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DS FSV430 450 en H

This document describes the VortexMaster FSV430 and FSV450 vortex flowmeters. They provide reliable measurement of liquids, gases and steam using a robust sensor with drift-free design. The flowmeters offer easy operation, maintenance and energy measurement capabilities. They are available in integral mount and remote mount designs for a variety of applications.
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0% found this document useful (0 votes)
87 views52 pages

DS FSV430 450 en H

This document describes the VortexMaster FSV430 and FSV450 vortex flowmeters. They provide reliable measurement of liquids, gases and steam using a robust sensor with drift-free design. The flowmeters offer easy operation, maintenance and energy measurement capabilities. They are available in integral mount and remote mount designs for a variety of applications.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ABB ME ASURE ME NT & AN AL YT ICS | D AT A SHE ET

VortexMaster FSV430, FSV450


Vortex flowmeter
2 VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H


Measurement made easy
Reliable measurement of liquids, gases and
steam in volume, mass or energy units

Robust sensor for a variety of applications
• High long-term stability thanks to drift-free sensor design
• 65 mm DIN wafer type installation length for easy direct exchange of orifices
• NAMUR installation lengths for easy exchange of third-party devices
• Piezo sensor with integrated vibration compensation


Easy operation and commissioning
• Consistent ABB appearance and operating concept with Easy Set-up
• Operation through the front glass via capacitive buttons
• AutoZero function for zero point adjustment


Easy maintenance concept thanks to
• Integrated SensorMemory for safe change of electronics without any manual programming
• Consistent electronic components and Piezo sensors for all nominal diameters


Preventative maintenance and extended maintenance cycles thanks to
• Integrated online self-diagnosis with information on the display with help text
• Verification with status report


Easy energy measurement thanks to integrated measurement computer unit
• Integrated temperature measurement
• Easy connection of an external pressure transmitter via analog input
• Direct mass and energy calculation for steam and water
VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H 3


Overview – models
Flowmeter sensor VortexMaster FSV430 / FSV450

1 Integral mount design in flange design 3 Remote mount design with transmitter
2 Integral mount design in wafer type design 4 Remote mount design with dual sensor

Figure 1: VortexMaster FSV430 / FSV450

Sensor
Model number FSV430 FSV450
Design Integral mount design, remote mount design
IP degree of protection in accordance with IP 66, IP 67, NEMA 4X
EN 60529
Measuring accuracy for liquids* ≤ ±0.65 % under reference conditions
Measuring accuracy for gases and vapors* ≤ ±0.9 % under reference conditions
Repeatability* DN 15 (½ in): ≤ ±0.3 %, DN 15 (½ in) to DN 150 (6 in): ≤ ±0.2 %, from DN 200 (8 in): ≤ ±0.25 %
Permissible viscosity for liquids DN 15 (½ in): ≤ 4 mPa s, DN 25 (1 in): ≤ 5 mPa s, from DN 40 (1½ in): ≤ 7.5 mPa s
Measuring span (typical) 1:20
Process connections • Flange: DN 15 to 300 (½ in to 12 in)
• Wafer type: DN 25 to 150 (1 in to 6 in)
Inlet / outlet sections (typical) Inlet section: 15 × DN, outlet section 5 × DN, see also Inlet and outlet sections on page 12.
Temperature measurement Resistance thermometer Pt100 class A optional, Resistance thermometer Pt100 class A standard,
installed in Piezo sensor, can be retrofitted fixed installation in Piezo sensor
Permissible measuring medium temperature Standard: −55 to 280 °C (−67 to 536 °F), Standard: −55 to 280 °C (−67 to 536 °F),
Optional: −55 to 350 °C(−67 to 662 °F) Optional: −55 to 350 °C(−67 to 662 °F)
Wetted material
• Sensor Stainless steel, optional Hastelloy® C
• Gasket PTFE, optional Kalrez® or graphite
• Sensor housing Stainless steel, optional Hastelloy® C, carbon steel
Sensor design Piezo sensor with two pairs of sensors for flow measurement and vibration compensation
Approvals for explosion protection ATEX / IECEx, cFMus, NEPSI
* Indication of accuracy in % of the measured value (% of meas.val.)
4 VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H


… Overview – models
Transmitter

Model number FSS430 / FSV430 FSS450 / FSV450


Display Optional LCD indicator with four operating Standard LCD indicator with four operating
buttons for operation through front glass (option) buttons for operation through front glass
Operating modes
• Liquids Operating volume, standard volume, mass Operating volume, standard volume, mass, energy
• Gases Operating volume, standard volume, mass Operating volume, standard volume, mass, energy
• Biogas – Operating volume, standard volume
• Steam Operating volume, mass Operating volume, mass, energy
Digital output Optional, can be configured as pulse output, Standard, can be configured as pulse output,
(Not for devices with FOUNDATION Fieldbus® frequency output or alarm output via software frequency output or alarm output via software
communication)
Inputs for external sensors • HART® input for external pressure or • Analog input 4 to 20 mA for external pressure- /
(Only for devices with HART® communication) temperature transmitter communicating in temperature transmitter or gas analyzer
HART burst mode • HART input for external pressure- /
temperature transmitter or gas analyzer
communicating in HART burst mode
Current output, communication 4 to 20 mA, HART® (HART 7), Modbus RTU®, PROFIBUS PA®, FOUNDATION Fieldbus®
Power supply 12 to 42 V DC, for devices in explosion-proof design, refer to Use in potentially explosive atmospheres
on page 29.
SensorMemory Saves sensor & process parameters for easy start-up after transmitter exchange
Housing material Aluminum (copper content < 0.3 %), epoxy resin coated; optional: stainless steel CF3M, complies with
AISI 316L
Tower: CF8 (complies with AISI 304) or CF3M (complies with AISI 316L)
IP degree of protection in accordance with IP 66, IP 67, NEMA 4X
EN 60529
VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H 5

Model variants
FSV430
Vortex flowmeter for vapor, liquid and gas, with optional If the bluff body is dimensioned appropriately, the Strouhal
graphical display, optional binary output and optional number (St) remains constant across a very wide range of the
integrated temperature measurement. Reynolds number (Re).

FSV450 v ×D
Re =
Vortex flowmeter for vapor, liquid and gas, with integrated ϑ
binary output, temperature compensation, and flow ϑ Kinematic viscosity
computer functionality. D Nominal diameter of meter tube
The device offers the option of directly connecting remote
temperature transmitters, pressure transmitters, or gas
analyzers.

Measurement principle
The operating principle of the Vortex flowmeter is based on
the Karman street. As the measuring medium flows over and
under the bluff body, vortices are shed alternately above and
below. The shedding of these vortices due to the flow forms a
vortex trail (Karman vortex street).
1 Linear flow area

Figure 3: How the Strouhal number is dependent upon the Reynolds number

Consequently, the vortex shedding frequency to be evaluated


is dependent solely upon the flow velocity and not at all upon
measuring medium density and viscosity.
The local pressure variations induced by vortex shedding are
detected by a piezo sensor and converted into electrical
pulses corresponding to the vortex frequency.
The frequency signal from the flowmeter sensor, which is
proportional to the flow, undergoes downstream processing
1 Bluff body
in the transmitter.

2 Piezo Sensor

Figure 2: Measuring principle

Here, the frequency f of vortex shedding is proportional to


the medium velocity v and inversely proportional to the width
of the bluff body d.

v
f = St ×
d

St, known as the Strouhal number, is a dimensionless


number, which has a decisive impact on the quality of vortex
flow measurement.
6 VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H


Flowmeter sensor
Nominal diameter selection
The nominal diameter is selected on the basis of the
Conversion of dynamic viscosity --> kinematic viscosity
maximum operating flow Qvmax. If maximum measuring
η
spans are to be achieved, this figure should not be less than ν=
ρ
half the maximum flow rate for each nominal diameter
(QvmaxDN), although it is possible to reduce this value to
approx. 0.15 QvmaxDN. Calculation of Reynolds number
The linear lower range value is dependent on the Reynolds Q
Re =
number (see Measurement value deviation and (2827 ⋅ ν ⋅ d )
reproducibility on page 7). Q Flow in m3/h
d Pipe diameter in m
If the flow to be measured is present as a standard flow ν kinematic viscosity (m2/s)
(standard condition: 0 °C (32 °F), 1013 bar) or mass flow, it
must be converted into an operating flow and, based on the The current Reynolds number can also be calculated using the
measuring range tables (see Measuring range table on ABB Product Selection Assistant (PSA tool).
page 9), the most suited nominal device diameter must be
selected.
Measuring accuracy
Formula elements used
Reference conditions
ρ Operating densities (kg/m3)
ρN Standard density (kg/m3)
P operating pressure (bar) Flow measurement

T operating temperature (°C) Set flow range 0.5 to 1 x QvmaxDN

Qv Operating flow (m3/h) Ambient temperature 20 °C (68 °F) ±2 K

Qn Standard flow (m3/h) Relative humidity 65 %, ±5 %

Qm mass flowrate (kg/h) Air Pressure 86 to 106 kPa

η dynamic viscosity (Pas) Power supply 24 V DC

ν Kinematic viscosity (m2/s) Signal cable length 30 m (98 ft)


(for remote mount design)
Current output load 250 Ω (only 4 to 20 mA)
Conversion of standard density to operating density
Measuring medium for calibration Water,
1,013 + ρ 273
ρ = ρn × × approx. 20 °C (68 °F), 2 bar (29 psi)
1,013 273 + T
Air,
960 mbar abs. ±50 mbar
Conversion to operating flow (14 psia ±0.7 psi),
1. From standard flow (Qn) 24 °C ±4 °C (75 °F ±7 °F)
ρ 1,013 273 + T Calibration loop internal diameter corresponds to inside diameter of
QV = Qn n = Qn ×
ρ 1,013 + p 273 device
2. From mass flow (Qm) Unobstructed straight inlet section 15 × DN
Qm Outlet section 5 × DN
QV =
ρ Pressure measurement 3 × DN to 5 × DN behind the
flowmeter
VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H 7

Measurement value deviation and reproducibility


Flow measurement Temperature measurement
Measured error in percentage terms from the measured value Measured value deviation (including transmitter)
under reference conditions (including the transmitter) in the ±1 °C or 1 % of measured value (in °C), whichever is
linear measuring range limited between Remin and Qmax (see greater
Measuring range table on page 9).
Reproducibility
Measured error (including transmitter) depending on the measuring ≤ 0.2 % of the measured value
medium and operating mode
Fluid
Operating volume flow ±0,65 %
Permitted pipe vibration
Standard volume flow ±0,75 % The values specified for acceleration g are intended as guide
Mass flow measurement ±0,75 % values.
Gas The actual limits will depend on the nominal diameter and the
Operating volume flow ±0,90 % measuring range within the entire [measuring span] and the
Standard volume flow* ±1,00 % frequency of the pipe vibration. Therefore, the acceleration
Mass flow measurement* ±1,00 % value g has only limited meaning.
Steam
Operating volume flow ±0,90 % • Maximum acceleration 20 m/s, 2, 0 to 150 Hz.
Measurement of overheated steam / saturated steam mass ±2,60 % • Acceleration up to 1 g (10 to 500 Hz) in accordance with
(with internal temperature measurement) IEC 60068-2-6
Measurement of overheated steam / saturated steam mass ±1,10 %
(with internal temperature measurement and external
pressure measurement)*
Measurement of overheated steam / saturated steam mass ±1,00 %
(with external temperature and pressure measurement)**
* When using a pressure transmitter with 0.1 % accuracy
* When using a pressure transmitter with 0.1 % accuracy and a
temperature transmitter with PT100 Class A

Measured error for current output


Additional measured error < 0,1 %
At zero-point: < 0,05 % / 10 K

A pipe offset in the inlet section or outlet section can


influence the measured error.
Additional measured errors may occur if there are deviations
from the reference conditions.

