Application of Static Excitation
Application of Static Excitation
ABSTRACT
Many power generation plants are faced with obsolescence, high maintenance and down
time due to the excitation system. DC field breakers, motorized rheostats, rotating exciter
failures, commutator deterioration, vibration and obsolescence and replacement parts for
the automatic voltage regulator (AVR) are just a few of the problems typical of these aged
power plants. The result is high overhead and potentially long down time of the generator
system.
The replacement of the rotating exciter and associated equipment for static excitation
systems provides the positive solutions to these problems. The static exciter offers the
design flexibility of easy retrofit for both small and larger rotating exciter systems. Addition-
ally, it eliminates the maintenance overhead common to the brush type exciter. Other
advantages include:
• Power semiconductor (no rotating exciter)
• ¼% voltage regulator
• Manual voltage control
• Limiter, protection
INTRODUCTION
This paper will discuss the static exciter system that includes the power control devices
(SCRs, also called thyristors), power transformer and automatic voltage regulator. The
elimination of the dc field breaker can offer substantial cost savings. Here, solid state fast
de-excitation circuits will be discussed and its benefits. Lastly, selection criteria and appli-
cation considerations will be reviewed regarding types of static exciters.
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Figure 1: Block Diagram of Static Exciter System
Power for the excitation system is derived by the generator via a large KVA transformer.
The transformer steps down the generator terminal voltage to be compatible with the field
requirements of the generator. The transformer will provide the excitation system’s full load
rating, plus a voltage and KVA margin for accommodating short time field forcing to handle
generator transient overload requirements.
Additionally, transformers are designed with BIL ratings (Basic Impulse Level) either in
accordance with NEMA specification ST. 20 or ANSI C57.13. A high BIL rating ensure that
the electrical insulation system of the transformer withstands any lightning-induced voltage
spikes or transients introduced by a generator short circuit.
The output of the power potential transformer, shown in Figure 1, connects to input con-
tacts of a shutdown contactor and the output contacts are connected to the rectifier bridge.
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Unlike the common dc field breaker used at the field of the generator for shutdown, the ac
field contactor or ac breaker is used to interrupt the power input to the excitation system
for de-exciting the generator. When the ac contactor opens, the energy from the field flows
through the thyristor and a series discharge resistor known as a rapid de-excitation circuit.
See Figure 4.
The use of an interrupt switch at the ac input is the preferred method of shutdown over a
dc field breaker because of its availability, economy and small space requirement. Further-
more, it stills provides electrical field isolation.
When a solid state excitation system connects directly to the generator field, external
means need to be provided to buildup generator voltage. A battery source meets this
requirement of external dc. Without it, insufficient generator residual voltage (generator
voltage available at the machine terminals when the machine is spinning and having no
excitation) is available to provide power to the thyristors to stay latched. This is due to the
field being inductive which initially impedes current flow. Hence, the external battery
source forces a current in the field circuit, allowing the thyristor to begin conducting.
A diode in series with the positive battery source prevents the current from the power
thyristor to feedback into the battery. Typically, the battery source is 125 Vdc, although 250
Vdc is not uncommon. In special cases, an ac source may be used which is rectified and
directed into the field as an alternate flashing source. The battery source for field flashing is
generally removed as a percentage of generator voltage. The voltage buildup circuit
comes supplemented with a timer that removes the battery source to prevent field heating,
and battery drain when the ac field contactor closes and the turbine generator does not
spin due to operating problems.
The rectifier bridge includes: heatsinks containing the power semiconductors, in-line
current limiting fuses, and a surge suppressor to clamp and limit high voltages induced
into the generator field from the stator. These components are mounted together on a
chassis forming the rectifier bridge.
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Six Thyristor System
For machines greater than 10 - 20 MVA, or above 150 amperes on the field, the 6 thyristor
system is generally preferred. Although the reaction time of the 3 thyristor system can be
very responsive, its output performance is limited to a zero to positive ceiling voltage in the
field circuit. See Figure 3. When fast generator voltage changes are required, the zero
minimum voltage on the 3 thyristor bridge limits the speed of voltage decay, while the
voltage recovery time will be related to the rate of field decay caused by the freewheeling
diode located across the field.
The 6 thyristor bridge in Figure 4 identifies a two quadrant system because the field output
voltage swings both the positive and negative directions, allowing faster generator voltage
recovery. When the 6 thyristor full wave bridge gates in the negative direction, the power
flows from the field back into the generator, via a power potential transformer. Figure 4
provides a schematic illustrating the 6 thyristor system, while Figure 5 highlights the change
in field output with different conduction angles of the power thyristors.
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Figure 5: 6 Thyristor Output Waveform
PERFORMANCE
The rectifier bridge needs to be protected from voltage transients that can damage power
semiconductors. The type of protection may vary depending upon the type of rectifier
bridge utilized. For 3 thyristor bridge systems, surge protection such as MOVs (metal
oxide varistors), seleniums or thyrites may be utilized. For 6 thyristor bridge systems, the
need to eliminate the dc field breaker due to its availability (See Figure 7) and substantial
cost has prompted the use of solid state control insertion of a discharge resistor accompa-
nied with MOV for additional protection. See Figure 8.
