DS FSV430 450 en H
DS FSV430 450 en H
—
Measurement made easy
Reliable measurement of liquids, gases and
steam in volume, mass or energy units
—
Robust sensor for a variety of applications
• High long-term stability thanks to drift-free sensor design
• 65 mm DIN wafer type installation length for easy direct exchange of orifices
• NAMUR installation lengths for easy exchange of third-party devices
• Piezo sensor with integrated vibration compensation
—
Easy operation and commissioning
• Consistent ABB appearance and operating concept with Easy Set-up
• Operation through the front glass via capacitive buttons
• AutoZero function for zero point adjustment
—
Easy maintenance concept thanks to
• Integrated SensorMemory for safe change of electronics without any manual programming
• Consistent electronic components and Piezo sensors for all nominal diameters
—
Preventative maintenance and extended maintenance cycles thanks to
• Integrated online self-diagnosis with information on the display with help text
• Verification with status report
—
Easy energy measurement thanks to integrated measurement computer unit
• Integrated temperature measurement
• Easy connection of an external pressure transmitter via analog input
• Direct mass and energy calculation for steam and water
VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H 3
—
Overview – models
Flowmeter sensor VortexMaster FSV430 / FSV450
1 Integral mount design in flange design 3 Remote mount design with transmitter
2 Integral mount design in wafer type design 4 Remote mount design with dual sensor
Sensor
Model number FSV430 FSV450
Design Integral mount design, remote mount design
IP degree of protection in accordance with IP 66, IP 67, NEMA 4X
EN 60529
Measuring accuracy for liquids* ≤ ±0.65 % under reference conditions
Measuring accuracy for gases and vapors* ≤ ±0.9 % under reference conditions
Repeatability* DN 15 (½ in): ≤ ±0.3 %, DN 15 (½ in) to DN 150 (6 in): ≤ ±0.2 %, from DN 200 (8 in): ≤ ±0.25 %
Permissible viscosity for liquids DN 15 (½ in): ≤ 4 mPa s, DN 25 (1 in): ≤ 5 mPa s, from DN 40 (1½ in): ≤ 7.5 mPa s
Measuring span (typical) 1:20
Process connections • Flange: DN 15 to 300 (½ in to 12 in)
• Wafer type: DN 25 to 150 (1 in to 6 in)
Inlet / outlet sections (typical) Inlet section: 15 × DN, outlet section 5 × DN, see also Inlet and outlet sections on page 12.
Temperature measurement Resistance thermometer Pt100 class A optional, Resistance thermometer Pt100 class A standard,
installed in Piezo sensor, can be retrofitted fixed installation in Piezo sensor
Permissible measuring medium temperature Standard: −55 to 280 °C (−67 to 536 °F), Standard: −55 to 280 °C (−67 to 536 °F),
Optional: −55 to 350 °C(−67 to 662 °F) Optional: −55 to 350 °C(−67 to 662 °F)
Wetted material
• Sensor Stainless steel, optional Hastelloy® C
• Gasket PTFE, optional Kalrez® or graphite
• Sensor housing Stainless steel, optional Hastelloy® C, carbon steel
Sensor design Piezo sensor with two pairs of sensors for flow measurement and vibration compensation
Approvals for explosion protection ATEX / IECEx, cFMus, NEPSI
* Indication of accuracy in % of the measured value (% of meas.val.)
4 VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H
—
… Overview – models
Transmitter
Model variants
FSV430
Vortex flowmeter for vapor, liquid and gas, with optional If the bluff body is dimensioned appropriately, the Strouhal
graphical display, optional binary output and optional number (St) remains constant across a very wide range of the
integrated temperature measurement. Reynolds number (Re).
FSV450 v ×D
Re =
Vortex flowmeter for vapor, liquid and gas, with integrated ϑ
binary output, temperature compensation, and flow ϑ Kinematic viscosity
computer functionality. D Nominal diameter of meter tube
The device offers the option of directly connecting remote
temperature transmitters, pressure transmitters, or gas
analyzers.
Measurement principle
The operating principle of the Vortex flowmeter is based on
the Karman street. As the measuring medium flows over and
under the bluff body, vortices are shed alternately above and
below. The shedding of these vortices due to the flow forms a
vortex trail (Karman vortex street).
1 Linear flow area
Figure 3: How the Strouhal number is dependent upon the Reynolds number
2 Piezo Sensor
v
f = St ×
d
—
Flowmeter sensor
Nominal diameter selection
The nominal diameter is selected on the basis of the
Conversion of dynamic viscosity --> kinematic viscosity
maximum operating flow Qvmax. If maximum measuring
η
spans are to be achieved, this figure should not be less than ν=
ρ
half the maximum flow rate for each nominal diameter
(QvmaxDN), although it is possible to reduce this value to
approx. 0.15 QvmaxDN. Calculation of Reynolds number
The linear lower range value is dependent on the Reynolds Q
Re =
number (see Measurement value deviation and (2827 ⋅ ν ⋅ d )
reproducibility on page 7). Q Flow in m3/h
d Pipe diameter in m
If the flow to be measured is present as a standard flow ν kinematic viscosity (m2/s)
(standard condition: 0 °C (32 °F), 1013 bar) or mass flow, it
must be converted into an operating flow and, based on the The current Reynolds number can also be calculated using the
measuring range tables (see Measuring range table on ABB Product Selection Assistant (PSA tool).
page 9), the most suited nominal device diameter must be
selected.
Measuring accuracy
Formula elements used
Reference conditions
ρ Operating densities (kg/m3)
ρN Standard density (kg/m3)
P operating pressure (bar) Flow measurement
Reproducibility
DN 15 (½ in) 0,3 %
DN 25 to 150 (1 to 6 in) 0,2 %
DN 200 to 300 (8 to 12 in) 0,25 %
8 VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H
—
… Flowmeter sensor
Ambient conditions SIL - functional safety
Ambient temperature Overall safety accuracy
In accordance with IEC 60068-2-78 The defined value of the ‘overall safety accuracy’ of the safety
function of the device is ±4 % of the measuring range (±4 %
Explosion protection Ambient temperature range Tamb of 16 mA).