Reproducibility
DN 15 (½ in) 0,3 %
DN 25 to 150 (1 to 6 in) 0,2 %
DN 200 to 300 (8 to 12 in) 0,25 %
8 VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H


… Flowmeter sensor
Ambient conditions SIL - functional safety
Ambient temperature Overall safety accuracy
In accordance with IEC 60068-2-78 The defined value of the ‘overall safety accuracy’ of the safety
function of the device is ±4 % of the measuring range (±4 %
Explosion protection Ambient temperature range Tamb of 16 mA).
Standard Advanced mode
No explosion protection −20 to 85 °C −40 to 85 °C Device specific data related to functional safety
(−4 to 185 °F) (−40 to 185 °F)
Ex ia, Ex nA −20 °C < Ta < xx °C* -40 °C < Ta < xx °C* Characteristic curve in accordance Value
(−4°F < Ta < xx °F)* (−40 °F < Ta < xx °F)* with IEC 61508
Ex d ia, XP-IS −20 to 75 °C −40 to 75 °C Type of Assessment Complete assessment in accordance
(−4 to 167 °F) (−40 to 167 °F) with IEC 61508
IS, NI −20 °C < Ta < xx °C* -40 °C < Ta < xx °C* SIL 2
(−4°F < Ta < xx °F)* (−40 °F < Ta < xx °F)* Systematic capacity 2
* The temperature xx °C (xx °F) depends on the temperature class Tclass HFT 0
Component Type B
Relative humidity Measuring mode Low Demand Mode
Recommended time interval for T1 2 years
Design Relative humidity Proof Test
Standard Maximum 85 %, annual average ≤ 65 % SFF* 97.07%
PFDAVG for T[Proof] = 2 years 1) 2.47E-03
Measuring medium temperature range λsd* 1.52E-06
λsu* 2.73E-06

Design Tmedium λdd* 5.08E-06

Standard −55 to 280 °C (−67 to 536 °F) λdu* 2.82E-07

High-temperature version (option) −55 to 350 °C (−67 to 662 °F) * Calculated at an ambient temperature of 100 °C (212 °F) in accordance
with Siemens SN29500

1 Temperature range standard 2 Temperature range high-


version temperature version (option)

Figure 4: Measuring medium temperature Tmedium dependent on the ambient


temperature Tamb.
VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H 9

Measuring range table

Flow measurement for liquids


Nominal diameter Minimum Reynolds number QmaxDN3 Frequency for Qmax4
Re11 Re22 [m3/h] [Usgpm] [Hz, ±5 %]
DN 15 (½ in) 11300 20000 7 31 430
DN 25 (1 in) 13100 20000 18 79 247
DN 40 (1½ in) 15300 20000 48 211 193
DN 50 (2 in) 15100 20000 75 330 155
DN 80 (3 in) 44000 44000 170 749 101
DN 100 (4 in) 36400 36400 270 1189 73
DN 150 (6 in) 58000 58000 630 2774 51
DN 200 (8 in) 128000 128000 1100 4844 40
DN 250 (10 in) 100000 100000 1800 7926 33
DN 300 (12 in) 160000 160000 2600 11449 28

Flow measurement of gases and steam


Nominal Flange Minimum Reynolds number QmaxDN3 Frequency for Qmax4
diameter
Re11 Re22 [m3/h] [ft3/min] [Hz, ±5 %]
DN 15 (½ in) DIN 4950 10000 42 25 2640
ASME 36 21,4 3000
DN 25 (1 in) DIN 6600 10000 150 88 2040
ASME 130 76 2960
DN 40 (1 ½ in) DIN 6750 10000 390 230 1580
ASME 390 230 2240
DN 50 (2 in) DIN 9950 20000 630 371 1310
ASME 630 371 1720
DN 80 (3 in) DIN 13000 20000 1380 812 820
ASME 1380 812 1120
DN 100 (4 in) DIN 16800 20000 2400 1413 640
ASME 2400 1413 850
DN 150 (6 in) DIN 26500 27000 5400 3178 430
ASME 5400 3178 540
DN 200 (8 in) DIN 27600 28000 9600 5650 350
ASME 9600 5650 420
DN 250 (10 in) DIN 41000 41000 16300 9594 290
ASME 16300 9594 320
DN 300 (12 in) DIN 48000 48000 23500 13832 260
ASME 23500 13832 270
1 Minimum Reynolds number from which the function takes effect. For accurate dimensioning of the flowmeter, please use the ABB Product Selection
Assistant (PSA) for flow rate at www.abb.com/flow-selector.
2 Minimum Reynolds number from which the specified accuracy is achieved. Below this value, the measuring error is 0.5 % of Qmax.
3 Medium velocity approx. 90 m/s (295 ft/s). For devices with nominal diameter DN 15 (½ in), the maximum medium velocity is 60 m/s (180 ft/s).
4 For information only, precise values can be found in the test log delivered with the device.
10 VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H


… Flowmeter sensor
Process connections
Flange devices Transmitter

Nominal diameter Pressure rating Chassis Temperature range Tamb.


DN 15 to DN 300 O-ring gasket • Die-cast aluminum, copper −40 to 85 °C (−67 to 185 °F)
(½ to 16 in) DIN: PN 10 to 40* content < 0.3 %
ASME: Class 150 / 300* • Stainless steel CF3M,
Flat gasket (graphite) corresponds to AISI 316L
DIN: maximum PN 63 (optional)
ASME: Maximum class 300 • Tower: CF8 (complies with
* Higher pressure ratings up to PN 160 / class 900 on request AISI 304) or CF3M (complies with
AISI 316L)
Wafer type devices

Nominal diameter Pressure rating Pressure Equipment Directive


DN 25 to DN 150 O-ring gasket Conformity assessment in accordance with Category III,
(1 to 6 in) DIN: PN 63* fluid group 1, gas.
ASME: Class 150 / 300* Note the corrosion resistance of the meter tube materials
Flat gasket (graphite) in relation to the measuring medium.
DIN: maximum PN 63
ASME: Maximum class 300
* Higher pressure ratings up to PN 100 / class 600 on request CRN approval
Certain device versions and connection options have CRN
approval under number ‘CRN 0F1209.xx’.
Materials Please contact ABB for more information.
Materials for the sensor

Wetted components Temperature range Tmedium Material load for process fittings
Meter tube
Flange devices
• Stainless steel 1.4571 (AISI 316 Ti) / −55 to 400 °C
AISI 316L / CF8C / C3FM (−67 to 752 °F)
• Hastelloy C-4 (optional)
• Carbon steel (optional)
Sensor
• Stainless steel 1.4571 (AISI 316 Ti) −55 to 280 °C
• Hastelloy C-4 (optional) (−67 to 536 °F)
−55 to 350 °C
(−67 to 662 °F)
Sensor gasket*
• PTFE O-ring −55 to 260 °C
(−67 to 500 °F)
• Kalrez 6375 O-ring (optional) −20 to 275 °C
(−4 to 527 °F)
• Graphite (optional for high −55 to 350 °C
temperature design) (−67 to 662 °F)
* Other designs on request.
1 Range for high-temperature version

Figure 5: DIN flange process connection


VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H 11

Wafer type devices

1 Range for high-temperature version

Figure 8: DIN wafer type process connection

1 Range for high-temperature version

Figure 6: Process connection of ASME-flange (stainless steel)

1 Range for high-temperature version

Figure 9: ASME wafer type process connection

1 Range for high-temperature version

Figure 7: Process connection of ASME-flange (carbon steel)

Aseptic flange
In accordance with DIN 11864-2

Nominal diameter PS TS [ºC]


DN 25 to DN 40 25 bar (362.6 psi) 140 °C (284 °F)
DN 50, DN 80 16 bar (232.1 psi) 140 °C (284 °F)
* When selecting suited gasket materials
12 VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H


… Flowmeter sensor
Installation conditions
A Vortex or Swirl flowmeter can be installed at any point in Inlet and outlet sections
the pipeline system. However, the following installation In order to maximize operational reliability, the flow profile at
conditions must be considered: the inflow end must not be distorted if at all possible.
• Compliance with the ambient conditions The figures below show the recommended inlet and outlet
• Compliance with the recommended inlet and outlet sections for various installations.
sections
• The flow direction must correspond to that indicated
by the arrow on the sensor
• Compliance with the required minimum interval for
removing the transmitter and replacing the sensor
• Avoidance of mechanical vibrations of the piping (by
fitting supports if necessary)
• The inside diameter of the sensor and the piping must
be identical
• Avoidance of pressure oscillations in long piping
systems at zero flow by fitting gates at intervals
• Attenuation of alternating (pulsating) flow during
piston pump or compressor conveying by using
appropriate damping devices. The residual pulse must Figure 10: Straight pipe sections
not exceed 10 %. The frequency of the conveying
equipment must not be within the range of the Installation Inlet section Outlet section
measuring frequency of the flowmeter.
A Straight pipe section min. 15 × DN min. 5 × DN
• Valves / gates should normally be arranged in the flow
direction downstream of the flowmeter (typically: B Valve upstream of the min. 50 × DN min. 5 × DN
meter tube
3 × DN). If the medium is conveyed through piston /
plunger pumps or compressors (pressures for fluids C Pipe reduction min. 15 × DN min. 5 × DN
> 10 bar / 145 psi), it may be subject to hydraulic
D Pipe extension min. 18 × DN min. 5 × DN
vibration in the pipeline when the valve is closed. If
this does occur, the valve absolutely has to be
installed in the flow direction upstream of the
flowmeter. Suitable damping devices (e.g. air vessels)
might need to be fitted.
• When fluids are measured, the sensor must always be
filled with measuring medium and must not run dry.
• When fluids are measured and during damping, there
must be no evidence of cavitation.
• The relationship between the measuring medium and
the ambient temperature must be taken into
consideration (see data sheet).
• At high measuring medium temperatures > 150 °C
(> 302 °F), the sensor must be installed so that the
transmitter or terminal box is pointing to the side or
downward.
VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H 13

Installation for external pressure and temperature


measurement

1 Pressure measuring point 2 Temperature measuring point

Figure 11: Pipe sections with pipe elbows Figure 13: Arrangement of the temperature and pressure measuring points

As an option, the flowmeter can be fitted with a Pt100 for


Installation Inlet section Outlet section
direct temperature measurement. This temperature
A Single pipe elbow min. 20 × DN min. 5 × DN
measurement enables, for example, the monitoring of the
B S-shaped pipe elbow min. 25 × DN min. 5 × DN measuring medium temperature or the direct measurement
of saturated steam in mass flow units.
C Three-dimensional pipe min. 40 × DN min. 5 × DN
elbow If pressure and temperature are to be compensated
externally (e.g. using the flow computer unit), the measuring
points must be installed as illustrated.
Avoiding cavitation
To avoid cavitation, a static overpressure is required
downstream of the flowmeter (downstream pressure). This
can be estimated using the following formula:

p1 ≥ 1,3 × p 2 + 2,6 × ∆p ′
ρ1 Static gauge pressure downstream of the device (mbar)
ρ2 Steam pressure of fluid at operating temperature (mbar)
∆ρ' Pressure drop, measuring medium (mbar)

Installation at high measuring medium temperatures

Figure 12: Installation at high measuring medium temperatures

At high measuring medium temperatures > 150 °C (> 302 °F),


the sensor must be installed so that the transmitter is
pointing to the side or downward.
14 VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H


… Flowmeter sensor
Installation of setting equipment Sensor insulation

Figure 14: Installation of setting devices

Control and setting devices should be arranged in the


1 Insulation
forward flow direction downstream from the flowmeter at a
distance of at least 5 × DN. Figure 15: Insulation of the meter tube

If the measuring medium is conveyed through piston


pumps / plunger pumps or compressors (pressures for fluids The piping can be insulated up to small hole in the sensor
> 10 bar [> 145 psi]), it may be subject to hydraulic vibration in tower.
the piping when the valve is closed. NOTICE
If this case, it is essential that the valve be installed in the Overheating of the transmitter
forward flow direction upstream from the flowmeter. Insulating above the sensor neck can lead to overheating
Suitable dampers (for example, air vessels in the case of of the transmitter or ingress of moisture into the
pumping using a compressor) might need to be used. transmitter.
• Even with correct insulation, overheating of the
transmitter can occur if the ambient temperature at
the installation location of the transmitter in
combination with a high medium temperature creates
extreme conditions.
• The operator must observe the ambient conditions and
ensure that measures are taken to avoid overheating of
the transmitter components.

Use of heat tracing


Trace heating may be used under the following conditions:
• If it is installed directly on or around the piping
• If, in the case of existing pipeline insulation, it is
installed inside the insulation (the maximum thickness
shown in Figure 15 must not be exceeded).
• If the maximum temperature the heat tracing is able
to produce is less than or equal to the maximum
medium temperature.

