLY – PTO DRIVE
1 Gear PTO Drive 38930104 1

2 Bearing Needle Roller 38930105 2
3 Seal O Ring 38930106 1

GEAR ASSEMBLY- PTO DRIVEN

GEAR ASSEMBLY – PTO DRIVEN
1 Gear – PTO Driven 38930172 1


FWD/LOW CLUTCH ASSEMBLY

FWD/LOW CLUTCH ASSEMBLY
1 Top Shaft Assembly 38930107 1

3 Gear Low Assembly 38930109 1
5 Drum Assembly – FWD/LOW 38930111 1

7 Gear – Forward 38930113 1
9 Circlip – External 38930115 1

TOP SHAFT ASSEMBLY

TOP SHAFT ASSEMBLY
1 Shaft – Top 38930192 1

2 Seal Ring 38930131 3
3 Seal O Ring 38930130 4
4 Plug 38930132 3

GEAR LOW ASSEMBLY

GEAR LOW ASSEMBLY
1 Gear - Low Clutch 38930116 1

2 Bearing – Ball 38930117 1
3 Bearing – Needle Cage 38930118 1

DRUM ASSEMBLY – FWD/LOW

DRUM ASSEMBLY – FWD/LOW
1 Drum – FWD/LOW 38930194 1

2 Center Support Assly 38930195 1
3 Snap Ring – Internal 38930196 2
4 Piston Assly 38930197 2
5 Spring Helical 38930198 2
6 Retainer – Spring 38930199 2

8 Plate – Steel 38930201 9
9 Plate – Sintered 38930202 11
10 Plate – Backing 38930203 2
11 Circlip – Internal 38930204 2

REV/INTER CLUTCH ASSEMBLY

REV/INTER CLUTCH ASSEMBLY
1 Inter Shaft Assembly 38930119 9

2 Gear Inter Assly 38930120 1
4 Drum Assly – RVT/INT 38930122 1
6 Gear Reverse Assembly 38930124 1


INTER SHAFT ASSEMBLY

INTER SHAFT ASSEMBLY
1 Shaft – Inter 38930193 1

2 Seal Ring 38930131 3
3 Seal O Ring 38930130 4
4 Plug 38930132 3

GEAR INTER ASSEMBLY

GEAR INTER ASSEMBLY
1 Gear Intermededitae 38930125 1

2 Spacer 38930126 1

MHE DIVISION
8/10D - 2 – 34
DRUM ASSEMBLY - REV/INTER

DRUM ASSEMBLY - REV/INTER

1 Drum – REV/Inter 38930205 1

2 Center Support Assly 38930195 1
4 Piston Assly 38930197 2
5 Spring – Helical 38930198 2

8 Plate – Steel 38930201 9
9 Plate – Sintered 38930202 11

GEAR REVERSE ASSEMBLY

GEAR REVERSE ASSEMBLY

1 Gear Reverse 38930127 1


MHE DIVISION
8/10D - 2 – 38
BOTTOM SHAFT ASSEMBLY

BOTTOM SHAFT ASSEMBLY

Bottom Shaft Assembly 38930708 1

1 Shaft – Bottom 38930709 1
2 Seat O Ring 38930130 3
3 Seat Ring 38930131 2
4 Plug 38930132 2

DRUM ASSEMBLY - HIGH

DRUM ASSEMBLY - HIGH

1 Drum High 38930209 1

2 Center Support Assembly 38930195 1
4 Piston Assembly 38930197 1
5 Spring – Helical 38930198 1

7 Circlip 38930200 1
8 Plate – Steel 38930201 4
9 Plate – Friction 38930202 5
11 Circlip 38930204 1

MHE DIVISION
8/10D - 2 – 42
CETER SUPPORT ASSEMBLY

CENTER SUPPORT ASSEMBLY

1 Center Support 38930210 1

2 Bearing – Needle Roller 38930211 1

PISTON ASSEMBLY

PISTON ASSEMBLY
1 Piston 38930133 1
2 Ball 38930134 4
3 Seal – Ring – External 38930135 1
4 Seal – Ring – Internal 38930136 1

