®

ENGINEERING COMPANY INC.

51 Winthrop Road Installation Guide:
Chester, Connecticut 06412-0684 Strobe Power Supply
Phone: (860) 526-9504 Model UPS-64C™
Internet: www.whelen.com
Sales e-mail: [email protected]
Customer Service e-mail: [email protected]

WARNING: This product can expose you to chemicals including Lead which is known to the State of California to cause cancer and birth defects or
other reproductive harm. For more information go to www.P65Warnings.ca.gov.

The Model UPS-64C™ Strobe Light Power Supply is a multiple outlet NOTE: THIS RIDGE INDICATES LOCATION OF POSITION NUMBER 1
power supply, to be mounted in areas protected from the weather
RED WIRE (ANODE) IN POSITION 1
and abuse. The electronics of the power supply are enclosed inside a
weather resistant (not waterproof) powder coated die cast aluminum

32 1
housing. BLACK WIRE (CATHODE) IN POSITION 2

MOUNTING THE UPS-64C:

1. Install the unit with the strobe light connections located in such WHITE WIRE (TRIGGER) IN POSITION 3
a way that they are easily accessible.
IMPORTANT: THE UPS-64C IS NOT WATERPROOF.
AMP 3 PIN CONNECTOR HOUSING. Fig 2
2. Install the unit with the four supplied #10 sheet metal screws on
a metal surface to provide adequate heat dissipation (See
Once these AMP 3 pin connectors are properly connected onto
important warning on page 3). the cables of the remote strobe light head assemblies, the
remote strobe light head assemblies are ready to be plugged
into the 3 position socket strobe light connectors located on the
Model UPS-64C™ Power Supply (Figs. 1 & 5).
Fig. 1
3 POSITION
CONTROL WIRE HARNESS ASSEMBLY:
STROBE LIGHT The Control wire harness assembly consists of an AMP 3 pin
CONNECTORS connector with 2 wires, green and blue (See Figures 3 & 5). The
green wire controls the strobe light outlets 1, and 4, the blue
wire controls the strobe light outlets 2 and 3. This Control
harness assembly is to be connected to the 3 position socket
control connector located on the UPS-64C strobe light power
Automotive: Power Supplies

supply (See Figures 1 & 5). This control harness assembly is to

be crimped to a customer supplied control cable, which in turn is
to be connected to a customer supplied switch to complete the
installation.

3 POSITION
CONTROL
CONNECTOR 15 AMP FUSE
32 1

FOR STROBE
3 POSITION
POWER SUPPLY GREEN WIRE POSITIVE (+) IN POSITION 2
POWER INPUT
PROTECTION
CONNECTOR.

BLUE WIRE POSITIVE (+) IN POSITION 3

3. Fit the supplied 3 pin AMP connectors on the pins located on

the end of the cables connected to the remote strobe light head CONTROL WIRE HARNESS ASSEMBLY Fig. 3
assemblies, (Fig. 2) and insert into the proper strobe light
outlets to conform to the desired strobe light system (See Pg. 4 POWER-INPUT WIRE HARNESS ASSEMBLY
& 5).
This Power-Input wire harness is to be connected to the 3
4. Connect the power supply to power source via a desired control
switching system. (See Pg. 4 & 5) position socket Power-Input connector located on the power
supply (See Figures 1 & 5). The Power-Input wire harness
CONNECTING THE AMP 3 PIN CONNECTOR HOUSINGS assembly consists of 2 wires, red and black (Fig. 4), and
TO THE CABLES OF THE REMOTE STROBE LIGHT functions to supply the power supply with power and controls
HEAD ASSEMBLIES: the 3 position strobe light connectors (Fig. 5).
The Whelen remote strobe light head assemblies are supplied with a
3 conductor cable mounted to the units. On the end of each one of
these cables are three pins factory crimped onto each of the three
wires. After cables have been properly installed and routed, these
pins will have to be inserted into the AMP 3 pin housings enclosed in
the mounting kit. (Fig. 2).
NOTE: IT IS IMPORTANT TO OBSERVE PIN LOCATIONS &
ORDER OF COLOR ON AMP 3 PIN CONNECTORS.