Standard Advanced mode
No explosion protection −20 to 85 °C −40 to 85 °C Device specific data related to functional safety
(−4 to 185 °F) (−40 to 185 °F)
Ex ia, Ex nA −20 °C < Ta < xx °C* -40 °C < Ta < xx °C* Characteristic curve in accordance Value
(−4°F < Ta < xx °F)* (−40 °F < Ta < xx °F)* with IEC 61508
Ex d ia, XP-IS −20 to 75 °C −40 to 75 °C Type of Assessment Complete assessment in accordance
(−4 to 167 °F) (−40 to 167 °F) with IEC 61508
IS, NI −20 °C < Ta < xx °C* -40 °C < Ta < xx °C* SIL 2
(−4°F < Ta < xx °F)* (−40 °F < Ta < xx °F)* Systematic capacity 2
* The temperature xx °C (xx °F) depends on the temperature class Tclass HFT 0
Component Type B
Relative humidity Measuring mode Low Demand Mode
Recommended time interval for T1 2 years
Design Relative humidity Proof Test
Standard Maximum 85 %, annual average ≤ 65 % SFF* 97.07%
PFDAVG for T[Proof] = 2 years 1) 2.47E-03
Measuring medium temperature range λsd* 1.52E-06
λsu* 2.73E-06
High-temperature version (option) −55 to 350 °C (−67 to 662 °F) * Calculated at an ambient temperature of 100 °C (212 °F) in accordance
with Siemens SN29500
—
… Flowmeter sensor
Process connections
Flange devices Transmitter
Wetted components Temperature range Tmedium Material load for process fittings
Meter tube
Flange devices
• Stainless steel 1.4571 (AISI 316 Ti) / −55 to 400 °C
AISI 316L / CF8C / C3FM (−67 to 752 °F)
• Hastelloy C-4 (optional)
• Carbon steel (optional)
Sensor
• Stainless steel 1.4571 (AISI 316 Ti) −55 to 280 °C
• Hastelloy C-4 (optional) (−67 to 536 °F)
−55 to 350 °C
(−67 to 662 °F)
Sensor gasket*
• PTFE O-ring −55 to 260 °C
(−67 to 500 °F)
• Kalrez 6375 O-ring (optional) −20 to 275 °C
(−4 to 527 °F)
• Graphite (optional for high −55 to 350 °C
temperature design) (−67 to 662 °F)
* Other designs on request.
1 Range for high-temperature version
Aseptic flange
In accordance with DIN 11864-2
—
… Flowmeter sensor
Installation conditions
A Vortex or Swirl flowmeter can be installed at any point in Inlet and outlet sections
the pipeline system. However, the following installation In order to maximize operational reliability, the flow profile at
conditions must be considered: the inflow end must not be distorted if at all possible.
• Compliance with the ambient conditions The figures below show the recommended inlet and outlet
• Compliance with the recommended inlet and outlet sections for various installations.
sections
• The flow direction must correspond to that indicated
by the arrow on the sensor
• Compliance with the required minimum interval for
removing the transmitter and replacing the sensor
• Avoidance of mechanical vibrations of the piping (by
fitting supports if necessary)
• The inside diameter of the sensor and the piping must
be identical
• Avoidance of pressure oscillations in long piping
systems at zero flow by fitting gates at intervals
• Attenuation of alternating (pulsating) flow during
piston pump or compressor conveying by using
appropriate damping devices. The residual pulse must Figure 10: Straight pipe sections
not exceed 10 %. The frequency of the conveying
equipment must not be within the range of the Installation Inlet section Outlet section
measuring frequency of the flowmeter.
A Straight pipe section min. 15 × DN min. 5 × DN
• Valves / gates should normally be arranged in the flow
direction downstream of the flowmeter (typically: B Valve upstream of the min. 50 × DN min. 5 × DN
meter tube
3 × DN). If the medium is conveyed through piston /
plunger pumps or compressors (pressures for fluids C Pipe reduction min. 15 × DN min. 5 × DN
> 10 bar / 145 psi), it may be subject to hydraulic
D Pipe extension min. 18 × DN min. 5 × DN
vibration in the pipeline when the valve is closed. If
this does occur, the valve absolutely has to be
installed in the flow direction upstream of the
flowmeter. Suitable damping devices (e.g. air vessels)
might need to be fitted.
• When fluids are measured, the sensor must always be
filled with measuring medium and must not run dry.
• When fluids are measured and during damping, there
must be no evidence of cavitation.
• The relationship between the measuring medium and
the ambient temperature must be taken into
consideration (see data sheet).
• At high measuring medium temperatures > 150 °C
(> 302 °F), the sensor must be installed so that the
transmitter or terminal box is pointing to the side or
downward.
VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H 13
Figure 11: Pipe sections with pipe elbows Figure 13: Arrangement of the temperature and pressure measuring points
p1 ≥ 1,3 × p 2 + 2,6 × ∆p ′
ρ1 Static gauge pressure downstream of the device (mbar)
ρ2 Steam pressure of fluid at operating temperature (mbar)
∆ρ' Pressure drop, measuring medium (mbar)
—
… Flowmeter sensor
Installation of setting equipment Sensor insulation
Note
Installation requirements in accordance with EN 60079-14
must be observed.
Please note that the use of trace heaters will not impair EMC
protection or generate additional vibrations.
VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H 15
Dimensions
Model FSV430 / FSV450, wafer type design in accordance with DIN and ASME
All dimensions in mm (in), weights in kg (lb)
1 Required minimum distance for removing the transmitter and 2 Can be rotated up to 360°
disassembling the sensor unit
3 Flow direction
—
… Flowmeter sensor
Model FSV430 / FSV450, flange design in accordance with DIN and ASME
All dimensions in mm (in), weights in kg (lb)
1 Required minimum distance for removing the transmitter and 2 Can be rotated up to 360°
disassembling the sensor unit
3 Flow direction
Tolerance for dimension L: DN 15 to 200 +0 / −3 mm (+0 / −0.12 in), DN 300 to 400 +0 / −5 mm (+0 / −0.20 in)
18 VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H
—
… Flowmeter sensor
—
Transmitter
LCD indicator (option) IP degree of protection
• High-contrast LCD indicator. • IP 66 / IP 67 in accordance with EN 60529
• Display of the current flow rate as well as the total flow • NEMA 4x
rate or the temperature of the measuring medium • ‘Dual seal device’ in accordance with ANSI/ISA 12.27.01
(optional). (only for devices with explosion-proof design with ‘Ex d ia’
• Application-specific visualizations which the user can or ‘XP-IS’ type of protection).
select. Four operator pages can be configured to display
multiple values in parallel.
• Plain text fault diagnostics Response time
• Menu-guided parameterization with four buttons.
200 ms (1 tau) or 3/f in seconds
• Easy Set-up function for fast commissioning.
(with deactivated damping, the respective greater value shall
• Parameterization of the device through the front glass
apply).
with the housing closed (optional).
• During ongoing operation, the LCD indicator can be
The response time depends on the respective vortex
connected or disconnected and therefore also used as a
frequency f. Low flow rates can result in higher response
configuration tool for other devices.
times.
Example
Remote mount design
Vortex frequency f:
In remote mount design, the sensor and transmitter are 2.4 Hz (nominal diameter DN 300, approx. 10 % flow)
connected by a signal cable up to 30 m (98 ft) long. Response time:
The signal cable is permanently connected to the transmitter 3/2.4 Hz = 1.25 seconds
and can be made shorter if required.
Electromagnetic compatibility
Operating modes
Electromagnetic compatibility of equipment for process and
The following operating modes can be selected depending on lab control technology 5/93 and EMC Directive 2004/108/EC
the design. (EN 61326-1).
Devices with HART communication are optionally available
Measured medium FSx430 FSx450 with EMC protection in accordance with NAMUR NE 21.
Fluids Liquid Volume, Liquid Liquid Volume, Liquid
Std/Norm Vol., Liquid Std/Norm Vol., Liquid EMC / HF effect on the current output*
Mass Mass, Liquid Energy Tested per EN 61326.
Gases Gas Act. Volume, Gas Gas Act. Volume, Gas Output error of less than ±0.025 % of the measuring range
Std/Norm Vol., Gas MassStd/Norm Vol., Gas for twisted pair cables in the range:
Mass, Gas Power • 80 to 1000 MHz for radiated field strength of 10 V/m;
Biogas — Bio Act. Volume, Bio • 1.4 to 2.0 GHz for radiated field strength of 3 V/m;
Std/Norm Vol. • 2.0 to 2.7 GHz for radiated field strength of 1 V/m.
Steam Steam Act. Volume, Steam Act. Volume,
Steam/Water Mass Steam/Water Mass, Magnetic field disruptions in the current output *
Steam/Water Energy Tested per EN 61326.
Output error of less than ±0.025% of the measuring range at
30 A/m (eff.).
* Only for devices with HART communication
20 VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H
—
Electrical connections
Signal cables Devices with HART® communication
For devices with a remote mount design, the transmitter and Features — devices with current output and HART®
sensor are connected using a signal cable. communication
• 4 to 20 mA current / HART 7 output.
The signal cable used must meet at least the following • In the event of an alarm, current output can be adjusted
technical specification. to 21 to 23 mA (NAMUR NE43).
• Measuring range: can be adjusted between
Cable specification 0.15 and 1 × QmaxDN.
Impedance 70 to 120 Ω • Operating mode for flow measurement can be
Withstand voltage 500 V
configured.
Outer diameter 6 to 12 mm (0.24 to 0.47 in)
• Programmable digital output. Can be configured as
frequency output, pulse output or binary output (option
Cable design 3×2×0.75 mm2, twisted pair
for FSx430, standard for FSx450).
Conductor cross-section 0.75 mm2
• Programmable analog input 4 to 20 mA for connection of
Shield Copper braid with approximately 85 %
external sensors, e.g. pressure or temperature sensor
coverage
(only for FSx450).
Temperature range Application-dependent, for use in potentially
• HART communication with external sensors, e.g. pressure
explosive atmospheres, observe the
or temperature sensor.
information in Temperature resistance for the
• Parameterization by means of HART communication.
connecting cable on page 30!
• Damping: can be adjusted 0 to 100 s (1 τ).
Maximum 30 m (98 ft)
• Low flow cut-off: 0 to 20 % for current and pulse output.
signal cable length
• Measuring medium parameters can be changed at any
time (pressure and temperature influence, density, units,
Recommended cables
etc.).
It is recommended to use an ABB signal cable for standard • Simulation of current and binary output
applications. (manual process execution).
If the low flow cut-off is activated, flow rates below the low
flow are set to 0 and the current output set to 4 mA.
22 VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H
—
… Electrical connections
HART® communication with remote transmitter
Only for devices with HART® communication. A remote pressure transmitter with HART communication can
FSx430 connection with output option H1 be connected through the current output / HART output
(4 to 20 mA). Here, the remote transmitter must be operated
in HART Burst mode, e.g. the ABB pressure transmitter model
266 or model 261 with the ‘P6 – HART Burst Mode’ ordering
option.
The VortexMaster FSV430, FSV450 transmitter supports
HART communication up to the HART7 protocol.
Note
The VortexMaster / SwirlMaster cannot communicate with a
control system or configuration tool via HART while the
pressure transmitter is communicating in BURST mode,
because the BURST signal has priority over cyclical HART
communication.