OUTPUT SHAFT ASSEMBLY

OUTPUT SHAFT ASSEMBLY

1 Shaft – Output 38930215 1

3 Spacer 38930217 1
4 Retaining Ring 38930218 1
6 Bearing – Roller 38930219 1

7 Spacer 38930220 1
8 Spacer 38930221 1

REAR HOUSING ASSEMBLY

REAR HOUSING ASSEMBLY

1 Rear Housing 38930137 1

2 Plug – 1/8” NPTF 38930138 5
3 Oil Seal Assembly 38930139 1

CONVERTER HOUSING ASSEMBLY

CONVERTER HOUSING ASSEMBLY

1 Converter Housing 38930222 1

2 Seal Assembly 38930223 1

ISSUED ON: 07 FEB 07 SUPERCEDES
CHARGE PUMP ASSEMBLY

CHARGE PUMP ASSEMBLY

1 Body Pump 38930140 1

2 Spindle 38930141 1
3 Pin – Dowel 38930142 1
4 Gear Driven Assembly 38930143 1
5 Gear Drive 38930144 1
6 Gasket 38930145 1
7 Cover Plate 38930146 1

GEAR DRIVEN ASSEMBLY

GEAR DRIVEN ASSEMBLY

1 Gear Driven 38930224 1

2 Bearing 38930225 1

VALVE BODY ASSEMBLY

VAVLE BODY ASSEMBLY

1 Valve Body 38930147 1

2 Valve Range Assembly 38930148 1
3 Valve Direction 38930149 1
4 Cover – Trimmer 38930150 2
5 Gasket 38930151 2
6 Valve – Clutch Accum 38930152 2

7 Spring Timer 38930153 2
8 Trimmer Valve 38930154 2
9 Stop Valve 38930155 2
10 Pin 38930156 1
11 Spring 38930157 2
12 Seal Assembly 38930158 2
13 Valve – CCO 38930159 1
14 Plug – CCO 38930160 1
15 Plug 38930161 1
16 Seal – O Ring 38930162 1

17 Spring 38930163 4
18 Ball – Dia 11 38930164 4
19 Ball – Dia 3 38930165 2
20 Transfer Plate 38930166 1
21 Pin Valve 38930167 2

22 Gasket 38930168 1
23 Plug – Trimmer Valve 38930169 2
24 Socket Head Cap Screw 38930170 3
25 Hex Head Bolt M6 x 20 38930046 8
26 Spring Washer – B6 38930171 8

27 Plug – 1/8” NPTF 38930138 2
28 Plug – Shipping 38930173 1

MHE DIVISION
8/10D - 2 – 58
VALVE RANGE ASSEMBLY

VALVE RANGE ASSEMBLY

1 Valve Range 38930226 1

2 Plug 38930132 1

VALVE ASSEMBLY - MPR

VALVE ASSEMBLY - MPR

1 Body - MPR Valve 38930174 1

2 Plug – 1/8” NPTF 38930138 1
3 Valve – MPR 38930175 1
4 Spring – MPR 38930176 1
5 Plate – Retainer 38930177 1
6 Pin – Spring (Dia 3) 38930178 2

7 Cap – MPR 38930179 1

ISSUED ON: 22 OCT 08 SUPERCEDES: 07 FEB 07
TORQUE CONVERTER
1 Torque Converter 38930058 1

2 Drive Plate 02332749 1
3 Bolt M8 x 1.25P x 16 49259706 6
4 Washer 02000587 6
5 Converter Drive Plate Ring 02332778 1
6 Bolt M10 x 1.5P x 20 49252202 4

IN
OUT

TRANSMISSION COOLING LINES – JIC Hose Fittings
1 Hose 7/8” UNF-7/8” UNF STR-2300L 8/10T 39551562 2