©1998 Whelen Engineering Company. For warranty information regarding this product, visit www.whelen.com/warranty
Form No.13290A (010798) Page 1
HI/LOW STROBE LIGHT INTENSITY CONTROL SWITCH CONTROL OPTIONS AVAILABLE WITH
The violet wire assembly (enclosed in the mounting kit) is to be THE UPS-64C™ STROBE POWER SUPPLY
inserted in the AMP 3 position pin housing of the Power-Input (See Figures 6, & 7).
wire harness (See Fig. 4), and controls the Hi-Low feature of
On page 4 are shown switch control options easily wired to
the power supply. This wire will have to be connected to the
complete a strobe light system. Switches customer supplied.
system as shown in figure 7, and wiring diagrams shown on
page 5. The Hi-Low intensity feature will enable to put the
strobe lights of the system into low power, or 30 percent of their FIGURE 6, ALL ON HIGH POWER ONLY
high power light intensity. This feature is most useful when high
This wiring diagram shows an On-Off control system. This
power may not be needed, such as for night use. To reset the
configuration controls the two sets of 3 position socket strobe
strobe lights back into the high power mode, turn power to
light connectors as one unit, the sets functioning as described
strobe light power supply OFF, then back ON.
in figure 5, page 4.
NOTE: If the Hi-Low feature is not desired, do not insert the
purple wire on the Power-Input wire harness. The 2 wires of the FIGURE 7, ALL ON WITH HIGH AND LOW
Power-Input harness assembly and the purple Hi/Low control POWER CONTROL
wire, are to be crimped to a customer supplied power cable This wiring diagram shows an Hi/Low/Off control system.This
which in turn is to be connected to a customer supplied control configuration controls the two sets of 3 position socket strobe
switching system (See Figures 6 & 7 on pg. 4, and Wiring Dia- light connectors as one unit, the sets functioning as described
grams on pg. 5). in figure 5, page 4.
NOTE: For a 2 OR 2 OR 4 switching configuration (not
shown), connect each strobe light outlet set to an On-Off
2 WIRE POWER-INPUT WIRE HARNESS ASSEMBLY Fig. 4 switch with the proper positive (+) wires located on the Power-
In wire harness (see figure 5 on page 4). Power both switches
RED WIRE POSITIVE (+) IN POSITION 1 via each other or individually.
32 1

BLACK WIRE GROUND (-) IN POSITION 2 UPS-64C™ FEATURES:

VOLTAGE: 12/24 volts DC operation only.
VIOLET WIRE (HI-LOW) IN POSITION 3 FLASH RATE: 70 strobe light blasts per minute per strobe
light outlet, for a total of 140 strobe light blasts per minute
between two alternating strobe light outlets (See Fig. 5)
8 INCH HI-LOW WIRE ASSEMBLY WITH AMP PIN FACTORY CRIMPED ON. HI/LOW: The standard Hi/Low strobe light intensity feature is
described in detail under Hi-Low control copy (See Pg. 2).
RECOMMENDED STEPS FOR INSTALLING A POWER CONSUMPTION: 6.0 amps at 14 volts DC (high
STROBE LIGHT SYSTEM power), 3.0 amps at 28 volts DC (high power).
1. Install the UPS-64C™ in an accessible location as
described on page 1.
2. Install the remote strobe light head assembly in the desired
location, and run the cables to the power supply.
3. Connect the 3 pin position AMP housings to the cables of
the remote strobe light head assemblies and plug into the
appropriate 3 position socket strobe light connectors on the
UPS-64C™ (See Pg. 4 for Strobe Light Flashing Configu-
ration Options).
4. Connect the UPS-64C™ to the power source through a
switching control (See Figs. 6 & 7 and Wiring Diagrams on
page 5).