Digital output
Not active in devices with FOUNDATION Fieldbus®
communication!
Digital output
FSx450 or FSx430 connection with output option H5 Operating voltage 16 to 30 V DC
1 Control cabinet 5 External pressure transmitter Output current maximum 20 mA
2 Power supply 6 FSx430 connection with output External resistance RB 1.5 kΩ ≤ RB ≤ 80 kΩ
option H1
3 Power supply for the remote Output ‘closed’ 0 V ≤ Ulow ≤ 2 V
transmitter 7 FSx450 or FSx430 connection 2 mA ≤Ilow ≤ 20 mA
with output option H5
4 Load resistance Output ‘open’ 16 V ≤ Uhigh ≤ 30 V
65 × 106 Ci + 10000
L= −
R×C C
L Lead length is meters
R Total resistance in Ω
C Lead capacity
Ci Maximum internal capacity in pF of the HART field devices in the circuit
Note
Any configuration changes are saved in sensor memory only if
no HART communication is taking place. To securely save any
changes, make sure that HART communication has ended
before the device is disconnected from power.
24 VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H
—
… Electrical connections
Devices with Modbus® communication
Features — devices with Modbus® communication Modbus communication
• Modbus interface. Using the Modbus protocol allows devices made by different
• Operating mode for flow measurement can be manufacturers to exchange information via the same
configured. communication bus, without the need for any special
• Programmable digital output. Can be configured as a interface devices to be used.
frequency, pulse or binary output. Up to 32 devices can be connected on one Modbus line. The
• Damping: can be adjusted 0 to 100 s (1 τ). Modbus network can be expanded using repeaters.
• Low flow cut-off: 0 to 20 % for pulse output.
• Measuring medium parameters can be changed at any
time (pressure and temperature influence, density, units,
etc.).
• Simulation of binary output (manual process execution).
Power supply
Cable specification
The maximum permissible length depends on the baud rate,
the cable (diameter, capacity and surge impedance), the
number of loads in the device chain, and the network
configuration (2-core or 4-core).
• At a baud rate of 9600 and with a conductor cross-section
of at least 0.14 mm2 (AWG 26), the maximum length is
1000 m (3280 ft).
• If a four-core cable is used in a two-wire system, the
maximum length must be divided in half.
• The spur lines must be short
(maximum of 20 m (66 ft)).
• When using a distributor with ‘n’ connections, the
maximum length of each branch is calculated as follows:
40 m (131 ft) divided by ‘n’.
—
… Electrical connections
Devices with PROFIBUS PA® or FOUNDATION-Fieldbus® communication
Features – devices with PROFIBUS PA® and PROFIBUS PA®
FOUNDATION Fieldbus® communication
PROFIBUS PA® Interface
• PROFIBUS PA or FOUNDATION Fieldbus interface.
Terminals BUS CONNECTION
• Operating mode for flow measurement can be
Configuration Via the PROFIBUS PA interface or the local LCD
configured.
indicator
• Programmable digital output (only for devices with
Transmission In accordance with IEC 61158-2
PROFIBUS PA communication):
Baud rate 9.6 kbps, 19.2 kbps, 45.45 kbps, 93.75 kbps, 187.5
can be configured as a frequency, pulse or binary output.
kbps, 500 kbps, 1.5 Mbps
• Damping:
The baud rate is automatically detected and does
can be adjusted 0 to 100 s (1 τ).
not need to be configured manually
• Low flow cut-off:
Device profile PA Profile 3.02
0 to 20 % for pulse output.
Bus address Address range 0 to 126
• Measuring medium parameters can be changed at any
Factory setting: 126
time (pressure and temperature influence, density, units,
etc.).
• Simulation of binary output (manual process execution). A device driver in the form of a EDD (Electronic Device
Description) DTM (Device Type Manager) as well as a GSD file
Power supply is required for commissioning.
Digital output ABB provides three different GSD files which can be
For electric data of the digital output, see Digital output on integrated in the system.
page 22.
Cable specification ID number GSD file name Blocks
The Fieldbus cable to connect the devices with each other 0x9700 — 1×AI
must fulfill the following specifications. 0x9740 — 1×AI, 1×TOT
0x3433 ABB_3433.gsd 4×AI, 3×AO, 1×DI, 3×TOT
Loop resistance R
15 to 150 Ω/km
Users decide at system integration whether to install the full
range of functions or only part. Switching is made using the
Inductance L
‘IdentNr Selector’ parameter.
0.4 to 1 µH/km
Capacitance C
80 to 200 nF/km
Cable length
Spur line: maximum 30 m
Trunk line: maximum 1 km
Bus termination
Passive at both ends of the main bus line
(RC element R = 90 to 100 Ω, C = 0 to 2.2 μF).
VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H 27
FOUNDATION Fieldbus®
Structure and design of the function blocks
FOUNDATION Fieldbus® Interface
Terminals BUS CONNECTION
Block structure Supported PROFIBUS ID numbers
Configuration Via the FOUNDATION Fieldbus interface or the
0x3433 0x9740 0x9700
local LCD indicator
Physical Block Slot 0 Slot 0 Slot 0
Transmission FOUNDATION Fieldbus H1 in accordance with
Analog Input Block (AI) Slot 1 Slot 1 Slot 1 IEC 61158-2
Slot 2 — — Baud rate 9.6 kbps, 19.2 kbps, 45.45 kbps, 93.75 kbps,
Slot 3 — — 187.5 kbps, 500 kbps, 1.5 Mbps
Slot 4 — — The baud rate is automatically detected and does
Analog output block (AO) Slot 5 — — not need to be configured manually
Slot 6 — — Interoperability test ITK 6.3.0
Slot 7 — — campaign no.