Note
Installation requirements in accordance with EN 60079-14
must be observed.
Please note that the use of trace heaters will not impair EMC
protection or generate additional vibrations.
VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H 15

Dimensions
Model FSV430 / FSV450, wafer type design in accordance with DIN and ASME
All dimensions in mm (in), weights in kg (lb)

1 Required minimum distance for removing the transmitter and 2 Can be rotated up to 360°
disassembling the sensor unit
3 Flow direction

Figure 16: Dimensions

Dimensions for sensors, wafer type design in accordance with DIN


Nominal diameter Pressure rating L E D G d Weight***
DN 25 PN 63* 65 (2.56) 301 (11.85) 73 (2.87) 320 (12.60) 28.5 (1.12) 4.1 (9.0)
DN 40 PN 63* 65 (2.56) 317 (12.48) 94 (3.70) 336 (13.23) 43 (1.69) 4.8 (10.6)
DN 50 PN 63* 65 (2.56) 325 (12.80) 109 (4.29) 344 (13.54) 54.4 (2.14) 5.6 (12.4)
DN 80 PN 63* 65 (2.56) 339 (13.35) 144 (5.67) 358 (14.09) 82.4 (3.24) 7.6 (16.8)
DN 100 PN 63* 65 (2.56) 347 (13.66) 164 (6.46) 366 (14.41) 106.8 (4.20) 8.5 (18.7)
DN 150 PN 63* 65 (2.56) 379 (14.92) 220 (8.66) 398 (15.67) 159.3 (6.27) 13 (28.7)

Dimensions for sensors, wafer type design in accordance with ASME


Nominal diameter Pressure rating L E D G d Weight***
1 in CL 300** 112.5 (4.43) 311 (12.24) 70.5 (2.78) 330 (12.99) 24.3 (0.96) 5.1 (11.2)
1½ in CL 300** 113 (4.45) 317 (12.48) 89.5 (3.52) 336 (13.23) 38.1 (1.50) 6.1 (13.5)
2 in CL 150 / CL 300 112.5 (4.43) 323 (12.72) 106.5 (4.19) 342 (13.46) 49.2 (1.94) 8.4 (18.5)
3 in CL 300** 111 (4.37) 339 (13.35) 138.5 (5.45) 358 (14.09) 73.7 (2.90) 11.2 (24.7)
4 in CL 300** 116 (4.57) 352 (13.86) 176.5 (6.95) 371 (14.61) 97.2 (3.83) 17.2 (37.9)
6 in CL 300** 137 (5.39) 379 (14.92) 222.2 (8.75) 398 (15.67) 146.4 (5.76) 25.7 (56.7)
* The pressure rating PN 63 also includes the pressure ratings PN 16 and PN 40 (same connection dimensions)
** The pressure rating CL 300 also includes the pressure rating ASME CL 150 (same connection dimensions)
*** For devices with stainless steel transmitter housing, 2 kg (4.4 lb) must be added to the specified weight.
16 VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H


… Flowmeter sensor
Model FSV430 / FSV450, flange design in accordance with DIN and ASME
All dimensions in mm (in), weights in kg (lb)

1 Required minimum distance for removing the transmitter and 2 Can be rotated up to 360°
disassembling the sensor unit
3 Flow direction

Figure 17: Dimensions in mm (in)

Dimensions for sensors with DIN flanges


Nominal Pressure rating L* L** E D G d Weight***
diameter
DN 15 PN 10 to DN 40 200 (7.87) — 323 (12.72) 95 (3.74) 342 (13.46) 17.3 (0.68) 4.5 (9.9)
PN 63, PN 100, PN 160 200 (7.87) 200 (7.87) 105 (4.13) 5.4 (11.9)
DN 25 PN 10 to DN 40 200 (7.87) — 340 (13.39) 115 (4.53) 359 (14.13) 28.5 (1.12) 5.1 (11.2)
PN 63, PN 100, PN 160 210 (8.27) 200 (7.87) 140 (5.51) 7.8 (17.2)
DN 40 PN 10 to DN 40 200 (7.87) — 318 (12.52) 150 (5.91) 337 (13.26) 43.1 (1.70) 6.6 (14.6)
PN 63, PN 100 220 (8.66) 200 (7.87) 170 (6.69) 10.1 (22.3)
PN 160 225 (8.86) 200 (7.87) 170 (6.69) 10.5 (23.2)
DN 50 PN 10 to DN 40 200 (7.87) — 325 (12.80) 165 (6.50) 344 (13.54) 54.5 (2.15) 8.7 (19.2)
PN 63 220 (8.66) 200 (7.87) 180 (7.09) 12.2 (26.9)
PN 100 230 (9.06) 240 (9.45) 195 (7.68) 15.1 (33.3)
PN 160 245 (9.65) 240 (9.45) 195 (7.68) 15.6 (34.4)
* Installation length L for devices with welded meter tube
** Installation length L for devices with cast meter tube with pressure rating PN 63, PN 100, PN 160
*** For devices with stainless steel transmitter housing, 2 kg (4.4 lb) must be added to the specified weight.

Tolerance for dimension L: DN 15 to 200 +0 /−3 mm (+0 / −0.12 in.)


VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H 17

Dimensions for sensors with DIN flanges (continued)


Nominal Pressure rating L* L** E D G d Weight*
diameter
DN 80 PN 10 , PN 40 200 (7.87) — 343 (13.50) 200 (7.87) 362 (14.25) 82.5 (3.25) 13.1 (28.9)
PN 63 250 (9.84) 280 (11.02) 215 (8.46) 17 (37.5)
PN 100 260 (10.24) 280 (11.02) 230 (9.06) 21.4 (47.2)
PN 160 280 (11.02) 280 (11.02) 230 (9.06) 22.9 (50.5)
DN 100 PN 10 , PN 16 250 (9.84) — 352 (13.86) 220 (8.66) 371 (14.60) 107.1 (4.22) 14 (30.9)
PN 25 , PN 40 250 (9.84) — 235 (9.25) 17.8 (39.2)
PN 63 270 (10.63) 300 (11.81) 250 (9.84) 24.1 (53.1)
PN 100 300 (11.81) 300 (11.81) 265 (10.43) 32.2 (71.0)
PN 160 320 (12.60) 300 (11.81) 265 (10.43) 34.4 (75.9)
DN 150 PN 10 , PN 16 300 (11.81) — 379 (14.92) 285 (11.22) 398 (15.67) 159.3 (6.72) 25.4 (56.0)
PN 25 , PN 40 300 (11.81) — 300 (11.81) 33.6 (74.1)
PN 63 330 (12.99) 355 (13.98) 345 (13.58) 53.8 (118.6)
PN 100 370 (14.57) 355 (13.98) 355 (13.98) 70.4 (155.2)
PN 160 390 (15.35) 355 (13.98) 355 (13.98) 75 (165.4)
DN 200 PN 10 , PN 16 350 (13.78) — 441 (17.36) 340 (13.39) 460 (18.11) 206.5 (8.13) 45.3 (99.9)
PN 25 350 (13.78) — 360 (14.17) 66.3 (146.2)
PN 40 350 (13.78) — 375 (14.76) 66.3 (146.2)
PN 63 370 (14.57) 350 (13.78) 415 (16.34) 93.1 (205.3)
DN 250 PN 10 / PN 16 450 (17.72) — 466 (18.35) 395 / 405 485 (19.09) 259 (10.20) 67.4 (148.6)
(15.55 / 15.94)
PN 25 / PN 40 450 (17.72) — 425 / 450 106.4 (234.6)
(16.73 / 17.72)
PN 63 450 (17.72) — 470 (18.50) 135.6 (299.0)
DN 300 PN 10 / PN 16 500 (19.69) — 491 (19.33) 445 / 460 510 (20.08) 307.9 (12.12) 77.2 (170.2)
(17.52 / 18.11)
PN 25 / PN 40 500 (19.69) — 485 / 515 123.2 (271.6)
(19.09 / 20.28)
PN 63 500 (19.69) — 530 (20.87) 170.6 (376.1)
* Installation length L for devices with welded meter tube
** Installation length L for devices with cast meter tube with pressure rating PN 63, PN 100, PN 160
*** For devices with stainless steel transmitter housing, 2 kg (4.4 lb) must be added to the specified weight.

Tolerance for dimension L: DN 15 to 200 +0 / −3 mm (+0 / −0.12 in), DN 300 to 400 +0 / −5 mm (+0 / −0.20 in)
18 VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H


… Flowmeter sensor

Dimensions for sensors with ASME flanges


Nominal Pressure rating L* L** E D G d Weight*
diameter
½ in CL 150 200 (7.87) — 323 (12.72) 88.9 (3.5) 342 (13.46) 15.7 (0.62) 5.0 (11)
CL 300 200 (7.87) — 95.2 (3.75) 5.1 (11.2)
CL 600 200 (7.87) 200 (7.87) 95.3 (3.75) 5.2 (11.5)
CL 900 200 (7.87) 200 (7.87) 120.6 (4.75) 7.9 (17.4)
1 in CL 150 200 (7.87) — 340 (13.39) 108 (4.25) 359 (14.13) 24.3 (0.96) 5.7 (12.6)
CL 300 200 (7.87) — 124 (4.88) 6.7 (14.8)
CL 600 220 (8.66) 200 (7.87) 124 (4.88) 7.3 (16.1)
CL 900 240 (9.45) 200 (7.87) 149.3 (5.88) 11.2 (24.7)
1½ in CL 150 200 (7.87) — 318 (12.52) 127 (5.0) 337 (13.26) 38.1 (1.50) 8.5 (18.7)
CL 300 200 (7.87) — 155.6 (6.13) 10.9 (24)
CL 600 235 (9.25) 200 (7.87) 155.6 (6.13) 12.1 (26.7)
CL 900 260 (10.24) 200 (7.87) 177.8 (7.0) 17.0 (37.5)
2 in CL 150 200 (7.87) — 325 (12.80) 152.4 (6.0) 344 (13.54) 49.2 (1.94) 10.1 (22.3)
CL 300 200 (7.87) — 165 (6.5) 11.7 (25.8)
CL 600 240 (9.45) 200 (7.87) 165 (6.5) 13.6 (30)
CL 900 300 (11.81) 240 (9.45) 215.9 (8.5) 26.5 (58.4)
3 in CL 150 200 (7.87) — 343 (13.50) 190.5 (7.5) 362 (14.25) 73.7 (2.90) 17.6 (38.8)
CL 300 200 (7.87) — 209.5 (8.25) 21.7 (47.8)
CL 600 265 (10.43) 280 (11.02) 209.5 (8.25) 25.8 (56.9)
CL 900 305 (12.01) — 241.3 (9.5) 35.0 (77.2)
4 in CL 150 250 (9.84) — 352 (13.86) 228.6 (9.0) 371 (14.60) 97.2 (3.83) 20.1 (44.3)
CL 300 250 (9.84) — 254 (10.0) 28.8 (63.5)
CL 600 315 (12.40) 300 (11.81) 273.1 (10.75) 41.4 (91.3)
CL 900 340 (13.39) — 292.1 (11.5) 51.4 (113.3)
6 in CL 150 300 (11.81) — 379 (14.92) 279.4 (11.0) 398 (15.67) 146.4 (5.76) 32.8 (72.3)
CL 300 300 (11.81) — 317.5 (12.5) 49.8 (109.8)
CL 600 365 (14.37) 355 (13.98) 355.6 (14) 81.6 (179.9)
CL 900 410 (16.14) — 381 (15) 106.8 (235.5)
8 in CL 150 350 (13.78) 350 (13.78) 441 (17.36) 343 (13.5) 460 (18.11) 194 (7.64) 51 (113)
CL 300 370 (14.57) 350 (13.78) 381 (15) 77 (170)
CL 600 415 (16.34) — 419.1 (16.5) 106 (234)
CL 900 470 (18.5) — 469.9 (18.5) 122 (270)
10 in CL 150 450 (17.72) — 466 (18.35) 406.4 (16) 485 (19.09) 253 (9.96) 77 (170)
CL 300 450 (17.72) — 444.5 (17.5) 106 (23)
CL 600 470 (18.50) — 508 (20) 156 (234)
12 in CL 150 500 (19.69) — 491 (19.33) 482.6 (19) 510 (20.08) 304 (11.97) 93 (205)
CL 300 500 (19.69) — 520.7 (20.5) 143 (315)
CL 600 580 (22.83) — 558.8 (22) 196 (430)
* Installation length L for devices with welded meter tube
** Installation length L for devices with cast meter tube
*** For devices with stainless steel transmitter housing, 2 kg (4.4 lb) must be added to the specified weight.

Tolerance for dimension L: ½ to 8 in +0 / −3 mm (+0 / −0.12 in), 12 to 16 in +0 / −5 mm (+0 / −0.20 in)


VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H 19


Transmitter
LCD indicator (option) IP degree of protection
• High-contrast LCD indicator. • IP 66 / IP 67 in accordance with EN 60529
• Display of the current flow rate as well as the total flow • NEMA 4x
rate or the temperature of the measuring medium • ‘Dual seal device’ in accordance with ANSI/ISA 12.27.01
(optional). (only for devices with explosion-proof design with ‘Ex d ia’
• Application-specific visualizations which the user can or ‘XP-IS’ type of protection).
select. Four operator pages can be configured to display
multiple values in parallel.
• Plain text fault diagnostics Response time
• Menu-guided parameterization with four buttons.
200 ms (1 tau) or 3/f in seconds
• Easy Set-up function for fast commissioning.
(with deactivated damping, the respective greater value shall
• Parameterization of the device through the front glass
apply).
with the housing closed (optional).
• During ongoing operation, the LCD indicator can be
The response time depends on the respective vortex
connected or disconnected and therefore also used as a
frequency f. Low flow rates can result in higher response
configuration tool for other devices.
times.

Example
Remote mount design
Vortex frequency f:
In remote mount design, the sensor and transmitter are 2.4 Hz (nominal diameter DN 300, approx. 10 % flow)
connected by a signal cable up to 30 m (98 ft) long. Response time:
The signal cable is permanently connected to the transmitter 3/2.4 Hz = 1.25 seconds
and can be made shorter if required.