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 CAUTION: Reversing polarity during
WARNING: The Strobe Light Power Supply is a high installation (reversing positive voltage
voltage device. Do not touch or remove tube assembly wires and ground wires) will blow the
in strobe light head assemblies while in operation. 15 amp fuse incorporated into the unit.
WAIT 10 MINUTES AFTER TURNING OFF POWER The fuse clip securing the fuse is located
before starting work or any trouble shooting on the beside the 3 position socket power input
unit or the system. connector, making the fuse easy to replace.
(See Figure 1)

2.5 INCHES

IMPORTANT NOTICE . . . Use the four enclosed #10 sheet metal

screws for mounting your power supply to the mounting surface,
and pre-drill this surface with a 9/64 drill.
DO NOT ALTER MOUNTING HOLES in power supply housing ,
to fit any mounting hardware too large to fit these holes.Do not use
the power supply as a drilling pattern.
6 INCHES

IMPORTANT NOTE!!
The template(s) included with this manual
MAY NOT BE TO SCALE.
Before drilling, CONFIRM ALL DIMENSIONS.

MOUNTING HOLES
(QTY. 4)

IMPORTANT NOTE: Whelen Strobe Light Power Supplies are designed to interface with Whelen flash tubes,
Whelen Strobe Light Head Assemblies and Whelen cables only. Substitution of any of these components with
anything other than Whelen supplied equipment voids all warranties.

All Whelen products are Designed, Manufactured and Assembled in the U.S.A.

Page 3
The Model UPS-64C outlet strobe light flashing sequence SIMULTANEOUS A. Alternating flashing sequence
variations are controlled by three factors: FLASHING controlled by blue wire on control
1. Selecting one of the four wiring and control switchings
SIMULTANEOUS harness, Pin # 3.
available for the system as described in diagrams shown. FLASHING B. Alternating flashing sequence
controlled by green wire on control
2. Choosing to connect the remote strobe light head harness, Pin # 2
assemblies to the alternating or simultaneous strobe light CONTROL POWER IN
flashing functions on the power supply outlets. 3 2 1 3 2 1

3 2 1

3 2 1

3 2 1

3 2 1
3. Number of remote strobe light head assemblies used.
NOTE: The UPS-64C features a Hi-Low strobe light intensity
control. When in low intensity mode, switch power to power supply RED (+)
OFF and then back ON, and the system will return to high.
1 2 3 4
BLACK (-)
REMOTE STROBE LIGHT HEAD A BLUE (+)
ASSEMBLY LIGHTING SYMBOLS B GREEN (+)
Fig. 5
INDICATES STROBE
LIGHT OFF.
4 OUTLETS ON-OFF SWITCHING, HIGH POWER
INDICATES STROBE CONTROL POWER IN
LIGHT ON. 3 2 1 3 2 1 Fig. 6

INDICATES STROBE
LIGHT ON. SWITCHING CONTROLS BLUE
AND STROBE LIGHT BLACK (--)
FUNCTIONS GREEN

INDICATES SIMUL-
(ALSO SEE NEXT PAGE)
TANEOUS FLASHING
STROBE LIGHT PAIRS
TOP
RED (+)

INDICATES ALTERNATING
FLASHING STROBE
LIGHTS. TO POWER
SOURCE (+)

IN-LINE FUSE,
SPST ON-OFF SWITCH 15 AMPS FOR 12 VDC,
(SHOWN FROM REAR) 8 AMPS FOR 24 VDC.