It protects against
• Machine short circuit transients
• Machine pole slip
For a second level of field protection, the crowbar circuit can be triggered by an external
contact typical of an 86 lockout relay. Here, triggering the power thyristors (A & B) causes
the field energy to rapidly dissipate through the discharge resistor. Unlike the dc field
breaker, however, the operating time of the solid state circuit is 50 times faster. This occurs
due immediate triggering of the crowbar thyristors to conduct within 150 microseconds as
compared to .1 seconds of a dc field breaker. (See ANSI/IEEE C37.18). See Figure 9.
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Figure 9: Fast De-Excitation versus dc Field Breaker
Operating Time after Initiation of Fault
If an adequate suppression network is not utilized, overload of the rectifier bridge can be
imminent. With a crowbar circuit, a directional voltage sensitive circuit detects a specific
voltage level at the field that’s negative during a generator short circuit. The voltage detec-
tion level of the crowbar circuit is coordinated with the rating of the semiconductors and
the field insulation. Upon detection of an excessive voltage transient, the gating of SCR (A)
occurs. When SCR (A) turns on, positive current will be shunted away from the field
through the discharge resistor, while the rectifier bridge 6 thyristors are blocked to prevent
the discharge resistor from being overloaded.
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AUTOMATIC VOLTAGE CONTROL
Sensing transformers
The sensing transformers provide isolation and voltage matching between the generator
instrument transformer and the automatic voltage regulator.
Parallel compensation
Generators operating in parallel need to share reactive power equally to prevent circulating
currents. Excitation systems accomplish this by the addition of a paralleling signal to each
regulator. A quantity is derived from a current transformer from the generator output that
adds with the vector quantity derived by the generator voltage via the sensing transform-
ers. The composite signal enables the exciter to correct its output and attain balanced
operation of reactive power between synchronous machines.
The automatic voltage regulator rectifies and filters a sample of the generator voltage, and
then compares it with a stable dc reference voltage. If it determines the generator voltage
deviates from normal, an error signal results that passes to the firing circuit, it causes the
rectifier bridge output to change appropriately to restore generator voltage to a normal
level.
A hand operated or remote adjustable setpoint controller permits adjustment of the genera-
tor voltage either locally or remotely. Another signal, generated in the firing circuit, and
shaped by the stabilizing network, is directed to the automatic voltage regulator to prevent
instability.
Underfrequency limiter.
When a generator voltage is maintained at rated output and the generator frequency falls
below rated, equipment can be damaged due to overheating. An underfrequency limiter
feature avoids generator overfluxing by causing terminal voltage to progressively decrease
when generator frequency falls to less than about 90% rated. The voltage/frequency char-
acteristic of the underfrequency limiter is shown in Figure 10. Slope 1 can be applied to a
gas, steam or hydro turbine generator. Slope 2 can be applied to a turbo-charged diesel
for resistive block load to achieve better speed recovery. See Paper Reference 9.
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Figure 10: Regulator Volts/Hertz Characteristic
Generator Softstart
For many systems it’s not uncommon to see generator voltage overshoot upon
energization of the excitation system. The generator voltage may overshoot 15-20%
before stabilizing to its steady state value. Generator voltage overshoot occurs when the
excitation system is initially energized and the static exciter forces the field with substantial
power to quicken the generator voltage to steady state. Generator softstart is important
because overvoltage can stress the machine windings and even cause corona (ionization
of air due to a high voltage that can affect insulation life.)
By controlling the rate of generator voltage rise via the field excitation system, generator
voltage will build up to rated value with little to no overshoot. See Figure 11.
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Base Control Firing Circuit
The firing circuit generates turn-on pulses with an adjustable time relationship for the
gating of thyristors. This will cause the balanced output of the bridge to increase or de-
crease in response to command signals supplied to the firing circuit. One of these signals,
taken from a base control potentiometer (known as manual control) allows control of the
excitation system when the automatic voltage regulator is not in service.
The field power required by the generator is based upon two factors.
1. Generator Size - The larger the machine, the greater the field power required to
maintain rated generator voltage at rated load.
The type of turbine used on a generator plays a dominant role in determining the size of
the excitation system. Hence, it is not surprising that a gas or steam turbine rotating at
3600 rpm would require a much smaller excitation system as compared to a hydro turbine
rotating at 120 rpm that has the same generator kW rating.
Many times the question arises: Is excitation support necessary for the generator? In
reality, the application and type of fault that occurs determines behavior of the shunt static
exciter in response to the fault.