Electromagnetic compatibility
Operating modes
Electromagnetic compatibility of equipment for process and
The following operating modes can be selected depending on lab control technology 5/93 and EMC Directive 2004/108/EC
the design. (EN 61326-1).
Devices with HART communication are optionally available
Measured medium FSx430 FSx450 with EMC protection in accordance with NAMUR NE 21.
Fluids Liquid Volume, Liquid Liquid Volume, Liquid
Std/Norm Vol., Liquid Std/Norm Vol., Liquid EMC / HF effect on the current output*
Mass Mass, Liquid Energy Tested per EN 61326.
Gases Gas Act. Volume, Gas Gas Act. Volume, Gas Output error of less than ±0.025 % of the measuring range
Std/Norm Vol., Gas MassStd/Norm Vol., Gas for twisted pair cables in the range:
Mass, Gas Power • 80 to 1000 MHz for radiated field strength of 10 V/m;
Biogas — Bio Act. Volume, Bio • 1.4 to 2.0 GHz for radiated field strength of 3 V/m;
Std/Norm Vol. • 2.0 to 2.7 GHz for radiated field strength of 1 V/m.
Steam Steam Act. Volume, Steam Act. Volume,
Steam/Water Mass Steam/Water Mass, Magnetic field disruptions in the current output *
Steam/Water Energy Tested per EN 61326.
Output error of less than ±0.025% of the measuring range at
30 A/m (eff.).
* Only for devices with HART communication
20 VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H


Electrical connections
Signal cables Devices with HART® communication
For devices with a remote mount design, the transmitter and Features — devices with current output and HART®
sensor are connected using a signal cable. communication
• 4 to 20 mA current / HART 7 output.
The signal cable used must meet at least the following • In the event of an alarm, current output can be adjusted
technical specification. to 21 to 23 mA (NAMUR NE43).
• Measuring range: can be adjusted between
Cable specification 0.15 and 1 × QmaxDN.
Impedance 70 to 120 Ω • Operating mode for flow measurement can be
Withstand voltage 500 V
configured.
Outer diameter 6 to 12 mm (0.24 to 0.47 in)
• Programmable digital output. Can be configured as
frequency output, pulse output or binary output (option
Cable design 3×2×0.75 mm2, twisted pair
for FSx430, standard for FSx450).
Conductor cross-section 0.75 mm2
• Programmable analog input 4 to 20 mA for connection of
Shield Copper braid with approximately 85 %
external sensors, e.g. pressure or temperature sensor
coverage
(only for FSx450).
Temperature range Application-dependent, for use in potentially
• HART communication with external sensors, e.g. pressure
explosive atmospheres, observe the
or temperature sensor.
information in Temperature resistance for the
• Parameterization by means of HART communication.
connecting cable on page 30!
• Damping: can be adjusted 0 to 100 s (1 τ).
Maximum 30 m (98 ft)
• Low flow cut-off: 0 to 20 % for current and pulse output.
signal cable length
• Measuring medium parameters can be changed at any
time (pressure and temperature influence, density, units,
Recommended cables
etc.).
It is recommended to use an ABB signal cable for standard • Simulation of current and binary output
applications. (manual process execution).

The ABB signal cable fulfills the above-mentioned cable


Power supply
specification and can be utilized unrestrictedly up to an
ambient temperature of Tamb. = 80 °C (176 °F).
Devices with HART® communication
Terminals PWR/COMM + / PWR/COMM –
ABB signal cable Ordering number
Supply voltage 12 to 42 V DC
5 m (16 ft), standard scope of delivery 3KXF065068U0200
Residual ripple Maximum 5 % or USS = ±1.5 V
10 m (33 ft) 3KXF065068U0300
Power consumption <1W
20 m (65 ft) 3KXF065068U0400
USS Peak-to-peak value of voltage
30 m (98 ft) 3KXF065068U0500
VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H 21

Current output / HART output Analog input 4 to 20 mA


Only for devices with HART communication. Only for devices with HART® communication.

1 Terminal points in separate 4 Remote transmitter


Figure 18: Load diagram of current output; load depending on supply voltage cable junction box
5 Power supply for the remote
2 VortexMaster FSV430, FSV450 transmitter
Devices with HART® communication
3 Power supply VortexMaster
Terminals PWR/COMM + / PWR/COMM – FSV430, FSV450
Minimal Load RB 250 Ω
Figure 20: Connection of transmitters to analog input (example)
The load RB is calculated as a function of the available supply voltage US
and the selected signal current IB as follows:
Analog input 4 to 20 mA
R B = U S / IB
Terminals ANALOG INPUT+ / ANALOG INPUT−
RB Load resistance
Operating voltage 16 to 30 V DC
US Supply voltage
Input current 3.8 to 20.5 mA
IB Signalstrom
Equivalent resistance 90 Ω

Low flow cut-off


A remote transmitter with current output from 4 to 20 mA
can be connected to the analog input:
• Pressure transmitter e.g. ABB model 261 / 266
• Temperature transmitter
• Gas analyzer for the net methane content of biogas
• Density meter or mass meter for a density signal

The analog input can be configured using the relevant


software:
• Input for the pressure measurement for pressure
compensation for the flow measurement of gases and
vapor.
1 Low flow • Input for the return temperature measurement for
energy measurement.
Figure 19: Behavior of the current output
• Input for the net methane content of biogas.
The current output behaves as shown in the figure. • Input for density measurement for the calculation of
Above the low flow, the current curve proceeds as a straight the mass flow.
line in accordance with the flow rate.
• Flow rate = 0, current output = 4 mA
• Flow rate = Qmax, current output = 20 mA

If the low flow cut-off is activated, flow rates below the low
flow are set to 0 and the current output set to 4 mA.
22 VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H


… Electrical connections
HART® communication with remote transmitter
Only for devices with HART® communication. A remote pressure transmitter with HART communication can
FSx430 connection with output option H1 be connected through the current output / HART output
(4 to 20 mA). Here, the remote transmitter must be operated
in HART Burst mode, e.g. the ABB pressure transmitter model
266 or model 261 with the ‘P6 – HART Burst Mode’ ordering
option.
The VortexMaster FSV430, FSV450 transmitter supports
HART communication up to the HART7 protocol.

Note
The VortexMaster / SwirlMaster cannot communicate with a
control system or configuration tool via HART while the
pressure transmitter is communicating in BURST mode,
because the BURST signal has priority over cyclical HART
communication.

Digital output
Not active in devices with FOUNDATION Fieldbus®
communication!

Figure 22: Range of the external supply voltage and current

Digital output
FSx450 or FSx430 connection with output option H5 Operating voltage 16 to 30 V DC
1 Control cabinet 5 External pressure transmitter Output current maximum 20 mA
2 Power supply 6 FSx430 connection with output External resistance RB 1.5 kΩ ≤ RB ≤ 80 kΩ
option H1
3 Power supply for the remote Output ‘closed’ 0 V ≤ Ulow ≤ 2 V
transmitter 7 FSx450 or FSx430 connection 2 mA ≤Ilow ≤ 20 mA
with output option H5
4 Load resistance Output ‘open’ 16 V ≤ Uhigh ≤ 30 V

Figure 21: Connection of transmitters with HART communication (example)


0 mA ≤Ihigh ≤ 0.2 mA
Pulse output fmax: 10 kHz
Pulse width: 0.05 to 2000 ms
Frequency output fmax: 10.5 kHz
Output functions Frequency output
(configurable) Pulse output
Binary output (in / out, e.g. alarm signal)
VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H 23

HART® communication connection example


The possible lead length depends on the total capacity and
the total resistance and can be estimated based on the
following formula.

65 × 106 Ci + 10000
L= −
R×C C
L Lead length is meters
R Total resistance in Ω
C Lead capacity
Ci Maximum internal capacity in pF of the HART field devices in the circuit

Avoid installing the cable together with other power leads


(with inductive load, etc.), as well as the vicinity to large
1 Internal ground terminal 5 PLC / DCS electrical installations.
2 Power supply, current output / 6 HART Handheld Terminal The HART Handheld terminal can be connected to any
HART output connection point in the circuit if a resistance of at least 250 Ω
7 External indicator
3 Load resistance is present in the circuit. If there is resistance of less than
8 External ground terminal
4 Power supply / Supply isolator 250 Ω, an additional resistor must be provided to enable
9 Terminal for external indicator
communication. The handheld terminal is connected between
Figure 23: HART communication (example) the resistor and transmitter, not between the resistor and
the power supply.
For connecting the signal voltage / supply voltage, twisted
cables with a conductor cross-section of 18 to 22 AWG /
0.8 to 0.35 mm2 and a maximum length of 1500 m (4921 ft)
must be used. For longer leads a greater cable cross section
is required.
For shielded cables the cable shielding must only be placed
on one side (not on both sides).
For the earthing on the transmitter, the inner terminal with
the corresponding marking can also be used.
The output signal (4 to 20 mA) and the power supply are
conducted via the same conductor pair.
The transmitter works with a supply voltage between
12 and 42 V DC. For devices with the type of protection ‘Ex ia,
intrinsic safety’ (FM, CSA, and SAA approval), the supply
voltage must not exceed 30 V DC. In some countries the
maximum supply voltage is limited to lower values. The
permissible supply voltage is specified on the name plate on
the top of the transmitter.

Note
Any configuration changes are saved in sensor memory only if
no HART communication is taking place. To securely save any
changes, make sure that HART communication has ended
before the device is disconnected from power.
24 VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H


… Electrical connections
Devices with Modbus® communication
Features — devices with Modbus® communication Modbus communication
• Modbus interface. Using the Modbus protocol allows devices made by different
• Operating mode for flow measurement can be manufacturers to exchange information via the same
configured. communication bus, without the need for any special
• Programmable digital output. Can be configured as a interface devices to be used.
frequency, pulse or binary output. Up to 32 devices can be connected on one Modbus line. The
• Damping: can be adjusted 0 to 100 s (1 τ). Modbus network can be expanded using repeaters.
• Low flow cut-off: 0 to 20 % for pulse output.
• Measuring medium parameters can be changed at any
time (pressure and temperature influence, density, units,
etc.).
• Simulation of binary output (manual process execution).

Power supply

Devices with Modbus® communication


Terminals PWR + / PWR –
Supply voltage 9 to 30 V DC
Residual ripple Maximum 5 % or USS = ±1.5 V
Power consumption <1W
USS Peak-to-peak value of voltage 1 Modbus master 3 Modbus slave 1
2 Terminal resistance 4 Modbus slave n to 32
Digital output
Figure 24: Modbus network (example)
For electric data of the digital output, see Digital output on
page 22.
Modbus interface
Configuration Via the Modbus interface in connection with
Asset Vision Basic (DAT200) and a corresponding
Device Type Manager (DTM)
Transmission Modbus RTU - RS485 serial connection
Baud rate 1200, 2400, 4800, 9600 bps
Factory setting: 9600 bps
Parity None, even, odd
Factory setting: none
Typical response time < 100 milliseconds
Response Delay Time 0 to 200 milliseconds
Factory setting: 50 milliseconds
Device address 1 to 247
Factory setting: 247
Register address offset One base, Zero base
Factory setting: One base
VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H 25

Cable specification
The maximum permissible length depends on the baud rate,
the cable (diameter, capacity and surge impedance), the
number of loads in the device chain, and the network
configuration (2-core or 4-core).
• At a baud rate of 9600 and with a conductor cross-section
of at least 0.14 mm2 (AWG 26), the maximum length is
1000 m (3280 ft).
• If a four-core cable is used in a two-wire system, the
maximum length must be divided in half.
• The spur lines must be short
(maximum of 20 m (66 ft)).
• When using a distributor with ‘n’ connections, the
maximum length of each branch is calculated as follows:
40 m (131 ft) divided by ‘n’.

The maximum cable length depends on the type of cable


used. The following standard values apply:
• Up to 6 m (20 ft):
cable with standard shielding or twisted-pair cable.
• Up to 300 m (984 ft):
double twisted-pair cable with overall foil shielding
and integrated earth cable.
• Up to 1200 m (3937 ft):
double twisted-pair cable with individual foil shielding
and integrated earth cables. Example: Belden 9729 or
equivalent cable.

A category 5 cable can be used for Modbus RS485 up to a


maximum length of 600 m (1968 ft). For the symmetrical
pairs in RS485 systems, a surge impedance of more than
100 Ω is preferred, especially at a baud rate of 19200 and
above.
26 VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H


… Electrical connections
Devices with PROFIBUS PA® or FOUNDATION-Fieldbus® communication
Features – devices with PROFIBUS PA® and PROFIBUS PA®
FOUNDATION Fieldbus® communication
PROFIBUS PA® Interface
• PROFIBUS PA or FOUNDATION Fieldbus interface.
Terminals BUS CONNECTION
• Operating mode for flow measurement can be
Configuration Via the PROFIBUS PA interface or the local LCD
configured.
indicator
• Programmable digital output (only for devices with
Transmission In accordance with IEC 61158-2
PROFIBUS PA communication):
Baud rate 9.6 kbps, 19.2 kbps, 45.45 kbps, 93.75 kbps, 187.5
can be configured as a frequency, pulse or binary output.
kbps, 500 kbps, 1.5 Mbps
• Damping:
The baud rate is automatically detected and does
can be adjusted 0 to 100 s (1 τ).
not need to be configured manually
• Low flow cut-off:
Device profile PA Profile 3.02
0 to 20 % for pulse output.
Bus address Address range 0 to 126
• Measuring medium parameters can be changed at any
Factory setting: 126
time (pressure and temperature influence, density, units,
etc.).
• Simulation of binary output (manual process execution). A device driver in the form of a EDD (Electronic Device
Description) DTM (Device Type Manager) as well as a GSD file
Power supply is required for commissioning.