Discrete Input Block (DI) Slot 8 — — Manufacturer ID 0x000320
Totalizer Block (TOT) Slot 9 Slot 9 — Device ID 0x12C
Slot 10 — — Bus address Address range 0 to 126
Slot 11 — — Factory setting: 126
Transducer Block-HMI Slot 12 Slot 12 Slot 12
Transducer Block-PCB Slot 13 Slot 13 Slot 13 A device driver in the form of an EDD (Electronic Device
Transducer Block-Standard Slot 14 Slot 14 Slot 14 Description) / CFF file (Common File Format) is required for
commissioning purposes.
Note
For additional information on the PROFIBUS PA® interface,
refer to the separate COM/FSV/FSS/430/450/PB interface
description!
28 VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H
—
… Electrical connections
Structure and design of the function blocks
Block structure FOUNDATION Fieldbus® Channel Assignment (Channel)
Ordinal Block AI Channel Process value
0 RESOURCE_2_FD 1 Volume flow
1 TB0: HMI 2 Partial volume flow
2 TB1: PCB 3 Standard volume flow
3 TB2: Standard 4 Partial standard volume flow
4 TB3: Advanced 5 Mass flow
5 AI1 6 Energy
6 AI2 7 Temperature
7 AI3 8 Volume flow counter
8 AI4 9 Partial volume flow counter
9 AO1 10 Standard volume flow counter
10 AO2 11 Partial standard volume flow
11 AO3 counter
12 DI 12 Mass flow counter
13 IT 13 Energy counter
14 EPID AO Channel Process value
14 Temperature
15 Second temperature
16 Gauge pressure
17 Absolute pressure
18 Density
19 Gas content
DI Channel
20 Switch output
21 Low flow cutoff
Note
For additional information on the FOUNDATION Fieldbus®
interface, refer to the separate COM/FSV/FSS/430/450/FF
interface description!
—
Use in potentially explosive atmospheres
Overview of explosion protection approvals
The following tables provide an overview of the approvals available for explosion protection.
Refer to the appropriate chapter for information on Ex marking as well as electric and temperature data!
Type of protection ‘non-sparking’ (Ex n / NA) and ‘intrinsic safety’ (Ex ic*), Zone 2, 22
Combined approvals
In the case of combined approvals, the user decides on the type of protection during installation.
—
… Use in potentially explosive atmospheres
Temperature resistance for the connecting Signal cable installation in accordance with
cable cFMus
The temperature at the cable entries of the device is
dependent on the measuring medium temperature Tmedium
and the ambient temperature Tamb..
• For electrical connection of the device, cables suited for
temperatures up to 110 °C (230 °F) can be used without
restriction.
• For cables suited only for temperatures up to 80 °C
(176 °F), the connection of both circuits must be checked
in the event of a fault. Otherwise, the restricted
temperature ranges listed in the following table shall
apply.
(−40 to 122 °F) 2 Metal pipe system (Conduit) 5 Inputs / outputs (customer
system)
−40 to 40 °C 400 °C (752 °F) 3 Signal cable
(−40 to 104 °F)
Figure 27: Signal cable installation with FM/CSA
−40 to 67 °C 180 °C (356 °F)
(−40 to 153 °F)
The signal cable must be installed in accordance with the
FM16US0227X certificate of conformity and the National
Electrical Code, 2017 edition (NFPA70), Article 501.10 (a)(1)(a)
Cable glands wiring methods for Class I, Division 1 in appropriately
Note approved metal pipe systems (Conduits).
Devices with a ½” NPT thread are generally supplied without They can be stiff metal pipes with threaded screw
cable glands. connections or metal pipes with threads.
Electrical connections
Potentially explosive atmosphere Non-hazardous area PROFIBUS PA® / FOUNDATION Fieldbus® FISCO-Concept
1 VortexMaster FSV430, FSV450 3 Switching amplifier 2 Power supply (Supply isolator) 6 FISCO- Field Devices
Terminal Function
Exclusive use of FISCO-approved intrinsically safe devices
PWR/COMM + / Power supply / current output / HART® output
allows for simplified hookup in potentially explosive
PWR/COMM −
atmospheres without the need for costly intrinsic safety
DIGITAL OUTPUT+ / Digital output as optoelectronic coupler or
installation checks.
DIGITAL OUTPUT− NAMUR output
—
… Use in potentially explosive atmospheres
Type of protection ‘non-sparking’ (Ex n / NA) and ‘intrinsic safety’ (Ex ic), Zone 2, 22
Ex marking
ATEX / IECEx FM approval for USA and Canada
ATEX – order code ‘Explosion protection: B1, B8, B9’ FM approval for USA and Canada–
Type Examination Test Certificate FM13ATEX0056X order code ‘Explosion protection: F3, F8, F9’
For electrical parameters, see certificate FM13ATEX0056X Housing: TYPE 4X
Order code ‘Output signal: H1, H5, M4’ – HART®, Modbus® Order code ‘Output signal: H1, H5, M4’ – HART®, Modbus®
II 3G Ex nA IIC T4 to T6 Gc CL I, ZONE 2 AEx/Ex nA IIC T6, T5, T4
II 3 D Ex tc IIIC T85 °C DC CL I/DIV 2/GP ABCD
Order code ‘Output signal: P1, F1’ – PROFIBUS®, FOUNDATION Fieldbus® NI CL 1/DIV 2/GP ABCD,
II 3G Ex ic IIC T4...T6 Gc DIP CL II, III/DIV 2/GP EFG
II 3G Ex nA IIC T4 to T6 Gc Order code ‘Output signal: P1, F1’ – PROFIBUS®, FOUNDATION Fieldbus®
II 3 D Ex tc IIIC T85 °C DC CL I, ZONE 2 AEx/Ex ic IIC T6, T5, T4
FISCO Field Instrument, FF-816 CL I, ZONE 2 AEx/Ex nA IIC T6, T5, T4
NI CL 1/DIV 2/GP ABCD,
IECEx – Order code ‘Explosion protection: N1, N8, N9’ DIP CL II, III/DIV 2/GP EFG
Electrical Data
The symbols used in this chapter have the following meaning. Digital output
For devices with HART®, Modbus®, PROFIBUS® and
ID code Description FOUNDATION Fieldbus® communication.
