Catalog 100-3546/USA HLE100 SR Series Linear Belt Drives

Introduction

Strong, Fast and Compact

The HLE100SR linear belt drive is a high speed positioner which
incorporates a precision square rail and high capacity linear
bearing in a compact 100 mm cross section. With speeds up to
3 meters/sec (120 in/sec) and travel lengths to 6150 mm
(242 in) the HLE100SR is specifically designed to transport
heavy loads at high production speeds.

Modular and Flexible

The HLE100SR complements the entire HLE family of modular
automation products which offer integral T-slots for easy
mounting, and a wide range of accessories. Due to its flexible
design and high moment capacity, the HLE100SR is ideally
suited for single and multi-axis applications providing a cost
effective method of assembly and integration.

Standard Features Load and Moment Additional System

• Compact, aluminum chassis with Capacity Elements
special hard-coat finish for • Maximum bearing capacity based Parker Automation offers a wide
durability on 100 km (60 miles) travel life: variety of products for use in single
• High capacity linear bearing - Direct and side load and multi-axis systems including:
design (Fz, Fy): 26,700 N • ParFrame™ structural elements
• Standard, stainless steel strip seal (6000 lbs) • Electro-Thrust cylinders
for protection against harsh - Pitch and yaw moment • Step motors and controls
environments (My, Mz): 1,280 Nm • Servo motors and controls
• Wear-resistant polyurethane timing (944 ft-lbs)
- Roll moment (Mx): An overview of these products
belt with high tensile steel core including mounting hardware and
members 310 Nm (228 ft-lbs)
accessories for the HLE product
• T-slots integrated into the carriage • Unit rating based on 25,000 km family can be found in the Modular
load attachment plate for easy (15,000 miles) travel life: Automation Systems Catalog
payload mounting - Direct and side load #2042/USA. Additional product
• Drive belt can be replaced without (Fz, Fy): 3000 N offerings from Parker Automation
removing payload from carriage (675 lbs) include:
- Pitch and yaw moment
• Standard, extended and special • HZR Vertical belt drive units for
(My, Mz): 200 Nm
carriage lengths “Z” axis motion
(147 ft-lbs)
• HTR Telescopic units
Performance Features - Roll moment (Mx):
48 Nm (35 ft-lbs) • Units for rotational motion
• Speeds up to 3 meters/sec
• Multi-axis system combinations
(120 in/sec) Optional Features
• Repeatability to 0.1 mm (0.004 in)
• Planetary reducers with low
• Travel lengths to 6150 mm (242 in) backlash characteristics To request the Modular Automation
• Limit switches, mechanical or Systems Catalog 2042/USA,
contact your local Parker
proximity type
Automation Technology Center
• Mounting Hardware: T-nuts, bolts, (ATC) or call 1-800-245-6903.
and mounting brackets
• Servo or stepper motor option
• Cable carrier and trough

Parker Hannifin Corporation

Daedal Division
Automation Irwin, Pennsylvania
Catalog 100-3546/USA HLE100 SR Series Linear Belt Drives
Technical Data

Mechanical Data
Cross section of profile 100 mm x 100 mm (3.93 in x 3.93 in)
Moment of inertia Ix 377 cm4 (9.06 in4)
Moment of inertia Iy 432 cm4 (10.40 in4)
5 2
Modulus of elasticity 0.72 x 10 N/mm (0.1 x 108 lb/in2)

Travel Lengths and Speeds

Maximum travel speed—see note 1 3 m/s (120 in/sec)
Maximum acceleration—see note 1 10 m/sec2 (393 in/sec2)
Maximum travel length in single profile section—see note 2:
Standard carriage (NL) 6150 mm (242 in)
Extended carriage (VL) 6000 mm (236 in)