You can download EDD, DTM and GSD from


Devices with PROFIBUS PA® or FOUNDATION Fieldbus® communication.
www.abb.de/flow .
Terminals BUS CONNECTION
Supply voltage 9 to 32 V DC
The files required for operation can also be downloaded from
Input Current ~ 10 to 20 mA
www.profibus.com.

Digital output ABB provides three different GSD files which can be
For electric data of the digital output, see Digital output on integrated in the system.
page 22.
Cable specification ID number GSD file name Blocks
The Fieldbus cable to connect the devices with each other 0x9700 — 1×AI
must fulfill the following specifications. 0x9740 — 1×AI, 1×TOT
0x3433 ABB_3433.gsd 4×AI, 3×AO, 1×DI, 3×TOT
Loop resistance R
15 to 150 Ω/km
Users decide at system integration whether to install the full
range of functions or only part. Switching is made using the
Inductance L
‘IdentNr Selector’ parameter.
0.4 to 1 µH/km

Capacitance C
80 to 200 nF/km

Cable length
Spur line: maximum 30 m
Trunk line: maximum 1 km

Bus termination
Passive at both ends of the main bus line
(RC element R = 90 to 100 Ω, C = 0 to 2.2 μF).
VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H 27

FOUNDATION Fieldbus®
Structure and design of the function blocks
FOUNDATION Fieldbus® Interface
Terminals BUS CONNECTION
Block structure Supported PROFIBUS ID numbers
Configuration Via the FOUNDATION Fieldbus interface or the
0x3433 0x9740 0x9700
local LCD indicator
Physical Block Slot 0 Slot 0 Slot 0
Transmission FOUNDATION Fieldbus H1 in accordance with
Analog Input Block (AI) Slot 1 Slot 1 Slot 1 IEC 61158-2
Slot 2 — — Baud rate 9.6 kbps, 19.2 kbps, 45.45 kbps, 93.75 kbps,
Slot 3 — — 187.5 kbps, 500 kbps, 1.5 Mbps
Slot 4 — — The baud rate is automatically detected and does
Analog output block (AO) Slot 5 — — not need to be configured manually
Slot 6 — — Interoperability test ITK 6.3.0
Slot 7 — — campaign no.
Discrete Input Block (DI) Slot 8 — — Manufacturer ID 0x000320
Totalizer Block (TOT) Slot 9 Slot 9 — Device ID 0x12C
Slot 10 — — Bus address Address range 0 to 126
Slot 11 — — Factory setting: 126
Transducer Block-HMI Slot 12 Slot 12 Slot 12
Transducer Block-PCB Slot 13 Slot 13 Slot 13 A device driver in the form of an EDD (Electronic Device
Transducer Block-Standard Slot 14 Slot 14 Slot 14 Description) / CFF file (Common File Format) is required for
commissioning purposes.

You can download the EDD and CFF at www.abb.de/flow.

The files required for operation can also be downloaded from


www.fieldbus.org.

Figure 25: Design of the function blocks

Note
For additional information on the PROFIBUS PA® interface,
refer to the separate COM/FSV/FSS/430/450/PB interface
description!
28 VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H


… Electrical connections
Structure and design of the function blocks
Block structure FOUNDATION Fieldbus® Channel Assignment (Channel)
Ordinal Block AI Channel Process value
0 RESOURCE_2_FD 1 Volume flow
1 TB0: HMI 2 Partial volume flow
2 TB1: PCB 3 Standard volume flow
3 TB2: Standard 4 Partial standard volume flow
4 TB3: Advanced 5 Mass flow
5 AI1 6 Energy
6 AI2 7 Temperature
7 AI3 8 Volume flow counter
8 AI4 9 Partial volume flow counter
9 AO1 10 Standard volume flow counter
10 AO2 11 Partial standard volume flow
11 AO3 counter
12 DI 12 Mass flow counter
13 IT 13 Energy counter
14 EPID AO Channel Process value
14 Temperature
15 Second temperature
16 Gauge pressure
17 Absolute pressure
18 Density
19 Gas content
DI Channel
20 Switch output
21 Low flow cutoff

Note
For additional information on the FOUNDATION Fieldbus®
interface, refer to the separate COM/FSV/FSS/430/450/FF
interface description!

Figure 26: Design of the function blocks


VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H 29


Use in potentially explosive atmospheres
Overview of explosion protection approvals
The following tables provide an overview of the approvals available for explosion protection.
Refer to the appropriate chapter for information on Ex marking as well as electric and temperature data!

Type of protection ‘non-sparking’ (Ex n / NA) and ‘intrinsic safety’ (Ex ic*), Zone 2, 22

Approval Order code Ex relevant specifications


ATEX (Europe) B1 Refer to Type of protection ‘non-sparking’ (Ex n /
IECEx N1 NA) and ‘intrinsic safety’ (Ex ic), Zone 2, 22 on
NEPSI (China) S2 page 32.
FM (USA and Canada) F3
* Only for devices with PROFIBUS PA® or FOUNDATION-Fieldbus® communication

Type of protection ‘intrinsic safety’ (Ex ia / IS), Zone 0, 1, 20, 21

Approval Order code Ex relevant specifications


ATEX (Europe) A4 Refer to Zone 0, 1, 20, 21 - type of protection
IECEx N2 ‘intrinsically safe’ on page 35.
NEPSI (China) S6
FM (USA and Canada) F4

Type of protection ‘flameproof enclosure’ (Ex db ia / XP-IS), Zone 1, 21

Approval Order code Ex relevant specifications


ATEX (Europe) A9 Refer to Type of protection ‘flameproof
IECEx N3 (enclosure)’ – Zone 1, 21 on page 42.
NEPSI (China) S1
FM (USA and Canada) F1

Combined approvals
In the case of combined approvals, the user decides on the type of protection during installation.

Type of protection Order code Ex relevant specifications


ATEX Ex n + Ex ia B8 = B1 + A4 For combined approvals, the Ex relevant
ATEX Ex n + Ex ia + Ex db ia B9 = B1 + A4 + A9 specification of the respective individual approvals
IEC Ex Ex n + Ex ia N8 = N1 + N2 apply.
IEC Ex Ex n + Ex ia + Ex db ia N9 = N1 + N2 + N3
NEPSI Ex n + Ex ia S8 = S2 + S6
NEPSI Ex n + Ex ia + Ex db ia S9 = S2 + S1 + S6
cFMus NA + IS F8 = F3 + F4
cFMus NA + IS + XP-IS F9 = F3 + F4 + F1
30 VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H


… Use in potentially explosive atmospheres
Temperature resistance for the connecting Signal cable installation in accordance with
cable cFMus
The temperature at the cable entries of the device is
dependent on the measuring medium temperature Tmedium
and the ambient temperature Tamb..
• For electrical connection of the device, cables suited for
temperatures up to 110 °C (230 °F) can be used without
restriction.
• For cables suited only for temperatures up to 80 °C
(176 °F), the connection of both circuits must be checked
in the event of a fault. Otherwise, the restricted
temperature ranges listed in the following table shall
apply.

Tamb Tmedium maximum Maximum cable temperature


−40 to 50 °C 272 °C (522 °F) 80 °C (176 °F) 1 Sensor 4 Transmitter

(−40 to 122 °F) 2 Metal pipe system (Conduit) 5 Inputs / outputs (customer
system)
−40 to 40 °C 400 °C (752 °F) 3 Signal cable
(−40 to 104 °F)
Figure 27: Signal cable installation with FM/CSA
−40 to 67 °C 180 °C (356 °F)
(−40 to 153 °F)
The signal cable must be installed in accordance with the
FM16US0227X certificate of conformity and the National
Electrical Code, 2017 edition (NFPA70), Article 501.10 (a)(1)(a)
Cable glands wiring methods for Class I, Division 1 in appropriately
Note approved metal pipe systems (Conduits).
Devices with a ½” NPT thread are generally supplied without They can be stiff metal pipes with threaded screw
cable glands. connections or metal pipes with threads.

The devices are supplied with cable glands certified


according to ATEX or IECEx.
The cable glands supplied are approved for use in Zone 1.

Please observe the following points:


• The use of standard cable glands and closures is
prohibited.
• The black plugs in the cable glands are intended to
provide protection during transport. Any unused cable
entries must be sealed securely before
commissioning.
• The outside diameter of the connection cable must
measure between 6 mm (0.24 in) and 12 mm (0.47 in)
to guarantee the required tightness.

Use of the devices in Zone 0 / 20


If the devices are used in Zone 0 / 20, the cable glands
supplied must be replaced with cable glands approved for
use in Zone 0.
VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H 31

Electrical connections
Potentially explosive atmosphere Non-hazardous area PROFIBUS PA® / FOUNDATION Fieldbus® FISCO-Concept

1 Bus termination 5 Handheld Terminal

1 VortexMaster FSV430, FSV450 3 Switching amplifier 2 Power supply (Supply isolator) 6 FISCO- Field Devices

2 Supply isolator 4 Bridge 3 Power supply 7 Trunk line


4 Data 8 Spur line
Figure 28: Electrical connection (example)

Figure 29: FISCO Control drawing (example)

Output configuration Bridge


Optoelectronic coupler output 1–2 The intrinsic safety fieldbus concept (FISCO for short) is an
NAMUR output 3–4 intrinsically safe fieldbus system for potentially explosive
atmospheres.

Terminal Function
Exclusive use of FISCO-approved intrinsically safe devices
PWR/COMM + / Power supply / current output / HART® output
allows for simplified hookup in potentially explosive
PWR/COMM −
atmospheres without the need for costly intrinsic safety
DIGITAL OUTPUT+ / Digital output as optoelectronic coupler or
installation checks.
DIGITAL OUTPUT− NAMUR output

The following prerequisites must be met to this effect:


In the factory setting, the output is configured as an • The electric data of the supply isolator must be
optoelectronic coupler output. less / equal to the maximum permissible data of the
field device, even in case of failure. (Intrinsic safety
If the digital output is configured as a NAMUR output, a installation check)
suitable NAMUR switching amplifier must be connected. • The unprotected residual capacity (Ci) and residual
inductance (Li) of each component connected to the
fieldbus must not up-scale 5 nF / 10µH. The bus
termination is excluded from this.
• Each intrinsically safe fieldbus segment must have
only one power supply (supply isolator). All other
components must be designed passively, while the
maximum permissible leakage current per component
is 50 µA.
• Devices with power supplies separated from the
fieldbus must have electrical isolation between the
power supply and the fieldbus.
32 VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H


… Use in potentially explosive atmospheres
Type of protection ‘non-sparking’ (Ex n / NA) and ‘intrinsic safety’ (Ex ic), Zone 2, 22
Ex marking
ATEX / IECEx FM approval for USA and Canada

ATEX – order code ‘Explosion protection: B1, B8, B9’ FM approval for USA and Canada–
Type Examination Test Certificate FM13ATEX0056X order code ‘Explosion protection: F3, F8, F9’
For electrical parameters, see certificate FM13ATEX0056X Housing: TYPE 4X
Order code ‘Output signal: H1, H5, M4’ – HART®, Modbus® Order code ‘Output signal: H1, H5, M4’ – HART®, Modbus®
II 3G Ex nA IIC T4 to T6 Gc CL I, ZONE 2 AEx/Ex nA IIC T6, T5, T4
II 3 D Ex tc IIIC T85 °C DC CL I/DIV 2/GP ABCD
Order code ‘Output signal: P1, F1’ – PROFIBUS®, FOUNDATION Fieldbus® NI CL 1/DIV 2/GP ABCD,
II 3G Ex ic IIC T4...T6 Gc DIP CL II, III/DIV 2/GP EFG
II 3G Ex nA IIC T4 to T6 Gc Order code ‘Output signal: P1, F1’ – PROFIBUS®, FOUNDATION Fieldbus®
II 3 D Ex tc IIIC T85 °C DC CL I, ZONE 2 AEx/Ex ic IIC T6, T5, T4
FISCO Field Instrument, FF-816 CL I, ZONE 2 AEx/Ex nA IIC T6, T5, T4
NI CL 1/DIV 2/GP ABCD,

IECEx – Order code ‘Explosion protection: N1, N8, N9’ DIP CL II, III/DIV 2/GP EFG