US Supply voltage of the device (USupply) The digital output is designed as an optoelectronic coupler or
UM Maximum permissible voltage (UMaximum) NAMUR contact (in accordance with DIN 19234).
RB Load resistor
• When the NAMUR contact is closed, the internal
resistance is approx. 1000 Ω.
• When the contact is open, the internal resistance
Power supply
is > 10 kΩ.
• Type of protection ‘Ex nA’: US = 12 to 42 V DC
• Type of protection ‘Ex ic’ (Fisco): US = 9 to 17.5 V DC
The digital output can be changed over to ‘optoelectronic
coupler’ if required.
• NAMUR with switching amplifier
• Digital output Ex nA: UB = 16 to 30 V, IB = 2 to 30 mA
Digital output
Terminals DIGITAL OUTPUT 1+ / DIGITAL OUTPUT 4−
UM 45 V
Tamb = −40 to 75 °C*
* See temperature ranges in Temperature Data on page 34.
Analog input
Analog input
Terminals ANALOG INPUT + / ANALOG INPUT −
—
… Use in potentially explosive atmospheres
Temperature Data
Operating temperature ranges Devices with LCD indicator, order code L2 and with
The permissible maximum ambient temperature and HART® / Modbus® communication
measuring medium temperature are dependent on each
other and on the temperature class. Temperature class Tamb. max. Tmedium max.
• The ambient temperature range Tamb is −40 to 85 °C T4 ≤ 60 °C 90 °C
(−40 to 185 °F). ≤ 57 °C 180 °C
• The measuring medium temperature range Tmedium is ≤ 56 °C 280 °C
−200 to 400 °C (−328 to 752 °F). ≤ 54 °C 400 °C
T5 ≤ 56 °C 90 °C
Devices without LCD indicator and with HART® /
≤ 53 °C 180 °C
Modbus® communication
≤ 52 °C 280 °C
≤ 50 °C 400 °C
Temperature class Tamb max. Tmedium max.
T6 ≤ 44 °C 90 °C
T4 ≤ 85 °C 90 °C
≤ 41 °C 180 °C
≤ 82 °C 180 °C
≤ 40 °C 280 °C
≤ 81 °C 280 °C
≤ 38 °C 400 °C
≤ 79 °C 400 °C
T5 ≤ 56 °C 90 °C
Devices with PROFIBUS®- / FOUNDATION Fieldbus®
≤ 53 °C 180 °C communication
≤ 52 °C 280 °C
≤ 50 °C 400 °C
Temperature class Tamb max. Tmedium max.
T6 ≤ 44 °C 90 °C
T4 ≤ 85 °C 90 °C
≤ 41 °C 180 °C
≤ 82 °C 180 °C
≤ 40 °C 280 °C
≤ 81 °C 280 °C
≤ 38 °C 400 °C
≤ 79 °C 400 °C
T5, T6 ≤ 40 °C 90 °C
Devices with LCD indicator, order code L1 and with
≤ 37 °C 180 °C
HART® / Modbus® communication
≤ 36 °C 280 °C
≤ 34 °C 400 °C
Temperature class Tamb. max. Tmedium max.
T4 ≤ 85 °C 90 °C
≤ 82 °C 180 °C
≤ 81 °C 280 °C
≤ 79 °C 400 °C
T5, T6 ≤ 40 °C 90 °C
≤ 37 °C 180 °C
≤ 36 °C 280 °C
≤ 34 °C 400 °C
VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H 35
Ex marking
ATEX / IECEx FM approval for USA and Canada
ATEX – order code ‘Explosion protection: A4, B8, B9’ FM approval for USA and Canada –
Type examination certificate: FM13ATEX0055X order code ‘Explosion protection: F4, F8, F9’
IS Control Drawing: 3KXF065215U0109
II 1 G Ex ia IIC T4 to T6 Ga IS/S. Intrinseque(Entity) CL I,
II 1 D Ex ia IIIC T85 °C Zone 0 AEx/Ex ia IIC T6, T5, T4
FISCO Field Instrument, FF-816 Cl I/Div 1/ABCD IS-CL II, III/DIV 1/EFG TYPE 4X
(for devices with PROFIBUS PA and FOUNDATION Fieldbus) FISCO Field Instrument, FF-816
(for devices with PROFIBUS PA and FOUNDATION Fieldbus)
For electrical parameters, see certificate IECEx FME 13.0004X Ex iaD 20 T85 °C
FISCO Field Instrument, FF-816
(for devices with PROFIBUS PA and FOUNDATION Fieldbus)
For electrical parameters, see certificate GYJ14.1088X
36 VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H
—
… Use in potentially explosive atmospheres
Electric and temperature data
The symbols used in this chapter have the following meaning.
Power supply and PROFIBUS PA® / FOUNDATION Fieldbus® output
Terminals BUS CONNECTION+ / BUS CONNECTION−
ID code Description
Zone 0: FISCO Field Instrument, FF-816
US Supply voltage of the device (USupply) Tamb. = −40 to 85 °C*
UM Maximum permissible voltage (UMaximum) UM 24 V for FF-816,
RB Load resistor 17.5V for FISCO
Imax Maximum permissible current (IMaximum) Imax See Limit value tables on page 38
Pi Maximum permissible power of the connected device Pi 1.2 W for FF-816,
Ci Maximum permissible inner capacity of the connected device 5.32 W for FISCO
Li Maximum permissible inner inductance of the connected Ci 5 nF
device Li 10 µH
* See temperature ranges in Limit value tables on page 38.
Power supply
Digital output
The digital output is designed as an optoelectronic coupler or
NAMUR contact (in accordance with DIN 19234).