Pulley Data, Torques and Forces

Travel distance per one pulley revolution 234.2 mm/rev (9.22 in/rev)
Pulley diameter 74.5 mm (2.93 in)
Belt weight 0.15 g/mm (0.13 oz/in)
Peak driving torque 61.5 Nm (544 in-lbs)
Maximum traction force 1650 N (370 lbf)
Repeatability—see note 3 ±0.1 mm (±0.004 in)

Weights and inertia

Unit Weight, 1 meter (39.4 in) travel
Standard carriage (NL) 29.5 kg (65.0 lb)
Extended carriage (VL) 33.3 kg (73.4 lb)
Carriage weight with load attachment plate
Standard (NL) 2.2 kg (4.8 lb)
Extended carriage (VL) 3.8 kg (8.4 lb)
Weight of additional travel length 13.3 kg/m (8.9 lb/ft)
Inertia reflected to drive pulley, 1 meter (39.4 in) travel
Standard carriage (NL) 34.8 kg-cm2 (11.9 lb-in2)
Extended carriage (VL) 52.2 kg (17.9 lb)

1 Higher speeds and accelerations are possible; please consult factory for assistance in these cases.
2 The travel length can be extended by splicing HLE units together. In these cases, the technical data may not be valid. Please contact Parker Engineering.
3 Repeatability is dependent on drive configuration. When HLE unit is configured with reducer option, repeatability must be evaluated based on reducer
backlash and reducer ratio. Repeatability with PL/WPL series reducers: ±0.1 mm (±0.004 in). Repeatability with PLE series reducers: ±0.2 mm (±0.008 in).
The controller type, including accuracy, repeatability and resolution of feedback device(s) are not considered in calculations of repeatability.

Parker Hannifin Corporation

Daedal Division
Automation Irwin, Pennsylvania
Catalog 100-3546/USA HLE100 SR Series Linear Belt Drives
Performance Curves
MZ
The force and moment capabilities of the carriage Mx
and the timing belt are speed dependent. FZ

The load curves shown in the graphs are valid for a

standard (NL order code) carriage. These curves
show the allowable force or moment versus the
nominal carriage life. My
Fx
The deflection curve illustrates the deflection based
on the HLE profile being simply supported – see FY
note 1.

Life vs. Load

HLE100SR Fz and Fy Normal and Side Loads
(1350) 6000

(1125) 5000

(900) 4000

m/sec (in/sec)
Force, N (lb)

0.25 (10)
(675) 3000

0.5 (20)
(450) 2000
1.0 (40)
2.0 (80)
(225) 1000 3.0 (120)

0
10,000 20,000 30,000 40,000 50,000 60,000
(6,213) (12,427) (18,641) (24,854) (31,068) (37,282)
Nominal Carriage Life, Km (miles)

Life vs. Moment Load Life vs. Moment Load

HLE100SR My and Mz HLE100SR Mx
(221.2) 300 (51.6) 70

(44.2) 60
(184.3) 250
Moment, Nm (ft-lbs)
Moment, Nm (ft-lbs)

(36.8) 50
0.25 (10)
m/sec (in/sec)

(147.5) 200

m/sec (in/sec)
(29.5) 40
(110.6) 150 0.25 (10)
(22.1) 30
(20) 0.5 (20)
(73.7) 100 0.5
1.0 (40) (14.7) 20 1.0 (40)
2.0 (80) 2.0 (80)
(36.9) 50 3.0 (120) (7.4) 10 3.0 (120)

0 0
10,000 20,000 30,000 40,000 50,000 60,000 10,000 20,000 30,000 40,000 50,000 60,000
(6,213) (12,427) (18,641) (24,854) (31,068) (37,282) (6,213) (12,427) (18,641) (24,854) (31,068) (37,282)
Nominal Carriage Life, Km (miles) Nominal Carriage Life, Km (miles)

Note 1: Applications requiring high acceleration rates may require a solid substructure with the HLE profile
supported at frequent intervals. In any case, the maximum deflection cannot be exceeded.