2 Connector ½” NPTF – 7/8” UNF 39551543 2
3 Connector ¾” NPTF – 1 1/16” UNF 39551544 2
4 Hose 1 1/16” UNF x1.5 STR – 1 1/16” UNFx1.5EL 39551563 1
5 Hose 1 1/16” UNF x1.5 STR – 1 1/16” UNFx1.5EL 39551563 1
6 Hex Bolt M12 x 1.75 x 35L 49253353 2

7 Lock Washer M12 53110358 2
8 Transmission Filter Mounting Bracket 02628795 1
9 Hex Bolt ½” UNC x 1.5” 49278962 4
10 Plain Washer ½” 53136240 4
11 Connector 1 5/16” UNF – 1 1/16” UNF 39551545 2

12 ‘O’ Ring 1 5/16” UNF 56158917 2
13 Transmission Oil Filter 59075818 1
14 Filter Element (Not Shown) 59075820 1
15 Connector – M22 (FS) - 7/8” UNF 39551573 2

8/10D – 2 – 67 MHE DIVISION
TRANSMISSION MOUNTING
SR.NO. ITEM CODE PART DESCRIPTION QTY.
1 02624543 TRANSMISSION MTG. BRKT RH 1

2 02624600 TRANSMISSION MTG. BRKT LH 1
3 49255357 HEX BOLT M16 X 2 X 40 LG. 8
4 53130305 LOCK WASHER M16 8
5 49253353 HEX BOLT M12 X 1.75 X 35 LG 4
6 53110358 LOCK WASHER M12 8

7 53130222 WASHER (M12) 8
8 59035299 MOUNTING PAD 4
9 52414752 HEX NUT (M12X1.75) 4

ISSUED: 07 FEB 07 SUPERCEDES
G800D
MHE DIVISION
UNIVERSAL JOINT ASSEMBLY
1 02627634 UNIVERSAL JOINT ASSEMBLY(INCLUDES 2 & 3) 1

2 02627633 UNIVERSAL JOINT-MALE END 1
3 02627630 UNIVERSAL JOINT-FEMALE END 1
4 49282119 HT HEX BOLT 3/8” UNF-1 ¼” LONG 16
5 53136208 LOCK WASHER 3/8” 16
6 52443154 HEX NUT 3/8” UNF 16

7 02627321 OUTPUT FLANGE-HM (MH38930715) 1

ISSUED ON: 01 APR 2008 SUPERCEDES:
G1000D
MHE DIVISION
UNIVERSAL JOINT ASSEMBLY
1 38950076 UNIVERSAL JOINT ASSEMBLY 1

2 49282119 HT HEX BOLT 3/8” UNF-1 ¼” LONG 16
3 53136208 LOCK WASHER 3/8” 16
4 52443154 HEX NUT 3/8” UNF 16
5 02627321 OUTPUT FLANGE-HM (MH38930715) 1

ISSUED ON: 01 APR 2008 SUPERCEDES:
PUMP & TRANSMISSION COUPLING (HM CT-100)

1 Hyd. Pump 2P2P3158-3070ASSOB -8T/10T 97549660 1
2 Screw ½” UNC x 1 ½” L 49278962 2

3 Lock Washer 53136240 2
..4 Oil Seal 86300027........1

ISSUED ON: 21 OCT 09 SUPERCEDES: 07 FEB 07
8/10D – 2 - 73 MHE DIVISION
ENGINE TRANSMISSION COUPLING(TATA697NA-HM CT100 3F3R/2F2R)
1* 36300002 ENGINE-TATA 697NA 1

2 02332640 ADAPTER RING 1
3 02161129 GASKET 2
4 02332666 STUD 12
5 52414653 HEX. NUT M10X1.5P 12
6 53130181 SPRING WASHER M10 12