• When the NAMUR contact is closed, the internal
resistance is approx. 1000 Ω.
— When the NAMUR contact is open, the internal resistance
is > 10 kΩ.
Digital output
The voltage US = 12 V is based on a load of 0 Ω. Terminals DIGITAL OUTPUT 1+ / DIGITAL OUTPUT 4−
RB Maximum permissible load in the power supply circuit, e.g. indicator, Zone 0:
recorder or power resistor.
Umax 30 V
Figure 31: Power supply in Zone 0, 1, 20, 21 – Ex protection ‘Intrinsically safe’ Imax 30 mA
Ci 7 nF
* See temperature ranges in Limit value tables on page 38. Zone 20: Tamb = −40 to 85 °C*
* See temperature ranges in Limit value tables on page 38.
VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H 37
Special conditions
• If the type of protection of the device has not been
marked on the name plate by the manufacturer, during
installation of the device, the operator must identify the
type of protection used on the name plate in a permanent
manner!
• The painted surface become electrostatically charged. If
the painted surface is relatively free of contamination
such as dirt, dust or oil and the relative air humidity is
> 30%, it can become a source of ignition.
• Instructions on avoiding ignition in potentially explosive
environments due to electrostatic discharges in
accordance with PD CLC/TR 60079-32-1 and IEC TS 60079-
32-1 must be observed!
• In devices with the order option ‘Housing material / cable
connection – A1 or B1’, the transmitter housing is made of
aluminum and can form a source of ignition through the
creation of sparks due to mechanical friction or impact.
- When working on the devices, only use tools that are
approved for working with aluminum in potentially
explosive atmospheres.
- Avoid mechanical friction and impacts on aluminum
components.
—
… Use in potentially explosive atmospheres
Limit value tables
Operating temperature ranges
• The ambient temperature range Tamb of the devices is −40 to 85 °C
• The measuring medium temperature range Tmedium is −200 to 400 °C
—
… Use in potentially explosive atmospheres
Devices with LCD indicator, order code L2 (operation through the front glass)
Devices with ‘Output signal – H1, H5 and M4’ ordering code
—
… Use in potentially explosive atmospheres
Type of protection ‘flameproof (enclosure)’ – Zone 1, 21
Ex marking Electric and temperature data
ATEX / IECEx The symbols used in this chapter have the following meaning.
NEPSI (China)
NEPSI
Order code S1, S9
The voltage US = 12 V is based on a load of 0 Ω.
Ex d ia IIC T6 Gb / Ga
RB Maximum permissible load in the power supply circuit, e.g. indicator,
DIP A21 Ta 85 °C
recorder or power resistor.
For electrical parameters, see certificate GYJ14.1088X
Figure 32: Power supply in Zone 1, explosion protection
Digital output
The digital output is designed as an optoelectronic coupler or
NAMUR contact (in accordance with DIN 19234).
• When the NAMUR contact is closed, the internal
resistance is approx. 1000 Ω.
• When the NAMUR contact is open, the internal resistance
is > 10 kΩ.
Digital output
Terminals DIGITAL OUTPUT 1+ / DIGITAL OUTPUT 4−
UM 45 V
Tamb −40 to 75 °C
Analog input
Analog input
Terminals ANALOG INPUT + / ANALOG INPUT −
UM 45 V
Tamb −40 to 75 °C
Special conditions
• If the type of protection of the device has not been
marked on the name plate by the manufacturer, during
installation of the device, the operator must identify the
type of protection used on the name plate in a permanent
manner!
• The painted surface become electrostatically charged. If
the painted surface is relatively free of contamination
such as dirt, dust or oil and the relative air humidity is
> 30%, it can become a source of ignition.
• Instructions on avoiding ignition in potentially explosive
environments due to electrostatic discharges in
accordance with PD CLC/TR 60079-32-1 and IEC TS 60079-
32-1 must be observed!
• In devices with the order option ‘Housing material / cable
connection – A1 or B1’, the transmitter housing is made of
aluminum and can form a source of ignition through the
creation of sparks due to mechanical friction or impact.
– When working on the devices, only use tools that are
approved for working with aluminum in potentially
explosive atmospheres.
-– Avoid mechanical friction and impacts on aluminum
components.