Gantry Style Robot H Frame (Wall Mount) Style Cartesian Style Robot

Point-to-Point Frame Assembly Storage and Retrieval Automated Laser Stripping

Parker Hannifin Corporation

Daedal Division
Automation Irwin, Pennsylvania
Catalog 100-3546/USA HLE100 SR Series Linear Belt Drives
Dimensions

HLE100SR Linear Drive

(Dimensions in mm)

HLE100SR Idler Unit HLE100SR Cross Section

(Dimensions in mm) (Dimensions in mm)

HLE100SR Shaft Configurations

(Dimensions in mm)

HLE100SR M-20 Option

HLE100SR M-30 Option

HLE100SR M-40 Option

Dimensions are valid for units with steel strip option (ZA order code) only. For dimensions without steel strip option (ZB order code), consult factory.

Parker Hannifin Corporation

Daedal Division
Automation Irwin, Pennsylvania
Catalog 100-3546/USA HLE100 SR Series Linear Belt Drives
How to Order

HLE Linear Units

Order Example: HLE 100 SR NL E 5400 DA0000 ARO
Order
Product Series
example
HLE: Linear Unit continues
Model Type on next
page
100: 100 x 100 mm Cross section
Bearing Type
SR: Square rail, linear bearing design
Carriage Type
NL: Standard carriage
VL: Extended carriage
Unit Type
M: Idler unit
E: Single axis unit *Travel Note: The travel stated is the maximum
D: Double axis unit travel length for a single profile section with the steel
strip (ZA) option. Since the overall unit length is
Travel Length* determined by the travel specified and the standard
safety zone, please note that the overall travel
xxxx: Specify travel in mm length includes a standard 125mm (4.91 in) safety
zone on each side of the unit 250mm (9.82 in) total
Maximum travel with NL carriage: 6150 mm (242 in)
Maximum travel with VL carriage: 6000 mm (236 in)
Drive Shaft Option (for Double Axis Units)
DA0000: No drive shaft—Single axis or Idler unit
DAxxxx: Specify center-to-center of double axis in mm
Shaft Configuration Options
W00: No Shaft, Idler Unit AR0: Reducer Right DAR: Double Axis, Reducer Right
WR0: Shaft Right, M30 option AL0: Reducer Left DAL: Double Axis, Reducer Left
WL0: Shaft Left, M30 option ARW: Reducer Right, Shaft Left, M20 option MBR: Motor Block Right
WB0: Double Shaft, M40 option ALW: Reducer Left, Shaft Right, M20 option MBL: Motor Block Left

WR0 WL0 WB0 ALW ARW

W00 Option M30 Option M30 Option M40 ALO ARO Option M20 Option M20 DAL DAR MBL MBR

WARNING

FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH,
PERSONAL INJURY AND PROPERTY DAMAGE.

This document and other information from Parker Hannifin Corporation, its subsidiaries and authorized distributors provide product and/or system options for further
investigation by users having technical expertise. It is important that you analyze all aspects of your application and review the information concerning the product or system in
the current product catalog. Due to the variety of operating conditions and applications for these products or systems, the user, through its own analysis and testing, is solely
responsible for making the final selection of the products and systems and assuring that all performance, safety and warning requirements of the application are met.

The products described herein, including without limitation, product features, specifications, designs, availability and pricing, are subject to change by Parker Hannifin
Corporation and its subsidiaries at any time without notice.

Offer of Sale

The items described in this document are hereby offered for sale by Parker Hannifin Corporation, its subsidiaries or its authorized distributors. This offer and its acceptance are
governed by the provisions stated in the “Offer of Sale”.