Certificate of conformity IECEx FME 13.0004X FISCO Field Instrument, FF-816

For electrical parameters, see certification IECEx FME 13.0004X


Order code ‘Output signal: H1, H5, M4’ – HART®, Modbus®
NEPSI (China)
Ex nA IIC T4 to T6 Gc
Ex tc IIIC T85 °C DC
NEPSI – order code ‘Explosion protection: S2, S8, S9’
Order code ‘Output signal: P1, F1’ – PROFIBUS®, FOUNDATION Fieldbus®
For electrical parameters, see certificate GYJ14.1088X
Ex ic IIC T4...T6 Gc
Order code ‘Output signal: H1, H5, M4’ – HART®, Modbus®
Ex nA IIC T4 to T6 Gc
Ex tc IIIC T85 °C Dc Ex nA IIC T4 to T6 Gc

FISCO Field Instrument, FF-816 DIP A22 Ta 85 °C


Order code ‘Output signal: P1, F1’ – PROFIBUS®, FOUNDATION Fieldbus®
Ex ic IIC T4 to T6 Gc
Ex nA IIC T4 to T6 Gc
DIP A22 Ta 85 °C
FISCO Field Instrument, FF-816
VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H 33

Electrical Data
The symbols used in this chapter have the following meaning. Digital output
For devices with HART®, Modbus®, PROFIBUS® and
ID code Description FOUNDATION Fieldbus® communication.
US Supply voltage of the device (USupply) The digital output is designed as an optoelectronic coupler or
UM Maximum permissible voltage (UMaximum) NAMUR contact (in accordance with DIN 19234).
RB Load resistor
• When the NAMUR contact is closed, the internal
resistance is approx. 1000 Ω.
• When the contact is open, the internal resistance
Power supply
is > 10 kΩ.
• Type of protection ‘Ex nA’: US = 12 to 42 V DC
• Type of protection ‘Ex ic’ (Fisco): US = 9 to 17.5 V DC
The digital output can be changed over to ‘optoelectronic
coupler’ if required.
• NAMUR with switching amplifier
• Digital output Ex nA: UB = 16 to 30 V, IB = 2 to 30 mA

Digital output
Terminals DIGITAL OUTPUT 1+ / DIGITAL OUTPUT 4−
UM 45 V
Tamb = −40 to 75 °C*
* See temperature ranges in Temperature Data on page 34.

Analog input

Analog input
Terminals ANALOG INPUT + / ANALOG INPUT −

The voltage US = 12 V is based on a load of 0 Ω. UM 45 V


Tamb = −40 to 75 °C
RB Maximum permissible load in the power supply circuit, e.g. indicator,
recorder or power resistor.
Special conditions
Figure 30: Power supply in Zone 2, explosion protection, non-sparking
• If the type of protection of the device has not been
marked on the name plate by the manufacturer, during
Power supply / current output / HART®, Modbus®
installation of the device, the operator must identify the
HART terminals PWR/COMM + / PWR/COMM − type of protection used on the name plate in a permanent
Modbus terminals A (+), B (−) / PWR +, PWR − manner!
US HART: 45 V, • The painted surface become electrostatically charged. If
Modbus: 30 V the painted surface is relatively free of contamination
Zone 2: Tamb = −40 to xx °C* such as dirt, dust or oil and the relative air humidity is
Zone 22: Tamb = −40 to 75 °C > 30%, it can become a source of ignition.
Housing: TYPE 4X • Instructions on avoiding ignition in potentially explosive
* The temperature xx °C depends on the temperature class Tclass environments due to electrostatic discharges in
accordance with PD CLC/TR 60079-32-1 and IEC TS 60079-
Power supply / PROFIBUS PA®, FOUNDATION Fieldbus® 32-1 must be observed!
Fieldbus terminals BUS CONNECTION + / BUS CONNECTION −
• It must be guaranteed that the overvoltage is limited to
140 % of the maximum operating voltage of 45 V.
UM 45 V DC
Zone 2: Tamb = −40 to xx °C*
Overvoltage protection
FISCO Field Instrument, FF-816
For the devices, the client must provide an external
Zone 22 : Tamb = −40 to 75 °C
overvoltage protection.
FISCO Field Instrument, FF-816
It must be guaranteed that the overvoltage is limited to
Housing: TYPE 4X
140 % (HART: 63 V DC, Modbus: 42 V DC) of the maximum
* The temperature xx °C depends on the temperature class Tclass
operating voltage US.
34 VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H


… Use in potentially explosive atmospheres
Temperature Data
Operating temperature ranges Devices with LCD indicator, order code L2 and with
The permissible maximum ambient temperature and HART® / Modbus® communication
measuring medium temperature are dependent on each
other and on the temperature class. Temperature class Tamb. max. Tmedium max.
• The ambient temperature range Tamb is −40 to 85 °C T4 ≤ 60 °C 90 °C
(−40 to 185 °F). ≤ 57 °C 180 °C
• The measuring medium temperature range Tmedium is ≤ 56 °C 280 °C
−200 to 400 °C (−328 to 752 °F). ≤ 54 °C 400 °C
T5 ≤ 56 °C 90 °C
Devices without LCD indicator and with HART® /
≤ 53 °C 180 °C
Modbus® communication
≤ 52 °C 280 °C
≤ 50 °C 400 °C
Temperature class Tamb max. Tmedium max.
T6 ≤ 44 °C 90 °C
T4 ≤ 85 °C 90 °C
≤ 41 °C 180 °C
≤ 82 °C 180 °C
≤ 40 °C 280 °C
≤ 81 °C 280 °C
≤ 38 °C 400 °C
≤ 79 °C 400 °C
T5 ≤ 56 °C 90 °C
Devices with PROFIBUS®- / FOUNDATION Fieldbus®
≤ 53 °C 180 °C communication
≤ 52 °C 280 °C
≤ 50 °C 400 °C
Temperature class Tamb max. Tmedium max.
T6 ≤ 44 °C 90 °C
T4 ≤ 85 °C 90 °C
≤ 41 °C 180 °C
≤ 82 °C 180 °C
≤ 40 °C 280 °C
≤ 81 °C 280 °C
≤ 38 °C 400 °C
≤ 79 °C 400 °C
T5, T6 ≤ 40 °C 90 °C
Devices with LCD indicator, order code L1 and with
≤ 37 °C 180 °C
HART® / Modbus® communication
≤ 36 °C 280 °C
≤ 34 °C 400 °C
Temperature class Tamb. max. Tmedium max.
T4 ≤ 85 °C 90 °C
≤ 82 °C 180 °C
≤ 81 °C 280 °C
≤ 79 °C 400 °C
T5, T6 ≤ 40 °C 90 °C
≤ 37 °C 180 °C
≤ 36 °C 280 °C
≤ 34 °C 400 °C
VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H 35

Zone 0, 1, 20, 21 - type of protection ‘intrinsically safe’


Only for devices with HART®, PROFIBUS PA® or FOUNDATION Fieldbus® communication
(order code ‘output signal H1, H5, P1 or F1’)!

Ex marking
ATEX / IECEx FM approval for USA and Canada

ATEX – order code ‘Explosion protection: A4, B8, B9’ FM approval for USA and Canada –
Type examination certificate: FM13ATEX0055X order code ‘Explosion protection: F4, F8, F9’
IS Control Drawing: 3KXF065215U0109
II 1 G Ex ia IIC T4 to T6 Ga IS/S. Intrinseque(Entity) CL I,
II 1 D Ex ia IIIC T85 °C Zone 0 AEx/Ex ia IIC T6, T5, T4
FISCO Field Instrument, FF-816 Cl I/Div 1/ABCD IS-CL II, III/DIV 1/EFG TYPE 4X
(for devices with PROFIBUS PA and FOUNDATION Fieldbus) FISCO Field Instrument, FF-816
(for devices with PROFIBUS PA and FOUNDATION Fieldbus)

IECEx – Order code ‘Explosion protection: N2, N8, N9’


Certificate of conformity IECEx FME 13.0004X
NEPSI (China)
Ex ia IIC T4 to T6 Ga
Ex ia IIIC T85 °C
FISCO Field Instrument, FF-816 NEPSI – order code ‘Explosion protection: S6, S8, S9’

(for devices with PROFIBUS PA and FOUNDATION Fieldbus) Ex ia IIC T4 to T6 Ga

For electrical parameters, see certificate IECEx FME 13.0004X Ex iaD 20 T85 °C
FISCO Field Instrument, FF-816
(for devices with PROFIBUS PA and FOUNDATION Fieldbus)
For electrical parameters, see certificate GYJ14.1088X
36 VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H


… Use in potentially explosive atmospheres
Electric and temperature data
The symbols used in this chapter have the following meaning.
Power supply and PROFIBUS PA® / FOUNDATION Fieldbus® output
Terminals BUS CONNECTION+ / BUS CONNECTION−
ID code Description
Zone 0: FISCO Field Instrument, FF-816
US Supply voltage of the device (USupply) Tamb. = −40 to 85 °C*
UM Maximum permissible voltage (UMaximum) UM 24 V for FF-816,
RB Load resistor 17.5V for FISCO
Imax Maximum permissible current (IMaximum) Imax See Limit value tables on page 38
Pi Maximum permissible power of the connected device Pi 1.2 W for FF-816,
Ci Maximum permissible inner capacity of the connected device 5.32 W for FISCO
Li Maximum permissible inner inductance of the connected Ci 5 nF
device Li 10 µH
* See temperature ranges in Limit value tables on page 38.
Power supply
Digital output
The digital output is designed as an optoelectronic coupler or
NAMUR contact (in accordance with DIN 19234).
• When the NAMUR contact is closed, the internal
resistance is approx. 1000 Ω.
— When the NAMUR contact is open, the internal resistance
is > 10 kΩ.

The digital output can be changed over to ‘optoelectronic


coupler’ if required.
• NAMUR with switching amplifier
• Digital output: Ex ia: Ui = 30 V DC

Digital output
The voltage US = 12 V is based on a load of 0 Ω. Terminals DIGITAL OUTPUT 1+ / DIGITAL OUTPUT 4−
RB Maximum permissible load in the power supply circuit, e.g. indicator, Zone 0:
recorder or power resistor.
Umax 30 V
Figure 31: Power supply in Zone 0, 1, 20, 21 – Ex protection ‘Intrinsically safe’ Imax 30 mA
Ci 7 nF

Power supply / current output / HART® output Li 0 mH

Terminals PWR/COMM + / PWR/COMM − Zone 20: Tamb = −40 to 85 °C*

Zone 0: T = −40 to 85 °C*


amb
UM 30 V Analog input
Imax See Limit value tables on page 38 Terminals ANALOG INPUT + / ANALOG INPUT −
Pi Zone 0:
Ci 13 nF for indicator option L1 Umax See Limit value tables on page 38
17 nF for all other options Imax
Li 10 µH Ci 7 nF
Zone 20: Tamb = −40 to 85 °C* Li 0 mH

* See temperature ranges in Limit value tables on page 38. Zone 20: Tamb = −40 to 85 °C*
* See temperature ranges in Limit value tables on page 38.
VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H 37

Special conditions
• If the type of protection of the device has not been
marked on the name plate by the manufacturer, during
installation of the device, the operator must identify the
type of protection used on the name plate in a permanent
manner!
• The painted surface become electrostatically charged. If
the painted surface is relatively free of contamination
such as dirt, dust or oil and the relative air humidity is
> 30%, it can become a source of ignition.
• Instructions on avoiding ignition in potentially explosive
environments due to electrostatic discharges in
accordance with PD CLC/TR 60079-32-1 and IEC TS 60079-
32-1 must be observed!
• In devices with the order option ‘Housing material / cable
connection – A1 or B1’, the transmitter housing is made of
aluminum and can form a source of ignition through the
creation of sparks due to mechanical friction or impact.
- When working on the devices, only use tools that are
approved for working with aluminum in potentially
explosive atmospheres.
- Avoid mechanical friction and impacts on aluminum
components.

Devices with extended EMC-protection


For devices with the order code ‘Optional equipment for
devices – G4’, power circuits must be connected to the
device through electrically isolated safety barriers.

Devices with PROFIBUS PA® or FOUNDATION Fieldbus®


output
- For devices in remote mount design, the fieldbus must
be connected to the device through electrically
isolated safety barriers.
- The power supply, digital output and the analog input
must be considered as separate intrinsically safe
circuits.
If the power supply, digital output and analog input
are routed in a common multi core cable, the laying
and installation of the cable must comply with
regulations for separate intrinsically safe circuits.
38 VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H


… Use in potentially explosive atmospheres
Limit value tables
Operating temperature ranges
• The ambient temperature range Tamb of the devices is −40 to 85 °C
• The measuring medium temperature range Tmedium is −200 to 400 °C

Devices without LCD indicator


Devices with ‘Output signal – H1, H5 and M4’ ordering code

Temperature class Tamb max. UM Imax Pi max Tmedium max.