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Type of Fault Impedance Limited Exciter Output
Distance Fault Yes Static Exciter Output
Reduced by % AC Input
Single Phase Fault No Reduced Field Forcing
3 Phase Fault at Generator No No Exciter Output
Table 1: Excitation System Response to Faults for Shunt Type Static Exciter
The location of the fault affects the response of the excitation system, hence, the generator
output. Table 1 describes the output of the excitation system based upon various system
fault possibilities.
Generating systems can be divided into two categories: those systems that operate totally
isolated, and systems that are connected in parallel with the utility bus. The information
below offers an explanation of how the excitation system will behave without excitation
support for each condition.
Computers are often used to model the generator with its reactance and the load in order to
determine the expected voltage dip when motors are applied across the generator output.
The models will preview the system’s performance by calculating the voltage dip and volt-
age recovery time. The factors that affect voltage dip include: reactances and time constant
of the generator, the inrush KVA of the motor, and the static exciter transfer function and
field forcing capability. The higher the field forcing level, the shorter the motor starting time.
Typical amounts of field forcing range from 145 - 150%.
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Figure 12: Motor Starting Characteristic with Various Levels of Field Forcing
Isolated bus-sustained generator short circuit.
Another consideration involves a fault at the generator output terminals. Should a sus-
tained three phase fault occur at the generator output, a shunt type static exciter output will
collapse, eliminating the possibility of generator fault contribution. See Table 1. Lack of a
sufficient fault current from the generator may prevent proper relay coordination necessary
to trip system breakers that may otherwise cause equipment damage. Here, careful selec-
tion of protective relays must be considered to ensure adequate generator protection upon
loss of excitation.
PARALLEL BUS
The second category affects the use of a shunt static exciter on a machine connected to
the utility bus. When the generator connects to the utility, the increased MVA capacity of
the system improves motor starting and aids to minimize the voltage dip in the system.
Should a three phase fault occur at the generator terminals, the generator’s voltage will
decay and there will be insufficient voltage for the excitation system to feed power to the
field. Unlike the discussion of a isolated bus, however, relay coordination may be achieved
through the utility bus intertie that is also feeding current into the fault. Here, the fault cur-
rent for relay tripping will be provided by the stiffer power source (utility) and not from the
generator relaying.
Where a fault occurs in the distribution system (See Table 1), often transformers and line
impedance will limit the fault current between the generator and the source. See Figure 13.
For these faults the system impedance tends to limit the magnitude of the generator volt-
age drop and the static exciter is able to force the generator field momentarily to support
the voltage needed for high speed relays to clear the fault and bring the generator voltage
back to normal.
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Figure 13: Shunt Static Exciter Paralleled to the Infinite Bus
Excitation support added to the shunt static exciter can aid motor starting and sustain fault
current for relay coordination by inserting large power current transformers into each of the
generator lines. When the voltage drops below a set value, the output from the current
transformers is rectified and applied into the generator field. See Figure 14.
Generator
Armature Current
in % of rated 226 154 130 116
When excitation support is being considered, the following additional questions must be
addressed.
· What is the generator short circuit current capability and permissible time al-
lowed?
· Is the switchgear designed to handle the possible sustained P.U. short circuit
current?
Cylindrical rotor generators may have a voltage that exists between a rotating shaft and
the stationary parts of the turbine-generator. Voltages, if sufficiently high, can produce a
current between the rotor and the stationary parts to ground by way of the insulated bear-
ing. See Figure 15.
Today, resistor and capacitor snubber circuits are used to send high frequency noise to
ground. See Figures 2 and 4. The snubber circuit consist of a symmetrical resistor and
capacitor network connected across the field with a center tap to ground. The snubber
circuit responds to high frequency noise generated by the power thyristors. The snubber
circuit provides a low impedance circuit path that shunts high frequency currents caused
by the thyristors to ground.
Many power plants today are totally automated because of their isolated locations. In these
applications, the excitation system must be responsive to remote commands from the
supervisory station. Due to their remote location, the basic static exciter/regulator package
is usually equipped with other excitation accessories. Today, these accessories are en-
abled by software that allows easy implementation. The additional functions to ensure the
continuity of power and integrity of the system during system disturbances. A system
develops from a basic static exciter/regulator to one that includes excitation limiters, power
factor controller, semiconductor failure indicators and remote control based upon the
needs of the generator and its importance to the mill. See Figure 16 and Figure 1.
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CONCLUSION
Static excitation systems provide valuable solutions to problems with equipment obsoles-
cence. The benefits of retrofit to static excitation is far beyond the savings in maintenance.
They also provides excellent system performance for faster motor starting. Additionally,
they provide high operating efficiency, as compared to a rotating exciter, hence, consum-
ing less power. High operating efficiency translates into lower operating cost and fast
return upon initial investment.
As synchronous machines are being continuously pushed to their design limit, it becomes
increasingly important that the system be stable under any condition of loading. The exci-
tation system plays a significant role in assuring that the generator provides fast transient
performance regardless of load under any situation.
REFERENCES
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