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Reactor Design Python Code

This Python code defines and solves ordinary differential equation (ODE) models of reactor processes. It contains four sections: 1) A plug flow reactor (PFR) model of an A→B→C reaction is defined and solved, then plots are generated to analyze conversion and flowrates over reactor volume. 2) A membrane reactor model for the same reaction is defined and solved, with plots analyzing conversion and volume for 90% conversion. 3) The membrane reactor model is modified to include mass transfer, and plots analyze species flowrates and conversion. 4) Trickle bed reactor models for a gas-solid reaction are defined and solved, with plots analyzing conversion, bed voidage, and

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aliggulam16
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84 views

Reactor Design Python Code

This Python code defines and solves ordinary differential equation (ODE) models of reactor processes. It contains four sections: 1) A plug flow reactor (PFR) model of an A→B→C reaction is defined and solved, then plots are generated to analyze conversion and flowrates over reactor volume. 2) A membrane reactor model for the same reaction is defined and solved, with plots analyzing conversion and volume for 90% conversion. 3) The membrane reactor model is modified to include mass transfer, and plots analyze species flowrates and conversion. 4) Trickle bed reactor models for a gas-solid reaction are defined and solved, with plots analyzing conversion, bed voidage, and

Uploaded by

aliggulam16
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Reactor Design Python Code

April 1, 2019

In [2]: import numpy as np


import matplotlib.pyplot as plt
from scipy.integrate import odeint

In [60]: #Initial Conditions


Fao=2.5
Fbo=0
Fco=0
inivalues=[Fao,Fbo,Fco]

#Parameters
k = 0.0442784555801
T=400
Pao =10
R = 0.08206
c_To=Pao/(0.08206*T) #total concentration

def pfr(z,V):
[Fa,Fb,Fc]=z #assignment of dependent variables to convenient variable names

#Stoichiometry

Ft=(Fa+Fb+Fc) #Total molar flowrate


Ca=c_To*(Fa/Ft)
Cb=c_To*(Fb/Ft)
Cc=c_To*(Fc/Ft)

#Rate
ra = -k*Ca
rb = -ra
rc = -2*ra

#MB
dFadV = ra
dFbdV = rb
dFcdV = rc

1
return dFadV, dFbdV, dFcdV

Vspan = np.linspace(0,1200,1500) # independent variable array: 200 pts from V=0 to V=5
solver = odeint(pfr,inivalues,Vspan) # solver output has format [X,y]

# Plot results
plt.plot(Vspan,solver[:,0], label='F_A')
plt.plot(Vspan,solver[:,1], label='F_B')
plt.plot(Vspan,solver[:,2], label='F_C')

plt.xlabel('V (L)')
plt.ylabel('X and Flowrates (mol/Min)')

plt.title('Problem 3')

X_target=solver[:,0]
X=[]
for i in range(1500):
X.append((2.5-X_target[i])/2.5) #(intial-final)/initial
plt.plot(Vspan, X, label='X')
plt.grid(True)
plt.legend(loc = 'best')
plt.show()

Vol=np.interp(0.9,X,Vspan)
index=int(Vol) #integer form of the Volume at which 90% conversion happens

A=np.array(solver[:,0])
B=np.array(solver[:,1])
C=np.array(solver[:,2])
print (A[index])#Flowrate of A at 90% conv.
print (B[index])#flowrate of A at 90% conv.
print (C[index])#flowrate of A at 90% conv.

Ftotal=A[index]+B[index]+C[index]
SpaceTime= Vol/Ftotal

print("Volume needed for 90% conversion is {:.2f} L. SpaceTime needed for 90% conversi

2
0.362065645038
2.13793435496
4.27586870992
Volume needed for 90% conversion is 946.61 L. SpaceTime needed for 90% conversion is 139.70 min

In [77]: #4a

#Initial conditions
Fao=2.5 #[mol/min]
Fbo=0
Fco=0
inivalues=[Fao,Fbo,Fco]
#Parameters
T=400
P_ao=10
R=0.08206
kc=0.08*60 #MTC
k = 0.0442784555801 #same as in Problem 3

def memreact(z,V):
c_To=P_ao/(R*T) #total concentration
Kc=0.025

3
[Fa,Fb,Fc]=z

#Stoichiometry
Ft=Fa+Fb+Fc
ca=c_To*Fa/Ft
cb=c_To*Fb/Ft
cc=c_To*Fc/Ft

#rate laws
ra = -k*(ca-cb*(cc**2)/Kc)
rb = -ra
rc = -2*ra

#MB
dFadV = ra
dFbdV = rb
dFcdV = rc

return dFadV, dFbdV, dFcdV

Vspan = np.linspace(0,1000,1500)
solver = odeint(memreact,inivalues,Vspan)
# Plot results
plt.plot(Vspan,solver[:,0], label='F_A')
plt.plot(Vspan,solver[:,1], label='F_B')
plt.plot(Vspan,solver[:,2], label='F_C')
plt.xlabel('V (L)')
plt.ylabel('Molar Flowrates (mol/min)')
plt.title('Problem 4(a and b)')