Power supply, current / HART® output, analog input
T4* ≤ 85 °C 30 V 100 mA 0.75 W 90 °C
≤ 82 °C 180 °C
≤ 81 °C 280 °C
≤ 79 °C 400 °C
T4* ≤ 70 °C 30 V 160 mA 1.0 W 90 °C
≤ 67 °C 180 °C
≤ 66 °C 280 °C
≤ 64 °C 400 °C
T5 ≤ 56 °C 30 V 100 mA 1.4 W 90 °C
≤ 53 °C 180 °C
≤ 52 °C 280 °C
≤ 50 °C 400 °C
T6 ≤ 44 °C 30 V 50 mA 0.4 W 90 °C
≤ 41 °C 180 °C
≤ 40 °C 280 °C
≤ 38 °C 400 °C
Digital output
T4 ≤ 85 °C 30 V 30 mA 1.0 W 90 °C
≤ 82 °C 180 °C
≤ 81 °C 280 °C
≤ 79 °C 400 °C
T5 ≤ 56 °C 30 V 30 mA 1.0 W 90 °C
≤ 53 °C 180 °C
≤ 52 °C 280 °C
≤ 50 °C 400 °C
T6 ≤ 44 °C 30 V 30 mA 1.0 W 90 °C
≤ 41 °C 180 °C
≤ 40 °C 280 °C
≤ 38 °C 400 °C
* Depending on the electric data of the connected supply isolator.
VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H 39

Devices with LCD indicator, order code L1


Devices with ‘Output signal – H1, H5 and M4’ ordering code

Temperature class Tamb max. UM Imax Pi max Tmedium max.


Power supply, current / HART® output, analog input
T4* ≤ 85 °C 30 V 100 mA 0.75 W 90 °C
≤ 82 °C 180 °C
≤ 81 °C 280 °C
≤ 79 °C 400 °C
T4* ≤ 70 °C 30 V 160 mA 1.0 W 90 °C
≤ 67 °C 180 °C
≤ 66 °C 280 °C
≤ 64 °C 400 °C
T5 ≤ 40 °C 30 V 100 mA 1.4 W 90 °C
≤ 37 °C 180 °C
≤ 36 °C 280 °C
≤ 34 °C 400 °C
T6 ≤ 40 °C 30 V 50 mA 0.4 W 90 °C
≤ 37 °C 180 °C
≤ 36 °C 280 °C
≤ 34 °C 400 °C
Digital output
T4 ≤ 85 °C 30 V 30 mA 1.0 W 90 °C
≤ 82 °C 180 °C
≤ 81 °C 280 °C
≤ 79 °C 400 °C
T5 ≤ 40 °C 30 V 30 mA 1.0 W 90 °C
≤ 37 °C 180 °C
≤ 36 °C 280 °C
≤ 34 °C 400 °C
T6 ≤ 40 °C 30 V 30 mA 1.0 W 90 °C
≤ 37 °C 180 °C
≤ 36 °C 280 °C
≤ 34 °C 400 °C
* Depending on the electric data of the connected supply isolator.
40 VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H


… Use in potentially explosive atmospheres
Devices with LCD indicator, order code L2 (operation through the front glass)
Devices with ‘Output signal – H1, H5 and M4’ ordering code

Temperature class Tamb max. UMx Imax Pi max Tmedium max.


Power supply, current / HART® output, analog input
T4* ≤ 60 °C 30 V 100 mA 0.75 W 90 °C
≤ 57 °C 180 °C
≤ 56 °C 280 °C
≤ 54 °C 400 °C
T4* ≤ 60 °C 30 V 160 mA 1.0 W 90 °C
≤ 57 °C 180 °C
≤ 56 °C 280 °C
≤ 54 °C 400 °C
T5 ≤ 56 °C 30 V 100 mA 1.4 W 90 °C
≤ 53 °C 180 °C
≤ 52 °C 280 °C
≤ 50 °C 400 °C
T6 ≤ 44 °C 30 V 50 mA 0.4 W 90 °C
≤ 41 °C 180 °C
≤ 40 °C 280 °C
≤ 38 °C 400 °C
Digital output
T4 ≤ 60 °C 30 V 30 mA 1.0 W 90 °C
≤ 57 °C 180 °C
≤ 56 °C 280 °C
≤ 54 °C 400 °C
T5 ≤ 56 °C 30 V 30 mA 1.0 W 90 °C
≤ 53 °C 180 °C
≤ 52 °C 280 °C
≤ 50 °C 400 °C
T6 ≤ 44 °C 30 V 30 mA 1.0 W 90 °C
≤ 41 °C 180 °C
≤ 40 °C 280 °C
≤ 38 °C 400 °C
* Depending on the electric data of the connected supply isolator.
VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H 41

Devices with ‘Output signal – P1 and F1’ ordering code

Temperature class Tamb max. UM Imax Pi max Tmedium max.


Power supply
T4 ≤ 85 °C 90 °C
≤ 82 °C 180 °C
≤ 81 °C 280 °C
≤ 79 °C 400 °C
T5, T6 ≤ 40 °C 90 °C
≤ 37 °C 180 °C
≤ 36 °C 280 °C
≤ 34 °C 400 °C
Digital output
T4 ≤ 85 °C 30 V 30 mA 1.0 W 90 °C
≤ 82 °C 180 °C
≤ 81 °C 280 °C
≤ 79 °C 400 °C
T5, T6 ≤ 40 °C 30 V 30 mA 1.0 W 90 °C
≤ 37 °C 180 °C
≤ 36 °C 280 °C
≤ 34 °C 400 °C
Analog input
T4* ≤ 85 °C 30 V 100 mA 0.75 W 90 °C
≤ 82 °C 180 °C
≤ 81 °C 280 °C
≤ 79 °C 400 °C
T4* ≤ 70 °C 30 V 160 mA 1.0 W 90 °C
≤ 67 °C 180 °C
≤ 66 °C 280 °C
≤ 64 °C 400 °C
T5 ≤ 40 °C 30 V 100 mA 1.4 W 90 °C
≤ 37 °C 180 °C
≤ 36 °C 280 °C
≤ 34 °C 400 °C
T6 ≤ 40 °C 30 V 50 mA 0.4 W 90 °C
≤ 37 °C 180 °C
≤ 36 °C 280 °C
≤ 34 °C 400 °C
* Depending on the electric data of the connected supply isolator.
42 VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H


… Use in potentially explosive atmospheres
Type of protection ‘flameproof (enclosure)’ – Zone 1, 21
Ex marking Electric and temperature data
ATEX / IECEx The symbols used in this chapter have the following meaning.

ATEX ID code Description


Order code A9, B9 US Supply voltage of the device (USupply)
Type Examination Test Certificate FM13ATEX0057X UM Maximum permissible voltage (UMaximum)
II 2 G Ex db ia IIC T6 Gb/Ga – II 2 D Ex tb IIIC T85 °C Db RB Load resistor
(−40 °C < Ta < +75 °C) supply voltage 42 V DC,
Um: 45 V Power supply
Ex d ia Gb/Ga:
IECEx US= 12 to 42 V DC
Order code N3, N9
Certificate of conformity IECEx FME 13.0004X
Note
Ex db ia IIC T6 Gb/Ga-Ex tb IIIC T85 °C Db
• The power supply and the digital output must be either
(−40 °C < Ta < +75 °C) supply voltage 42 V DC,
only intrinsically safe or only non-intrinsically safe. A
Um = 45 V
combination is not permit - ted.
• Intrinsically safe circuits must have potential equalization
in place along the entire length of the cable of the circuit.

FM approval for USA and Canada

FM approval for USA and Canada


Order code F1, F9
XP-IS (US) CL I/DIV I/GP BCD, DIP CL II, III/DIV I/GP EFG
XP-IS (Canada) CL I/DIV I/GP BCD, DIP CL II, III/DIV I/GP EFG
CL I, ZONE 1, AEx/Ex d ia IIC T6 −40 °C < Ta < +75 °C
TYPE 4X Tamb = 75 °C ‘Dual seal device’

NEPSI (China)

NEPSI
Order code S1, S9
The voltage US = 12 V is based on a load of 0 Ω.
Ex d ia IIC T6 Gb / Ga
RB Maximum permissible load in the power supply circuit, e.g. indicator,
DIP A21 Ta 85 °C
recorder or power resistor.
For electrical parameters, see certificate GYJ14.1088X
Figure 32: Power supply in Zone 1, explosion protection

Power supply / current output / HART® output, Modbus®


HART terminals PWR/COMM + / PWR/COMM −
Modbus terminals A (+), B (−) / PWR +, PWR −
UM HART: 45 V, Modbus: 30 V
Tamb −40 to 75 °C
VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H 43

Digital output
The digital output is designed as an optoelectronic coupler or
NAMUR contact (in accordance with DIN 19234).
• When the NAMUR contact is closed, the internal
resistance is approx. 1000 Ω.
• When the NAMUR contact is open, the internal resistance
is > 10 kΩ.

The digital output can be changed over to ‘optoelectronic


coupler’ if required.
• NAMUR with switching amplifier
• Digital output: Ex d ia: UM = 45 V

Digital output
Terminals DIGITAL OUTPUT 1+ / DIGITAL OUTPUT 4−
UM 45 V
Tamb −40 to 75 °C

Analog input

Analog input
Terminals ANALOG INPUT + / ANALOG INPUT −
UM 45 V
Tamb −40 to 75 °C

Special conditions
• If the type of protection of the device has not been
marked on the name plate by the manufacturer, during
installation of the device, the operator must identify the
type of protection used on the name plate in a permanent
manner!
• The painted surface become electrostatically charged. If
the painted surface is relatively free of contamination
such as dirt, dust or oil and the relative air humidity is
> 30%, it can become a source of ignition.
• Instructions on avoiding ignition in potentially explosive
environments due to electrostatic discharges in
accordance with PD CLC/TR 60079-32-1 and IEC TS 60079-
32-1 must be observed!
• In devices with the order option ‘Housing material / cable
connection – A1 or B1’, the transmitter housing is made of
aluminum and can form a source of ignition through the
creation of sparks due to mechanical friction or impact.
– When working on the devices, only use tools that are
approved for working with aluminum in potentially
explosive atmospheres.
-– Avoid mechanical friction and impacts on aluminum
components.
44 VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H


Ordering Information
VortexMaster FSV430, FSV450

Base modell
VortexMaster FSV430 Vortex Flowmeter FSV430 XX XX XXXXXX XX XX XX XX
VortexMaster FSV450 Intelligent Vortex Flowmeter FSV450 XX XX XXXXXX XX XX XX XX
Explosion Protection Certification
Without Y0
ATEX Ex nA / Ex tc (Zone 2 and 22) B1
ATEX Ex ia / Ex ia (Zone 0 and 20) A4
ATEX Ex d ia / Ex tb (Zone 0/1 and 21) A9
ATEX combined B1 + A4 (Ex n + Ex ia) B8
ATEX combined B1 + A4 + A9 (Ex n + Ex ia + Ex d) B9
IECEx Ex nA / Ex tc (Zone 2 and 22) N1
IECEx Ex ia / Ex ia (Zone 0 and 20) N2
IECEx Ex d ia / Ex tb (Zone 0/1 and 21) N3
IECEx combined N1 + N2 (Ex n + Ex ia) N8
IECEx combined N1 + N2 + N3 (Ex n + Ex ia + Ex d) N9
cFMus XP Cl I,II,III Div 1 / Zone 1 F1
cFMus IS Cl I,II,III Div 1 / Zone 0 F4
cFMus NI Cl I Div 2, Cl II,III Div 1,2 / Zone 2 F3
cFMus combined F3 + F4 (Ex n + Ex ia) F8
cFMus combined F3 + F4 + F1 (Ex n + Ex ia + Ex d) F9
NEPSI Ex nA / DIP A22 (Zone 2 und 22) S2*
NEPSI Ex ia / Ex iaD (Zone 0 und 20) S6*
NEPSI Ex d ia / DIP A21 (Zone 0/1 und 21) S1*
NEPSI combined N1 + N2 (Ex n + Ex ia) S8*
NEPSI combined N1 + N2 + N3 (Ex n + Ex ia + Ex d) S9*
System Design
Integral single sensor C1
Remote single sensor, 5 m (16 ft) signal cable included R1
Integral dual sensor C2
Remote dual sensor, 2 x 5 m (16 ft) signal cable included R2
* Only available at Shanghai manufacturing plant