44 VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H
—
Ordering Information
VortexMaster FSV430, FSV450
Base modell
VortexMaster FSV430 Vortex Flowmeter FSV430 XX XX XXXXXX XX XX XX XX
VortexMaster FSV450 Intelligent Vortex Flowmeter FSV450 XX XX XXXXXX XX XX XX XX
Explosion Protection Certification
Without Y0
ATEX Ex nA / Ex tc (Zone 2 and 22) B1
ATEX Ex ia / Ex ia (Zone 0 and 20) A4
ATEX Ex d ia / Ex tb (Zone 0/1 and 21) A9
ATEX combined B1 + A4 (Ex n + Ex ia) B8
ATEX combined B1 + A4 + A9 (Ex n + Ex ia + Ex d) B9
IECEx Ex nA / Ex tc (Zone 2 and 22) N1
IECEx Ex ia / Ex ia (Zone 0 and 20) N2
IECEx Ex d ia / Ex tb (Zone 0/1 and 21) N3
IECEx combined N1 + N2 (Ex n + Ex ia) N8
IECEx combined N1 + N2 + N3 (Ex n + Ex ia + Ex d) N9
cFMus XP Cl I,II,III Div 1 / Zone 1 F1
cFMus IS Cl I,II,III Div 1 / Zone 0 F4
cFMus NI Cl I Div 2, Cl II,III Div 1,2 / Zone 2 F3
cFMus combined F3 + F4 (Ex n + Ex ia) F8
cFMus combined F3 + F4 + F1 (Ex n + Ex ia + Ex d) F9
NEPSI Ex nA / DIP A22 (Zone 2 und 22) S2*
NEPSI Ex ia / Ex iaD (Zone 0 und 20) S6*
NEPSI Ex d ia / DIP A21 (Zone 0/1 und 21) S1*
NEPSI combined N1 + N2 (Ex n + Ex ia) S8*
NEPSI combined N1 + N2 + N3 (Ex n + Ex ia + Ex d) S9*
System Design
Integral single sensor C1
Remote single sensor, 5 m (16 ft) signal cable included R1
Integral dual sensor C2
Remote dual sensor, 2 x 5 m (16 ft) signal cable included R2
* Only available at Shanghai manufacturing plant
Base modell
VortexMaster FSV430 Vortex Flowmeter XXXXXX XX
VortexMaster FSV450 Intelligent Vortex Flowmeter XXXXXX XX
Process Connection Type / Meter Size / Connection Size
Wafer / DN 25 (1 in) / DN 25 (1 in) W025R01
Wafer / DN 40 (1½ in) / DN 40 (1½ in) W040R01
Wafer / DN 50 (2 in) / DN 50 (2 in) W050R0
Wafer / DN 80 (3 in) / DN 80 (3 in) W080R0
Wafer / DN 100 (4 in) / DN 100 (4 in) W100R0
Wafer / DN 150 (6 in) / DN 150 (6 in) W150R0
Flange / DN 15 (½ in) / DN 15 (½ in) F015R01
Flange / DN 25 (1 in) / DN 25 (1 in) F025R01
Flange / DN 40 (1½ in) / DN 40 (1½ in) F040R01
Flange / DN 50 (2 in) / DN 50 (2 in) F050R0
Flange / DN 80 (3 in) / DN 80 (3 in) F080R0
Flange / DN 100 (4 in) / DN 100 (4 in) F100R0
Flange / DN 150 (6 in) / DN 150 (6 in) F150R0
Flange / DN 200 (8 in) / DN 200 (8 in) F200R0
Flange / DN 250 (10 in) / DN 250 (10 in) F250R0
Flange / DN 300 (12 in) / DN 300 (12 in) F300R0
Pressure Rating
PN 10 D12
PN 16 D23
PN 25 D32
PN 40 D4
PN 63 D5
PN 100 D6
PN 160 D7
ASME CL 150 A14
ASME CL 300 A3
ASME CL 600 A6
ASME CL 900 A75
JIS 7.5K J0
JIS 10K J1
JIS 5K J2
JIS 20K J3
JIS 30K J4
Others Z9
1 Not available with System Design code C2, R2
2 Only available with Process Connection Type / Meter Size / Connection Size code F200R0, F250R0, F300R0
3 Only available with Process Connection Type / Meter Size / Connection Size code W100R0, W150R0, F100R0, F150R0, F200R0, F250R0, F300R0
4 Not available with Process Connection Type / Meter Size / Connection Size code W025R0, W040R0, W080R0, W100R0, W150R0, (identical in
construction with ASME CL300,Code A3)
5 Not available with Process Connection Type / Meter Size / Connection Size code W025R0, W040R0, W050R0, W080R0, W100R0, W150R0
—
… Ordering Information
Base modell
VortexMaster FSV430 Vortex Flowmeter XX XX XX
VortexMaster FSV450 Intelligent Vortex Flowmeter XX XX XX
Temperature Range of Measuring Medium
Standard −55 to 280 °C (−67 to 536 °F) A1
Extended −55 to 400 °C (−67 to 752 °F) B1*
Extended −55 to 350 °C (−67 to 662 °F) B2
Housing Material / Cable Glands
Aluminum / 2 pcs. metric, M20 × 1.5, cable glands mounted A1**
Aluminum / 2 pcs. ½ in NPT threads, cable glands not included B1
Stainless steel 316L / 2 pcs. metric, M20 × 1.5, cable glands mounted S1**
Stainless steel 316L / 2 pcs. ½ in NPT threads, cable glands not included T1
Others Z9
Output Signal
HART digital communication and 4 to 20 mA H1
HART digital communication, 4 to 20 mA + digital contact output H5
Modbus communication with digital contact output M4***
PROFIBUS PA P1
FOUNDATION fieldbus F1
* Only with FSV430 in classic phase
** Not available with Explosion Protection Certification code F1
*** Not available with Explosion Protection Certification code A4, B8, N2, N8, F4, F8
—
… Ordering Information
—
Questionnaire
Customer: Date:
Telephone: Fax:
Transmitter design / 4 to 20 mA, HART® Modbus® RTU PROFIBUS PA® FOUNDATION Fieldbus®
communication:
Explosion protection: Without Zones 0, 1, 20, 21 / Div. 1 (Ex ia / IS)
Zones 2, 22 / Cl. 1, Div. 2 Zone 0, 1, 20, 21 / Div. 1 (Ex d / XP)
VORTEXMASTER FSV430, FSV450 VORTEX FLOWMETER | DS/FSV430/450-EN REV. H 51
—
Trademarks
HART is a registered trademark of FieldComm Group, Austin, Texas, USA
Modbus is a registered trademark of Schneider Automation Inc.
PROFIBUS and PROFIBUS PA are registered trademarks of PROFIBUS &
PROFINET International (PI)
FOUNDATION Fieldbus is a registered trademark of FieldComm Group,
Austin, Texas, USA.
Kalrez and Kalrez Spectrum are registered trademarks of DuPont
Performance Elastomers.
Hastelloy C is a trademark of Haynes International
Sales Service
omer
—
ABB Measurement & Analytics
—
We reserve the right to make technical changes or modify the contents of this document without
DS/FSV430/450-EN Rev. H
prior notice. With regard to purchase orders, the agreed particulars shall prevail.
ABB does not accept any responsibility whatsoever for potential errors or possible lack of
information in this document.
We reserve all rights in this document and in the subject matter and illustrations contained therein.
Any reproduction, disclosure to third parties or utilization of its contents – in whole or in parts – is
forbidden without prior written consent of ABB.