Xout=(Fao-solver[-1,0])/Fao #get's final value


print('Maximum Conversion (Xe) = {:.2f}'.format((Xout)))
X_target=solver[:,0]
X=[]
for i in range(1500):
X.append((2.5-X_target[i])/2.5)
plt.plot(Vspan, X, label='X')
plt.grid(True)
plt.legend(loc = 'best')
plt.show()

#4b

conv90=np.interp(Xout*0.9,X,Vspan)
print('The volume needed for 90% of the maximum conversion is = {:.1f} L.'.format(conv

Maximum Conversion (Xe) = 0.51

4
The volume needed for 90% of the maximum conversion is = 268.4 L.

In [78]: #4c

#Initial conditions
Fao=2.5 #[mol/min]
Fbo=0
Fco=0
inivalues=[Fao,Fbo,Fco]
#Parameters
T=400
P_ao=10
R=0.08206
kc=0.08*60 #MTC
k = 0.0442784555801 #same as in Problem 3

def memreact(z,V):
c_To=P_ao/(R*T) #total concentration
Kc=0.025
[Fa,Fb,Fc]=z

5
#Stoichiometry
Ft=Fa+Fb+Fc
ca=c_To*Fa/Ft
cb=c_To*Fb/Ft
cc=c_To*Fc/Ft

#rate laws
ra = -k*(ca-cb*(cc**2)/Kc)
rb = -ra
rc = -2*ra
#MB
dFadV = ra
dFbdV = rb - kc*cb
dFcdV = rc

return dFadV, dFbdV, dFcdV

# Setup ODE solver


Vspan = np.linspace(0,1000,1500) # independent variable array: 200 pts from V=0 to V=5
solver = odeint(memreact,inivalues,Vspan) # solver output has format [X,y]
#print(solver)

# Plot results
plt.plot(Vspan,solver[:,0], label='F_A')
plt.plot(Vspan,solver[:,2], label='F_C')
plt.xlabel('V (L)')
plt.ylabel('Molar Flowrates (mol/min)')
plt.title('Problem 4c (TBPO and Acetone)')

Xout=(Fao-solver[-1,0])/Fao #(initial-final)/initial
print('At reactor outlet, X_A ={:.2f}'.format((Xout)))
X_target=solver[:,0]
X=[]
for i in range(1500):
X.append((2.5-X_target[i])/2.5)
plt.plot(Vspan, X, label='X')
plt.grid(True)
plt.legend(loc = 'best')
plt.show()
conv80= np.interp(0.8,X,Vspan)
print('The volume needed for reaching 90% of the maximum conversion is',conv80,'L')

At reactor outlet, X_A =0.96

6
The volume needed for reaching 90% of the maximum conversion is 457.2671936581845 L

In [79]: plt.plot(Vspan,solver[:,1], label='F_B')


plt.xlabel('V (L)')
plt.ylabel('Molar Flowrates (mol/min)')
plt.legend(loc = 'best')
plt.title('Problem 4c (ethane)')
plt.grid(True)
plt.show()

7
In [24]: print('Maximum Flow rate of TBPO = {:.1f} mol/min.'.format(np.max(solver[:,0])))
print('Maximum Flow rate of Ethane = {:.4f} mol/min.'.format(np.max(solver[:,1])))
print('Maximum Flow rate of Acetone = {:.1f} mol/min.'.format(np.max(solver[:,2])))

Maximum Flow rate of TBPO = 2.5 mol/min.


Maximum Flow rate of Ethane = 0.0221 mol/min.
Maximum Flow rate of Acetone = 4.8 mol/min.