© Copyright 1996, Parker Hannifin Corporation, All Rights Reserved

Parker Hannifin Corporation

Daedal Division
Automation Irwin, Pennsylvania
Catalog 100-3546/USA HLE100 SR Series Linear Belt Drives
How to Order

SP1 GAJ05 H1 ZA M21 LH1

Drive Station Interface

SP0: Idler or shaft option requires W00, WR0, WL0 or WB0 Shaft Configuration
SP1: Drive Housing Set-Up for PLE80/PL90/WPL90 reducer
SP2: Drive Housing Set-Up for PL115/WPL115 reducer
SP3: NEMA 34 motor block with 0.50 inch coupling for NE34 reducer
SP4: NEMA 34 motor block with 0.375 inch coupling for S/ZETA83 motor direct drive
SP5: NEMA 34 block, no coupling
SP6: Motor block for APEX606 with coupling, direct drive
SP7: NEMA 42 motor block with 0.625 inch coupling, S106-178 motor direct drive
SP8: NEMA 42 motor block, no coupling, for S106-178 motor direct drive
Note: Options SP3 through SP8 require MBR or MBL option and can only be used in
conjunction with single axis unit (E) option.

Gear Reducer with Motor Mounting Flange

GAA00: No reducer GAPxx: WPL115/HDX115—see note 3
GABxx: Customer supplied reducer—see note 1 GAQxx: PL115/NEMA 56
GAExx: PLE80/NEMA 34 S/ZETA83 Series—see note 2 GARxx: PL115/DXM455
GAGxx: PL90/NEMA 42/RE42C GASxx: PL115/SGMG13
GAHxx: PL90/NEMA 34/ZETA83 Series GAXxx: PL115/APEX635/HDX142C6
GAJxx: PL90/APEX603, 605, 606, 610/HDX92/NO92 GAYxx: PLE80/APEX603, 605—see note 2
GAKxx: WPL90/APEX603, 610/HDX92—see note 3 GBAxx: PL90/NO70/HDX70
GALxx: PL115/APEX620/630 GBBxx: PL90/NO34
GAMxx: PL115/HDX115 GBCxx: PL115/RS43C
GANxx: WPL115/APEX620/630—see note 3
Notes:
xx = Reducer ratio
PL single stage ratios: 3, 5, 8 and 10:1; Dual stage ratios: 16 and 25:1
1. Consult factory for approved reducers.
2. PLE80 single stage ratios: 5 and 8:1; Dual stage 16:1
3. WPL single stage ratios: 5,8, and 10:1; all WPL reducers are right-angle reducers mounted in-line with HLE unit
4. Consult factory for alternate ratios.

Mounting Orientation
H1: Carriage up
H2: Carriage down
H3: Carriage on side

Steel Strip Option

ZA: Unit with steel strip
ZB: Unit without steel strip
Note: When ordering unit without steel strip (ZB) option, overall length changes. Please consult factory for dimensions.

Motor Option—see Section C

M0: No motor M17: APEX603-MO-NC M23: APEX630-MO-NC M36: RE42CSKC10
M1: Customer supplied M19: APEX605-MO-NC M24: APEX635-MO-NC M38: HDX70C4-44S
M6: ZETA83-62-MO-S M20: APEX606-MO-NC M26: HDX92E4-44S M39: N0704FR-NMSN
M7: ZETA83-93-MO-S M21: APEX610-MO-NC M28: HDX115A6-88S M40: N0342FR-NMSN
M8: ZETA83-135-MO-S M22: APEX620-MO-N M29: HDX115C6-88S M41: N0702FE-NTQN
M42: N0342FE-NTQN
Notes:
ZETA stepper motors are equipped with 3 meter (10 ft) cables. Cables for SM, APEX and HDX servo motors must be ordered separately.

Limit/Home Switch Option

LH0: No limit switch assembly
LH1: Three mechanical switches, 1 NO and 1 NC contact per switch
LH2: Two mechanical switches and 1 NPN proximity switch
LH3: Three NPN proximity switches, 5-30 VDC
LH4: Three PNP proximity switches, 5-30 VDC
Notes:
All assemblies include tripping plate (PN 500-000531) and mounting hardware.
Proximity switches are four wire switches and can be wired in either NO or NC configuration.

Parker Hannifin Corporation

Daedal Division
Automation Irwin, Pennsylvania