Continuation see next page


VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H 45

Base modell
VortexMaster FSV430 Vortex Flowmeter XXXXXX XX
VortexMaster FSV450 Intelligent Vortex Flowmeter XXXXXX XX
Process Connection Type / Meter Size / Connection Size
Wafer / DN 25 (1 in) / DN 25 (1 in) W025R01
Wafer / DN 40 (1½ in) / DN 40 (1½ in) W040R01
Wafer / DN 50 (2 in) / DN 50 (2 in) W050R0
Wafer / DN 80 (3 in) / DN 80 (3 in) W080R0
Wafer / DN 100 (4 in) / DN 100 (4 in) W100R0
Wafer / DN 150 (6 in) / DN 150 (6 in) W150R0
Flange / DN 15 (½ in) / DN 15 (½ in) F015R01
Flange / DN 25 (1 in) / DN 25 (1 in) F025R01
Flange / DN 40 (1½ in) / DN 40 (1½ in) F040R01
Flange / DN 50 (2 in) / DN 50 (2 in) F050R0
Flange / DN 80 (3 in) / DN 80 (3 in) F080R0
Flange / DN 100 (4 in) / DN 100 (4 in) F100R0
Flange / DN 150 (6 in) / DN 150 (6 in) F150R0
Flange / DN 200 (8 in) / DN 200 (8 in) F200R0
Flange / DN 250 (10 in) / DN 250 (10 in) F250R0
Flange / DN 300 (12 in) / DN 300 (12 in) F300R0
Pressure Rating
PN 10 D12
PN 16 D23
PN 25 D32
PN 40 D4
PN 63 D5
PN 100 D6
PN 160 D7
ASME CL 150 A14
ASME CL 300 A3
ASME CL 600 A6
ASME CL 900 A75
JIS 7.5K J0
JIS 10K J1
JIS 5K J2
JIS 20K J3
JIS 30K J4
Others Z9
1 Not available with System Design code C2, R2
2 Only available with Process Connection Type / Meter Size / Connection Size code F200R0, F250R0, F300R0
3 Only available with Process Connection Type / Meter Size / Connection Size code W100R0, W150R0, F100R0, F150R0, F200R0, F250R0, F300R0
4 Not available with Process Connection Type / Meter Size / Connection Size code W025R0, W040R0, W080R0, W100R0, W150R0, (identical in
construction with ASME CL300,Code A3)
5 Not available with Process Connection Type / Meter Size / Connection Size code W025R0, W040R0, W050R0, W080R0, W100R0, W150R0

Continuation see next page


46 VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H


… Ordering Information

Base modell
VortexMaster FSV430 Vortex Flowmeter XX XX XX
VortexMaster FSV450 Intelligent Vortex Flowmeter XX XX XX
Temperature Range of Measuring Medium
Standard −55 to 280 °C (−67 to 536 °F) A1
Extended −55 to 400 °C (−67 to 752 °F) B1*
Extended −55 to 350 °C (−67 to 662 °F) B2
Housing Material / Cable Glands
Aluminum / 2 pcs. metric, M20 × 1.5, cable glands mounted A1**
Aluminum / 2 pcs. ½ in NPT threads, cable glands not included B1
Stainless steel 316L / 2 pcs. metric, M20 × 1.5, cable glands mounted S1**
Stainless steel 316L / 2 pcs. ½ in NPT threads, cable glands not included T1
Others Z9
Output Signal
HART digital communication and 4 to 20 mA H1
HART digital communication, 4 to 20 mA + digital contact output H5
Modbus communication with digital contact output M4***
PROFIBUS PA P1
FOUNDATION fieldbus F1
* Only with FSV430 in classic phase
** Not available with Explosion Protection Certification code F1
*** Not available with Explosion Protection Certification code A4, B8, N2, N8, F4, F8

Continuation see next page


VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H 47

Additional ordering information

VortexMaster FSV430 Vortex Flowmeter XX XXX XXX XXX XX XX XXX


VortexMaster FSV450 Intelligent Vortex Flowmeter XX XXX XXX XXX XX XX XXX
Integrated Digital Display (LCD)
With Display and Glass Cover L1
With Integrated LCD Display with Push Buttons TTG L2
Piezo Sensor Sealing Material
PTFE (−20 to 260 °C / −4 to 500 °F) SP01, 2
Kalrez 6375 (−20 to 275 °C / −4 to is 527 °F) SP11, 3
Graphite (−55 to 400 °C / −67 to 752 °F) SP24
Ambient Temperature Range
Extended −40 to 85 °C (−40 to 185 °F) TA4
Signal Cable Length
10 m (approx. 32 ft) (For remote sensor only) SC25
20 m (approx. 64 ft) (For remote sensor only) SC45
30 m (approx. 96 ft) (For remote sensor only) SC65
Others (For remote sensor only) SCZ5
Calibration Type
5-point calibration R5
Surge / Transient Protector
With integral surge / transient protector S1
Sensor Material
Piezo sensor material Hastelloy C-4 SM1
All inner parts material Hastelloy C-4 SM2
All wetted parts material Hastelloy C-4 SM3
1 Not available with Temperature Range of Measuring Medium code B1
2 Application range −20 to 260 °C / −4 to 500 °F
3 Application range −20 to 275 °C / −4 to 527 °F
4 Application range −55 to 400 °C / −67 to 752 °F
5 Only available with System design code R1, R2

Continuation see next page


48 VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H


… Ordering Information

Additional ordering information


VortexMaster FSV430 Vortex Flowmeter XX XX XX XXX XX XX XX
VortexMaster FSV450 Intelligent Vortex Flowmeter XX XX XX XXX XX XX XX
Certificates
Material monitoring with inspection certificate 3.1 acc. EN 10204 C2
Material monitoring NACE MR 01-75 with inspection certificate 3.1 acc. EN 10204 CN
Declaration of compliance with the order 2.1 acc. EN 10204 C4
Inspection certificate 3.1 acc. EN 10204 of visual, dimensional and functional test C6
Inspection certificate 3.1 acc. EN 10204 of positive material identification PMI with material analysis C5
Inspection certificate 3.1 acc. EN 10204 of positive material identification PMI CA
Pressure test acc. to factory test plan CB
Test package (pressure test, non-destructive test, welder an welding procedure certificate) CT
SIL2 Declaration of Conformity (Only available with Output Signal H5 and Hardware Option G4) CS
Device Identification Plate / Certification and Tag Plate
Stainless steel / Stainless steel T1
Stainless steel / Adhesive label plus wired-on SST plate TC
Stainless steel / Stainless steel plate plus wired-on SST plate TS
Others TZ
Sprache der Dokumentation
German M1
English M5
Chinese M6
Russian MB
Language package Western Europe / Scandinavia MW
Language package Eastern Europe ME
Configuration Type
Parameters set to factory default NC1
Parameters set customer specific NCC
Special Applications
Degreased for oxygen applications P1
Hardware Options
Integral RTD G1*
Increased EMC protection (Only available with Output Signal H5) G4
Operation Mode
Energy flow N1**
* Optional for VortexMaster FSV430, standard for VortexMaster FSV450
** Only available with VortexMaster FSV430 or FSV430 with Modbus communication
VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H 49

Wafer type accessories (optional)

Description Order code


AISI 316Ti SST (1.4571), Meter size DN 15 (½ in) / DN 25 (1 in), Pressure rating PN 10 to PN 40 D614L384U01
AISI 316Ti SST (1.4571), Meter size DN 15 (½ in), Pressure rating PN 64 to PN 100 D614L384U15
AISI 316Ti SST (1.4571), Meter size DN 15 (½ in), Pressure rating ASME CL 150 to 600 D614L498U01
AISI 316Ti SST (1.4571), Meter size DN 25 (1 in), Pressure rating PN 64 to PN 100 D614L384U11
AISI 316Ti SST (1.4571), Meter size DN 25 (1 in), Pressure rating ASME CL 150 D614L414U01
AISI 316Ti SST (1.4571), Meter size DN 25 (1 in), Pressure rating ASME CL 300 to CL 600 D614L414U02
AISI 316Ti SST (1.4571), Meter size DN 40 (1-½ in), Pressure rating PN 10 to PN 40 D614L384U02
AISI 316Ti SST (1.4571), Meter size DN 40 (1-½ in), Pressure rating PN 64 D614L384U14
AISI 316Ti SST (1.4571), Meter size DN 40 (1-½ in), Pressure rating ASME CL 150 D614L414U03
AISI 316Ti SST (1.4571), Meter size DN 40 (1-½ in), Pressure rating ASME CL 300 to CL 600 D614L414U04
AISI 316Ti SST (1.4571), Meter size DN 50 (2 in), Pressure rating PN 10 to PN 40 D614L384U03
AISI 316Ti SST (1.4571), Meter size DN 50 (2 in), Pressure rating PN 64 D614L384U13
AISI 316Ti SST (1.4571), Meter size DN 50 (2 in), Pressure rating ASME CL 150 D614L414U05
AISI 316Ti SST (1.4571), Meter size DN 50 (2 in), Pressure rating ASME CL 300 D614L414U06
AISI 316Ti SST (1.4571), Meter size DN 50 (2 in), Pressure rating ASME CL 600 D614L414U14
AISI 316Ti SST (1.4571), Meter size DN 80 (3 in), Pressure rating PN 10 to PN 40 D614L384U04
AISI 316Ti SST (1.4571), Meter size DN 80 (3 in), Pressure rating PN 64 D614L384U12
AISI 316Ti SST (1.4571), Meter size DN 80 (3 in), Pressure rating ASME CL 150 D614L414U07
AISI 316Ti SST (1.4571), Meter size DN 80 (3 in), Pressure rating ASME CL 300 to CL 600 D614L414U08
AISI 316Ti SST (1.4571), Meter size DN 100 (4 in), Pressure rating PN 10 to PN 16 D614L384U05
AISI 316Ti SST (1.4571), Meter size DN 100 (4 in), Pressure rating PN 25 to PN 40 D614L384U06
AISI 316Ti SST (1.4571), Meter size DN 100 (4 in), Pressure rating PN 64 D614L384U16
AISI 316Ti SST (1.4571), Meter size DN 100 (4 in), Pressure rating ASME CL 150 D614L414U09
AISI 316Ti SST (1.4571), Meter size DN 100 (4 in), Pressure rating ASME CL 300 D614L414U10
AISI 316Ti SST (1.4571), Meter size DN 100 (4 in), Pressure rating ASME CL 600 D614L414U13
AISI 316Ti SST (1.4571), Meter size DN 150 (6 in), Pressure rating PN 10 to PN 16 D614L384U07
AISI 316Ti SST (1.4571), Meter size DN 150 (6 in), Pressure rating PN 25 to PN 40 D614L384U08
AISI 316Ti SST (1.4571), Meter size DN 150 (6 in), Pressure rating PN 64 D614L384U17
AISI 316Ti SST (1.4571), Meter size DN 150 (6 in), Pressure rating ASME CL 150 D614L414U11
AISI 316Ti SST (1.4571), Meter size DN 150 (6 in), Pressure rating ASME CL 300 D614L414U12
AISI 316Ti SST (1.4571), Meter size DN 15 (½ in) / DN 25 (1 in), Pressure rating PN 10 to PN 40 D614L384U01
50 VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H


Questionnaire

Customer: Date:

Ms. / Mr.: Department:

Telephone: Fax:

Measuring system: VortexMaster FSV430 Optional


Integrated resistance thermometer Pt100
Digital output (switch, pulse, frequency output)
VortexMaster FSV450 (with integrated Pt100 resistance thermometer, binary output, analog input and
flow computer unit functionality)

Measuring medium: Liquid Gas Saturated Overheated


(Aggregate state) ____________________________ steam steam
Flow rate: Operating Standard Mass Energy
(min., max., operating point) condition condition kg/h kW
____________________________ m3/h m3/h lb/h MJ/h
US gal/min ft3/h
Density: kg/m3 Operating condition
(min., max., operating point) ____________________________ lb/ft3 Standard condition
Viscosity: mPas/cP
____________________________ cst
Measuring medium temperature °C
(min., max., operating point) ____________________________ °F
Ambient temperature: °C
____________________________ °F
Pressure: bar
(min., max., operating point) ____________________________ psi
Nominal diameter / pressure rating DN
of the piping: ____________________________ PN
Effective inside diameter of the mm
piping: ____________________________

Transmitter design / 4 to 20 mA, HART® Modbus® RTU PROFIBUS PA® FOUNDATION Fieldbus®
communication:
Explosion protection: Without Zones 0, 1, 20, 21 / Div. 1 (Ex ia / IS)
Zones 2, 22 / Cl. 1, Div. 2 Zone 0, 1, 20, 21 / Div. 1 (Ex d / XP)
VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H 51


Trademarks
HART is a registered trademark of FieldComm Group, Austin, Texas, USA
Modbus is a registered trademark of Schneider Automation Inc.
PROFIBUS and PROFIBUS PA are registered trademarks of PROFIBUS &
PROFINET International (PI)
FOUNDATION Fieldbus is a registered trademark of FieldComm Group,
Austin, Texas, USA.
Kalrez and Kalrez Spectrum are registered trademarks of DuPont
Performance Elastomers.
Hastelloy C is a trademark of Haynes International

Sales Service
omer


ABB Measurement & Analytics

For your local ABB contact, visit:


www.abb.com/contacts

For more product information, visit:


www.abb.com/flow
03.2022


We reserve the right to make technical changes or modify the contents of this document without
DS/FSV430/450-EN Rev. H

prior notice. With regard to purchase orders, the agreed particulars shall prevail.
ABB does not accept any responsibility whatsoever for potential errors or possible lack of
information in this document.

We reserve all rights in this document and in the subject matter and illustrations contained therein.
Any reproduction, disclosure to third parties or utilization of its contents – in whole or in parts – is
forbidden without prior written consent of ABB.

© ABB 2022 3KXF310001R1001

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