The maximum flow rate of TBPO (A) happens at the very beginning which is to be expected, as
it will decrease as volume increases. The opposite is true for Acetone, having it’s maximum flow
rate be at the very end of the 1000 L process, as it’s Rate increase with volume. The oddity is with
ethane, and that is because of the mass transfer coefficient. The permeability makes the ethane
diffuse out of the reactor, so it’s flowrate decreases once the mass of the ethane is big enough to
have it’s MTC play a large role, ie, after 0.0221 mol/min

In [3]: #2a

#Define all parameters


T = 680
Fao = 50
Pao = 10
R = 0.08206
Cao = Pao/(R*T)

8
KBu=0.32
k = 0.054
alpha = 0.000
Wspan = [0,2000]
inivalues=[0,1.0]

# Set up the differenial equations


def pbr(z,V):
[X,y]=z

ca = Cao*(1 - X)/(1 + X) #stoichiometry


Pa=ca*R*T
neg_ra = (k*Pa)/((1+KBu*Pa)**2) #rate law

#ODEs:
dXdW = neg_ra/Fao
dydW = -(alpha*(1+X))/(2*y) #Ergun equation
return dXdW, dydW

# Setup ODE solver


V = np.linspace(Wspan[0],Wspan[1],200)
solver = odeint(pbr,inivalues,V)
X=solver[:,0]
y=solver[:,1]
f=(1+X)/y #Calculate f for each element in X and y vectors

# Plot results
plt.plot(V,X, label='X')
plt.plot(V,y, label='y')
plt.plot(V,f, label='f')
plt.xlabel('W (kg)')
plt.ylabel('X, y, f')
plt.title('Part A')
plt.legend(loc = 'upper left')
plt.grid(True)
plt.ylim(0,3.5)
plt.show()

#From X vs. W, find W required for 80% conversion


V_requirement=np.interp(0.8,X,V)
print('Reactor reaches a conversion of X = 80% at W =',str(V_requirement),'kg')

9
Reactor reaches a conversion of X = 80% at W = 1054.1518509611706 kg

In [4]: ca = Cao*(1 - X)/(1 + X) #stoichiometry


Pa=ca*R*T
neg_ra = (k*Pa)/((1+KBu*Pa)**2) #rate law

plt.plot(V,neg_ra,'black')
plt.xlabel('W (kg)')
plt.title('Part A')
plt.ylabel('Rate (mol/L-hr)')
plt.grid(True)
plt.show()

10
In [5]: #2c

#Define all parameters


T = 680
Fao = 50
Pao = 10
R = 0.08206
Cao = Pao/(R*T)
KBu=0.32
k = 0.054
alpha = 0.0006
Vspan = [0,1000]
inivalues=[0,1.0]

# Set up the differenial equations


def pbr2(z,V):
[X,y]=z

ca = (Cao*(1 - X)/(1 + X))*y #stoichiometry


Pa=ca*R*T
neg_ra = (k*Pa)/((1+KBu*Pa)**2) #rate law

#ODEs:
dXdV = neg_ra/Fao #mole balance

11
dydV = -(alpha*(1+X))/(2*y) #Ergun equation
return dXdV, dydV

# Setup ODE solver


V = np.linspace(Vspan[0],Vspan[1],200) # independent variable array, increment 1
solver = odeint(pbr2,inivalues,V) # solver has format [X,y]

X=solver[:,0]
y=solver[:,1]
f=(1+X)/y #Calculate f for each element in X and y vectors

# Plot results
plt.plot(V,X, label='X')
plt.plot(V,y, label='y')
plt.plot(V,f, label='f')
plt.xlabel('W (kg)')
plt.ylabel('X, y, f')
plt.legend(loc = 'upper left')
plt.grid(True)
plt.title('Part C')
plt.ylim(0,3.5)
plt.show()

#From X vs. W, find W required for 70% conversion


V_requirement=np.interp(0.7,X,V)
print('Reactor reaches a conversion of X = 70% at W =',str(V_requirement),'kg')

12
Reactor reaches a conversion of X = 70% at W = 932.2674246272811 kg

In [6]: ca = (Cao*(1 - X)/(1 + X))*y #stoichiometry


Pa=ca*R*T
neg_ra = (k*Pa)/((1+KBu*Pa)**2) #rate law

plt.plot(V,neg_ra,'black')
plt.xlabel('W (kg)')
plt.ylabel('Rate (mol/L-hr)')
plt.title('Part C')
plt.grid(True)
plt.show()

In [7]: #Define all parameters


Cao=1
Cro=0
Cso=0
Cto=0
Cuo=0

13
k1=40
k2=10
k3=0.1
k4=.2

inivalues=[Cao,Cro,Cso,Cto,Cuo]

# Set up the differenial equations


def pfr(z,t):
[Ca,Cr,Cs,Ct,Cu]=z #assignment of dependent variables to convenient variable names

r1a=-k1*Ca
r1b=-k2*Ca
r1r=-k3*Cr
r2r=-k4*Cr

ra=r1a+r1b
rr=-r1a+r2r+r1r
rt=-r1b
rs=-r1r
ru=-r2r

dCadt=ra
dCrdt=rr
dCtdt=rt
dCsdt=rs
dCudt=ru

return dCadt, dCrdt, dCsdt,dCtdt, dCudt

T = np.linspace(0,50,200) # independent variable array, increment 1


solver = odeint(pfr,inivalues,T) # solver has format [X,y]