4 OUTLETS HIGH-OFF-LOW SWITCHING

CONTROL POWER IN Fig. 7
3 2 1 3 2 1

1 2 3 4 1 2 3 4 BLUE

2 LIGHT SYSTEM 2 LIGHT SYSTEM GREEN BLACK (--)

2 Strobe Light Head Assemblies, 2 Strobe Light Head Assemblies,
1 Strobe light Flashing Alternately 1 Strobe Light Flashing Simultaneously
with 1 Strobe Light. with 1 Strobe Light. VIOLET, HI-LOW
(SEE PAGE 2)

RED (+)

TOP

TO POWER
SOURCE (+)

IN-LINE FUSE,
1 2 3 4 1 2 3 4 15 AMPS FOR 12 VDC,
8 AMPS FOR 24 VDC.
3 LIGHT SYSTEM 4 LIGHT SYSTEM
3 Strobe Light Head Assemblies, 4 Strobe Light Head Assemblies,
2 Strobe Lights Flashing Alternately 2 Strobe Lights Flashing Alternately DPDT CENTER OFF SWITCH
with 1 strobe light. with 2 strobe lights. (SHOWN FROM REAR)

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 On this page, two selective switching variations
OR with strobe light operating modes are illustrated.
The final strobe light system depends on the loc-
ation assigned to each remote strobe light head
assembly and its type. (360° or directional units)

IMPORTANT GENERAL NOTES:

FUSES: All fuses shown in the wiring diagram

1 2 3 4 1 2 3 4 below are customer supplied and recommended
in-line fuse ratings are to be observed and used.
4 LIGHT 2 alternating strobe lights from outlets 1 and 4 . . . Or
SYSTEM 2 alternating strobe lights from outlets 2 and 3. SWITCHES: All switches are customer supplied.

OR SELECTIVE SWITCHING VARIATION 1

3 2 1 3 2 1

BLUE
BLK (--)
GREEN

1 2 3 4 1 2 3 4

VIOLET, HI-LOW ( PG. 2)

3 LIGHT 1 strobe light from outlet 1 . . . Or RED (+)
SYSTEM 2 alternating strobe lights from outlets 2 and 3. TOP
HI-LOW TO POWER
SOURCE POSITIVE (+)
OR GROUND
NEGATIVE (-)
OR

IN-LINE
FUSE, 1 AMP, SPST
ONLY WHEN MOMENTARY
HI-LOW IS CONTACT
CONNECTED SWITCH
SPDT TO POSITIVE.
CENTER OFF
1 2 3 4 1 2 3 4 SWITCH TO POWER
(REAR VIEW)
SOURCE (+)
2 LIGHT 1 strobe light from outlet 1 . . . Or
SYSTEM 1 strobe light from outlet 2 IN-LINE FUSE, 15 AMPS FOR 12 VDC, 8 AMPS FOR 24 VDC.

SELECTIVE SWITCHING VARIATION 2

OR 3 2 1 3 2 1

BLUE
BLK (--)
GREEN

NOTE:CUSTOMER
1 2 3 4 1 2 3 4 SUPPLIED DIODE VIOLET, HI-LOW ( PG. 2)
(506 OR EQUIVALENT)
IS TO BE INSTALLED
4 LIGHT 4 strobe lights, 2 strobe lights alternating with 2 strobe lights . . . Or INTO SWITCH RED (+)
SYSTEM 2 strobe lights, 1 strobe light alternating with 1 strobe light.
HI-LOW TO POWER
SOURCE POSITIVE (+)
TOP
OR GROUND
NEGATIVE (-)
OR

IN-LINE
FUSE, 1 AMP, SPST
ONLY WHEN MOMENTARY
HI-LOW IS CONTACT
CONNECTED SWITCH
TO POSITIVE.

SPDT TO POWER
1 2 3 4 1 2 3 4 CENTER OFF SOURCE (+)
SWITCH
3 LIGHT 3 strobe lights, 1 strobe light alternating with 2 strobe lights . . . Or (REAR VIEW)
SYSTEM 2 strobe lights, 1 strobe light alternating with 1 strobe light. IN-LINE FUSE, 15 AMPS FOR 12 VDC, 8 AMPS FOR 24 VDC.

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