7 38930000/38930001 TRANSMISSION-HM CT100-3F3R/2F2R 1
*MODIFICATION OF FLYWHEEL REQUIRED AS PER DRAWING 02622396

ISSUED: 06 OCT 2005 SUPERCEDES
G8/10D-2-74
TRANSMISSION OIL FILTER ASSEMBLY

ISSUED ON: 06 JULY 2010 SUPERCEDES: 18 JULY 2008
G8/10D-2-75
TRANSMISSION OIL FILTER ASSEMBLY
1 59075818 TRANSMISSION OIL FILTER ASSEMBLY 1

2 59075819 BOWL ASSEMBLY 1
3 59075820 FILTER ELEMENT 1
4 59075821 PLUG 1
5 59075822 SEAL ‘O’ RING 1
6 56159950 ’O’ – RING 1

ISSUED ON: 06 JULY 2010 SUPERCEDES: 18 JULY 2008

Transmision CT100 2F - 2R (Jic) (Ver 05)

Uploaded by

Copyright:

Available Formats

Transmision CT100 2F - 2R (Jic) (Ver 05)

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Transmision CT100 2F - 2R (Jic) (Ver 05)

Uploaded by

Copyright:

Available Formats

MHE DIVISION

FORKLIFT SPARE PARTS MANUAL

TRANSMISSION COOLING LINES

TRANSMISSION MOUNTING PARTS

PROPELLER SHAFT ASSEMBLY

FORKLIFT SPARE PARTS MANUAL

FORKLIFT SPARE PARTS MANUAL

2F/2R TRANSMISSION ASSEMBLY

SR.NO. PART DESCRIPTION ITEM CODE QTY.

1 Main Housing Assembly 38930026 1

6 Washer Thrust 38930031 1

10 Output ShaftAssly 38930036 1

20 Hex Hd Bolt M6 x 25 38930045 2

25 Lock Strip 38930050 1

30 Circlip – 40 x 1.75N 38930055 1

FORKLIFT SPARE PARTS MANUAL

FORKLIFT SPARE PARTS MANUAL

2F/2R TRANSMISSION ASSEMBLY

SR.NO. PART DESCRIPTION ITEM CODE QTY.

35 Torque Converter Assly 38930058 1

40 Gasket – Valve body 38930068 1

45 Gasket – Valve Body 38930068 1

50 Gasket MPR 38930072 1

55 Dip Stick 38930077 1

60 Magnetic Drain Plug 38930080 1

FORKLIFT SPARE PARTS MANUAL

FORKLIFT SPARE PARTS MANUAL

2F/2R TRANSMISSION ASSEMBLY

SR.NO. PART DESCRIPTION ITEM CODE QTY.

65 Strainer Assly 38930085 1

70 Shipping Basket 38930088 1

75 Straight Connector – 1/8” 38930093 2

80 Circlip – 58x2N 38930711 1

FORKLIFT SPARE PARTS MANUAL

CONVERTER GROUND SLEEVE ASSEMBLY

FORKLIFT SPARE PARTS MANUAL

CONVERTER GROUND SLEEVE ASSEMBLY

SR.NO. PART DESCRIPTION ITEM CODE QTY.

1 Ground Sleeve 38930097 1

FORKLIFT SPARE PARTS MANUAL

TURBINE SHAFT ASSEMBLY

FORKLIFT SPARE PARTS MANUAL

TURBINE SHAFT ASSEMBLY

SR.NO. PART DESCRIPTION ITEM CODE QTY.

1 Shaft - Turbine 38930180 1

FORKLIFT SPARE PARTS MANUAL

IDLER GEAR ASSEMBLY

FORKLIFT SPARE PARTS MANUAL

IDLER GEAR ASSEMBLY

SR.NO. PART DESCRIPTION ITEM CODE QTY.

1 Gear – Idler 38930100 1

FORKLIFT SPARE PARTS MANUAL

MAIN HOUSING ASSEMBLY

FORKLIFT SPARE PARTS MANUAL

MAIN HOUSING ASSEMBLY

SR.NO. PART DESCRIPTION ITEM CODE QTY.

1 Main Housing 38930184 1

6 Spring – Valve Regulator 38930188 2