CA=solver[:,0]
CR=solver[:,1]
CS=solver[:,2]
CT=solver[:,3]
CU=solver[:,4]

# Plot results

14
plt.plot(T, CA, label='CA')
plt.plot(T,CR, label='CR')
plt.plot(T,CS, label='CS')
plt.plot(T,CT, label='CT')
plt.plot(T,CU, label='CU')

plt.xlabel('time (sec)')
plt.ylabel('Concentration (M)')
plt.legend(loc = 'best')
plt.grid(True)
plt.show()

time=np.interp(0.2,CS,T)
print(time)
A_Final= np.interp(time,T,CA)
R_Final= np.interp(time,T,CR)
S_Final= np.interp(time,T,CS)
T_Final= np.interp(time,T,CT)
U_Final= np.interp(time,T,CU)

print("Final Concentration of A is {:.3f} M".format(A_Final))


print("Final Concentration of R is {:.3f} M".format(R_Final))
print("Final Concentration of S is {:.3f} M".format(S_Final))
print("Final Concentration of T is {:.3f} M".format(T_Final))
print("Final Concentration of U is {:.3f} M".format(U_Final))
#arg=np.argmax(CB)
#time=T[arg]
#vo=V/time

#print(MaxB)

#From X vs. W, find W required for 50% conversion


#V_requirement=np.interp(0.7,X,V)
#print('Reactor reaches a conversion of X = 70% at W =',str(V_requirement),'kg')

15
4.643402772774782
Final Concentration of A is -0.000 M
Final Concentration of R is 0.200 M
Final Concentration of S is 0.200 M
Final Concentration of T is 0.200 M
Final Concentration of U is 0.400 M

In [8]: #Define all parameters


Cao=1
Cro=0
Cso=0
Cto=0
Cuo=0

k1=0.02
k2=.01
k3=10
k4=20

inivalues=[Cao,Cro,Cso,Cto,Cuo]

16
# Set up the differenial equations
def pfr(z,t):
[Ca,Cr,Cs,Ct,Cu]=z #assignment of dependent variables to convenient variable names

r1a=-k1*Ca
r1b=-k2*Ca
r1r=-k3*Cr
r2r=-k4*Cr

ra=r1a+r1b
rr=-r1a+r2r+r1r
rt=-r1b
rs=-r1r
ru=-r2r

dCadt=ra
dCrdt=rr
dCtdt=rt
dCsdt=rs
dCudt=ru

return dCadt, dCrdt, dCsdt,dCtdt, dCudt

T = np.linspace(0,300,200) # independent variable array, increment 1


solver = odeint(pfr,inivalues,T) # solver has format [X,y]

CA=solver[:,0]
CR=solver[:,1]
CS=solver[:,2]
CT=solver[:,3]
CU=solver[:,4]

# Plot results
plt.plot(T, CA, label='CA')
plt.plot(T,CR, label='CR')
plt.plot(T,CS, label='CS')
plt.plot(T,CT, label='CT')
plt.plot(T,CU, label='CU')

plt.xlabel('time (sec)')
plt.ylabel('Concentration (M)')
plt.legend(loc = 'best')

17
plt.grid(True)
plt.show()

time=np.interp(0.2,CS,T)
print(time)
A_Final= np.interp(time,T,CA)
R_Final= np.interp(time,T,CR)
S_Final= np.interp(time,T,CS)
T_Final= np.interp(time,T,CT)
U_Final= np.interp(time,T,CU)

print("Final Concentration of A is {:.3f} M".format(A_Final))


print("Final Concentration of R is {:.3f} M".format(R_Final))
print("Final Concentration of S is {:.3f} M".format(S_Final))
print("Final Concentration of T is {:.3f} M".format(T_Final))
print("Final Concentration of U is {:.3f} M".format(U_Final))

#arg=np.argmax(CB)
#time=T[arg]
#vo=V/time

#print(MaxB)

#From X vs. W, find W required for 50% conversion


#V_requirement=np.interp(0.7,X,V)
#print('Reactor reaches a conversion of X = 70% at W =',str(V_requirement),'kg')

18
76.78827015068796
Final Concentration of A is 0.100 M
Final Concentration of R is 0.000 M
Final Concentration of S is 0.200 M
Final Concentration of T is 0.300 M
Final Concentration of U is 0.400 M

In [9]: #Define all parameters


Cao=0.018
Cbo=0.05
Cco=0
Cr1o=0
Cr2o=0

R=1.98588
T=80+273
k1=(4.87*10**6)*np.exp(-10080/(R*T))
k2=(3.49*10**3)*np.exp(-5965/(R*T))

L=6*12 #in
A=((1.25**2)/4)*np.pi
V=L*A #in^3
V=V/61.0237#L

inivalues=[Cao,Cbo,Cco,Cr1o,Cr2o]

# Set up the differenial equations


def pfr(z,t):
[Ca,Cb,Cc,Cr1,Cr2]=z #assignment of dependent variables to convenient variable name

r1a=-k1*Ca*Cb
r2b=-k2*Cr1*Cb

ra=r1a
rb=r1a+r2b
rc=-r1a-r2b
rR1=-r1a+r2b
rR2=-r2b

dCadt=ra
dCbdt=rb

19
dCcdt=rc
dcR1dt=rR1
dcR2dt=rR2

return dCadt, dCbdt, dCcdt, dcR1dt, dcR2dt

# Setup ODE solver


T = np.linspace(0,100,200) # independent variable array, increment 1
solver = odeint(pfr,inivalues,T) # solver has format [X,y]

CA=solver[:,0]
CB=solver[:,1]
CC=solver[:,2]
CR1=solver[:,3]
CR2=solver[:,4]

# Plot results
plt.plot(T, CA, label='CA')
plt.plot(T,CB, label='CB')
plt.plot(T,CC, label='CC')
plt.plot(T,CR1, label='CR1')
plt.plot(T,CR2, label='CR2 ')

plt.xlabel('time (sec)')
plt.ylabel('Concentration (M)')
plt.legend(loc = 'best')
plt.grid(True)
plt.show()

MaxR1= np.max(CR1)
arg=np.argmax(CR1)
time=T[arg]
vo=V/time

print("A) The Flowrate that maximizes R1 is {:.4f} L/s".format(vo))


print("B) The Maximum effluent Concentration of R1 is {:.4f} mol/L".format(MaxR1))

#From X vs. W, find W required for 50% conversion


#V_requirement=np.interp(0.7,X,V)
#print('Reactor reaches a conversion of X = 70% at W =',str(V_requirement),'kg')

20
A) The Flowrate that maximizes R1 is 0.0823 L/s
B) The Maximum effluent Concentration of R1 is 0.0113 mol/L

In [10]: #Define all parameters


Cao=0.018
Cbo=0.05
Cco=0
Cr1o=0
Cr2o=0

R=1.98588
T=120+273
k1=(4.87*10**6)*np.exp(-10080/(R*T))
k2=(3.49*10**3)*np.exp(-5965/(R*T))

L=6*12 #in
A=((1.25**2)/4)*np.pi
V=L*A #in^3
V=V/61.0237#L

inivalues=[Cao,Cbo,Cco,Cr1o,Cr2o]

21
# Set up the differenial equations
def pfr(z,t):
[Ca,Cb,Cc,Cr1,Cr2]=z #assignment of dependent variables to convenient variable nam

r1a=-k1*Ca*Cb
r2b=-k2*Cr1*Cb

ra=r1a
rb=r1a+r2b
rc=-r1a-r2b
rR1=-r1a+r2b
rR2=-r2b

dCadt=ra
dCbdt=rb
dCcdt=rc
dcR1dt=rR1
dcR2dt=rR2

return dCadt, dCbdt, dCcdt, dcR1dt, dcR2dt

# Setup ODE solver


T = np.linspace(0,100,200) # independent variable array, increment 1
solver = odeint(pfr,inivalues,T) # solver has format [X,y]

CA=solver[:,0]
CB=solver[:,1]
CC=solver[:,2]
CR1=solver[:,3]
CR2=solver[:,4]

# Plot results
plt.plot(T, CA, label='CA')
plt.plot(T,CB, label='CB')
plt.plot(T,CC, label='CC')
plt.plot(T,CR1, label='CR1')
plt.plot(T,CR2, label='CR2 ')

plt.xlabel('time (sec)')
plt.ylabel('Concentration (M)')
plt.legend(loc = 'best')
plt.grid(True)
plt.show()

MaxR1= np.max(CR1)
arg=np.argmax(CR1)
time=T[arg]

22
vo=V/time

print("At 120 degrees Celsius,the Maximum effluent Concentration of R1 is {:.4f} M and


print("So increasing temperature will increase yield, but you will also need to increa

At 120 degrees Celsius,the Maximum effluent Concentration of R1 is 0.0131 M and the Flowrate th
So increasing temperature will increase yield, but you will also need to increase the flowrate

In [ ]:

23

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